HCD-HPX10W is the amplifier, CD player,
tape deck and tuner section in CMT -HPX10W .
CDCD Mechanism TypeCDM82A-F1BD81
SectionBase Unit NameBU-F1BD81A
Tape deckModel Name Using Similar MechanismHCD-HPX9
SectionT ape Transport Mechanism TypeCMAL5Z225A
US Model
Canadian Model
Model Name Using Similar MechanismHCD-HPX9
Optical Pick-up Block NameKSM-215DCP
Main unit
Am
plifier section
For the United States model
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION:
With 6-ohm loads, both channels driven, from
120 – 10,000 Hz: rated 55 watts per channel
minimum RMS power, with no more than 10%
total harmonic distortion from 250 milliwatts to
rated output.
DIN power output (rated): 50 + 50 W
Continuous RMS power output (reference):
Music power output (reference): 100 + 100 W
Inputs
MD/VIDEO:Sensitivity 450/250 mV,
Outputs
PHONES:Accepts headphones with
(6 ohms at 1 kHz, DIN)
60 + 60 W
(6 ohms at 1 kHz, 10%
THD)
impedance 47 kilohms
an impedance of 8 ohms or
more.
SPECIFICATIONS
SPEAKER:o Accepts impedance of 6 t
CD player section
Laser
Frequency response
Tape deck section
Recording system
Frequency response
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
Antenna
Antenna terminals
ntermediate frequency
I
16 ohms.
Semiconductor laser
(λ=780 nm)
Emission duration:
continuous
20 Hz – 20 kHz
4-track 2-channel, stereo
50 – 13,000 Hz (±3 dB),
using Sony TYPE I
cassettes
87.5 – 108.0 MHz
FM lead antenna
75 ohms unbalanced
10.7 MHz
AM tuner section
Tuning range530 – 1,710 kHz
(with the tuning interval
set at 10 kHz)
531 – 1,710 kHz
(with the tuning interval
set at 9 kHz)
AntennaAM loop antenna, external
antenna terminal
Intermediate frequency 450 kHz
General
Power requirements120 V AC, 60 Hz
Power consumption110 W
Design and specifications are subject to change
without notice.
8-4. CD Mechanism Deck Section-1 (CDM82A) .................. 86
8-5. CD Mechanism Deck Section-2 (CDM82A) .................. 87
8-6. CD Mechanism Deck Section-3 (CDM82A) .................. 88
8-7. CD Mechanism Deck Section-4 (CDM82A) .................. 89
8-8. CD Mechanism Deck Section-5 (CDM82A) .................. 90
8-9. CD Mechanism Deck Section-6 (CDM82A) .................. 91
8-10. CD Mechanism Deck Section-7 (CDM82A) .................. 92
8-11. CD Mechanism Deck Section-8 (CDM82A) .................. 93
8-12. CD Mechanism Deck Section-9 (CDM82A) .................. 94
8-13. CD Mechanism Deck Section-10 (CDM82A) ................ 95
8-14. Base Unit Section (BU-F1BD81A) ................................. 96
9.ELECTRICAL PARTS LIST .................................. 97
2
Page 3
HCD-HPX10W
r
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT -540A. Follow the manuf acturers’ instructions to use these
instruments.
2. A battery-operated A C milliammeter . The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC v oltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-v oltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V A C range are suitable. (See
Fig. A)
To Exposed Metal
Parts on Set
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
This appliance is
classified as a CLASS 1
LASER product. This
label is located on the
rear exterior.
AC
0.15 µF
1.5 k
Ω
Earth Ground
voltmete
(0.75 V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU D ANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
À LA SÉCURITÉ!
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
3
Page 4
HCD-HPX10W
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveforms is output three times.
x (stop) 8 (11, 15, 17, 18, 28)
X (pause) 8 (11, 17)
N (play) 8 (11, 13, 17, 27)
+/– (tuning) qg (14, 15)
Setting the clock
Use buttons on the remote for the operation.
1 Press ?/1 to turn on the system.
2 Press CLOCK/TIMER SET.
3 Press ./> repeatedly to set the
hour.
4 Press ENTER.
5 Press ./> repeatedly to set the
minute.
6 Press ENTER.
The clock starts working.
To adjust the clock
1 Press CLOCK/TIMER SET.
2 Press ./> until “CLOCK SET”
appears, then press ENTER.
3 Do the same procedures as step 3 to 6
above.
Note
The clock is not displayed in Power Saving Mode
w;
ql
qk
qj
qh
qg
qf
qd
qs
2
3
4
5
6
7
8
9
0
qa
6
Page 7
SECTION 3
DISASSEMBLY
•This is can be disassemble according to the following sequence.
