HCD-LV80 is the tuner, deck, CD and
amplifier section in LBT-LV80.
Model Name Using Similar MechanismHCD-VR50/VR70
CD
SECTION
TAPE DECK
SECTION
CD Mechanism TypeCDM37L-5BD34L
Base Unit TypeBU-5BD34L
Optical Pick-up TypeKSS-213D/Q-NP
Model Name Using Similar MechanismNEW
T ape Transport Mechanism TypeTCM-230PWR12
E Model
Amplifier section
The following measured at AC 120/220/240 V,
50/60 Hz
DIN power output (Rated)
Continuous RMS power output (Reference)
(4 ohms at 1 kHz, 10 %
Inputs
PHONO IN (phono jacks): sensitivity 3 mV,
impedance 47 kilohms
MIC 1/2 (phono jack):sensitivity 1 mV,
impedance 10 kilohms
VIDEO 1 IN (phono jacks):sensitivity 250 mV,
impedance 47 kilohms
VIDEO 2 IN (phono jacks):sensitivity 250 mV,
MD IN (phono jacks):sensitivity 450 mV,
impedance 47 kilohms
Outputs
PHONES (stereo phone jack):
VIDEO OUT (phono jack): voltage 250 mV,
impedance 1 kilohm
MD OUT (phono jacks): voltage 250 mV,
impedance 1 kilohm
240 + 240 watts
(4 ohms at 1 kHz, DIN)
300 + 300 watts
THD)
impedance 47 kilohms
accepts headphones of
8 ohms or more
SPECIFICATIONS
FRONT SPEAKER :
Video section
Inputs
VIDEO1 IN (phono jacks): 1 V p-p, 75 ohms
VIDEO2 IN (phono jacks): 1 V p-p, 75 ohms
Outputs
VIDEO OUT (phono jack):1 V p-p, 75 ohms
S-VIDEO OUT (4-pin/mini-DIN jack):
VIDEO CD/CD player section
SystemCompact disc, digital
LaserSemiconductor laser
Laser outputMax. 44.6 µW*
Wavelength780 - 790 nm
Fre
uency Response2 Hz - 20 kHz (±0.5 dB
accepts impedance of 4 to
16 ohms
Y: 1 V p-p, unbalanced,
Sync negative,
C: 0.286 V p-p,
load impedance 75 ohms
audio and video system
(λ = 780 ohm), Emission
duration : continuous
* This output is the value
measured at a distance of
200 mm from the
objective lens surface on
the Optical Pick-up Block
with 7 mm aperture.
Signal-to-noise ratioMore than 90 dB
Dynamic rangeMore than 90 dB
CD DIGITAL OUT
(square optical connector jack, rear panel)
Video color system format
Wave length:660 nm
Output level:–18 dBm
Tape player section
Recording system4-track 2-channel stereo
Frequency Response (DOLBY NR OFF)
— Continued on next page —
NTSC, PAL
40 - 13,000 Hz (±3 dB),
using a Sony TYPE I
cassette
40 - 14,000 Hz (±3 dB),
using a Sony TYPE II
cassette
Tuning range
Middle Eastern models:531 - 1,602 kHz (with the
Other models:531 - 1,602 kHz (with the
AntennaAM loop antenna,
Intermediate frequency450 kHz
tuning interval set at
9 kHz)
tuning interval set at
9 kHz)
530 - 1,701 kHz (with the
tuning interval set at
10 kHz)
External antenna
terminals
General
Power Requirements120 V, 220 V, or 230 - 240
Power Consumption
Dimensions(w/h/d)Approx. 356 × 423 × 446
Mass
Approx. 15.9 kg
Supplied AccessoriesAM loop antenna (1)
Remote (1)
Design and specifications are subject to change
without notice.
V AC, 50/60 Hz
Adjustable with voltage
selector
300 watts
incl. projecting parts and
controls
FM wire antenna (1)
Speaker cords (2)
R6(size AA) batteries (2)
Video connecting cable
(1)
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
This caution
label is located
inside the unit.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
MODEL IDENTIFICATION
— BACK PANEL —
MODELPARTS No.
MY, SP model4-227-751-2
Parts No.
EA model4-227-751-3
• Abbreviation
SP: Singapore model
EA: Saudi Arabia model
MY : Malaysia model
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
s
s
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveform is output four times.
8-7. CD Mechanism Section (CDM37L-5BD34L).................... 72
8-8. Base Unit Section (BU-5BD34L) ....................................... 73
9. ELECTRICAL PARTS LIST ........................................ 74
4
SECTION 1
SERVICING NOTE
About CD-TEXT display
This unit is provided with a simple CD-TEXT display function.
The CD-TEXT contents of 20 tracks are displayed on the fluorescent display tube.
Since the function is simple, some special characters may not be displayed, or may be displayed as other characters.
MC Cold Reset
• The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the
customer.
Procedure:
1. Press three buttons c/CLOCK SET , ENTER , and "/1 simultaneously.
2. “COLD RESET” is displayed on the fluorescent display tube and reset is executed.
CD Delivery Mode
• This mode moves the pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press "/1 button to turn the set ON.
2. Press LOOP button and "/1 button simultaneously.
3. A message “LOCK” is displayed on the fluorescent indicator tube, and the CD delivery mode is set.
MC Hot Reset
• This mode resets the set with the preset data kept stored in the memory. The hot reset mode functions same as if the power cord is plugged
in and out.
Procedure:
1. Press three buttons c/CLOCK SET , ENTER , and DISC 1 simultaneously.
2. The fluorescent indicator tube becomes blank instantaneously, and the set is reset.
Sled Servo Mode
• This mode can run the CD sled motor freely. Use this mode, for instance, when cleaning the pick-up.
