STA-RITE INTELLIPRO 2 VST Installation And User Manual

INTELLIPRO® 2 VST
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
INSTALLATION AND
USER’S GUIDE
i
CUSTOMER SERVICE / TECHNICAL SUPPORT
If you have questions about ordering Pentair Aquatic Systems replacement parts, and pool products, please contact:
Customer Service and Technical Support, USA (8 A.M. to 4:30 P.M. — Eastern/Pacific Times) Phone: (800) 831-7133 Fax: (800) 284-4151
Web site
Visit www.pentairpool.com or www.staritepool.com to find out information about Pentair products.*
TABLE OF CONTENTS
Important Pump Warning and
Safety Instructions ................................................
Pump Overview ......................................................
Drive Assembly and Control Panel External Control Motor Features Drive Features
Installation .............................................................
Location Piping Electrical Requirements Optional Keypad Relocation Kit Fittings and Valves Electrical Installation Wiring, Grounding and Bonding
Operating the Pump ...............................................
Priming the Pump Using the Operator Control Panel Stopping and Starting the Pump Adjusting and Saving a Pump Speed Operating the Pump at Preset Speeds Pump Operating Modes Control Panel: Pump Menu Guide
Pump Settings ........................................................
Set Date and Time Set AM/PM or 24-Hour Clock Set Min/Max Speeds Pump Address Set Screen Contrast Set Control Panel Language Set Temperature Unit Password Protection Setting Password
Setting Speeds 1-8 ................................................
Pump Operating Modes Setting Speeds 1-4 in Manual Mode Setting Speeds 1-4 in Egg Timer Mode Setting Speeds 1-8 in Schedule Mode
Sanford, North Carolina (8 A.M. to 4:30 P.M. ET) Phone: (919) 566-8000
Fax: (919) 566-8920
Moorpark, California (8 A.M. to 4:30 P.M. PT) Phone: (805) 553-5000 (Ext. 5591)
Fax: (805) 553-5515
External Control ...................................................
ii
Features ................................................................
1
1 1 1 1
2
2 2 2 2 2 3 3
4
4 5 6 6 6 6 7
8
8 8 8 8 9 9 9 9 10
11
11 11 11 11
Time Out Quick Clean
Priming ..................................................................
Priming Features Setting Priming Features Disabling Priming with an Automation System
Thermal Mode ......................................................
Connecting to an Automation System ................
External Control with IntelliComm
Communication Center Connecting to EasyTouch and IntelliTouch Systems Connecting to SunTouch Systems
Maintenance ..........................................................
Pump Strainer Basket Cleaning the Pump Strainer Basket Winterizing
Servicing ...............................................................
Motor and Drive Care Shaft Seal Replacement Pump Disassembly Pump Reassembly/Installing New Seal Drive Assembly Removal and Installation Alerts and Warnings
Troubleshooting ....................................................
Replacement Parts ...............................................
Illustrated Parts List Pump Dimensions Electrical Specifications Pump Performance Curves Operator Control Panel Quick Reference Guide
12
13
13 13
13
14 15 15
16
17
17
17 19
20
20 20 20
21
21 21 21 22 22 23
24
26
26 27 27 27 28
Compatible with IntelliComm® Communication Center and EasyTouch®, IntelliTouch® and SunTouch® Control Systems.
* Translated versions of this manual are available online at / La versión en español de este manual del producto, se puede encontrar en línea a /
La version française de ce manuel est disponible à
pump-480.htm
P/N 356890 Rev. C 6/16/16
INTELLIPRO® 2 VST Variable Speed Pump Installation and User’s Guide
: http://www.pentairpool.com/products/pumps-inground-intellipro-2-vst-variable-speed-
IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS
IMPORTANT NOTICE
This guide provides installation and operation instructions for this pump. Consult Pentair with any questions regarding this equipment.
Attention Installer: This guide contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/or operator of this equipment after installation or left on or near the pump.
Attention User: This manual contains important information that will help you in operating and maintaining this product. Please retain it for future reference.
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This is the safety alert symbol. When you see this symbol on your system or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
Warns about hazards that can cause death, serious personal injury, or major property damage if ignored.
Warns about hazards that may cause death, serious personal injury, or major property damage if ignored.
Warns about hazards that may or can cause minor personal injury or property damage if ignored.
NOTE Indicates special instructions not related to hazards.
Carefully read and follow all safety instructions in this manual and on equipment. Keep safety labels in good condition; replace if missing or damaged.
