SPX Cooling Technologies G-08A User Manual

Products and Services
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Cooling Towers
■ Heavy industrial
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Power generation
Natural Draft Cooling Tower—Concrete natural draft counterflow
tower of varying sizes and configurations. Exceptionally efficient and reliable, most commonly used in power generation. Each tower is custom designed for flow rates up to 500,000 GPM or more.
Counterflow Field-Erected Cooling Tower—The ultimate in versatility,
efficiency, and quality for large scale HVAC, power and industrial facilities. Each tower is customized to meet your exact specifications for performance, structure, drift, and sound. Available in pultruded structural fiberglass, wood (Douglas fir or redwood), or concrete for unsurpassed quality and reliability. Tower cells available from 1300 to 30,000 GPM.
Round Forced-Draft Counterflow Cooling Tower—Reduced power
consumption, favorable space requirements, minimized recirculation effects, optimum operational behavior for salt water application and the aesthetic look are only some advantages of round concrete cooling towers with forced draft fans.
Crossflow Field-Erected Cooling Tower—Large splash-fill towers
proven in hundreds of installations over the last fifty years. Available in pultruded structural fiberglass or wood (Douglas fir or redwood) for unsurpassed quality and reliability A variety of fill options makes this the most versatile tower for heavy industrial use. Tower cells available from 930 to 35,000 GPM.
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Cooling Towers
■ HVAC
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Refrigeration
Light to medium industrial
Marley MS Cooling Tower—For those installations where aesthetics
preclude the use of a conventional cooling tower. Each tower is custom designed to meet the needs of the individual installation. Available in a wide range of flow rates.
Ceramic Unilite® Cooling Tower—Combined with superior composite
fiberglass materials and advanced heat transfer technology, the result is a high-quality, cost-effective cooling tower that excels across a broad range of HVAC and industrial applications. Tower cells available from 700 to 5,140 GPM. FM approval available.
Balcke CP Cooling Tower—Induced draft, counterflow cooling tower
design. The ideal solution for larger space-sensitive applications. Its corrosion resistant fiberglass construction makes it an excellent alternative to stainless steel products. Available in Europe, the Middle East and Africa.
Marley Class 160 Cooling Tower—Similar in design to the Sigma,
these highly-efficient, low-maintenance towers offer a wide choice of solutions for heavy industrial plants and large HVAC applications. Available in wood (Douglas fir or redwood). Tower cells range from 1,500 to 11,660 GPM capacities.
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Cooling Towers
■ HVAC
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Refrigeration
Light to medium industrial
Marley Series 10/Series 15 Cooling Tower—Splash-fill design for use
at high temperature or where poor water quality prevents the use of film fill. Wood structure available in treated Douglas Fir or redwood. Tower cells available from 215 to 4,800 GPM.
Marley Sigma Cooling Tower—These highly-efficient, low-
maintenance towers offer a wide choice of solutions for medium to heavy industrial plants and large HVAC applications. Available in wood (Douglas fir or redwood), steel (stainless or galvanized), or pultruded structural fiberglass for unsurpassed quality and reliability. Tower cells range from 380 to 10,100 GPM capacities.
Marley QuadraFlow® Cooling Tower—The first in the industry
protected by a five-year total product warranty covering virtually every part of the tower. These fiberglass and stainless steel towers are field assembled to facilitate siting, and are available from 129 to 1,047 tons per cell. CTI Certified.
Marley SRC Cooling Tower—Induced draft, counterflow design.
Fiberglass field-erected structure. Stainless steel sub-structure option. Not available in the US, Canada or Europe.
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Cooling Towers
■ HVAC
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Marley NC
warranty and guaranteed thermal performance. Factory assembly and G-235 galvanized steel construction are standard. Cells available from 99 to 1,300 tons per cell. The all stainless steel option enhances the versatility of the NC Class line. Factory Mutual Approval standard on most models and available on all models. CTI Certified.
