Sony KDL-55W6XD Schematic

0 (0)

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (COMMON)

GN2S CHASSIS

Segment: QW

Version

Date

Subject

1

01/2016

1st Issue.

LCD TV

9-888-190-01

For SM - Unique , please refer :

9-888-190-Ax ( America ) 9-888-190-Cx ( China)

9-888-190-Ex ( Europe )

9-888-190-Px ( Pan Asia)

SERVICE MANUAL (COMMON)

GN2S CHASSIS

Segment: QW

LCD TV

MODEL LIST

THIS SERVICE MANUAL CONTAINS COMMON INFORMATION FOR BELOW REGIONS AND MODELS:

REGION

 

ASIA

AMERICA EUROPE CHINA

MODEL

KLV-32W6*D KLV-40W6*D KLV-48W6*D

KDL-32W6*D KDL-40W6*D KDL-48W6*D KDL-55W6*D

TABLE OF CONTENTS

Section Title

 

Page

1. SAFETY NOTES

 

1-1.

Warnings and Caution……………………………………………………….

5

1-2.

Caution Handling of LCD Panel ......……………....................................

5

1-3.

Caution About the Lithium Battery…………….........................................

6

1-4.

Safety Check Out ........................…………….........................................

6

1-5.

Leakage Test ..........................................................................................

6

1-6.

How to Find a Good Earth Ground…………………………………………

6

1-7.

Lead Free Information….……………………………………………………

7

1-8.

Handling the Flexible Flat Cable (FFC)…………………………………….

7

2. SELF DIAGNOSTIC FUNCTION

 

2-1.

Overview of Control Buttons ...................................................................

8

2-2.

LED Display Control ……….....................................................................

8

2-3.

LED Pattern………………........................................................................

8

2-4.

Standby LED Error Display………………………………………………….

8

2-5.

Triage Chart ............................................................................................

9

3. TROUBLE SHOOTING

 

3-1.

LED Blinking.............................................................................................

12

3-2.

No Power…….………………………………………………………………..

28

3-3.

No Picture.................................................................................................

54

3-4.

No Sound.............................…………………………………………..........

107

Section Title

Page

4. SERVICE ADJUSTMENTS

 

4-1.

Accessing Service Mode .....................................................................

129

4-2.

Accessing Software Version....................……….………………………

129

4-3.

Accessing Self Diagnostic History………………………………..……..

130

4-4.

Accessing Self Diagnostic Menu………………………………………...

130

4-5.

Accessing Serial Number Edit……………….…………………………..

132

4-6.

Accessing Model Number Setting........................................................

133

4-7.

White Balance......................................................................................

135

4-8.

Aging Mode..........................................................................................

139

4-9.

Tuner Detection....................................................................................

140

5. DIAGRAMS

 

5-1.

Circuit Board Location .........................................................................

143

5-2.

Block Diagram......................................................................................

144

5-3.

Connector Diagram ………………………………………......................

147

Please refer to Service Procedure for Panel , Board and Software Change / Upgrade Manual , part number 9-888-196-0x in TISS .

Please refer Service Manual – Unique for below information : -Safety Warnings

-Wire Dressing -Circuit Board Location

-Disassembly and Exploded View.

Note: Pictures provided in this Service Manual might have slight difference from the actual sets.

4

SECTION 1

SAFETY NOTES

1-1. Warnings and Caution

1)These servicing instructions are for use by qualified service personnel only.

2)To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

3)An isolation transformer should be used during any service to avoid Possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

4)Be sure to follow these guidelines to protect your property and avoid causing serious injury :

• Carry the TV with an adequate number of people; larger size TVs require two or more people.

safety and to avoid damages.

5) Components identified by shading and ! mark on the exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this

manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

1-2. Caution Handling of LCD Panel

When repairing the LCD Panel, make sure you are grounded with a wrist band. When repairing the LCD Panel on the wall, the panel must be secured using the 4 mounting holes on the rear cover.