3-1. DISASSEMBLY FLOW-1
HCD-HPX10W
SET
3-3.OPTICAL PICK-UP
BLOCK
(Page 9)
3-5.MECHANICAL DECK
(Page 11)
3-7.PANEL (1), (2) BOARD
HEADPHONE BOARD
(Page 12)
3-11.AMP BOARD,
SWITCHING REGULATOR
(Page 15)
3-4.SIDE PLATE (L) (R),
TOP PANEL SECTION
(Page 10)
3-6.FRONT PANEL SECTION
(Page 12)
3-8.TUNER (FM/AM),
DC FAN
(Page 13)
3-9.MAIN BOARD
(Page 14)
3-10.REAR PANEL SECTION
(Page 14)
3-12.POWER BOARD
(Page 15)
3-13.CD MECHANISM DECK
(CDM82A)
(Page 16)
to DISASSEMBLY FLOW-2
7
Page 8
HCD-HPX10W
3-2. DISASSEMBLY FLOW-2
from DISASSEMBLY FLOW-1
3-14. PLATE (COVER TOP)
(Page 17)
3-15. T OP SECTION
(Page 17)
3-16. ARM SECTION
(Page 18)
3-17. CD MECHANISM DECK
SECTION (Page 19)
3-26. SPR-E (ROLLER SLIDER UPPER)
(TOP SECTION) (Page 26)
3-18. SUB GEAR (2 STEP),
SUB SLIDER ASSY (Page 20)
3-19. ARM (R)
(Page 21)
3-20. GEAR (STOCK PLANET)
(RIGHT) (Page 22)
3-21. LEVER (SUB GEAR BACK L)
(Page 22)
3-22. ARM (L)
(Page 23)
3-23. GEAR (STOCK ROT LONG)
(LEFT) (Page 24)
3-24. GEAR (STOCK ROT SHORT)
(RIGHT) (Page 24)
3-25. STOCKER (1) ASSY TO
STOCKER (5) ASSY (Page 25)
3-27. RUBBER ROLLER
(TOP SECTION) (Page 26)
3-28. LOD MOTOR
(Page 27)
3-33. CHASSIS (TOP),
CHASSIS (BOTTOM) (Page 31)
3-34. LEVER
(LOADING R, LOADING L) (Page 32)
3-35. DISC STOP LEVER
(Page 33)
3-36. DRIVER BOARD
(Page 33)
8
3-29. SLIDER (PUSH-POPUP)
(Page 27)
3-37. CD BOARD (A)
(Page 34)
3-38. OPTICAL PICK-UP
(KSM-215DCP) (Page 34)
3-30. ROTARY ENCODER
(Page 28)
3-31. ASSEMBLING OF THE
ROTARY ENCODER (Page 29)
3-39. BASE UNIT SECTION
(Page 35)
3-40. LEVER (BU LOCK)
(Page 35)
3-41. GEAR (IDL-B)
(Page 36)
3-42. GEAR (IDL-C)
(Page 36)
3-32. ELV MOTOR
(Page 30)
3-43. SPR-E (TAKO-BACK)
(Page 37)
3-44. PLATE (PUSH) ASSY
(Page 38)
3-45. SPR-P (LOCK)
(Page 39)
Page 9
k
Note: Follow the disassembly procedure in the numerical order given.
3-3. OPTICAL PICK-UP BLOCK
2
bottom cover plate
4
screw
(BTTP M2.6)
5
BU stopper
6
insulator spring (coil)
qf
insulator
7
screw
(BTTP M2.6)
8
BU stopper
9
insulator spring (coil)
qg
insulator
1
two screws
(BVTT3
0
flotaing screw
(+PTPWH M2.6)
qa
insulator spring (coil)
qh
qs
flotaing screw
(+PTPWH M2.6)
qd
insulator spring (coil)
qj
insulator
×
6
)
insulator
qk
optical pick-up bloc
HCD-HPX10W
3
w
27p(CN201)
ire (flat type)
9
Page 10
HCD-HPX10W
)
3-4. SIDE PLATE (L) (R), TOP PANEL SECTION
qs
top panel section
5
6
two screws
(BVTP3
two screws
(BVTP3
×
×
6
)
10
7
side plate (L)
)
qa
screw
(BVTP3
×
6
)
8
two screws
(BVTP3
9
w
ire (flat type)
7p(CN317)
×
8
)
0
connector
(CN301)
4
side plate (R) assy
3
shield cover
When you exchange Side plate (R) assy,
please remove Shield cover from old Side plate (R),
and attach in new Side plate (R).
