Sta-Rite EasyTouch Installation Manual

®
EasyTouch® and IntelliTouch
Pool and Spa Control System
(with optional IntelliChlor® Salt Chlorine Generator)
Load Center Installation Guide
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Technical Support
Contact Technical Support at:
Sanford, North Carolina (8 A.M. to 5 P.M.)
Phone: (800) 831-7133
Fax: (919) 566-8920
Moorpark, California (8 A.M. to 5 P.M.)
Phone: (800) 831-7133 (Ext. 6312)
Fax: (805) 553-5515
Web sites
visit www.pentairpool.com and staritepool.com
© 2011 Pentair Water Pool and Spa, Inc. All rights reserved.
1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000 10951 West Los Angeles Ave., Moorpark, CA 93021 • (800) 553-5000
EasyTouch®, IntelliTouch®, IntelliChlor®, IntelliChem®, QuickTouch® , MobileTouch®, IntelliChem™, SpaCommand™ ScreenLogic2™ and Pentair Water Pool and Spa® is a trademark and/or registered trademark of Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United States and/or other countries. Jandy® is a registered trademark of Zodiac Pool Systems Inc.. Hayward® is a registered trademark of Hayward Industries Inc.. iPhone and iPad® is a trademark and/or registered trademark of Apple Corporation. Unless noted, names and brands of others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those parties or others.
P/N 521139 Rev. A 04/20/11
Contents
IMPORTANT WARNING AND SAFETY INSTRUCTIONS ........................................................................... iii
General Installation Information ................................................................................................................... v
Section 1: Pentair Water Pool and Spa Control System Load Center and Power Center Overview ...... 1
Load Center and Power Center Installation Overview ................................................................................... 2
Load Center with subpanel (EasyTouch and IntelliTouch Systems) ........................................................... 3
Power Center (without built-in Subpanel) - IntelliTouch System Only ......................................................... 4
Preparing the Load Center and Power Center Enclosure .............................................................................. 5
Mounting the Load Center and Power Center ............................................................................................... 6
Connecting AC Power to the Load Center and Power Center ........................................................................ 7
Electrical Wiring High Voltage Connections .................................................................................................. 8
Installing Conduit and Wire to the Enclosure ................................................................................................ 8
Accessing the EasyTouch or IntelliTouch Circuit Board and Electronics .................................................... 10
Connecting the EasyTouch System Relays ............................................................................................... 11
Connecting the IntelliTouch System Relays ............................................................................................... 12
Installing Valve Actuators .......................................................................................................................... 13
Adjusting the valve position ................................................................................................................... 13
Installing and Connecting Temperature Sensors ......................................................................................... 15
Water Temperature Sensor ..................................................................................................................... 15
Ambient Air Temperature Sensor (for freeze protection) ......................................................................... 15
Solar Temperature Sensor (Optional) ..................................................................................................... 16
Connecting a Standard Gas Heater (EasyTouch and IntelliTouch System) ................................................. 17
Wiring Pentair UltraTemp Heat Pump ......................................................................................................... 18
Wiring Pentair IntelliFlo Pumps .................................................................................................................. 18
Connecting IntelliChlor (SCG) Power Cord to the Enclosure .......................................................................20
Connecting IntelliChlor (SCG) COM Port Cable.......................................................................................... 21
Wiring a Salt Chlorine Generator ................................................................................................................ 23
Wiring IntelliChlor ....................................................................................................................................... 23
Wiring IntelliChlor (SCG) Transformer to a Filter Pump ............................................................................... 24
Rewiring the IntelliChlor SCG Transformer for 120VAC ............................................................................... 26
Rewiring the System Transformer for 240 VAC ........................................................................................... 27
i
Section 2: EasyTouch System Overview ............................................................................................... 28
EasyTouch 8 and 4 Pool and Spa Control System Kit Contents ............................................................ 28
EasyTouch Accessory Equipment ......................................................................................................... 28
EasyTouch Model Part Numbers ........................................................................................................... 29
EasyTouch System Start-Up ..................................................................................................................... 30
EasyTouch Circuit Board Connections ....................................................................................................... 31
EasyTouch System Wiring Diagram ........................................................................................................... 32
EasyTouch and IntelliTouch Load/Power Center Installation Guide
ii
Contents (continued)
Section 3: IntelliTouch System Overview .............................................................................................. 33
