Sta-Rite EQ Installation Manual

EQ Series® Strainer Pot Owner's Manual
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Table of Contents
SECTION I. GENERAL INFORMATION .............................................................................................................. 2
SECTION II. MECHANICAL INSTALLATION AND PRESSURE TESTING ........................................................... 2
SECTION III. INITIAL OPERATION ...................................................................................................................... 6
SECTION IV. CLEANING THE STRAINER BASKET ............................................................................................ 6
SECTION V. REPLACEMENT PARTS ................................................................................................................ 8
SECTION VI. STRAINER POT ASSEMBLY TECHNICAL DATA ....................................................................... 9-10
TECHNICAL SUPPORT ................................................................................................................ 11
WARNING
Read and follow all warning notices and instructions accompanying this product before installing. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 (US) for additional free copies of these instructions.
Important Notice
Attention Installer.
This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.
CE marking only applies to 50 Hz models: EQK300, EQK500, EQK750, and EQK1000.
Pentair Water Pool and Spa, Inc.
1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (800) 553-5000
www.pentairpool.com and starite.com
Rev. E 02-12-07 1 P/N 350062

SECTION I. GENERAL INFORMATION

This product is intended for use in swimming pool applications only. It may be mounted directly to a Pentair Pool Products EQ Series pump. This will provide filtration of debris that could damage the pump and will allow the pump to be self-priming in installations up to 10 feet. The exact height at which a pump can prime depends on many installation and environmental factors.
The EQ Strainer Pot Assembly may also be mounted as a separate unit in the suction line of a circulation system.
CAUTION
If this product is to be attached to an EQ Series Pump you also must read and follow all warning notices and instructions in the pump manual.
SECTION II. MECHANICAL INSTALLATION AND PRESSURE TESTING
A. MECHANICAL INSTALLATION
1. Carefully remove the strainer pot assembly from its shipping package.
2. Determine the installation location of the strainer pot assembly. Ensure that adequate space and lighting is provided for routine maintenance.
3. It is good practice to install a valve on the suction line before this unit and on the return line after the pump so that both items can be isolated for routine maintenance.
CAUTION
The strainer pot assembly is shipped with the correct screws and O-Ring for attaching the strainer pot assembly to the Pentair Pool Products EQ Series pump. These screws and the O-Ring should be discarded and different hardware should be obtained if this unit is to be installed as a separate stand-alone strainer. See the diagram below for installing the strainer pot assembly as a separate stand-alone unit. (Please note that if stainless steel screws and nuts are obtained to make the pipe flange connection that galling may occur making proper tightening of the flange connection
impossible. Galling of threads can be resolved by using stainless steel screws and brass nuts.)
It will be necessary to obtain the following to connect the strainer pot flange to a 15.24 cm (6") Pipe. Double the quantities shown below if the unit is to be installed as a stand-alone unit and two flange connections must be made.
Some local codes may require the use of ¾ in. fasteners instead of 5/8 in.
8 Hex Head Cap Screws 5/8 in.-11 X 3-1/4 in. Long
16 Washers Nominal ID 5/8 OD 1-5/16 or larger
8 Hex Nuts 1 Gasket 3.2 mm (1/8") Thick EPDM or Nitrile Full Face (with holes) For Class 125/150 Flange 1 Flange 15.24 cm (6") ANSI Class 150
4. Plan carefully the layout of adjacent plumbing including cutting pipe to the exact length and ensuring that flange will be aligned and square with the strainer pot assembly. Note that the strainer must be installed so that water flow travels into the upper flange and out the bottom flange. Note: It is good practice to install a straight section of pipe (free of valves or fittings) that is at least 76 cm (30") long on the inlet side of the strainer. If the strainer pot assembly is installed as a stand alone unit, another straight piece of pipe at least 76 cm (30") long should be installed to connect the strainer assembly to the pump housing. Glue plumbing in place once you are certain that fit ups are correct.
P/N 350062 2 Rev. E 02-12-07
5. Ensure that the flange gasket is properly positioned between the strainer pot flange and the top flange connection. Use only high quality, full diameter,
3.2 mm (1/8") thick gaskets with holes
70 DURO NITRILE OR EPDM 1/8" THICK GASKET
5/8" ID X 1-5/16 MIN. OD FLAT WASHER
HEX HEAD CAP SCREW 5/8-11 X 3-1/4"
for the bolts to pass through. It may be necessary to hold the gasket in place with either silicone or two or three drops of cyanoacrylate (super glue). Do not use any other grease or glue as they may contain chemicals that could attack the plastic material.
HEX NUT 5/8-11
5/8 ID X 1-5/16 MIN. OD
FLAT WASHER
6" ANSI CLASS 150 FLANGE
6. Install the flange screws, washers and nuts hand tight on the first flange