When installing and using this electrical equipment, basic safety precautions should always be followed, include the following:
Do not permit children to use this product.
RISK OF ELECTRICAL SHOCK. Connect only to
a branch circuit protected by a ground-fault circuit­interrupter (GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI.
This unit must be connected only to a supply circuit
that is protected by a ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this pump. Disconnect the pump and have the problem corrected by a qualified service representative before using.
This pump is for use with permanent swimming
pools and may also be used with hot tubs and spas if so marked. Do not use with storable pools. A permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity.
ii
General Warnings
• Never open the inside of the drive motor enclosure. There is a capacitor bank that holds a 230 VAC charge even when there is no power to the unit.
• The pump is not submersible.
• The pump is capable of high flow rates; use caution when installing and programming to limit pumps performance potential with old or questionable equipment.
• Code requirements for electrical connection differ from country to country, state to state, as well as local municipalities. Install equipment in accordance with the National Electrical Code and all applicable local codes and ordinances.
• Before servicing the pump; switch OFF power to the pump by disconnecting the main circuit to the pump.
• This appliance is not intended for use by persons (including children) of reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety.
FAILURE TO FOLLOW ALL INSTRUCTIONS AND WARNINGS CAN RESULT IN SERIOUS BODILY
INJURY OR DEATH. THIS PUMP SHOULD BE INSTALLED AND
SERVICED ONLY BY A QUALIFIED POOL SERVICE PROFESSIONAL. INSTALLERS, POOL OPERATORS AND OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL BEFORE USING THIS PUMP. THESE WARNINGS AND THE OWNER’S MANUAL MUST BE LEFT WITH THE POOL OWNER.
SUCTION ENTRAPMENT HAZARD: STAY OFF THE MAIN DRAIN AND AWAY FROM ALL SUCTION OUTLETS!
F
THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A STRONG VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF THE BODY OF WATER. THIS SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS OR CHILDREN UNDER WATER IF THEY COME IN CLOSE PROXIMITY TO A DRAIN OR A LOOSE OR BROKEN DRAIN COVER OR GRATE.
THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL OR SPA WHEN COVERS ARE MISSING, CRACKED OR BROKEN CAN RESULT IN BODY OR LIMB ENTRAPMENT, HAIR ENTANGLEMENT, BODY ENTRAPMENT, EVISCERATION AND/OR DEATH.
The suction at a drain or outlet can cause:
Limb Entrapment: When a limb is sucked or inserted into an opening resulting in a mechanical bind or swelling. This hazard is present when a drain cover is missing, broken, loose, cracked or not properly secured.
Hair Entanglement: When the hair tangles or knots in the drain cover, trapping the swimmer underwater. This hazard is present when the flow rating of the cover is too small for the pump or pumps.
Body Entrapment: When a portion of the body is held against the drain cover trapping the swimmer underwater. This hazard is present when the drain cover is missing, broken or the cover flow rating is not high enough for the pump or pumps.
Evisceration/Disembowelment: When a person sits on an open pool (particularly a child wading pool) or spa outlet and suction is applied directly to the intestines, causing severe intestinal damage. This hazard is present when the drain cover is missing, loose, cracked, or not properly secured.
INTELLIPRO® 2 VST Variable Speed Pump Installation and User’s Guide
iii
IMPORTANT PUMP WARNING AND SAFETY INSTRUCTIONS
Mechanical Entrapment: When jewelry, swimsuit, hair decorations,
finger, toe or knuckle is caught in an opening of an outlet or drain cover. This hazard is present when the drain cover is missing, broken, loose, cracked, or not properly secured.
NOTE: ALL SUCTION PLUMBING MUST BE INSTALLED IN ACCORDANCE WITH THE LATEST NATIONAL AND LOCAL CODES, STANDARDS AND GUIDELINES.
TO MINIMIZE THE RISK OF INJURY DUE TO SUCTION ENTRAPMENT HAZARD:
• A properly installed and secured ANSI/ASME A112.19.8 approved anti-entrapment suction cover must be used for each drain.
• Each suction cover must be installed at least three (3’) feet apart, as measured from the nearest point to nearest point.
• Regularly inspect all covers for cracks, damage and advanced weathering.
• If a cover becomes loose, cracked, damaged, broken or is missing, replace with an appropriate certified cover.
• Replace drain covers as necessary. Drain covers deteriorate over time due to exposure to sunlight and weather.
• Avoid getting hair, limbs or body in close proximity to any suction cover, pool drain or outlet.
