Sony KDL-55W650D Schematic

HISTORY INFORMATION FOR THE FOLLOW I NG MANUAL:

SERVICE MANUAL

Chassis Name :GN2TP

ORIGINAL MANUAL ISSUE D ATE: 5/2016

Segment Name : QW

Version Date Subject

1.0 5/2016 Original manual issue.

1.1 6/2016 Add Main Board Replacement Caution Guide at slide 17 Add Power Board Replacement Caution Guide at slide 18 Update LVDS cable picture at slid e 20 Add Himeron Countermeasure at slide 28~33 Update tape location at s li de 4 0 Update SW version at slide 44, 46 Add Assembly Parts at slide 50~55

1.2 8/2016 Add LA1 model

1.3 9/2016 Add LGD panel model power board P/N at slide 13

Add LGD panel P/N at slide 14 Add Select Panel Type at slide 56

1.4 9/2016 Renew the description to Stand Bracket at slide 14

LCD Digital Color TV

9-888-710-05

MODEL LIST

MODEL COLOR COMMANDER DEST. KDL-55W650D Black RMT-TX102U UC2 KDL-55W650D Black RMT-TX102U LA1

MODEL COLOR COMMANDER DEST.

KDL-55W650D UC2/LA1

Table of content

Description Page

WARNINGS AND CAUTIONS………………………………………… 4 USE CAUTION WHEN HANDLING THE LCD PANEL…………… 5 SAFETY CHECK-OUT………………………………………………… 6 SELF DIAGNOSIS FUNCTION……………………………………… 8 SERVICE POSITION…………………………………………………… 9 SEC 1. DISASSEMBLY AND PARTS LIST…………………………… 10 1-1. KDL-55W650D …………………………………………………… 11 1-1-1. BASE STAND……………………………………………… 11 1-1-2. REAR COVER ……………………………………………… 12 1-1-3. POWER BOARD, A BOARD AND SPEAKER ………… 13 1-1-4. LCD PANEL, DECO and COVER, BOTTOM ………… 14 1-1-5. MISCELLANEOUS………………………………………… 15 1-2. How to disassemble rear cover [KDL-55W650D]…………….. 16 1-3. Main Board Replacement Caution Guide [KDL-55W650D]……. 17 1-4. Power Board Replacement Caution Guide [KDL-55W650D]…… 18

1-5. How to disassemble Deco………………………………….………… 19 1-5-1. How to disassemble Deco [KDL-55W650D]……………. 19 1-6. How to disassemble LVDS cable [KDL-55W650D]…………… 20 1-6-1. How to disassemble LVDS cable [KDL-55W650D]……… 20 1-7. How to disassemble IR Board[KDL-55W650D ]………………. 22 1-8. How to ass’y the LED lens [KDL-55W650D]…………………. 23 1-9. How to ass’y the KEY Board[KDL-55W650D]………………… 24 1-10. How to disassembly the Front bezel[KDL-55W650D]………… 25 1-11. How to ass’y the Front bezel[KDL-55W650D]……………………27 1-12 Himeron Countermeasure on panel[KDL-55W650D]…………….28 SEC 2. ADJUSTMENT…………………………………………………….. 34

KDL-55W650D UC2/LA1

Description Page

SEC 3. DIAGRAMS AND CHASSIS STRUCTURE………………… 36 3-1. BLOCK DIAGRAM……………………………………………… 36 3-2. CONNECTOR DIAGRAM……………………………………… 37 3-3. CIRCUIT BOARDS LOCATION……………………………… 38 3-4. Tape location……………………………………………………… 40 APPENDIX-1 Trouble analysis flow…………………………………… 43 APPENDIX-2 Software data update…………………………………… 44 APPENDIX-3 Panel Operation Time………………………………….. 48 APPENDIX-4 Edit MODEL NAME and Serial Number…………… 49 APPENDIX-5 Assembly parts…………………………………………. 50 APPENDIX-6 Select Panel Type…………………………………………. 56

WARNINGS AND CAUTIONS - ENGLISH

CAUTION

These servicing instructions are for use by qualified service personnel only. To reduce the ri sk o f el ec tr ic s hoc k, d o not per for m any s er vic ing other than tha t co nt aine d in the o p er at ing inst r ucti o ns unless you are qualified to do so.

