SLV-E420CP/VC/E520CP/UX/VC
RMT-V206/V206A/V207/V207A
SERVICE MANUAL
AEP Model
SLV-E420CP/VC/E520CP/VC
UK Model
SLV-E520UX
|
|
Photo : SLV-E520UX |
|
|
|
|
|
SPECIFICATIONS |
System (SLV-E520UX) |
|
General |
Channel coverage |
|
Power requirements |
PAL (I) : |
|
220 – 240 V AC, 50 Hz |
UHF B21 - B69 |
|
Power consumption |
RF output signal |
|
17 W |
UHF I21 - 69 CH |
6W (standby) |
|
Aerial out |
|
Operating temperature |
75-ohm asymmetrical aerial socket |
5°C to 40°C |
|
|
|
Storage temperature |
System (EXCEPT SLV-E520UX) |
–20°C to 60°C |
|
Channel coverage |
|
Dimensions |
PAL (B, G) : |
|
Approx. 360 x 97 x 298 mm (w/h/d) |
VHF E2 - E12 |
|
including projecting parts and controls |
(comprese channel C) |
Mass |
|
(A - H only For |
Italy) |
Approx. 3.7 kg |
UHF E21 - E69 |
|
Supplied accessories |
CATV S01 - S03, S1 - S20 |
||
HYPER BAND S21 - S41 |
Remote commander (1) |
|
Intermediate frequency |
R6 (size AA) batteries (2) |
|
F1 - 1 Video 38.9MHz |
Aerial cable (1) |
|
F2 - 1 Audio 33.4MHz |
Mains lead (1) |
|
RF output signal |
|
|
UHF G22 - 69 |
|
Design and specifications are subject to change without notice. |
Aerial out |
|
|
75-ohm asymmetrical aerial socket |
|
|
Inputs/outputs |
|
|
òEURO-AV1 |
|
|
21-pin |
|
|
Video input |
: pin 20 |
|
Audio input |
: pins 2 and 6 |
|
Video output |
: pin 19 |
|
Audio output |
: pins 1 and 3 |
|
JEURO-AV2 (2nd Scart) |
|
|
21-pin |
|
|
Video input |
: pin 20 |
|
Audio input |
: pins 2 and 6 |
|
Video output |
: pin 19 |
|
Audio output |
: pins 1 and 3 |
|
Front Line In (Except SLV-E420CP/VC) |
|
|
VIDEO IN, Phono jack (1) |
|
|
Input signal : 0.5 –1.5 Vp-p |
|
|
75 ohms, unbalanced, sync negative |
JVIDEO CASSETTE RECORDER |
|
AUDIO IN, Phone jack (1) |
||
(0 dBs = 0.755 Vrms) |
||
Input level : –8 dBs |
|
Input impedance : more than 47 kilohoms
MICROFILM
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety check before releasing the set to the customer :
1.Check the area of your repair for unsoldered or poorly-sol- dered connections. Check the entire board surface for solder splashes and bridges.
2.Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.
3.Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
4.Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
5.Check the B+ voltage to see it is at the values specified.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS AND
IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
– 2 –
TABLE OF CONTENTS
Section |
Title |
Page |
Section |
Title |
Page |
______ |
____ |
____ |
______ |
____ |
____ |
1. GENERAL |
|
Step 1 Setting up the remote commander ..................... |
1-1 |
Step 2 Connecting the VCR .......................................... |
1-1 |
Step 3 Tuning the TV to your VCR ............................... |
1-1 |
Step 4 Selecting a language ........................................... |
1-2 |
Step 5 Tuning the VCR to TV Channels ....................... |
1-2 |
Step 6 Setting the Clock ................................................ |
1-2 |
Additional Tuning Instructions ..................................... |
1-3 |
Setting a Satellite Tuner ................................................ |
1-3 |
Playing a Tape ............................................................... |
1-3 |
Recording TV Programmes ........................................... |
1-4 |
Recording TV Programmes using Video Plus + ........... |
1-4 |
Playing/Searching at Various Speeds ............................ |
1-5 |
Setting the Timer Manually ........................................... |
1-5 |
Recording TV Programmes using the Quick Timer ...... |
1-6 |
Checking/Cancelling Timer Settings ............................. |
1-6 |
Searching using the index function ............................... |
1-6 |
Editing with another VCR ............................................. |
1-7E |
Adjusting the Picture ..................................................... |
1-7E |
Visual index ................................................................... |
1-7E |
2. DISASSEMBLY |
|
1-1. Removal of Cabinet, Mechanism Unit and Main |
|