1)Do not press the panel or frame edge to avoid the risk of electric shock.

2)Do not scratch or press on the panel with any sharp objects.

3)Do not leave the module in high temperature or in areas of high humidity for an extended period of time.

4)Do not expose the LCD panel to direct sunlight.

5)Avoid contact with water. It may cause short circuit within the module.

6)Disconnect the AC power when replacing the backlight (CCFL) or

inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms)

7)Always clean the LCD panel with a soft cloth material.

8)Use care when handling the wires or connectors of the inverter circuit.

Damaging the wires may cause a short circuit.

9)Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

10)During the repair, DO NOT leave the Power On or Burn-in period for more than 1 hour while the TV is face down on a cloth.

Figure 1. TV is faced down on a cloth during repair.

5

1-3. Caution About the Lithium Battery

1) Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

2) Outer case broken battery should not contact to water.

1-4. Safety Check-Out

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:-

1)Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2)Check the inter board wiring to ensure that no wires are pinched or

contact high-wattage resistors.

3)Check all control knobs, shields, covers, ground straps and mounting hardware have been replaced. Be absolutely certain you have replaced all the insulators.

4) Look for unauthorized replacement parts, particularly transistors that

were installed during a previous repair. Point them out to the customer and recommend their replacement.

5)Look for parts which, though functioning show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6)Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7)Check the antenna terminals, metal trim, metalized knobs, screws and all other exposed metal parts for AC leakage. Check leakage test as described next.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

1-5.Leakage Test

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis must not exceed 0.5mA (500 microamperes).

Leakage current can be measured by any one of the three methods:-

1)A commercial leakage tester such as the SIMPSON 229 or RCA WT540A. Follow the manufacturers instructions to use those instructions.

2)A battery-operated AC milliampmeter The DATA PRECISION 245 digital multimeter is suitable for this job.

3) Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter. The 'limit' indication is 0.75V so analog meters must have an accurate low voltage scale. The SIMPSON'S 250 and SANWA SH63TRD are examples of passive VOMs that are suitable. Nearly all battery operated digital multimeter that have a 2 VAC range are suitable.

(see Figure 2.)

Figure 2. AC voltmeter to check AC leakage

1-6. How to Find a Good Earth Ground

1)A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground.

2)If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

3)If a cold-water pipe is not accessible, connect a 60to 100-watt troublelight (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure 3).

Figure 3. Checking for earth ground.

6

1-7. Lead Free Information

The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.

Figure 4: LF Logo

Figure 5: LF logo on circuit board

The servicing of these boards requires special precautions. It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.

1-8. Handling the FLEXIBLE FLAT CABLE (FFC)

When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC.

7

1-8. Handling the FLEXIBLE FLAT CABLE (FFC)

<INSERTION>

Insert properly without slanting

<PULL OUT>

Press release button at the same time pull out FFC cable

8

1-9. Assemble and Dissemble Tuner Module

Tuner Module treatment way

1.The insertion & extraction angle of the module is permitted to specified degree for connector

Push down to screw.

For removing Tuner Module,

After un screwed, Automatically the Module will float to correct degree.

So please extract it with keeping this degree.

20°

Reference paper for 20 degree

(If need please use for fit by cutting this paper)

20°

9

SECTION 2

SELF DIAGNOSTIC FUNCTION

2-1. Overview of Control Buttons

LED Indicator

Lights up in green when you select “Picture Off”.

Lights up in amber when you set the timer or “Photo Frame Mode”.

Lights up in green when the TV is turned on.

Flashes while the remote is being operated.

2-2. LED Display Control

 

Amber = Red + Green

 

 

 

 

 

 

Status

LED Colour

Remarks

 

 

 

 

 

Power Off ( AC Off and *1)

OFF

*1 power switch off (by touch button)

 

 

 

 

 

Power On

Green

 

 

 

 

 

 

 

 

Standby(by remote control off

OFF

 

 

 

and Side Key off)

 

 

 

 

 

 

 

 

 

 

 

 

Picture Off

Green

 

 

 

 

 

 

 

 

Set "Sleep Timer"

Amber

 

 

 

 

 

 

 

 

Set "On Timer” ( Power On )

Amber

 

 

 

 

 

 

 

 

Set "On Timer”( Standby )

Amber

 

 

 

 

 

 

 

 

Picture Frame

Amber

 

 

 

 

 

 

 

 

Failure

Red Blinking

The number of LED blinking indicates

cause of failure.

 

 

 

 

 

 

 

Error of panel ID

Amber/Green

Blinking:0.5sec Amber/ 0.5sec Green

Blinking

 

 

 

 

 

 

 

 

 

Software Updating

Amber

Blinking: 1sec On / 1sec Off

Blinking

 

 

 

 

 

 

 

 

 

2-3. LED Pattern

When safety shutdown occurs, Standby LED display reports the cause by using the lightning patterns as indicated below.

0.5sec

3.0sec

3.0sec

 

 

0.5sec

Example: The figure above shows LED display when SHUTDOWN is caused by Audio

Error. It repeats flashing for a specified number of times in 0.5sec/cycle and has a 3 seconds interval of lighting off. Please note that a 3 seconds interval of lighting off is fixed regardless of abnormal state types.

2-4. Standby LED Error Display

The Number of Standby LED

Error Detection

Error Location

(RED blinking)

 

 

 

 

 

2

Main Power Error

AC adapter Error

 

 

 

3

Audio Error

B* board Error

 

 

 

4

Panel Power Error

B* board Error

 

 

 

5

Panel I2C COMM Error

B* or Source board Error

 

 

 

6

Backlight Error

B* board Error

 

 

 

Size

B* Board Type

 

PAN ASIA,AMERICA,

 

EUROPE

 

CHINA

 

 

 

 

32”

BBA

 

BBE

40”

BBA

 

BBE

48”

BBA

 

BBE

10

2-5. Triage Chart

 

 

 

 

 

 

 

 

 

Symptoms - Shutdown. Power LED

No Power

 

Video

 

 

 

Network

Audio

 

 

 

 

 

Segment

 

 

 

(No Pic, No

 

 

 

Remote

*QT,QW,

(missing/

front LED

Tact-Key

 

 

 

 

 

 

blinking red diagnostics sequences

(missing/distorted)

 

 

 

 

 

 

 

 

 

 

Sound, No BL)

 

 

SE3N

distorted)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No Power LED

 

 

No

 

 

 

 

 

No

Reference

 

 

 

 

 

 

 

 

 

 

 

 

Stationary

No Video

RF

No Reponse

Wireless

 

No LED

Response

 

 

 

 

 

 

 

 

 

 

 

 

 

&

Video

 

when

 

QT

QW

 

QW-L

SE3N

SE3

2

3

4

5

6

No Reponse to

colored

in 1(one)

in

Cannot

when press

can't

No Audio

(Set is still

press

 

 

 

 

 

 

 

 

 

 

 

 

 

remote

lines or

of Inputs

All

Tune

remote key

connect

 

alive)

Tact-Key

 

 

 

 

 

 

 

 

 

 

 

 

 

dots

(Tact-Key OK)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Dead Set)

 

 

Inputs

 

 

 

 

 

(Remote

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OK)

B* Board

Y

Y

 

Y

 

Y

Y

AC Adaptor

Y

Y

 

Y

 

Y

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H* Board

Y

Y

 

Y

 

Y

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

Stereo

Y

Y

 

Y

 

Y

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

Speaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Assist

 

 

 

 

 

Y

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

Speaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wi-Fi

Y

Y

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LVDS FFC

Y

Y

 

Y

 

Y

Y

 

 

 

 

 

 

 

 

 

 

 

LED Panel

 

Y

 

Y

 

Y

Y

 

 

 

 

 

 

 

 

 

 

Tuner

Y

Y

 

Y

 

Y

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

module

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch Unit

Y

Y

 

Y

 

Y

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Problem

 

 

 

 

 

 

 

Power

Audio

Panel

Panel

Panel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Power)

(Communication)

(Backlight)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Most likely defective part

Secondary possible defective part

Size

B* Board Type

 

PAN ASIA,AMERICA,

 

EUROPE

 

CHINA

 

 

 

 

32”

BBA

 

BBE

40”

BBA

 

BBE

48”

BBA

 

BBE

11

SECTION 3

TROUBLESHOOTING

 

 

 

 

 

 

 

3-1. LED BLINKING

 

Size

B* Board Type

 

 

3-1-1. 2x Blinking (Main power Error)

 

PAN ASIA,AMERICA,

 

EUROPE

 

 

 

CHINA

 

 

 

 

 

 

 

 

 

32”

BBA

 

BBE

 

BBE, BBA board (QW, QWL) only

 

40”

BBA

 

BBE

 

 

48”

BBA

 

BBE

 

 

 

 

 

 

 

 

 

 

 

 

 

-ve

 

 

B-Board

 

Adaptor

 

 

 

 

 

 

 

 

 

 

Take out adaptor

 

 

 

 

 

 

 

2 times

 

Check DC voltage at

No

No

 

 

 

 

+ve

 

and check the output voltage.

 

Change

 

 

 

JL6001

 

 

 

 

 

 

 

Blinking

 

 

18V – 22.5V?

 

 

 

adaptor

 

 

 

 

18V – 22.5V?

 

 

 

 

 

 

Ensure that

 

 

 

(Refer Figure 1)

 

 

 

 

 

 

 

 

*Typical: 19.5V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Typical: 19.5V

 

 

 

 

 

 

+ve probe is

 

 

 

 

 

 

 

 

 

 

 

touching the

 

 

 

 

 

 

 

 

 

 

 

 

 

needle.

 

 

 

Yes

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change B-board

 

 

 

Change B-board

 

 

 

 

 

 

 

 

Figure 1: How to check adaptor’s output voltage.

12

2 x Blinking (Checking Point)

 

 

 

 

 

 

 

 

Board Name

Board PWB (A side)

Detail

 

 

 

 

 

BBA (Q6020)

Q6020

BBE (Q6020)

Q6020

13

3-1. LED BLINKING

3-1-2. 3x Blinking (Audio Error)

No connectivity of F4000

 

F4000 broken,

 

3x blinking

 

 

 

 

Replace F4000

 

 

 

 

 

 

No 3x blinking

START

3x blinking

Remove

Speaker Connector at CN4001 & perform AC OFF - ON

3x blinking

Check connectivity of F4000

3x blinking &

F4000 OK

Audio IC problem,

IC4001 damage

Change BB* board

DONE

No 3x blinking

3x blinking

No 3x blinking

TV must be power OFF condition before unplug any of the FFC/FPC/wire/cable from the board. -> This is to prevent possibility circuit damage happen.

Speaker Impedance

Check Speaker harness

≠ 6~8 Ω

 

And Speaker impedance

 

 

No connectivity for speaker harness

Change Speaker

 

Harness

Change Speaker

Connect back Speaker Connector to CN4001

& perform AC OFF - ON

14

3x Blinking (Checking Point)- BBA

 

 

 

 

 

 

 

 

 

 

Board

Board PWB (A side)

Details

 

Name

 

 

 

 

 

 

 

 

 

BBA

 

(QW, QT)

 

IC4001

IC4001

F4000

F4000

CN4001

 

Details

CN4001

15

Sony KDL-55W6XD Schematic

3x Blinking (Checking Point)- BBE

Board Name

Board PWB (A side)

Details

BBE

 

 

(QW, QWL,

 

 

QT)

 

IC4001

 

 

IC4001

 

 

F4000

 

 

CN4001

 

 

Details

F4000

CN4001

16

3-1. LED BLINKING

3-1-3. 4 x Blinking (Panel Power Error)- BBA

Start

Check voltage at

No

IC6019 Checking

 

JL6030(BBA)

 

 

Procedure

 

11.52V-12.82V?

 

 

 

Yes

 

 

End

3-1-4. 4 x Blinking (Panel Power Error)- BBE

Start

 

MTK Problem

 

 

Replace

 

 

 

 

or TV in stand-

 

 

 

 

 

 

 

 

 

Q6023

 

 

 

 

 

by mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check voltage at

No

Yes

 

 

No

Refer IC6019

 

Check PANEL_PWR

 

 

 

Check JL6034 (BBE)

JL6034(BBE)

 

 

 

 

 

Checking

 

3.00V-3.33V?

 

 

11.52V-12.82V?

 

 

11.52V-12.82V?

 

 

 

 

 

Procedure

 

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

End

17

4 x Blinking (Checking Point) QW/QT-BBE [1/2]

 

POWER1

3.3V_

STBY

 

 

 

 

 

1.5V

 

 

 

 

 

 

F6003

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EN_V

Q6023

PANEL_PWR

 

 

19.5V

 

1.2V

 

 

Q6020

 

 

 

 

 

 

 

 

 

19.5V_ADP

 

F6002

19.5V & Q6020

 

STBY_5V

18

4 x Blinking (Checking Point) QW/QT –BBA [2/2]

3.3V_STBY

STBY_5V

 

 

POWER1

 

1.5V

 

 

PANEL_PWR

 

 

EN_V

F6003

19.5V & Q6020

F6002

 

1.2V

 

 

19.5V

 

 

Q6020

 

 

19.5V_ADP

F6002

 

 

19

3-1. LED BLINKING

3-1-5. 5 x Blinking (Panel I2C Error - General Checking)

START

Reinsert LVDS Flat

Flexible Cable (FFC) at B-Board and Panel Side. Make sure FFC is taped properly.

5 Times Blinking happen?

YES

Replace LVDS Flat Flexible

Cable (FFC)

5 Times Blinking happen?

YES

Check voltage PANEL_SDA &

PANEL_SCL.

Is 3V available?

No

TV set is OK now

 

NG Symptom:

 

Incorrect FFC Insertion

No

TV set is OK now

 

NG Symptom:

 

LVDS Cable NG

Is 3V -3.33V available?

NO

Refer to Panel I2C

 

Manual Checking

 

 

YES

Replace

O-Cell* or Panel Module*

 

5 Times Blinking happen?

 

No

TV set is OK now

 

 

 

 

 

 

 

 

 

NG Symptom:

 

 

 

YES

 

 

B-Board Issue NG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace B-Board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TV Boots Up Normally

 

 

 

 

 

 

 

 

 

 

* O-Cell or Panel

END Module replacement

depends on service capabilities

20

3-1. LED BLINKING

 

 

 

 

 

3-1-6. 5x Blinking (Panel I2C Checking Manual)

 

 

 

START

 

 

 

 

 

Check Impedance at PANEL_SDA &

 

Check CN8600 (32”F/40”/43”/ 48”/49”)

 

 

or CN8601 (32”W) condition.

 

 

PANEL_SCL.

 

 

 

 

 

 

 

 

 

 

 

Suspect IC5000/IC5001/IC9000 NG

 

 

Replace CN8600/CN8601

 

No

IC9000 – Refer to 6X Blinking

 

NO

Is High Impedance?

 

IC5001 – Refer to No Picture

Is Connector OK?

NG Symptom:

 

 

 

 

Troubleshooting

 

CN8600/CN8601 Mount

Yes

 

 

 

 

IC5000 – Replace Board

YES

 

or Part Issue

 

 

 

 

 

Check voltage 3.3V at

 

 

 

 

 

Q8601 (Source).

