SSANGYONG ACTYON, ACTYON SPORTS User Manual

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Recommended Fluids and Lubricants
Descriptions SpecificationsCapacity
Quality class:
Ssangyong genuine engine oil
(Approved by MB Sheet 229.1 or 229.3)
Viscosity: MB sheet No. 224.1
Ssangyong genuine coolant
(Anti-freeze:SYC-310, Anti-freeze:water = 50:50)
Ssangyong genuine oil (ATF DEXRON II)
Ssangyong genuine oil (ATF DEXRON III)
Ssangyong genuine oil
(SAE 80W/90, API GL-5)
Ssangyong genuine oil
(SAE 80W/90, API GL-5)
Ssangyong genuine oil (DOT4)
Ssangyong genuine oil (ATF DEXRON II or III)
7.5
7.5
10.5 ~ 11.0
9.5
3.6
3.4
1.4
1.4
1.4
1.9
2.0
1.9
2.0
As required
1.0
Engine Oil
Engine Coolant
Automatic Transmission Fluid
Manual Transmission Fluid
Transfer Case Fluid
Axle Oil
Brake / Clutch Fluid
Power Steering Fluid
Front
Rear
Automatic Transmission
Manual Transmission
Solid Axle
Suspension
D20DT
G23D
D20DT
G23D
4WD
2WD
ACTYON
ACTYON
SPORTS
2WD ALL, 4WD M/T
4WD A/T
2WD A/T
4WD ALL, 2WD M/T
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FOREWORD
This manual has been prepared to acquaint you with the operation and maintenance
of your ACTYON/ACTYON SPORTS and to provide important safety information.
We urge you to read it carefully and follow the recommendations to help assure the
most enjoyable, safe, and trouble-free operation of your vehicle.
When it comes to service, remember that your dealer knows your ve-
hicle best and is interested in your complete satisfaction.
We would like to take this opportunity to thank you for choosing ACTYON/ACTYON SPORTS
and assure you of our continuing interest in your motoring pleasure and satisfaction.
This manual should be considered as a permanent part of your vehicle, and must
remain with the vehicle at the time of resale.
PYUNGTAEK, KOREA
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IMPORTANT NOTICE
WARNING
CAUTION
NOTE
All information, illustrations and specifications in this manual
are based on the latest product information available at the
time of publication.
Ssangyong reserves the right to change specifications or de-
sign at any time without notice and without incurring any obli-
gation whatsoever.
This vehicle may not comply with the standards or regula-
tions of other countries. Before attempting to register this ve-
hicle in any other country, check all applicable regulations and
make any necessary modifications.
This manual describes options and trim levels available at
the time of printing, and therefore, some of the items covered
may not apply to your vehicle. If any doubt exists about any of
the options or trim levels, please do not hesitate to contact
your Ssangyong Distributor for information on the latest
specifications.
* : This asterisk in this manual signifies that an item of equip-
ment is not included in all vehicles (model variants, en-
gine options, models specific to one country, optional
equipment, etc.).
We would like to point out that non Ssangyong Genuine parts
and accessories have not been examined and approved by
Ssangyong, and in spite of continuous market product
monitoring, we cannot certify the suitability nor the safety of
such products whether they are installed or intended for fitment
in our vehicles. Ssangyong is not liable for any damage caused
by the use of non Ssangyong Genuine parts and accessories.
Please read this manual and follow the instructions carefully.
Signal words such as “WARNING”, “CAUTION” and “NOTE”
have special meanings.
NOTE indicates information to assist maintenance and instructions.
NOTE
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury or property damage.
CAUTION
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
WARNING
For product design changes
For a highest level of safety and quality, we are innovating our ve-
hicles through our continual research and development efforts. As
a result, the specifications are subject to change for the purpose of
improvement without any notice and you may find material in this
manual that does not apply to your specific vehicle.