Refrigeration
Light to medium industrial
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Class Cooling Tower—Five-year mechanical equipment
Marley MD Cooling Tower—Counterflow, induced-draft design
requires less plan area than crossflow towers. Factory assembly and G-235 galvanized steel construction are standard. Tower available from 165 to 500 tons per cell. The all stainless steel option enhances the versatility of the MD. Five-year mechanical equipment warranty. CTI Certified.
Marley NC® Fiberglass Cooling Tower—Fiberglass and galvanized
steel, field-erected, crossflow cooling tower designed to serve air conditioning and refrigeration systems as well as light or medium industrial process loads on clean water. Stainless steel structure option available. Cells available from 105 to 942 tons per cell. CTI Certified. Not available in the US, Canada or Europe.
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Marley AV Cooling Tower—Singleflow, induced-draft crossflow design
offers pump and fan energy savings in a small footprint installation. Factory assembly and G-235 galvanized steel construction are standard. Tower cells available from 117 to 390 tons per cell. The all stainless steel option enhances the versatility of the AV. CTI Certified.
Cooling Towers
■ HVAC
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Marley Aquatower® Cooling Tower—Reliable performance has made
this design the industry standard for more than 50 years. G-235 galvanized steel factory assembled structure. Also available in 300 series stainless steel. Capacities from 8 to 126 tons per cell. CTI Certified and FM Approved.
Refrigeration
Light to medium industrial
Recold JT Cooling Tower—Forced-draft, low profile design.
G-235 galvanized steel factory assembled structure. Also available in 300 series stainless steel. Capacities from 30 to 415 tons per cell.
Marley MCW Cooling Tower—Maximizes forced-draft, counterflow
technology and high-performance. The ideal solution for urban and industrial applications. Available in G-235 galvanized or 300 series stainless steel construction. Capacities from 142 to 489 tons per cell. CTI Certified.
Marley CTF Series Cooling Tower—Forced draft, counterflow design.
Fiberglass factory assembled modular structure. Film-fill or splash-fill option. Available in Europe only.
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Fluid Coolers
■ HVAC
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Refrigeration
Light to medium industrial
Marley MC Fluid Cooler—Forced draft, counterflow design.
G-235 galvanized steel factory assembled structure. Also available in 300 series stainless steel. The ideal solution for sound- and space­sensitive applications. CTI Certified.
Marley MH Fluid Cooler—The MH Fluid Cooler with CoolBoost
Technology is the most efficient system on the market. It incorporates fill media and more circuits of coil to increase performance as much as 10 percent over other systems and still maintain a space-saving footprint. CTI Certified.
Recold JW Fluid Cooler—Forced-draft, low profile design. G-235
galvanized steel factory assembled structure. Also available in 300 series stainless steel. Proven copper coil technology.
Recold MW Fluid Cooler—Induced draft, counterflow design. G-235
galvanized steel factory assembled structure. Also available in 300 series stainless steel. Proven copper coil technology.
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Evaporative Condensers
■ HVAC
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Refrigeration
Recold MC Evaporative Condenser—Induced draft, counterflow
design. G-235 galvanized steel factory assembled structure. Also available in 300 series stainless steel. Proven copper coil technology.
Recold JC Evaporative Condenser—Forced-draft, low profile design.
G-235 galvanized steel factory assembled structure. Also available in 300 series stainless steel. Proven copper coil technology.
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Dry Cooling
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Power generation
Steam condensing
Air Cooled Condenser—The modularized A-Frame design is used
on power plants of all sizes. The integral features are long-term mechanical and thermal integrity, excellent corrosion and freeze resistance, low fan power consumption, reliable operation and low maintenance. Over 800 installations world-wide.
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Hexacool® Air Cooled Condenser—Smaller power and industrial
applications. Standardized modular system that is low cost, easy to erect and robust in performance.
Special Applications
■ Heavy industrial
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Power generation
Wet-Dry Hybrid Cooling—The wet-dry hybrid cooling tower offers
efficient cold water temperatures with reduced visible plume and enhanced water conservation.
AirFin™ Air Cooled Heat Exchangers—Innovative technology for
petrochemical, process and power applications. AirFin heat exchangers have been designed, manufactured and supplied worldwide for over 40 years.
