Sony PlayStation 2 SCPH-3000 R series, PlayStation 2 SCPH-3003 R, PlayStation 2 SCPH-3002 R, PlayStation 2 SCPH-3004 R Service Manual

Quality Asurance Department

Published in Japan 2.2002. 9-927-093-61

SCPH-30000 R series

SERVICE MANUAL

for GH015(31/41) MOUNT

6th edition

( F-type model )

SCPH-30002 R
SCPH-30003 R
SCPH-30004 R

Reproduction Prohibited

— GH015(31/41)-2 —

SCPH-30000 R series

F-type model

NOTICE

Copyright by Sony Computer Entertainment Inc. All rights reserved. No reproduced and transferred required except
permission by Sony Computer Entertainment Inc. No commercial use and rental required.

REVISIONS.

Design and Specification will be subject to changed without notice. The latest versions of service manual, Technical
memo, Technical information should be used together.

SAFETY-RELATED COMPONENT WARNING !!

COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY
PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED
BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ !

LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÈCURITÈ DE FONCTIONNEMENT. NE REMPLACER CES COM­POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS
LES SUPPLÉMENTS UBLIÉS PAR SONY.

CAUTION

Replace the battery with a Sony CR2032 battery. Use of any other type of battery may present the risk of fire or
explosion. The battery may explode if mistreated. Do not recharge, disassemble, or dispose of in fire.

CAUTION

The use of optical instruments with this product will increase eye Hazard. As the laser beam used in this CD/DVD
player is harmful To eyes, do not attempt to disassemble the cabinet. Refer servicing to qualified personnel only.

WARNING !!

WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION, BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 25cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in
hazardous radiation exposure.

CAUTION for electric shock

When power is ON, Don’t touch to Power supply block, AC-inlet, Power switch and so on, not to get an electric shock
at repair.

CAUTION for burning

When current is supplied, Some of part surface temperature like EE, GS, Regulater-IC, power supply, Optical device
and so on. These part surface is become high temperature condition. When it repair, Don’t touch them at a time during
it surface is high temperature condition to take prevent against burning. Do repair after it is cooled down enough.

CAUTION

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by
the manufacturer. Discard used batteries according to the manufacturer’s instructions.

ADVARSEL!

Lithiumbatteri - Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og
type. Levér det brugte batteri tilbage til leverandøren.

ADVARSEL

Eksplosjonsfare ved feilaktig skifte av batteri. Benytt samme batteritype eller en tilsvarende type anbefalt av
apparatfabrikanten. Brukte batterier kasseres i henhold til fabrikantens instruksjoner.

VARNING

Explosionsfara vid felaktigt batteribyte. Använt samma batterityp eller en ekvivalent typ som rekommenderas av
apparattillverkaren. Kassera använt batteri enligt fabrikantens instruktion.

VAROITUS

Paristo voi räjähtää, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan valmistajan suosittelemaan tyyppiin.
Hävitä käytetty paristo valmistajan ohjeiden mukaisesti.

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the
customer:

1. Check the area of your repair for unsoldered or cold-soldered connections. Check the entire board surface for
solder splashes and bridges.

2. Check the inter board wiring to ensure that no wires are “pinched” or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.

4. Look for parts which, though functioning, show obvious signs of deterioration. Point them out of the customer and
recommend their replacement.

5. Check the line cord for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

6. Check the b+ voltage to see it is at the values specified.

7. Check the antenna terminals, metal trim, “metalized” knobs, screws, and all other exposed metal parts for ac
leakage. Check leakage as described below.

LEAKAGE

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal
part having a Return to chassis, must not exceed 0.5 mA (500 micro-ampers). Leakage current can be measured by
any one of three methods.

1. A commercial leakage tester, such as the SIMPSON 229 or RCA WT-540A. Follow the manufacturers’ instructions
to use these instruments.

2. A battery-operated AC milli-ammeter. The Data Precision 245 digital multi-meter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated ac voltmeter. The “limit”
indication is 0.75V, so analog meters must have an accurate low-voltage scale. The SIMPSON 250 and SANWA
SH-63TRD are examples of a passive VOM that is suitable. Nearly all battery operated digital multi-meters that
have a 2V AC range are suitable.

Fig A. Using AC voltmeter to check AC leakage

To Exposed Metal
Parts on Set

1.5 k

Ω

0.15 µF

AC
voltmeter
(0.75V)

Earth Ground

This manual compiled by second edition of SCPH-30000 R series D type and F type models design data.