• Disable suction outlets or reconfigure into return inlets.
A clearly labeled emergency shut-off switch for the pump must be in an easily accessible, obvious place.
Make sure users know where it is and how to use it in case of emergency.
The Virginia Graeme Baker (VGB) Pool and Spa Safety Act creates new requirements for owners and operators of commercial swimming pools and spas.
Commercial pools or spas constructed on or after December 19, 2008, shall utilize:
(A) A multiple main drain system without isolation capability with suction outlet covers that meet ASME/ANSI A112.19.8a Suction Fittings for Use in Swimming Pools, Wading Pools, Spas, and Hot Tubs and either:
(i) A safety vacuum release system (SVRS) meeting ASME/ANSI A112.19.17 Manufactured Safety Vacuum Release systems (SVRS) for Residential and Commercial Swimming Pool, Spa, Hot Tub, and Wading Pool Suction Systems and/or ASTM F2387 Standard Specification for Manufactured Safety Vacuum Release Systems (SVRS) for Swimming pools, Spas and Hot Tubs or
(ii) A properly designed and tested suction-limiting vent system or
(iii) An automatic pump shut-off system.
Commercial pools and spas constructed prior to December 19, 2008, with a single submerged suction outlet shall use a suction outlet cover that meets ASME/ANSI A112.19.8a and either:
(A) A SVRS meeting ASME/ANSI A112.19.17 and/or ASTM F2387, or
(B) A properly designed and tested suction-limiting vent system, or
(C) An automatic pump shut-off system, or
(D) Disabled submerged outlets, or
(E) Suction outlets shall be reconfigured into return inlets.
For Installation of Electrical Controls at Equipment Pad (ON/OFF Switches, Timers and Automation Load Center)
Install all electrical controls at equipment pad, such as on/off switches, timers, and control systems, etc. to allow the operation (startup, shut-down, or servicing) of any pump or filter so the user does not place any portion of his/her body over or near the pump strainer lid, filter lid or valve closures. This installation should allow the user enough space to stand clear of the filter and pump during system start-up, shut down or servicing of the system filter.
INTELLIPRO® 2 VST Variable Speed Pump Installation and User’s Guide
HAZARDOUS PRESSURE: STAND CLEAR OF PUMP AND FILTER DURING START UP
Circulation systems operate under high pressure. When any part of the circulating system (i.e. locking ring, pump, filter, valves, etc.) is serviced,
air can enter the system and become pressurized. Pressurized air can cause the pump housing cover, filter lid, and valves to violently separate which can result in severe personal injury or death. Filter tank lid and strainer cover must be properly secured to prevent violent separation. Stand clear of all circulation system equipment when turning on or starting up pump.
Before servicing equipment, make note of the filter pressure. Be sure that all controls are set to ensure the system cannot inadvertently start during service. Turn off all power to the pump. IMPORTANT: Place filter
manual air relief valve in the open position and wait for all pressure in the system to be relieved.
Before starting the system, fully open the manual air relief valve and place all system valves in the “open” position to allow water to flow freely from the tank and back to the tank. Stand clear of all equipment and start the pump.
IMPORTANT: Do not close filter manual air relief valve until all pressure has been discharged from the valve and a steady stream of water appears. Observe filter pressure gauge and be sure it is not
higher than the pre-service condition.
General Installation Information
• All work must be performed by a qualified service professional, and
must conform to all national, state, and local codes.
• Install to provide drainage of compartment for electrical components.
• These instructions contain information for a variety of pump models
and therefore some instructions may not apply to a specific model. All models are intended for use in swimming pool applications. The pump will function correctly only if it is properly sized to the specific application and properly installed.
Pumps improperly sized or installed or used in
applications other than for which the pump was intended can result in severe personal injury or death. These risks may include but not be limited to electric shock, fire, flooding, suction entrapment or severe injury or property damage caused by a structural failure of the pump or other system component.
The pump can produce high levels of suction within
the suction side of the plumbing system. These high levels of suction can pose a risk if a person comes within the close proximity of the suction openings. A person can be seriously injured by this high level of vacuum or may become trapped and drown. It is absolutely critical that the suction plumbing be installed in accordance with the latest national and local codes for swimming pools.
Warnings and safety instructions for Pentair Aquatic Systems pumps and other related products are available at: http://www.pentairpool.com/pool-owner/safety-warnings/ or call (800) 831-7133 for additional free copies of these instructions.