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TABLE OF CONTENTS
0. General ......................................................... Section 0
1. Safety Precautions ...................................... Section 1
2. Ignition Key, Remote Control Key ............. Section 2
3. Opening and Closing ................................... Section 3
4. Interior Switches .......................................... Section 4
5. Instrument Cluster ....................................... Section 5
6. Transmission and Brake System ................ Section 6
7. Seats ............................................................. Section 7
8. Seat Belt and Air Bag.................................. Section 8
9. Ventilation, Heating, and Air Conditioning .. Section 9
10. Turbocharger System .................................. Section 10
11. Convenience Devices .................................. Section 11
12. In Case of Emergency ................................. Section 12
13. Service and Maintenance ........................... Section 13
14. Lamps ........................................................... Section 14
15. Vehicle Care................................................. Section 15
16. Index ............................................................. Section 16
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General
TABLE OF CONTENTS
Recommended Fluids and Lubricants ....... 0-2
Dimensions ................................................... 0-3
Specifications .............................................. 0-5
Vehicle Identification .................................. 0-8
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RECOMMENDED FLUIDS AND LUBRICANTS
Use only Ssangyong recommended fluids and lubricants.
Do not mix any different types or brands of oils or fluids. This may
cause damages.
Keep the specified levels when adding or replacing the fluids.
WARNING
Descriptions SpecificationsCapacity
Quality class:
Ssangyong genuine engine oil
(Approved by MB Sheet 229.1 or 229.3)
Viscosity: MB sheet No. 224.1
Ssangyong genuine coolant
(Anti-freeze:SYC-310, Anti-freeze:water = 50:50)
Ssangyong genuine oil (CASTROL TQ 95)
Ssangyong genuine oil (ATF DEXRON II)
Ssangyong genuine oil (ATF DEXRON III)
Ssangyong genuine oil
(SAE 80W/90, API GL-5)
Ssangyong genuine oil
(SAE 80W/90, API GL-5)
Ssangyong genuine oil (DOT4)
Ssangyong genuine oil (ATF DEXRON II or III)
7.5
7.5
10.5 ~ 11.0
9.5
3.6
3.4
1.4
1.4
1.4
1.9
2.0
1.9
2.0
As required
1.0
Engine Oil
Engine Coolant
Automatic Transmission Fluid
Manual Transmission Fluid
Transfer Case Fluid
Axle Oil
Brake / Clutch Fluid
Power Steering Fluid
Front
Rear
Automatic Transmission
Manual Transmission
Solid Axle
Suspension
D20DT
G23D
D20DT
G23D
4WD
2WD
ACTYON
ACTYON
SPORTS
2WD ALL, 4WD M/T
4WD A/T
2WD A/T
4WD ALL, 2WD M/T
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1570
1570
1880
1735
4455
2740
DIMENSIONS (ACTYON)
Top View
Side View
Front View
Rear View
Unit: mm
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DIMENSIONS (ACTYON SPORTS)
Top View
Side View
Front View
Rear View
Unit: mm
1900
1570
1570
1755
4965
3060
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SPECIFICATIONS (I)
Descriptions
Overall length (mm)
Overall width (mm)
Overall height (mm)
Gross vehicle
weight (kg)
Curb vehicle
weight (kg)
Fuel
Fuel tank capacity ( )
Min. turning radius (m)
Numbers of cylinders/
Compression ratio
Total displacement (cc)
Camshaft arrangement
Max. power
Max. torque
Idle speed
Cooling system
Coolant capacity ( )
Lubrication type
Max. oil capacity ( )
(when shipping)
Turbocharger and
cooling type
ACTYON
General
Engine
4,455
1,880
1,735
2,520
2,520
1,974 [1,865]
1,952 [1,843]
Diesel
75
5.6
4 / 17.5:1
1,998
DOHC
141 PS / 4,000 rpm
310 Nm / 1,800 ~ 2,700 rpm
780 ± 50 rpm
Water- cooled /
forced circulation
10.5 ~ 11.0
Gear pump, forced circulation
8.2
Turbocharger, air-cooled
* ( ) Optional, [ ] 2WD
ACTYON SPORTS
A/T
M/T
A/T
M/T
D20DT D20DT
Gasoline
4 / 10.4 : 1
2,295
150 PS / 5,500 rpm
214 Nm / 3,500 ~ 4,600 rpm
750 ± 50 rpm
7.9
G23D
4,965
1,900
1,755
2,740 [2,640]
2,740 [2,640]
1,986 [1,877]
1,963 [1,854]
Diesel
6.18
4 / 17.5:1
1,998
141 PS / 4,000 rpm
310 Nm / 1,800 ~ 2,700 rpm
780 ± 50 rpm
8.2
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SPECIFICATIONS (II)
Descriptions
Operating type
Gear ratio
Model
Operating type
Gear ratio
