CD Mechanism TypeCDM53L-30B61B
Base Unit TypeBU-30BBD61B
Optical Pick-up TypeA-MAX.3
Model Name Using Similar MechanismNEW
CD Mechanism TypeCDM65-RBD1
Base Unit TypeRBD1
Optical Pick-up TypeKRM-220CAA
US Model
Canadian Model
E Model
DECK A (the CD player section)
SystemCompact disc digital audio
LaserSemiconductor laser (λ =
Frequency response20 Hz – 20,000 Hz (±0.5
DECK B (the CD-R and CD-RW
recording section)
SystemCompact disc digital audio
LaserSemiconductor laser (λ =
Playable discsCD, CD-R, CD-RW
Recordable discsCD-R, CD-RW (for music
Frequency response20 Hz - 20,000 Hz (±0.5
system
780 nm)
Emission duration:
continuous
dB)
system
780 nm)
Emission duration:
continuous
use)
dB)
SPECIFICATIONS
Inputs
ANALOG IN
(Phono jacks)Impedance: 47 kilohms
DIGITAL OPTICAL IN
(Square optical connector jack)
Outputs
ANALOG OUT
(Phono jacks)Impedance: 47 kilohms
DIGITAL OPTICAL OUT
(Square optical connector jack)
PHONES
(Phono jack)Load impedance: 32 ohms
Rated input: 500 mVrms
Minimum input
250 mVrms
Optical wavelength:
660 nm
Rated output: 2 Vrms
Load impedance: over
10 kilohms
Wavelength: 660 nm
Output level: –18 dBm
Output level: 12mW
COMPACT DISC RECORDER
General
Power requirements
North American model: 120 V AC, 60 Hz
Other models:110-120/220-240V AC,
Power consumption25 W
Dimensions (approx.) (w/h/d) incl. projecting parts
and control430 × 108 × 399 mm
Mass (approx.)6.8 kg
Supplied accessories
Design and specifications are subject to change
without notice.
50/60 Hz
3
/8 × 15 3/4 inch)
( 17 × 4
(15 lbs)
• Audio connecting cords
Phono jack × 2 (red/white) ↔
Phono jack × 2 (red/white) (2)
Home Audio Company
Published by Sony Engineering Corporation
Page 2
RCD-W50C
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
The following caution label is located inside the apparatus.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
SAFETY CHECK-OUT
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for A C leakage. Check leakage as
described below.
LEAKAGE
The A C leakage from any e xposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1.A commercial leakage tester, such as the Simpson 229 or RCA
WT -540A. Follo w the manufacturers’ instructions to use these
instruments.
2.A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.Measuring the voltage drop across a resistor by means of a
VOM or battery-operated A C voltmeter . The “limit” indication
is 0.75 V, so analog meters must have an accurate low-volta ge
scale. The Simpson 250 and Sanwa SH-63Trd are e xamples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
To Exposed Metal
Parts on Set
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
0.15 µF
Fig. A. Using an A C v oltmeter to check A C leakage.
MODEL IDENTIFICATION
— BACK PANEL —
PARTS No.MODEL
4-238-401-0π
4-238-401-1π
4-238-401-3π
1.5 kΩ
Earth Ground
US
Canadian
E
AC
Voltmeter
(0.75 V)
Parts No.
2
Page 3
TABLE OF CONTENTS
RCD-W50C
Unleaded solder
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
8. ELECTRICAL PARTS LIST······································· 98
3
Page 4
RCD-W50C
SECTION 1
SERVICING NOTE
Self-diagnosis Function
When the self-diagnosis function is activated to
prevent the player from malfunctioning, three
character service numbers in a combination
with a message appears in the display. In this
case, check the following table.
Message
C12/
Cannot Copy
C13/
Rec Error
C14/
TOC Error
C41/
Cannot Copy
C71/
Din Unlock
Explanation
You are trying to record a disc that
cannot be played back in DECK-A
or with an external device, such as
CD-ROM or VIDEO CD.
• Remove the disc, and then insert a
music CD for playback.
Recording has not been completed
successfully because of vibration.
• Relocate the unit in a place free of
vibration and restart the recording
again.
The disc you try to record is
excessively dirty (such as oilstained or finger marked) or
scratched. Or the disc is not
normal.
• Replace the disc with another one
and restart the recording again.
The unit did not read the TOC
information.
• Insert other discs.
The sound source you are trying to
record is a copy of a commercial
music software. Or you are trying
to record on a CD-R/CD-RW
digitally.
• Because of the restriction of the
Serial Copy Management System,
you cannot record a copy of a
commercial music software.
Neither can you record a CD-R/
CD-RW digitally.
If this message is displayed
momentarily, this is not an error. It
is caused by the digital signal
during recording.
During recording of a digital sound
source, the connecting cable has
been disconnected or the player of
the sound source has turned off.
• Connect the cable or turn on the
digital player.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repain parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The emission check enables continuous checking of the S curve.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveform is output three times.
4
Page 5
SECTION 2
GENERAL
RCD-W50C
25978 q;
e;
wl
wgwhws
1 POWER button
2 H button
3 DISC 1 to DISC 5 A button and indicators
4 CD SYNCHRO NORMAL button
3
41
qh PLAY MODE button
qj TIME button
qk DISPLAY button
ql YES button
6
qa
qs
qd
qgqhqjqkqlw;wdwawfwjwk
qf
5 CD SYNCHRO HIGH button
6 OPEN/CLOSE A button
7 H button
8 INPUT button
9 FINALIZE button
q; ERASE button
qa SBM button and indicator
qs REC z button
qd X button
qf REC LEVEL knob
qg x button
w; l AMS L knob
wa CLEAR button
ws MENU/NO button
wd l AMS L knob
wf CLEAR button
wg PLAY MODE button
wh TIME button
wj x button
wk PHONES jack
wl X button
e; PHONE LEVEL knob
5
Page 6
RCD-W50C
Note : Disassemble the unit in the order as shown below.
SECTION 3
DISASSEMBLY
SET
CASE (409538)
LOADING PANEL (CDR)
TRAY
CDR BOARD
HOLDER (MG) SUB ASSEMBLY, DUST COVER
MAIN BOARD
CD MECHANISM DECK (CDM53L-30B61B)
FITTING BASE (MAGNET) ASSEMBLY
MOTOR ASSEMBLY (LOADING) (M201)
FRONT PANEL SECTION
CD MECHANISM DECK (CDM65-RBD1)
CD-SW board, LED board, DISPLAY board
OPTICAL PICK-UP (KRM-220CAA)
CLAMP MOTOR BOARD, MOTOR (CLAMP) ASSEMBLY
CAM (CH)
FITTING BASE (GUIDE) ASSEMBLY,
BRACKET (CHASSIS)
BD BOARD
OPTICAL BLOCK SECTION
TRAY (SUB)
CHASSIS (MOLD B)
SLIDER (SELECTION), TENSION SPRING (SHUTTER),
SLIDER (SHUTTER)
GEAR (GEAR A), GEAR (GEAR B), GEAR(U/D SLIDER)
GEAR (CHUCKING)
LOAD MOTOR BOARD,
MOTOR (LOADING) ASSEMBLY
STOCKER SECTION
6
Page 7
Note : Follow the disassembly procedure in the numerical order given.
3-1. Case (409538)
4
case (409538)
2
two
screws
(case 3 TP2 3
× 8
)
3
two
screws
(case 3 TP2 3
1
two
screws
(case 3 TP2 3
RCD-W50C
× 8
)
× 8
)
3-2. Loading Panel (CDR)
4
loading panel
two hooks
(CDR)
3
2
CD mechanism deck (CDM65-RBD1)
1
Slide the lever (cam (CH)) to the direction of arrow.
Front panel side
lever (cam (CH))
7
Page 8
RCD-W50C
3-3. Front Panel Section
4
connector (2core)(CN920)
5
three
screws
(+BVTP 3
×
8)
1
connector (2core)(CN900)
2
connector (3core)(CN690)
7
t
wo claws
6
four screws
(+BVTP 3
×
8)
3-4. CD-SW Board, LED Board, DISPLAY Board
7
four
claws
2
two knobs (AMS)
3
flexible flat cable
(21core) (CN671)
8
front panel section
HARNESS PROCESSING
CD-SW board
5
three
screws
(+BVTP 2.6
×
4
CD-SW board
8)
1
8
knob (AMS)
9
LED board
6
twelve
(+BVTP 2.6
screws
qa
DISPLAY board
×
8)
8
Remove the soldering.
q;
flexible flat cable
(21core) (CN700)
3
four
screws
(+BVTP 2.6
×
8)
Page 9
3-5. CD Mechanism Deck (CDM65-RBD1)
1
Slide the lever (cam (CH)) to the direction of arrow.