IntelliTouch System Components ............................................................................................................... 33
Load Center or Power Center ................................................................................................................. 33
IntelliTouch Personality Kits................................................................................................................... 33
IntelliTouch Accessory Power Center Expansion Kits ............................................................................ 34
IntelliTouch Personality Kit Contents .......................................................................................................... 34
Optional Equipment (IntelliChem) ............................................................................................................... 34
Optional IntelliTouch Expansion Enclosure ................................................................................................ 36
Kit Contents ........................................................................................................................................... 36
Affixing the System Wiring Diagram Label .............................................................................................. 36
System Start-Up ....................................................................................................................................... 37
Check Electronics ................................................................................................................................. 37
System Test .......................................................................................................................................... 37
Testing the auxiliary relays .................................................................................................................... 37
Solar System Installation ........................................................................................................................... 38
Solar System Start-Up .......................................................................................................................... 38
Pool Cleaner Protection ............................................................................................................................. 38
Installing the IntelliTouch Control Panel ...................................................................................................... 39
IntelliTouch Outdoor Control Panels ........................................................................................................... 40
IntelliTouch System Wiring Diagrams ......................................................................................................... 41
Plumbing Requirements ............................................................................................................................. 44
Equipment Location ................................................................................................................................... 45
Glossary ................................................................................................................................................... 47
EasyTouch and IntelliTouch Load/Power Center Installation Guide
iii
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
Read and Follow all WARNING and SAFETY Instructions
SERIOUS BODILY INJURY OR DEATH CAN RESULT IF THIS PRODUCT (UNIT) IS NOT INSTALLED AND USED CORRECTLY.
INSTALLERS, POOL OPERATORS AND POOL OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS BEFORE USING THIS PRODUCT. This Guide provides installation and operation instructions for the product. Consult Pentair Water Pool and Spa, Inc. (“Pentair”) with any questions regarding this product.
This product is intended for use in swimming pool applications only.
Most states and local codes regulate the construction, installation, and operation of public pools and spas, and the construction of residential pools and spas. It is important to comply with these codes, many of which directly regulate the installation and use of this product. Consult your local building and health codes for more information.
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IMPORTANT NOTICE - Attention Installer: This Installation Guide (“Guide”) contains
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Guide should be given to the owner and/or operator of this equipment.
Attention User:
This Guide contains important information that will help you in operating and maintain-
ing this product. Please retain it for future reference. Before installing this product, read and follow all safety warning notices and instructions which are included.
Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of these instructions.
This product is designed and manufactured for safe and reliable service when installed, operated and maintained according to the information and installation codes referred to in this Guide.
This is a safety alert symbol. When you see this symbol in this manual or on the product, look for one of the following signal words; DANGER, WARNING, CAUTION and NOTICE and comply with the information. Be alert to the potential hazard. Ensure
to read and comply with all of the
warnings and cautions in this manual.
Risk of Electrical Shock or Electrocution!
- Always disconnect power at the circuit breaker before servicing the load center
- Improper installation can create an electrical shock hazard that can result in death or serious injury.
This product must be installed by a licensed or certified electrician or a qualified pool professional in accordance with the National Electrical Code (NEC), NFPA 70 or the Canadian Electrical Code (CEC), CSA C22.1. All applicable local installation codes and ordinances must also be adhered to. Improper installation will create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock, and may also cause damage to property. Always disconnect the power to the pool light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to serviceman, pool users or others due to electrical shock.
EasyTouch and IntelliTouch Load/Power Center Installation Guide
iv
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
Water temperature in excess of 100° F (37.7° C) may be hazardous to your health. Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of 98.6° F (37° C.). Effects of hyperthermia include: (1) Unawareness of impending danger. (2) Failure to perceive heat. (3) Failure to recognize the need to leave the spa. (4) Physical inability to exit the spa. (5) Fetal damage in pregnant women. (6) Unconsciousness resulting in danger of drowning. The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas.
