Sony PLAYSTATION 3 SM-PS3-0013E-02 Service Manual

PL

A

YS

TATION

3

60GB model

SERVICE MANUAL 3rd edition

Customer Service Department

5

9-927-120-02

CECHA00, A01

SM-PS3-0013E-02

R

Level 3

– 2 –

CECHA00,

A01,

Reproduction Prohibited

SAFET

Y

-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY

MARK OR

DOTTED

LINE

WITH MARK

ON THE SCHEMATIC

DIAGRAMS

AND

IN THE

PARTS

LIST

ARE

CRITIC AL TO SAFE

OPER

ATION.

REPLACE THESE COMPONENTS WITH

SON

YPARTS

WHOSE

PART

NUMBERS

APPEAR AS

SH

OWNINTHISMAN UAL

OR IN SUPPLEMENTS

PUBLISHED B

Y

SONY.

A

TTENTION AU COMPOSANTAYANT RAPPORT

À LA SÉCURITÉ!!

LES COMPOSANTS

IDENTIFIÉS P

AR

UNE

MARQUE

SUR

LES DIAGRAMMES

SCHÉMA

TIQUES

ET L

A

LISTE

DES

PIÈCES

SONT

CRITIQUES POUR LASÉCURITÉDE

FONCT IONN EMEN

T

.

NE

REMPL ACER

CES

COMPOSANTS

QUE

P

AR

DES PIÈCES SONY

DONT LES

NUMÉR OS S ONT

DONNÉ S

DANSCEMANUE L

O

U

DANS LES SUPPLÉMENTS PUBLIÉS P

AR SON

Y

.

CAUTION:

The use of optical inst

rument with

this product will increase ey

e

hazard.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

SAFETY CHECK-OUT

Aftercorrecting theoriginal

ser

vicep

roblem,

perform

the

foll

owing

safet

y

checks before releasing the set to the customer:

1. Check the

area of

your

repair for

unsoldered

or poorlysoldered connections. Checkthe entire board surfacefor solder splashes and bridges.

2. C heck the interbo ard wiring to ensure th at no wi res a re “pinched” or contact high-wattage resistors.

3. L ook for u nauth orize d repla cemen t parts , parti cular ly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

4.

Lookforparts which

, though

functioning,show obvious signs of de teri orat ion. P oint t hem ou t to the c usto mer an d recommend their replacement.

5. Check thepower

cable

for

cracks andabrasion. Recommend

the replacement of any such power cable to the customer.

6.

Check the B+

volta

ge to see it is at the values specified.

7. Check the metal

trim, “metallized”

knobs, screws,

and

all

other exposed metal parts for AC leakage. Check leakage as described below.

1.5 k

Ω

0.15µF

AC voltmeter (0.75 V)

To Exposed Metal Parts on Set

Earth Ground

Fig.

A. Using

an

AC vol

tmeterto ch

eck

AC l

eaka

g

e.

LEAKAGE TEST

The

A

C

leakage from anyexposed

metal part to ea

r

th ground and

from all

e

xposed metal

parts

to a

ny e

xposed

metal

part

ha

ving

a

return to chassis

,

must not e

xceed 0.5 mA (500 microampers.).

Leakage current can be measured by any one of thr

ee methods.

1. A commercial

leakage

tester, such

as

the

Simpson

229

or RC

A

WT-540A.F

oll

o

w the

ma

n

ufactu

rers’

instructionstouse

these

instruments.

2. A battery-operated AC

milliammete

r.The

Data

Precision

245

digital multimeter is suit

a

ble for this jo

b.

3. Measuring the voltage drop

ac

rossaresistor

by means

of

a

V

OM o r b atte ry-o pera ted ACvol tmet er.The

“li mit

”

indication is 0.75 V, so analog

meters must havean

accurate

low-voltage scale.The Simpson

250 and

SanwaSH-63T

rd

are

examplesofa passive VOMthat

is

suitable.

Nearly all battery

operated digital multimeters that have a 2 V AC

range

are

suitable. (See Fig. A)

WARNING!!

WHEN SERVICING,

DO NOT

APPROACH THE LASER

EXIT

WITH

THE EYE

TOO CLOSELY.IN CASE IT IS

NECESSAR

Y T

O CONFIRM

LASER

BEAM

EMISSION,

BE

SURE

TO

OBSER

VE

FROM A DIST

ANCE OF

MORE

THAN 25 cm FROM

THE

SURF

ACEOFTHE OBJECTIVE

LENS

ON

THE

OPTICAL

PICK-UP

BLOCK.