4
t
ray
2
Pull the tray while pressing the claw of
the chassis in the direction of the arrow.
3
Pull the tray while pressing the claw of the chassis and the claw
of the tray in the direction of the arrow.
front panel side
lever (cam (CH))
claw
claw
chassis
chassis
3
4
CD mechanism deck
(CDM65-RBD1)
four
screws (+BVTP 3
×
RCD-W50C
8)
2
flexible flat cable
(11core) (CN630)
1
connector
(CN631)
3-6. T ray
9
Page 10
RCD-W50C
r
3-7. CDR Board
2
bottom plate
9
CDR board
5
(11core) (CN103)
flexible flat cable
1
four
screws
(+BVTP 2.6
3
flexible flat cable
(32core) (CN101)
×
8)
6
c
law
8
c
onnector
(2 core) (CN104)
3-8. Holder (MG) Sub Assembly, Dust Cover
3
holder (MG)
sub assembly
1
two claws
4
flexible flat cable
(11core) (CN102)
7
c
law
4
three s
(+BVTP 2.6
crews
5
dust cove
×
8)
10
2
two claws
Page 11
3-9. Optical Pick-Up (KRM-220CAA)
)
2
1
two step screws
two screws
((2X9) (G with), +p tappin)
6
optical pick-up
(KRM-220CAA)
RCD-W50C
3
two insulators (main)
3-10. Motor Assembly (Loading) (M201)
2
Remove the belt (loading) from the
pulley of the motor assembly.
4
two insulators (main)
5
flexible flat cable
(32core) (from optical device
1
Slide the cam (CH) to the direction of arrow.
3
t
wo claws
4
m
otor assembly
(loading) (M201)
11
Page 12
RCD-W50C
)
3-11. Cam (CH)
5
holder (BU) sub assembly
1
1
1
2
Slide the cam (CH) to the
q;
direction of arrow
pressing the claw.
A
A
while
6
(+PTPWH 2.6
qs
cam (CH)
screw
7
×
8)
g
ear (C)
3-12. MAIN Board
1
4
qd
two
screws
(+BVTT 3
1
3
qs
(+BVTT 3
×
6)
cam (CH)
four
screws
× 6
claw
qa
)
qg
power transformer
8
claw
9
g
ear (B)
8
connector
(4core) (CN631)
6
connector
(2core) (CN900)
1
flexible flat cable
(21core) (CN671)
2
connector
(3core) (CN690)
7
flexible flat cable
(23core) (CN660)
5
flexible flat cable
(17core) (CN640)
4
connector
(5core) (CN641)
qf
Remove the soldering.
qh
MAIN board
9
screw
(+BVTP 3
3
flexible flat cable
(11core) (CN630)
×
8)
q;
bracket
qa
three
(+BVTP 3
(TR)
screws
×
8
12
Page 13
3-13. CD Mechanism Deck (CDM53L-30B61B)
2
four
screws (+BVTP 3
5
CD mechanism deck
(CDM53L-30B61B)
4
flexible flat cable
(17core) (CN701)
×
RCD-W50C
8)
1
connector
(CN641)
3
flexible flat cable
(23core) (CN101)
3-14. Fitting Base (Magnet) Assembly
3
fitting base (magnet)
assembly
2
four screws
(+BTTP M2.6 )
1
connector
(CN710)
13
Page 14
RCD-W50C
)
3-15. CLAMP MOTOR Board, Motor (Clamp) Assembly (M701)
1
belt (mode)
5
motor (clamp)
assembly (M701)
4
CLAMP MOTOR
board
2
two screws
(+BTTP M2.6)
3-16. Fitting Base (Guide) Assembly, Bracket (Chassis)
2
four screws
3
fitting base
(guide) assembly
1
two connectors
(CN709, 715)
(+BVTP 2.6
×
8)
4
two screws
(+BVTP 2.6
3
Remove the two solderings.
×
8)
6
bracket
(chassis)
5
three screws
(+BVTP 2.6
×
8
14
Page 15
3-17. T ray (Sub)
)
1
three screws
(+BTTP M2.6 )
2
Insert the gear (eject)
under the gear (LD
deceleration).
1
Insert the portion A of
chassis (mold B)
into the portion B of
slider (selection).
gear (eject)
portion A
portion B of
slider (selection)
3
g
ear (eject)
2
c
hassis (mold B)
chassis (mold B)
PRECAUTION DURING CHASSIS (MOLD B) INSTALLATION
1
Rotating the pulley (LD), shift the slider (selection) in the arrow A direction.
2
Rotating the pulley (mode) in the arrow direction, adjust the tray (sub) to be removed.
3
Rotating the pulley (LD), shift the slider (selection) in the arrow B direction.
4
Rotating the pulley (mode) in the arrow direction, remove the tray (sub) to be removed.
slider (selection)
pulley (LD)
RCD-W50C
stocker section
tray (sub)
3-18. Chassis (Mold B)
A
B
pulley (mode
15
Page 16
RCD-W50C
3-19. LOAD MOTOR Board, Motor (Loading) Assembly (M702)
1
belt (communication)
2
3
belt (loading1)
belt (loading1)
7
motor (loading)
assembly (M702)
6
LOAD MOTOR
board
3-20. Stocker Section
2
two step screws
4
two screws
(+BTTP M2.6)
4
stocker section
5
Remove the two solderings.
PRECAUTION DURING STOCKER
SECTION INSTALLATION
Hook the portion A of tray (SUB)
to the slider (selection).
portion A
of tray (SUB)
sticking of
slider (selection)
16
1
gear (gear A)
3
two step screws
Page 17
3-21. Slider (Selection), Tension Spring (Shutter), Slider (Shutter)
)
1
two floating screws
(+PTPWHM 2.6 x 6)
2
4
slider (selection),
tension spring (shutter),
slider (shutter)
washer
3
compression
spring (gear)
RCD-W50C
PRECAUTION DURING SLIDER
(SELECTION) INSTALLATION (2)
PRECAUTION DURING SLIDER
(SELECTION) INSTALLATION (1)
gear (chuking)
Insert a convex portion into
the groove of gear (chucking).
slider (selection)
5
gear (gear A)
3
2
washer
compression spring
4
gear (selection
1
gear (relay)
17
Page 18
RCD-W50C
Precaution During Gear (Gear U/D Slider), Gear (Gear B), Gear (Gear A) Installation
3
gear (gear B)
portion A
Adjust the gear (gear B) with the
portion A as shown.
slider (U/D)
1
Slide the slider (U/D)
fully in the arrow
direction.
4
2
gear (U/D slider)
slider (U/D) gear
gear (gear A)
gear
(gear B)
linearly
Adjust the gear so that it meshes with
the bottom tooth of slider (U/D) gear,
as shown.
3-23. Gear (Chucking)
PRECAUTION DURING
GEAR (CHUCKING) (2)
rotary encoder
(S707)
NG
OK
Align with the slot of
rotary encoder.
PRECAUTION DURING
GEAR (CHUCKING) (1)
rotary encoder (S707)
gear
(chucking)
2
1
Adjust so as to be aligned with
gear B linearly, as shown.
3
gear (chucking)
rotary encoder (S707)
18
Align marking.
Page 19
3-24. BD Board
2
Remove soldering from the four points.
4
BD board
1
flexible flat cable
(16core) (CN102)
3
hook
RCD-W50C
3-25. Optical Block Section
4
3
shaft (BU holder)
gear (chucking)
optical block section
2
1
two floating screws
(+PTPWHM 2.6)
Rotate the pulley (LD) in the direction of 2 to move
the shaft (BU holder) upper.
gear (chucking)
19
Page 20
RCD-W50C
MEMO
20
Page 21
SECTION 4
TEST MODE
RCD-W50C
Setting the Test Mode
Procedure:
1. Press the POWER button to POWER on.
2. Pr ess the l AMS L (DECK A), [SBM] and l AMSL (DECK B) buttons in order without releasing the button.
3. Turn the l AMS L (DECK B) knob to select the men u.
4. Pr ess the l AMS L (DECK B) knob to execute the test
mode.