NOTIFICATION for environmental assessment

This model is CR2032 lithium battery onboard inside on the GB MOUNT or GH MOUNT as Timer backup power.
CR2032 life may be about 5 to 8 years, so you have very few need for changing to new one. But if you have necessary
to replaced to new one or disassemble for scrapping, you have to keep your country law, regulation, standard, etc. of
environmental assessment and safety.

Reproduction Prohibited

— GH015(31/41)-3 —

SCPH-30000 R series

F-type model

TABLE OF CONTENTS

SPECIFICATIONS

NOTICE AND REVISION

EXPLODED VIEWS

Overall and Main Block

....................................................

.................................

GH015(31/41)-4

GH015(31/41)-2

GH015(31/41)-5

MD Block

.........................................................................

GH015(31/41)-6

GH Mount Block and Shield (A) Assy Block

.....................

Switch Assy Block

...........................................................

....................................................

.............................................................

GH015(31/41)-7

Power Switch, Fan and Rear Panel Assy Block

.....

...................

.....

GH015(31/41)-8

BLOCK DIAGRAM

...........................................................

GH015(31/41)-9

PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

Note for Printed Wiring Boards and Schematic Diagrams

GH015(31/41)-13

GH015(31/41)-12

GH015(31/41)-11

GH015(31/41)-10

GH015(31/41) Mount Schematic Diagrams
GH015(31/41) Mount Wiring Boards

GH015(31/41)-14
GH015(31/41)-22

Electrical Parts List

GH015(31/41)-24

Switch Mount

GH015(31/41)-29

..................................................................

........................

.................................

...........................................................

SCPH-30000 R F-type model with GH015(31/41) MOUNT

SUPPLIED ACCESSORIES AND PACKING BLOCK

INSTRUCTION MANUAL BLOCK

Reproduction Prohibited

— GH015(31/41)-4 —

SCPH-30000 R series

F-type model

SPECIFICATIONS

General

Power requirements

220 -240 V AC, 50/60 Hz

Power consumption

50 W

Dimensions

301 x 78 x 182 mm (w/h/d)

Mass

2.4 kg

Inputs/Outputs on the front

Controller ports (2)
Memory card slots (2)
USB ports (2)
S400 (i-Link) port (1)

Inputs/Outputs on the rear

HDD bay slot (1)

Outputs on the rear

AV Multi out port (1)
RGB, Ycbcr, Y/C, Composite-video,
Audio-L/R, XGA
Digital out port (1)
Optical audio

Supplied accessories

AC power cord (1)
A/V connecting cable (1)
Dualshock2 Analog controller (1)
Euro-AV Connector (1)
for SCPH-30003 R/-30004 R

Reproduction Prohibited

— GH015(31/41)-5 —

SCPH-30000 R series

F-type model

MASTER CARTON, 3 SETS

MASTER CARTON, 3 SETS

MANUAL BLOCK ASSY, INSTRUCTION

MANUAL BLOCK ASSY, INSTRUCTION

TAPE, BERODDED PREVENTION

TAPE, BERODDED PREVENTION

PAD, TOGETHER PACKING
INDIVIDUAL CARTON

INDIVIDUAL CARTON

SHEET, PROTECTION

SHEET, PROTECTION

AV

SUPPLIED ACCESSORIES AND PACKING BLOCK

NOTE :

•

•

•

Due to standardization, replacements in
the parts list may be different from the
parts specified in the diagrams or the
components used on the set.

-XX and -X mean standardized parts, so
they may have some difference from the
original one.
RESISTORS
METAL : Metal-film resistor.
F : nonflammable
Unit is .

•

•

•

SEMICONDUCTORS
In each case, u : µ, for example :
uA . .
uPB. .
CAPACITORS
uF : µF
COILS
uH : µH

: µA . .
: µPB. .

uPA . . : µPA . .
uPC . . : µPC . . uPD . . : µPD . .

The components identified by
mark ! or dotted line with mark.

!

are critical for safety.
Replace only with part number
specified.

Ref. Part No. Description

CONV 1-785-004-12 CONNECTOR, CONVERSION

CONNECTOR, CONVERSIONCONV 1-573-291-12

AC 1-751-115-21 CORD, POWER

CORD, POWER
CORD, POWER

CORD, POWER

ACAC1-751-115-31

1-751-115-43

AC 1-790-023-21

CU 3-064-714-01 CUSHION

SH 3-060-494-01

CA 3-071-634-12

PAD 3-065-172-01
MC 3-071-635-43
TA 3-987-483-11

IMB A-6785-377-A

SCPH-30002 R F-type model SCPH-30003 R F-type model SCPH-30004 R F-type model

AV

AV

AV

AV
AV

AV 1-792-028-11

AV CABLE (Integrated audio/video)

AV CABLE (Integrated audio/video)
AV CABLE (Integrated audio/video)

AV CABLE (Integrated audio/video)

AV CABLE (Integrated audio/video)
AV CABLE (Integrated audio/video)

1-792-028-22
1-792-028-42

1-792-028-32
1-792-028-51

1-792-028-61

AV
AV
AV
AV

AV

1-792-028-11

AV CABLE (Integrated audio/video)
AV CABLE (Integrated audio/video)
AV CABLE (Integrated audio/video)
AV CABLE (Integrated audio/video)
AV CABLE (Integrated audio/video)

AV CABLE (Integrated audio/video)
1-792-028-22
1-792-028-32
1-792-028-42
1-792-028-51
1-792-028-61

AV

AV
AV
AV

AV

AV

1-792-028-11 AV CABLE (Integrated audio/video)

AV CABLE (Integrated audio/video)
AV CABLE (Integrated audio/video)

AV CABLE (Integrated audio/video)
AV CABLE (Integrated audio/video)

AV CABLE (Integrated audio/video)

1-792-028-22
1-792-028-42

1-792-028-32
1-792-028-51

1-792-028-61

SUPPLIED ACCESSORIES and PACKING GROUP PLACE CODE #23

***********************************************************************

************************* ************************* *************************

Ref. Part No. Description

AC 1-555-074-51 CORD, POWER

CU 3-064-714-01 CUSHION

SH 3-060-494-01

CA 3-071-639-02

MC 3-071-635-53
TA 3-987-483-11
IMB A-6785-379-A

Ref. Part No. Description

CONV 1-785-004-12 CONNECTOR, CONVERSION

CONNECTOR, CONVERSIONCONV 1-573-291-12

AC 1-575-131-82 CORD, POWER
AC 1-823-152-11 CORD, POWER

CU 3-064-714-01 CUSHION

SH 3-060-494-01 SHEET, PROTECTION

CA 3-071-634-03 INDIVIDUAL CARTON

PAD 3-065-172-01 PAD, TOGETHER PACKING
MC 3-071-635-33 MASTER CARTON, 3 SETS
TA 3-987-483-11 TAPE, BERODDED PREVENTION

IMB

A-6785-382-A MANUAL BLOCK ASSY, INSTRUCTION

ANALOG CONTROLLER (DUALSHOCK 2)
ANALOG CONTROLLER (DUALSHOCK 2)
ANALOG CONTROLLER (DUALSHOCK 2)

1-823-069-51
1-823-069-61
1-823-552-12CONT

CONT
CONT

ANALOG CONTROLLER (DUALSHOCK 2)

ANALOG CONTROLLER (DUALSHOCK 2)

ANALOG CONTROLLER (DUALSHOCK 2)

1-823-069-51
1-823-069-61
1-823-552-12CONT

CONT
CONT

ANALOG CONTROLLER (DUALSHOCK 2)
ANALOG CONTROLLER (DUALSHOCK 2)
ANALOG CONTROLLER (DUALSHOCK 2)

1-823-069-51
1-823-069-61
1-823-552-12CONT

CONT
CONT

Reproduction Prohibited

— GH015(31/41)-6 —

SCPH-30000 R series

F-type model

INSTRUCTION MANUAL BLOCK

NOTE :

•

•

•

Due to standardization, replacements in
the parts list may be different from the
parts specified in the diagrams or the
components used on the set.

-XX and -X mean standardized parts, so
they may have some difference from the
original one.
RESISTORS
METAL : Metal-film resistor.
F : nonflammable
Unit is .

The components identified by
mark

!

or dotted line with mark.

!

are critical for safety.
Replace only with part number
specified.

