SSANGYONG ACTYON, ACTYON SPORTS User Manual

Recommended Fluids and Lubricants

Descriptions SpecificationsCapacity

Engine Oil

Engine Coolant

Automatic Transmission Fluid

Manual Transmission Fluid

Transfer Case Fluid

Axle Oil

Brake / Clutch Fluid

Power Steering Fluid

Front

Automatic Transmission

Manual Transmission

Solid Axle

Rear

Suspension

ACTYON

SPORTS

D20DT

G23D

D20DT

G23D

4WD

2WD

2WD ALL, 4WD M/T

4WD A/T

2WD A/T

4WD ALL, 2WD M/T

7.5

10.5 ~ 11.0

9.5

3.6

3.4

1.4

1.9

2.0

1.9

2.0

As required

1.0

Quality class:

Ssangyong genuine engine oil

(Approved by MB Sheet 229.1 or 229.3)

Viscosity: MB sheet No. 224.1

Ssangyong genuine coolant

(Anti-freeze:SYC-310, Anti-freeze:water = 50:50)

Ssangyong genuine oil (CASTROL TQ 95)

Ssangyong genuine oil (ATF DEXRON II)

Ssangyong genuine oil (ATF DEXRON III)

Ssangyong genuine oil

(SAE 80W/90, API GL-5)

Ssangyong genuine oil

(SAE 80W/90, API GL-5)

Ssangyong genuine oil (DOT4)

Ssangyong genuine oil (ATF DEXRON II or III)

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FOREWORD

This manual has been prepared to acquaint you with the operation and maintenance of your ACTYON/ACTYON SPORTS and to provide important safety information. We urge you to read it carefully and follow the recommendations to help assure the most enjoyable, safe, and trouble-free operation of your vehicle.

When it comes to service, remember that your dealer knows your vehicle best and is interested in your complete satisfaction.

We would like to take this opportunity to thank you for choosing ACTYON/ACTYON SPORTS and assure you of our continuing interest in your motoring pleasure and satisfaction.

This manual should be considered as a permanent part of your vehicle, and must remain with the vehicle at the time of resale.

PYUNGTAEK, KOREA

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IMPORTANT NOTICE

Please read this manual and follow the instructions carefully. Signal words such as “WARNING”, “CAUTION” and “NOTE”

have special meanings.

WARNING

WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury or property damage.

NOTE

All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication.

Ssangyong reserves the right to change specifications or design at any time without notice and without incurring any obligation whatsoever.

This vehicle may not comply with the standards or regulations of other countries. Before attempting to register this vehicle in any other country, check all applicable regulations and make any necessary modifications.

This manual describes options and trim levels available at the time of printing, and therefore, some of the items covered may not apply to your vehicle. If any doubt exists about any of the options or trim levels, please do not hesitate to contact your Ssangyong Distributor for information on the latest specifications.

* : This asterisk in this manual signifies that an item of equip-

ment is not included in all vehicles (model variants, engine options, models specific to one country, optional equipment, etc.).

NOTE

NOTE indicates information to assist maintenance and instructions.

We would like to point out that non Ssangyong Genuine parts and accessories have not been examined and approved by Ssangyong, and in spite of continuous market product monitoring, we cannot certify the suitability nor the safety of

For product design changes

For a highest level of safety and quality, we are innovating our vehicles through our continual research and development efforts. As a result, the specifications are subject to change for the purpose of improvement without any notice and you may find material in this manual that does not apply to your specific vehicle.

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such products whether they are installed or intended for fitment in our vehicles. Ssangyong is not liable for any damage caused by the use of non Ssangyong Genuine parts and accessories.

TABLE OF CONTENTS

0. General ......................................................... Section 0

1. Safety Precautions ...................................... Section 1

2. Ignition Key, Remote Control Key ............. Section 2

3. Opening and Closing ................................... Section 3

4. Interior Switches .......................................... Section 4

5. Instrument Cluster ....................................... Section 5

6. Transmission and Brake System ................ Section 6

7. Seats ............................................................. Section 7

8. Seat Belt and Air Bag.................................. Section 8

9. Ventilation, Heating, and Air Conditioning .. Section 9

10. Turbocharger System .................................. Section 10

11. Convenience Devices .................................. Section 11

12. In Case of Emergency ................................. Section 12

13. Service and Maintenance ........................... Section 13

14. Lamps ........................................................... Section 14

15. Vehicle Care................................................. Section 15

16. Index ............................................................. Section 16

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General

TABLE OF CONTENTS

Recommended Fluids and Lubricants ....... 0-2

Dimensions ................................................... 0-3

Specifications .............................................. 0-5

Vehicle Identification .................................. 0-8

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RECOMMENDED FLUIDS AND LUBRICANTS