Please refer to http://www.pentairpool.com/pool-owner/ safetywarnings/ for warning and safety instructions related to the this product.
SAVE THESE INSTRUCTIONS
Warning Page P/N 352557 Rev. A 6/15
1
PUMP OVERVIEW
The IntelliPro® 2 VST Variable Speed Pump can be programmed to run at specific speeds and time intervals for maximum operating efficiency and energy conservation for a variety of inground pools.
The pump can operate from 450 RPM to 3450 RPM with four preset speeds of 750, 1500, 2350 and 3110 RPM
• The pump can be adjusted from the control panel to run at any speed between 450 RPM to 3450 RPM for different applications
• Up to 8 programmable speeds
• Pump control panel alarm LED and error messages warn the user against under and over voltage, high temperature, over current and freeze protection
• Communicates with EasyTouch
®
, IntelliTouch® or SunTouch® Control Systems or an IntelliComm® Communication Center via a two-wire RS-485 cable connection
• Self-priming for easy start-up
• Compatible with most cleaning systems, filters, and jet action spas
• UL/CUL/NSF Listed
Drive Assembly and Control Panel
The IntelliPro 2 VST pump drive is designed to produce maximum motor operational efficiency. The drive controls the motor’s rotational speed by controlling the frequency of the supplied current. It also protects the motor and pump from operating outside of their intended operating parameters.
The control panel can be mounted on the pump in four different directions in order to provide the user the best access. The control panel can also be mounted in a more convenient location with the help of the keypad relocation kit.
External Control
IntelliTouch®, EasyTouch®, SunTouch® Control Systems and IntelliComm IntelliPro 2 VST pump. The pump’s communications address and other functions are accessible from the pump’s control panel.
• RS-485 commincation cable included
• IntelliTouch systems control 8 IntelliPro pumps using 8 speeds per pump.
• EasyTouch speeds per pump.
• SunTouch systems control one IntelliPro pump using 8 speeds.
• IntelliComm systems control one IntelliPro pump using the 4 External Control programs.
®
Communication Centers can remotely control the
systems control 2 IntelliPro pumps using 8
Motor Features
Permanent Magnet Synchronous Motor (PMSM)
High efficiency (3450 RPM 92% and 1000 RPM 90%)
Superior speed control
Operates at lower temperatures due to high efficiency
Designed to withstand outdoor environment
Totally Enclosed Fan Cooled (TEFC) Motor, IPX5 Rated
• Three-phase motor
56 Square Flange
• Low noise
Drive Features
Active Power Factor Correction
UL 60730 Compliant
• Rotatable Keypad
• Easy Overhead Wiring
High Drive Operational Efficiency
Operator Control Panel Cover
(Buttons and LED Beneath)
AC Power Connection
Compartment
Motor Stand
IntelliPro 2 VST Variable Speed Drive Assembly
Communication port for connection to EasyTouch, IntelliTouch or SunTouch control system or IntelliComm communication center via two-wire RS-485 cable (not shown)
INTELLIPRO® 2 VST Variable Speed Pump Installation and User’s Guide
2
INSTALLATION
Only a qualified plumbing professional should install the IntelliPro® 2 VST Variable Speed Pump. Refer to “Important Pump Warning And Safety Instructions” on pages ii - iii for additional installation and safety information.
Location
Note: Do not install this pump within an outer enclosure or
beneath the skirt of a hot tub or spa unless marked accordingly. Note: Ensure that the pump is mechanically secured to the
equipment pad.
Be sure the pump location meets the following requirements:
1. Install the pump as close to the pool or spa as possible. To reduce friction loss and improve efficiency, use short, direct suction and return piping.
2. Install a minimum of 5 feet (1.52 meters) from the inside wall of the pool and spa. Canadian installations require a minimum of 9.8 feet (3 meters) from the inside wall of the pool.
3. Install the pump a minimum of 3 feet (.9 meters) from the heater outlet.
4. Do not install the pump more than 10 feet (3.1 meters) above the water level.
5. Install pump in a well ventilated location protected from excess moisture (i.e. rain gutter downspouts, sprinklers, etc.).
6. Install the pump with a rear clearance of at least 3 inches (7.6 cm) so that the motor can be removed easily for maintenance and repair. See Figure 1.