Procedure:
1. Press "/1 button to turn the set ON.
2. Press three buttons c/CLOCK SET , ENTER , and DISC 5 simultaneously.
3. The Sled Servo mode is selected, if “CD” is blanking on the fluorescent indicator tube.
4. W ith the CD in stop status, When the M button is pressed, the optical pick-up moves outside. When m button is pressed, it moves
inside.
5. To exit from this mode, perform as follows:
1) Move the pick-up to the most inside track.
2) Execute MC cold reset. (Press the three buttons c/CLOCK SET , ENTER , and "/1 button simultaneously.)
Note:
• Always move the pick-up to most inside track when exiting from this mode. Otherwise, a disc will not be unloaded.
• Do not run the sled motor excessively, otherwise the gear can be chipped.
Change-over of AM Tuner Step between 9kHz and 10kHz
• A step of AM channels can be changed over between 9kHz and 10kHz.
Procedure:
1. Press "/1 button to turn the set ON.
2. Select the function “TUNER”, and press TUNER/BAND button to select the BAND “AM”.
3. Press "/1 button to turn the set OFF.
4. Press ENTER and "/1 buttons simultaneously, and the display of fluorescent indicator tube changes to “AM 9k STEP” or “AM 10k
STEP”, and thus the channel step is changed over.
LED and Fluorescent Indicator Tube All Lit, Key Check Mode
Procedure:
1. Press three buttons c/CLOCK SET , ENTER , and DISC 2 simultaneously.
2. LEDs and fluorescent indicator tube are all turned on.
Press DISC 2 button, and the key check mode is activated.
3. In the key check mode, the fluorescent indicator tube displays “K @ V0 J0”. Each time a button is pressed, “K”value increases. However,
once a button is pressed, it is no longer taken into account.
“J” Value increases like 1, 2, 3 ... if rotating . AMS > knob in “+” direction, or it decreases like 0, 9, 8 ... if rotating in “-”
direction.
“V” Value increases like 1, 2, 3 ... if rotating VOLUME knob in “+” direction, or it decreases like 0, 9, 8 ... if rotating in “-” direction.
4. To exit from this mode, press three buttons in the same manner as step 1, or disconnect the power cord.
5
AMS Test Mode
• This mode is used for checking the AMS operations of the tape deck.
JIG
7-819-039-12 Alignment tape, AMS-110A
Procedure:
1. Press the "/1 button to turn the set ON.
2. Set the tape (AMS-110A).
3. Press the three buttons c/CLOCK SET , ENTER , and DISC 3 button simultaneously.
4. “TEST MODE” is displayed on the fluorescent display tube.
5. Press the FUNCTION button and switch the function to the deck with the tape (AMS-110A).
6. Press the CD SYNC button. “AMS CHECK” is displayed on the fluorescent display tube and the tape is rewound.
7. AMS starts in the normal direction. If the AMS count is 2 at shut down, proceed to step 8.
“NG” is displayed at other times, and the deck stops.
8. AMS starts in the opposite direction. If the AMS count is 2 at shut down again, “OK” is displayed.
“NG” is displayed at other times.
Aging Mode
During the aging mode, both the CD player and tape deck are executed together.
• If an error occurs:
Aging stops, and the error state is displayed on the fluorescent display tube.
• If no error occurs:
Aging is repeated.
Procedure:
1. Press the "/1 button to turn the set ON.
2. Load 10 minute tapes with unbent rec-proof tabs in decks A and B.
3. Set CDs on the DISC 1 and DISC 4 tables.
4. Set the CD mode REPEAT to OFF and PLAY MODE to ALL DISCS.
(Press the PLAY MODE and REPEAT buttons to set these modes.)
5. Press the FUNCTION button to switch the function to “CD”.
6. Press the three buttons c/CLOCK SET , ENTER , and DISC 4 button simultaneously.
7. Aging starts.
8. To end aging, press the "/1 button to turn the set OFF.
Aging Sequence:
Aging is performed in the following sequence.
• T ape Deck
1. The tape in deck A is rewound. “TAPE A AG-1” is displayed.
2. The FWD side of deck A is played for two minutes.
“T APE A AG-2” is displayed.
3. The tape in deck A is fast forwarded. “TAPE A AG-3” is displayed. Fast forward is carried out for 20 seconds or to the tape end.
4. The RVS side of deck A is played for two minutes.
“T APE A AG-4” is displayed.
5. The tape in deck A is rewound. “TAPE A AG-5” is displayed.
6. The FWD side of deck B is played for two minutes.
“T APE B AG-2” is displayed.
7. The tape in deck B is fast forwarded. “TAPE B AG-3” is displayed. Fast forward is carried out for 20 seconds or to the tape end.
8. The RVS side of deck B is played for two minutes.
“T APE B AG-4” is displayed.
9. The tape in deck A is rewound. “TAPE A AG-5” is displayed.
10. Repeated from step 2.
6
• CD
1. The tray rotates.
2. DISC 1 is chucked.
3. The TOC is read.
4. The first track is played for 2 seconds.
5. The last track is played for 2 seconds.
6. The tray rotates.
7. DISC 4 is chucked.
8. The TOC is read.
9. The first track is played for 2 seconds.
10. The last track is played for 2 seconds.
11. Repeated from step 1.
• Display when ended abnormally
When the tape deck is abnormal:
The state when ended abnormally is displayed.
The contents of display are the same as that during aging.
When the CD player is abnormal:
A message indicating that errors such as “CD MEC ERR” have occurred.
Check the error contents in the following error history display mode.