Releasing the Test Mode
Procedure 1:
1. Turn the l AMS L (DECK B) knob to select the Ship
Mode.
2. Pr ess the l AMS L (DECK B) knob to execute the Ship
Mode.
3. Press the POWER button to POWER off.
Procedure 2:
1. Pr ess the l AMS L (DECK A), [SBM] and l AMS
L (DECK B) buttons in order without releasing the button.
2. Press the POWER button to POWER off.
Contents of test mode
No.DisplayFunction
1SYS VersionSystem version display
2CDR VersionCDR version display
3BU TestDeck A BU test mode
4SERVICEDeck A Service mode
5Ship ModeCD Shipment mode
6FL ALL ONFluorescent indicator tube test
7FL ALL OFFFluorescent indicator tube test
8FL ITIMATSUFluorescent indicator tube test
9LED CHECKLED check
10KEY CHECKKeyboard check
11RM CHECKRemote commander check
12CDR HistoryCDR error history display
13Play SpeedDeck A x4 speed
System Version Display
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “SYS Version”, and press the l AMS L
(DECK B) knob.
2. The system version is displayed.
3. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
4. Press the POWER button to POWER off.
CDR Version Display
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “CDR Version”, and press the l AMS L
(DECK B) knob.
2. The CDR version is displayed.
3. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
4. Press the POWER button to POWER off.
BU Test Mode (Deck A)
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “BU Test”, and press the l AMS L
(DECK B) knob.
2. “bdt S CURVE” is displayed. This test mode is used in the Electrical Adjustment section.
3. T urn the l AMS L (DECK B) knob. “bdt RAM READ”,
“bdt RAM WRITE”, “bdt COMOUT”, “bdt FB TUNE” and “bdt
ERR RATE” are displayed.
4. To exit from this mode, press the MENU/NO button and turn
the l AMS L (DECK B) knob to display “bdt ERR
RATE”.
5. Press the l AMS L (DECK A), [SBM] and l AMSL (DECK B) buttons in order without releasing the button.
6. Press the POWER button to POWER off.
Service Mode (Deck A)
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “SERVICE”, and press the l AMS L
(DECK B) knob.
2. “SERVICE MODE” is displayed.
3. Press the ERASE button, the “SLED OUT” is displayed and
the sled moves to the outermost position.
4. Press the FINALIZE button, the “SLED IN” is displayed and
the sled moves to the innermost position.
5. Press the l AMS L (DECK B) knob, then “SERVICE
MODE” is displayed again.
6. To exit from this mode, press the l AMS L (DECK A),[SBM] and l AMS L (DECK B) buttons in order with-
out releasing the button.
7. Press the POWER button to POWER off.
Note: Always move the pick-up to the most inside position when
exiting from this mode.
Ship Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob.
2. “Push POWER!” is displayed.
3. Press the POWER button to POWER off.
FL ALL ON Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “FL ALL ON”, and press the l AMS L
(DECK B) knob.
2. All segments of fluorescent indicator tube and all LEDs turn on.
3. Press the MENU/NO button, then “FL ALL ON” is displayed
again.
4. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
5. Press the POWER button to POWER off.
21
Page 22
RCD-W50C
FL ALL OFF Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “FL ALL OFF”, and press the l AMS L
(DECK B) knob.
2. All segments of fluorescent indicator tube and all LEDs turn off.
3. Press the MENU/NO button, then “FL ALL OFF” is displayed
again.
4. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
5. Press the POWER button to POWER off.
FL ITIMATSU Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “FL ITIMATSU”, and press the l AMSL (DECK B) knob.
2. Checkered patterns of segments are displayed.
3. Press the MENU/NO button, then “FL ITIMATSU” is displayed
again.
4. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
5. Press the POWER button to POWER off.
LED Check Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “LED CHECK”, and press the l AMS L
(DECK B) knob.
2. Turn the l AMS L (DECK A) or (DECK B) knob clock-
wise. The green LED (DISC 1) turns on, then the orange LED
(DISC 1) turns on. The each orange LED turns on after the green
LED from DISC 1 to DISC 5. The LED (SBM) turns on at last.
Counterclockwise rotation gives a performance in re verse order .
3. Press the MENU/NO button, then “LED CHECK” is displayed
again.
4. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
5. Press the POWER button to POWER off.
KEY Check Mode
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “KEY CHECK”, and press the l AMS L
(DECK B) knob.
2. “Got l keys” is displayed.
3. Press the buttons, and when all the buttons are pressed (without
the POWER button), “Got 36 keys” will be displayed.
4. To exit from this mode, press the l AMS L (DECK A),[SBM] and l AMS L (DECK B) buttons in order with-
out releasing the button.
5. Press the POWER button to POWER off.
Remote Commander Check
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “RM CHECK”, and press the l AMS L
(DECK B) knob.
2. Press the H key on the remote commander, then “Got
PlayCom” is displayed.
Press the MENU/NO button, then “RM CHECK” is displayed again.
3.
4. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
5. Press the POWER button to POWER off.
CDR History Display
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “CDR History”, and press the l AMS L
(DECK B) knob.
2. “00 ######## ########” is displayed as the first error hitory.
3. Turn the l AMS L (DECK B) knob to select the error
history. The number of error histories is ten in all.
(Refer to “Contents of CDR error history”.)
4. Press the MENU/NO button, then “CDR History” is displayed
again.
5. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
6. Press the POWER button to POWER off.
Play Speed Selection Mode (Deck A)
Procedure:
1. Enter the test mode, then turn the l AMS L (DECK B)
knob to display “Play Speed”, and press the l AMS L
(DECK B) knob.
2. “x4 Play” is displayed. If a CD is in the deck A, pressing the
H button executes the 4 times speed playback.
3. Press the x button to stop the playback.
4. Press the MENU/NO button, then “Play Speed” is displayed
again.
5. To exit from this mode, turn the l AMS L (DECK B)
knob to display “Ship Mode”, and press the l AMS L
(DECK B) knob to execute the Ship Mode.
6. Press the POWER button to POWER off.
Contents of CDR error history
display(example)
12
34
00 05070D80
000E2E0D
56
(hexadecimal)
1 Order of the error history
00 to 09: ten error histories in all
2 Error contents
01: unable to focus on
02: Q code/ATIP discontinuous (several frames preceding)
03: Q code/ATIP unreadable
04: search taking more than sixteen seconds
05: focus failure
06: sled over run
07: not passing by start time to write
08: audio buffer over
09: sync failure
OA: Spindle lock taking more than 8 secouds
example : 05 is focus failure
22
Page 23
RCD-W50C
3Operation mode
bit 7: Speed
0: normal speed
1: x4 speed
bit 6 to bit 0: Number of inner condition
01: POWER off condition/during shift to POWER on
02: POWER off and shipment setting/during shift to POWER
off and shipment setting
03: stop condition/during stop
04: during start up of servo
05: during TOC reading and others
06: during CD TEXT reading
07: during standby(waiting for command from the CD sys-
tem)/during search
08: during playback
09: during manual search(playback)
(enable to shift to recording)
0E: during recording
0F: unable to record (waiting for shift to being recordable)
10: PMA updating
11: during operation of unfinalize
12: during operation of finalize
13: PMA erasing
14: emergency
15: recording preparation
16: recording end
5 Write POWER (integer of mW x 10, availab le during write
processing)
examples: 00 means unavailable
(when 3 operation mode is not recording)
: A3 means 163(decimal), i.e. 16.3 mW
6 ATIME (min)/(sec)/(frame)
example: 0E, 2E, 0D means 14 : 46 : 13
Abbreviations:
ATIP : Absolute Time In Pre-groove
OPC : Optimum POWER Control
PMA : Program Memory Area
examples :
bit
HEX
77654 321
0000 0111
07
00
1001 0001
91
111
4Start time of read in(compression method)
bit 15 to bit 13 : (min)
0: 97 min
1: 96 min
2: 95 min
7: others
bit 12 to bit 7: (sec)
bit 6 to bit 0: (frame)
examples :
HEX
bit
0Operation mode
normal speed, during
standby(waiting for
command from the CD
system)/during search
during operation of
0000 1101 1000 0000
0D,80
97(min)27(sec)
x4 speed,
unfinalize
7
654 321
0(frame)
015 14 13 1211 10 9 8Start time of read in
97 : 27 : 00
11,16
0001 0001 0001 0110
34(sec)97(min)22(frame)
97 : 34 : 22
23
Page 24
RCD-W50C
)
e
p
e
+
–
BD board
TP (TE)
TP (DVC)
oscilloscope
(DC range)
SECTION 5
ELECTRICAL ADJUSTMENTS
CD SECTION (DECK A)
Note :
1. CD Block is basically designed to operate without adjustment.
Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10MΩ impedance.