Board ..................................................................... |
2-1 |
Removing the Cabinet Parts .................................. |
2-1 |
Removing the Mechanism Main Unit and the |
|
CP-1 PWB Assembly ............................................. |
2-1 |
l-2. Temporarily Setting Up and Connecting |
|
CP-1 PWB Assembly ............................................. |
2-3E |
1-3. Installation of the Front Panel ................................ |
2-3E |
3. DIAGRAMS |
|
Circuit Boards Location ................................................ |
3-1 |
Overall wiring Diagram ................................................ |
3-3 |
Mechanism Connection Diagram .................................. |
3-5 |
Video Circuit Diagram .................................................. |
3-6 |
System Control & Servo Circuit Diagram ................... |
3-9 |
Audio Circuit Diagram .................................................. |
3-12 |
Terminal & Input/ Output Selector Circuit Diagram |
|
(Except SLV-E520UX) .................................................. |
3-13E |
4.SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS
CP-1 Board (PW-A) Power Supply Circuit Diagram .... |
4-1 |
CP-1 Board (AD-A) Terminal & |
|
Input/Output Selector .................................................... |
4-3 |
CP-1 Board (VA-A) Video & Audio Circuit Diagram |
|
(Except SLV-E520UX) .................................................. |
4-5 |
CP-1 Board (VA-A) Video & Audio Circuit Diagram |
|
(SLV-E520UX) .............................................................. |
4-7 |
Video Circuit Waveforms .............................................. |
4-9 |
VP-1 Board Video Pre-Amp circuit Diagram ............... |
4-10 |
CP-1 Board (SV-A) Servo Circuit Diagram .................. |
4-12 |
Servo Circuit Waveforms .............................................. |
4-14 |
CP-1 Board (SY-A) System Control, Timer & Tuner |
|
(Except SLV-E520UX) .................................................. |
4-15 |
IC 301 System Control, Timer & Tuning Control MPU Pin |
|
Functions Table ............................................................. |
4-16 |
CP-1 Board (SY-A) System Control, Timer & Tuner |
|
(SLV-E520UX) .............................................................. |
4-17 |
TM-1 Board Operation Key Circuit Diagram ............... |
4-23 |
TM-2 Board Circuit Diagram ........................................ |
4-25 |
A7101 Display (FLD) Grid/Anode Assignment |
|
Drawing & Table ........................................................... |
4-26 |
TM-9 Board PDC/VPS (SLV-E520VC, SLV-E420VC & |
|
SLV-E520UX) ............................................................... |
4-27E |
5. ADJUSTMENTS |
|
1. Maintaining and Checking the Mechanism ............... |
5-1 |
l -1. Regular Checks and Maintenance Items ............... |
5-1 |
1-1-1. Regular Checks ................................................ |
5-1 |
1-1-2. Cleaning ............................................................ |
5-1 |
1-2 Service Tools ........................................................... |
5-2 |
1-2-1. Service Tools ................................................... |
5-2 |
1-2-2. Using the Relay Cable (VHJ-0106) .................. |
5-3 |
2. An Overview of the Mechanism ................................ |
5-3 |
2-1. Names of the Main Parts ........................................ |
5-3 |
2-1-1. Cassette Mechanism Assembly ........................ |
5-3 |
2-1-2. Top View .......................................................... |
5-4 |
2-1-3. Under Side ........................................................ |
5-4 |
2-2. An Overview of the Mechanism Modes ................ |
5-5 |
2-2-1. Mechanism Mode Switching Table .................. |
5-5 |
2-2-2. Movement Check List for the Main Parts of the |
|
Mechanism ........................................................ |
5-6 |
2-2-3. How to Check the Mechanism |
|
Mode Position ................................................... |
5-6 |
2-2-4. Self-Diagnosis Display ..................................... |
5-6 |
3. Disassembling the Main Parts of the Mechanism ..... |
5-7 |