Figure 1: Pump Rear and Overhead Clearance
MIN 5 X SUCTION PIPE DIAMETER
ELBOW
Figure 2: Recommended Piping
6 IN. (15.2 CM) MINIMUM
3 IN.
(7.6 CM)
MINIMUM
Piping
1. For improved pool plumbing, it is recommended to use a larger pipe size. When installing the inlet and outlet fittings (male adaptors), unless using the unions supplied with the pump, use thread sealant.
2. Piping on the suction side of the pump should be the same or larger than the return line diameter.
3. Plumbing on the suction side of the pump should be as short as possible.
4. For most installations Pentair recommends installing a valve on both the pump suction and return lines so that the pump can be isolated during routine maintenance. We also recommend a valve, elbow or tee installed in the suction line should be no closer to the front of he pump than five (5) times the suction line pipe diameter. See
Figure 2. Example: A 2.5 inch pipe requires a 12.5 inch (31.8 cm)
straight run in front of the suction inlet of the pump). This will help the pump prime faster and last longer.
Note: DO NOT install 90° elbows directly into the pump inlet and outlet.
Electrical Requirements
Install all equipment in accordance with the National Electrical Code and all applicable local codes and ordinances.
A means for disconnection must be incorporated in the fixed wiring in accordance with the wiring rules.
INTELLIPRO® 2 VST Variable Speed Pump Installation and User’s Guide
Optional Keypad Relocation Kit
In special cases when the user lacks easy or convenient access to the IntelliPro 2 VST Variable Speed Pump, a Keypad Relocation Kit (P/N 356905Z) may be purchased from your local pool equipment supplier. This kit allows the user to remove the keypad from the top of the drive and mount the keypad in a fixed location with better access.
For installation instructions refer to the Keypad Relocation Kit Installation Instructions provided with the kit.
Fittings and Valves
1. Do not install 90° elbows directly into pump inlet.
2. Flooded suction systems should have gate valves installed on suction and discharge pipes for maintenance, however, the suction gate valve should be no closer than five times the suction pipe diameter as described in this section.
3. Use a check valve in the discharge line when using this pump for any application where there is significant height to the plumbing after the pump.
4. Be sure to install check valves when plumbing in parallel with another pump. This helps prevent reverse rotation of the impeller and motor.
3
Electrical Installation
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. This pump must be installed by a licensed or certified electrician or a qualified service professional in accordance with the National Electrical Code and all applicable local codes and ordinances. Improper installation will create an electrical hazard which could result in death or serious injury to users, installers, or others due to electrical shock, and may also cause damage to property.
Always disconnect power to the pump at the circuit breaker before servicing the pump. Failure to do so could result in
death or serious injury to service people, users or others due to electric shock.
Read all servicing instructions before working on the pump.
Note: ALWAYS reinstall the drive lid onto the field wiring compartment when leaving the pump unsupervised during servicing. This will prevent foreign matter (i.e. rainwater, dust, etc.) from accumulating in the drive.
Note: When connecting the pump to an automation system (IntelliTouch and IntelliComm® Communication Center), continuous power must be supplied to the pump by connecting it directly to the circuit breaker. When using an automation system, be sure that no other lights or appliances are on the same circuit.
®
, EasyTouch®, SunTouch® Control Systems
Wiring
1. Be sure all electrical breakers and switches are turned off before wiring motor.
STORED CHARGE - Wait at least sixty (60) seconds before servicing.
2. Be sure that the supply voltage meets the requirements listed on the motor nameplate. If these requirements are not met, permanent motor damage may occur.
3. For wiring sizes and general guidelines for proper electrical installation, please follow the specifications defined in the National Electric Code and any local codes as required.
4. Use strain relief and be sure all electrical connections are clean and tight.
5. Cut the wires to the appropriate length so they do not overlap or touch when connected.
6. Reinstall the keypad after wiring the pump by plugging the cover back into the drive wiring connection and re-seating the keypad in the desired orientation with the four (4) corner screws.
Note: Ensure that the keypad cable is not pinched
between the drive and keypad during re-seating.
Grounding
1. Permanently ground the motor using the green ground screw, as shown below. Use the correct wire size and type specified by National Electrical Code. Be sure the ground wire is connected to an electrical service ground.
2. The pump should be permanently connected to either a circuit breaker, 2-pole timer or 2-pole relay. If AC power is supplied by a GFCI circuit breaker, use a dedicated circuit breaker that has no other electrical loads.
Bonding
1. Bond the motor to the structure in accordance with the National Electrical Code. Use a solid copper bonding conductor not smaller than 8 AWG. For Canadian installations, a 6 AWG or larger solid copper bonding conductor is required. Run a wire from the external bonding screw or lug to the bonding structure.