Error History Display Mode
Mode which enables the history of error occurring in the CD player to be checked.
Execute this mode after ending the aging mode.
Procedure:
1. Press the "/1 button to turn the set ON.
2. Press the three buttons c/CLOCK SET , ENTER , and CD SYNC simultaneously.
3. A message such as “EMC@@EDC**” is displayed.
@@ : Number of mechanical errors (Up to three past errors)
**: Number of errors (NO DISC ERROR) which occurs after chucking (Up to three past errors)
4. When checking the history of mechanical errors, press the PLAY MODE button. When checking errors after chucking, press the
REPEAT button to switch the display.
5. Press the "/1 button to end and turn the set OFF.
6. To erase the error history, perform COLD reset.
(Press the three buttons c/CLOCK SET , ENTER , and DISC 1 simultaneously.
• Viewing the mechanical error history display
(Switch the history by pressing the PLAY MODE button.)
7
Display
H
g
g
H
H
g
E@@M#*****
@@ : Error number. 00 is the newest.
#: Operating state of table
0: Currently in the INITIAL mode
7: Currently rotating to the right
8: Currently rotating to the left
A: Currently chucking down
B: Currently chucking up
*: Invalid
• Viewing the NO DISC ERROR history display
(Switch the history by pressing the REPEAT button.)
Display
E@@D##$$%*
@@ : Error number. 00 is the newest
##: Error contents
01: Focus error
02: GFS error
03: Setup error
$$: Retries
00: NO DISC is determined without attempting chucking retry
02: NO DISC is determined after chucking retry.
%: State when determined as NO DISC
1: When stopped
2: At setup
3: At TOC READ
4: When accessing
5: When playing
6: When pausing
7: When manual searching (during play)
8: When manual searching (during pausing)
*: Invalid
SELF-DIAGNOSIS
This model has the self-diagnosis function for the VIDEO and AUDIO decoder sections.
Immediately after the power on, the self-diagnosis function searches each operation of IC’s around the mechanism control microcomputer
(IC701).
The results can be checked by D502 of the VIDEO board.
Oscilloscope (Waveform)Symptom
No error
Li
ht
L
MPEG decoder (IC505)
error
2 time blinkin
L
[VIDEO BOARD] (SIDE A)
D502
IC505
91
90
65
64
100
1
32
33
MPEG decoder (IC505)
or
3 time blinkin
L
DRAM (IC507) error
8
Front Panel
73
72
71
70
69
68
67
646566
SECTION 2
GENERAL
1234567 891011121314
15
16
17
74
18
75
19
20
63
6061
5354 55
62
5859
5657
5152
50
49
48
47
4179804243444546
4076
77
78
2122
23
24 25
262728
29 30
31 32
33
34
353637
38
39
9
LOCATION OF PARTS AND CONTROLS
7
1 "/1 (Power) button and indicator
2 c/CLOCK SET button
3 SLEEP button
4 REC button and indicator
5 DAILY button and indicator
6 TUNING - button
7 TUNING + button
8 Display window
9 ENTER/NEXT button and indicator
10 TUNER MEMORY button
11 STEREO/MONO button
12 TUNING MODE button
13 GEQ control button
14 Remote sensor
15 SYNC EQ button
16 SYNC BASS button
17 SURROUND button and indicator
18 KARAOKE PON button
19 FUNCTION button
20 VOLUME knob
21 Z (A Deck) button
22 Z (B Deck) button
23 PHONES jack
24 h (B Deck) button and indicator
25 H (B Deck) button and indicator
26 x (B Deck) button
27 m (B Deck) button
28 M (B Deck) button
29 X (B Deck) button and indicator
30 z REC (B Deck) button and indicator
31 H SPEED DUB button
32 CD SYNC button
33 . AMS > knob
34 HX (CD) button and indicator
35 x (CD) button
36 m (CD) button
37 M (CD) button
38 DISK SKIP button
39 VIDEO2 INPUT jacks
40 REPEAT button
41 PLAY MODE button
42 DISC 1 button
43 DISC 2 button
44 DISC 3 button
45 DISC 4 button
46 DISC 5 button
47 EDIT button
48 NON-STOP button and indicator
49 FLASH button
50 LOOP button
51 DIRECTION button
52 DOLBY NR button
53 x (A Deck) button
54 m (A Deck) button
55 M (A Deck) button
56 h (A Deck) button
57 H (A Deck) button
58 MIX MIC jack
59 GUITAR jack
60 MIC LEVEL knob
61 GUITAR LEVEL knob
62 SUPER WOOFER MODE button
63 SUPER WOOFER button and indicator
64 FILE MENU button
65 GEQ CTRL button
66 ENTER button and indicator
67 GROOVE button and indicator
68 Equalizer indicators
69 EFFECT button and indicator
70 TUNER/BAND button
71 SPECTRUM ANALYZER button
72 DISPLAY button
73 DEMO (STANDBY) button
74 KEY CONTROL # button
75 KEY CONTROL 2 button
76 RETURN button
77 PREV button
78 NEXT button
79 SELECT button
80 ACTIVE button
• AMS is the abbreviation for Automatic
Music Sensor.
Tip
This section is extracted from
instruction manual.
If you make a mistake, start over from step 1.
To change the time
The previous explanation shows you how to set the
time while the power is off. To change the time
while the power is on, do the following:
1 Press c/CLOCK SET.
2 Press TUNING +/ – to select SET CLOCK.
3 Press ENTER/NEXT.
explanation.
4 Perform steps 2 through 5 in the previous
the power cord or if a power failure occurs.
Note
The clock setting is canceled when you disconnect
3,512,4
10
Step 2: Setting the
time
You must set the time before using the timer
functions.