3-1. How to Make the Mechanism Move ...................... |
5-7 |
3-1-1. How to Operate the Loading Motor Using |
|
A DC Voltage Supply ....................................... |
5-7 |
3-1-2. Operating the Loading Motor |
|
by the Manual Method ...................................... |
5-7 |
3-1-3. Making the Mechanism Move |
|
Using the Manual Method ................................ |
5-7 |
3-2. Mechanism Unit ..................................................... |
5-8 |
3-3. Cassette Drive Mechanism ..................................... |
5-8 |
3-3-1. Cassette Mechanism Assembly ........................ |
5-8 |
3-3-2. Cassette Drive Gear .......................................... |
5-9 |
3-3-3. Door opener, Under Frame and Stand L ........... |
5-9 |
3-3-4. Start Rack Gear and Front Rack Gear .............. |
5-10 |
3-4. Cleaner Roller Assembly ....................................... |
5-10 |
3-5. Cylinder (DRUM) .................................................. |
5-11 |
3-5-1. Upper Cylinder Assembly (UPPER DRUM) ... |
5-11 |
3-5-2. Cylinder Motor (ROTOR and STATOR) .......... |
5-12 |
3-5-3. Cylinder Assembly ........................................... |
5-12 |
3-6. FE Head and ACE Head ......................................... |
5-13 |
3-6-1. Audio R/P Head Assembly (ACE HEAD) ........ |
5-13 |
3-6-2. Full Erase Head ................................................ |
5-13 |
3-7. Capstan Motor ........................................................ |
5-14 |
3-7-1. Capstan Motor .................................................. |
5-14 |
3-7-2. Capstan Brake Assembly .................................. |
5-14 |
3-8. Loading Motor Assembly and |
|
Worm Gear Assembly ............................................ |
5-15 |
3-9. Pinch Roller Pressure Mechanism ......................... |
5-15 |
3-9-1. Pinch Roller Lever Assembly ........................... |
5-15 |
3-9-2. Pinch Lift Cam and Pinch Cam Gear ............... |
5-16 |
3-10. L Guide Lever Assembly and |
|
Load Lever Assembly .......................................... |
5-17 |
3-11. BT Lever Assembly ............................................. |
5-17 |
3-12. Reel Drive Mechanism ......................................... |
5-18 |
3-12-1. Reel belt, Reel Pulley, Friction Gear |
|
Assembly and Clutch Change Lever ............... |
5-18 |
3-12-2. Clutch Mounting Assembly ............................ |
5-18 |
3-12-3. S Soft Lever, Supply Reel Assembly |
|
and S Reel Gear .............................................. |
5-18 |
3-12-4. T Soft Brake Assembly, Take Up Reel |
|
Assembly, T Reel Gear ................................... |
5-19 |
3-13. Brakes .................................................................. |
5-19 |
3-13-1. S Brake Assembly, T Brake |
|
Assembly, T Brake ACT Slide ........................ |
5-19 |
3-13-2. Brake Control Lever and Brake ACT Lever |
|
Assembly ........................................................ |
5-20 |
– 3 –
Section |
Title |
Page |
______ |
____ |
____ |
3-13-3. S Brake ACT Slide and BT Spring Lever |
|
|
Assembly ........................................................ |
|
5-20 |
3-14. Guides .................................................................. |
|
5-21 |
3-14-1. Guide Roller Assembly ................................... |
5-21 |
|
3-14-2. S and T Incline Mounting Assemblies ............ |
5-21 |
|
3-15. Wheel Gear 2, Main Cam and Mode Switch ....... |
5-22 |
|
3-16. Crescent Slide ...................................................... |
|
5-23 |
3-17. S Load Gear, T Load Gear, S Load Lever |
|
|
Assembly and T Load Lever Assembly ............... |
5-24 |
|
3-18. Tape Sensors, Reel Sensor and EP SW Lever ...... |
5-25 |
|
3-18-1. Tape Top Sensor and Tape End Sensor ........... |
5-25 |
|
3-18-2. Reel Sensor ..................................................... |
|
5-25 |
3-18-3. EP Switch Lever ............................................. |
|
5-25 |
4. Mechanism Checks and Adjustments ........................ |
5-26 |
|
4-1. Reel Table Torque Check ....................................... |
5-26 |
|
4-2. Adjusting the BT Lever Assembly Position and |