A pool or spa pump must be installed by a qualified pool and spa service professional in accordance with the National Electrical Code and all applicable local codes and ordinances. Improper installation may create an electrical hazard which could result in death or serious injury to pool users, installers, or others due to electrical shock, and may also cause damage to property.
The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas. This product is intended to control heaters with built-in high limit circuits ONLY. Failure to do so may cause property damage or personal injury.
Do not use this product to control an automatic pool cover. Swimmers may become entrapped underneath the cover.
For units intended for use in other than single-family dwellings, a clearly labeled emergency switch shall be provided as part of the installation. The switch shall be readily accessible to the occupants and shall be installed at least five (5) feet (1.52 m) away, adjacent to, and within sight of, the unit.
Except for listed spa-side remote controls, install a minimum of five (5) feet (1.52 m) from the inside wall of the pool and spa.
The electrical supply for this product must include a suitably rated switch or circuit breaker to open all ungrounded supply conductors to comply with the National Electrical Code (NEC), NFPA 70 or the Canadian Electrical Code (CEC), CSA C22.1. All applicable local installation codes and ordinances must also be adhered to. The disconnecting means must be readily accessible to the tub occupant but installed at least five 5ft. (1.52 m), (Canada 3 m (9.75 ft) from the inside wall of the pool.
Use only copper supply conductor's rated for 60C/75C sized based on ampacity to support all loads (refer to NEC tables). Load center input supply to be protected by 150 Amp Maximum, 240 VAC Main Circuit Breaker.
For information about the Virginia Graeme Baker Pool and Spa Safety Act, contact the Consumer Product Safety Commission at (301) 504-7908 or visit www.cpsc.gov.
NOTE: Always turn off all power to the pool pump before installing the cover or working on any suction outlet.
Two Speed Pump Controls Notice (Title 20 Compliance) Please read the following important Safety Instructions - When using two-speed pumps
manufactured on or after January 1, 2008, the pump’s default circulation speed MUST be set to the LOWEST SPEED, with a high speed override capability being for a temporary period not to exceed one normal cycle, or two hours, whichever is less.
EasyTouch and IntelliTouch Load/Power Center Installation Guide
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
FCC Standard - 47 CFR Part 15, Subpart C (Section 15.247). This version is limited to chapter 1
to chapter 11 by specified firmware controlled in the U.S.A.
Canada - Industry Canada (IC) - The IntelliChlor device complies with RSS210 of Industry
Canada. (1999). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.
Instruction to user - The IntelliChlor device has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. The IntelliChlor device generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this device does cause harmful interference to radio or television reception, which can be determined by switching the device off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Note: The user is cautioned that changes and modifications made to the IntelliChlor device without the approval of the manufacturer could void the user’s authority to operate this equipment.
v
General Installation Information
1. All work must be performed by a licensed electrician, and must conform to all national, state, and
local codes.
2. Install to provide drainage of compartment for electrical components.
3. If this system is used to control underwater lighting fixtures, a ground-fault interrupter (GFCI) must be
provided for these fixtures. Conductors on the load side of the ground-fault circuit-interrupter shall not occupy conduit, junction boxes or enclosures containing other conductors unless such conductors are also protected by a ground-fault circuit-interrupter. Refer to local codes for details.
4. A terminal bar stamped is located inside the supply terminal box. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying this equipment (no smaller than 12 AWG or 3.3 mm). The bonding lug(s) provided on this unit are intended to connect a minimum of one No. 8 AWG for US installation and two No. 6 AWG for Canadian installations solid copper conductor between this unit and any metal equipment, metal enclosures or electrical equipment, metal water pipe, or conduit within 5 feet (1.5 m) of the unit.
5. The electrical supply for this product must include a suitably rated switch or circuit breaker to open all ungrounded supply conductors to comply with in accordance with the National Electrical Code (NEC), NFPA 70 or the Canadian Electrical Code (CEC), CSA C22.1. All applicable local installation codes and ordinances must also be adhered to. The disconnecting means must be readily accessible to the tub occupant but installed at least 10 ft. (3.05 m) from the inside wall of the pool.