4. Clean the object lens by an applicator with neutral detergent
when the signal level is low than specified value with the
following checks.
S Curve Check
Connection :
oscilloscop
(DC range)
BD board
TP (FE)
TP (DVC)
Procedure :
1. Connect an oscilloscope to test point TP (FE) and TP (DVC) on
the BD board.
2. Turn the power on.
3. Load the disc (YEDS-18).
4. Enter the test mode, select the BU Test asd press the l
AMS L (DECK B) knob to display “bdt S CURVE”.
5. Press the l AMS L (DECK B) knob. “LD AL” is
displayed and playback starts automatically.
6. Check the oscilloscope waveform (S-curve) is symmetrical
between A and B. And confirm peak to peak level within 3.6 ±
0.5 Vp-p.
7. Press the MENU/NO button to stop playback.
8. Exit from the test mode.
(Refer to the TEST MODE Section)
+
–
Note: A clear RF signal waveform means that the shape “◊” can be
clearly distinguished at the center of the waveform.
VOLT/DIV : 200mV
TIME/DIV : 500ns
level : 1.1 ± 0.3Vp-p
E-F Balance (1 Track jump) Check
Connection :
Procedure:
1.Connect an oscilloscope to TP (TE) and TP (DVC).
2.Turn the power on.
3.Load the disc (YEDS-18) and playback the number five track.
4.Press the X (DECK A) button.
(Becomes the 1 track jump mode.)
5.Confirm the level B and A (DC voltage) on the oscilloscope
waveform.
Center of
waveform
B
0V
A (DC voltage
symmetry
A
within 3.6
B
VOLT/DIV : 1V
TIME/DIV : 2ms
±
0.5 Vp-
Note: Try to measure several times to make sure than the ratio of A
: B or B : A is more than 10 : 7.
RF Level Check
Connection :
oscilloscop
(AC range)
BD board
TP (RFAC)
TP (DVC)
+
–
Procedure :
1. Connect an oscilloscope to TP (RFAC) and TP (DVC).
2. Turn the power on.
3. Load the disc (YEDS-18) and playback the number five track.
4. Confirm that oscilloscope waveform is clear and check RF signal
level is correct or not.
24
level=1.1 ±0.6Vp-p
Specification level: x 100=less than ±22%
A
B
Symmetry
[BD BOARD] — SIDE A —
TP (DVC)
TP (TE)
TP (FE)
IC104
IC101
IC103
TP (RFAC)
Page 25
CD-R/RW SECTION
*The following is the method of locating the faulty point and
electrical adjustment.
1.Connection and Setting of Programs
PC
3
(w/ SerialI/F)
RCD-W50C
1-1. Connection
5
Oscilloscope
(A)
MPXOUT
To
RCD-W50C
(B)(C)(D)
0-756-358-11
CDM65-RBD1 SERVICE
RESET
Jig
CONTROL FIRM
(B)(C)(D)
COM1
8
RS-232C
Jig
2
9
Cables for Jig connecting
Cable
6
Laser Power
Meter
7
Test Disc
CDM65-RBD1
jig
1
CDM65-RBD1
4 Fig. Position of Jig (Set the jig after removing the cover of CDM65-RBD1)
25
Page 26
RCD-W50C
1-2. Equipments to prepare
1 Test ObjectBoth RBD1 and CDM65-RBD1 shall be tested.
RBD1 : Flash Memory Writing of of
Circuit Test by Self-diagnostics
CDM65-RBD1 : Electrical Adjustment
Performance Test
2 Jig(With 9 Cables, Parts No.J-2501-223-A)
3 PCWindows95/98/2000/Me with COMport (RS-232C)
4 ProgramsTeraTerm Pro + Service macro
5 OscilloscopeMore than 150MHz
6 Laser Power MeterLEADER LPM-8001 (Parts No.J-2501-046-A)
7 Test Disc
PATD-012 : (Parts No.4-225-203-1)Adjustment for Playback(CD,CD-R)TCD-W091W : (Parts No.J-2501-226-A)Adjustment for Playback(CD-RW)CRM74 (Blank CD-R) :Adjustment and Check for Recording(CD-R)CWM74 (Blank CD-RW) :Check for Recording (CD-RW)TCD-W032W : (Parts No.J-2501-227-A)Defocus tolerance(CD-RW)
8 RS-232C Cable
L=2000mm
(E)
D-sub 9pin Female cross cable
54321
9876
1
2
3
4
5
6
7
8
9
54321
9876
1
2
3
4
5
6
7
8
9
9 Cables for Jig connecting
:mandatory
: not use
L=300mm
(A)
PH 5p
(B)
PH 4p
(C)
FFC 11p 1.0mm pitch (J-2501-200-A)
(D)
FFC 5p 1.0mm pitch (J-2501-212-A)
26
Page 27
1-3. Setting of Programs (Tera Term Pro and Service macro)
*Confirmation of System (Windows 98 is used in this explanation) Preparation for Terminal software
1) Set up the serial port from OS.
a) Select Start → Settings → Control Panel and select System →
Device manager → Communication Port (COMn)
(see Fig. 1-1)
*Specify the COM port that connected with JIG of CDM65.
RCD-W50C
b) Double click COMn (as you connect to the Jig-CDM65)
Set the parameters as below.
Bits per second : 38400
Data bits: 8
Parity: non
Stop bits: 1
Flow control: hardware
(see Fig.1-2)
4 Fig. 1-1
4 Fig. 1-2
27
Page 28
RCD-W50C
Ver 1.1 2003.12
c) Press “Advanced...” button (see Fig.1-2)
Remove the check “Use FIFO buffers ...”
(see Fig.1-3)
4 Fig. 1-3
2) Unzip the file “ttermp23.zip” by PC.
(The file “ttermp23.zip” is distributed together with the service manual.)
3) After unzip the files, you can find setup.exe.
Double click the setup.exe.
Please install as the installer is.
Do not change the directory that files are installed. (use default)
4) Unzip the file “files-0208.zip” by PC.
Copy all “ttl” file and “FUNC” folder which are contained in “files-0208” and paste them in the “Ttermpro” file as below.
(The file “files-0208.zip” is distributed together with the service manual.)
Ttermpro
01ldp_S.ttl
...
10vwdcC_S.ttl
FUNC
AMS.ttl
...
VERCHK.ttl
4 Fig. 1-4
Note : Do not change the directory path.
5) Start-up the TeraTermPro
Double click the ttermpro.exe.
6) Set up the TeraTermPro (IMPORTANT!!)
a) Select Setup → Serial Port... and set the parameters as below.
Port: (As you connect to the Jig-CDM65)
Baud rate: 38400
Data: 8 bit
Parity: none
Stop: 1 bit
Flow control: hardware
Transmit delay : 0 msec/char 10 msec/line
After settings, press “OK” button. (see Fig.1-5)
28
4 Fig. 1-5
Page 29
b) Terminal setup
Set the parameters as below.
New-line receive : CR
transmit : CR
After settings, press “OK” button. (see Fig.1-6)
c) General setup
Select the language and press “OK” button. (see Fig.1-7)
RCD-W50C
4 Fig. 1-6
4 Fig. 1-7
d) Saving the setup
Select Setup → Save setup... and save as teraterm.ini in the
Ttermpro directory. (see Fig.1-8)
7) Connect the JIG and CDM65.
8) Confirm the S510 on JIG is ‘CONTROL’.
9) Power on the CDM65 and press SW101(RESET) on JIG.
“CDM65-RBD1 has connected with this PC (^^)” is displayed.
(see Fig.1-9)
If above message is not displayed, you may hav e some mistakes.
Please confirm previous setting procedures again.
4 Fig. 1-8
4 Fig. 1-9
29
Page 30
RCD-W50C
2.