|
|
Checking the Back Tension Torque in Play Mode . 5-26 |
||
4-2-1. BT Lever Pole Position Adjustment ................. |
5-26 |
|
4-2-2. Checking the Back Tension Torque |
|
|
Play Mode ......................................................... |
|
5-26 |
4-3. Tape Path Adjustment |
............................................ |
5-27 |
4-3-1. Adjustment Procedure ...................................... |
5-27 |
|
4-3-2. Load Lever Assembly Height Adjustment ........ |
5-27 |
|
4-3-3. Guide Roller Height Adjustment ...................... |
5-28 |
|
4-3-4. Audio R/P Head (ACE HEAD) Height |
|
|
Adjustment, Azimuth Adjustment and |
|
|
Horizontal Position Adjustment ........................ |
5-29 |
|
4-3-5. Checking After Adjustment .............................. |
5-30E |
6. ELECTRICAL ADJUSTMENTS
Circuit Boards Location ................................................ |
6-1 |
Self -Diagnosis Display ................................................. |
6-2 |
1. Self-Diagnosis Contents and Mechanism Mode |
|
Display ...................................................................... |
6-2 |
2. Electrical Adjustment ................................................ |
6-4 |
2-1. Servo Circuit Adjustment ....................................... |
6-4 |
2-1-1. Test Equipment and Standards Required .......... |
6-4 |
2-1-2. Location of Adjustment Points ......................... |
6-4 |
2-1-3. Switching Position Adjustment ........................ |
6-5 |
2-2. Video Circuit Relay Jig .......................................... |
6-6 |
2-2-1. Test Equipment and Standards Required .......... |
6-6 |
2-3. IF Circuit Adjustment ............................................ |
6-7E |
2-3-1. Test Equipment and Standard Required ........... |
6-7E |
2-3-2. Location of Adjustment Point ........................... |
6-7E |
2-3-3. RF AGC Adjustment ........................................ |
6-7E |
3. Test Points for Tape Path Adjustment ....................... |
6-7E |
7. EXPLODED VIEWS
7-1. |
Cabinet & Chassis Parts ......................................... |
7-1 |
7-2. |
Mechanism Parts-1 ................................................. |
7-2 |
7-3. |
Mechanism Parts-2 ................................................. |
7-3E |
8. ELECTRICAL PARTS LIST ................................. |
8-1 |
Hardware List ................................................................ |
8-9E |
– 4 –
SLV-E420CP/VC/E520CP/UX/VC
SECTION 1
GENERAL
This section is extracted from SLV-E520UX instruction manual.
1-1
1-2
1-3
1-4
1-5
1-6
1-7 E
SLV-E420CP/VC/E520CP/UX/VC
SECTION 2
DISASSEMBLY
1-1. REMOVAL OF CABINET, MECHANISM UNIT, AND MAIN BOARD
REMOVING THE CABINET PARTS (Fig. 1-1-1 )
1.Remove the cabinet and bottom cover by removing the four screws 1 and four screws 2 .
2.Pull out the shuttle knob by fingers together with the button assembly, and remove the front panel by removing the locks of the clamps (A) using a screwdriver. etc., and slightly rotating the bottom part in the direction of the arrow.
Notes: • Electrical adjustments for the this model can be performed with only the cabinet removed.
•When replacing the bottom cover, do not tighten the screws 2 too much. Excess tightness may
damage the screw taps on the chassis.
REMOVING THE MECHANISM MAIN UNIT AND THE CP-1 PWB ASSEMBLV (Fig.1-1-2 and 1-1-3)
After removing the cabinet parts, remove the mechanism unit and the CP-1 PWB assembly connected as follows.
1.First, remove the red screw 3 of the TB-1 PWB, spread out lock clamps (B) and (C) in the arrow direction slightly and remove TM-1 PWB and TM-2 PWB as shown in Fig. 1-1-2.
2.Remove the screw 4 at the back of the chassis.
3.Remove the red screw 5 in the chassis, remove the red screw 6, and remove the holder in this order.
4.Remove the two screws 7 and two screws 8 of the mechanism unit. The two screws 8 of the cassette tray can be removed easily by pushing the tray lock lever in the arrow direction to remove the lock as shown in the enlarge view A and by pushing the lid opener lever in the arrow direction to remove the lock as shown in the enlarge view B.