2. Connect the wire from the accessible bonding lug on the motor to all metal parts of the swimming pool, spa, or hot tub structure and to all electrical equipment, metal conduit, and metal piping within 5 feet (1.52 meters) of the inside walls of the swimming pool, spa, or hot tub. Run a wire from the external bonding screw or lug to the bonding structure.
Ground Wire Connection (Green Screw)
Field Wiring Compartment
Drive Wiring Connection
1/2” NPD Conduit Port
Bonding Lug
INTELLIPRO® 2 VST Variable Speed Pump Installation and User’s Guide
Note: When the pump is started and stopped by removing power with a relay or timer, a two-pole device should be used to apply and remove power to both POWER LINE TERMINALS.
Pentair offers 2-Pole 20 Amp GFCI breakers (P/N PA220GF) which offer 6 milliamp personnel protection while meeting 2008 to current NEC Standards for Pool Pumps.
4
OPERATING THE PUMP
NOTE: Speed 1 is the default filtration speed.
NOTE: When setting up the IntelliPro an operation schedule by following the steps in this manual. Please refer to user’s guide sections: ‘Set Time’ (page 8) and ‘Set Speeds 1-8 in Schedule Mode’ (page 12) to schedule a time to run the pump.
This pump is shipped with Priming mode ENABLED. Unless the Priming settings are changed in the menu, be aware that the pump will speed up to the maximum speed when the pump is powered on for the first time, and the Start/Stop button is pressed. To change the maximum speed of the pump, refer to page 8.
Before turning the pump ON, be sure the following conditions are met:
1. Open filter air relief valve.
2. Open valves.
3. Pool return is completely open and clear of any blockages.
4. Water in the pump basket.
5. Stand clear of the filter or other pressurized vessels.
Priming the Pump
Prime the pump before starting the pump for the first time. To avoid permanent damage to the pump, remove the lid and fill the basket with water. The pump basket must be filled with water before initial start up or after servicing.
®
2 VST Variable Speed Pump, the user must set the pump’s internal clock and establish
Lid
Clamp
Follow the steps below to prime the pump for start up:
1. Press Start/Stop to stop the pump. Disconnect the pump main power supply and communication cable.
2. Close all gate valves in suction and discharge pipes. Relieve all pressure from the system.
3. Remove the pump clamp and lid.
4. Fill the pump strainer pot with water.
5. Reassemble the pump clamp and lid onto the strainer basket. The pump is now ready to prime.
6. Open all valves in suction and discharge pipes.
7. Open the filter air relief valve and stand clear of the filter.
8. Connect power to the pump. Be sure green power light is on.
9. Press Start/Stop to start the pump. The pump will enter into priming mode (if enabled) and speed up to the maximum speed set in the pump menu settings.
10. When water comes out of the filter air relief valve,
close the valve. The system should now be free of air and recirculating water to and from the pool
11. Do not allow your pump to run longer than 30 minutes time without developing full w. If the pump does not prime, check your priming settings on the control panel or see the “Troubleshooting” section on pages 24-25.
Volute
Top View
Priming Features
The default priming setting is ENABLED. The pump also allows you to set the following from the operator control panel:
Priming speed
Priming range (1-10)
Priming delay
Set up instructions on page 15.
Do not add chemicals to the system directly in
front of pump suction. Adding undiluted chemicals
may damage the pump and will void the warranty.
This is a variable speed pump. Typically the lower
speeds are used for filtration and heating. The
higher speeds can be used for spa jets, water features, and priming.
DO NOT run the pump dry. If the pump is run dry, the mechanical seal will be damaged and the pump will start leaking. If this
occurs, the damaged seal must be replaced. ALWAYS maintain proper water level in your pool (half way up skimmer opening).
If the water level falls below the skimmer opening, the pump will draw air through the skimmer, losing the prime and causing the pump to run dry,
resulting in a damaged seal. Continued operation in this manner could cause a loss of pressure, resulting in damage to the pump case, impeller and
seal and may cause property damage and personal injury.
INTELLIPRO® 2 VST Variable Speed Pump Installation and User’s Guide
Using the Operator Control Panel
Use the operator control panel to start and stop the IntelliPro® 2 VST Variable Speed Pump, program, set, and change speeds (RPM), and access pump features and settings.
5
Controls and LEDs on Keypad:
Button 1: Press to select Speed 1 (750 RPM). LED on
1
indicates Speed 1 is active.