Repair Works That Require Electrical Adjustment
In the case of repair works as shown below, electrical adjustment is required.
Locating the faulty point
KRM-220CAA
is replaced.
No
RBD1
is replaced.
No
The parts shown
in the List (1)
is replaced.
No
Electrical adjustment
is not required.
Yes
Yes
Yes
Electrical adjustment
30
List (1) : IC101, IC103, IC171, IC201, IC502
Page 31
3.Locating the Faulty Point
3-1. Laser Power Check
1) Select the menu as follows. Control → Macro, and select
LDPtestL_S.ttl.
Press “Open”. (Fig. 3-1, 3-2)
RCD-W50C
4 Fig. 3-1
4 Fig. 3-2
2) Press the “RESET” button (SW101) of the jig as prompted by the display.
3) Place probe of a laser power meter in the specified position
following the display as shown in Fig. 3-3. (See Fig. 3-3-a)
4 Fig. 3-3
sensor probe
CDM65-RBD1
jig
optical pick-up
4 Fig. 3-3-a
Note : Do not add stress to an optical pick-up.
31
Page 32
RCD-W50C
4) When the display shown in Fig. 3-4 appears, set the Range of a
laser power meter to “1 mW” and press “OK”.
5) Check that the laser power meter reading satisfies the following
requirement. When the laser power satisfies the required
specification, press “OK”. (Fig. 3-5)
LEADER LPM-8001 : 0.76 to 0.86 mW
4 Fig. 3-4
6) When the display shown in Fig. 3-6 appears, set the Range of a
laser power meter to “10 mW” and press “OK”.
7) Check that the laser power meter reading satisfies the following
requirement. When the laser power satisfies the required
specification, press “OK”. (Fig. 3-7)
LEADER LPM-8001 : 4.5 to 4.7 mW
4 Fig. 3-5
4 Fig. 3-6
4 Fig. 3-7
8) Check that the laser power meter reading satisfies the following
requirement. When the laser power satisfies the required
specification, press “OK”. (Fig. 3-8)
LEADER LPM-8001 : 9.2 to 9.6 mW
32
4 Fig. 3-8
Page 33
9) Check that the message “Power Check End” appears on display .
(Fig. 3-9)
If the measurement result is outside the specification value,
either perform section 4. CDM65-RBD1 Electrical Adjustment
(see page 39), or locate the cause of the error by performing
the Laser Deterioration Judgment.
3-2. Laser Deterioration Judgment
1) Select the menu as follows. Control → Macro, and select
10vwdcC_S.ttl.
Press “Open”. (Fig. 3-10, 3-11)
RCD-W50C
4 Fig. 3-9
4 Fig. 3-10
4 Fig. 3-11
2) Press the “RESET” button (SW101) of the jig as prompted by the display.
3) When the message [OK] appears as shown in Fig. 3-12, press
the “OK” button.
When the laser unit KRM-220CAA (Op) is normal without
deterioration of laser, the message [OK] appears. If the laser
unit is deteriorated, the message [NG] appears. Then, replace
the laser unit KRM-220CAA (Op).
4 Fig. 3-12
33
Page 34
RCD-W50C
4) Check that the message “CDRW VWDC-CHECK completed!”
appears. (Fig. 3-13)
NG Judgment Result Indication
When the present VWDC value of the laser unit KRM-220CAA
(Op) does not satisfy the required specification, the message
“VWDC (Line End - Now) [NG]” appears.
Measure: Check the peripheral of CN101.
Replace KRM-220CAA.
4 Fig. 3-13
3-3. Use of Self Diagnosis Function-1 (In the case when result data of the past electrical adjustment, is not needed.)
Perform the self diagnosis as described below in the case when electrical adjustment is not performed yet, or when result data of the
electrical adjustment in the past, is not needed and ready to be erased.)
1) Connect the CDM65-RBD1 (abbreviated as CDM65 hereafter) that is going to be repaired, the jig and a PC following the Connection
Diagram as shown in section 1-1.
2) Turn on the power of the RCD-W50C in which the CDM65 is installed.
3) Start up the TeraTermPro that is installed in PC. Set the switch S510 on the jig to “CONTROL”.
4) Press the “RESET” button (SW101) of the jig. (Fig. 3-14)
4 Fig. 3-14
5) Type portchk [Enter] from keyboard of PC. (Fig. 3-15)
Note 5-1 : When the KRM-220CAA is connected, the spindle
motor rotates at a high speed. If the message “H8/
3064 Port Check END!” appears, press the “RESET”
button and stop the spindle.
Note 5-2 : When the CDM65 (loading mechanism) is installed,
ignore the message “PA (#93-100): NG”.
Confirm that “OK” is displayed in all items except for the cases
as described above.
If “NG” is displayed in any item, it is assumed that the pin
number of IC501 as shown in Fig. 3-15 is defective or its
peripheral has abnormality. Perform the repair wor k again and
repeat the self diagnosis. Repeat the repair work and self
diagnosis until OK is displayed.
34
4 Fig. 3-15
Page 35
6) Type diagno [Enter] from keyboard of PC.
Note 6-1 : When the KRM-220CAA is connected, the spindle
motor rotates at a high speed. If the message
“Diagnosis END!” appears, press the “RESET”
button and stop the spindle.
Note 6-2: When the KRM-220CAA is connected (i.e. when
the FFC for optical laser unit is connected to CN101
is connected), ignore the message “ AK8567 (w/o OP)
check: NG”.
Confirm that “OK” is displayed in all items except for the cases
as described above.
If “NG” is displayed in any item, it is assumed that the point
indicated by the item in Fig. 3-16 is defective or its peripheral
has abnormality . Perform the repair work a gain and repeat the
self diagnosis. Repeat the repair work and self diagnosis until
“OK” is displayed.
7) Perform the operation check.
3-4. Use of Self Diagnosis Function-2
(In the case when result data of the past electrical adjustment, should be left saved.)
4 Fig. 3-16
RCD-W50C
Perform the self diagnosis as described below in the case when the faulty point could not be identified e ven after completion of the repair
work that is defined as “The repair work in which electrical adjustment is not required” in section “2. Repair Works That Require
Electrical Adjustment”.
1) Select the menu as follows. Control → Macro, and select
E2bkupF.ttl.
Press “Open”. (Fig. 3-17, 3-18)
4 Fig. 3-17
4 Fig. 3-18
35
Page 36
RCD-W50C
2) Type the filename in which result of electrical adjustment is
going to be saved. Press “OK”. (Fig. 3-19)
3) Confirm that the message “completed!” appears.
The EEPROM data is backed up. (Fig. 3-20)
4 Fig. 3-19
4 Fig. 3-20
4) Perform step 1) through step 6) of section “3-3. Use of Self Diagnosis Function-1”.
5) Select the menu as follows. Control → Macro, and select E2recvF.ttl.
Press “Open”.
6) Press the “RESET” button (SW101) of the jig as prompted by
the display. (Fig. 3-21)
4 Fig. 3-21
7) Type the filename in which result of electrical adjustment is
saved. Press “OK”. (Fig. 3-22)
36
4 Fig. 3-22
Page 37
8) Confirm that the message “completed!” appears.
The EEPROM data is recovered. (Fig. 3-23)
4 Fig. 3-23
9) Perform the operation check.
3-5. Acquisition of Error History and Acquisition of Elapsed Operating Hours
RCD-W50C
Check if error has occurred or not by performing the following steps. If error has occurred, it is interpreted and saved in the specific
directory. Check contents of the error by viewing the specific directory as described below.
1) Select the menu as follows. Control → Macro, and select
2) Press the “RESET” button (SW101) of the jig as prompted by the display.
3) When there is no error, the display as shown in Fig. 3-26
appears.
4 Fig. 3-26
4) When error has occurred, the display as shown in Fig. 3-27
appears showing error history. Contents of the errors are
displayed as shown in Fig. 3-28 after interpretation of the error
log. Check the contents of the error by looking at the file
“EEPROM_Errorlog.txt” in the TeraTermPro directory
5) The elapsed operating hours is shown at the top of
“EEPROM_Errorlog.txt” regardless of presence/absence of the
error history. Check the elapsed operating hours from the
display as shown in Fig. 3-28.