Engine Oil

Descriptions SpecificationsCapacity

D20DT

ACTYON

ACTYON SPORTS

G23D

D20DT G23D

4WD 2WD

2WD ALL, 4WD M/T 4WD A/T 2WD A/T 4WD ALL, 2WD M/T

Engine Coolant

Automatic Transmission Fluid Manual Transmission Fluid

Transfer Case Fluid

Axle Oil

Front

Rear

Brake / Clutch Fluid Power Steering Fluid

WARNING

• Use only Ssangyong recommended fluids and lubricants.

• Do not mix any different types or brands of oils or fluids. This may cause damages.

• Keep the specified levels when adding or replacing the fluids.

Automatic Transmission Manual Transmission Solid Axle Suspension

7.5

10.5 ~ 11.0

9.5

3.6

3.4

1.4

1.9

2.0

1.9

2.0

As required

1.0

Quality class: Ssangyong genuine engine oil (Approved by MB Sheet 229.1 or 229.3) Viscosity: MB sheet No. 224.1 Ssangyong genuine coolant (Anti-freeze:SYC-310, Anti-freeze:water = 50:50) Ssangyong genuine oil (CASTROL TQ 95) Ssangyong genuine oil (ATF DEXRON II)

Ssangyong genuine oil (ATF DEXRON III) Ssangyong genuine oil (SAE 80W/90, API GL-5) Ssangyong genuine oil (SAE 80W/90, API GL-5)

Ssangyong genuine oil (DOT4) Ssangyong genuine oil (ATF DEXRON II or III)

0-2

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DIMENSIONS (ACTYON)

Unit: mm

Top View

Side View

1880

1735

Front View

1570

Rear View

2740

4455

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1570

0-3

DIMENSIONS (ACTYON SPORTS)

Unit: mm

Top View

Front View

1900

1570

Side View

Rear View

1755

0-4

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3060 4965

1570

SPECIFICATIONS (I)

* ( ) Optional, [ ] 2WD

General

Engine

Descriptions

Overall length (mm) Overall width (mm) Overall height (mm) Gross vehicle weight (kg) Curb vehicle weight (kg) Fuel Fuel tank capacity ( ) Min. turning radius (m) Numbers of cylinders/ Compression ratio Total displacement (cc) Camshaft arrangement Max. power Max. torque Idle speed Cooling system

Coolant capacity ( ) Lubrication type Max. oil capacity ( )

(when shipping)

Turbocharger and cooling type

D20DT D20DT

4,455 1,880

1,735 A/T M/T A/T M/T

310 Nm / 1,800 ~ 2,700 rpm

Gear pump, forced circulation

Turbocharger, air-cooled

2,520

1,974 [1,865] 1,952 [1,843]

Diesel

4 / 17.5:1

1,998

DOHC

141 PS / 4,000 rpm

780 ± 50 rpm

Water- cooled /

forced circulation

10.5 ~ 11.0

5.6

8.2

ACTYON

Gasoline

4 / 10.4 : 1

150 PS / 5,500 rpm

214 Nm / 3,500 ~ 4,600 rpm

750 ± 50 rpm

G23D

←

2,295

←

7.9

–

ACTYON SPORTS

4,965 1,900

1,755 2,740 [2,640] 2,740 [2,640] 1,986 [1,877] 1,963 [1,854]

Diesel

←

6.18

4 / 17.5:1

1,998

←

141 PS / 4,000 rpm

310 Nm / 1,800 ~ 2,700 rpm

780 ± 50 rpm

←

8.2

←

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SPECIFICATIONS (II)

* ( ) Optional, [ ] 2WD

Manual

Transmission

Automatic

Transmission

Transfer Case

Clutch (M/T)

