Sony SLV-E420CP, SLV-E420VC, SLV-E520CP, SLV-E520UX, SLV-E520VC Service Manual

SLV-E420CP/VC/E520CP/UX/VC

RMT-V206/V206A/V207/V207A

SERVICE MANUAL

AEP Model

SLV-E420CP/VC/E520CP/VC

UK Model

SLV-E520UX

 

 

Photo : SLV-E520UX

 

 

 

 

 

SPECIFICATIONS

System (SLV-E520UX)

 

General

Channel coverage

 

Power requirements

PAL (I) :

 

220 – 240 V AC, 50 Hz

UHF B21 - B69

 

Power consumption

RF output signal

 

17 W

UHF I21 - 69 CH

6W (standby)

Aerial out

 

Operating temperature

75-ohm asymmetrical aerial socket

5°C to 40°C

 

 

Storage temperature

System (EXCEPT SLV-E520UX)

–20°C to 60°C

Channel coverage

 

Dimensions

PAL (B, G) :

 

Approx. 360 x 97 x 298 mm (w/h/d)

VHF E2 - E12

 

including projecting parts and controls

(comprese channel C)

Mass

(A - H only For

Italy)

Approx. 3.7 kg

UHF E21 - E69

 

Supplied accessories

CATV S01 - S03, S1 - S20

HYPER BAND S21 - S41

Remote commander (1)

Intermediate frequency

R6 (size AA) batteries (2)

F1 - 1 Video 38.9MHz

Aerial cable (1)

F2 - 1 Audio 33.4MHz

Mains lead (1)

RF output signal

 

 

UHF G22 - 69

 

Design and specifications are subject to change without notice.

Aerial out

 

75-ohm asymmetrical aerial socket

 

Inputs/outputs

 

 

òEURO-AV1

 

 

21-pin

 

 

Video input

: pin 20

 

Audio input

: pins 2 and 6

 

Video output

: pin 19

 

Audio output

: pins 1 and 3

 

JEURO-AV2 (2nd Scart)

 

21-pin

 

 

Video input

: pin 20

 

Audio input

: pins 2 and 6

 

Video output

: pin 19

 

Audio output

: pins 1 and 3

 

Front Line In (Except SLV-E420CP/VC)

 

VIDEO IN, Phono jack (1)

 

Input signal : 0.5 –1.5 Vp-p

 

75 ohms, unbalanced, sync negative

JVIDEO CASSETTE RECORDER

AUDIO IN, Phone jack (1)

(0 dBs = 0.755 Vrms)

Input level : –8 dBs

 

Input impedance : more than 47 kilohoms

MICROFILM

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety check before releasing the set to the customer :

1.Check the area of your repair for unsoldered or poorly-sol- dered connections. Check the entire board surface for solder splashes and bridges.

2.Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.

3.Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

4.Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

5.Check the B+ voltage to see it is at the values specified.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS AND

IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

– 2 –

TABLE OF CONTENTS

Section

Title

Page

Section

Title

Page

______

____

____

______

____

____

1. GENERAL

 

Step 1 Setting up the remote commander .....................

1-1

Step 2 Connecting the VCR ..........................................

1-1

Step 3 Tuning the TV to your VCR ...............................

1-1

Step 4 Selecting a language ...........................................

1-2

Step 5 Tuning the VCR to TV Channels .......................

1-2

Step 6 Setting the Clock ................................................

1-2

Additional Tuning Instructions .....................................

1-3

Setting a Satellite Tuner ................................................

1-3

Playing a Tape ...............................................................

1-3

Recording TV Programmes ...........................................

1-4

Recording TV Programmes using Video Plus + ...........

1-4

Playing/Searching at Various Speeds ............................

1-5

Setting the Timer Manually ...........................................

1-5

Recording TV Programmes using the Quick Timer ......

1-6

Checking/Cancelling Timer Settings .............................

1-6

Searching using the index function ...............................

1-6

Editing with another VCR .............................................

1-7E

Adjusting the Picture .....................................................

1-7E

Visual index ...................................................................

1-7E

2. DISASSEMBLY

 

1-1. Removal of Cabinet, Mechanism Unit and Main

 

Board .....................................................................

2-1

Removing the Cabinet Parts ..................................

2-1

Removing the Mechanism Main Unit and the

 

CP-1 PWB Assembly .............................................