SPECIAL

COMPONENT

NOTICE

T

he

compon

ents identif

iedby

mark

conta in co n

fident ial information. Strictly foll

ow t he instr

uctions w

henever

the

components are

repaired and/or replaced.

CAUTION

Risk of ExplosionifBatteryisreplaced by an Incor

r

ectType

.

Dispose of Used Batteries According to the Instructions.

Lithium Batteries

If an

equipment

is provided with

a

replacea

ble lithium

ba

tte

ry, the

follo

wing a

pplies:

– if the

batte

r

y is placed in anOPERATOR ACCESS AREA,

there shall be awarning

close to

the batteryorin boththe

operating and the service instructions:

– if the

battery

is placed elsewhere in

the

equipment, there shall

be a w

a

rning

close to the battery or in the service instructions.

BD/DVD/CD driv

e

rear-side vi

ew

here

CAUTION

Ensure

tha

t thispr

oduct

is disconnectedfrom

the

p

ower

plu

g

before the laser protecti

v

e housing is

removed.

CLASS 1MLASER RADIATION

WHEN

OPEN

DO NOTVIEW

DIRECTLYWITH OPTICAL INSTRUMENT

S.

This label is

locatedonthe BD/

D

VD/CDDrive laser

protecti

ve

housing inside the enclosure.

!

– 3 –

CECHA00,

A01

Reproduction Prohibited

TABLE OF CONTENTS

1. CIRCUIT DIAGRAM

1-1. 1-2. 1-3. 1-4. 1-5. 1-6. 1-7. 1-8.

COK-001 Board (1/24)

1-1

1-9.

COK-001 Board (2/24)

1-2

1-10.

COK-001 Board (3/24)

1-3

1-11.

COK-001 Board (4/24)

1-4

1-12.

COK-001 Board (5/24)

1-5

1-13.

COK-001 Board (6/24)

1-6

1-14.

COK-001 Board (7/24)

1-7

1-15.

COK-001 Board (8/24)

1-8

1-16.

COK-001 Board (9/24)

1-9

1-17.

COK-001 Board (10/24)

............................ 1-10

1-18.

COK-001 Board (11/24)

............................ 1-11

1-19.

COK-001 Board (12/24)

............................ 1-12

1-20.

COK-001 Board (13/24)

............................ 1-13

1-21

.

COK-001 Board (14/24)

............................ 1-14

1-22

.

COK-001 Board (15/24)

............................

1-15

1-23.

COK-001 Board (16/24)

............................

1-16

1-24.

COK-001 Board (17/24)

............................

1-17

COK-001 Board (18/24)

............................

1-18

COK-001 Board (19/24)

............................

1-19

COK-001 Board (20/24)

............................

1-20

COK-001 Board (21/24)

............................

1-21

COK-001 Board (22/24)

............................

1-22

COK-001 Board (23/24)

............................

1-23

COK-001 Board (24/24)

...........................

.

1-24

2. PRINTED WIRING BOARDS

2-1.

2-1

2-2.

2-2

COK-001 Board (SideA)

.............................

COK-001 Board (Side B)

.............................

3. EXPLODED VIEWS

3-1. Upper

P

anel Section

..................................... 3-1

3-2. Upper Cabinet Section................................. 3-2

3-3. Boards Section .............................................

3-3

3-4. HDD Section ................................................ 3-4

3-5. Frame Section .............................................

.

3-5

3-6. Controller Section ........................................ 3-6

3-7. Loading Complete Assy Section

..................

3-7 3-8

. Loading Block Assy Section ........................ 3-8

3-9.

Base Frame Complete Assy Section

............

3-9 3-10.

Top Frame CompleteAssy Section

............

3-10

3-11.

Front Arm Assy Section ............................

.

3-11

3-12.

Optical Pick-up Section ............................

.

3-12

3-13.

Accessories & Packing Materials............... 3-13

4. ELECTRICAL P

ARTS LIST

COK-001 Board ..........................................

.

4-1

...............................

COK-001 Board ..........................................

.