Power

Steering

Descriptions

Operating type

Gear ratio

Model Operating type Gear ratio

Model Type Gear ratio

Operating type Disc type Type Steering angle

1st 2nd 3rd 4th 5th Reverse

1st 2nd 3rd 4th Reverse

High (4H) Low (4L)

Inner Outer

ACTYON

D20DT D20DT

Semi- Remote control, floor

change type

4.315

2.475

1.536

1.000

0.807

3.919

Electronic, 4-speed

Floor change type

2.741

1.508

1.000

0.708

2.429

2WD, Part-time

Planetary gear type

1.000 : 1

2.483 : 1

Hydraulic type

Dry single diaphragm type

Rack and pinion

35.7°

32.1°

G23D

←

Part-time

←

ACTYON SPORTS

←

–

←

0-6

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SPECIFICATIONS (III)

* ( ) Optional, [ ] 2WD

Front Axle

Rear Axle

Brake

Suspension

Air

Conditioner

Electrical

Descriptions

Drive shaft type Axle housing type Drive shaft type Axle housing type Master cylinder type Booster type

Brake type

Parking brake

Front suspension Rear suspension Refrigerant (capacity)

Battery type / Capacity (V-AH) Starter capacity (V-kW) Alternator capacity (V-A)

Solid axle suspension

Front wheels Rear wheels

Solid axle suspension

ACTYON

D20DT D20DT

Ball joint type Build-up type

Semi-floating type

Build-up type Tandem type

Vacuum assisted

booster type

Disc type

Drum (disc)

Cable type

(internal expansion)

Wishbone + coil spring

5-link + coil spring

R-134a (650 ± 30g)

MF / 12 - 90

12 - 2.2

12 - 115

G23D

←

12 - 1.2

←

ACTYON SPORTS

←

12 - 2.2

←

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VEHICLE IDENTIFICATION

1. Engine Number

2. Chassis Number

Gasoline Engine: The engine num-

ber is stamped on the upper rear

left-hand side of the cylinder block.

The chassis number is stamped on the frame behind the front right tire.

3. Certification Label

Diesel Engine: The engine number is

stamped on the lower area of cylinder block behind the Intake manifold.

0-8

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The certification label is located on the driver’s door sill.

Safety Precautions

TABLE OF CONTENTS

Checks before Starting a Journey.............. 1-2

Starting the Engine and Driving Off the

Vehicle ......................................................... 1-4

Safety Precautions ...................................... 1-6

Direct Injection Type Diesel Engine ..........1-11

Precautions Regarding Unauthorized

Modification & Alteration .......................... 1-13

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CHECKS BEFORE STARTING A JOURNEY

CHECK THE VEHICLE OUTSIDE

1. Check the tire inflation and wear.

2. Check the engine oil and other fluid/oil levels in the en-

gine compartment.

3. Clean the windshield and rear glasses, side mirrors, and room mirrors.

4. Make sure that the engine hood and tailgate are properly closed.

5. Make sure that there are no obstacles in the danger area around the vehicle.

CHECK THE VEHICLE INSIDE

1. Make sure that all doors including the tailgate are properly closed.

2. Adjust the driver’s seat for comfortable driving.

3. Adjust the outside and inside rear view mirrors.

4. Fasten the seat belts and be sure that all other occupants have fastened theirs properly.

5. Check operation of the parking brake.

6. Check that all appropriate warning lights are operating when turning the ignition key to the “ON” position.

7. Check the operations of the clutch pedal, accelerator pedal, and brake pedal.

8. Make sure that there are no obstacles in the danger area around the vehicle.

1-2

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SAFETY PRECAUTIONS

FUEL RECOMMENDATION

Commercially available high-quality fuels are suitable. Fuel quality has a decisive influence on the power output, driveability and life of the engine. The additives contained in the fuel play an important role in this connection. You should therefore use only high-quality fuels.

Diesel Engine

Use diesel fuel at 50 cetane rating or higher.

Gasoline Engine

Fuel with too low an octane number can cause pre-ignition (detonation). Ssangyong can not be held liable for resultant damage.

CAUTION

For correct octane rating setting and other use of gasoline (ex. Leaded), consult your Ssangyong Dealer.

CAUTION

Engine and exhaust system will be damaged.

• Do not use leaded fuel to the vehicle for unleaded fuel.

• Use the fuel with specified or higher Research Octane Number recommended for your country by Ssangyong.

