Sony HCD-NEZ31 Schematic

HCD-NEZ31
SERVICE MANUAL
Ver. 1.0 2006.08
HCD-NEZ31 is the amplifier, CD player, tape deck and tuner section in CMT-NEZ31.
Model Name Using Similar Mechanism HCD-NEZ30
CD Section Base Unit Name BU-K8BD83S-WOD
Optical Pick-up block Name KSM-213CDP
TAPE Section
Model Name Using Similar Mechanism HCD-NEZ30 Tape T ransport Mechanism T ype CMAL5Z235A
Mexican Model
SPECIFICATIONS
Amplifier section
Continuous RMS power output (reference): 15 + 15 W (6 ohms at 1 kHz, 10% THD)
The following are measured at AC 120 V, 60 Hz
DIN power output (rated): 11 + 11 W (6 ohms at 1 kHz, DIN) Continuous RMS power output (reference): 15 + 15 W (6 ohms at 1 kHz, 10% THD)
Inputs
AUDIO IN: Sensitivity 250 mV, impedance 47 kilohms
Outputs
PHONES: Accepts headphones with an impedance of 8 ohms or more SPEAKER: Accepts impedance of 6 to 16 ohms
CD player section
System: Compact disc and digital audio system Laser Diode Properties
Emission Duration: Continuous Laser Output*: Less than 44.6µW * This output is the value measurement at a distance of 200 mm from the
objective lens surface on the Optical Pick-up Block with 7mm aperture.
Tape deck section
Recording system: 4-track 2-channel, stereo
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section:
Tuning range
87.5 – 108.0 MHz (50 kHz step) Antenna: FM lead antenna Antenna terminals: 75 ohms unbalanced Intermediate frequency: 10.7 MHz
AM tuner section:
Tuning range 530 – 1,710 kHz (with 10 kHz tuning interval) 531 – 1,710 kHz (with 9 kHz tuning interval) Antenna: AM loop antenna, external antenna terminal Intermediate frequency: 450 kHz
General
Power requirements
AC 120 V, 60 Hz
Adjustable with voltage selector
Power consumption:
45 watts
Dimensions (w/h/d) (excl. speakers):
Approx. 164 × 235 × 265 mm
Mass (excl. speakers):
Approx. 3.3 kg
Design and specifications are subject to change without notice.
9-887-362-01
2006H05-1 © 2006.08
COMPACT DISC DECK RECEIVER
Personal Audio Division Published by Sony Techno Create Corporation
HCD-NEZ31
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

TABLE OF CONTENTS

1. SERVICING NOTES ............................................... 3
2. GENERAL ................................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 7
3-2. Cabinet............................................................................. 7
3-3. Cabinet (Top) Section ...................................................... 8
3-4. Base Unit (BU-K8BD83S-WOD) ................................... 8
3-5. Front Panel Section ......................................................... 9
3-6. Mechanical Deck (CMAL5Z235A) ................................ 9
3-7. MAIN Board.................................................................... 10
3-8. Tuner (FM/AM)............................................................... 10
4. TEST MODE.............................................................. 11
5. MECHANICAL ADJUSTMENTS ....................... 12
6. ELECTRICAL ADJUSTMENTS ......................... 13
7. DIAGRAMS
7-1. Block Diagram – CD SERVO Section – ......................... 15
7-2. Block Diagram – MAIN Section – .................................. 16
7-3. Printed Wiring Board – CD Board – ............................... 18
7-4. Schematic Diagram – CD Board – .................................. 19
7-5. Printed Wiring Boards – MAIN Section – ...................... 20
7-6. Schematic Diagram – MAIN Section (1/2) – .................. 21
7-7. Schematic Diagram – MAIN Section (2/2) – .................. 22
7-8. Printed Wiring Board – PANEL Board – ........................ 24
7-9. Schematic Diagram – PANEL Board – ........................... 25
7-10. Printed Wiring Boards – DC Section – ........................... 26
7-11. Printed Wiring Board – AC Board – ................................ 27
7-12. Schematic Diagram – POWER SUPPLY Section – ........ 28
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
8. EXPLODED VIEWS
8-1. Cabinet Section................................................................ 34
8-2. Mechanical Deck Section ................................................ 35
8-3. Panel Board Section ........................................................ 36
8-4. Cabinet (Top) Section ...................................................... 37
8-5. MAIN Board Section....................................................... 38
8-6. AC Board, DC Board Section ......................................... 39
9. ELECTRICAL PARTS LIST................................ 40
2
SECTION 1
S820