4-2

1-1

Reproduction Prohibited

CECHA00,

A01

SECTION

1

CIRCUIT DIAGRAM

Note on Schematic Diagram:

• All capacitors arein µF unless otherwise noted.pF: µµF 50 WV or

less are

not

indicated

except for electrolytics

and tantalums.

•

All

resistors areinΩ and1/

16

W or lessunless otherwise

specified.

• % : indicates tolerance.

Note:

The components identified by mark or

dotted

line withmark

are critical for safety. Replac e only with p art number specified.

Note:

Les composants identifiés par unemarque sont critiques pour la sécurité. Ne les remplacer que par un e pi éce p orta nt le numéro spécifié.

!

1-1

Reproduction Prohibited

CECHA00,

A01

1-1. COK-001 BOARD (1/24)

IC1001 IC1001

IC1001

IC1001 IC1001 IC1001 IC1001

IC1001

IC1001 IC1001

IC1001

IC1001 IC1001

IC1001

IC1001 IC1001

IC1001 IC1001 IC1001

IC1001

IC1001 IC1001

IC1001

COK-001 BOARD (1/24)

R1004

R1003

R1002

R1001

R1013

R1007

R1005

CL1001

R1009

1001C

I

100

1C

I

IC1001

1001CI

1001C

I

IC1001

1001C

I

1

001CI1001CI

1001

C

I

IC1001

CL1002

CL1003

R1008

R1011

R1012

R1014

CL1004

R1015

IC1001

IC1001IC1001

IC1001

10

01CI

10

0

1

C

I

1001CI10

01

C

I

10

01C

I1

001CI

1

0

1

C

I

100

1

C

I

IC1001

10

01

C

I1001C

I10

01C

I

IC1001

1

001

C

I

10

01C

I

1-2

Reproduction Prohibited

CECHA00,

A01

1-2. COK-001 BOARD (2/24)

6.3V

6.3V6.3V

6.3V

6.3V6.3V

6.3V

R110

8 R1112

C1137

R1119

C115

2

C1154

R1118

R1120

R1121

C115

3

C1155

C1136

R1114

C1123

C1118

C1107

C1112

C1124

C1119

C1113

C1108

C110

9 C1114

C1120C1125 C1139

C112

9

C1133

C1143

0511C84

1

1C

0411

C

4

3

11C

031

1

C

6211C1

2

1

1C5111C0111

C

9

841C6

4

1

C

4

1

C

1511C94

1

C14

1

1C5311C13

1

C

7

2

11C

2

1

1C

6

1

1C1

1

C

0

9

41C7411C54

1

C

C1467

C1465

C1463

C1461

R1110

C1459

FB1101

L1101

R1170

C1117

C1106

C1101

C1457

C1455

5

8

41C4

8

4

1

C974

1C7

7

41C5741C3741C1741

C

9

6

4

1

C 3

211

R6841

C

3

8

4

1C1

8

4

1

C

C1468

C1466

C1464

C1462

C1460

FB1102

R1111

C1102

C1458

C1456

C147

0

C147

2

C1474

C1476C1478C1480

C148

2

R1122

C1156 C1161

C116

5

C1169

C117

3

C1177

C1159

C116

4 C1168C1172

C1176

C1180C1185

471

1

C

0

7

1

1C7

5

1

C

2

91

1

C381

1

C

8

711

C6

6

1

C

2

611

C

C1105

CL1120

R1132

R1129

C1181

R1127

C1186

R1130

CL1119

R112

8 R1131

C1182C1187

Q1101

CL1108

R1136

CL1101

CL1102

C1488

C1491

R1174

R1173

R1137

R1164

R1165

R1166

R1168

R1143

R1167

R1150

R1148

Q1102

C1492

RB1101

CL1103

CL1104 CL1105

CL1106

CL1107

C118

8

C1190

5

711C1711

C8511

C

3

911C4

8

11

C

9711C7611C3611

C

C118

9

C1191

234

1

C

0

3

41C4

241

C

244

1

C

6

3

41C4

3

4

1

C8

2

4

1

C

6241C

C1438C1440

3

34

1

C

1341C

5

2

4

1

C

3

4

41C

7

3

4

1C53

4

1

C

9

241C724

1

C

C1439

C1441

8441C74

41C444

1

C

4

5

4

1

C3

541C0541

C

9

441C6

4

41C5

4

1C

IC1101

C1104

R1106

R1107

C1103

R1162

R1163

R1116

R1152

R1169

R1147

R1144

R1158

R1160

R1155

R1157

R1159

R1161

C1451C1452

C1160

R1115

R1109

CL1118

R1113

CL1117

IC1101

COK-001 BOARD (2/24)