 

 

END

 

 

3V available?

 

 

 

 

Is 3V-3.33V available?

NO

DDCON checking procedure

 

 

 

 

(IC6009)

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

Replace Q8601

 

 

 

 

 

5 Times

No

 

 

 

 

 

 

 

 

 

Blinking happen?

 

 

 

 

 

Yes

 

 

 

 

 

Replace Q8600?

 

 

 

 

 

5 Times

No

 

 

 

 

Blinking happen?

 

 

 

 

 

Yes

 

 

 

 

 

21

5 x Blinking (checking Point [1/2])

BBA

FHD

PANEL_SD

A (Top)

PANEL_SC

L (Bottom)

 

 

Q8601

 

Q860

(Source

 

1

BBA

)

 

 

Q860

WXGA

 

 

0

 

 

PANEL_SDA (Top)

PANEL_SCL (Bottom)

22

5 x Blinking (Panel I2C Checking Manual [2/2])

BBE

FHD

PANEL_SDA (Top)

PANEL_SCL (Bottom)

BBE

WXGA

Q8601

Q8601

 

 

(Source)

Q8600

 

PANEL_SDA (Top)

PANEL_SCL (Bottom)

23

3-1. LED BLINKING

3-1-7. 6x Blinking (Backlight Error)- QW

6x Blinking

Check if LED harness (CN9000) is connected properly?

Yes

No

Connect LED harness

 

 

 

AC ON 6x Blinking?

Yes

 

 

 

 

Check F9000 Fuse.

Yes

Change F9000 Fuse.

No

Impedance fuse > 1Ω?

 

AC ON 6x Blinking?

 

No

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change B Board.

No

B Board broken**

 

AC ON 6x Blinking?

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Able to repair

 

No

Change Panel Module

 

Panel Module?

 

 

 

 

 

 

Yes

 

 

 

 

Change Harness.

 

No

Harness broken

 

AC ON 6x Blinking?

 

 

 

 

 

 

Yes

Replace LS bar*

No

LED harness loose

Fuse F9000 broken

*To avoid changing all LS bar, please follow steps below

(1)Turn off AC

(2)Unplug DC adaptor from DC jack

(3)Plug in DC adaptor to DC jack

(4)Turn on AC

(5)LS bar will turn on for ~4s before 6x blinking

(6)Observe which LS bar cannot turn on during power on

(7)Replace LS bar that failed to turn on

**For 6x blinking B Board Troubleshooting please refer next page.

24

3-1. LED BLINKING

3-1-8. 6x Blinking (Backlight Error - B Board Troubleshooting)-QW

B-Board Broken

 

 

 

 

 

 

 

 

 

 

Check D9001 (AC OFF)

No

Change D9001.

No

D9001 broken

 

VF > 0.1V and < 0.8V?

 

AC ON 6x Blinking?

 

 

 

 

 

 

 

 

 

 

 

Yes

Yes

 

 

 

 

 

 

 

 

 

Check LED_VCC (AC OFF)

No

Change C9026 & C9027

No

 

 

 

LED_VCC short to ground?

C9026 & C9027 broken

 

AC ON 6x Blinking?

 

 

 

Impedance > 1kΩ?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change D9002, Q9001, and RB9001

No

 

Check D9002 (AC OFF)

No

D9002, Q9001, and RB9001 broken

VF > 0.5V and < 1V?

 

 

AC ON 6x Blinking?

 

 

Yes

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change L9001

 

No

 

Check L9001 (AC OFF)

No

 

 

L9001 broken

L9001 impedance < 1Ω?

 

 

AC ON 6x Blinking?

 

 

Yes

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

No

 

Change Q9000

 

No

 

Check Q9000 (AC OFF)

 

 

Q9000 broken

Impedance RDS > 100 ohm

 

 

AC ON 6x Blinking?