SERVICING NOTES

HCD-NEZ31
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 ˚C higher
than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 ˚C. Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
During normal operation of the equipment, emission of the laser diode is prohibited unless the upper lid is closed while turning ON the S820. (push switch type) The following checking method for the laser diode is operable.
Method
Emission of the laser diode is visually checked.
1. Open the upper lid.
2. Push the S820 as shown in Fig.1.
Note: Do not push the detection lever strongly, or it may be bent or damaged.
3. Press the u button.
4. Check the object lens for confirming normal emission of the laser diode. If not emitting, there is a trouble in the automatic power control circuit or the optical pick-up. In this operation, the object lens will move up and down 2 times along with inward motion for the focus search.
Fig.1 Method to push the S820
3
HCD-NEZ31
k
SERVICE POSITION
– CD BOARD –
CD board
– TAPE MECHANICAL DECK –
cabinet (top) section
tape mechanical dec
4
Basic Operations
Before using the system
To use the remote
Slide and remove the battery compartment lid , and insert the two supplied R6 (size AA) batteries, first, matching the polarities shown below.
Notes on using the remote
• With normal use, the batteries should last for about six months.
• Do not mix an old battery with a new one or mix different types of batteries.
• If you do not use the remote for a long period of time, remove the batteries to avoid damage from battery leakage and corrosion.
To set the clock
1
Turn on the system.
Press
(power) .
2
Select the clock set mode.
Press CLOCK/TIMER SET current mode appears on the display, press
on the remote repeatedly to select “CLOCK” and
then press ENTER
3
Set the time.
/ on the remote repeatedly to set
Press the hour, and then press ENTER Use the same procedure to set the minute. The clock settings are lost when you disconnect the power cord or if a power failure occurs.
on the remote. If the
on the remote.
Selecting a music source
Press the following buttons (or press FUNCTION repeatedly).
To select Press
CD CD on the remote.
Tuner TUNER/BAND
Tape TAPE
Component (connected using an audio cord)
FUNCTION until “AUDIO IN” appears.
Adjusting the sound
To adjust the volume
Press VOLUME +/– on the remote (or turn the VOLUME control on the unit)
To add a sound effect
To Press
Generate a more dynamic sound (Dynamic Sound Generator X-tra)
.
DSGX
side
/
on the remote.
.
on the remote.
repeatedly
on the unit.
SECTION 2

