Fan Components
300
101
120 ft·lbƒ (163 N·m)
SEE FIG 6 FOR DETAILS
15 ft·lbƒ (20 N·m)
OUTBOARD ROW NOT REQD
ON 52 HUB ASSEMBLY
150 ft·lbƒ (204 N·m)
45 ft·lbƒ (61 N·m)
HUB ASSEMBLY
IDENTIFICATION NUMBER
171
102
131
121
122
172
173
174
123
133
140
132
111
200
132
100 Hub
101 Hub Center
102 Hub Plate
110 Kit–Blade Clamp
111 Blade Clamp
120 Kit–Center Hub Hardware
121 Cap Screw 5/8″
122 Flat Washer 5/8″
123 Pin 1/2″
130 Kit–Blade Clamp Hardware
131 Machine Bolt 3/4″
132 Flat Washer 3/4″
133 Locking Hex Nut 3/4″ or
Hex Nut 3/4″ and Lock Washer 3/4″
134 Thread Lubricant
140 Kit–Hub Cover Hardware
141 Machine Bolt 3/8″
142 Flat Washer 3/8″
143 Lock Washer 3/8″
144 Hex Nut 3/8″
145 Locking Hex Nut 3/8″
146 Spacer
150 Kit–Balance Hardware
160 Manual
170 Kit–Hub Brace
required for 76″Hub Assemblies
171 Hub Brace
172 Machine Bolt 1/2″
173 Flat Washer 1/2″
174 Locking Hex Nut 1/2″
200 Blade
300 Hub Cover
Figure 1—Typical Fan Assembly
actual component appearance may vary
Order No. _______________________________________
Trial Pitch Angle _________________________________
Final Pitch Angle _________________________________
Speed-rpm _____________________________________
Contract hp _____________________________________
2
Fan Hub Installation
The following instructions detail the process for installing a Marley
®
HP7000 fan on a Marley Geareducer
shaft utilizing a bolted fan hub retention plate or a straight fan shaft
using a split taper bushing. Installation on other gear reduction
units may be different. Contact your Marley sales representative
for supplemental instructions if required.
with a tapered fan (output)
Note
If the fan installation is for a Marley 36, 38, 3600, or 4000 model
Geareducer, or uses a U1 split taper bushing on a straight (output) shaft, refer to the applicable instructions below.
1–Remove the retention plate and hardware from the top of the
Geareducer shaft. Thoroughly clean the fan shaft, fan shaft key,
and the fan hub center bore to remove any debris and/or protective
coatings. After cleaning, apply a coat of anti-seize compound to
the top 7″ (180mm) of the fan shaft.
2–Prior to hub installation, fully seat the key in the fan shaft keyway.
The key is a tight fit across the width and must never be altered.
3–Raise the fan hub above the fan shaft for installation. Slowly lower
the hub onto the shaft with the keyways properly aligned. Make
certain the key does not slide down during installation. Stake the
key in the keyway with a center punch if necessary.
The fan shaft key should be approximately centered in the engaged
portion of the hub when engaged on the shaft. Verify the center hub
is fully seated by visual inspection.
4–Install the retention plate and hardware. Torque bolts to 70 ft·lb
(95 N·m).
ƒ
36 and 38 Geareducer
36 and 38 Series Geareducers use a tapered fan shaft key.
Correct key installation is imperative for proper and safe operation. The following instructions detail installation for these
applications.
1–Remove the retention plate and hardware from the top of the
Geareducer. Thoroughly clean the fan shaft, fan shaft key, and the
hub center bore to remove any debris and/or protective coatings.
After cleaning, apply a coat of anti-seize compound to the top 7″
(180mm) of the fan shaft.
2–Install the 36 and 38 Series Geareducer fan shaft key in the fan
shaft keyway as shown in Figure 2. The key is a tight fit across the
width and must never be altered.
➠
3
TAPERED SIDE
OF KEY
GEAREDUCER
FAN SHAFT
1
1
/
2
"
1
3
/
8
"
1
1
/2
"
5
/
8" MIN
KEY
FAN HUB
LOCKING
STRAPS
RETENTION
PLATE
RETENTION
BOLTS
Figure 2
36 and 38 Geareducer
Fan Hub Installation
3–Raise the hub assembly above the fan shaft for installation. Slowly
lower the assembly onto the shaft with the keyways aligned. Make
certain the key does not slide down during installation. Stake the
key in the keyway with a center punch if necessary.
Figure 3
36 and 38 Geareducer
After the hub assembly is installed the bottom end of the key must
extend through the bottom of the center hub, and the top end of
the key must extend 5/8″ (16mm) minimum above the top of the fan
shaft. Do not force the key down once these criteria are met.
4–Figure 3 illustrates proper retention plate and hardware installation. The retention plate is designed to allow clearance for the fan
shaft key, and when properly installed will not extend over or interfere with the key in any way. Torque the retention bolts to 70 ft·lb
ƒ
(95 N·m) then turn up the locking strap corners to prevent the bolts
from loosening.
4