Model
Type
Gear ratio
Operating type
Disc type
Type
Steering angle
ACTYON
Manual
Transmission
Automatic
Transmission
Transfer Case
Clutch (M/T)
Power
Steering
Semi- Remote control, floor
change type
4.315
2.475
1.536
1.000
0.807
3.919
Electronic, 4-speed
Floor change type
2.741
1.508
1.000
0.708
2.429
2WD, Part-time
Planetary gear type
1.000 : 1
2.483 : 1
Hydraulic type
Dry single diaphragm type
Rack and pinion
35.7°
32.1°
ACTYON SPORTS
1st
2nd
3rd
4th
5th
Reverse
1st
2nd
3rd
4th
Reverse
High (4H)
Low (4L)
Inner
Outer
D20DT D20DT
Part-time
G23D
* ( ) Optional, [ ] 2WD
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SPECIFICATIONS (III)
* ( ) Optional, [ ] 2WD
Descriptions
Drive shaft type
Axle housing type
Drive shaft type
Axle housing type
Master cylinder type
Booster type
Brake type
Parking brake
Front suspension
Rear suspension
Refrigerant (capacity)
Battery type / Capacity (V-AH)
Starter capacity (V-kW)
Alternator capacity (V-A)
ACTYON
Front Axle
Rear Axle
Brake
Suspension
Air
Conditioner
Electrical
Ball joint type
Build-up type
Semi-floating type
Build-up type
Tandem type
Vacuum assisted
booster type
Disc type
Drum (disc)
Cable type
(internal expansion)
Wishbone + coil spring
5-link + coil spring
R-134a (650 ± 30g)
MF / 12 - 90
12 - 2.2
12 - 115
ACTYON SPORTS
Solid axle suspension
Front wheels
Rear wheels
Solid axle suspension
D20DT D20DT
12 - 1.2
G23D
12 - 2.2
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VEHICLE IDENTIFICATION
2. Chassis Number
The chassis number is stamped on
the frame behind the front right tire.
3. Certification Label
The certification label is located on
the driver’s door sill.
Diesel Engine: The engine number is
stamped on the lower area of cylin-
der block behind the Intake manifold.
Gasoline Engine: The engine num-
ber is stamped on the upper rear
left-hand side of the cylinder block.
1. Engine Number
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Safety Precautions
TABLE OF CONTENTS
Checks before Starting a Journey.............. 1-2
Starting the Engine and Driving Off the
Vehicle ......................................................... 1-4
Safety Precautions ...................................... 1-6
Direct Injection Type Diesel Engine ..........1-11
Precautions Regarding Unauthorized
Modification & Alteration .......................... 1-13
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CHECKS BEFORE STARTING A JOURNEY
CHECK THE VEHICLE OUTSIDE
1. Check the tire inflation and wear.
2. Check the engine oil and other fluid/oil levels in the en-
gine compartment.
3. Clean the windshield and rear glasses, side mirrors, and
room mirrors.
4. Make sure that the engine hood and tailgate are properly
closed.
5. Make sure that there are no obstacles in the danger area
around the vehicle.
CHECK THE VEHICLE INSIDE
1. Make sure that all doors including the tailgate are prop-
erly closed.
2. Adjust the driver’s seat for comfortable driving.
3. Adjust the outside and inside rear view mirrors.
4. Fasten the seat belts and be sure that all other occupants
have fastened theirs properly.
5. Check operation of the parking brake.
6. Check that all appropriate warning lights are operating
when turning the ignition key to the “ON” position.
7. Check the operations of the clutch pedal, accelerator
pedal, and brake pedal.
8. Make sure that there are no obstacles in the danger area
around the vehicle.
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FUEL RECOMMENDATION
Commercially available high-quality fuels are suitable. Fuel
quality has a decisive influence on the power output,
driveability and life of the engine. The additives contained
in the fuel play an important role in this connection. You
should therefore use only high-quality fuels.
Diesel Engine
Use diesel fuel at 50 cetane rating or higher.
Gasoline Engine
Fuel with too low an octane number can cause pre-ignition
(detonation). Ssangyong can not be held liable for resultant
damage.
Do not Use Methanol
Fuels containing methanol (wood alcohol) should not be
used in your vehicle. This type of fuel can reduce vehicle
performance and damage components of the fuel system.
For correct octane rating setting and other use of gasoline (ex.
Leaded), consult your Ssangyong Dealer.
CAUTION
Engine and exhaust system will be damaged.
Do not use leaded fuel to the vehicle for unleaded fuel.