GENERAL

Set the sound effect
Playing a CD/MP3 disc
1
Select the CD function.
Press CD
2
3
To Press
Pause playback (pause) on the remote (or
Stop playback
Select a folder on an MP3 disc
Select a track or file
Find a point in a track or file
Select Repeat Play
To change the play mode
Press PLAY MODE repeatedly while the player is stopped. You can select normal play (“ files in the folder on the disc), shuffle play (“SHUF” or “
* When playing a CD-DA disc, (SHUF) Play performs the same
operation as normal (SHUF) Play.
Notes on Repeat Play
• All tracks or files on a disc are played repeatedly up to five times.
• “REPEAT 1” indicates that a single track or file is repeated until you stop it.
Notes on playing MP3 discs
• Do not save other types of files or unnecessary folders on a disc that has MP3 files.
• Folders that have no MP3 files are skipped.
• MP3 files are played back in the order that they are recorded onto the disc.
• The system can only play MP3 files that have a file extension of “.MP3.”
• If there are files on the disc that have the “.MP3” file extension, but that are not MP3 files, the unit may produce noise or may malfunction.
• The maximum number of: – folders is 150 (including the root folder). – MP3 files is 255. – – folder levels (the tree structure of files) is 8.
• Compatibility with all MP3 encoding/writing software, recording device, and recording media cannot be guaranteed. Incompatible MP3 discs may produce noise or interrupted audio or may not play at all.
Notes on playing multisession discs
• If the disc begins with a CD-DA (or MP3) session, it is recognized as a CD-DA (or MP3) disc, and playback continues until another session is encountered.
• A disc with a mixed CD format is recognized as a CD-DA (audio) disc.
on the remote.
Place a disc.
Press
PUSH OPEN/CLOSE on the unit, and place a disc with the label side up on the CD compartment. To close the CD compartment, press CLOSE
on the unit.
Start playback.
Press
(play) on the remote (or CD/ (play/
pause)
on the unit).
SHUF*”), or program play (“PGM”).
MP3 files and folders that can be contained on a single disc is 256.
Listening to the radio
1
Select “FM” or “AM.”
Press TUNER/BAND
2
Select the tuning mode.
Press TUNING MODE appears.
3
Tune in the desired station.
Press +/– on the remote (or TUNING +/– on the unit)
. Scanning stops automatically when a station is tuned in, and then “TUNED” and “STEREO” (for stereo programs) appear.
on the remote
EQ repeatedly to select “BASS” or “TREBLE,” and then press
/
repeatedly to adjust the level.
PUSH OPEN/
PUSH OPEN/CLOSE
CD/
(play/pause) on the unit). To resume play, press the button again.
(stop) .
+/– (select folder) .
/ (go back/go forward)
.
Hold down forward) and release the button at the desired point.
REPEAT repeatedly until “REPEAT” or “REPEAT 1” appears.
/ (rewind/fast
during playback,
on the remote
” for all MP3
repeatedly.
repeatedly until “AUTO”
To stop automatic scanning
Press (stop) .
To tune in a station with a weak signal
If “TUNED” does not appear and the scanning does not stop, press TUNING MODE “AUTO” and “PRESET” disappear, and then press +/– on the remote (or TUNING +/– on the unit) repeatedly to tune in the desired station.
To reduce static noise on a weak FM stereo station
Press FM MODE on the remote repeatedly until “STEREO” disappears to turn off stereo reception.
repeatedly until
Playing a tape
1
Select the tape function.
Press TAPE
2
Insert a tape.
Press PUSH OPEN/CLOSE insert the TYPE I (normal) tape into the cassette holder with the side you want to play facing forward. Make sure there is no slack in the tape to avoid damaging the tape or the tape deck. Press PUSH OPEN/CLOSE cassette holder.
3
Start playback.
Press (play/pause) on the unit).
To Press
Pause playback
Stop playback
Rewind or fast forward
on the remote.
on the unit, and
on the unit again to close the
(play) on the remote (or TAPE/
(pause) on the remote (or
TAPE/
(play/pause) on the unit). To resume play, press the button again.
(stop) .
/ (rewind/fast forward) .
Changing the display
To change Press
Information on the display*