2
Button 2: Press to select Speed 2 (1500 RPM). LED on
indicates Speed 2 is active.
Button 3: Press to select Speed 3 (2350 RPM). LED on
3
indicates Speed 3 is active.
Button 4: Press to select Speed 4 (3110 RPM). LED on
4
indicates Speed 4 is active.
5
Back: Goes one step back in menu; exits without saving
current setting.
6
Save: Saves current menu item setting. When a parameter
has been adjusted the "Save?" icon will be displayed.
7
Menu: Accesses the menu items when and if the pump is
stopped.
8
Select: Press to select the currently displayed option on the
screen.
9
Arrow buttons:
Up arrow: Move one level up in the menu or increase
a digit when editing a setting.
Down arrow: Move one level down in the menu or
decrease a digit when editing a setting.
Left arrow: Move cursor left one digit when editing a
setting.
Right arrow: Move cursor right one digit when editing
a setting.
10
Quick Clean: Pump increases to a higher RPM for
vacuuming, cleaning, adding chemicals, and after a storm for extra skimmer power. LED light is on when active.
11
Time Out: Pump is not running on preset schedule. This can
be used to allow newly glued pipe joints time to dry before circulation of water starts. LED is on when active.
12
Start/Stop button: To start or stop the pump. When LED is
on, the pump is running or in a mode to start automatically.
13
Reset button: Reset alarm or alert.
14
LEDs:
On: Green light when pump is powered on.
Warning: On if warning condition is present.
Alarm: Red LED on if alarm condition occurs. See “Alerts and Warnings” on page 23.
15
Control Panel LCD Screen:
Line 1: Key icon indicates password protect mode is active. If password protect is not enabled, no key icon is displayed. Also shows current time of day. Active cursors
display when arrow key input is available.
Line 2: Displays current pump speed (RPM).
Line 3: Countdown time and watts
Line 4: Current pump status and current feature. "Save?" will display on this line when a parameter adjustment can be saved.
12:15p
750 RPM
T 0.00 150 WATTS
Running Speed 1
1
2
5
Line 1
Line 2
15
Line 3
Line 4
14
10
11
Note: Always close the keypad cover after using the keypad.
Note: Using screwdrivers or pens to program the pump will damage the keypad overlay. Use your fingers only when programming the pump.
1 2 3 4
SaveBack
Select
Time
Quick
Out
Clean
Control Panel #1-8
Key Lockout Icon
Menu
12:15p
750 RPM
T 0.00 150 WATTS
Running Speed 1
1 2 3
Select
Time
Quick
Out
Clean
Control Panel #9-15
Save?
4
SaveBack
Active Cursors
Current Time
Current Speed
Countdown Time
Current Power Usage
"Save?" Icon
Current Running Feature
Menu
9
13
12
4
3
6
7
8
INTELLIPRO® 2 VST Variable Speed Pump Installation and User’s Guide
6
Stopping and Starting the Pump
Starting the Pump
1. Be sure the pump is powered on and the green power LED is on.
2. Select one of the speed buttons, then press the Start/Stop button (LED on) to start the pump. The pump will go into priming mode if priming feature is enabled.
Stopping the Pump
1. Press Start/Stop to stop the pump.
When servicing equipment (filters, heaters, chlorinators etc.), disconnect the communication cable, and switch OFF circuit breaker to remove power from the pump.
Note: The pump can automatically restart if the communication cable is connected.
Adjusting and Saving a Pump Speed
1. While the pump is running, press the Up or Down
arrow to adjust to desired speed setting.
2. Press and hold down a Speed button (1-4) for three
(3) seconds to save speed to the button or press
Save to save the speed.
Operating the Pump at Preset Speeds
The pump is programmed with four default speeds of 750, 1500, 2350 and 3110 RPM. Speed buttons 1-4 are for each of the preset speeds as shown below.
1. Be sure the pump is powered on and the green
power LED is on.
2. Press the Speed button (1- 4) corresponding to
the desired preset speed and release quickly. The LED above the button will turn on.
3. Press Start/Stop. The pump will quickly change to
the selected preset speed.
LED lit
1 2 3
4
Speed 1 (1-4)
Speed 5 (5-8)
Speed Menu Tree Options
Manual Schedule
Egg Timer
Disabled
Schedule
Set Speed - Defa Set Speed
Set Start Time
Set Stop Time Set Speed
Time
Default: Disabled
Set Speed Set Start Time Set Stop Time
Manual
Assigns a speed to one of the four Speed buttons on the control panel. This mode can only be used for speeds 1-4. Speeds 1 and 2 are Manual by default.