 

 

 

 

 

 

 

Yes

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Suspect : Other Part damage

 

 

 

 

 

 

 

 

 

 

Change the board

 

 

 

 

 

 

 

 

 

 

25

6x Blinking (Checking Point) QW-BBA [1/2]

RB9001, Q9001, D9002, R9021 C9026, C9027, CN9000, IC9000, LED_VCC

RB9001

C9026

 

IC9000

Q9001

C9027

 

D9002

LED_VCC

R9021

CN9000

 

F9000, L9001, D9001, Q9000

L9001

F9000

S

Q9000

D9001

D

Q9000 RDS Measurement

Multimeter

-ve +ve

26

6x Blinking (Checking Point) QW-BBE [2/2]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RB9001, Q9001, D9002, R9021

C9026, C9027, CN9000, IC9000, LED_VCC

RB9001

C9026

IC9000

Q9001

C9027

 

D9002

LED_VCC

R9021

CN9000

 

F9000, L9001, D9001, Q9000

L9001

F9000

S

Q9000

D9001

D

Q9000 RDS Measurement

Multimeter

-ve +ve

27

3-2. NO POWER

3-2-1.H-board troubleshooting flow (for QW, QWL)

TV cannot be controlled by remote commander

 

 

 

Yes

Place remote commander (RC)

Yes

Change Mechanical part

Check Green LED

at Power LED indicator.

 

near to window and press RC key.

 

 

(ex. Ornamental panel,

 

 

 

Is it lighted up?

 

Is the LED blinking?

 

 

or guide light)

No

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check voltage at

 

 

 

Pin1 of H board connector

 

 

 

(refer next page)

 

 

 

Is it 5V?

Yes

 

 

No

 

 

 

 

 

 

Check H board to B board

 

 

 

harness condition.

 

 

 

Is it connected properly?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

Check voltage at resistor of

 

 

 

5V source of B board.

 

 

 

Is it 5V?

 

 

 

Yes

 

 

 

 

 

 

 

 

 

Check SIRCS voltage

 

 

 

using multimeter

 

 

 

at R5038 on B board.

 

 

 

Then press and hold RC key and

 

 

 

 

 

 

observe voltage drop.

 

 

 

Does it drop

 

 

 

from 3.9V to (<2.9V)?

 

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

 

 

Main IC SIRCS line broken.

 

 

 

Change B-board

No

Connect harness properly

No

STBY5V NG. Refer toIC6014

 

troubleshooting section

No

IR sensor broken.

Change H board.

Condition: TV is plugged to AC power supply, and AC power supply is turned ON.

28

H-board troubleshooting flow (Checking Point)

Board name

Board picture

HCY

Pin 1 of

H board connector

R5038

BBA

B board

BBE

R5038

29

3-2. NO POWER

3-2-2 : Switch unit troubleshooting flow (for QW, QWL)

Switch Unit NOT FUNCTIONING

Check if Wire Harness And Connector is connected properly?

Yes

** Check 3.3V in Pin2, CN1 (Switch Unit).

Is it 3.3V?

Yes

*Check Pin 1

Voltage Level in CN1 (switch unit). Is voltage level according to key pressed?

Yes

Change B-board

No

No

NG

No

Change Wire Harness

And connect properly

**Check 3.3V in (Pin 8, CN9702 on

B board . Is it 3.3V?

Yes

Change Switch Unit

*VOLTAGE LEVEL FOR EACH PRESSED BUTTON (for QW, QWL, QT switch unit only)

 

KEY

Voltage

Voltage

 

 

 

(average)

range

 

 

 

 

 

 

 

-

0.000

0.00 – 0.2

 

 

 

 

 

 

 

+

1.05

1.00 – 1.13

 

 

 

 

 

 

 

No Input

2.420

2.26 – 2.58

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

**see next page for probing point of B board

30

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