Display mode (See below.)
* For example, you can view CD/MP3 disc information, such as the
track or file number or folder name during normal play, or the total play time while the player is stopped.
The system offers the following display modes.
Display mode When the system is off,
Clock The clock is displayed.
Power Saving
2)
Mode
1)
The STANDBY indicator lights up when the system is off.
2)
When the system is in Power Saving Mode, the following functions are unavailable: – setting the clock. – changing the AM tuning interval – changing the CD power manage function
Notes on the display information
• The following are not displayed; – total playing time for a CD-DA disc depending on the play mode. – total playing time for an MP3 disc. – remaining playing time for an MP3 file.
• The following are not displayed correctly; – elapsed playing time of an MP3 file encoded using a VBR
(variable bit rate).
– folder and file names that do not follow either the ISO9660 Level
1, Level 2 or Joliet in the expansion format.
• The following are displayed; – ID3 tag information for MP3 files when ID3 version 1 and version
2 tags are used.
– up to 30 characters of ID3 tag information using uppercase letters
(A to Z), numbers (0 to 9), and symbols (" $ % ’ ( ) * + , – . / < = > @ [ \ ] _ ` { | }).
on the remote
DISPLAY repeatedly when the system is on.
on the remote
DISPLAY repeatedly when the system is off.
1)
The display is turned off to conserve power. The timer and clock continue to operate.
Using optional audio components
To connect an optional headphones
Connect headphones to the PHONES jack on the unit.
To connect an optional component
Connect additional audio component to the AUDIO IN jack
on the unit using an audio analog cord (not supplied). Turn down the volume on the system, and then press FUNCTION function.
repeatedly to select the AUDIO IN
HCD-NEZ31
This section is extracted from instruction manual.
5
HCD-NEZ31
Other Operations
Creating your own CD program
(Program Play)
Use buttons on the remote to create your own program.
1
Press CD to select the CD function.
2
Press PLAY MODE repeatedly until “PGM” appears while the player is stopped.
3
Press / repeatedly until the desired track number appears.
When programming MP3 files, press +/– (select folder)
repeatedly to select the desired folder, and
then select the desired file.
Selected track or file number
Tot al playing time of program
4
Press ENTER to add the track or file to the program.
“– –.– –” appears when the total time exceeds 100 minutes for a CD, or when you select an MP3 file.
5
Repeat steps 3 through 4 to program additional tracks or files, up to a total of 25 tracks or files.
6
To play your program of tracks or files, press (play)
The program remains available until you open the CD compartment. To play the same program again, select the CD function, and press
To cancel Program Play
Press PLAY MODE repeatedly until both “PGM” and “SHUF” disappear while the player is stopped.
To delete the last track or file of the program
Press CLEAR while the player is stopped.
To view program information, such as total track number of the program
Press DISPLAY repeatedly.
Presetting radio stations
You can preset your favorite radio stations and tune them in instantly by selecting the corresponding preset number. Use buttons on the remote to preset stations.
1
Tune in the desired station (see “Listening to the radio”).
2
Press TUNER MEMORY .
3
Press +/– repeatedly to select your desired preset number.
If another station is already assigned to the selected preset number, the station is replaced by the new stations.
4
Press ENTER .
5
Repeat steps 1 through 4 to store other stations.
You can preset up to 20 FM and 10 AM stations. The preset stations are retained for about half a day even if you disconnect the power cord or if a power failure occurs.
6
To call up a preset radio station, press TUNING MODE and then press +/– desired preset number.
(including selected track or file)
.
(play) .
Preset number
repeatedly until “PRESET” appears,
repeatedly to select the
Recording onto a tape
You can record on a TYPE I (normal) tape in two ways:
CD Synchro Recording:
You can record an entire CD onto a tape.
Manual Recording:
You can record just the portions you like from a sound source, including connected audio components.
Use buttons on the unit to control tape recording.
1
Load a recordable tape with the side you want to record facing forward.
2
Prepare the recording source. For CD Synchro Recording:
on the remote to select the CD function.
Press CD Load the disc you want to record. When recording a folder from an MP3 disc, press PLAY MODE press the desired folder. To record only your favorite CD tracks in your desired order, perform steps 2 through 5 of “Creating your own CD program.”
For Manual Recording:
Select the desired source to record.
3
Set the tape deck to stand by for recording. For CD Synchro Recording:
Press CD SYNC
For Manual Recording:
Press
4
Start recording.
While recording, you cannot listen to other sources.
For CD Synchro Recording:
Press is completed, the CD player and the tape deck stop automatically. If you are recording onto a tape and the tape reaches the end of the front side part-way through a track or file, “TURN TAPE” appears. Turn the tape over to the reverse side, re-insert it, and “PUSH REC” appears. And then press START
For Manual Recording:
Press the desired recording source. If there is noise while recording from the tuner, reposition the appropriate antenna to reduce the noise.
To stop recording
Press (stop) .
Note
Recording stops if you change to a different function.
repeatedly to select “ ” and then
+/– (select folder) repeatedly to select
.
PAUSE/START .
PAUSE/START . When the recording
.
PAUSE/START , and then start playing
PAUSE/
Using the Timers
The system offers three timer functions. You cannot activate both the Play Timer and the Rec Timer at the same time. If you use either with the Sleep Timer, the Sleep Timer has priority.
Sleep Timer:
You can fall asleep to music. This function works even if the clock is not set. Press SLEEP on the remote repeatedly. If you select “AUTO,” the system automatically turns off after the current disc or tape stops or in 100 minutes. Do not select “AUTO” during Synchro Recording of a tape.
Play Timer:
You can wake up to CD, tape or tuner at a preset time.
Rec Timer:
You can record a preset radio station at a specified time.
Use buttons on the remote to control the Play Timer and the Rec Timer. Make sure you have set the clock.
1
Prepare the sound source. For Play Timer:
Prepare the sound source, and then press VOLUME
to adjust the volume.
+/– To start from a specific CD track or MP3 file, create your own CD program.
For Rec Timer:
Tune in the preset radio station.
2
Press CLOCK/TIMER SET .
3
Press / repeatedly to select “PLAY SET” or “REC SET” then press ENTER
“ON TIME” appears, and the hour indication flashes.
4
Set the time to start playing or recording.
Press
5
/ repeatedly to set the hour,
and then press ENTER
The minute indication flashes. Use the procedure above to set the minute.
Use the same procedure as in step 4 to set the time to stop playing or recording.
.
.
6
Select the sound source or prepare the tape. For Play Timer:
Press
/ repeatedly until the desired sound source appears, and then press ENTER display shows the timer settings.
For Rec Timer:
Load a recordable tape. The display shows the timer settings.
7
Press (power) to turn off the system.
The system turns on 15 seconds before the preset time. If the system is on at the preset time, the Play Timer and the Rec Timer will not play or record.
To activate or check the timer again
Press CLOCK/TIMER SELECT , press / repeatedly until “PLAY SEL” or “REC SEL” appears, and then press ENTER
To cancel the timer
Repeat the same procedure as above until “OFF” appears, and then press ENTER
To change the setting
Start over from step 1.
Tips
• The Play Timer setting remains as long as the setting is not canceled manually.
• The volume is reduced to minimum during the Rec Timer.
• The Rec Timer is canceled automatically after the Rec Timer has been activated.
.
.
. The
6
This set can be disassembled in the order shown below.
)