5.Lift up the whole mechanism unit and main board (CP-1 PWB assembly), and as shown in Fig. 1-1-3. push the two lock clamps (D) of the chassis i n the arrow direction so that they can be removed from the chassis.
1
1 |
Cabinet |
1
1
Clamps (A)
Main Unit
Front Panel
Bottom Cover
Button Assembly |
2 |
|
Shuttle Knob |
22
2 |
Fig. 1-1-1 |
2-1
A |
Terminal Board |
7 |
|
|
5 |
|
|||
|
|
|
|
Holder |
|
|
|
|
6 |
Tray Lock Lever |
|
8 |
8 |
|
|
|
4 |
7 |
|
|
|
|
|
Lid Opener Lever |
(B) |
|
|
|
|
TM-2 PWB |
|
|
|
|
|
|
(C) |
|
|
|
(B) |
(C) |
|
B |
|
|
|
||
3 |
(C) |
|
|
|
|
|
|
|
|
|
|
(C) |
(C) |
|
|
|
(C) |
|
|
|
|
|
|
|
TM-1 PWB |
|
|
Chassis |
|
|
|
|
||
|
|
|
Cassette Tray |
|
|
|
|
|
Fig. 1-1-2 |
Mechanism Main Unit |
VP-1 PWB Assembly |
|
CP-1 PWB Assembly
TM-2 PWB
TM-1 PWB
Clamps (D)
Chassis
Fig. 1-1-3
2-2
1-2. TEMPORARILY SETTING UP AND CONNECTING CP-1 PWB ASSEMBLY
The following is an example of how to place and connect the main board without a jig, when repairing the CP-1 PWB assembly.
1.Place the mechanism unit and main board up side down as a whole on a flat surface with the foil side of the main board facing up.
CP-1 PWB Assembly (Foil side)
2.Operate the unit using the buttons on TM-1 PWB or the remote control.
Screws 9 |
Terminal Board |
Mechanism Main Unit
TM-1 PWB
Cassette Compartment
TM-2 PWB
Fig. 1-1-4
1-3. INSTALLATION OF THE FRONT PANEL
When installing the front panel to the chassis after repaires and adjustments.
1.Pressing down the door opener lever of the mechanism main unit.
2.Set the cassette door to half-opened state as shown in Fig. 1-1-5, and install the front panel to the chassis.
Note: Opened cassette door position does not install the front panel to the chassis.
Jutted part of
Cassette Holder
Front Panel
Door Opener Lever
Cassette Door
(Position A)
Cassette Door |
|
(Position B) |
Fig. 1-1-5 |
2-3 E
SLV-E420CP/VC/E520CP/UX/VC
SECTION 3
DIAGRAMS
CIRCUIT BOARDS LOCATION
3 in 1 Tuner |
VP-1 PWB Assembly |
(Tuner / RF Conv.) |
CP-1 PWB Assembly
TM-2 PWB
TM-1 PWB
TM-9 PWB
3-1
SLV-E420CP/VC/E520CP/UX/VC
SECTION 5
ADJUSTMENTS
1. MAINTAINING AND CHECKING THE MECHANISM
1-1. REGULAR CHECKS AND MAINTENANCE ITEMS
To obtain full function and maximum performance from the set, and to stop it getting dirty or scratched, we recommend that you carry out the following maintenance procedures and regular checks. The maintenance checks described in the following section should also be carried out without fail after carrying out any repairs to the set.
NOTE: OIL AND GREASE
•Always use the specified brands of oil and grease. If you use a grease with the wrong viscosity, for example, this can lead to all sorts of problems. Be careful to keep the oil and grease free of dust and foreign bodies.
•A “drop” of oil is the amount of oil remaining on the tip of a rod with a diameter of 1.5mm after it is dipped in oil to a depth of 1cm and then taken out.
