These servicing instructions are for use by qualified service personnel only.
To reduce the ri sk o f ele ct ri c sho c k, d o not perfo r m a ny se rvi ci ng other than that c o nta ine d i n the op e ra ti ng instr uc tio ns unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your prop e r ty and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement d oit etre utilisé lors de tout dépannage. Le chássis de ce récep teur est
directement raccordé à l’alimentation du secteur.
POUR TRANSPORTER LE TÉLÉVISEUR
Tenez compte de ce qui suit pendant l’installation du téléviseur :
• Débranchez tous les câbles avant de transporter le téléviseur.
• Transportez le téléviseur avec le nombre de personnes approp r ié ; un téléviseur de grande taille doit être transporté par au moins deux per so nnes .
• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.
ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement d oit etre utilise lors de tout depannage. Le chassis de ce recep teur est
directement raccorde a l’alimentation du secteur.
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du
fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages
de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi e s dans le present manuel. Suivre ces procedures lors de chaque remplacement de
composants cri tiques, ou lorsqu’un mauvais fonct ionnement suspe cte.
When repa ir ing the LCD p a nel, b e sure you ar e gro und ed b y using a wrist b and .
When repa ir ing the LCD p a nel o n the wall, the LCD panel must b e secur ed usi ng t he 4 mounting ho l es o n the r ea r c o ver .
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of t ime.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may c ause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered o r poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. B e absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, parti c ularly transistors, that were installed during a previous repair . Point them out to the customer and recommend their replacement.
5. Look for par ts which, though functioning, show obvio us signs o f d et er io r at io n. P o i nt them out to the custo mer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inv ert er board is prohibited.
The AC leakage from any exposed metal part to earth ground and from all exposed m etal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be m easured by any one of three m ethod s.
1. A commercial leakag e tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampm ete r. The Data Precision 245 digital m ultim eter is suitable fo r this job.
3. Measuring the voltage d rop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must hav e an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VO Ms that are suita bl e. Nearly all
battery-operated dig ital multim eters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
2MAIN_POWERDetect power boar d 12V. ( V_DROP_DET )
TUNER_ERRDetect TS signal Error.
AUDIO_PROTDet ec t A udio Amp Error .
DC_ALERT1Detect +3. 3V+5V Drop. (V_DROP _DE T)
4
BALANCER_ERRNot used
TCON_ERRNot used
PANEL_POWENot used
6BACKLIGHT_ERRDetec t panel backlight r eady.
7
TEMP_ERRNot used
8-Not used
9-Not used
10-Not used
11-Not used
12-Not used
3
5
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically b egin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and r eference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.
DIAGNOSTIC TEST INDICATORS
When an error occurs, the STANDBY LED will flash a set number of times to
indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a “0”, no error has occurred .
DISPLAY OF STANDBY LED FLASH COUNT
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for
confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
Panel operation time by hour
Boot count
Total operation time by hour
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.
Clearing the Self Check Diagnostic List
1. Error history and Error count : Press the Channel 8 => Channel 0 .
2. Panel operation time : Press the Channel 7 => Channel 0 .
Exiting the Self-diagnostic screen
To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.
• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark co lum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
Note: About the wire dressing, please refer to “APPENDIX-1”.
Note: About the tape position, please refer to “APPENDIX-2”.
Note: About the procedure of switch unit disassembly method, please refer to “APPENDIX-3”.
31-910-108-12FFC CABLE 40 MB-KEY 6P
41-492-329-21SWITCH UNIT
51-474-487-11GL4(CH)-STAT I C CONV ERTER (TV)
61-858-888-21LOUD SPEAKER (R) 40X100MM
71-910-108-06CONNECTOR ASSY 40 MB-SP LR 4P
81-846-662-11POWER-SUPPLY CORDfor K DL- 40R470A/ 471A
/473A(AEP) /474A
1-846-663-11POWER-SUPPLY CORDfor K DL- 40R473A(UK )
91-910-108-10FFC CABLE 40 MB- T CON 51P
101-910-108-05CONNECTOR A SSY 40 MB-PSU 14P
111-910-108-11FFC CABLE 40 MB- IR 10P
121-895-375-41MOUNTED PWB Afor K DL- 40R470A/ 471A
1-895-375-51M O UNTED PWB Afor K DL- 40R473A(AEP) /474A
1-895-375-61M O UNTED PWB Afor K DL- 40R473A(UK)
131-858-888-11LOUD SPEA KER (L) 40X100MM
14A-1939-535-ALCM ASSY (40FANFY MR) EUf or K DL- 40R470A/ 473A
A-1939-536-ALCM ASSY (40FANFY HL) EUfor KDL-40R471A/474A
154-459-475-21BRACKET, V ESA (FANF)
31-492-329-21SWITCH UNIT
41-910-108-20FFC CABLE 46 MB-KEY 6P
51-474-488-11GL5(CH)-STAT I C CONV ERTER (TV)
61-858-888-21LOUD SPEAKER (R) 40X100MM
71-910-108-14CONNECTOR ASSY 46 MB-SP LR 4P
81-846-662-11POWER-SUPPLY CORDfor K DL- 46R470A/ 473A(AEP)
1-846-663-11POWER-SUPPLY CORDfor K DL-46R473A(UK )
91-910-108-18FFC CABLE 46 MB- TCON 51P
101-910-108-19FFC CABLE 46 MB- IR 10P
111-910-108-13CONNECTOR A SSY 46 MB-PSU 14P
121-895-375-41MOUNTED PWB Afor K DL- 40R470A
1-895-375-51M O UNTED PWB Afor K DL- 46R473A(AEP)
1-895-375-61M O UNTED PWB Afor K DL- 46R473A(UK)
131-858-888-11LOUD SPEA KER (L) 40X100MM
14A-1939-537-ALCM ASSY (46FANFY MR) EUfor KDL- 46R470A/473A
154-459-475-31BRACKET, V ESA (FANF)
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering servi ce mode.
3) Service mode display.
InfoTV POWERChannelVolume
Service Mode
Status Information>>
Self diagnosis history>>
Panel Selection <[ 19_S320DB3-1_EU ]>
NO_SIGNAL_MUTE <[Off]>
TUNING SYSTEM<[AUTO]>
LVDS Spectrum (%o)<[30]>
Low of HPD<[5]>
UART Selection<[Usb Fact]>
SERIAL NUMBER EDID6000001
MODEL NAME EDIDKDL-32R420A
5
[</>]Set[Home]Exit
Panel SelectionMODEL NAME EDID
19_S320DB3-1_EUKDL-32R420A
KDL-32R421A
KDL-32R423A
KDL-32R424A
18_S400DH1-1_EUKDL-40R470A
KDL-40R471A
KDL-40R473A
KDL-40R474A
48_S460DH1-1_EUKDL-46R470A
KDL-46R473A
- When replace Main Board or panel, please confirm "Panel Selection" and "MODEL NAME EDID" in service mode.
If they are different, please select a suitable thing.
- Change of SERIAL NUMBER EDID and MODEL NAME EDID are possible only once when they are white character.
Note: About the software data update, please refer to “APPENDIX-4”.