Use the fuel with specified or higher Research Octane Number
recommended for your country by Ssangyong.
It is not covered by warranty.
CAUTION
The warranty policy will not cover damage of the fuel sys-
tem and any performance problems that are caused by the
use of methanol or fuel containing methanol.
NOTE
Operation in Foreign Countries
If you are going to drive your vehicle in another country, be
sure to:
Observe all regulations regarding registration and insurance.
Check that a suitable fuel is available.
Vehicle Fueling from Drums or Storage Con-
tainers
For safety reasons (particularly when using noncommercial
fueling systems) fuel containers, pumps and hoses must
be properly earthed.
Static electricity build up can occur under certain atmospheric
and fuel flow conditions if unearthed hoses, particularly
plastic, are fitted to the fuel dispensing pump.
It is therefore recommended that earthed pumps with inte-
grally earthed hoses be used, and that storage containers
be properly earthed during all noncommercial fueling
operations.
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STARTING THE ENGINE AND DRIVING OFF THE VEHICLE
1. Apply the parking brake.
2. Make sure that there are no persons or obstacles in the
dangerous area around the vehicle.
3. Automatic transmission equipped vehicle
Move the selector lever to the
“P” position and depress
the brake pedal.
Manual transmission equipped vehicle
Move the gearshift lever to the Neutral position and fully
depress the brake pedal and the clutch pedal.
Depress the brake pedal when the selector lever is at the “P”
position. Never depress the accelerator pedal.
WARNING
The engine with an automatic transmission equipped vehicle can
be started only when the selector lever is at the “P” or “N”
position. The engine with a manual transmission equipped in ve-
hicle can be started only when the clutch pedal is fully depressed.
Do not turn the ignition key to the “START” position while the
engine is running. It could result in serious start motor damage.
CAUTION
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4. Diesel engine equipped vehicle:
Insert the ignition key into the key cylinder and turn it to
the
“ON” position without depressing the accelerator
pedal. As soon as the glow indicator (
) goes out, turn
the key to the
“START” position to start the engine.
Gasoline engine equipped vehicle:
Turn the ignition key to “ON” position and check the ap-
propriate warning lights are operating.
5. Release the key when the engine starts. If your vehicle is
equipped with a manual transmission and is engaged
at neutral (N), it is ok to release the clutch pedal when
the engine runs.
6. Warm up the engine in idling speed. Do not warm up the
engine excessively.
7. Make sure that there are no persons or obstacles in the
danger area around the vehicle.
8. Release the parking brake.
9. Automatic transmission equipped vehicle
Keep the brake pedal depressed and shift into the
“D”
position. Make sure that the position indicators of “D”
are coming on. Slowly release the brake pedal to begin
moving.
Manual transmission equipped vehicle
Keep the brake pedal and clutch pedal depressed and
shift into the
“1” position. Release the brake pedal and
gradually depress the accelerator while slowly releasing
the clutch to begin moving.
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SAFETY PRECAUTIONS (I)
SAFETY PRECAUTIONS
Ignition Key/Remote Control Key
1. Never use any duplicated key not provided by
Ssangyong. It may cause a fire due to an overload in
the electric circuit.
2. If you lose your keys, you have to replace the whole key
set to prevent from theft.
3. Avoid shock to the transmitter in the remote control key
and do not get it wet.
4. Only use the batteries with the same specifications to
replace the discharged battery. Do not reverse the
polarity.
Turbocharger System
If the oil supply for the bearing assembly of the fast rotat-
ing turbo charger stops, the stop will cause the turbo-
charger to seize. Therefore, the following cares are nec-
essary to prevent the seizure.
1. After starting the engine, let it run for approx. 2 minutes
at idle speed (Avoid acceleration or driving off the
vehicle).
2. After changing the engine oil and oil filter, start the en-
gine and let it run for approx. 2 minutes at idle speed
(Avoid acceleration or driving off the vehicle).
3. Do not stop the engine immediately after coming back
from high load driving (such as high speed driving or
driving on long slope). Let the engine run for approx. 2
minutes at idle speed to cool it down.
Air Bag
1. Never impact the air bag installations by hands or tools.
2. The air bag system serves as a supplement to the
seat belt. Make sure that you and your passengers
always fasten the seat belts properly even if the air
bags are installed in the vehicle.
3. Do not place any objects on the air bag inflation
location. You may be injured by those objects during
deployment.