1-1-1. REGULAR CHECKS |
|
|
|
|
|
|
|
Clean |
Check Oil |
||
|
|
|
|
|
|
|
|
|
|||
|
Hours of use (H) |
|
|
|
|
|
|
|
|
|
|
Part maintained |
500 1000 |
1500 |
2000 |
2500 |
3000 |
3500 |
4000 |
4500 |
5000 |
Remarks |
|
|
Tape guide |
|
|
|
|
|
|
|
|
|
|
|
ACE head, full erase head |
|
|
|
|
|
|
|
|
|
The life of parts varies |
Tape path Cylinder (drum) |
|
|
|
|
|
|
|
|
|
||
( ) |
( ) |
( ) |
( ) |
( ) |
( ) |
( ) |
( ) |
( ) |
enormously, depending |
||
system |
|
on the environment in |
|||||||||
|
which the part is used. |
||||||||||
|
Cleaner roller assembly |
|
|
|
|
|
|
|
|
|
|
|
Pinch roller |
|
|
|
|
|
|
|
|
|
|
|
Reel table |
|
|
|
|
|
|
|
|
|
|
Drive |
Reel belt |
|
|
|
|
|
|
|
|
|
|
system |
Relay gear, Pulley shaft, Gear shaft |
|
|
|
|
|
|
|
|
|
|
|
Loading motor |
|
|
|
|
|
|
|
|
|
|
|
Back tension |
|
|
|
|
|
|
|
|
|
Playback tension torque: |
|
|
|
|
|
|
|
|
|
|
30 to 50g/cm |
|
Perform- |
Brake system |
|
|
|
|
|
|
|
|
|
|
ance |
|
|
|
|
|
|
|
|
|
|
FWD: 600g/cm or over |
checks |
FWD, REW, PLAY torque, |
|
|
|
|
|
|
|
|
|
REW: 600g/cm or over |
|
|
|
|
|
|
|
|
|
PLAY (SP mode): |
||
|
REV torque |
|
|
|
|
|
|
|
|
|
80 to I 40g/cm |
|
|
|
|
|
|
|
|
|
|
REV: 120 to 220g/cm |
|
1-1-2. CLEANING |
|
|
|
|
|
|
|
|
|
|
|
1. Cylinder (Drum) (See Fig.1-1-1 ) |
|
|
|
|
|
|
|
|
|
|
|
Moisten a chamois with methyl alcohol and clean the video |
|
|
|
|
|
|
|
|
|||
head (including the Hi-Fi audio head) and the tape path |
|
|
|
|
|
|
|
|
|||
surface of the cylinder. Be sure to wipe horizontally in |
|
|
|
|
|
|
|
|
|
||
relation to the video head. If you wipe vertically, or use |
|
|
|
|
|
|
|
|
Cylinder |
||
excessive force, you can damage the video head. |
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
(Drum) |
2. Tape Path System / Reel Drive System
Clean the pinch roller, the capstan shaft, the tape guides, the FE head, the ACE head, the reel table, the pulley and the reel belt with a soft cloth, or chamois, moistened with methyl alcohol.
Tape path surface |
Video head |
Fig.1-1-1
5-1
1-2. SERVICE TOOLS
1-2-1. SERVICE TOOLS
NOTES ON ALIGNMENT TAPES
Select a PAL or NTSC alignment tape from the list below, according to the transmission system of the VCR you are repairing.
PAL: For models with 625 scanning lines and a field frequency of 50Hz NTSC: For models with 525 scanning lines and a field frequency of 60Hz
No. |
Tool |
|
Tool No. |
Remarks |
|||
|
|
|
|
||||
|
NTSC |
|
PAL |
||||
|
|
|
|
|
|||
1 |
Alignment tape |
|
VHJ-0005 |
VHJ-0008 |
SP colour bar 1kHz (normal) |
||
|
|
|
|
|
|
||
2 |
Alignment tape |
|
VHJ-0006 |
VHJ-0009 |
SP monoscope 7kHz (normal) |
||
|
|
|
|
|
|
|
|
3 |
Alignment tape |
|
VHJ-0007 |
|
–––––––– |
EP monoscope |
|
|
|
|
|
|
|
|
|
4 |
Alignment tape |
|
–––––––– |
|
VHJ-0052 |
LP monoscope |
|
|
|
|
|
|
|
||
5 |
Eccentric screw driver |
|
VHJ-0003 |
Used to adjust the tape path |
|||
|
|
|
|
|
|
|
|
6 |
Nut box |
|
VHJ-0048 |
Used to adjust the height of the |
|||
|
lever load assembly |
||||||
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
7 |
Torque dial gauge |
|
VHJ-0004 |
Used to measure reel winding |
|||
|
torque |
||||||
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
8 |
Cassette torque meter |
|
VHJ-0016 |
Used to measure back tension |
|||
|
torque |
||||||
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
9 |
Load lever assembly height adjustment tool |
VHJ-0102 |
Used to adjust the height of the |
||||
load lever assembly |
|||||||
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