Figure 1.
connection as shown in the diagram.
7. Repeat steps 4, 5 and 6 for the lower flange connection unless the strainer is directly attached to a Pentair Pool Products EQ Series pump.
8. Inspect both flange connection(s) to ensure that the flanges of the strainer pot and the connection flanges are in line and that the faces are parallel. Take any corrective action to properly align flanges before tightening the flange screws to the required torque.
CAUTION
Use large diameter flat washers (at least 1-5/16 in. outer diameter) between the hex nut and the strainer pot assembly flanges to properly distribute the clamping forces on the flanges. Tighten the flange bolts to 27.1 newton meter (20 ft-lb) unless otherwise specified by the flange manufacturer. If it is not possible to use a torque wrench then care should be taken not to over tighten the flange bolts. Failure to follow the above instructions can result in damaging the strainer pot
flanges.
CAUTION
Suction and discharge piping must be supported by an appropriate system of supports or hangers. Inadequately supported pipe can cause excessive loads to be transmitted to the strainer pot assembly resulting in a structural failure
that could result in flooding and property damage.
B. PRESSURE TESTING
Certain local codes require that the circulation system be pressure tested with a proof pressure before being commissioned into service or before allowing construction to progress to the next stage.
WARNING
This product is intended to operate on the suction side of the pump and must not be installed on the pressure side of a circulation system. Extreme caution should be taken when applying pressure to this product during a system pressure test as this product has a lower pressure rating than other components in the system. Exceeding the pressure or temperature rating during the pressure test can result in a structural failure. A structural failure of the strainer pot assembly can cause the instantaneous release of energy causing failed components to be accelerated to high velocities and to travel distances of 30.5 m (100 feet) or more. These components could cause severe personal injury or death if
they were to strike a person.
Rev. E 02-12-07 3 P/N 350062
WARNING
CORRECT FULLY OVERLAP TAB OF LOCKING RING AND POT
INCORRECT TAB OF LOCKING RING AND POT IS NOT FULLY OVERLAPPED.
CORRECT NO!
It is important that the four tabs on the locking ring be fully overlapped with the four tabs on the strainer pot before performing a pressure test. If the locking ring is under tightened or over tightened so that the tabs do not fully overlap
with tabs on the pot a structural failure can occur. A structural failure can cause severe personal injury or death.
CAUTION
This product is shipped with a pressure relief valve. This device must be installed into the 0.6 cm (¼") NPT drain opening before the strainer pot assembly is pressure tested if an installer's pressure test is required. This pressure relief device is not intended to replace a pressure regulator and cannot relieve the system of pressure if the installer over pressurizes the system rapidly during the pressure test process. The device is intended to function as a low volume pressure relief should a gradual increase in pressure occur due to changes in temperature or atmospheric pressure once the test pressure is established.
WARNING
Improperly pressure testing a circulation system can involve significant risk of property damage or severe personal injury or death. Circulation systems store energy when pressure tested due to the elastic nature of the materials used in construction and due to the compressibility of air that may be contained in the system. The instructions below should be considered a guide only. Each installation should be considered a unique situation that should be carefully investigated for risk.
WARNING
Never test this equipment with air pressure even if specified by the local code. Even low levels of air pressure result in tremendous storage of energy that can instantaneously be released if a system failure occurs. This instantaneous release of energy can cause failed components to be accelerated to high velocities and to travel distances of 30.5 m (100 feet) or more. These components could cause severe personal injury or death if they were to strike a person.
1. Understand the local code. The intent of the code may be to ensure that the piping system with its many bonded joints is leak free. Piping systems typically have a higher pressure capability than the other system components such as the pump or filter. Do not pressure test this product unless the code specifically requires this.
2. Verify that each component in the system is designed to meet the local code test pressure. Most components should be marked with a maximum operating pressure. If a component is not marked consult the Owner’s Instructions that came with the component or consult the manufacturer.
3. Verify that the pressure test will be conducted within the operating temperature listed on the components that make up the circulation system. If no maximum operating temperature is listed then it may be necessary to review the owner’s manual or contact the manufacturer for this information. It is common practice for plastic components to be pressure rated at 22° C (72° F). and then derated for temperatures greater than this.
Figure 2.
P/N 350062 4 Rev. E 02-12-07
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