4 Fig. 3-27
SN = xxxx
Op elapsed time: 12:0:56
Spindle elapsed time: 17:9:44
**** Error Log data(0) ****
Error Pointer= 38
Error Code= 05,04,E0,00,00,01,0D,0D
Focus is dropped
1x speed
Servo wakeup
Lead In Start Time= 7:0:0
Laser Power= 0
ATIME= 1:13:13
**** Error Log data(-1) ****
Error Pointer= 30
Error Code= 05,04,E0,00,00,00,14,43
Focus is dropped
1x speed
Servo wakeup
Lead In Start Time= 7:0:0
Laser Power= 0
ATIME= 0:20:67
38
4 Fig. 3-28 : Error log example
Page 39
4.CDM65-RBD1 Electrical Adjustment
4-1. Laser Power Adjustment
1) Start up the TeraTermPro and set the switch S510 on the jig to “CONTROL”.
2) Select the menu as follows. Control → Macro, and select
01ldp_S.ttl.
Press “Open”. (Fig. 4-1)
4 Fig. 4-1
RCD-W50C
3) Press the “RESET” button (SW101) of the jig as prompted by the display.
4) Press the “RESET” button (SW101) of the jig again as prompted by the display.
5) When the display as shown in Fig. 4-2 appears, type the serial
number (see Fig. 4-3) that is printed on the label attached to
the RBD1. (This dialog appears only when the EEPROM IC502
is replaced.)
4 Fig. 4-2
4 Fig. 4-3
When the display as shown in Fig. 4-4 appears, press “No”.
When the display as shown in Fig. 4-5 appears after that, press
“Yes”.
4 Fig. 4-4
4 Fig. 4-5
39
Page 40
RCD-W50C
6) When the display as shown in Fig. 4-6 appears, place the probe
of the laser power meter on top of the optical laser unit, and
press “OK”. (See Fig. 3-3-a, page 31)
7) When the display as shown in Fig. 4-7 appears, set the Range
of a laser power meter to “1 mW” and press “OK”.
8) Adjust the laser output power as follows.
The laser output power (i.e., laser power meter reading) should
satisfy the specification shown below.
Press [No] of the “Up?” dialog box and then press [Y es] of the
“Down?” dialog box.
4 Fig. 4-6
4 Fig. 4-7
Repeat until the laser output power satisfies the specification.
(Fig. 4-8, 4-9)
*When the setting value is determined
Press [No] of the “Up?” dialog box
and then press [No] of the “Down?” dialog box
and press [Yes] of the “Save?” dialog box. (Fig. 4-10)
9) When the display shown in Fig. 4-11 appears, set the Range of
a laser power meter to “10 mW” and press “OK”.
4 Fig. 4-8
4 Fig. 4-9
4 Fig. 4-10
4 Fig. 4-11
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10) Adjust the laser output power as follows.
The laser output power (i.e., laser power meter reading) should
satisfy the specification shown below.
LEADER LPM-8001 : 4.6 +/- 0.1 mW (4.5 to 4.7 mW)
*To increase the laser output power
Press [Yes] of the “Up?” dialog box.
*To decrease the laser output power
Press [No] of the “Up?” dialog box
and then press [Yes] of the “Down?” dialog box.
Repeat until the laser output power satisfies the specification.
(Fig. 4-12, 4-13)
RCD-W50C
4 Fig. 4-12
*When the setting value is determined
Press [No] of the “Up?” dialog box
and then press [No] of the “Down?” dialog box
and press [Yes] of the “Save?” dialog box. (Fig. 4-14)
11) Adjust the laser output power as follows.
The laser output power (i.e., laser power meter reading) should
satisfy the specification shown below.
LEADER LPM-8001 : 9.4 +/- 0.2 mW (9.2 to 9.6 mW)
*To increase the laser output power
Press [Yes] of the “Up?” dialog box.
*To decrease the laser output power
Press [No] of the “Up?” dialog box
and then press [Yes] of the “Down?” dialog box.
Repeat until the laser output power satisfies the specification.
(Fig. 4-15, 4-16)
4 Fig. 4-13
4 Fig. 4-14
4 Fig. 4-15
*When the setting value is determined
Press [No] of the “Up?” dialog box
and then press [No] of the “Down?” dialog box
and press [Yes] of the “Save?” dialog box. (Fig. 4-17)
4 Fig. 4-16
4 Fig. 4-17
41
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RCD-W50C
12) When the display shown in Fig. 4-18 appears, remov e probe of
the laser power meter and press OK.
13) Check that the message “Laser Power CAL completed!”
appears. (Fig. 4-19)
NG Judgment Result Indication
4 Fig. 4-18
4 Fig. 4-19
4-1-1. Sled Speed NG!
Contents : This message appears when the movement performance of sled is outside the specification.
Measure : Check if there is any abnormality in the sled drive circuit (IC171 peripheral) and the sled drive mechanism.
4-1-2. Power CAL NG!
Contents : This message appears when the laser emission intensity is outside the specification.
Measure : Check peripheral of CN101.
Replace KRM-220CAA.
4-2. CD/CD-R Playback Adjustment
1) Select the menu as follows. Control → Macro, and select 02cdr_S.ttl.
Press “Open”.
2) Place the test CD disc PATD-012 on the tray as prompted by
the display and press “OK”. (Fig. 4-20)
4 Fig. 4-20
3) Press the “RESET” button (SW101) of the jig as prompted by the display.
4) As prompted by the message shown in Fig. 4-21, check that
the waveform as sho wn in Fig. 4-22 appears on an oscilloscope.
42
4 Fig. 4-21
Page 43
Note :The clear RF signal waveform means that the shape “ ” can be clearly distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-22
5) As prompted by the message shown in Fig. 4-24, check that
the waveform as sho wn in Fig. 4-23 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
RCD-W50C
4 Fig. 4-23
6) As prompted by the message shown in Fig. 4-26, check that
the waveform as sho wn in Fig. 4-25 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-25
7) Check that the message “CDR PB-CAL completed!” appears.
NG Judgment Result Indication
4-2-1. Playback Measurement NG!
4 Fig. 4-24
4 Fig. 4-26
Contents : This message appears when the BLER (Block Error Rate) during playback is outside the specification.
Measure : Check if there is any abnormality in RBD1.
Replace KRM-220CAA.
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RCD-W50C
4-3. CD-RW Playback Adjustment
1) Select the menu as follows. Control → Macro, and select 03cdr_S.ttl.
Press “Open”.
2) Place the test CD TCD-W091W on the tray as prompted by
the display and press “OK”. (Fig. 4-27)
4 Fig. 4-27
3) Press the “RESET” button (SW101) of the jig as prompted by the display.
4) As prompted by the message shown in Fig. 4-29, check that
the waveform as sho wn in Fig. 4-28 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-28
5) As prompted by the message shown in Fig. 4-31, check that
the waveform as sho wn in Fig. 4-30 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-30
6) As prompted by the message shown in Fig. 4-33, check that
the waveform as sho wn in Fig. 4-32 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-29
4 Fig. 4-31
44
4 Fig. 4-32
4 Fig. 4-33
Page 45
7) Check that the message “CDRW PB-CAL completed!” appears.
(Fig. 4-34)
RCD-W50C
NG Judgment Result Indication
4-3-1. Playback Measurement NG!
Contents: This message appears when the BLER (Block Error Rate) during playback is outside the specification.
Measure : Check if there is any abnormality in RBD1.
Replace KRM-220CAA.
4-4. CD-R Recording Adjustment and Self Record/Playback Check
1) Select the menu as follows. Control → Macro, and select 04cdr_S.ttl.
Press “Open”.
2) Place the test CD disc PATD-012 on the Deck A. Place the
recording CD-R disc (see Note: 4-4-1) on the tray (Deck B) as
prompted by the display and press “OK”. (Fig. 4-35)
Note : 4-4-1
The disc to be used in this step.
*Use the CD-R disc CRM74 for audio, that is manufactured by
Sony.
*The disc that is used by this step cannot be used for the general
purposes and for the purpose of operation check of the RCD
series equipment. The disc that is used for the general purposes
or for the purpose of operation check of the RCD series
equipment, cannot be used in this step.
*If the recording is interrupted by any reasons during the
recording operation (i.e., the WRITE POWER ON LED of the
jig is lighting), the disc cannot be used any more in the
subsequent step. Use the un-used brand new disc and repeat
this step from the very beginning again.