2-1

l-2. Temporarily Setting Up and Connecting

 

CP-1 PWB Assembly .............................................

2-3E

1-3. Installation of the Front Panel ................................

2-3E

3. DIAGRAMS

 

Circuit Boards Location ................................................

3-1

Overall wiring Diagram ................................................

3-3

Mechanism Connection Diagram ..................................

3-5

Video Circuit Diagram ..................................................

3-6

System Control & Servo Circuit Diagram ...................

3-9

Audio Circuit Diagram ..................................................

3-12

Terminal & Input/ Output Selector Circuit Diagram

 

(Except SLV-E520UX) ..................................................

3-13E

4.SCHEMATIC DIAGRAMS AND PRINTED WIRING BOARDS

CP-1 Board (PW-A) Power Supply Circuit Diagram ....

4-1

CP-1 Board (AD-A) Terminal &

 

Input/Output Selector ....................................................

4-3

CP-1 Board (VA-A) Video & Audio Circuit Diagram

 

(Except SLV-E520UX) ..................................................

4-5

CP-1 Board (VA-A) Video & Audio Circuit Diagram

 

(SLV-E520UX) ..............................................................

4-7

Video Circuit Waveforms ..............................................

4-9

VP-1 Board Video Pre-Amp circuit Diagram ...............

4-10

CP-1 Board (SV-A) Servo Circuit Diagram ..................

4-12

Servo Circuit Waveforms ..............................................

4-14

CP-1 Board (SY-A) System Control, Timer & Tuner

 

(Except SLV-E520UX) ..................................................

4-15

IC 301 System Control, Timer & Tuning Control MPU Pin

Functions Table .............................................................

4-16

CP-1 Board (SY-A) System Control, Timer & Tuner

 

(SLV-E520UX) ..............................................................

4-17

TM-1 Board Operation Key Circuit Diagram ...............

4-23

TM-2 Board Circuit Diagram ........................................

4-25

A7101 Display (FLD) Grid/Anode Assignment

 

Drawing & Table ...........................................................

4-26

TM-9 Board PDC/VPS (SLV-E520VC, SLV-E420VC &

SLV-E520UX) ...............................................................

4-27E

5. ADJUSTMENTS

 

1. Maintaining and Checking the Mechanism ...............

5-1

l -1. Regular Checks and Maintenance Items ...............

5-1

1-1-1. Regular Checks ................................................

5-1

1-1-2. Cleaning ............................................................

5-1

1-2 Service Tools ...........................................................

5-2

1-2-1. Service Tools ...................................................

5-2

1-2-2. Using the Relay Cable (VHJ-0106) ..................

5-3

2. An Overview of the Mechanism ................................

5-3

2-1. Names of the Main Parts ........................................

5-3

2-1-1. Cassette Mechanism Assembly ........................

5-3

2-1-2. Top View ..........................................................

5-4

2-1-3. Under Side ........................................................

5-4

2-2. An Overview of the Mechanism Modes ................

5-5

2-2-1. Mechanism Mode Switching Table ..................

5-5

2-2-2. Movement Check List for the Main Parts of the

 

Mechanism ........................................................

5-6

2-2-3. How to Check the Mechanism

 

Mode Position ...................................................

5-6

2-2-4. Self-Diagnosis Display .....................................

5-6

3. Disassembling the Main Parts of the Mechanism .....

5-7

3-1. How to Make the Mechanism Move ......................

5-7

3-1-1. How to Operate the Loading Motor Using

 

A DC Voltage Supply .......................................

5-7

3-1-2. Operating the Loading Motor

 

by the Manual Method ......................................

5-7

3-1-3. Making the Mechanism Move

 

Using the Manual Method ................................

5-7

3-2. Mechanism Unit .....................................................

5-8

3-3. Cassette Drive Mechanism .....................................

5-8

3-3-1. Cassette Mechanism Assembly ........................

5-8

3-3-2. Cassette Drive Gear ..........................................

5-9

3-3-3. Door opener, Under Frame and Stand L ...........

5-9

3-3-4. Start Rack Gear and Front Rack Gear ..............

5-10

3-4. Cleaner Roller Assembly .......................................

5-10

3-5. Cylinder (DRUM) ..................................................

5-11

3-5-1. Upper Cylinder Assembly (UPPER DRUM) ...

5-11

3-5-2. Cylinder Motor (ROTOR and STATOR) ..........

5-12

3-5-3. Cylinder Assembly ...........................................