3-1. DISASSEMBLY FLOW

SET

3-2. CABINET

(Page 7)
3-3. CABINET (TOP) SECTION
(Page 8)
HCD-NEZ31
SECTION 3

DISASSEMBLY

3-5. FRONT PANEL SECTION
(Page 9)
3-6. MECHANICAL DECK (CMAL5Z235A)
(Page 9)
Note: Follow the disassembly procedure in the numerical order given.
3-2. CABINET
3-4. BASE UNIT (BU-K8BD83S-WOD)
(Page 8)
3-7. MAIN BOARD
(Page 10)
3-8. TUNER (FM/AM)
(Page 10)
2
two
screws
(BVTP3
×
10)
1
two
screws
(BVTP3
×
10
2
two
screws
(BVTP3
×
8)
3
cabinet
7
HCD-NEZ31
)
)

3-3. CABINET (TOP) SECTION

1
screw (BVTP2.6)
5
connector (S820)
2
claw
3
6
cabinet (top) section
4
wire (flat type) (23 core
(CN317)
2
claw

3-4. BASE UNIT (BU-K8BD83S-WOD)

2
four
screws
(PWH2.6
5
vibration proof rubber (green)
7
base unit
(BU-K8BD83S-WOD)
×
10)
5
vibration proof rubber (green)
3
1
6
CD cover
screw (BVTP2.6)
1
flexible flat cable (23 core)
(CN102)
4
two vibration proof rubbers (red
cabinet (top) section (bottom view)
8

3-5. FRONT PANEL SECTION

)
)
9
front panel section
4
flexible flat cable (9 core) (FFC803) (CN900)
3
1
5
connector (CN301)
2
flexible flat cable (11 core) (FFC804 (CN320)
flexible flat cable (17 core) (FFC805) (CN321)
flexible flat cable (13 core) (FFC501) (CN500)
HCD-NEZ31
6
two
screws
×
(BVTP3
8)
8
terminal lead wire (WIRE300)

3-6. MECHANICAL DECK (CMAL5Z235A)

4
7
harness
screw (BVTT3
×
6)
1
flexible flat cable (6 core (FFC801)
2
three
(BVTP2.6)
2
screw (BVTP2.6)
screws
3
5
mechanical deck (
CMAL5Z235A
terminal lead wire (WIRE200)
)
9
HCD-NEZ31
)
r

3-7. MAIN BOARD

1
two connectors (CN902, CN903)
4
wire (flat type) (9 core) (CN319)
2
screw (BVTT3
9
heat sink
0
×
8)
Remove
7
two solders.
IC bracket
8
5
6
screw (BVTP3
screw (BVTP3
screw (BVTP3
×
8)
×
×
8)
12

3-8. TUNER (FM/AM)

4
AC board, DC board section
1
screw (BVTP3
×
8)
2
screw
×
(BVTT3
6)
qs
MAIN board
3
qa
SHIELD board
2
three
screws
×
(BVTT3
3
power cord connecto
(CN901)
6)
10
7
wire (flat type) (9 core)
6
8
tuner (FM/AM)
5
two
screws
×
(BVTP3
8)
SECTION 4

TEST MODE

HCD-NEZ31
COLD RESET
The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer.
Procedure:
1. Press the
I/1 button to turn the power on.
2. While pressing the x button, press the I/1 button and turn
the [VOLUME] knob in the counter-clock wise.
3. The message “RESET” is displayed and the set is reset.
PANEL TEST
All segments of liquid crystal display are tested, and the version and released date of the micro computer are displayed.
Procedure:
1. Press the I/1 button to turn the power on.
2. While pressing the [DSGX] button, press the l m button
and turn the [VOLUME] knob in the counter-clock wise. Then all segments of liquid crystal display are turned on.
3. Press the [DSGX] button, the version and released date of the
micro computer are displayed.
example of display:
1104 V104
Version of micro computer (In this case, version 104)
released date of micro computer (In this case, released of November 4)
4. Press the [TUNER/BAND] button, the model name and
distination are displayed.
example of display:
6NE NA
CD ERROR HISTORY
When this mode is entered, optical pick-up error code is displayed with the 8-character format on the fluorescent indicator tube.
Procedure:
1. Set the FUNCTION to CD.
2. While pressing the [DSGX] button, press the CD u button
and turn the [VOLUME] knob in the counter-clock wise.
3. CD error history is displayed on the liquid crystal display.
The first digit from the left indicates:
The first digit from the left indicates which mode the error history is. In the optical pick-up error code mode, “D” is displayed on the liquid crystal display.
The second digit from the left indicates: (Error history No. display)
The second digit from the left indicates which order the error history is. “1” indicates the latest error history, and each time the number increases by one, the error history goes back to one-previous error.
The third and 4th digit from the left indicates: (Error status display)
The third and 4th digit from the left indicates which error status is indicated.
Display Status
01 Not focused (TOC read without a disc)
02 GFS NG (TOC read with a disc chucked)
03 Start operation time-over
04 Defocused continuously (Defocused during TOC reading)
05 Q code not entered for specified time
06 Tracking not turned ON
07 Blank disc (Blank disc TOC read)
distination (In this case, North American model)
model name (In this case, HCD-NEZXX)
5. Press the [PLAY MODE/TUNING MODE] button, “KEY 0 0” is
displayed on the liquid crystal display, and key test mode in. Each time a key is pressed, the numerical value corresponding to each key is displayed on the liquid crystal display.
6. To exit from this mode, perform the “COLD RESET”.
TUNER STEP CHANGE-OVER
Either the 9 kHz step or 10 kHz step can be selected for the AM channel step.
Procedure:
1. Set the FUNCTION to AM, and press the
I/1 button to turn
the power off.
2. While depressing the [TUNER/BAND] button, press the I/1 button.
3. The message “9K STEP” or “10K STEP” is displayed on the liquid crystal display, and thus the channel step is changed over.
The 5th and 6th digit from the left indicates: (Error step display)
The 5th and 6th digit from the left indicates which processing when a trouble occurred
Display Contents
01 Power OFF in progress
02 Power ON in progress
03 Initialize in progress
04 Oscillation stopping
05 From oscillation stop, oscillation starting
06 Stopping
07 Stop operation is under way
08 Start operation in progress
09 TOC read in progress
0A Search operation is under way
0B Playback operation is under way
0C Pause operation is under way
0D Playback manual search operation is under way
0E Pause manual search operation is under way
The 7th and 8th digit from the left indicates:
The 7th and 8th digit from the left indicates which operation in progress when a trouble occurred. (Step of each processing of the 5th and 6th digits is indicated)
11
HCD-NEZ31
SECTION 5