4 Fig. 4-34
4 Fig. 4-35
3) When the disc that is used in step 2) is the disc that has been
used in the electrical adjustment in the past........ Press “Yes”.
When the disc that is used in step 2) is a completely blank disc.
...... Press “No”. (Fig. 4-36)
Note: The recording CD-R disc can be used only for the
electrical adjustment. The recording CD-R disc must be
controlled so that it must not be used for any other
applications.
4 Fig. 4-36
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RCD-W50C
4) Press the H button of Deck A. After playback starts, press
“OK”. (Fig. 4-37)
5) When the message as shown in Fig. 4-38 appears some seconds
later, select 4x of the test mode (refer to page 22, Play Speed
Selection Mode (Deck A)) PLAYBACK SPEED. Then press
the H button of Deck A. After playback starts, press “OK”.
6) As prompted by the message shown in Fig. 4-40, check that
the waveform as sho wn in Fig. 4-39 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-37
4 Fig. 4-38
4 Fig. 4-39
7) As prompted by the message shown in Fig. 4-42, check that
the waveform as sho wn in Fig. 4-41 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-41
8) Check that the message “CDR REC-CHECK completed!” appears.
NG Judgment Result Indication
4-4-1. CD-R Playback Measurement NG!
4 Fig. 4-40
4 Fig. 4-42
Contents : This message appears when the BLER (Block Error Rate) *Beta/m11 of the track that is recorded and played back, is outside
the specification.
Measure : Check if there is any abnormality in RBD1.
Replace KRM-220CAA.
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4-5. CD-RW Recording Adjustment and Self Record/Playback Check
1) Select the menu as follows. Control → Macro, and select 05cdrw_S.ttl.
Press “Open”.
2) Place the test CD disc PATD-012 on the Deck A. Place the
recording CD-RW disc (see Note: 4-5-1) on the tray (Deck
B) as prompted by the display and press “OK”. (Fig. 4-43)
RCD-W50C
Note : 4-5-1
The disc to be used in this step.
*Use the CD-RW disc CWM74 for audio, that is manufactured
by Sony.
*The disc that is used by this step cannot be used for the general
purposes and for the purpose of operation check of the RCD
series equipment as it is. The disc that is used for the general
purposes or for the purpose of operation check of the RCD
series equipment, cannot be used in this step.
When you want to use the CD-R W disc for other applications,
erase the CD-RW disc.
*If the recording is interrupted by any reasons during the
recording operation (i.e., the WRITE POWER ON LED of the
jig is lighting), the disc cannot be used any more in the
subsequent step. In such a case, erase the CD-RW disc and
repeat this step from the very beginning again.
3) When the disc that is used in step 2) is the disc that has been
used in the electrical adjustment in the past........ Press “Yes”.
When the disc that is used in step 2) is a completely blank disc.
......... Press “No”. (Fig. 4-44)
Note : The recording CD-RW disc can be used only for the
electrical adjustment. The recording CD-R W disc must
be controlled so that it must not be used for any other
applications.
4 Fig. 4-43
4 Fig. 4-44
4) Press the H button of Deck A. After playback starts, press
“OK”. (Fig. 4-45)
5) When the message as shown in Fig. 4-46 appears some seconds
later, select 4x of the test mode (refer to page 22, Play Speed
Selection Mode (Deck A)) PLAYBACK SPEED. Then press
the H button of Deck A. After playback starts, press “OK”.
4 Fig. 4-45
4 Fig. 4-46
47
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RCD-W50C
6) As prompted by the message shown in Fig. 4-48, check that
the waveform as sho wn in Fig. 4-47 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-47
4 Fig. 4-48
7) As prompted by the message shown on display, check that the waveform as shown in Fig. 4-49 appears on an oscilloscope.
RF signal waveform
VOLT/DIV : suitable value
TIME/DIV : 500ns
4 Fig. 4-49
8) Check that the message “CDRW REC-CHECK completed!”
appears. (Fig. 4-50)
NG Judgment Result Indication
4 Fig. 4-50
4-5-1. CD-RW Playback Measurement NG!
Contents : This message appears when the BLER (Block Error Rate) *Beta/m11 of the track that is recorded and played back, is outside
the specification.
Measure : Check if there is any abnormality in RBD1.
Replace KRM-220CAA.
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Page 49
4-6. VWDC Check
1) Select the menu as follows. Control → Macro, and select 06vwdc_S.ttl.
Press “Open”.
2) As prompted by the message shown in Fig. 4-51, remove the
disc from the tray and press “OK”.
4 Fig. 4-51
3) Because this step saves the result of electrical adjustment in a
file, there can be a case that the dialog as shown in Fig. 4-52
appears.
When you want to overwrite.....................Press “Yes”.
When you want to create a new file..........Press “No”.
4 Fig. 4-52
4) Check that the message “CDRW VWDC-CHECK completed!”
appears. (Fig. 4-53)
RCD-W50C
NG Judgment Result Indication
4 Fig. 4-53
4-6-1. EEPROM Write NG!
Contents : This message appears when writing data into EEPROM fails.
Measure : When the steps of 01ldp_S.ttl through 05cdrw_S.ttl have no problem and the error occurs only in this step, it is assumed that
an error has occurred momentarily in the interface between PC and CDM65. Therefore, repeat execution of 06vwdc_S.ttl
again.
4-6-2. VWDC judge [Line Top - End] [NG]
Contents : This message appears when the VWDC value is outside the specification.
Measure : It is assumed that the optical laser unit has deteriorated. If this error occurs after the KRM-220CAA is replaced, the adjustment
error in the step of 01ldp_S.ttl is assumed. Therefore, repeat execution of steps of 01ldp_S.ttl through 05cdrw_S.ttl again. In
the cases other than above, check if the laser power adjustment is correctly performed or not, using LDPtestL_S.ttl.
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RCD-W50C
4-7. NG Message List
MessageCause
Tray OPEN NG!The tray has not opened within the specified time.
Tray Close NG!The tray has not closed within the specified time.
SLEDIN NG!The sled has not moved toward inner circumference within the specified time.
SLEDOUT NG!The sled has not moved toward outer circumference within the specified time.
RIDR NG!The RID information could not be read out within the specified time.
SNread (1) NG!The SN (1) information could not be read out within the specified time.
SNread (2) NG!The SN (2) information could not be read out within the specified time.
SNread (3) NG!The SN (3) information could not be read out within the specified time.
FBIASADJ NG!The Focus Bias Adjustment has not completed within the specified time.
FEOSADJ NG!The FE Offset Adjustment has not completed within the specified time.
FESAMPADJ NG!The FE Amplitude Adjustment has not completed within the specified time.
RFACCHK NG!The RFAC amplitude is abnormal or the adjustment has not completed within the specified time.
RPINWADJ1 NG!The Read Power (during Write1) Adjustment has not completed within the specified time.
RPINWADJ2 NG!The Read Power (during Write2) Adjustment has not completed within the specified time.
SERVOSET NG!The Servo Setting has not completed within the specified time.
TSa NG!The ATIME Search has not completed within the specified time.
PLAYSW NG!The Play operation has not started within the specified time.
STOP NG!The Stop operation has not completed within the specified time.
AMS NG!The AMS operation has not completed within the specified time.
ATIPPLAY NG!The ATIP Play operation has not started within the specified time.
END TNO get NG!The record-end track information could not be obtained within the specified time.
LEADOUT info.get NG!The record-end time information could not be obtained within the specified time.
Invalid EndTrackNo./LeadoutTime !The illegal record-end track and its time information were obtained.
Use the Blank discThe disc exceeding the allowable limit is used.
DIR unlock!The equipment could not be synchronized with the signal connected to DIN2.
RWP NG!The CD-R Write Power setting has not completed within the specified time.
RWWP NG!The CD-RW Write Power setting has not completed within the specified time.
REC NG!The record operation could not be started within the specified time.
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5.Operation Check
5-1. Erasing the Error History
1) Select the menu as follows. Control → Macro, and select
ErrHistClear.ttl.
Press “Open”. (Fig. 5-1, 5-2)
RCD-W50C
4 Fig. 5-1
4 Fig. 5-2
2) Press the “RESET” button (SW101) of the jig as prompted by the display.
3) Check that the message “completed!” appears. (Fig. 5-3)
4 Fig. 5-3
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RCD-W50C
5-2. Playback Check using TCD-W032W
1) Install the CDM65 in the equipment and install the TCD-W032W in Deck B.