5-12

3-6. FE Head and ACE Head .........................................

5-13

3-6-1. Audio R/P Head Assembly (ACE HEAD) ........

5-13

3-6-2. Full Erase Head ................................................

5-13

3-7. Capstan Motor ........................................................

5-14

3-7-1. Capstan Motor ..................................................

5-14

3-7-2. Capstan Brake Assembly ..................................

5-14

3-8. Loading Motor Assembly and

 

Worm Gear Assembly ............................................

5-15

3-9. Pinch Roller Pressure Mechanism .........................

5-15

3-9-1. Pinch Roller Lever Assembly ...........................

5-15

3-9-2. Pinch Lift Cam and Pinch Cam Gear ...............

5-16

3-10. L Guide Lever Assembly and

 

Load Lever Assembly ..........................................

5-17

3-11. BT Lever Assembly .............................................

5-17

3-12. Reel Drive Mechanism .........................................

5-18

3-12-1. Reel belt, Reel Pulley, Friction Gear

 

Assembly and Clutch Change Lever ...............

5-18

3-12-2. Clutch Mounting Assembly ............................

5-18

3-12-3. S Soft Lever, Supply Reel Assembly

 

and S Reel Gear ..............................................

5-18

3-12-4. T Soft Brake Assembly, Take Up Reel

 

Assembly, T Reel Gear ...................................

5-19

3-13. Brakes ..................................................................

5-19

3-13-1. S Brake Assembly, T Brake

 

Assembly, T Brake ACT Slide ........................

5-19

3-13-2. Brake Control Lever and Brake ACT Lever

 

Assembly ........................................................

5-20

– 3 –

Section

Title

Page

______

____

____

3-13-3. S Brake ACT Slide and BT Spring Lever

 

Assembly ........................................................

 

5-20

3-14. Guides ..................................................................

 

5-21

3-14-1. Guide Roller Assembly ...................................

5-21

3-14-2. S and T Incline Mounting Assemblies ............

5-21

3-15. Wheel Gear 2, Main Cam and Mode Switch .......

5-22

3-16. Crescent Slide ......................................................

 

5-23

3-17. S Load Gear, T Load Gear, S Load Lever

 

Assembly and T Load Lever Assembly ...............

5-24

3-18. Tape Sensors, Reel Sensor and EP SW Lever ......

5-25

3-18-1. Tape Top Sensor and Tape End Sensor ...........

5-25

3-18-2. Reel Sensor .....................................................

 

5-25

3-18-3. EP Switch Lever .............................................

 

5-25

4. Mechanism Checks and Adjustments ........................

5-26

4-1. Reel Table Torque Check .......................................

5-26

4-2. Adjusting the BT Lever Assembly Position and

 

Checking the Back Tension Torque in Play Mode . 5-26

4-2-1. BT Lever Pole Position Adjustment .................

5-26

4-2-2. Checking the Back Tension Torque

 

Play Mode .........................................................

 

5-26

4-3. Tape Path Adjustment

............................................

5-27

4-3-1. Adjustment Procedure ......................................

5-27

4-3-2. Load Lever Assembly Height Adjustment ........

5-27

4-3-3. Guide Roller Height Adjustment ......................

5-28

4-3-4. Audio R/P Head (ACE HEAD) Height

 

Adjustment, Azimuth Adjustment and

 

Horizontal Position Adjustment ........................

5-29

4-3-5. Checking After Adjustment ..............................

5-30E

6. ELECTRICAL ADJUSTMENTS

Circuit Boards Location ................................................

6-1

Self -Diagnosis Display .................................................

6-2

1. Self-Diagnosis Contents and Mechanism Mode

 

Display ......................................................................

6-2

2. Electrical Adjustment ................................................

6-4

2-1. Servo Circuit Adjustment .......................................

6-4

2-1-1. Test Equipment and Standards Required ..........

6-4

2-1-2. Location of Adjustment Points .........................

6-4

2-1-3. Switching Position Adjustment ........................

6-5

2-2. Video Circuit Relay Jig ..........................................

6-6

2-2-1. Test Equipment and Standards Required ..........

6-6

2-3. IF Circuit Adjustment ............................................

6-7E

2-3-1. Test Equipment and Standard Required ...........

6-7E

2-3-2. Location of Adjustment Point ...........................

6-7E

2-3-3. RF AGC Adjustment ........................................