Press c/CLOCK SET.
1
The hour indication flashes.
Press TUNING +/ – to set the hour.
2
Press ENTER/NEXT.
3
The minute indication flashes.
Press TUNING +/ – to set the
4
minute.
Press ENTER/NEXT.
The clock starts.
5
4Screw(BVTP3x8)
qaScrew(BVTP3x8)
qsFour screws(BVTP3x8)
3Connector
(CN802)
6Flat type wire
(CN431)
7Flat type wire(CN304)
8Flat type wire(CN303)
9Connector(CN452)
0Connector(CN702)
qdFront panel
5Two earth wirs
1Screw(BVTP3x8)
2Earth wire
qh Screw
(BVTP 3x8)
qj Video board
w; Connector (CN301)
wa Bracket (VCD)
qk Flat type wire
(CN501)
ql Flat type wire (CN503)
qg Screw
(BVTP 3x8)
qf Screw (BVTP 3x8)
SECTION 3
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
3-1. FRONT PANEL AND VIDEO BOARD
3-2. MAIN BOARD
qsFan motor
0Back panel
4Screw(BVTP3x8)
1Two screws(BVTP3x8)
8Three screws(BVTP3x8)
qaTwo screws(BVTP3x8)
7Two screws(BVTP3x8)
6Two screws(BVTP3x8)
9Connector(CN903)
2Flat type wire(CN1)
5Seven screws(BVTP3x8)
3Tuner
qfMain board
qdTwo screws(BVTP3x8)
11
3-3. SUB PANEL
y
)
d
1Three screws
(BVTP2.6x8)
7Screw
(BVTP2.6x8)
2Ornamental
plate
3Connector
(CN812)
8Four screws
(BVTP2.6x8)
Claw
4Connector
(CN703)
5Five screws
(BVTP2.6x8)
9Front input boar
3-4. CD LID ASSEMBLY
2Spring(CD lid)
0Sub panel block
6Screw
(BVTP2.6x8)
3-5. TAPE MECHANISM DECK AND CASSETTE LID
qfHolder(deck A)
qdSpring(deck A)
qaSpring(deck B)
9Spring(TC- lid)
3 Sab panel assembly
1CD lid assembl
qsHolder(deck B)
4Mechanism deck
1Two screws(BVTP3x8)
2Screw(BVTP3x8)
7Screw
(BVTP3x8)
12
5Two screws
(BVTP3x8)
3Screw(BVTP3x8
6Screw(BVTP3x8)
0Bracket
8Spring(TC- lid)
3-6. CD MECHANISM DECK3-7. BASE UNIT
t
1Five screws (BVTP3x8)
2CD mechanism
deck
3Base uni
2Boss
1Yoke fitting
3-8. DISC TABLE
Note:
When the disc table is installed, adjust the positions of
roller cam and mark B as shown in the figure, then set to
the groove of disc table.
A
2Screw (BVTP3X8
3Bracket (BU)
4Stop screw
1Screw (BVTP3X8)
5Disc table
A
13
SECTION 4
TEST MODE
VIDEO CD COLOR-BARS MODE
On this mode, the data of the color-bars signal as a picture signal and the 1kHz sine wave signal as a sound signal are output by the
mechanism control microcomputer (IC502) for video CD signal check. When measurement of the voltage and waveform on the VIDEO
board, perform it in this mode.
For reference, the color-bars signal can be observed at J302 (VIDEO OUT) and the sound signal can be observed at J101 (VIDEO/MD
(AUDIO) OUT) using an oscilloscope.
1. Connect the lead wire to both ends of the land of SL503 of the VIDEO board.
2. Turn the power on. Press FUNCTION button to select CD.
3. After 2 or 3 seconds later, connect the lead wire.
4. After measuring, remove the lead wire connected.
[VIDEO BOARD] (SIDE A)
D502
SL502
SL503
IC505
SL501
TEST MODE
[VIDEO BOARD] (SIDE B)
SL503
TEST
MODE
SL502
SL501
IC502
CT503
VIDEO
FREQUENCY
IC507
14
SECTION 5
MECHANICAL ADJUSTMENTS
SECTION 6
ELECTRICAL ADJUSTMENTS
Precaution
1. Clean the following parts with a denatured alcohol-moistened
swab:
2. Demagnetize the record/playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power supply voltage unless otherwise noted.
Torque Measurement
Mode
FWD
FWD
back tension
REV
REV
back tension
FF/REW
FWD tension
REV tension
Torque meter
CQ-102C
CQ-102C
CQ-102RC
CQ-102RC
CQ-201B
CQ-403A
CQ-403R
Meter reading
3.04 – 6.96 N • m
(31 to 71 g • cm)
(0.43 – 0.98 oz • inch)
0.20 – 0.58 N • m
(2 to 6 g • cm)
(0.02 – 0.08 oz • inch)
3.04 – 6.96 N • m
(31 to 71 g • cm)
(0.43 – 0.98 oz • inch)
0.20 – 0.58 N • m
(2 to 6 g • cm)
(0.02 – 0.08 oz • inch)
6.97 – 14.02 N • m
(71 to 143 g • cm)
(0.98 – 1.99 oz • inch)
0.98 N • m or more
(100 g or more)
(3.53 oz or more)
0.98 N • m or more
(100 g or more)
(3.53 oz or more)
DECK SECTION0 dB=0.775V
1. Demagnetize the record/playback head with a head demagnetizer .
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the
parts adjusted.
4. The adjustments should be performed with the rated power supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in this
service manual. (As a general rule, playback circuit adjustment
should be completed before performing recording circuit adjustment.)
