SPX Cooling Technologies Fluid Cooler Marley MC User Manual

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  Marley MC Fluid Cooler 
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Balcke | Hamon Dry Cooling | Marley
Unmatched
reliability
He avy-dut y
co nstruct ion, high
pe rf ormance desi gn
an d our five-y ear
me chanica l war ranty
en sure consist ent, fu lly-rat ed co oling
ov er a wide range o f
fl ow an d tempe rature
re quireme nts.
Low energy
consumption
Fl uid c ooling equipme nt
mi nimizes the energy
co nsumpti on of the
en tire system because it
pr ovides lower operat ing
te mperatu res – saving
mo ney w hile co nser ving
na tural resour ces.
Low noise
Ce ntrifug al fa ns, a
fu lly-enc losed fallin g
wa ter a rea and
op tional sound
at tenuati on cr eate on e
of the quietes t tow er
co nfigura tions on
th e mar ket.
Smaller
footprint
Force d-draft
co unterflow desi gn
re quires consi derably
le ss pl an area than
cr ossflow towe rs.
Ease of
maintenance
An extr a large entr y
pa nel m akes the
in terior of th e uni t
ea sy to access
fo r ser vice and
ma intenan ce. For even
gr eater access , the
mo tor a nd driv e are
lo cated outsid e the
pl enum area ne ar
th e gra de.
Re liability and perf ormance. When specifying components for hi gh-end applications, they’re the m ost imp ortant considerat ions for your coo ling solution. And the Marley MC Fluid Cooler delivers, with CTI-certified per formance, low nois e and a space-s aving footprin t for installation practically anywhere. Suitable for all critical indoor a nd outdoor applicatio ns, the MC Fluid Cooler provides t hese built-in per form ance ad vantages:
What every premium installation demands.
Features of the MC Fluid Cooler
High velocity, low drift eliminators guarantee drift rates <0.005%
Distribution system access via an optional ladder or platform
Extra large rectangular access doors for easy maintenance
Optional S300
construction for extended life
5-year mechanical warranty for all
mechanical components and support
POPULAR OPTIONS
Welded stainless steel collection basin – for extra protection, all collection basin parts
exposed to the circulating water, including structural members projecting into the basin (plus attaching hardware and all basin options) are heavy-gauge series 300 stainless steel.
Electric basin heater – incorporating a stainless steel electric immersion heater with
magnetic contactor and solid state circuit board can prevent freezing during operation in cold weather. A pump heat trace comes standard with the basin heater package.
Solid state water level control package – monitors basin water level with solenoid-valve
water makeup. Configurations include makeup along with high and low water level alarm and cutoff and electric basin heater cutoff.
Positive closure dampers – gives the added security of safe operation in freezing weather by
trapping heat inside the fluid cooler while fans are inoperable. Electric or pneumatic actuator operation allow for flexibility during design.
Vibration switch – protects against mechanical failure should the tower experience high
vibration levels. Automatically shuts down the motor. Manual reset ensures inspection to correct initial vibration cause.
Variable speed drive – provides the ultimate in temperature control, energy management,
sound control and mechanical equipment longevity.
Control systems – range in sophistication from standard fan and pump starters to
Programmable Logic Controllers that work in conjunction with your building or process system.
Sound attenuation – baffles can be installed across the length of the air inlet, as well as the
air outlet opening. All baffles are constructed of perforated sheet metal and contained within a self-supporting steel box.
For fully-rated thermal pe rformance, low s ou nd l ev el s an d in st al la ti on c os ts , year-round op er at in g re li ab il it y an d simplified ma in te na nc e re qu ir em en ts , de ma nd t he M ar le y MC Fluid Co ol er. Call 44 0 19 05 7 20 2 00 or v is it w ww. sp xcooling.com to l ea rn m or e.
Standard HDG coil pressure tested to 2757 kPa
Hot dipped galvanized after fabrication
Welded process fluid connection on either side
Coils sloped for drainage
Frequently Asked Questions
Q Why should I purchase a fluid cooler instead of a cooling tower/heat exchanger combination?
A Fluid coolers reduce piping and system complexity by combining three pieces of equipment (cooling tower/
heat exchanger/pump) into one unit. This can prove beneficial in critical application areas.
In addition, a cooling tower and heat exchanger usually have a combined approach temperature of about 4°C.
With a closed circuit fluid cooler, certified approaches as low as 3°C can be guaranteed – allowing for colder process fluid temperatures and greater efficiency during operation.
Closed circuit systems also protect the process fluid from contamination – reducing fouling and scaling
tendencies within sensitive systems. Clean closed loops result in greater efficiency, reduced energy costs and reduced maintenance costs.
Q What are some common closed circuit/fluid cooler applications?