6-7E

3. Test Points for Tape Path Adjustment .......................

6-7E

7. EXPLODED VIEWS

7-1.

Cabinet & Chassis Parts .........................................

7-1

7-2.

Mechanism Parts-1 .................................................

7-2

7-3.

Mechanism Parts-2 .................................................

7-3E

8. ELECTRICAL PARTS LIST .................................

8-1

Hardware List ................................................................

8-9E

– 4 –

SLV-E420CP/VC/E520CP/UX/VC

SECTION 1

GENERAL

This section is extracted from SLV-E520UX instruction manual.

1-1

1-2

1-3

Sony SLV-E420CP, SLV-E420VC, SLV-E520CP, SLV-E520UX, SLV-E520VC Service Manual

1-4

1-5

1-6

1-7 E

SLV-E420CP/VC/E520CP/UX/VC

SECTION 2

DISASSEMBLY

1-1. REMOVAL OF CABINET, MECHANISM UNIT, AND MAIN BOARD

REMOVING THE CABINET PARTS (Fig. 1-1-1 )

1.Remove the cabinet and bottom cover by removing the four screws 1 and four screws 2 .

2.Pull out the shuttle knob by fingers together with the button assembly, and remove the front panel by removing the locks of the clamps (A) using a screwdriver. etc., and slightly rotating the bottom part in the direction of the arrow.

Notes: • Electrical adjustments for the this model can be performed with only the cabinet removed.

When replacing the bottom cover, do not tighten the screws 2 too much. Excess tightness may

damage the screw taps on the chassis.

REMOVING THE MECHANISM MAIN UNIT AND THE CP-1 PWB ASSEMBLV (Fig.1-1-2 and 1-1-3)

After removing the cabinet parts, remove the mechanism unit and the CP-1 PWB assembly connected as follows.

1.First, remove the red screw 3 of the TB-1 PWB, spread out lock clamps (B) and (C) in the arrow direction slightly and remove TM-1 PWB and TM-2 PWB as shown in Fig. 1-1-2.

2.Remove the screw 4 at the back of the chassis.

3.Remove the red screw 5 in the chassis, remove the red screw 6, and remove the holder in this order.

4.Remove the two screws 7 and two screws 8 of the mechanism unit. The two screws 8 of the cassette tray can be removed easily by pushing the tray lock lever in the arrow direction to remove the lock as shown in the enlarge view A and by pushing the lid opener lever in the arrow direction to remove the lock as shown in the enlarge view B.

5.Lift up the whole mechanism unit and main board (CP-1 PWB assembly), and as shown in Fig. 1-1-3. push the two lock clamps (D) of the chassis i n the arrow direction so that they can be removed from the chassis.

1

1

Cabinet

1

1

Clamps (A)

Main Unit

Front Panel

Bottom Cover

Button Assembly

2

 

Shuttle Knob

22

2

Fig. 1-1-1

2-1

A

Terminal Board

7

 

5

 

 

 

 

 

Holder

 

 

 

 

6

Tray Lock Lever

 

8

8

 

 

 

4

7

 

 

 

 

Lid Opener Lever

(B)

 

 

 

 

TM-2 PWB

 

 

 

 

 

 

(C)

 

 

 

(B)

(C)

 

B

 

 

 

3

(C)

 

 

 

 

 

 

 

 

(C)

(C)

 

 

 

(C)

 

 

 

 

 

TM-1 PWB

 

 

Chassis

 

 

 

 

 

 

Cassette Tray

 

 

 

 

 

Fig. 1-1-2

Mechanism Main Unit

VP-1 PWB Assembly

 

CP-1 PWB Assembly

TM-2 PWB

TM-1 PWB

Clamps (D)

Chassis

Fig. 1-1-3

2-2

1-2. TEMPORARILY SETTING UP AND CONNECTING CP-1 PWB ASSEMBLY

The following is an example of how to place and connect the main board without a jig, when repairing the CP-1 PWB assembly.

1.Place the mechanism unit and main board up side down as a whole on a flat surface with the foil side of the main board facing up.

CP-1 PWB Assembly (Foil side)

2.Operate the unit using the buttons on TM-1 PWB or the remote control.

Screws 9

Terminal Board

Mechanism Main Unit

TM-1 PWB

Cassette Compartment

TM-2 PWB

Fig. 1-1-4

1-3. INSTALLATION OF THE FRONT PANEL

When installing the front panel to the chassis after repaires and adjustments.