6. The adjustments should be performed for both L-CH and R-CH.
7. Switches and controls should be set as follows unless otherwise
specified.
Signal
P-4-A100
WS-48B
P-4-L300
10 kHz, –10 dB
3 kHz, 0 dB
315 Hz, 0 dB
Record/Playback Head Azimuth Adjustment
(Deck A, Deck B)
Note: Perform this adjustments for both decks.
Procedure:
1. Mode : Playback
test tape
P-4-A100
(10kHz, –10dB)
set
main board
CN301
Pin 1 (R-ch)
Pin 3 (L-ch)
Used forTape
Azimuth Adjustment
Tape Speed Adjustment
Level Adjustment
level meter
+
–
2. T urn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw so
that outputs match within 1 dB of peak.
L-CH
peak
screw
position
R-CH
peak
output
level
within
1 dB
L-CH
peak
R-CH
peak
within 1dB
screw
position
15
3. Mode: PlaybackTape Speed Adjustment (Deck A)
)
test tape
P-4-A100
(10kHz, –10dB)
set
main board
CN301
Pin 3 (L-ch)
Pin 2 (GND)
L
R
oscilloscope
Note: Set the test mode using the following method and begin tape
speed adjustment.
In the test mode, the speed will switch to double speed or
normal speed each time the HI-SPEED DUB button is pressed.
Procedure:
With the power turned ON, press the c/CLOCK SET button,
ENTER button, and DISC 3 button simultaneously.
(The “VOLUME” on the fluorescent display tube will blink while
Pin 1 (R-ch)
in the test mode.)
To exit the test mode, press the "/1 button.
Waveform of oscilloscope
in phase45°
good
90°
135°
180°
wrong
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
Adjustment Location: Playback Head (Deck A)
Record/Playback/Erase Head (Deck B)
Remove the cassette lid.
ReverseFoward
1. Insert the WS-48B into deck B.
2. Press the H button of deck B.
3. Press the HI-SPEED DUB button and play the tape at double speed.
4. Adjust RV1001 of the LEAF SW board so that the reading of
the frequency counter becomes 6000 ± 180 Hz.
5. Press the HI-SPEED DUB button and play the tape at normal speed.
6. Adjust RV1002 of the LEAF SW board so that the reading of
the frequency counter becomes 3000 ± 90 Hz.
Adjustment Location: LEAF SW board
Sample Value of Wow and flutter
W.RMS (JIS) less than 0.3%
(test tape: WS-48B)
Playback Level Adjustment (Deck A, Deck B)
Procedure:
Mode: Playback
test tape
P-4-L300
(315Hz, 0dB)
set
main board
CN301
Pin 1 (R-ch)
Pin 3 (L-ch)
level meter
16
Deck A is RV311 (L-CH) and RV411 (R-CH), deck B is RV301
(L-CH) and RV401 (R-CH)
so that adjustment within the following adjustment level.
Adjustment level:
CN301 playback level: 301.5 to 338.3 mV (–8.2 to –7.2 dB)
level difference between the channels: within ± 0.5 dB
Adjustment Location: AUDIO board
Adjustment Location
[LEAF SW BOARD]
RV1001(High Speed)
RV1002(Normal Speed
RV1002 RV1001
Record Bias Adjustment (Deck B)
AF OSC
VIDEO 1 (AUDIO) IN
315Hz 50 mV (–23.8 dB)
blank tape
CS-123
set
attenuator
600 Ω
Record Level Adjustment (Deck B)
Procedure:
INTRODUCTION
When set to the test mode performed in Tape Speed Adjustment, when the tape is rewound after recording, the “REC memory
mode” which rewinds only the recorded portion and playback is
set.
This “REC memory mode” is convenient for performing this adjustment. During recording, the input signal FUNCTION will automatically switch to VIDEO 1.
(After recording, press the m button without stopping will return to the position where recording was started.)
1. Press FUNCTION button to select VIDEO 1. (This step is not
necessary if the above test mode has already been set.)
2. Insert a tape into deck B, press the z REC button, and then
press the H button to start recording.
3. Mode: Record
VIDEO 1 (AUDIO) IN
1) 315 Hz
2) 10 kHz
AF OSC
attenuator
600 Ω
} 50 mV (–23.8 dB)
blank tape
CS-123
set
Procedure:
INTRODUCTION
When set to the test mode performed in Tape Speed Adjustment, when the tape is rewound after recording, the “REC memory
mode” which rewinds only the recorded portion and playback is
set.
This “REC memory mode” is convenient for performing this
adjustment. During recording, the input signal FUNCTION will automatically switch to VIDEO 1.
(After recording, press the m button without stopping will return to the position where recording was started.)
1. Press FUNCTION button to select VIDEO 1. (This step is not
necessary if the above test mode has already been set.)
2. Insert a tape into deck B, press the z REC button, and then
press the H button to start recording.
3. Mode: Record
4. Mode: Playback
recorded
position
set
main board
CN301
Pin 1 (R-ch)
Pin 3 (L-ch)
level meter
5. Confirm playback the signal recorded in step 2 become adjustment level as follows.
If these levels do not adjustment level, adjust the R V341 (L-CH)
and R V441 (R-CH) on the AUDIO board to repeat steps 3 and 4.
Adjustment level: The playback output of 10 kHz level difference
against 315 Hz reference should be ± 1.0 dB.