MECHANICAL ADJUSTMENTS

CD POWER MANEGE
This mode is for switch the CD power supply on/off. Even if this state pulls out AC plug, it is held.
Procedure:
1. Press the I/1 button to turn the power on.
2. Set the FUNCTION to CD.
3. Press the I/1 button again to turn the power off (standby).
4. While pressing the CD u button, press the I/1 button.
5. If turns power on and display “CD POWER”, then display “ON” or “OFF”.
PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened swab :
record/playback head pinch roller erase head rubber belts capstan idlers
2. Demagnetize the record/playback head with a head demagnetizer. (Do not bring the head magnetizer close to the erase head.)
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, appiy suitable locking compound to the parts adjusted.
5. The adjustments should be performed with the rated power supply voltage unless otherwise noted.
TORQUE MEASUREMENT
Mode Torque Meter Meter Reading
2.95 – 6.86 mN⋅m
FWD CQ-102C (30 – 70 g⋅cm)
(0.42 – 0.97 oz⋅inch)
FWD
Back Tension
FF CQ-201B (more than 60 g⋅cm)
REW CQ-201B (more than 60 g⋅cm)
CQ-102C (1.5 – 5.5 g⋅cm)
0.15 – 5.39 mN⋅m
(0.021 – 0.076 oz⋅inch)
more than 5.89 mN⋅m
(more than 0.83 oz⋅inch)
more than 5.89 mN⋅m
(more than 0.83 oz⋅inch)
TAPE TENSION MEASUREMENT
Mode Tension Meter Meter Reading
FWD CQ-403A
more than 100 g
(more than 3.53 oz)
12
r
set
test tape P-4-A063 (6.3 kHz, –10 dB)
oscilloscope
V
H
waveform of oscilloscope
in phase 45°90°135°180
°
good
wrong
HEAD PHONE board PHONES jack (J500)
SECTION 6