4. The air bag system should be inspected 10 years af-
ter installation regardless of its appearance and other
conditions.
5. Repairs to the air bag system should be done only
by a Ssangyong Dealer or Ssangyong Authorized Ser-
vice Center.
6. Do not diagnose the circuit with a circuit tester. Do not
attempt to modify any air bag components including the
steering wheel, air bag mounting area, and harness.
7. Never install a child restraint in the front seat. The chil-
dren on the restraint could be seriously injured by the
air bag in a collision.
8. The deployed air bag unit should be removed from
the vehicle and replaced with a new one.
9. When the air bag is deployed, the relevant compo-
nents will be very hot, so do not touch them until they
have cooled down.
10. A person who is smaller than 140 cm should sit in
the rear.
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SAFETY PRECAUTIONS (II)
Hazardous Materials
Do not store any flammable items or disposable lighters
in the console box or other spaces. In hot weather, they
can explode and cause a fire.
Genuine Parts
Always use only Ssangyong genuine parts for
replacement. Ssangyong is not liable for any damage
caused by the use of non-Ssangyong genuine parts and
accessories.
Tire
1. Be sure to use the same size and type of tires from the
same manufacturer on all wheels. Otherwise, damage
can be caused to the powertrain.
2. Keep the specified tire inflation pressure.
3. Make sure that the spare tire is ready for use at any
time. After installing the spare tire on a wheel, do not
drive for a long distance. Instead, visit a nearby dealer
or tire shop to replace the spare tire with a regular tire
for driving.
4. Always check the tire surface for damage and uneven
wear before driving and replace it if needed.
5. Using tires of different specifications may cause high
fuel consumption, long stopping distance, vehicle body
vibration, heavy steering operation, and poor ABS
operation.
Power Window
1. When you operate the rear windows from the driver’s
seat while a child sits in the rear, make sure that no
body part of the child is between the window and the
window frame.
2. When carrying children in the rear seat, press the rear
door window lock switch to make the rear door
switches inoperative.
3. Make sure that all passengers have their body parts
such as hands inside the vehicle.
4. When closing the windows, be aware of safety condi-
tions before operation.
Glass Care
1. Be careful not to damage the rear heated wire and di-
versity antenna when cleaning the rear glass.
2. Do not install any sunshield on the windshield glass
and rear glass. It may adversely affect the rear heated
wire and receiving sensitivity of the antenna.
3. The rain and automatic light sensors are installed on
the upper middle front of the windshield (if equipped).
If these sensors are contaminated or covered with vari-
ous coating sprays, the automatic rain sensing wipers
and lights may not work properly.
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SAFETY PRECAUTIONS (III)
Child Restraint
When transporting infants or small children, an appropri-
ate child restraint system should always be used. The child
restraint system should be appropriate for your child’s
weight and height and properly fit the car’s seat. Accident
statistics indicate that children are safer when properly re-
strained in the rear seat rather than in the front seat.
Infants and small children should always be restrained in an
infant or child restraint.
NEVER INSTALL A REAR-FACING CHILD RESTRAINT IN THE
FRONT SEAT WITH FRONT PASSENGER AIR BAG.
A child in a rear-facing child restraint installed in the front seat
can be seriously injured if the front passenger air bag inflates.
Secure a rear-facing child restraint in the rear seat.
A front-facing child restraint should be secured in the rear
seat whenever possible. If installed in the front passenger
seat, adjust the seat as far back as it will go.
When installing a child restraint system, follow the instructions
provided by the manufacturer.
When not in use, keep your child restraint system secured
with a seat belt or remove it from the vehicle.
Do not hold a child while riding in a vehicle.
Never let a child stand or kneel on any seat.
Do not allow a child in the cargo areas while the vehicle is
moving.
WARNING
Children who have outgrown child restraint systems should
sit in the rear seat and be restrained with the seat belt. If child’s
seating position has a shoulder belt which is on or very close
to the face or neck, move the child close to the center of the
vehicle, slightly inboard of the shoulder belt, or move the child
to a position without a shoulder belt if possible.
Please note that the three point seat belt is designed for a
person who is taller than 140 cm.
WARNING
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SAFETY PRECAUTIONS (IV)
Starting the Engine
1. Turn the ignition key to the “ON” position and wait
until the glow indicator goes out. After then, turn the ig-
nition key to the
“START” position and hold it until
the engine starts.