It is not covered by warranty.

Do not Use Methanol

Fuels containing methanol (wood alcohol) should not be used in your vehicle. This type of fuel can reduce vehicle performance and damage components of the fuel system.

NOTE

The warranty policy will not cover damage of the fuel system and any performance problems that are caused by the use of methanol or fuel containing methanol.

Operation in Foreign Countries

If you are going to drive your vehicle in another country, be sure to:

• Observe all regulations regarding registration and insurance.

• Check that a suitable fuel is available.

Vehicle Fueling from Drums or Storage Containers

For safety reasons (particularly when using noncommercial fueling systems) fuel containers, pumps and hoses must be properly earthed.

Static electricity build up can occur under certain atmospheric and fuel flow conditions if unearthed hoses, particularly plastic, are fitted to the fuel dispensing pump.

It is therefore recommended that earthed pumps with integrally earthed hoses be used, and that storage containers be properly earthed during all noncommercial fueling operations.

SAFETY PRECAUTIONS

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1-3

STARTING THE ENGINE AND DRIVING OFF THE VEHICLE

1. Apply the parking brake.

2. Make sure that there are no persons or obstacles in the

dangerous area around the vehicle.

CAUTION

The engine with an automatic transmission equipped vehicle can be started only when the selector lever is at the “P” or “N” position. The engine with a manual transmission equipped in ve-

hicle can be started only when the clutch pedal is fully depressed. Do not turn the ignition key to the “START” position while the

engine is running. It could result in serious start motor damage.

3. • Automatic transmission equipped vehicle Move the selector lever to the

the brake pedal.

• Manual transmission equipped vehicle

Move the gearshift lever to the Neutral position and fully depress the brake pedal and the clutch pedal.

WARNING

Depress the brake pedal when the selector lever is at the “P” position. Never depress the accelerator pedal.

“P” position and depress

1-4

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SAFETY PRECAUTIONS

4. • Diesel engine equipped vehicle: Insert the ignition key into the key cylinder and turn it to

the

“ON” position without depressing the accelerator

pedal. As soon as the glow indicator ( the key to the

• Gasoline engine equipped vehicle:

Turn the ignition key to “ON” position and check the appropriate warning lights are operating.

5. Release the key when the engine starts. If your vehicle is equipped with a manual transmission and is engaged at neutral (N), it is ok to release the clutch pedal when the engine runs.

6. Warm up the engine in idling speed. Do not warm up the engine excessively.

“START” position to start the engine.

) goes out, turn

7. Make sure that there are no persons or obstacles in the danger area around the vehicle.

8. Release the parking brake.

9. • Automatic transmission equipped vehicle Keep the brake pedal depressed and shift into the

position. Make sure that the position indicators of “D” are coming on. Slowly release the brake pedal to begin moving.

• Manual transmission equipped vehicle

Keep the brake pedal and clutch pedal depressed and shift into the gradually depress the accelerator while slowly releasing

the clutch to begin moving.

“1” position. Release the brake pedal and

“D”

SAFETY PRECAUTIONS

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1-5

SAFETY PRECAUTIONS

Ignition Key/Remote Control Key

1. Never use any duplicated key not provided by

Ssangyong. It may cause a fire due to an overload in the electric circuit.

2. If you lose your keys, you have to replace the whole key set to prevent from theft.

3. Avoid shock to the transmitter in the remote control key and do not get it wet.

4. Only use the batteries with the same specifications to replace the discharged battery. Do not reverse the polarity.

Turbocharger System

If the oil supply for the bearing assembly of the fast rotating turbo charger stops, the stop will cause the turbocharger to seize. Therefore, the following cares are necessary to prevent the seizure.

1. After starting the engine, let it run for approx. 2 minutes at idle speed (Avoid acceleration or driving off the vehicle).

2. After changing the engine oil and oil filter, start the engine and let it run for approx. 2 minutes at idle speed (Avoid acceleration or driving off the vehicle).

3. Do not stop the engine immediately after coming back from high load driving (such as high speed driving or driving on long slope). Let the engine run for approx. 2 minutes at idle speed to cool it down.

SAFETY PRECAUTIONS (I)

Air Bag

1. Never impact the air bag installations by hands or tools.

2. The air bag system serves as a supplement to the seat belt. Make sure that you and your passengers always fasten the seat belts properly even if the air bags are installed in the vehicle.