1-3

Reproduction Prohibited

CECHA00,

A01

1-3. COK-001 BOARD (3/24)

EDX5116ACSE-3C-E

COK-001 BOARD (3/24)

IC1201

IC1202

R1237

C1516

CL1201

C150

1

C1503

C1509

C1511

C124

3

C124

6

C1249C125

2

C125

5 C1258

C1261

C126

4 C1267

C1244

C124

7

C1250C125

3 C1256C1259

C1262C1265

C1268

C124

5

C1248

C125

1

C1254

C125

7

C126

0 C1263 C126

6 C1270

C1269

C1271

C127

4

C1276

C127

7

C1279

R1211

C1281

C151

5

C1272C127

3

C127

5 C127

8

C128

0 C1282

C1284

C1287

C1513 C1504

FB1201

C1514

C1292

R1204

R1203

R1216

Q1202

R1217

R1219

R1220

R1221

R1222

R1223

R1225

R1226

R1227

R1228

R1229

R1230

R1231

R1232

R1233

R1234

R1235

R1236

R1224

C1295

R1205

Q1201

R1207

CL1202

R1208

C151

0 C1512

C1505

C1507

C121

3 C1216C1219 C122

2 C122

5

C1228C1231

C1234C1237C1240

C1214

C1506

C1508

C1217C1220 C1223C122

6

C1229C123

2

C1235C1238C1241

C1215 C1218C1221

C122

4

C1227C123

0

C1233C123

6 C1239

C1242

1-4

Reproduction Prohibited

CECHA00,

A01

1-4. COK-001 BOARD (4/24)

EDX5116ACSE-3C-E EDX5116ACSE-3C-E

COK-001 BOARD (4/24)

IC1301

IC1302

C1609

C1611

C1343 C134

6

C1349

R1316

R1317

R1319

R1320

R1323 R1324

Q1302

R1321 R1322

C1395

C1352

C135

5 C1358C1361C136

4

C1367

C1344

C1347

C1350C135

3

C135

6

C135

9

C136

2

C136

5 C1368

C134

5

C1348

C1351

C1354C135

7

C1360C1363

C1366C1370

C1369

C1371

C1374

C1376 C1377 C1379

R1311

C1381

C1615 C1372 C1373C1375

C137

8

C138

0 C1382

C138

4

C1387

C1613

C1604

FB1301

C1614

C1392

R1304

R1303

R1325

R1326

R1327

R1328

R1329

R1330

R1331

R1332

R1333

R1334

R1335

R1336

R1305

Q1301

R1307

CL1302

R1308

C161

0

C1612

C1605

C1607

C1601

C1603

CL1301

R1337

C1616

C131

3 C1316 C1319

C1322 C1325C132

8

C1331

C1334

C1337

C1340

C1314

C1606

C1608

C1317 C1320C1323C1326 C1329C1332C133

5 C1338C1341

C1315

C1318C132

1 C1324C1327 C1330C1333C133

6 C133

9

C1342

1-5

Reproduction Prohibited

CECHA00,

A01

1-5. COK-001 BOARD (5/24)

IC2001

IC2001 IC2001

IC2001

IC2001 IC2001 IC2001

IC2001

IC2001IC2001IC2001IC2001

IC2001

IC2001 IC2001 IC2001 IC2001 IC2001 IC2001 IC2001 IC2001 IC2001

IC2001

COK-001 BOARD (5/24)

C2003

R2004

R2007

R2076

R2003

R2036

R2054

R2051

R2052

R2053

R2058

R2059

R2057

R2063

100

2

CI10

02

C

I

1

0

02

C

I

1

0

2CI

1

0

02

C

I

IC2001

1

0

02CI

1

00

2CI

IC2001

1

0

2CI

1002

C

I

IC2001

R2062

IC2001

R2061

R2064

R2065

R2066

R2075

R2077

C2004

R2067

R2068

R2071

R2072

R2073

R2069

R2070

CL2008

CL2009

CL2010

CL2011

CL2012

CL2013

CL2014

CL2005

CL2006

CL2007

CL2002

CL2001

CL2003

CL2004

C2001

R2002

R2001

R2005

IC2001

1-6

Reproduction Prohibited

CECHA00,

A01

1-6. COK-001 BOARD (6/24)