6. GAS HEATER: This automation control system is designed to supply high voltage (120 VAC / 240 VAC) to a gas heater and override the thermostat in the heater’s control circuit. This automation control system is intended to control gas heaters with a high temperature limit switch(s) safety circuit.
EasyTouch and IntelliTouch Load/Power Center Installation Guide
vi
Pentair Water Pool and Spa
®
IMPORTANT SAFETY INSTRUCTIONS
For Installation of Electrical Controls at Equipment Pad
(ON/OFF Switches, Timers and Automation Load Center)
Install all electrical controls at equipment pad, such as on/off switches, timers, and control systems, etc. to allow the operation (start-up, shut-down, or servicing) of any pump or filter so the user does not place any portion of his/her body over or near the pump strainer lid, filter lid or valve closures. This installation should allow the user enough space to stand clear of the filter and pump during system start-up, shut down or servicing of the system filter.
CAUTION! INSTALL LOAD CENTER AND POWER CENTER TO ALLOW USER ENOUGH
SPACE TO STAND CLEAR OF PUMP AND FILTER WHEN SERVICING.
HAZARDOUS PRESSURE: STAND CLEAR OF PUMP AND FILTER DURING START-UP
EasyTouch and IntelliTouch Load/Power Center Installation Guide
Section 1
Pentair Water Pool and Spa® Control
Load Center and Power Center Overview
Load Center and Power Center Description
Load Center with sub-panel (EasyTouch® and IntelliTouch®): A Load Center enclosure provides
a built-in a 120 VAC/240 VAC 150 AMP circuit breaker base (sub-panel) for high-voltage power relays, transformer, and low voltage circuit breakers. A Load Center can be factory configured for an EasyTouch (8 or 4 auxiliary relays) or IntelliTouch (for Personality Interface Kits, see page 33) automation control system. The optional IntelliChlor salt chlorine generator (SCG) transformer is available in the Load Center enclosure. The Load Center dimensions are
EasyTouch/IntelliTouch Load Center
Note. For EasyTouch and IntelliTouch product information, see the Pentair Product Catalog.
26” H x 17” W x 5¼” D.
1
Power Center without sub-panel (IntelliTouch only): A Power Center enclosure does not include a built-in circuit breaker base (subpanel). An IntelliTouch automation control system Power Center is factory configured (depending on the IntelliTouch Personality interface kit. Multiple Power Centers can be connected together for additional high voltage relay and transformer requirements. The optional IntelliChlor Salt Chlorine Generator (SCG) transformer is available in the Power Center enclosure. The Power Center dimensions are
20” H x 17” W x 5¼” D.
Note: For IntelliTouch systems (see page 33), up to three additional Power Centers (with Expansion Center Personality kit, i5x or i10x) can be connected to a base IntelliTouch Load Center or Power Center (models
i5+3, i5+3S, i7+3, i9+3, i9+3S, i10+3D
. For more information about using multiple
expansion centers, refer to the IntelliTouch Systems User’s Guide (P/N 521075).
Main IntelliTouch Load Center
(i5+3, i5+3S, i7+3, i9+3, i9+3S, i10+3D
)
Power Center (i5x or i10x),
(P/N 521214 with IntelliChlor SCG transformer) (P/N 521216 without IntelliChlor SCG transformer)
Additional Expansion Center
Additional Expansion Center (3 maximum)
EasyTouch®, IntelliTouch® Control System Load Center Installation Guide
2
Load Center and Power Center Installation Overview
RISK OF ELECTRICAL SHOCK. BEFORE REMOVING THE HIGH VOLTAGE COVER PANEL FROM THE ENCLOSURE switch the main power OFF into the home at the main circuit breaker
box.
Before installing the Load Center or Power Center read the following guidelines carefully:
The Load Center and Power Center must be installed at the equipment pad.
AC power for the Load Center or Power Center must be provided from the main circuit breaker panel located at the house.