3. Do not place any objects on the air bag inflation location. You may be injured by those objects during deployment.

4. The air bag system should be inspected 10 years after installation regardless of its appearance and other conditions.

5. Repairs to the air bag system should be done only by a Ssangyong Dealer or Ssangyong Authorized Service Center.

6. Do not diagnose the circuit with a circuit tester. Do not attempt to modify any air bag components including the steering wheel, air bag mounting area, and harness.

7. Never install a child restraint in the front seat. The children on the restraint could be seriously injured by the air bag in a collision.

8. The deployed air bag unit should be removed from the vehicle and replaced with a new one.

9. When the air bag is deployed, the relevant components will be very hot, so do not touch them until they have cooled down.

10. A person who is smaller than 140 cm should sit in the rear.

1-6

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SAFETY PRECAUTIONS

SAFETY PRECAUTIONS (II)

Hazardous Materials

Do not store any flammable items or disposable lighters in the console box or other spaces. In hot weather, they can explode and cause a fire.

Genuine Parts

Always use only Ssangyong genuine parts for replacement. Ssangyong is not liable for any damage caused by the use of non-Ssangyong genuine parts and accessories.

Tire

1. Be sure to use the same size and type of tires from the same manufacturer on all wheels. Otherwise, damage can be caused to the powertrain.

2. Keep the specified tire inflation pressure.

3. Make sure that the spare tire is ready for use at any time. After installing the spare tire on a wheel, do not drive for a long distance. Instead, visit a nearby dealer or tire shop to replace the spare tire with a regular tire for driving.

4. Always check the tire surface for damage and uneven wear before driving and replace it if needed.

5. Using tires of different specifications may cause high fuel consumption, long stopping distance, vehicle body vibration, heavy steering operation, and poor ABS operation.

Power Window

1. When you operate the rear windows from the driver’s seat while a child sits in the rear, make sure that no body part of the child is between the window and the window frame.

2. When carrying children in the rear seat, press the rear door window lock switch to make the rear door switches inoperative.

3. Make sure that all passengers have their body parts such as hands inside the vehicle.

4. When closing the windows, be aware of safety conditions before operation.

Glass Care

1. Be careful not to damage the rear heated wire and diversity antenna when cleaning the rear glass.

2. Do not install any sunshield on the windshield glass and rear glass. It may adversely affect the rear heated wire and receiving sensitivity of the antenna.

3. The rain and automatic light sensors are installed on the upper middle front of the windshield (if equipped). If these sensors are contaminated or covered with various coating sprays, the automatic rain sensing wipers and lights may not work properly.

SAFETY PRECAUTIONS

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Child Restraint

When transporting infants or small children, an appropri-

ate child restraint system should always be used. The child

restraint system should be appropriate for your child’s

SAFETY PRECAUTIONS (III)

weight and height and properly fit the car’s seat. Accident statistics indicate that children are safer when properly restrained in the rear seat rather than in the front seat.

1-8

WARNING

• Infants and small children should always be restrained in an infant or child restraint.

• NEVER INSTALL A REAR-FACING CHILD RESTRAINT IN THE FRONT SEAT WITH FRONT PASSENGER AIR BAG.

• A child in a rear-facing child restraint installed in the front seat can be seriously injured if the front passenger air bag inflates. Secure a rear-facing child restraint in the rear seat.

• A front-facing child restraint should be secured in the rear seat whenever possible. If installed in the front passenger seat, adjust the seat as far back as it will go.

• When installing a child restraint system, follow the instructions provided by the manufacturer.

• When not in use, keep your child restraint system secured with a seat belt or remove it from the vehicle.

• Do not hold a child while riding in a vehicle.

• Never let a child stand or kneel on any seat.

• Do not allow a child in the cargo areas while the vehicle is moving.

SAFETY PRECAUTIONS

WARNING

• Children who have outgrown child restraint systems should sit in the rear seat and be restrained with the seat belt. If child’s seating position has a shoulder belt which is on or very close to the face or neck, move the child close to the center of the vehicle, slightly inboard of the shoulder belt, or move the child to a position without a shoulder belt if possible.

• Please note that the three point seat belt is designed for a person who is taller than 140 cm.