ELECTRICAL ADJUSTMENTS

HCD-NEZ31
0 dB=0.775 VDECK SECTION
1. Demagnetize the record/playback head with a head demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
Test T ape
Tape Signal Used for
P-4-A063 6.3 kHz, -10 dB Azimuth Adjustment
RECORD/PLA YBA CK HEAD AZIMUTH ADJUSTMENT
Note: Remove the cassette lid assy before this adjustment.
2. Turn the adjustment screw and check output peaks. If the peaks do not match for L-CH and R-CH, turn the adjustment screw so that outputs match within 1dB of peak.
Output level
within 1dB
L-CH peak
R-CH peak
within 1dB
Screw position
L-CH peak
Screw position
R-CH peak
3. Mode: Playback
Procedure:
1. Mode: Playback
test tape P-4-A063 (6.3 kHz, –10 dB)
HEAD PHONE board PHONES jack (J500)
set
4. After the adjustments, apply suitable locking compound to the pats adjusted.
Adjustment Location: Record/Playback/Erase Head
level mete
+ –
13
HCD-NEZ31
e
V
CD SECTION
Note:
1. CD Block is basically constructed to operate without adjustment.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10 MΩ impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
5. Check the focus bias check when optical pick-up block is replaced.
FOCUS BIAS CHECK
oscilloscop
(DC range)
CD board
TP (RFACI) TP (VC)
+ –
Procedure :
1. Connect oscilloscope to TP (RFACI) and TP (VC) on the CD board.
2. Press the I/1 button to turn the power ON.
3. Set disc (YEDS-18) on the tray and press the CD u button
to playback.
4. Confirm that oscilloscope waveform is as shown in the figure below. (eye pattern)
A good eye pattern means that the diamond shape () in the
center of the waveform can be clearly distinguished.
VOLT/DIV: 200 m TIME/DIV: 500 ns
level:
0.9
±
0.4 Vp-p
Checking Location:
– CD Board (Conductor Side) –
14
TP
(VC)
IC201
TP
(RFACI)
SECTION 7

DIAGRAMS

7-1. BLOCK DIAGRAM – CD SERVO Section –

OPTICAL PICK-UP BLOCK (KSM-213CDP)
A
B
C
D
E
F
LD
PD
AUTOMATIC
POWER CONTROL
Q321
HCD-NEZ31
70
RFACO
57
A
58
B
59
C
60
D
50
E
51
F
66
LD
67
PD
CD DSP
IC201
71
RFACI
AOUT1
AOUT2
XTAO
SSTP
XTAI
112
117
109
108
X201
16.9344MHz
R-CH
• R-ch is omitted due to same as L-ch.
CD
A
(Page 16)
• SIGNAL PATH
: CD PLAY
S201
(LIMIT)
39
D +3.3V
M402
(SLED)
M401
(SPINDLE)
2-AXIS
DEVICE
FOCUS/TRACKING COIL DRIVER,
SLED/SPINDLE MOTOR DRIVER
FCS+
FCS– TRK+ TRK–
SL+
M
SL–
SP+
M
SP–
12
11 13 14
CH2OUTF
CH2OUTR CH1OUTR CH1OUTF
CH3OUTF17
CH3OUTR18
CH4OUTF16
CH4OUTR15
IC402
MUTE
20
CH2FIN
CH2RIN CH1RIN
CH1FIN
CH3FIN 23
CH3RIN 22
OPIN+
OPOUT
CH4IN
31
O-CD-DATA
30
O-CD-CLK
8
O-CD-XLAT
29
I-CD-SENS
I-MP3-DATA
7 5
O-MP3-DATA
6
O-MP3-CLK
10
O-MP3-XLAT O-MP3-REQ12
49
I-MP3-REQ
50
I-MP3-ACK
11
O-MP3-SSTB
34
O-CD-XTACN
3
O-CD-XRST
11
O-MP3-SSTB
SYSTEM CONTROLLER
IC801 (1/2)
6
7 5 4
3
27
24
45
FFDR
89
46
FRDR
44
TRDR
43
TFDR
SFDR
41
SRDR42
38
MDP
XRST
8
DATA CLOK XLAT SENS 20
SCOR
DATA2
CLK2
XLAT-MP3
REQ-MP3
IREQ-MP3 10
ACK-MP3
SSTB-MP3
XTACN
11 16
26 I-CD-SCOR43
12 90 13 14
15 85
7
HCD-NEZ31
1515
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