1.Pressing down the door opener lever of the mechanism main unit.

2.Set the cassette door to half-opened state as shown in Fig. 1-1-5, and install the front panel to the chassis.

Note: Opened cassette door position does not install the front panel to the chassis.

Jutted part of

Cassette Holder

Front Panel

Door Opener Lever

Cassette Door

(Position A)

Cassette Door

 

(Position B)

Fig. 1-1-5

2-3 E

SLV-E420CP/VC/E520CP/UX/VC

SECTION 3

DIAGRAMS

CIRCUIT BOARDS LOCATION

3 in 1 Tuner

VP-1 PWB Assembly

(Tuner / RF Conv.)

CP-1 PWB Assembly

TM-2 PWB

TM-1 PWB

TM-9 PWB

3-1

SLV-E420CP/VC/E520CP/UX/VC

SECTION 5

ADJUSTMENTS

1. MAINTAINING AND CHECKING THE MECHANISM

1-1. REGULAR CHECKS AND MAINTENANCE ITEMS

To obtain full function and maximum performance from the set, and to stop it getting dirty or scratched, we recommend that you carry out the following maintenance procedures and regular checks. The maintenance checks described in the following section should also be carried out without fail after carrying out any repairs to the set.

NOTE: OIL AND GREASE

Always use the specified brands of oil and grease. If you use a grease with the wrong viscosity, for example, this can lead to all sorts of problems. Be careful to keep the oil and grease free of dust and foreign bodies.

A “drop” of oil is the amount of oil remaining on the tip of a rod with a diameter of 1.5mm after it is dipped in oil to a depth of 1cm and then taken out.

1-1-1. REGULAR CHECKS

 

 

 

 

 

 

 

Clean

Check Oil

 

 

 

 

 

 

 

 

 

 

Hours of use (H)

 

 

 

 

 

 

 

 

 

 

Part maintained

500 1000

1500

2000

2500

3000

3500

4000

4500

5000

Remarks

 

Tape guide

 

 

 

 

 

 

 

 

 

 

 

ACE head, full erase head

 

 

 

 

 

 

 

 

 

The life of parts varies

Tape path Cylinder (drum)

 

 

 

 

 

 

 

 

 

( )

( )

( )

( )

( )

( )

( )

( )

( )

enormously, depending

system

 

on the environment in

 

which the part is used.

 

Cleaner roller assembly

 

 

 

 

 

 

 

 

 

 

 

Pinch roller

 

 

 

 

 

 

 

 

 

 

 

Reel table

 

 

 

 

 

 

 

 

 

 

Drive

Reel belt

 

 

 

 

 

 

 

 

 

 

system

Relay gear, Pulley shaft, Gear shaft

 

 

 

 

 

 

 

 

 

 

 

Loading motor

 

 

 

 

 

 

 

 

 

 

 

Back tension

 

 

 

 

 

 

 

 

 

Playback tension torque:

 

 

 

 

 

 

 

 

 

 

30 to 50g/cm

Perform-

Brake system

 

 

 

 

 

 

 

 

 

 

ance

 

 

 

 

 

 

 

 

 

 

FWD: 600g/cm or over

checks

FWD, REW, PLAY torque,

 

 

 

 

 

 

 

 

 

REW: 600g/cm or over

 

 

 

 

 

 

 

 

 

PLAY (SP mode):

 

REV torque

 

 

 

 

 

 

 

 

 

80 to I 40g/cm

 

 

 

 

 

 

 

 

 

 

REV: 120 to 220g/cm

1-1-2. CLEANING

 

 

 

 

 

 

 

 

 

 

1. Cylinder (Drum) (See Fig.1-1-1 )

 

 

 

 

 

 

 

 

 

 

Moisten a chamois with methyl alcohol and clean the video

 

 

 

 

 

 

 

 

head (including the Hi-Fi audio head) and the tape path

 

 

 

 

 

 

 

 

surface of the cylinder. Be sure to wipe horizontally in

 

 

 

 

 

 

 

 

 

relation to the video head. If you wipe vertically, or use

 

 

 

 

 

 

 

 

Cylinder

excessive force, you can damage the video head.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Drum)

2. Tape Path System / Reel Drive System

Clean the pinch roller, the capstan shaft, the tape guides, the FE head, the ACE head, the reel table, the pulley and the reel belt with a soft cloth, or chamois, moistened with methyl alcohol.