Adjustment Location: AUDIO board
Adjustment Location:
[AUDIO BOARD] (Conductor Side)
RV341(Lch),RV441(Rch)
Record Bias
RV311(Lch),RV411(Rch)
Playback Level (Deck A)
4. Mode: Playback
recorded
position
set
main board
CN301
Pin 1 (R-ch)
Pin 3 (L-ch)
level meter
5. Confirm playback the signal recorded in step 2 become adjustment level as follows.
If these levels do not adjustment level, adjust the R V301 (L-CH)
and R V351 (R-CH) on the MAIN board to repeat steps 3 and 4.
Adjustment level:
CN301 playback level: 47.2 to 53.0 mV (–24.3 to –23.3 dB)
Adjustment Location: MAIN board
[MAIN BOARD] (Conductor Side)
RV301 RV401
RV441 RV341
RV301(Lch),RV401(Rch)
Playback Level (Deck B)
RV311
RV411
Record Level (Lch)
CN301
3
1
IC301
RV351
Record Level (Rch)
RV301
43
42
29
56
28
1
15
14
17
CD SECTION
Note:
1. CD Block is basically constructed to operate without adjustment.
Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10MΩ impedance.
4. Clean the object lens by an applicator with neutral detergent when
the signal level is low than specified value with the following
checks.
Note: Clear RF signal waveform means that the shape “◊” can be
clearly distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : 200mV
TIME/DIV : 500ns
level : 1.75 ± 0.25 Vp-p
S Curve Check
oscilloscope
BD board
TP (FE)
TP (VC)
+
–
Adjustment Location: BD board
Procedure :
1. Connect the oscilloscope to test points TP (FE) and TP (VC).
2. Connect TP (FEI) and GND, and TP (AGCCON) and GND of
the BD board with lead wires.
3. Press the "/1 button to turn the set ON.
4. With the disc (YEDS-18) loaded, press the 7 button and
perform focus search. (Focus search will be performed in the
same way even while the disc table is pushed in and out.)
5. Check the symmetry and peak to peak level of the oscilloscope
waveform (S curve) at this time.
S-curve waveform
symmetry
A
Within 4.0 ± 1.0 Vp-p
B
6. After check, remove the lead wire connected in step 2.
Note:• Try to measure several times to make sure than the ratio of
A : B or B : A is more than 10 : 7.
• Take sweep time as long as possible and light up the brightness to obtain best waveform.
Adjustment Location: BD board
E-F Balance (Traverse) Check
oscilloscope
BD board
TP (TE)
TP (VC)
+
–
Adjustment Location: BD board
Procedure :
1. Connect oscilloscpe to test point TP (TE) on BD board.
2. Short-circuit SL502 of the video board to GND.
3. Turned Power switch on. Press FUNCTION button to select
CD.
4. Put disc (YEDS-18) in to play the number five track.
5. Press the PLAY MODE button. (The tracking servo and the
sledding servo are turned OFF.)
6. Check the level B of the oscilliscope's waveform and the A (DC
voltage) of the center of the Traverse waveform.
Confirm the following :
A/B x 100 = less than ± 22%
Traverse waveform
Center of the waveform
B
0V
level : 1.3 ± 0.6 Vp-p
A (DC voltage)
7. Press the PLAY MODE button. (The tracking servo and sledding servo are turned ON.) Confirm the C (DC voltage) is almost equal to the A (DC voltage) is step 7.
RF Level Check
oscilloscope
BD board
TP (RF)
TP (VC)
+
–
Procedure :
1. Connect oscilloscope to test point TP (RF) and TP (VC) on BD
board.
2. Connect TP (AGCCON) and GND of the BD board with lead
wires.
3. Press the "/1 button to turn the set ON.
4. Put disc (YEDS-18) in and playback 5track.
5. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not.
6. After check, remove the lead wire connected in step 2.
18
Traverse waveform
0V
Tracking servo
Sled servo
OFF
Tracking servo
Sled servo
ON
8. Desolder the short-land (SL502) short-circuited at step 2.
Adjustment Location: BD board
C (DC
voltage)
SECTION 7
r
TP
(VC)
TP
(RF)
TP
(TE)
TP
(IOP)
TP
(FE)
TP
(AGCCON)
BD board
MIC board
TC-A board
TC-B board
PANEL-FL board
PANEL-VR board
HEADPHONE board
LED board
CD MOTOR board
TABLE SENSOR board
TUNER UNIT
TRANS board
MAIN board
FRONT INPUT board
CD-R board
CD-L board
PA board
AUDIO board
LEAF SW board
VIDEO board
DIAGRAMS
HCD-LV80
Adjustment Location :
[ BD BOARD ] — SIDE B —
7-1. CIRCUIT BOARDS LOCATION
VIDEO SECTION
Frequency adjustment
1. Connect the frequency counter to check point of the VIDEO
board.
2. Adjust CT503 of the VIDEO board so that the frequency counter
read 27MHz ± 80Hz at STOP condition.
Adjustment Location :
[ VIDEO BOARD ] – SIDE A –
D502
SL502
SL501
TEST MODE
FREQUENCY
SL503
(27MHz)
CT503
VIDEO
(GND)
IC505
IC507
frequency counte
VIDEO board
(27 MHz)
[ VIDEO BOARD ] – SIDE B –
SL503
TEST
SL502
MODE
SL501
(27MHz)
(GND)
IC502
IC506
+
–
19
19
HCD-LV80
7-2. BLOCK DIAGRAMS
– BD SECTION –
OPTICAL PICK-UP BLOCK
(KSS-213D/Q-NP)
DETECTOR
E
A
C
D
B
F
VCC
VC
A
C
D
B
IC781
CD DIGITAL
IC101
IC103
RF AMP
A
5
C
7
D
8
B
6
RF
SUMMING
AMP
FOCUS
ERROR
AMP
RF EQ
AMP
RFD
RFI
FE
16
17
14
INTEG-
RATOR
DIGITAL SERVO
DIGITAL SIGNAL PRCESSOR
RF AC
50
ASYI
49
ASYO
48
ASYMMETRY
CORRECTION
DEMODULATOR
DIGITAL
PLL
EFM
32K
RAM
REGISTER
SUB CODE
PROCESSOR
DATA BUS
ERROR
CORRECTOR
D/A
INTERFACE
DIGITAL
OUT
MD2
D OUT
PCM-D
BCLK
LRCK
C2PO
MUTE
63
D+5V
64
66
67
65
14
3
OPTICAL
1
OUT
DOUT
ADATA
BCLK
LRCK
C2PO
MUTE
LD
PD
TRACKING
FOCUS
COIL
COIL
LASER
DIODE
LD
POWER
M102
SLED
MOTOR
M101
SPINDLE
MOTOR
E
F
LD
DRIVE
Q101
T+
T
F+
F
SD+
M
SD
SP+
M
SP
E
11
F
10
LD
3
PD
4
FOCUS/TRACKING COIL DRIVE
SPINDLE/SLED MOTOR DRIVE
12
11
14
13
17
18
15
16
IC102
APC LD
AMP
TRACKING
ERROR
AMP
5
6
2
3
24
23
25
27
TFDR
TRDR
FFDR
FRDR
SFDR
SRDR
BUFFER
21
VC
VC
REF
LD ON
TE
13
DIGITAL
CLV
IC104
4
A+5V
(XTAL 33.8MHz)
MCK
2
CTRL1
SENS
DATA
XLT
CLK
SCOR
SUBQ
SQCK
SCLK
LPH
XRST
LD ON
• SIGNAL PATH
: CD
: VIDEO
: Digital out
A
VIDEO
SECTION
(Page 24)
CLOCK
12
VC
38
INTEG-
RATOR
VC
RFDC
43
FE
39
TE
41
CE
42
VC
SE
40
TFDR
31
TRDR
32
FFDR
33
FRDR
34
SFDR
29
SRDR
30
MDP
25
OP AMP
ANALOG SW
PWM
GENERATOR
TRACKING
PWM
GENERATOR
FOCUS
PWM
GENERATOR
SLED
PWM
GENERATOR
CONVERTER
22
A/D
CONTROL SIGNAL
BLOCK
SERVO
BLOCK
SERVO DSP
TRACKING
SERVO
FOCUS
SERVO
SLED
SERVO
DETECTOR
MIRR
DFCT
FOK
GENERATOR
SERVO
AUTO
SEQUENCER
SERVO
INTERFACE
CPU
INTERFACE
XTAI
XTSL
SENS
DATA
XLAT
CLOK
SCOR
SQSO
SQCK
S STOP
SCLK
XRST
71
69
7
4
5
6
15
76
77
26
S101
LIMIT SW
8
82
XRST
20
MUTE
S201
(UP SWITCH)
M201
TABLE
MOTOR
DISC
SENSOR
IC202
IC201
MOTOR DRIVER
OUT 2
IN 2
3
1
M
OUT 1
7
IN 1
9
TRAY SENS
UP SW
TBL-R
TBL-L
C
MAIN
SECTION (2/2)
(Page 23)
09
20
20
+5V
D201
(DISC No.)
LED SW
Q201
LED
– DECK SECTION –
HCD-LV80
HP101
PB HEAD
(DECK A)
REC/PB HEAD
(DECK B)
HRPE101
ERASE HEAD
PB A/B
MS OUT
TC PB L
LM ON/OFF
NORM/HIGH
NR ON/OFF
REC/PB/PASS
TC REC L
BIAS ON/OFF
RM ON/OFF
ALC ON/OFF
RELAY
CAPM CNT1
CAPM CNT2
CAP M H / L
A SHUT
B
MAIN (1/2), (2/2)
SECTION
(Page 22, 23)
17
2
DOLBY NR
RECOUT
D
32
S1008
B CrO
2
19
B NORM/CROM/
METAL
PAS
DOL
BIAS SW
M
31, 33
M1
CAPSTAN
MOTOR
DOLBY
TYPE B
CN301
3
R CH
28
27
M
MS
26
PB OUT
LM ON/
OFF
NORM/
HIGH
NR ON/
OFF
PB
LIN
BIAS ON/OFF
RM ON/OFF
ALC ON/OFF
CAP MOTOR
CONTROL
Q336-343
CONTROL
RV1002
NORMAL
SPEED
SPEED
Q1001
40
25
18
23
24
43
20
22
15
RV1001
HIGH
SPEED
1
SWITCH
Q335
REEL
DETECT
IC1001
S1004
A CrO
RV311
4
PLAYBACK
LEVEL
DECK A
RV301
PLAYBACK
LEVEL
DECK B
RV341
REC
BIAS
REC BIAS
BIAS OSC
T621, Q621, 622
IC611
L
R
L
R
X
R CH
R CH
3
P
ERASE BIAS
IC601
1
IC602
R
REC/PB
16
PB-A/B
A IN
48
B IN
46
RV301
REC LEVEL
+7.5V
Q623
EQIN
38
EQOUT
36
A 120/70
70
120
DOLBY NR
IC301
39
REEL
DETECT
IC1002
S1001 (A PLAY)
• R CH : Same as L ch
• SIGNAL PATH
+5V
S1002 (B PLAY)
: PB (DECK A)
: PB (DECK B)
: REC (DECK B)
09
• PLUNGER SOLENOID is supplied
as the MECHANICAL BLOCK ASSY.
A DECK/
B DECK
PLUNGER
TRIGGER
MOTOR
CONTROL
Q331-334
S1003
(A HALF)
S1005
(REC A)
S1006
(B HALF)
S1009
(REC B)
+5V
+5V
B SHUT
A PLAY
B PLAY
A HALF
B HALF/REC A/REC B
B TRIG
A TRIG
21
21
HCD-LV80
– MAIN (1/2) SECTION –
VIDEO 2
IN
VIDEO
SECTION
(Page 24)
DECK
SECTION
(Page 21)
VIDEO
SECTION
(Page 24)
POWER
SECTION
(Page 25)
O
VIDEO
IN
PHONO
(L IN)
FM/AM TUNER
TUNER UNIT IS
SUPPLED AS THE
ASSEMBLED
BLOCK
B
M
MD (L IN)
Q
V1, AU
(L IN)
V2, AU,
L-CH IN
TC PB L
MIC-SIG
J804
J702
J701
ST-L
CD-L
J701
J701
J804
IC191
AV SWITCH
6
IN3
8
IN4VCD VIDEO
IN1
1
B
A
235
464528
IC181 SELECTOR
12
X0
X1
14
A
109
4645
X
B
VD OUT
13
J702
SPEANA
J701
L-CH SIG
TC REC L
VIDEO
OUT
MD OUT
D
E
B
DISPLAY
SECTION
(Page 26)
POWER
SECTION
(Page 25)
DECK
SECTION
(Page 21)
10
IC101
C
IC601
PHONO AMP
3
1
SOUND PROCESSOR 1
69
IN A2
IN B2
68
IN C2
67
IN D2
66
65
IN E2
MIC IN
2
64
IN F2
333234
L+R
REC B2
BUS OUT2
REC A2
BBA2
BBB2
BUF IN2
CLOCKDATALATCH
30
57
36
Q111
TC REC L
SWITCH
Q112
7
58
39
38
SWITCH
37
SWITCH
Q115
34
484738
MUTE
SWITCH
Q113
• R CH: Same as L ch
• SIGNAL PATH
: FM
: CD
: PB
: REC
: VIDEO/MD
: VIDEO
09
MUTE
SWITCH
Q803
D807
RESET
SWITCH
Q802
MUTE
SWITCH
Q804
22
6
3
LINE-MUTE
F-RELAY
MAIN CONTROL
IC501 (1/2)
FUNC-SEL1
RESET
12
RESET
SWITCH
Q801
RESET
IC801
22
DBFB-H/L
V-MUTE
SW-MODE
493-LAT
493-DATA
D805
+5v
7
7
28
28
34
34
38
38
45
45
46
46FUNC-SEL0
47
47
48
48493-MUTE
DISPLAY
22AC-CUT
RESET
DBFB
F-RELAY
G
F
SECTION
(Page 26)
POWER
SECTION
(Page 25)
– MAIN (2/2) SECTION –
HCD-LV80
N
VIDEO
SECTION
(Page 24)
H
POWER
SECTION
(Page 25)
P
VIDEO
SECTION
(Page 24)
C
BD
SECTION
(Page 20)
B
DECK
SECTION
(Page 21)
FM/AM TUNER
TUNER UNIT IS
SUPPLED AS THE
ASSEMBLED
BLOCK
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed
in each block.)
For schematic diagrams.
Note:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
f
•
: internal component.
• 2 : nonflammable resistor.
• 1 : fusible resistor.
• C : panel designation.
Note: The components identified by mark 0 or dotted line
with mark 0 are critical for safety.
Replace only with part number specified.
• U : B+ Line.
• V : B– Line.
• H : adjustment for repair.
• Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F: FM
g : VIDEO/MD
E: PB (DECK A)
d: PB (DECK B)
G : REC (DECK B)
m: CHROMA
n : Y
o : VIDEO
J: CD
c : digital out
I : PHONO
• Abbreviation
EA: Saudi Arabia model.
SP: Singapore model.
MY: Malaysia model.
4
W or less unless otherwise
• Indication of transistor
B
CE
B
CE
C
Q
These are omitted
EB
These are omitted.
These are omitted.
WAVEFORMS
– CD SECTION –
1
IC101 t; RF AC
2
APPROX 500mVp-p
IC101 ra TE
3
IC101 el FE
4
7.5µsec
IC101 wg MDP
1.3Vp-p
2.6Vp-p
2.5V
– VIDEO SECTION –
1
10MHz
IC502 qd XOUT
2
H
IC505 ug COUT
3
2Vp-p
H
IC505 yl YOUT
4
H
Q303 E COUT
5
2Vp-p
H
IC401 4 YOUT
6
5.8Vp-p
27MHz
IC509 1 XT1
– MAIN (2/3) SECTION –
4Vp-p
1Vp-p
1Vp-p
7
4.6Vp-p
44.1kHz
IC509 ql LRCK
8
4.8Vp-p
2.11MHz
IC509 qj BCLK
9
IC504 8 384FS
0
IC504 6 27M
qa
IC504 qs
For printed wiring boards.
Note:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
a
•
• b : Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Caution:
Pattern face side: Parts on the pattern face side seen from the
(Side B)pattern face are indicated.
Parts face side: Parts on the parts face side seen from the
(Side A)parts face are indicated.
: Through hole.
27
1
5.5Vp-p
16MHz
IC501 qd XC-OUT
2
5.2Vp-p
32.768kHz
IC501 qa X-OUT
– PANEL FL SECTION –
1
3.4Vp-p
12.5MHz
IC601 us X OUT
27
HCD-LV80
7-3. PRINTED WIRING BOARD – BD SECTION –
• See page 19 for Circuit Boards Location.
(Page 32)
28
28
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