COK-001 BOARD (6/24)

IC2102

IC2105

IC2101

IC2108

C2101

R2103

C2104

C2105

C2102

R2104

C2106

C2107

R2105

R2106

IC2102

C2109

C2112

X2101

C2120

C2119

C2118

C2117

C2110

C2111C2116

C2121C2122

R2117

R2109

R2108

C2124

C2126

R2173

FB2101

C2125

C2123

C2115

R2107

C2114

C2113

C2272

FB2102

R2101

R2102

C2108

CL2107

CL2109

CL2110

R2181

R2177

R2179

IC2108

R2110

R2111

R2112

R2113

R2114

R2115

R2116

R2118

R2119

R2120

IC2101

C2103

C2271

CL2108

C219

7 C2204

C222

0 C2231

C225

8

C2265

CL2111

CL2112

CL2102

CL2103

CL2104

CL2105

CL2106

R2159

R2160

R2127

C2138

R2128

CL2101

R2129

C2266

R2162

R2163

R2164

R2165

R216

1

C2266

R2168

R2166

C226

8

R216

7

C2269

IC2105

C2129

C2131

Q2101

R2180

R2123

R2130

R2132

R2134

R2136

R2140

R2146

R2148

R2150

R2152

R2145

R2147

R2149

R2151

R2153

R2154

R2155

R2157

R2131

R2133

R2135

R2137

R2139

C213

3

C213

4

C2135

C2136 C2137

C2139

C2140

C214

1

C2143C2146 C2150

C2154 C215 8

C2163C216

7

C2172C217

6

C2182C218

7 C2193C219

9

C220

6

C2214

C2221 C223 3 C2244C2254

C222

7 C2238 C224

9

C2260

C2211 C222 2 C2234C2245

C2216C222

8

C223

9 C2250

C2255

C2261

C2191

C217

4 C2181

C2177

C2168

C2185

C218

9

C2198C2180

C2171

C2164

C2155

C2149

C220

2

C221

2

C2223

C2195 C220 7 C2217C2229

C2235

C2240

C2246

C2251

C2256

C2262

C2192 C220

3 C221

3

C2224

C2196

C2208

C2218C2230

C2236

C2241

C2247

C2252

C2257

C2263

C2145

C2147C2152

C216

2

C2170

C2201 C2209

C2225

R2158

C216

0

C2166

C226

4

C2267

FB2103

C2151

C2157C2161

C2148

C2142

C214

4

C215

3 C215

9

C2165

C2169

C2173

C2175

C2179

C2184

C2188

C2194 C220 5 C221

5

C2226

C2200C2210C2219

C2232

C2237

C2248

C2253

C2259

C2242

C2178

C2183

C2186

C2190

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1-7

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CECHA00,

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RSE6.8XN-T

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CL2402

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C2416

C2427

C2426

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R2439

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COK-001 BOARD (7/24)

IC2406

IC2403

IC2402

IC2405

IC2407

IC2408

IC2409

IC2406

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The components identi

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number specified.

Note:

Les composants identifiés par unemarque

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critiques pour la sécurité. Ne

les

remplacer que par

un e

pi éce

po rta nt le

numéro spécifié.

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RB2501

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RB2505

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RB2509

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C2525

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C2520

C2522

C2523

C2521

C2519

C2502

C2501

C2510

C2511

C2506

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COK-001 BOARD (8/24)

IC2502

IC2501

IC2502

Note:

The components identi

-

fied by

mark

or

dotted

line

with

mark

are

criti

cal for safety. Replac e only withpar

t

number specified.

Note:

Les composants identifiés par unemarque

son

t

critiques pour la sécurité. Ne

les

remplacer que par

un e

pi éce

po rta nt le

numéro spécifié.

!

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IC3001 IC3001 IC3001

IC3001

IC3001 IC3001 IC3001 IC3001

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1-10

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CECHA00,

A01

1-10. COK-001 BOARD (10/24)

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IC3101

COK-001 BOARD (10/24)

Sony PLAYSTATION 3 SM-PS3-0013E-02 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual