Sony MEX-5D1 Service Manual

MEX-5DI

SERVICE MANUAL

Ver 1.0 2002. 04

• The tuner and CD sections have no adjustments.

SPECIFICATIONS

US Model

Canadian Model

AEP Model

UK Model

E Model

Model Name Using Similar Mechanism CDX-MP70 CD Drive Mechanism Type MG-550T-156 Optical Pick-up Name DAX-23E

CD player section

Signal-to-noise ratio 95 dB Frequency response 10 – 20,000 Hz Wow and flutter Below measurable limit

MS section

Signal-to-noise ratio 90 dB Frequency response 10 – 20,000 Hz

Tuner section

FM

Tuning range 87.5 – 107.9 MHz (US, Canadian Model)

Antenna terminal External antenna connector Intermediate frequency 10.7 MHz/450 kHz Usable sensitivity 8 dBf Selectivity 75 dB at 400 kHz Signal-to-noise ratio 66 dB (stereo),

Harmonic distortion at 1 kHz

Separation 35 dB at 1 kHz Frequency response 30 – 15,000 Hz

AM (US, Canadian Model) Tuning range 530 – 1,710 kHz Antenna terminal External antenna connector Intermediate frequency 10.7 MHz/450 kHz Sensitivity 30 µV

MW/LW (AEP, UK, E Model) Tuning range MW : 531 – 1,602 kHz

Aerial terminal External aerial connector Intermediate frequency 10.7 MHz/450 kHz Sensitivity MW : 30 µV

87.5 – 108.0 MHz (AEP, UK, E Model)

72 dB (mono)

0.6% (stereo),

0.3% (mono)

LW : 153 – 279 kHz

LW : 40 µV

MG-MS/FM/MW/LW COMPACT DISC PLAYER

General

Outputs Audio outputs (front/rear)

Subwoofer output (mono) Power antenna relay control terminal Power amplifier control terminal

Inputs Telephone ATT control terminal

Illumination control terminal BUS control input terminal BUS audio input/AUX IN terminal Antenna input terminal

Tone controls Bass ±8 dB at 100 Hz

Treble ±8 dB at 10 kHz

Loudness +8 dB at 100 Hz

+2 dB at 10 kHz

Power requirements 12 V DC car battery

(negative ground)

Dimensions Approx. 178 × 50 × 178 mm

(7 1/8 × 2 × 7 1/8 in.) (w/h/d)

Mounting dimensions Approx. 182 × 53 × 157 mm

(7 1/4 × 2 1/8 × 6 1/4 in.) (w/h/d)

– Continued on next page –

MG-MS/FM/AM COMPACT DISC PLAYER

US, Canadian Model

AEP, UK, E Model

9-874-009-01

Sony Corporation

e Vehicle Company Published by Sony Engineering Corporation

1

MEX-5DI

4-3. BLOCK DIAGRAM — CD SECTION —

OPTICAL PICK-UP

BLOCK

M2

(SLED)

M1

(SPINDLE)

RF

A B

E

F

LD

PD

VC

F+

F-

T+

T-

3

I-V

AMP

IC3

1

3

7

5

14

12

8

10

B+ (SERVO+3.3V)

AUTO POWER

CONTROL

Q1

2V REG

IC7

(RF+5V)

FOCUS/TRACKING COIL DRIVE,

SLED/SPINDLE MOTOR DRIVE

OUT2F FFDR

27 29

OUT2R

25

OUT1F

21 19

OUT1R

23

M

OUT3F

12 14

OUT3R

10

OUT4F

6 4

OUT4R

8

VC

B+

6 7 8 9

10 11

27

13

1

2

IC8

FOCUS

COIL

DRIVE

TRACKING

COIL

DRIVE

SLED

MOTOR

DRIVE

SPINDLE

MOTOR

DRIVE

PSB

16 3

EQ IN

A B

C D

VC

DVCC

LD

PD

A-D

VCA

GAIN

BAL

FRDR

TFDR TRDR

SFDR

SRDR

IN4F

IN4R

VC

RF AMP

IC2

EQ

RFDC

AMP

FOCUS ERROR

AMP

TRACKING

ERROR

AMP

VC

APC AMP

30

18

15

MDS

SPINDLE MOTOR

CONTROL

IC9

RFAC

RFDC

DC OFST

TE BAL

VCC

DVC

RFSW

MDP

15

28

30

FE

16

TE

18

19

22

14

12

C176

MOTOR

CONTROL

Q3

OFFSET

CONTROL

Q2

B+

(RF+5V)

APC MODE

CONTROL

Q5,6

X2

12.288MHz

DIGITAL SERVO/

DIGITAL SIGNAL PROCESSOR

RFAC

71

RFDC

58

63 VC

FE

62

SE

61

TE

60

FFDR

50

FRDR

51

TFDR

48

TRDR

49

SFDR

46

SRDR

47

42 C176

MDP

43

MDS

44

35 27 26 25 24 23 21 17 15 14 12 8 81 78

20 7 8 9 11 10 16 38 85 84 17 6 19 40

TE BAL ADJ

43 21

APC2 22 APC1 23 SPST

63 XTAL

65 XTXAL

SIGNAL

PROCESSOR

OP AMP,

ADC

SERVO BLOCK

DIGITAL

FOK

SCLK

SENS

CLOK

XLAT

FOK

SCLK

SENS

CD LAT

CD CLK

PSB

30 68 31 32 47 48 87 88 86 15 70 76 77 78 91 92

CN7

IC1

DAC

VIBRATION

MEMORY

CONTROLLER/

COMPRESSION

EXPANDER

CLV

SDTO

XRST

SCOR

XQCK

SQSO

XQOK

XWRE

XRST

SQCK

SCOR

SQSO

XQOK

PCRX

KEY IN0

KEY IN1

XWRE

KEY IN1

LED CLK

CD DAT

FL BOOT

PCTX

FL BOOT

PCTX

12345678

GFS

WDCK

GFS

GRSCOR

LED LAT

LED DATA

LED LAT

LED DATA

LPF

CD SYSTEM CONTROL

LOUT1

LOUT2

PCMD

PCMDI

LRCK

D0-3

A0-10

MUTE

A-ATT

BCK

XRAS

XWE

XCAS

XOE

XTAI

XTAO

XRDE

CD ON

97

104

88 89 86 90

1-3,5-7

113 114 119 120

93

94

9

IC11

UNI SO

115-118

106-109,111

4 81 80

UNI SO

UNI SI

UNI SLK

UNI SI

8-12

5

4 23 22

X1

16.934MHz

SCL

XRDE

UNI CK

BUS ON

BU CHK74LINK OFF

NBUS

BU IN

DRAM

IC6

DQ1-4

2,3,24,25

A0-10

15-19,21

RAS WE CAS OE

DECXRST

SDA

DECSTBY

LINK OFF

SRAM

IC4

DQ1-3

IO4-8

A0-16

CSI

OE

WE

BUFF IC15

BUFF IC10

2 3

72

DECINT

94

NC

59

RSTX

CD +5V REG

8.5V RF 5V Q203,205,207

SDIO

12

SDD

9

LRCKIA

14

BCKIA

13

46,47

49-51

LEVEL SHIFT

IC13

53-55

42,44,45

15,31-34

36-38,41

3,4,7,10,11

CE

16

OE

17

WR

43

62

XI

60

CKI.ACKO

MICK

6

MIDIO

5

1

RESET

19

STANBY

39

PO7

2.5V REG IC12

21-23

25-29

1-4,7

10-20,31

30 32

5

BU+3V B+(REF+2.5V)

CD ON

AUDIO INTERFACE

IC5

AUDIO

I/F

PROM

SRAM

I/F

X BUS

MICRO COMP.

I/F

BUS

SWITCH

CD ON

CD +3.3V REG

8.5V SERVO+3. 5V Q202,204,206

Y BUS

XRAM

YRAM

CROM

ERAM

A-ATT

LINK OFF

CD ON

UNI SO

UNI SI

UNI CLK

BUS ON

BU IN

SW4

B

SW1

OPEN/CLOSE

MAC

ALU

SW2

(OPEN END )

SW3

(CLOSE END)

IC14

CD +3.3V REG

BU+5V BU+3V

• Signal path : CD

IC202

L-CH

R-CH A-ATT

EJECT

LINK OFF

CD ON

UNI SO

UNI SI

UNI CLK

BUS ON

BU IN

SYS RESET

TUNER

A

SECTION

(Page 25)

DISPLAY

B

SECTION

(Page 26)

SYSTEM CONTROL

IC501 (1/3)

58

OPEN END

59

CLOSE END

2424

4-4. BLOCK DIAGRAM — TUNER SECTION —

MEX-5DI

CN301-1,-2 BUS AUDIO

IN/AUX IN

DISPLAY SECTION

(Page 26)

C

-1

L

-2

R

MS-L

MS-R

CN101

(ANTENNA)

R-CH

1

2

BUS-GND SW

Q352

AM-ANT

FM-ANT

EEPROM

17 18

SDA

SCL

TUNER UNIT

TUX201

SDA

SCL

12 13 14

AM DET

MPX

S-METER9RDS DET

10

8

X101

4.332MHz

FM AMP

Q141

16

4

5

AEP,UK,E MODEL

6

RDS DECODER

IC101

FM DET

OSCO

OSCI

NOISE

IC102

DAVN

SDA

SCL

MS AMP

DET

IC310

8

9

10

ADSO1

ADSO2

ADSO SW

IC309

4

AUX-L

SCL

MPIN

LCH ADSO IC302

LEVEL

SM

43

MD-L AC IN L

9

AM/MPX2

12

MPX1

40

CD-L

7

Q142

38 33

A OUT L

SDA

19 20 14 13 23 2117

ELECTRONIC VOLUME

IC301

OUT SW

OUT LF

OUT LR

SAOUT

SACLK

24

28

27

MUTE CONTROL Q363,364

MUTE

Q351

MUTE

Q451

MUTE

Q453

TEL MUTE

Q406

ILLUMI CHECK

Q404

R-CH

TEL MUTE

-3 CN301-3,-4

L

SUB OUT

-4

R

-1

L

CN451-1,-2

-2

-3

-4

SA CLK SA OUT MS MUTE

CN401

ILL

FRONT

R

AUDIO

OUT

L

CN451-3,-4

REAR

R

DISPLAY

D

SECTION

(Page 26)

14

15

CD

SECTION

A

(Page 24)

• Signal path : CD : FM : AM

• R-ch is omitted due to same as L-ch.

L-CH

R-CH

A-ATT

EJECT

R-CH

MUTE

CONTROL

Q530

M

M601

(OPEN/CLOSE)

ACC CHECK

Q405

X502

3.68MHz

MOTOR

DRIVE

IC703

6

3 4

S601

(OPEN)

S602

(CLOSE)

I-DET

IC701(1/2)

9

7

98 97

49

100

99

MOTOR+ MOTOR-

FP IDET

OPEN SW

CLOSE SW

32.768kHz

75

DAVN

XIA

73 74 72 80 46

X501

XO

NS MASK

XOA

BU5V

92 93

56

10 11 70 71 53 31 6

XI

T.ROM SCL

T.ROM SDA

SYSTEM CONTROL

IC501 (2/3)

KEY ACK

AD ON

Q504

32

50

MNI AU

QUALITY

AD ON

S200-208,210

5

SDSO2

KEY

4

ADSO1

KEY INO

I2C-SCL

I2C-SDA

BATT

VSM

POWER CONTROL

15

ATT

BEEP

E VOL ATT

FAN

46

FAM MOTOR

Q871-873

BEEP DRIVE

Q901

BZ901

BUZZER

TEL ATT

ILL IN

ACC IN

TEST IN

POW ON

TUN ON

DDC-ON

16 95 81 84

83

115

57

FAN1

TU+8.5V

AUDIO+8.5V

8.5V

BATT

TUNER POWER

CONTROL Q861,862

AUDIO POWER

CONTROL Q863,864

AMP POWER

CONTROL

Q401 (1/2),402

ANT POWER

CONTROL

Q401 (2/2),403

REG

Q865

TU+5V

+5V

BU+5V

ACC

TEST

BATT

AMP R

ANT R

POWER CONTROL Q866,867

+5V REG

Q101

+5V REG

IC307

+5V REG

Q851

7

13

16

6

5

BATT

TU+8.5V

AUDIO+8.5V

BATT

25 25

MEX-5DI

4-5. BLOCK DIAGRAM — DISPLAY SECTION —

CD ON

CD

SECTION

(Page 24)

M3

(LOADING)

LINK OFF

B

UNISI

UNI CLK

BUS ON

BU IN

SYS RESET

UNISO

D218

IR

RECEIVE

IC206

B+ (BATT)

(BUS CONTROL IN)

8

11

6

3

CN601

1 2 3

M

BUFFER

IC201

4MHz

3 4

SIRCS

CONTROL

IC901

Q604

7

4 5 6

8

X901

BATT

CHECK

Q602

BCLK

B DATA BUS ON

D2,4-7

9 10 12 13

4

5

1

2

179

CONTROL

BUS

Q603

S209

RESET

BU+5v

MOTOR +9V

RESET

IC502

BUS INTERFACE

2

3

4

1

IC601

RESET

BATT

CHECK

BUS

ON

LED

DRIVE

Q201

13

10

11

9

86

12

+9V REG

IC704

9 7

MOTOR

DRIVE IC702

6

BATT

SYSTEM CONTROL

Q506

35

SHIFT Q808

SHIFT Q807

TH501

61 62

51

60

101

17

19

14

77

86 90

18

85

7

47

24

37

57

53

3 4

I-DET

IC701(2/2)

POWER

BATT

CONTROL Q809,811

POWER CONTROL Q803,804

IC501 (3/3)

CD ON IN

T-CLOSE T-OPEN

TR-DET

LED ON

MOTOR ON

UNISI

UNICKO

BUSON

BUIN

HSTX RSTX

UNISO

RAM BU SYS RST

TEMP

SIRCS

FSW SFT

DDC ON

BOOST

DC-DC CONVERTER

9

VCC

2

RT

DC-DC CONVERTER

9

VCC

2

RT

Q815

IC801

IC802

INA2

OUT2

OUT1

OUT2

OUT1

SH3 SO

SH3 SI

MS CHK

MS SET

DP RST

DP SW

MSTPW

TEMP

MS LED

14

10

7

10

7

13

12

2

3

118

117

SECTION

(Page 25)

116

48

36

Q810,812

Q801,802

Q813,814

Q805,806

D

TUNER

TEMP DET

Q501-503

ON/OFF

DRIVE

ON/OFF

DRIVE

ON/OFF

DRIVE

ON/OFF

DRIVE

RXD

IC913

TXD

62

Q914

MS SW

Q913

Q911

SA CLK

SA OUT

MS MUTE

Q912

+9V

+3.5V

SH+3.3V

SCARLET +3.3V

DIGITAL BOARD

POWER

CONTROL

D/A

CONV.

DSP

RGB DECODER,

RGB CONTROL

LED

DRIVE

CONTRAST

PWM

+9V

INV+9V

R.G.B

1.8V OK

1.9V OK

2.5V OK

3.3V OK

MS-L

VOLT

4-8 12-16 19-23

71

72

1

+6.5V REG

C

Q205

Q204

D201-204,208

8

R-CH

HSYNC

VSYNC

DCLK

CONTRAST

CONTROL

1 4

IC205

DIMMER

5 1 1 4

CONTROL

IC200,Q200

CHECK

IC914,915,916,918

TUNER

SECTION

(Page 25)

RGB DRIVE

IC207

REVI

30 31

+5V REG

IC201

DC-AC

CONVERTER

IC203

DIMMER

CONTROL

IC202

REVO

BRIGHT

CONTROL

1 4

IC208

+6.5V

3

4

DC-AC CONV.

CONTROL

Q201,206,207

SPR

33

LBR

34

SPL

35

LP

36

CLK

37

+3.3V REG

IC204

BRIGHT

CONTROL

IC209

R.G.B

VOUT

9 13

IC210

RV402

LCD+5V

LCD+3.3V

ON/OFF

DRIVE

Q202,203

V0

14

V3

V10

12

LCD201

COM

+15V

-15V

T201

BL201

BACK-LIGHT

2626

MEX-5DI

d

4-6. CIRCUIT BOARDS LOCATION

SWITCH board

DISPLAY board

SERVO board

DIGITAL board

MAIN boar

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)

for schematic diagram:

• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.

• All resistors are in Ω and 1/ specified.

•%: indicates tolerance.

f

•

• C : panel designation.

• A : B+ Line.

• Power voltage is dc 14.4V and fed with regulated dc power

•Voltages are taken with a VOM (Input impedance 10 MΩ).

•Waveforms are taken with a oscilloscope.

• Circled numbers refer to waveforms.

• Signal path.

: internal component.

Note:

The components identified by mark 0 or dotted line with mark 0 are criti- cal for safety. Replace only with part number specified.

supply from ACC and BATT cords. Voltage variations may be noted due to normal produc-

tion tolerances.

Voltage variations may be noted due to normal production tolerances.

F : FM f : AM/MW/LW J : CD

4

W or less unless otherwise

Note:

Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.

• Waveforms — Servo Board —

(MODE: CD PLAY)

1

IC2

(RFAC)

qg

2

Approx. 200mVp-p

qh

(FE)

IC2

3

Approx. 600mVp-p

qk

(TE)

IC2

4

0.7Vp-p

3.3Vp-p

0V

5

6

7

8

22.7µsec

IC1

474msec

IC1

16.9344MHz

IC1

(LRCK)

ih

o;

(XTAO)

of

(BCK)

3.5Vp-p

3.8Vp-p

3Vp-p

2.2Vp-p

— Main Board —

1

4.332MHz

IC101

(OSCO)

4

2

32.768kHz

IC501 uf (X0A)

3

3.68MHz

IC501 os (X0)

4

2.8Vp-p

2.2Vp-p

2.8Vp-p

3.5Vp-p

for printed wiring boards:

• X : parts extracted from the component side.

• Y : parts extracted from the conductor side.

• x : parts mounted on the conductor side.

a

•

• : Pattern from the side which enables seeing.

Caution: Pattern face side: Parts on the pattern face side seen from the (Side B) pattern face are indicated. Parts face side: Parts on the parts face side seen from the (Side A) parts face are indicated.

: Through hole.

(The other layer’s patterns are not indicated.)

IC1

7.6µsec

(MDP)

rd

IC11

12.288MHz

(XTXAL)

yg

4MHz

IC901 4 (XOUT)

27 27

MEX-5DI

• Refer to page 27 for Waveforms.

4-8. SCHEMATIC DIAGRAM — CD MECHANISM SECTION (1/2) — • Refer to page 40 for IC Block Diagrams.

IC B/D

IC8

C108

C109

R162

CN2

TP27

L12

M1

M2

TP29

CN3

TP31

TP33

D25 D26

CN1

TP60 TP61

TP62 TP63 TP64 TP65 TP66 TP67 TP68 TP1 TP3 TP5 TP7

C124

TP87

C123

TP88

L13

R163

R164

17

15

14

16

D

R1

C2

R2

C1

Q1

D9

C4

C3

C12

IC B/D

C10

IC2

C15

C13

IC B/D

R8

R96 C14

R5

R4

R3

C7

R6

R95

R20

R94 R15

R7

R9

R10

R93

C107

L8

C62

R99

C67

L1

C64

R100 R107

R161

C60

TP101

C77

TP103

D3

TP6

C19

TP16

R34

R38

C22

C21C76

C110

R157

R158

C122

L10

C121

R159

C111

R78

IC3

R160

IC7

C71

R24

C73

R28

R32

TP12

R72

R35

R97

R79

C5 C6

R11

R12

R13

R14

R16

C68

TP105

R118

IC9 C70

Q3

R156

TP102

R25 R26 R27

R29 R30 R31

C16

C17

C8

R17

R18

C9

L2

TP9 TP10 TP11

TP41 TP42 TP49

C26

TP50

TP55

R44

C25

BP1

BP2

TP15

BP3

TP19 TP20

BP4

Q5

IC B/D

R43

R74

L3

C36

TP14

R45

R41

Q6

R71

R49

C29

C27

R46

C23

C50

7 R4

R48

C28

R21

R22

51 R

C30

C31

50 R

C32

TP8

R23

R77

C47

C91

IC1

24

22

23

TP25

TP

TP21

TP

TP26

D18

C74

Q2

C34

D19

TP104

C48

IC6

C45

L7

C35

D22

C43

C38

IC B/D

R61

TP69

R62

R64

R56

C40

R54

X1

C90

C37

R60

TP56 TP70

R58

R55

TP71

FB1

L11

R59

C96

FB2

R19

Note:

•Voltage is dc with respect to ground under no-signal conditions. no mark : CD PLAY

: Impossible to measure

∗

(Page 31)

3030