2) Rotate the l AMS L (Deck B) knob to select the track 16. Start playback by pressing the same knob or by pressing the H
(Deck B) button.
3) Perform playback for 10 seconds or more and confirm that there is no abnormality such as sound skipping and others.
52
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RCD-W50C
Supplementary Information
Method to Erase the CD-RW Disc
*Erase it in the following procedure, to reuse the CD-RW disc to electrical adjustment, or to use a disc other than blank.
* Be sure to erase it in the following procedure, to use the disc used for electrical adjustment for other uses.
1) Select the menu as follows. Control → Macro, and select
RWeraseA.ttl.
Press “Open”. (Fig. A-1, A-2)
2) Press the “RESET” button (SW101) of the jig as prompted by
the display. (Fig. A-3)
4 Fig. A-1
4 Fig. A-2
4 Fig. A-3
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RCD-W50C
3) Check that the time display as shown by the arrow mark in Fig.
A-4 is updated after a while.
4 Fig. A-4
4) When update of time display is stopped and rotation of spindle is stopped, press the STOP button (SW501) of the Jig, and then press the
EJECT button (SW508) of the jig to remove the disc.
54
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SECTION 6
d
DIAGRAMS
RCD-W50C
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this necessary note is printed in
each block.)
For schematic diagrams.
Note:
• All capacitors are in µF unless otherwise noted. p : pF. 50 WV or
less are not indicated except for electrolytics and tantalums.
• All resistors are in Ω and 1/
f
•
• C : panel designation.
• A : B+ Line.
• B : B– Line.
• H : adjustment for repair.
•Voltages and waveforms are dc with respect to ground under no-
•Voltages are taken with a VOM (Input impedance 10 MΩ).
•Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
: internal component.
Note:
The components identified by
mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.
signal (detuned) conditions.
No mark : STOP
Voltage variations may be noted due to normal production tolerances.
Voltage variations may be noted due to normal production tolerances.
J: CD PLAY
E: CD-R PLAY (ANALOG OUT)
a : CD-R REC (ANALOG IN)
k : CD-R REC (CD)
For printed wiring boards.
Note:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
a
•
•: Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
: Through hole.
• Indication of transistor
W or less unless otherwise specified.
4
Note:
Les composants identifiés par
une marque 0 sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.
• Waveform
1
IC103 qg (RFAC)
200mV/DIV, 400ns/DIV
2
IC101 us (XTAO)
1V/DIV, 10ns/DIV
3
IC101 i; (EQRF)
200mV/DIV, 400ns/DIV
4
IC201 <zn, (XTAL)
2V/DIV, 20ns/DIV
5
IC501 yj (XTAL)
1V/DIV, 40ns/DIV
6
IC1 ek (X2)
1.2Vp-p
4.4Vp-p29.5ns
1.0Vp-p
5.8Vp-p29.5ns
1.3Vp-p50ns
• Circuit Board Location
HP board
POWER-SW board
SENSOR board
LOAD MOTOR board
SENSOR 2 board
LED board
CLAMP MOTOR board
INIT/COUNT SW board
BD board
MAIN boar
CDR board
OUT SW board
IN SW board
VOL-SEL board
C
Q
B
E
CEB
Caution:
Pattern face side: Parts on the pattern face side seen from
(Conductor B)the pattern face are indicated.
Parts face side:Parts on the par ts face side seen from
(Component A)the parts face are indicated.
4064-212-676-01 SPRING (LID), TORSION
4074-221-532-11 LID (DISC)
4084-933-134-01 SCREW (M2.6), +PTPWH
409A-4672-909-C BASE (GUIDE) ASSY, FITTING
4101-675-725-11 OUT SW BOARD
4124-964-461-02 HOLDER (SENSOR)
413A-4746-928-A BASE (MAGNET) ASSY, FITTING
4144-228-414-01 BRACKET (YOKE)
4154-227-513-01 PULLEY (4SB)
4164-222-783-01 LEVER (LIFTER)
4174-221-530-01 LEVER (DETECTION C)
4184-985-672-01 SCREW (+PTPWH M2.6), FLOATING
4194-221-528-01 LEVER (DETECTION A)
4221-675-723-11 IN SW BOARD
423X-4952-916-1 PULLEY (FK) ASSY, CHUCKING
4514-218-253-11 SCREW (M2.6), +BTTP
4524-211-235-01 BELT (COMMUNICATION)
4534-241-745-01 BELT (LOADING 1)
4544-211-231-01 PULLEY (MODE)
4554-211-214-01 PULLEY (LD)
4564-211-232-01 GEAR (LD DECELERATION)
4574-211-228-01 LEVER (GOOSENECK)
4584-214-130-01 GEAR (TRAY)
4594-221-505-11 CHASSIS (MOLD B)
4601-675-728-11 LOAD MOTOR BOARD
461X-4950-342-1 MOTOR (LOADING) ASSY
IC1018-752-408-73 IC CXD3068Q
IC1028-759-713-71 IC AN41050
IC1038-752-089-74 IC CXA2581N-T4
IC1048-759-833-99 IC TC74HC4052AFT (EL)
IC1058-759-834-29 IC MC74VHC1G04DFT1
R1021-216-835-11 METAL CHIP15K5%1/16W
R1031-216-845-11 METAL CHIP100K5%1/16W
R1041-216-835-11 METAL CHIP15K5%1/16W
R1051-216-821-11 METAL CHIP1K5%1/16W
R1091-216-846-11 METAL CHIP120K5%1/16W
R1111-216-846-11 METAL CHIP120K5%1/16W
R1121-216-840-11 METAL CHIP39K5%1/16W
R1131-218-701-11 RES-CHIP2.4K5%1/10W
R1141-218-745-11 RES-CHIP160K5%1/10W
R1151-216-839-11 METAL CHIP33K5%1/16W
R1161-216-839-11 METAL CHIP33K5%1/16W
R1181-216-864-11 METAL CHIP05%1/16W
R1201-216-846-11 METAL CHIP120K5%1/16W
R1221-216-845-11 METAL CHIP100K5%1/16W
R1231-216-797-11 METAL CHIP105%1/16W
R1241-216-797-11 METAL CHIP105%1/16W
R1251-216-839-11 METAL CHIP33K5%1/16W
R1261-216-839-11 METAL CHIP33K5%1/16W
R1511-216-833-11 METAL CHIP10K5%1/16W
R1521-216-837-11 METAL CHIP22K5%1/16W
R1651-216-864-11 METAL CHIP05%1/16W
R1661-216-864-11 METAL CHIP05%1/16W
R1671-216-864-11 METAL CHIP05%1/16W
R1681-216-864-11 METAL CHIP05%1/16W
R1691-216-864-11 METAL CHIP05%1/16W
R1701-216-864-11 METAL CHIP05%1/16W
R1771-216-821-11 METAL CHIP1K5%1/16W
R1781-216-864-11 METAL CHIP05%1/16W
R1791-216-837-11 METAL CHIP22K5%1/16W
R2011-216-839-11 METAL CHIP33K5%1/16W
R2021-216-833-11 METAL CHIP10K5%1/16W
R2031-216-845-11 METAL CHIP100K5%1/16W
R2041-216-833-11 METAL CHIP10K5%1/16W
R2051-216-823-11 METAL CHIP1.5K5%1/16W
R2061-216-850-11 METAL CHIP270K5%1/16W
R2071-218-917-11 RES-CHIP820K5%1/10W
R2081-216-845-11 METAL CHIP100K5%1/16W
R2091-216-809-11 METAL CHIP1005%1/16W
R2121-216-809-11 METAL CHIP1005%1/16W
R2131-216-864-11 METAL CHIP05%1/16W
R2141-216-864-11 METAL CHIP05%1/16W
R2151-216-864-11 METAL CHIP05%1/16W
R2161-216-813-11 METAL CHIP2205%1/16W
R2171-216-829-11 METAL CHIP4.7K5%1/16W
R2181-216-821-11 METAL CHIP1K5%1/16W
R2191-216-821-11 METAL CHIP1K5%1/16W
R2261-216-809-11 METAL CHIP1005%1/16W
R2271-216-839-11 METAL CHIP33K5%1/16W
R2281-216-849-11 METAL CHIP220K5%1/16W
R2291-216-819-11 METAL CHIP6805%1/16W