INSTRUCTION MANUAL BLOCK ASSY

PLACE CODE #23

*******************************************************

Ref. Part No. Description

BOR 3-066-159-02 CARD (B), OWNER REGISTRATION
DISK 3-073-543-01 DISK, DEMONSTRATION

IM 3-071-581-33 MANUAL, INSTRUCTION
SE 3-987-375-02 SEAL, SEAL

Ref. Part No. Description

AOR 3-066-158-02 CARD (A), OWNER REGISTRATION
DISK 3-073-543-01 DISK, DEMONSTRATION

IM 3-071-581-22 MANUAL, INSTRUCTION
SE 3-987-375-02 SEAL, SEAL

Ref. Part No. Description

COR 3-066-160-04 CARD (C), OWNER REGISTRATION

DISK 3-073-543-01 DISK, DEMONSTRATION

IM 3-071-581-43 MANUAL, INSTRUCTION
IM 3-071-581-53 MANUAL, INSTRUCTION

SE 3-987-375-02 SEAL, SEAL

•

•

•

SEMICONDUCTORS
In each case, u : µ, for example :
uA . .
uPB. .
CAPACITORS
uF : µF
COILS
uH : µH

: µA . .
: µPB. .

uPA . . : µPA . .
uPC . . : µPC . . uPD . . : µPD . .

SCPH-30002 R F-type model

*************************

SCPH-30003 R F-type model

*************************

SCPH-30004 R F-type model

*************************

Reproduction Prohibited

SCPH-30000 R series

F-type model

— GH015(31/41)-7 —

The components identified by
mark ! or dotted line with mark.
! are critical for safety.
Replace only with part number
specified.

CAUTION :

Use of controls or adjustments or performance
of procedures other than those specified herein
may result in hazardous radiation exposure.

CAUTION

Overall and Main Block

CAUTION

Don't lose the insulating sheet
when assemble the console.

----------------------

OVERALL AND MAIN BLOCK

---------------------­Ref-No. Part No. Description Remark Place code

60 1-468-605-11 POWER BLOCK

for 220-240V AC

#00

60 1-468-605-31 POWER BLOCK

for 220-240V AC

#00

60 1-468-605-21 POWER BLOCK

for 220-240V AC

#00

61 1-528-174-41 BATTERY, LITHIUM (CR2032 TYPE) #25GH
62 1-694-873-11 TERMINAL BOARD (FRONT) #17

62 1-694-874-11 TERMINAL BOARD (FRONT) #17
62 1-694-875-11 TERMINAL BOARD (FRONT) #17
71 3-072-419-01 LABEL, MODEL NUMBER (AU3)

for SCPH-30002 R F

#87

71 3-072-418-01 LABEL, MODEL NUMBER (CEK)

for SCPH-30003 R F

#87

71 3-072-417-01 LABEL, MODEL NUMBER (CEL)

for SCPH-30004 R F

#87

75 3-059-626-03 COVER, SCREW #22
76 3-059-627-01 CAP #22
84 3-067-170-01 TAPE (20X20), HARNESS STOPPER #87
91 A-6705-440-A MD BLOCK ASSY #10
92 A-6705-439-A SWITCH BLOCK ASSY #87

93 X-3951-722-2 COVER ASSY, LOWER #87
94 X-3951-721-2 COVER ASSY, UPPER #87
95 X-3951-099-1 PLATE ASSY, ORNAMENTAL #87
106 3-070-847-11 LID #87
112 3-066-498-01 TAPE, VOID #87

135 3-988-711-02 LABEL, LASER CAUTION #87
151 1-757-934-11 CABLE, FLEXIBLE FLAT (FFC-011) #12
151 1-757-934-21 CABLE, FLEXIBLE FLAT (FFC-011) #12
151 1-757-934-31 CABLE, FLEXIBLE FLAT (FFC-011)
151 1-757-934-41 CABLE, FLEXIBLE FLAT (FFC-011)

#12

156 3-071-970-01 SHIELD B (F) #16
157 3-071-971-01 SHEET, INSULATING #16

158 3-071-973-01 SHIELD HDD (F) #87
162 3-069-212-01 TAPE, HARNESS STOPPER

#87

B265 3-069-170-01 TAPPING (B2X6.5)

#87

BV312 3-325-679-21 SCREW, TAPPING +BV 3X12

#87
BV316 3-070-296-01 TAPPING +BV 3X16 #87
BV316 3-325-679-91 SCREW (2 LOCK), +BV TAPPING #87

M354 3-059-622-02 SCREW (M3X54), HEAD TAPPING #87

#87M360 3-069-168-01 TITE (CZN), M3X6 +BV S
T250 3-071-976-01 TAPPING (2X5) #87

135

E

62

61

93

76

75

76

75

M354

M354

T250

T250

B265

156

151

158

106

A

C

B

D

D

94

112

A

71

60

M360

M360

162

BV312

BV312

BV316

BV316

84

C

B

E

92

95

152

157

BV312

91

MD Block Assy
See: GH015(31/41)-8 page

Switch Block Assy
See: GH015(31/41)-10 page

Power Switch,
Fan and Rear Panel Assy Block
See: GH015(31/41)-11 page

GH Mount Block
See: GH015(31/41)-9 page

Shield (A) Assy Block
See: GH015(31/41)-9 page

152 1-823-341-11 CABLE, FLEXIBLE FLAT (FFC-015)