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV

Be sure to follow these guidelines to protect your property and avoid causing serious injury.

• Carry the TV with an adequate number of people; larger size TVs require two or more people.

• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

KDL-55W650D UC2/LA1

USE CAUTION WHEN HANDLING THE L CD PANEL

When repair ing t he LCD p a nel , b e sure you ar e gro und ed b y using a wrist b and . When repair ing t he LCD p a nel on the wall , the LCD panel must be secured us ing the 4 mounting holes on the re ar c ove r .

1) Do not press on the panel or frame edge to avoid the risk of electric shock.

2) Do not scratch or press on the panel with any sharp objects.

3) Do not leave the module in high temper ature s or in areas of high humidity for an extende d pe rio d of time.

4) Do not expose the LCD panel to direct sunlight.

5) Avoid contact with water. It may cause a short circuit within the module.

6) Always clean the LCD panel with a soft cloth material.

7) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.

8) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

9)It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

10)Disconnect the AC power when replacing the parts.(FFC cable etc.).

WARNINGS AND CAUTIONS

KDL-55W650D UC2/LA1

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” o r touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorize d replacement parts, particularly transistors, tha t were installed during a p revious repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functi oni ng, show obvio us si gns o f de te ri o ra tio n. P o int them out to the custo mer a nd r e co mmend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KDL-55W650D UC2/LA1

Leakage Test

(To protect electric shock when customer touch the terminal.) Leakage current can be measured by V: Voltmeter o r oscillosc ope (r.m.s. or peak reading) Stabilized power supply instrument and isolated voltage transformer: Use too much current capacity and isolated v oltage transform er does not need to use stabilized power supply equipment Specification of RMS volt meter: Input resistance > 1 Mohm, Input capacitance < 200 pF, Frequency range: 15 Hz – 1MHz (Refer Figure 1). Isolated type volt -meter (FLUKE 8921A etc *1)

*1 Not use FLUKE 8920A that connected to protective earth by diode # Leakage current of measurement instrument is less than 10μArms when under test equipment AC plug is opened # Set up the following condition and turn on the set. Applied voltage: Nom inal input v oltage (Description on Nameplate) # Measure the leakag e current between one phase conductor and neutral for term inal A and terminal B . Read rms value, and then calculate to peak value PEAK VALUE =√2 RMS VALUE Comply with the following requirement Class II equipment (2-pin plug): for each terminal, the w orst v alue of measurem ent must not exceed AC 350uA peak). Note: including AC adaptor, AC adaptor/DC operated unit combination

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on m ost AC outlet boxes is also at earth g round. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw . Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

SAFETY CHECK-OUT

KDL-55W650D UC2/LA1

SELF DIAGNOSIS FUNCTI ON

MAIN_POWER AUD_ERR

PANEL_POWER_ERR

PANEL_I BACKLIGHT_ERR

BE_I

TU_DEMOD

2Ccommunication monitoring.

This model support Self Diagnosis Function.

HOW TO ENTERING Self Diagnosis Display

1) standby mode a. Turn on the main power switch to place this set in standby mode. b. Press the butto ns o n the re mote c o mmande r as follows, a nd enter ing self diagnosis display.

2) power on mode a. Turn on the main power switch to place this set in Power on mode. b. Directly go to Self Diagnosis Display in Service Menu.