All electrical equipment, except for UL Listed spa-side remote switches, must be installed no less than five (5) feet (1.5 m), (Canada, 3 mm (9.75 ft) from pool and/or spa, and comply with all national, state, and local codes (UL Listed spa-side remote switches may be installed at near waterline).
Install the Load Center or Power Center no less than five (5) feet (1.5 m) from pool, spa, hot tub, pumps, heater, valves, and sensors.
The TYPE 3R “Rainproof” enclosure can be mounted outside or inside of a pool equipment shed or other enclosure.
Before choosing the final location for the enclosure, consider the length of all of the conductors that will have be connected to the enclosure. Make sure to consider cable lengths for the sensors to the load center location. The air temperature sensor cable is three (3) feet (91.44 cm) long and the water temperature sensor cable is 25 feet (7.62 m) long.
Mount the load center on a flat vertical surface so the conduit knockouts are located at the bottom of the enclosure. Upper and lower brackets are provided to mount the enclosure.
DO NOT mount the enclosure horizontally. Water can enter the conduit knockouts and cause damage to the system and an electrical shock hazard. Install with conduit knockouts down.
Consider the load center location when routing conduit carrying the AC power to the load center, and the conduit that will be run to the high voltage equipment.
Install the load center so that drainage is provided for all electrical components.
Motors should be listed for pool and spa applications and have built-in thermal protection.
Allow at least 5 ft (1.5 m) of unobstructed access to the front of the load center for the owner or service personnel.
The load center provides grounding screw terminals for grounding all equipment. All equipment including the load center enclosure must be bonded to earth ground.
EasyTouch®, IntelliTouch® Control System Load Center Installation Guide
Load Center (with built-in Subpanel) - EasyTouch and IntelliTouch Systems
The Load Center must be installed at the equipment pad. The AC power for the Load Center is provided from the main-panel circuit breaker located at the house.
3
EasyTouch or
IntelliTouch
Control Panel
(EasyTouch
(shown)
Auxiliary,
(1-4) relay locations
with additional five
(5 ) relays or
2-Speed Pump
relay (optional)
Circuit breaker base 150 AMP
(Subpanel)
Low voltage
raceway
(Air and water
temperature
sensors,
motorized
valves, indoor
control panel,
spa side
remote, and
wireless
antenna)
Control Panel / Low voltage compartment
Ground buss bar
Transformer for Salt Chlorine Generator (SCG)
AC Power Connector
Option
3 AMP Low voltage (12 VAC, 18 VAC, 24 VAC) system circuit breakers
Optional 10 AMP Low voltage (24 VAC) circuit breaker (IntelliChlor Salt Chlorine Generator)
Door Spring latch
System transformer: 120VAC, 2.5A, 240VAC, 1.3A, 50/60 Hz
Optional IntelliChlor Salt Chlorine Generator (SCG) and power supply transformer (SCG system only).
120VAC, 2A, 240VAC, 1A, 50/60 Hz
GFCI/GFCB knockout (approved rainproof cover required) - Standard Single gang box.
Optional IntelliChlor (SCG)
cell connector socket
EasyTouch or IntelliTouch Load Center
Enclosure conduit knockouts (see page 7): 1¼”, 1", ¾" and ½" conduit knockouts (lower and rear) for high voltage output. 1" conduit knockout (lower) for high voltage input
(26” H x 17” W x 5¼” D)
EasyTouch®, IntelliTouch® Control System Load Center Installation Guide
Bonding lugs (two each) No.8 AWG (US) or No.6 AWG (Canada)
Load center front door
High voltage cover panel
4
Power Center (without built-in Subpanel) - IntelliTouch System Only
The IntelliTouch Power Center (without sub-panel) must be installed at the equipment pad. AC power to the Power Center is provided from the an electrical circuit breaker panel (sub-panel) installed at the equipment pad. The Power Center should be installed next to the sub-panel.
Control Panel/Low voltage compartment
IntelliTouch
Control Panel not
shown
Auxiliary,
(1-5) relay locations
with additional four
relays or
2-Speed Pump relay
(optional)
Low voltage raceway
(Air and water
temperature sensors,
motorized valves, indoor
control panel, spa side
remote, and wireless
antenna)
Optional IntelliChlor
Salt Chlorine
Generator power
supply
transformer
(SCG system only).