2. Even if the engine does not start, do not hold the igni-
tion key at the
“START” position for more than 10
seconds.
3. If the engine does not start, wait 10 seconds before try-
ing again.
4. If the engine fails to start, turn the key back to the
“LOCK” position and wait for 10 seconds.
5. Do not turn the ignition key to the
“START” position
while the engine is running.
6. The engine in an automatic transmission equipped ve-
hicle can be started only when the selector lever is at
the “P” or “N” position.
The engine in a manual transmission equipped vehicle
can be started only when the clutch pedal is fully
depressed.
7. Do not leave the ignition key at the “ON” or “ACC”
position when the engine is not running. This could
cause battery discharge.
Warming Up the Engine
1. Do not drive without warming up the engine. Driving im-
mediately after starting the engine may decrease the
engine’s life expectancy. Warm up the engine before
moving your vehicle.
2. Do not warm up the engine excessively. Warm up the en-
gine just until the coolant temperature gauge begins to move.
3. Excessive engine warming increases the fuel con-
sumption and air pollution. An optimized warming up
time is approx. 2 minutes.
Do not accelerate the engine during the warming up period.
Driving the Automatic Transmission
Equipped Vehicle
1. Keep the brake pedal depressed and shift the gear se-
lection lever into the “D” position. Make sure that the
“D” light is on the instrument cluster.
Drive off the vehicle by releasing the brake pedal slowly.
2. To avoid any possible damage to the automatic
transmission, do not abruptly drive off or accelerate
the vehicle after shifting the gear selection lever into
the
“D” position. Especially on a hill, move the lever
to the
“D” position with the brake pedal depressed
and wait for a couple of seconds until the position indi-
cator of
“D” is on the instrument cluster.
3. Your vehicle may move backward on a steep hill even
if the shift lever is engaged into the “D” position.
Therefore, always depress the brake pedal when you
need to stop on such a hill.
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SAFETY PRECAUTIONS (V)
Cautions While Driving
1. Do not turn off the engine while the vehicle is in motion.
The power steering function and the brake assist func-
tion will be deactivated.
2. Do not attempt to adjust the driver’s seat, rear view
mirrors, or steering wheel while driving. Adjustments
should be done before driving.
3. While driving, do not depress the brake pedal when the
accelerator pedal is depressed. Otherwise, the re-
sponse from the accelerator pedal may be delayed.
This symptom is the safety function to protect the
vehicle’s drive system. This symptom can be elimi-
nated if you depress and release the accelerator pedal
once when the brake pedal is not depressed.
4. Do not operate the steering wheel abruptly. This will
cause unstable driving situations and can end with an
unexpected accident.
Abrupt Start, Acceleration and Stop
1. Avoid abrupt starts, acceleration or stops. It may cause
high fuel consumption or an accident.
2. Gently accelerate and decelerate the engine.
Fade
Reduction or loss in braking force due to loss of friction be-
tween the brake pads and disc, caused by heat buildup through
repeated or prolonged brake application.
Vapor Lock
When the brake is excessively applied on a downhill, some
bubbles can be formed in the brake cylinder or in brake lines.
Because of these bubbles, hydraulic braking pressure cannot
be transferred to breaking units of the vehicle despite the fully
depressed brake pedal.
Engine Brake
When driving down a long slope, use the engine brake
effect by downshifting the transmission in steps accord-
ing to the driving conditions while using the service brake.
An excessive operation of the service brake could result
in a “Fade” or “Vapor Lock” effect.
Stopping and Parking the Vehicle
1. Never leave infants and children unattended in the ve-
hicle with the doors locked. They can move the vehicle
unexpectedly. They can be suffocated in especially hot
weather.
2. When parking the vehicle on a hilly road, apply the park-
ing brake and chock the blocks under the wheels.
Place the gear selector lever to the “P” position
(automatic transmission equipped vehicle).
3. If possible, do not stop and park the vehicle on the steep road.
Extinguisher
Keep it ready for use at any time. Be familiar with how to
use it. For more information, read the label on the sur-
face of the fire extinguisher.
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Direct Injection (DI) Type Diesel Engine
Compared to Indirect Injection (IDI) Type Diesel Engine that
uses a mechanical fuel injection system, a Direct Injection (DI)
Type Diesel Engine controls the amount of injected fuel and
the fuel injection timing electronically. This advanced engine
enhances the output power and reduces the noxious exhaust
gas (CO, HC, NOx....). Because the Direct Injection Diesel En-
gine is operated by high pressure (1,600 bars), any removal,
modification or service of the engine may contaminate the in-
side of the system and cause the system to malfunction. In
that case, the malfunction and any related systems are not
under warranty of this company.