Self Diagnosis Display

SELF CHECK

BACK << 002 MAIN_POWER 000 003 AUD_ERR 000 004 PANEL_POWER_ERR 000 005 PANEL_I2C_COMM_ERR 000 006 BACKLIGHT_ERR 000 000 BE_I2C 000 000 TU_DEMOD 000

00011-00053-00011 [Home] Exit

KDL-55W650D UC2/LA1

Display 5 Vol- Power

Items

002 003

004 005

006 000

000

Error Items Description

Detect and observe main voltage

Detecting/Observing audio AMP error

Detect and observe for Panel_12V

2C_COMM_ERR Detect Panel I2C Communication access error

Detect and observe backlight error

2C BE device I2C communication error detection.

Tuner & Demodulator Tuner Detect signal monitoring.

SERVICE POSITION

As for this model, the bottom of rear cover is installed between the stand assy and the panel. Therefore according to the following procedure when performing adjustment and operation check after the part replacement.

<KDL-55W650D >

1. Remove all screws on the Stand to main unit (4 screws)

2. Remove all screws on the Rear Cover to Bezel & Main Board & Bracket (23 screws)

4-595-220-01 SCREW +BVTP Q4X12 TYPE2 N-S, ODM(T)

3. Afte r removing rear cover , lie do wn the main unit to a surface for foll o wing test/repair.

4-592-444-01 SCREW, +PSW M5X12

7-682-903-19 SCREW +PWH M3X6

4-595-222-01 SCREW +PWH M3X8 W7.5, ODM(T)

4-595-219-01 SCREW +BVTP Q3X8 TYPE2 N-S, ODM(T)

4-595-213-01 SCREW +K M3X6, ODM(T)

KDL-55W650D UC2/LA1

Attention: This photo is based on Sony criteria for appearing standing the

main unit after removing back cover and assembling the stand. But considering mech an ical design of Taurus models and normal service process, it is not recommended to keep main unit standing by this status

for repairin g/ t est ing at repair c en ter. Please pay attention for avoiding

possible scra t ch / d ef orm ation occurred.

Note: Remove rear cover, then assembl e the stand to main unit. This

will cause the stand with main unit fit closely, scratch or deformation may occurred easily on the stand or bezel deco.

SEC 1. DISASSEMBLY AND PARTS LIST

• Items with no part number and no description are not stocked because they are seldom required for roution service.

• The construction parts of an assembled part are indicated with a collation number in the remark colum.

• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

KDL-55W650D UC2/LA1

REF. No .

PART No . DESCRIPTION MARK

1 A-2123-138-A STAND A SSY 2 4-571-144-01 HANDLE 3 4-592-438-01 ST AND, NECK

1-1. KDL-55W650D

1-1-1. BASE STAND

DISASSEMBLY AND PARTS LIST

4-592-444-01 SCREW, +PSW M5X12

4-595-223-01 SCREW +PSW M6X22, ODM(T)

KDL-55W650D UC2/LA1

If want to disassemble the stand neck from the stand ASSY, just remove the six screws.

REF. No . PART No . DESCRIPTION MARK

4 4-592-418-21 COVER, REAR (55)

4-593-164-01 LABEL, SIDE I/O

6 4-596-363-01 LABEL, BACK I/ O

for UC2 model

27 4-688-308-01 LABEL, BACK I/ O

for LA1 model

1-1. KDL-55W650D

1-1-2. REAR COVER

DISASSEMBLY AND PARTS LIST

4-595-220-01 SCREW +BVTP Q4X12 TYPE2 N-S, ODM(T)

7-682-903-19 SCREW +PWH M3X6

4-595-222-01 SCREW +PWH M3X8 W7.5, ODM(T)

4-595-219-01 SCREW +BVTP Q3X8 TYPE2 N-S, ODM(T)

4-595-213-01 SCREW +K M3X6, ODM(T)

KDL-55W650D LA1

KDL-55W650D UC2

KDL-55W650D UC2/LA1

REF. No . PART No. DESCRIPTION MARK

7 1-895-965-11

MO UNTED P WB P OW E R UNIT for UC2 model BOE panel

1-897-087-11

MO UNTED P WB P OW E R UNIT LG D for UC2 model LGD panel

1-895-964-21 M O UNTED PWB A

for UC2 model

1-897-053-11

M O UNTED PWB A for LA1 model

1-895-956-11

M O UNTED PWB H

10 1-910-111-41

CONNECTOR ASSY 16P (MB-PSU)