Indirect Dry Cooling—An indirect dry natural draft condensing
system, in the example above, couples a dry cooling tower with a steam surface condenser. Such a condensing system is particularly suited for large power plants. The concept can also be applied with mechanical draft dry towers over a wide range of plant sizes.
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Parts and Accessories
■ Quality engineered
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You can count on us for your cooling parts. We design, manufacture, and stock all primary cooling components, including:
•Fans  •Fill
•Gearboxes •Nozzles
•Driveshafts •Drifteliminators
•Beltdrivecomponents •Valves
•Fancylinders •Structuralcomponents
We are uniquely able to meet almost any repair or parts need on any size or type of cooling tower regardless of its age or manufacturer.
Precision crafted
Available for virtually any tower
Note SPX purchases and stocks specially designed cooling tower
motors from a number of qualified suppliers.
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Reconstruction and Services
■ Repair and reconstruction
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Let our reconstruction experts rebuild your tower to enhance its performance; whatever its manufacture; whether it’s large or small, crossflow or counterflow.
Inspections and condition reports
Performance testing
Cooling Tower Reconstruction For many older towers, reconstruction
is a cost-effective alternative to replacement. Our reconstruction experts work with our engineering staff to make old towers as good as new—if not better!
Services
Concrete Tower Repair and Reconstruction Our skilled task
force of engineering, production and construction specialists stands ready to upgrade, refurbish and repair your concrete cooling tower, whether manufactured by Balcke, Marley or others. Tap into our extensive concrete experience—going back over 70 years to the very
first concrete natural draft hyperbolic tower.
Inspections and Condition Reports Our reconstruction
specialists have been trained to analyze the condition of your cooling equipment—and its capability to be successfully repaired, rebuilt, or upgraded. Your SPX Cooling Technologies sales representative can
arrange an inspection of your cooling system.
Maintenance Let our cooling system experts help your maintenance
experts. We can contract with you to provide as much “hands-on” maintenance assistance as you need.
Performance Testing You can’t know how much any reconstruction
effort has improved your tower unless you know how your tower is performing now. Our staff of Testing and Ratings Engineers can help
you to gain that vital information.
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Temporary Cooling
■ Disaster response
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Maintenance outages
Repair/replacement cooling
A sense of urgency that gives new meaning to the word “fleet.
In this business, every minute of cool water flow, and every minute variation in water temperature counts, regardless of whether you provide emergency backup or increase production capacity.
Because it all equates to profits.
Marley Temporary Cooling Solutions is geared entirely toward making your performance our priority—including a fleet of ultra-efficient induced-draft towers, and regional support teams who are on the ground and ready to move.
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Biomedia Systems
■ Municipal wastewater
Industrial wastewater
Upgrade existing rock trickling filters
The Marley Biomedia System—A set a products specially designed
to work together for waste water treatment applications. Make your projects and expansions as simple as possible with MarDek, MarGrid, MarPier, and MarPak.
MarDek™—A high-strength grating support system designed to
accommodate all loads associated with trickling filter operation.
With cross-bar construction, MarDek allows the grating panel to be easily cut and modified to fit almost any tank configuration. MarDek can be supported by MarPier, concrete piers, or concrete blocks.
MarPier™—A specialized support system for the Biomedia System
that can be configured to accommodate various media loads, support heights, and floor slopes. MarPier provides a firm foundation for all common filter configurations. MarPier installs quickly and is designed specifically to be used in conjunction with MarDek to provide a strong, versatile, and reliable support for years of trouble-free operation.
MarPak®—A modular PVC corrugated fill media specifically designed
for biological treatment applications as part of the Biomedia System.
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7401 WEST 129 STREET OVERLAND PARK, KANSAS 66213 UNITED STATES 913 664 7400 spxcooling@spx.com
spxcooling.com
In the interest of technological progress, all products are subject to design and/or material change without notice. ©2008 SPX Cooling Technologies, Inc. Printed in USA | G-08A
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