A Typical closed circuit applications include any process that is sensitive to fouling and corrosion. Many HVAC
applications are ideal for fluid coolers. Fluid coolers are also ideal for installations where the process fluid is something other than water. Although certified with water as the process fluid, the MC Fluid Cooler can effectively discharge heat from other fluids such as glycol, oil or other unusual water mixtures.
Common applications for the MC Fluid Cooler: Common sites for the MC Fluid Cooler:
Water source heat pumps • Cooling special fluids
Condominiums
Self-contained cooling
Compressor jacket cooling
Steel mills
Chillers
Machine jacket cooling
Power plants
Free cooling
Schools
Hospitals
Q Why would I install a
forced draft fluid cooler over other fluid cooler configurations?
A There are a number of reasons why a forced draft fluid cooler might be the smartest choice:
Low energy and water consumption – forced-draft fluid coolers can alternately operate in a dry cooling
mode if ambient conditions are favorable. This minimizes energy and water consumption, saving money while conserving natural resources. For situations that require greater electrical energy savings, consider the Marley MH Fluid Cooler.
Low noise – centrifugal fans and a fully-enclosed falling water area work to create one of the quietest
fluid cooler configurations on the market.
Small footprint – a forced-draft, counterflow design requires considerably less plan area than
crossflow towers.
High static – the capability of centrifugal fans makes it ideal for ducted applications, indoors or out.
Q Can a fluid cooler be used in freezing weather applications?
A Yes, but care must be taken to ensure proper operation and orientation (preventing recirculation).
By maintaining sufficient flow rate and heat load on the process fluid, a closed circuit tower can be utilized in almost any environment.
Fluid exiting the coil must be maintained at or above 7°C. Cycling of the recirculation should not be used
to control process temperatures. Instead, introduction of ethylene or propylene glycol solutions is the best means to protect the coil. For more severe fluid cooler freezing environments, we recommend the Marley MH Fluid Cooler.
TOweR mOdeLS
MCF7012_081 8 - 10 1830 1245 2820 1410
MCF7012_101 9 - 12 1830 1245 3050 1585
MCF7012_121 10 - 13 1830 1245 3275 1755
MCF7013_081 14 - 17 2745 1245 2820 1830
MCF7013
_
101 16 - 20 2745 1245 3050 2060
MCF7013
_
121 17 - 21 2745 1245 3275 2290
MCF7014
_
081 22 - 26 3660 1245 2820 2300
MCF7014
_
101 24 - 28 3660 1245 3050 2585
MCF7014
_
121 25 - 30 3660 1245 3275 2875
MCF7054
_
081 49 - 64 3555 2390 4165 4105
MCF7054
_
101 54 - 70 3555 2390 4395 4660
MCF7054
_
121 57 - 73 3555 2390 4625 5125
MCF7055
_
081 81 - 91 3555 2390 4165 5555
MCF7055
_
101 90 - 101 3555 2390 4395 6325
MCF7055
_
121 97 - 108 3555 2390 4625 7085
MCF7073
_
081 42 - 49 2665 2970 4165 4115
MCF7073
_
101 47 - 57 2665 2970 4395 4645
MCF7073
_
121 50 - 60 2665 2970 4625 5180
MCF7074
_
081 61 - 71 3685 2970 4165 5110
MCF7074
_
101 67 - 78 3685 2970 4395 5790
MCF7074
_
121 71 - 82 3685 2970 4625 6475
MCF7075
_
081 95 - 111 5360 2970 4165 6840
MCF7075
_
101 104 - 122 5360 2970 4395 7780
MCF7075
_
121 111 - 128 5360 2970 4625 8615
H INSTALLed weIGHT
W
L
H
W
TOweR mOdeLS GPm L w H
TOweR
mOdeLS
m3/HR*
L w H
INSTALLed
weIGHT
* at 35º C HW, 29.5º C CW and 25.5ºC WB
Marley MH Fluid Cooler
Marley MCW Cooling Tower
Recold MW Fluid Cooler
Recold JW Fluid Cooler
Gregory‘s Bank Worcester WR3 8AB, UK +44 (0) 1905 720 200 info.uk@ct.spx.com
www.spxcooling.com
In the interest of technological progress, all products are subject to design and/or material change without notice. ©2008 SPX Cooling Technologies uk_MCF-08
ADDITIONAL MC FLUID COOLER PUBLICATIONS
For further information about the MC Fluid Cooler – including engineering schematics, data, layout requirements and more – ask your Marley sales representative for a copy of the following publications:
OTHER SPX COOLING TECHNOLOGIES PRODUCTS
SPX Cooling Technologies offers a full line of industry-leading products – with unmatched support and innovation designed to help you get the most out of your cooling process. Take a look at these other SPX Cooling Technologies’ products.
Engineering Data and Specifi cations
IOM Manual
Balcke | Hamon Dry Cooling | Marley
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