To operate in Manual mode, press one of the four speed buttons and then press the Start/Stop button. The pump will run the assigned speed for that speed button.
Egg Timer
Speeds 1-4 can be programmed to run for a duration of time once a speed button is pressed.
Speeds 3 and 4 are Egg Timers by default. This prevents the pump from running at a speed higher than half of the maximum speed indefinitely. If you desire a different method of operation, speeds 3 and 4 can be changed to Manual mode in the control menu.
To operate in Egg Timer mode, press a speed button and then press Start/Stop. The pump will run that speed for the set amount of time and then turn off.
Schedule
Program speeds 1-8 start and stop at a specific time during a 24 hour period. Speeds programmed in Schedule mode will override any manually selected speed once the next Schedule command commences.
Pump Operating Modes
The IntelliPro® 2 VST Variable Speed Pump can be programmed in three different modes:
Manual, Schedule, and Egg Timer.
Speeds 1-4 can be programmed in all three modes. Speeds 5-8 can only be programmed in Schedule mode
since there are no buttons on the control panel for Speeds 5-8. The default setting for Speeds 5-8 is “Disabled”.
INTELLIPRO® 2 VST Variable Speed Pump Installation and User’s Guide
Operator Control Panel: Pump Menu Guide
7
MENU
SETTINGS
(pages 8-10)
SPEED 1-8
(pages 10-12)
Press MENU button to access menus
Set Date and Time
Set Speed Max/Min
Device
Alarm Log (1-10)
Speed 1-4
Speed 5-8
Date
Time
Hour Format
Min Speed (450-1700 RPM) - Default: 450 RPM Max Speed (1900-3450 RPM) - Default: 3450 RPM
Pump Address (1-16) - Default: 1 Screen Contrast (1-5) - Default: 3 Language
Temperature Unit Fahrenheit - Default F°
Password
Firmware Version
Manual Schedule
Egg Timer
Disabled Schedule
Months (1-12) Days (1-31) Years (2000-2050 Plus)
Hours (24hr Mode: 0-23) (12hr Mode: 1-12 AM & PM) Minutes (0-60) AM/PM - Default: AM/PM
24 Hour
English - Default: English Português Deutsch Italiano
Nederlands Español Français
Celsius C° Disabled - Default: Disabled
Enabled
Set Speed - Default Spd 1-2: Manual Set Speed Set Start Time Set Stop Time Set Speed - Default Spd 3-4: Egg Timer Time
Default: Disabled
Set Speed Set Start Time Set Stop Time
Password Timeout (1 min. to 6 hrs.) - Default: 1 minute Set Password (0000 - 9999) - Default: 1234
EXT CONTROL
(page 12)
FEATURES
(page 13)
PRIMING
(pages 13-15)
THERMAL MODE
(page 16)
Program 1
Program 2
Program 3
Program 4
Time Out
Quick Clean
Disabled/Enabled
Priming Speed
Max Priming Time
Priming Range
Priming Delay
Disabled/Enabled
Set Speed
Pump Temperature
Set Speed (450-3450 RPM) - Default: 750 RPM
Stop Delay (0 min. to 10 min.) Default: 0 minutes
Set Speed (450-3450 RPM) - Default: 1500 RPM
Stop Delay (0 min. to 10 min.) Default: 0 minutes
Set Speed (450-3450 RPM) - Default: 2350 RPM
Stop Delay (0 min. to 10 min.) Default: 0 minutes
Set Speed (450-3450 RPM) - Default: 3110 RPM
Stop Delay (0 min. to 10 min.) Default: 0 minutes
Time Out Duration (1 min. to 10 hrs.) Default: 3 hours
Set Speed (450-3450 RPM) Default: 3450 RPM Quick Clean Duration (1 min. to 10 hrs.) Default: 10 minutes
Disabled / Enabled - Default: Enabled
Set Speed (2400-3450 RPM) - Default: 3450 RPM
(1 min. to 30 min.) Default: 11 minutes
(1 - 10) Default: 5
(1 sec. to 10 min.) Default: 20 seconds
Disabled / Enabled - Default: Enabled
Set Speed (450 RPM - 3450 RPM) Default 1000 RPM
40° F - 50° F (4.4° C through 10° C) Default: 40° F (4.4° C)
INTELLIPRO® 2 VST Variable Speed Pump Installation and User’s Guide
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