10 |
Torque gauge screwdriver |
|
VHJ-0014 |
Used to adjust the tightening torque |
|||
|
of screws |
||||||
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
11 |
3 mm dia. bit for torque screwdriver |
VHJ-0045 |
Used to replace the bit of the torque |
||||
gauge screwdriver |
|||||||
|
|
|
|
|
|
||
|
|
|
|
|
|||
12 |
Video head removing tool |
|
VHJ-0041 |
Used to remove the upper cylinder |
|||
13 |
Oil |
|
VHJ-0099 |
|
|||
14 |
Grease |
|
VHJ-0100 |
|
|||
15 |
Grease |
|
VHJ-0101 |
|
|||
16 |
Relay cables |
|
VHJ-0106 |
Relay cables of mechanism and |
|||
|
CP-1 PWB assembly |
||||||
|
|
|
|
|
|
||
|
|
|
|
|
|
||
VHJ-0005, VHJ-0006, VHJ-0007 |
VHJ-0003 |
|
VHJ-0048 |
VHJ-0004 |
No. 1, 2, 3, 4 |
No. 5 |
No. 6 |
No. 7 |
VHJ-0016 |
VHJ-0102 |
VHJ-0014 |
VHJ-0045 |
No. 8 |
No. 9 |
No. 10 |
No. 11 |
VHJ-0041 |
VHJ-0099 |
VHJ-0100, VHJ-0101 |
VHJ-0106 |
No. 12 |
No. 13 |
No. 14, 15 |
No. 16 |
Fig.1-2-1 |
5-2
1-2-2. Using the Relay Cable (VHJ-0106)
The mechanism can be repaired without using the relay cable (VHJ-0106). As shown in Fig. 1-3-1, the relay cable (VHJ-0106) is a tool used for relay between the CP-1 PWB assembly and mechanism unit.
When connecting it, take note of the pin number of the connector.
NOTE 1: Do not place the mechanism upright as shown in Fig. 1-3-1 when inserting/ejecting the cassette.
NOTE 2: For NTSC models, be sure to connect the VM-1 PWB assembly and CP-1 PWB assembly.
VM-1 (VP-1) PWB assembly
|
Relay cable: |
|
VHJ-0106 |
CP-1 PWB assembly |
Mechanism unit |
Fig. 1-2-2
2. AN OVERVIEW OF THE MECHANISM
2-1. NAMES OF THE MAIN PARTS
2-1-1. CASSETTE MECHANISM ASSEMBLY
Stand L
|
Release lever |
Tray lock |
Lid opener spring |
spring |
|
Pinion gear
Under frame
Lock gear Door opener
lever
Gear holder
Drive gear
Fig. 2-1-1
5-3
2-1-2. TOPVIEW
Cleaner roller assembly Capstan brake assembly
Cleaner lever |
Audio R/P head assembly |
|
Cylinder (Drum) |
(ACE head) |
|
|
Capstan motor |
|
Cylinder mounting |
|
|
Guide roller assembly |
Pinch roller lever assembly |
|
|
||
|
Pinch lift cam |
|
T incline mounting assembly |
Pinch lift mounting |
|
|
||
|
Front rack gear |
|
Full erase head |
Opener mounting |
|
S incline mounting assembly |
Pinch cam gear |
|
|
||
Guide roller assembly |
Start rack gear |
|
Load lever assembly |
||
Tape end sensor |
||
Tape top sensor |
||
|
BT lever assembly
L guide act lever assembly
Tape sensor LED
BT spring
Band brake assembly
Supply reel assembly
T soft brake assembly
S soft lever
EP switch
Take-up reel assembly
|
S brake |
T brake act slide |
T reel gear |
EP sw lever |
|
||
|
|
assembly |
|
|
T brake assembly |
Clutch mounting assembly |
|
S reel gear |
||
|
Fig. 2-1-2
2-1-3. UNDERSIDE
|
|
Cylinder earth |
Reel belt |
Capstan motor |
assembly |
Stator
Rotor
Harness mounting
T load gear
S load gear
Pinch cam gear
Crescent mounting
T load lever assembly
Mode switch (S8001)
|
|
|
|
S load lever assembly |
|
Brake control lever |
|
|
|
BT spring lever assembly |
|
Main cam |
|
|
|
|
|
Clutch change lever |
|
|
|
MC-1 PWB assembly |
|
|
|
|
|
||
Crescent slide |
|
|
|
|
|
|
|
Brake act lever |
Reel pulley |
|
|
Wheel gear 2 |
Wheel gear 1 |
assembly |
S brake act slide |
||
|
|||||
|
|
|
|
||
|
Worm gear assembly |
|
Friction gear assembly |
||
|
|
Loading motor assembly |
Fig. 2-1-3
5-4
2-2. AN OVERVIEW OF THE MECHANISM MODES
2-2-1 . MECHANISM MODE SWITCHING TABLE
NOTE: The letters and figures enclosed in circles in the mechanism mode column are the codes on the crescent slide.