120VAC, 2A, 240VAC, 1A,
50/60 Hz
Optional Serial COM Port Expansion Board (Brackets support two boards)
IntelliChlor SCG circuit board (optional)
Ground buss bar
3 AMP Low voltage Control system circuit breakers (12 VAC, 18 VAC, 24 VAC)
Optional 10 AMP circuit breaker for IntelliChlor Salt Chlorine Generator (24 VAC)
Door spring latch
System transformer. 120VAC, 2.5A, 240VAC, 1.3A, 50/60 Hz
GFCI/GFCB knockout (approved rainproof cover required)
Optional
IntelliChlor (SCG)
cell connector
socket
Enclosure conduit knockouts (see page 7): 1¼”, 1", ¾" and ½" conduit knockouts (lower and rear) for high voltage output. 1" conduit knockout (lower) for high voltage input
IntelliTouch Power Center (20” H x 17” W x 5¼” D)
(Front view with door and high voltage cover panel removed)
EasyTouch®, IntelliTouch® Control System Load Center Installation Guide
Bonding lugs (two each) No.8 AWG (US) or No.6 AWG (Canada)
Preparing the Load Center and Power Center Enclosure
BEFORE INSTALLING THE LOAD CENTER AND POWER CENTER, ALWAYS SWITCH OFF THE MAIN POWER into the home at the main circuit breaker box.
Before mounting the Load Center or Power Center, first remove the front door and the high voltage cover panel to access the enclosure conduit knockouts and low voltage raceway (see pages 3 and 4).
To remove the Load Center or Power Center high voltage cover panel:
1. Unpack the Load Center or Power Center from the shipping carton.
2. Unlatch the front door spring latch and open the front door.
3. Remove the two (2) retaining screws securing the high voltage cover-panel. Remove the HIGH VOLTAGE COVER PANEL from the enclosure.
4. For new installation, proceed with:
Mounting the Load Center and Power Center, page 6
Connecting AC Power to the Load Center and Power Center, page 7
Electrical Wiring and High Voltage Connections, page 8
Installing Conduit and Conductors to the Enclosure, page 8
Accessing the EasyTouch or IntelliTouch Control Circuit Board and Electronics, page 10
Connecting a Standard Gas Heater (EasyTouch and IntelliTouch System), page 17
5
5. After electrical connections have be completed, reinstall the high voltage panel and secure it with the two (2) retaining screws.
Retaining screws (for High Voltage Cover Panel)
High Voltage Cover Panel
Front door
Load Center (front view)
EasyTouch®, IntelliTouch® Control System Load Center Installation Guide
6
Mounting the Load Center and Power Center
Mount the Load Center (EasyTouch enclosure show below) and Power Center on a flat vertical surface, such as a wall or post at eye level, at least 5 ft. (1.5 m), (Canada 3 m (9.75 ft)) from the pool, spa or hot tub.
To mount the Load Center and Power Center:
1. Position the enclosure against a vertical flat surface. If wall anchors are being used, support the enclosure in position (horizontally level and square) against the surface and mark the bracket hole pattern on the wall.
2. Secure the enclosure with three (3) screws in the top and lower mounting bracket holes. If using wall anchors, drill and set the anchors and secure the enclosure with screws.
Top mounting bracket screw holes
Lower mounting bracket screw holes
Load Center (front view)
(front door and high voltage panel removed)
EasyTouch®, IntelliTouch® Control System Load Center Installation Guide
Connecting AC Power to the Load Center and Power Center
Before installing electrical conduits and connecting AC power to the Load Center and Power Center enclosure, read the following recommended guidelines:
TO AVOID AN ELECTRICAL HAZARD AND EQUIPMENT DAMAGE TO THE ENCLOSURE AND INTELLICHLOR CELL: FIRST DISCONNECT AC POWER TO THE ENCLOSURE BEFORE CONNECTING THE INTELLICHLOR COMMUNICATION CABLE.