Tape path surface

Video head

Fig.1-1-1

5-1

1-2. SERVICE TOOLS

1-2-1. SERVICE TOOLS

NOTES ON ALIGNMENT TAPES

Select a PAL or NTSC alignment tape from the list below, according to the transmission system of the VCR you are repairing.

PAL: For models with 625 scanning lines and a field frequency of 50Hz NTSC: For models with 525 scanning lines and a field frequency of 60Hz

No.

Tool

 

Tool No.

Remarks

 

 

 

 

 

NTSC

 

PAL

 

 

 

 

 

1

Alignment tape

 

VHJ-0005

VHJ-0008

SP colour bar 1kHz (normal)

 

 

 

 

 

 

2

Alignment tape

 

VHJ-0006

VHJ-0009

SP monoscope 7kHz (normal)

 

 

 

 

 

 

 

3

Alignment tape

 

VHJ-0007

 

––––––––

EP monoscope

 

 

 

 

 

 

 

4

Alignment tape

 

––––––––

 

VHJ-0052

LP monoscope

 

 

 

 

 

 

5

Eccentric screw driver

 

VHJ-0003

Used to adjust the tape path

 

 

 

 

 

 

 

6

Nut box

 

VHJ-0048

Used to adjust the height of the

 

lever load assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

7

Torque dial gauge

 

VHJ-0004

Used to measure reel winding

 

torque

 

 

 

 

 

 

 

 

 

 

 

 

 

8

Cassette torque meter

 

VHJ-0016

Used to measure back tension

 

torque

 

 

 

 

 

 

 

 

 

 

 

 

 

9

Load lever assembly height adjustment tool

VHJ-0102

Used to adjust the height of the

load lever assembly

 

 

 

 

 

 

 

 

 

 

 

 

 

10

Torque gauge screwdriver

 

VHJ-0014

Used to adjust the tightening torque

 

of screws

 

 

 

 

 

 

 

 

 

 

 

 

 

11

3 mm dia. bit for torque screwdriver

VHJ-0045

Used to replace the bit of the torque

gauge screwdriver

 

 

 

 

 

 

 

 

 

 

 

12

Video head removing tool

 

VHJ-0041

Used to remove the upper cylinder

13

Oil

 

VHJ-0099

 

14

Grease

 

VHJ-0100

 

15

Grease

 

VHJ-0101

 

16

Relay cables

 

VHJ-0106

Relay cables of mechanism and

 

CP-1 PWB assembly

 

 

 

 

 

 

 

 

 

 

 

 

VHJ-0005, VHJ-0006, VHJ-0007

VHJ-0003

 

VHJ-0048

VHJ-0004

No. 1, 2, 3, 4

No. 5

No. 6

No. 7

VHJ-0016

VHJ-0102

VHJ-0014

VHJ-0045

No. 8

No. 9

No. 10

No. 11

VHJ-0041

VHJ-0099

VHJ-0100, VHJ-0101

VHJ-0106

No. 12

No. 13

No. 14, 15

No. 16

Fig.1-2-1

5-2

1-2-2. Using the Relay Cable (VHJ-0106)

The mechanism can be repaired without using the relay cable (VHJ-0106). As shown in Fig. 1-3-1, the relay cable (VHJ-0106) is a tool used for relay between the CP-1 PWB assembly and mechanism unit.

When connecting it, take note of the pin number of the connector.

NOTE 1: Do not place the mechanism upright as shown in Fig. 1-3-1 when inserting/ejecting the cassette.

NOTE 2: For NTSC models, be sure to connect the VM-1 PWB assembly and CP-1 PWB assembly.

VM-1 (VP-1) PWB assembly

 

Relay cable:

 

VHJ-0106

CP-1 PWB assembly

Mechanism unit

Fig. 1-2-2

2. AN OVERVIEW OF THE MECHANISM

2-1. NAMES OF THE MAIN PARTS

2-1-1. CASSETTE MECHANISM ASSEMBLY

Stand L

 

Release lever

Tray lock

Lid opener spring

spring

 

Pinion gear

Under frame

Lock gear Door opener

lever

Gear holder

Drive gear

Fig. 2-1-1

5-3

2-1-2. TOPVIEW

Cleaner roller assembly Capstan brake assembly

Cleaner lever

Audio R/P head assembly

Cylinder (Drum)