HEX |
Mechanism mode |
|
The principal mode-switching states of the mechanism |
||||||||
DATA |
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
EJECT E |
|
|
|
|
|
|
|
|
|
|
6 |
|
|
|
|
|
|
CASSETTE OUT |
|
|||
Distinguished by whether the |
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
(EJECT) |
|
|||
|
EP switch is ON or OFF. |
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
|
|
Horizontal shift section. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Vertical shift section. |
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
IN REW |
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
||||
|
IN REW R |
|
(SHORT REW) |
|
|
|
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
7 |
INITIAL 7 |
|
|
|
|
|
|
|
INITIAL |
|
|
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
(POWER OFF) |
|
||||
|
|
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
0 |
Cleaner roller assembly: ON |
When loading is carried out starting at |
|||||||||
|
S/T mounting incline assembly |
the CASSETTE IN position |
|||||||||
1 |
|||||||||||
|
pressure begins. |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0S/T mounting incline assembly pressure ends.
1 |
|
|
|
|
REVIEW |
|
|
|
|
|
|
|
|
|
REVIEW 1 |
|
|
|
|
|
0 |
|
|
|
|
|
|
2 |
IDLER pos. 2 |
|
|
|
|
|
(Pinch roller OFF) |
|
|
|
|
|
|
|
|
|
|
|
|
|
0 |
|
|
|
|
|
|
3 |
STILL/SLOW 3 |
|
|
|
|
STILL/SLOW |
|
|
|
|
|
||
|
|
|
|
|
|
|
0 |
|
|
|
|
|
|
5 |
PLAY/STOP 5 |
REC PAUSE |
REC |
STOP |
P LAY |
CUE |
0 |
|
|
|
|
|
BRAKE pos. 4 |
|
|
|
4 |
|
|
|
|
0 |
|
|
|
|
|
FF/REW 6 |
|
|
|
6 |
|
|
|
|
REW |
|
FF |
||
|
|
|
||
|
|
|
|
|
MODE SWITCH OUTPUT TABLE
HEX |
|
SW DATA |
|
SW DATA 2 |
||
|
|
|
|
|
|
|
DATA |
1 |
X |
|
Y |
Z |
|
|
|
|
|
|
|
|
0 |
5.0V |
H |
|
H |
H |
5V |
|
|
|
|
|
|
|
1 |
5.0V |
H |
|
H |
L |
0V |
|
|
|
|
|
|
|
2 |
2.5V |
H |
|
L |
H |
5V |
|
|
|
|
|
|
|
3 |
2.5V |
H |
|
L |
L |
0V |
|
|
|
|
|
|
|
4 |
3.4V |
L |
|
H |
H |
5V |
|
|
|
|
|
|
|
5 |
3.4V |
L |
|
H |
L |
0V |
|
|
|
|
|
|
|
6 |
2.0V |
L |
|
L |
H |
5V |
|
|
|
|
|
|
|
7 |
2.0V |
L |
|
L |
L |
0V |
|
|
|
|
|
|
|
APPEARANCE OF MODE SWITCH AND RELATIONSHIP BETWEEN MODE POSITIONS
FF/REW EJECT BRAKE
CASSETTE IN
IN REW PLAY/STOP
STILL/SLOW |
INITIAL |
IDLER
REVIEW
Fig. 2-2-1
5-5