Determine the number of low and high voltage circuits being used in the Load Center or Power Center. The conduit size and runs needed based on the conductor size, and the number of conductors within the conduit. The enclosure conduit knockouts sizes are 1¼”, 1", ¾" and ½".
Enclosure conduit knockouts for AC power are located on the sides, bottom and back of the enclosure. Conduit knockouts sizes for AC power are: 1¼”, 1", ½" and ¾". It is recommended to use 1¼” x 1” conduit for the main AC power conductors.
The Load Center and Power Center enclosure must be located a minimum of 5 ft. (1.5 m), (Canada 3 m (9.75 ft)) from the inside wall of pool or spa.
Remove the enclosure conduit knockouts as needed:
• Low voltage raceway has two ½" x ¾" conduit knockouts located on the left side and rear of the
enclosure.
• High voltage compartment has twelve ½" x ¾", five ¾" x 1” and two 1¼” x 1" conduit knockouts
located on the bottom of the enclosure.
7
½" x ¾" conduit knockout (2x) -
Low voltage only
¾" grommet fittings
(4x) (low voltage and
sensor conductors)
EasyTouch Load Center (lower, side and back panel knockouts)
1¼” x 1"
½" x ¾" rear conduit knockout (5x)
¾" x 1” conduit knockout (5x)
1¼” x 1" conduit knockout
Note: Subpanel wiring: 14 AWG
minimum copper conductors for relays and other equipment sized according to the ampacity of the load
Optional GFCI/ GFCB Receptacle knockout (standard single gang type 3R cover required)
½" x ¾" conduit knockout (8x)
NOTE: DO NOT ROUTER LOW VOLTAGE CONDUCTORS (VALVES, SENSORS etc.) THROUGH THE HIGH VOLTAGE KNOCKOUTS ON BOTTOM OF LOAD CENTER.
EasyTouch®, IntelliTouch® Control System Load Center Installation Guide
8
Electrical Wiring and High Voltage Connections
Main AC Power Connection (EasyTouch and IntelliTouch Circuit Breaker Subpanel)
The EasyTouch and IntelliTouch Load Center with circuit breaker sub-panel is rated for 150 AMP maximum Single Phase (3 conductor). Run properly rated conductors (L1,L2, N, and GROUND) from the primary house electrical panel to the main AC power connections on the Load Center circuit breaker base (see page 27). The connection at the main house panel should be to a 240 VAC circuit breaker rated at 150 AMP maximum.
Grounding and Bonding Connections
Connect a ground conductor from the primary house electrical panel to the Load Center or Power Center GROUND BUS BAR (see page 27). Also ground each piece of high voltage (120 VAC or 240VAC) equipment that is connected to the Load Center or Power Center relays or circuit breakers. Also connect the Load Center and Power Center to the pool bonding system using 8 AWG (6 AWG for Canada) conductor. There are two (2) GROUND LUGS provides on the bottom of the Load Center and Power Center.
Circuit Breakers (For EasyTouch and IntelliTouch Load Center with sub panel)
Circuit Breakers are to be supplied and installed by the site installer. For recommended circuit breaker types, refer to the circuit breaker chart on the inside front door of the Load Center and Power Center. Be sure to follow all manufacturer’s circuit breaker rating requirements. Some pool equipment require connection to ground fault circuit breakers (GFCI). Check local and NEC (CEC) codes for these requirements. Note: For recommended field conductor gauge usage, refer to conductor size listed
on the circuit breaker label.
Installing Conduit and Conductors to the Enclosure
Before installing electrical conduit to the enclosure, read the following recommended guidelines:
NOTE: All electrical installation, including electrical wiring methods and materials used to complete the electrical installation of the EasyTouch and IntelliTouch Pool/Spa control system MUST BE
PERFORMED BY A SERVICE PROFESSIONAL AND/OR UNDER DIRECT SUPERVISION OF A QUALIFIED ELECTRICIAN in accordance with the National Electrical Code or the Canadian Electric Code, as well as any local electrical codes in effect at the time of installation. Refer to NEC 680 (b) or CEC 687-060, 062, and 066 for further details.