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SAFETY PRECAUTIONS (IV)

Starting the Engine

1. Turn the ignition key to the “ON” position and wait until the glow indicator goes out. After then, turn the ignition key to the the engine starts.

2. Even if the engine does not start, do not hold the ignition key at the seconds.

3. If the engine does not start, wait 10 seconds before trying again.

4. If the engine fails to start, turn the key back to the

“START” position and hold it until

“START” position for more than 10

“LOCK” position and wait for 10 seconds.

5. Do not turn the ignition key to the while the engine is running.

6. The engine in an automatic transmission equipped vehicle can be started only when the selector lever is at

the “P” or “N” position. The engine in a manual transmission equipped vehicle

can be started only when the clutch pedal is fully depressed.

7. Do not leave the ignition key at the “ON” or “ACC” position when the engine is not running. This could cause battery discharge.

“START” position

Warming Up the Engine

1. Do not drive without warming up the engine. Driving immediately after starting the engine may decrease the engine’s life expectancy. Warm up the engine before moving your vehicle.

2. Do not warm up the engine excessively. Warm up the engine just until the coolant temperature gauge begins to move.

3. Excessive engine warming increases the fuel consumption and air pollution. An optimized warming up time is approx. 2 minutes. Do not accelerate the engine during the warming up period.

Driving the Automatic Transmission Equipped Vehicle

1. Keep the brake pedal depressed and shift the gear selection lever into the “D” position. Make sure that the

“D” light is on the instrument cluster.

Drive off the vehicle by releasing the brake pedal slowly.

2. To avoid any possible damage to the automatic transmission, do not abruptly drive off or accelerate the vehicle after shifting the gear selection lever into

“D” position. Especially on a hill, move the lever

the to the and wait for a couple of seconds until the position indicator of

3. Your vehicle may move backward on a steep hill even if the shift lever is engaged into the “D” position. Therefore, always depress the brake pedal when you need to stop on such a hill.

“D” position with the brake pedal depressed

“D” is on the instrument cluster.

SAFETY PRECAUTIONS

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Cautions While Driving

1. Do not turn off the engine while the vehicle is in motion.

The power steering function and the brake assist function will be deactivated.

2. Do not attempt to adjust the driver’s seat, rear view mirrors, or steering wheel while driving. Adjustments should be done before driving.

3. While driving, do not depress the brake pedal when the accelerator pedal is depressed. Otherwise, the response from the accelerator pedal may be delayed. This symptom is the safety function to protect the vehicle’s drive system. This symptom can be eliminated if you depress and release the accelerator pedal once when the brake pedal is not depressed.

4. Do not operate the steering wheel abruptly. This will cause unstable driving situations and can end with an unexpected accident.

SAFETY PRECAUTIONS (V)

Abrupt Start, Acceleration and Stop

1. Avoid abrupt starts, acceleration or stops. It may cause high fuel consumption or an accident.

2. Gently accelerate and decelerate the engine.

Fade

Reduction or loss in braking force due to loss of friction between the brake pads and disc, caused by heat buildup through repeated or prolonged brake application.

Engine Brake

When driving down a long slope, use the engine brake effect by downshifting the transmission in steps according to the driving conditions while using the service brake. An excessive operation of the service brake could result in a “Fade” or “Vapor Lock” effect.

Stopping and Parking the Vehicle

1. Never leave infants and children unattended in the vehicle with the doors locked. They can move the vehicle unexpectedly. They can be suffocated in especially hot weather.

2. When parking the vehicle on a hilly road, apply the parking brake and chock the blocks under the wheels. Place the gear selector lever to the “P” position (automatic transmission equipped vehicle).

3. If possible, do not stop and park the vehicle on the steep road.

Extinguisher

Keep it ready for use at any time. Be familiar with how to use it. For more information, read the label on the surface of the fire extinguisher.

Vapor Lock

When the brake is excessively applied on a downhill, some bubbles can be formed in the brake cylinder or in brake lines. Because of these bubbles, hydraulic braking pressure cannot be transferred to breaking units of the vehicle despite the fully depressed brake pedal.