Warning for Using Low Quality Fuel
The fuel system in a DI engine equipped vehicle has many
precisely machined components. Using low quality fuel could
result in serious damage to the engine due to the water or
impurities in the fuel.
Never use the low quality fuel.
System Safety Mode
When the vehicle has a system error, the vehicle operates in
safety mode to maintain minimum driving conditions and to
prevent the system from being damaged. In this mode, the
engine driving force may be decreased or the engine may stall.
When this happens, have the system checked at a Ssangyong
Dealer or Ssangyong Authorized Service Center.
DIRECT INJECTION TYPE DIESEL ENGINE
CAUTIONS FOR DIRECT INJECTION TYPE DIESEL ENGINE (I)
Supplementary Heating Device
- FFH (Fuel Fired Heater)
This supplementary heater is a fuel burning type and
improves the heating effect by increasing the engine
coolant temperature.
- PTC (Positive Temperature Coefficient)
This supplementary heater is an electrical air heat-
ing type and installed on the heater outlet port. This
device improves the heating effect by increasing the
temperature of flowing air into the passenger room.
FFH Operation
The FFH system operates up to more than 2 minutes
to burn the residual fuel inside the system when stop-
ping the engine during its operation.
Therefore, a certain period of FFH operation after stop-
ping the engine is not a malfunction.
In an initial operating stage, the fuel pump generates
the operating sound and the FFH heater produces
white smoke. These are normal states to fill the fuel
into the FFH fuel line.
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Engine Check Indicator Priming Pump Operating
Conditions
CAUTIONS FOR DIRECT INJECTION TYPE DIESEL ENGINE (II)
Water Separator Warning Light
1. When completely consumed the
fuel
2. After draining the water from the
fuel filter
3. After replacing the fuel filter
- If this happens, pump fuel until the
priming pump is fully filled. Then,
start the engine.
The Engine check indicator on the in-
strument cluster comes on when the
fuel or major electronic systems of the
engine are not working properly. As a
result, the engine’s power output may
decrease or the engine may stall. If this
happens, please visit the nearest
Ssangyong dealer or authorized service
operator.
When the water level inside of the wa-
ter drain in the fuel filter exceeds a cer-
tain level, this warning light and an
alarming sound are activated. In
addition, the driving force of the vehicle
decreases. If this happens, immediately
drain the water from the fuel filter.
Please refer to Chapter 5 “How to drain
the water from the fuel filter” in this
manual.
Priming Pump
When engine check warning light comes on, immediately stop driving and have the en-
gine system checked at a Ssangyong Dealer or Ssangyong Authorized Service Center.
Drain the water from fuel filter & water separator immediately after the water separator
warning light comes on.
The fuel system in the engine may get seriously damaged if you keep driving while the
warning light is on.
WARNING
Can be performed
when engine oil is
changed
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PRECAUTIONS REGARDING UNAUTHORIZED MODIFICATION & ALTERATION
PRECAUTIONS REGARDING UNAUTHORIZED MODIFICATION & ALTERATION (I)
Do not modify this vehicle.
If unauthorized modification is made on the vehicle, the
company is not liable for repairing the modified parts
even during the term of warranty. Other part problems
caused by modification are also not covered.
The vehicle you bought is equipped with a large number
of precision parts that have passed through countless ex-
periments and tests. These parts are deeply and system-
atically interwoven. Therefore, if any part is modified or al-
tered without authorization, said parts may be damaged
from the decrease in performance or overloading, which
can then cause critical damage to the vehicle and human
life.
Do not modify without authorization the driving gear
system, including the engine, just to upgrade the
vehicle’s performance and beauty.
Prohibition of using unauthorized modification of the en-
gine or parts for the exhaust
Changing without authorization the preset value in the fuel
supply system and inlet, exhaust and electric systems, and
changing or adding unauthorized parts is illegal and may
cause serious problem with the vehicle’s durability.
In particular, modifying your vehicle into the LPG vehicle
might bring serious damage to the vehicle's perfor-
mance and durability. Not only the engine but also the
transmission and wheel alignment are excluded from
the warranty.