Determine the number of low and high voltage circuits being used in the EasyTouch and IntelliTouch Load Center and Power Center. The conduit size and runs is based on the conductor size, and the number of conductors within the conduit.
equipment to be controlled will dictate the size of the conduit. DO NOT RUN HIGH VOLTAGE AND LOW VOLTAGE CONDUCTORS IN THE SAME CONDUIT.
Use 14 AWG minimum to 6 AWG maximum 140°/158° F (60°/70° C) or better copper conductors for relay circuits depending on the load requirement. Be sure to follow all NEC regulation safety codes for the number and size of conductors that can be installed in various sizes of conduit.
Supply conductor must be sized to support all loads. The maximum supply current must NOT exceed 150 AMP at 120 VAC/240 VAC.
Supply circuit must be protected by suitable breaker rated no higher than 150 AMP. If one relay is used for more than one device, verify that the total current draw (all equipment) does not exceed the current rating of the circuit.
The EasyTouch and IntelliTouch automation control circuit board requires 120 VAC, 3A power to operate the control logic circuits and the optional IntelliChlor salt chlorine generator. This power should be connected to one of the circuit breakers in the sub-panel.
The number of pieces of
EasyTouch®, IntelliTouch® Control System Load Center Installation Guide
To avoid obstruction into the Load Center and Power Center, when using electrical conduit complete the installation of the conduit before concrete is poured. Also, underground conduit should be positioned in well compacted soil. Ensure that all conduit joints are well sealed and watertight.
To install electrical conduit and conductors as needed
TO AVOID AN ELECTRICAL HAZARD - Do not connect the power source conductors to the Load Center circuit breaker until all electrical connections for all loads (heaters, pumps, motorized valves, and lights etc.) have been completed.
Use the rectangular knockout on the right side of the Load Center and Power Center enclosure to mount an approved GFCI or GFCB with rainproof type 3R cover (supplied by installer) for direct connection of underwater pool and spa lights.
Use the one of the three low voltage raceway 3/4" holes located on the underside of the enclosure for the temperature sensor conductors (see page 7).
NOTICE: For the AC supply conductor into the Load Center and Power Center from the main circuit breaker at the house, use three conductors, one each for red, black, and white (or red, red and black for 240 VAC). The maximum load is 150 AMP at 120 VAC/240 VAC 60 Hz/50 Hz. These conductors should be secured to supply side of circuit breaker base. For the main AC power conduit, it is recommended to use the 1¼” x 1" conduit knockout located directly under the enclosure circuit breaker (see page 7).
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EasyTouch Load Center Wiring Diagram (for complete wiring details, see page 32 and inside front door of load center)
EasyTouch Load Center Wiring Instructions
FILTER PUMP RELAY
For Wiring InteliChlor (SCG) Transformer to
System Transformer
Filter Pump Relay, see page 24.
For Rewiring the System Transformer for 240 VAC, see page 27.
EasyTouch®, IntelliTouch® Control System Load Center Installation Guide
10
Accessing the EasyTouch or IntelliTouch Control Circuit Board and Electronics
The main EasyTouch and IntelliTouch circuit board is located behind the control panel located on the front of the Load Center and Power Center. The main circuit board provides connectors for the auxiliary relays, valve actuators and sensors. To access the circuit board connectors, fold down the main control panel. Note: For IntelliTouch Personality circuit board models, see pages 40-42.
To access the control circuit board connectors:
1. Loosen the two retaining screws securing from the top edge of the control panel.
2. Fold down the control panel to access the rear of the circuit board for the electrical connections.
3. For relay, valve actuators and sensors installation and connection instructions see the following:
Connecting EasyTouch System Relays, page 11
Connecting IntelliTouch System Relays, page 12
Installing Valve Actuators, page 13
Installing and Connecting Temperature Sensors, page 15
4. After electrical connections have be completed, close the control panel and tighten the two retaining screws.
Retaining screw
Retaining
screw
Control panel (fold down to access circuit board and low voltage compartment)
Load Center (front view)
(front door and high voltage compartment panel removed)
EasyTouch®, IntelliTouch® Control System Load Center Installation Guide
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