#12

152 1-823-341-21 CABLE, FLEXIBLE FLAT (FFC-015)
152 1-823-341-51 CABLE, FLEXIBLE FLAT (FFC-015)

#12

#12

#12

EXPLODED VIEWS

Reproduction Prohibited

SCPH-30000 R series

F-type model

— GH015(31/41)-8 —

MD Block

--------

MD BLOCK

-------­Ref-No. Part No. Description Remark Place code

2 1-763-700-21 MOTOR, DC (SPINDLE) #10SP
3 1-763-639-21 MOTOR, DC(SLED)

#10

#10

5 3-059-845-01 SCREW (B2X6.5), SHAFT RETAINER

#107 X-3951-637-1 FRAME ASSY, SUB
#108 3-065-277-01 INSULATOR

#109 3-065-276-01 SCREW, STEP
#1010 3-071-957-01 CHASSIS, MAIN
#1013 3-059-854-02 SHAFT, MAIN
#1014 3-059-855-02 RACK
#1016 3-060-399-01 SCREW, SKEW

#1017 3-060-400-01 TAPPING (B2X6.5)
#1022 3-062-728-01 0 PLATE 3 MAIN M2X3.2

#10

23 1-758-717-11 DEVICE, OPTICAL SF-HD7

Made by Sanyo(Not supply)

#10OP

23 8-820-151-01 DEVICE, OPTICAL KHS-400C

Made by Sony

#10OP

26 X-3952-057-1 CHASSIS ASSY, SUB

#1027 X-3952-059-1 BRACKET ASSY, PULLEY
28 X-3952-060-1 TRAY ASSY #10TR
30 X-3952-058-1 FRAME ASSY, MAIN #10
31 1-680-370-21 PWB, FLEXIBLE #10
32 3-068-075-02 SCREW (SUB), STEP #10

33 3-071-965-01 CAM, TILT #10
34 3-071-966-01 SPRING (TILT), LEAF #10
35 3-065-282-01 GUIDE (L) #10
36 3-065-283-01 GUIDE (R) #10
37 3-065-557-01 SCREW (M2X6.0) #10

EEPROM DATA is different between optical device made by Sony and made by
Sanyo.EEPROM DATA have to rewrite BASED ON replacing OPTICAL DEVICE.

The components identified by
mark ! or dotted line with mark.
! are critical for safety.
Replace only with part number
specified.

CAUTION :

Use of controls or adjustments or performance
of procedures other than those specified herein
may result in hazardous radiation exposure.

CAUTION

17

9

8

9

8

30

7

32

8

17

28

2

22

37

35

13

33

5

27

8

32

26

22
36

BOTTOM VIEW

14

22

23

17

3

16

31

22

34

10

TAP

Solder off the TAPs
after OPTICAL DEVICE
assembled in.

OPTICAL DEVICE is very delicate to static electricity.
Be carefill for handling of it not to discharge static electricity
from your body or etc. to OPTICAL DEVICE.

CAUTION :

CAUTION :

Reproduction Prohibited

SCPH-30000 R series

F-type model

— GH015(31/41)-9 —

GH Mount Block

--------------

GH MOUNT BLOCK

-------------­Ref-No. Part No. Description Remark Place code

87 3-068-806-02 SHEET (DRIVER), ELECTRIC HEAT #87
GH015

A-6714-504-A

A-6715-504-A GH-015(31/41) COMPL

GH-015(31/41) MOUNT

for SCPH-30002 R

#25GH

#25GHGH015 A-6715-505-A

A-6714-505-A

GH-015(31/41) COMPL

GH-015(31/41) MOUNT

for SCPH-30003 R /-30004 R

Shield (A) Assy Block

---------------------

SHIELD (A) ASSY BLOCK

--------------------­Ref-No. Part No. Description Remark

Place code

9797X-3952-061-1

X-3952-256-1

SHIELD A (F) ASSY
SHIELD A ASSY (F) #87

#87

120 3-059-652-01 SHEET (A), ELECTRIC HEAT #87

87

GH015

97

120