1-910-111-44 CONNECTOR ASSY 6P (M B-W iFi)

12 1-910-111-43

CONNECTOR ASSY (MB-IR-KEY)

13 1-910-111-42

CONNECTOR ASSY 4P (M B-SP)

1-910-111-45 LVDS CA BLE (MB-Panel)

15 4-592-437-01

SHEET, INSULATION

16 4-593-163-01 BRA CKET, SI DE I/ O

4-571-385-01 BRACKET, PSU

18 1-859-187-11

LOUDSPEAKER (12W)

19 1-910-111-46 FFC CABLE WITH TOP AL TAPE 20 1-895-957-11

M O UNTED PWB KEY As sem bl y part

1-895-960-11 WI-FI MODULE (WI TH ANTENNA)

22 4-592-421-01 HOLDER, WIFI

1-1. KDL-55W650D

1-1-3. POWER BOARD, A BOARD AND SPEAKER

DISASSEMBLY AND PARTS LIST

KDL-55W650D UC2/LA1

4-595-216-01 SCREW +PSW 3X6 W6.5, ODM(T)

4-595-221-01 TAPPING +PWH 3X8 TYPE2 N-S, ODM(T)

4-595-218-01 SCREW +PSW 4X8, ODM(T)

2-580-592-01 SCREW, +PSW M3X8

4-595-214-01 SCREW +PWH 3X5, ODM(T)

REF. No. PART No. DESCRIPTION MARK

23 A-2123-136-A LCM ASSY ( 5 5) (BOE)

A-2178-977-A LCM ASSY (55) (LGD) for U C2 model LGD panel 24 4-592-433-01 BR ACKET L, STAND 25 4-592-434-01 BR ACKET R , ST AND 26 4-592-419-01

COVER, BOTTM (55)

1-1. KDL-55W650D

1-1-4. LCD PANEL, DECO and COVER, BOTTOM

DISASSEMBLY AND PARTS LIST

KDL-55W650D UC2/LA1

4-542-283-01 BOLT, M3

PART No.

DESCRIPTION MARK

1-492-980-21

REMO TE COMMANDER (RMT-TX102U)

1-846-425-43

CORD SET, POWER-SUPPLY

1-1. KDL-55W650D

1-1-5. MISCELLANEOUS

DISASSEMBLY AND PARTS LIST

KDL-55W650D UC2/LA1

1-2. How to disassemble rear cover [KDL-55W650D]

PROCEDURE TO REMOVAL OF REAR COVER

1. Remove all screws on Rear Cover and AC Cover.

2. Open Rear Cover in order as below.

Hold the panel from the middle of beze l, and lif t rea r cove r in the dire ction of the arrow.

KDL-55W650D UC2/LA1

1-3. Main Board Replacement Caution Guide[KDL-55W650D UC2/LA1]

1-3-1. Factory mode optional bit check and manual adjustment step [KDL-55W650D UC2/LA1]

1. Enter Factory Me nu: Press “home + 1999 + return” key to enter the factory menu. SW version can be saw in item 2, just like the below picture.

2. Check Region item (item 15) Please check T V set s/n and set the Region item correctly If TV s/n is 4,000,001-4,300,000 , please ensure the item set to “U.S ”. Others s/n case, please ensure the item set to “MX”.

3. Exiting Factory Menu: Press the remote control key “ ” to choose item 31, and then press rem ote control key “OK ” to exit factory menu.

SW Version

Make sure the region option is in right setting after main board replacement.

Caution: This adjustment step for region is mandatory check item after main board replacement.

Other items should be kept the original setting.

KDL-55W650D UC2/LA1

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