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SAFETY PRECAUTIONS

DIRECT INJECTION TYPE DIESEL ENGINE

CAUTIONS FOR DIRECT INJECTION TYPE DIESEL ENGINE (I)

Direct Injection (DI) Type Diesel Engine

Compared to Indirect Injection (IDI) Type Diesel Engine that uses a mechanical fuel injection system, a Direct Injection (DI) Type Diesel Engine controls the amount of injected fuel and the fuel injection timing electronically. This advanced engine enhances the output power and reduces the noxious exhaust

gas (CO, HC, NOx....). Because the Direct Injection Diesel En-

gine is operated by high pressure (1,600 bars), any removal, modification or service of the engine may contaminate the inside of the system and cause the system to malfunction. In that case, the malfunction and any related systems are not under warranty of this company.

Warning for Using Low Quality Fuel

The fuel system in a DI engine equipped vehicle has many precisely machined components. Using low quality fuel could result in serious damage to the engine due to the water or impurities in the fuel.

Never use the low quality fuel.

System Safety Mode

When the vehicle has a system error, the vehicle operates in safety mode to maintain minimum driving conditions and to prevent the system from being damaged. In this mode, the engine driving force may be decreased or the engine may stall. When this happens, have the system checked at a Ssangyong Dealer or Ssangyong Authorized Service Center.

Supplementary Heating Device

- FFH (Fuel Fired Heater)

This supplementary heater is a fuel burning type and improves the heating effect by increasing the engine coolant temperature.

- PTC (Positive Temperature Coefficient)

This supplementary heater is an electrical air heating type and installed on the heater outlet port. This device improves the heating effect by increasing the temperature of flowing air into the passenger room.

FFH Operation

The FFH system operates up to more than 2 minutes to burn the residual fuel inside the system when stopping the engine during its operation.

Therefore, a certain period of FFH operation after stopping the engine is not a malfunction.

In an initial operating stage, the fuel pump generates the operating sound and the FFH heater produces white smoke. These are normal states to fill the fuel into the FFH fuel line.

SAFETY PRECAUTIONS

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CAUTIONS FOR DIRECT INJECTION TYPE DIESEL ENGINE (II)

Engine Check Indicator Priming Pump Operating

Water Separator Warning Light

Conditions

Can be performed when engine oil is changed

The Engine check indicator on the instrument cluster comes on when the

fuel or major electronic systems of the engine are not working properly. As a

result, the engine’s power output may decrease or the engine may stall. If this

happens, please visit the nearest Ssangyong dealer or authorized service operator.

WARNING

• When engine check warning light comes on, immediately stop driving and have the engine system checked at a Ssangyong Dealer or Ssangyong Authorized Service Center.

• Drain the water from fuel filter & water separator immediately after the water separator warning light comes on.

• The fuel system in the engine may get seriously damaged if you keep driving while the warning light is on.

When the water level inside of the water drain in the fuel filter exceeds a certain level, this warning light and an alarming sound are activated. In addition, the driving force of the vehicle decreases. If this happens, immediately drain the water from the fuel filter. Please refer to Chapter 5 “How to drain the water from the fuel filter” in this manual.

1. When completely consumed the fuel

2. After draining the water from the fuel filter

3. After replacing the fuel filter

- If this happens, pump fuel until the

priming pump is fully filled. Then, start the engine.

Priming Pump

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SAFETY PRECAUTIONS

PRECAUTIONS REGARDING UNAUTHORIZED MODIFICATION & ALTERATION

PRECAUTIONS REGARDING UNAUTHORIZED MODIFICATION & ALTERATION (I)

Do not modify this vehicle.

If unauthorized modification is made on the vehicle, the company is not liable for repairing the modified parts even during the term of warranty. Other part problems caused by modification are also not covered.

The vehicle you bought is equipped with a large number of precision parts that have passed through countless experiments and tests. These parts are deeply and systematically interwoven. Therefore, if any part is modified or altered without authorization, said parts may be damaged from the decrease in performance or overloading, which can then cause critical damage to the vehicle and human life.

Do not modify without authorization the driving gear system, including the engine, just to upgrade the vehicle’s performance and beauty.

• Prohibition of using unauthorized modification of the engine or parts for the exhaust

Changing without authorization the preset value in the fuel supply system and inlet, exhaust and electric systems, and changing or adding unauthorized parts is illegal and may cause serious problem with the vehicle’s durability.

In particular, modifying your vehicle into the LPG vehicle might bring serious damage to the vehicle's performance and durability. Not only the engine but also the transmission and wheel alignment are excluded from the warranty.