If you install a wheel dust cover on the tires to enhance
the beauty of tire parts, the heat caused by friction in brak-
ing might bring serious problems in performance, caus-
ing Vapor Lock and Fade phenomena.
Do not modify the car’s audio system and install other
additional electronic devices such as wireless commu-
nication equipment, rear view camera, LCD TV, and re-
mote starting device.
This vehicle’s electronic system contains electronic cir-
cuits and fuses for the installation of standard electric and
electronic devices. If you add new devices or circuits us-
ing the several existing devices and circuits at a time, elec-
tric and electronic devices can be damaged from overload-
ing and may ignite. In addition, when you do drilling work
in installing devices such as an antenna may expose the
vehicle to rusting.
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Do not use the nonstandard tires, wheels, and other re-
lated parts.
Installing nonstandard tires such as tires with greater
width than prescribed can wear out the power delivery sys-
tem or friction-damage related parts. In addition, other
problems such as increase of fuel consumption and brak-
ing distance, vehicle's shudder, and decrease of steering
power can all degrade the vehicle’s performance. The
speedometer and odometer can also become inaccurate.
The vehicle with automatic transmission may have the
shock in changing the speed.
Do not use duplicate key
A duplicate key might cause malfunction to the ignition key
cylinder and deter the ignition motor to return to the origi-
nal state. If so, electronic circuitry can be damaged and
may ignite from the ignition motor’s continuing rotation.
Do not equip the sunroof or color glasses at your
discretion.
If you install a sunroof by cutting the vehicle’s roof, rust
and leakage may occur in the cut part. Installing color
glasses to block ultraviolet rays and better appearance
may cause leakage and other many problems.
Do not equip the vehicle with bumper guards sold in the
market.
Installing bumper guard or other guard bars that are be-
ing sold in the market may cause problems in parking and
stopping due to the extended length of vehicle, and in-
crease in fuel cost due to additional vehicle weight, and
rusting may occur in the holes for equipping the guards.
And because of the absence of shock absorber in the
bumper guard, even accidents during low-speed driving
will be much serious compared with the damage that un-
modified cars might sustain.
Do not modify or replace the vehicle flooring or the seats
at your discretion.
When replacing the interior flooring of vehicle with lami-
nated paper
To improve the comfort of cushion and to facilitate the
cleaning of the vehicle, some drivers replace the flooring
with laminated paper after removing the seats. However,
this may cause damage to the various electronic system
control units and wiring. This also may hinder the func-
tion of the seat rail that enables for the seat to move for-
ward and backward. In this case, the locking system to fix
the location of seats may malfunction, which might lead
to a serious accident if the loose seats tilt forward or back-
ward during an uphill climb or downhill descent.
PRECAUTIONS REGARDING UNAUTHORIZED MODIFICATION & ALTERATION (II)
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PRECAUTIONS REGARDING UNAUTHORIZED MODIFICATION & ALTERATION (III)
When exchanging the seats with new ones or equip-
ping separate seat covers.
There are several types of seat covers according to role
and function although with the same vehicle type. Replac-
ing the seats with new ones may alter the wiring system
or over-use the wires because a seat has various electric
connections and wiring diagram. As mentioned earlier, this
may damage the wiring and related equipment or cause
fire due to the overloading on the rated capacity.
In addition, replacing the seat cover may damage the elec-
tronic equipment caused by cut or pressured wire. Such
a situation may also cause ventilation problems, fire, or
noise.
Do not equip with a separate accessory or assistant de-
vice on the vehicle operational device.
Making the selection lever longer or equipping with an ac-
celerator pedal and brake pedal pad may make the driver
prone to make a mistake while driving.
Do not install products that may decrease the driving
resistance such as sticker, molding, air dam, or wind-
proofing products.
The sticker’s adhesives may damage the coated surface
of the vehicle. If parts of the car are drilled to attach mold-
ing and other functional parts, the area near the holes will
rust and other unfamiliar sound may occur while driving.
Especially if the attached parts are not fixed well, it may
damage the vehicle or even cause a fatal accident.
In using audio in the vehicle, do not use illegally copied
CD and DVD, which violates relevant laws. Such discs
can also cause malfunction of the audio head unit and
changer. In addition, such discs may also not play
properly.
When installing the vehicle with unauthorized parts or
modifying it in ways including the cases mentioned
previously, please keep in mind that the changed parts
and related problems with changed auto parts shall not
be covered by warranty.
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