(ACE head)

 

Capstan motor

Cylinder mounting

 

Guide roller assembly

Pinch roller lever assembly

 

 

Pinch lift cam

T incline mounting assembly

Pinch lift mounting

 

 

Front rack gear

Full erase head

Opener mounting

S incline mounting assembly

Pinch cam gear

 

Guide roller assembly

Start rack gear

Load lever assembly

Tape end sensor

Tape top sensor

 

BT lever assembly

L guide act lever assembly

Tape sensor LED

BT spring

Band brake assembly

Supply reel assembly

T soft brake assembly

S soft lever

EP switch

Take-up reel assembly

 

S brake

T brake act slide

T reel gear

EP sw lever

 

 

 

assembly

 

T brake assembly

Clutch mounting assembly

S reel gear

 

Fig. 2-1-2

2-1-3. UNDERSIDE

 

 

Cylinder earth

Reel belt

Capstan motor

assembly

Stator

Rotor

Harness mounting

T load gear

S load gear

Pinch cam gear

Crescent mounting

T load lever assembly

Mode switch (S8001)

 

 

 

 

S load lever assembly

Brake control lever

 

 

 

BT spring lever assembly

Main cam

 

 

 

 

Clutch change lever

 

 

 

MC-1 PWB assembly

 

 

 

 

Crescent slide

 

 

 

 

 

 

Brake act lever

Reel pulley

 

Wheel gear 2

Wheel gear 1

assembly

S brake act slide

 

 

 

 

 

 

Worm gear assembly

 

Friction gear assembly

 

 

Loading motor assembly

Fig. 2-1-3

5-4

2-2. AN OVERVIEW OF THE MECHANISM MODES

2-2-1 . MECHANISM MODE SWITCHING TABLE

NOTE: The letters and figures enclosed in circles in the mechanism mode column are the codes on the crescent slide.

HEX

Mechanism mode

 

The principal mode-switching states of the mechanism

DATA

 

 

 

 

 

 

 

 

 

 

 

 

 

EJECT E

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

CASSETTE OUT

 

Distinguished by whether the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(EJECT)

 

 

EP switch is ON or OFF.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Horizontal shift section.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vertical shift section.

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN REW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN REW R

 

(SHORT REW)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

INITIAL 7

 

 

 

 

 

 

 

INITIAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(POWER OFF)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

Cleaner roller assembly: ON

When loading is carried out starting at

 

S/T mounting incline assembly

the CASSETTE IN position

1

 

pressure begins.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0S/T mounting incline assembly pressure ends.

1

 

 

 

 

REVIEW

 

 

 

 

 

 

 

 

REVIEW 1

 

 

 

 

 

0

 

 

 

 

 

 

2

IDLER pos. 2

 

 

 

 

 

(Pinch roller OFF)

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

3

STILL/SLOW 3

 

 

 

 

STILL/SLOW

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

5

PLAY/STOP 5

REC PAUSE

REC

STOP

P LAY

CUE

0

 

 

 

 

 

BRAKE pos. 4

 

 

 

4

 

 

 

0

 

 

 

 

 

FF/REW 6

 

 

 

6

 

 

 

REW

 

FF

 

 

 

 

 

 

 

 

MODE SWITCH OUTPUT TABLE

HEX

 

SW DATA

 

SW DATA 2

 

 

 

 

 

 

DATA

1

X

 

Y

Z

 

 

 

 

 

 

 

 

0

5.0V

H

 

H

H

5V

 

 

 

 

 

 

 

1

5.0V

H

 

H

L

0V

 

 

 

 

 

 

 

2

2.5V

H

 

L

H

5V

 

 

 

 

 

 

 

3

2.5V

H

 

L

L

0V

 

 

 

 

 

 

 

4

3.4V

L

 

H

H

5V

 

 

 

 

 

 

 

5

3.4V

L

 

H

L

0V

 

 

 

 

 

 

 

6

2.0V

L

 

L

H

5V

 

 

 

 

 

 

 

7

2.0V

L

 

L

L

0V

 

 

 

 

 

 

 

APPEARANCE OF MODE SWITCH AND RELATIONSHIP BETWEEN MODE POSITIONS

FF/REW EJECT BRAKE

CASSETTE IN

IN REW PLAY/STOP

STILL/SLOW

INITIAL

IDLER

REVIEW

Fig. 2-2-1

5-5

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