If you install a wheel dust cover on the tires to enhance the beauty of tire parts, the heat caused by friction in braking might bring serious problems in performance, causing Vapor Lock and Fade phenomena.

Do not modify the car’s audio system and install other additional electronic devices such as wireless communication equipment, rear view camera, LCD TV, and remote starting device.

This vehicle’s electronic system contains electronic circuits and fuses for the installation of standard electric and electronic devices. If you add new devices or circuits using the several existing devices and circuits at a time, electric and electronic devices can be damaged from overloading and may ignite. In addition, when you do drilling work in installing devices such as an antenna may expose the vehicle to rusting.

SAFETY PRECAUTIONS

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PRECAUTIONS REGARDING UNAUTHORIZED MODIFICATION & ALTERATION (II)

Do not use the nonstandard tires, wheels, and other re-

lated parts.

Installing nonstandard tires such as tires with greater

width than prescribed can wear out the power delivery system or friction-damage related parts. In addition, other

problems such as increase of fuel consumption and braking distance, vehicle's shudder, and decrease of steering

power can all degrade the vehicle’s performance. The

speedometer and odometer can also become inaccurate. The vehicle with automatic transmission may have the

shock in changing the speed.

Do not use duplicate key

A duplicate key might cause malfunction to the ignition key

cylinder and deter the ignition motor to return to the original state. If so, electronic circuitry can be damaged and may ignite from the ignition motor’s continuing rotation.

Do not equip the sunroof or color glasses at your discretion.

If you install a sunroof by cutting the vehicle’s roof, rust and leakage may occur in the cut part. Installing color glasses to block ultraviolet rays and better appearance may cause leakage and other many problems.

Do not equip the vehicle with bumper guards sold in the market.

Installing bumper guard or other guard bars that are being sold in the market may cause problems in parking and stopping due to the extended length of vehicle, and increase in fuel cost due to additional vehicle weight, and rusting may occur in the holes for equipping the guards. And because of the absence of shock absorber in the bumper guard, even accidents during low-speed driving will be much serious compared with the damage that unmodified cars might sustain.

Do not modify or replace the vehicle flooring or the seats at your discretion.

• When replacing the interior flooring of vehicle with laminated paper

To improve the comfort of cushion and to facilitate the cleaning of the vehicle, some drivers replace the flooring with laminated paper after removing the seats. However, this may cause damage to the various electronic system control units and wiring. This also may hinder the function of the seat rail that enables for the seat to move forward and backward. In this case, the locking system to fix the location of seats may malfunction, which might lead to a serious accident if the loose seats tilt forward or backward during an uphill climb or downhill descent.

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SAFETY PRECAUTIONS

PRECAUTIONS REGARDING UNAUTHORIZED MODIFICATION & ALTERATION (III)

• When exchanging the seats with new ones or equipping separate seat covers.

There are several types of seat covers according to role and function although with the same vehicle type. Replacing the seats with new ones may alter the wiring system or over-use the wires because a seat has various electric connections and wiring diagram. As mentioned earlier, this may damage the wiring and related equipment or cause fire due to the overloading on the rated capacity.

In addition, replacing the seat cover may damage the electronic equipment caused by cut or pressured wire. Such a situation may also cause ventilation problems, fire, or noise.

Do not equip with a separate accessory or assistant device on the vehicle operational device.

Making the selection lever longer or equipping with an accelerator pedal and brake pedal pad may make the driver prone to make a mistake while driving.

Do not install products that may decrease the driving resistance such as sticker, molding, air dam, or windproofing products.

The sticker’s adhesives may damage the coated surface of the vehicle. If parts of the car are drilled to attach molding and other functional parts, the area near the holes will rust and other unfamiliar sound may occur while driving. Especially if the attached parts are not fixed well, it may damage the vehicle or even cause a fatal accident.

In using audio in the vehicle, do not use illegally copied CD and DVD, which violates relevant laws. Such discs can also cause malfunction of the audio head unit and changer. In addition, such discs may also not play properly.

When installing the vehicle with unauthorized parts or modifying it in ways including the cases mentioned previously, please keep in mind that the changed parts and related problems with changed auto parts shall not be covered by warranty.

SAFETY PRECAUTIONS

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