2
two screws
(BVTT3
1
two screws
(BVTP3
×
×
10
6
)
10
Page 11
3-5. MECHANICAL DECK
)
7
cassette shield plate
0
leaf spring (cassette)
2
three screws
(BVTP2.6
×
8
)
6
two screws
(BVTP2.6
HCD-HPX10W
×
8
)
5
two screws
(BVTP2.6
×
8
earth wire
8
qa
cassette panel
)
mechanical deck
1
three screws
(BVTP2.6
9
leaf spring (cassette
×
8
)
4
cassette door
3
top panel
11
Page 12
HCD-HPX10W
3-6. FRONT PANEL SECTION
7
front panel section
2
screw
(KTP3
×
8
)
5
w
ire (flat type) 19p(CN310)
3
CD panel
4
two screws
(BVTT3
3-7. PANEL (1), (2) BOARD, HEADPHONE BOARD
4
five screws
(BVTP2.6
1
screw
×
6
)
6
17p(CN801)
×
8
)
(KTP3
×
8
w
ire (flat type)
qa
(CN312)
0
connector
(CN311)
6
connector
(CN604)
)
connector
5
seven screws
(BVTP2.6
8
×
8
)
PANEL (1) board
9
screw
(PWH2.6
qs
HEADPHONE board
qf
PANEL (2) board
qd
four screws
(BVTP2.6
×
10
)
×
8
)
1
12
knob
(volume)
2
nut
3
washer
7
connector
(CN802)
qg
claw
Page 13
3-8. TUNER (FM/AM), DC FAN
qf
two screws (FAN)
1
two screws
(BVTP3
×
8
)
2
screw
(BVTP3
×
8
)
3
two screws
(BVTP3
×
8
)
4
three screws
(BVTP3
×
8
)
0
two screws
(BVTP3
×
10
)
8
connector
(CN313)
6
claw
qg
DC fan
qa
tuner (FM/AM)
qd
heat cover plate
5
claw
9
w
ire (flat type) 11p or 15p(CN305)
qs
w
ire (flat type) 11p or 15p
7
heat sink cover
heat sink cover
MAIN board
HCD-HPX10W
13
Page 14
HCD-HPX10W
)
3-9. MAIN BOARD
6
connector
(CN308)
5
connector
(CN303)
3
connector
(CN316)
2
connector
(CN307)
4
connector
(CN309)
3-10. REAR PANEL SECTION
1
w
ire (flat type)
(9p)(CN306)
7
w
ire (flat type)
(21p)(CN315)
4
(CN904)
8
w
ire (flat type)
(27p)(CN304)
connector
5
connector
(CN903)
9
MAIN board
6
connector
(CN602)
7
rear panel section
1
two screws
(BVTP3
×
8)
14
3
three screws
(BVTP3
2
two screws
(BVTP3
×
8
)
×
16
Page 15
3-11. AMP BOARD, SWITCHING REGULATOR
7
screw
(BVTP3
8
two screws
(BVTP3
9
AMP board
×
16
)
HCD-HPX10W
rear panel
×
8
)
5
two screws
(BVTP3
×
12
)
6
main heat sink
1
connector
(CN101)
3-12. POWER BOARD
3
two screws
(BVTT4
5
POWER board
×
6
)
1
connector
(CN901)
2
connector
(CN201)
2
connector
(CN902)
3
two screws
(BVTP3
4
SWITCHING REGULATOR
×
6
)
4
two screws
(BVTT4
×
6
)
15
Page 16
HCD-HPX10W
3-13. CD MECHANISM DECK (CDM82A)
1
two screws
(BVTT3
×
6
)
3
sub chassis
2
two screws
(BVTT3
×
6
8
plate
6
)
screw
(BVTP2.6
7
screw
(BVTT3
4
5
clamp
×
8
)
×
6
screw
(BVTP2.6
Please attach connector,
as shown in a figure.
plate
)
×
8
)
clamp
sub chassis
connector
qd
w
21p (CN202)
qa
w
ire (flat type)
27p (CN801)
ire (flat type)
9
four screws
(BVTT3
0
chassis
qs
×
10
)
ffc cover
qf
CD mechanism deck
(CDM82A)
16
Page 17
3-14. PLATE (COVER TOP)
)
2
gear (joint op), shaft (stock)
7
screw
(BTTPM 2.6
3
four screws
(BTTPM 2.6
8
plate (cam R)
×
8)
×
HCD-HPX10W
8)
4
plate (cover top)
3-15. TOP SECTION
3
two screws
×
(BTP 2
8)
shock guard
(lower)
1
screw (BTP 2
2
gear (connection tp)
×
8)
4
two screws
(PTPWH 2
7
top section
×
14)
1
gear (joint op)
6
plate (cam L)
5
screw
(BTTPM 2.6
6
shock guard
(lower)
5
claw
×
8
8
shaft (connection)
17
Page 18
HCD-HPX10W
3-16. ARM SECTION
2
Slide the arm section in the
direction of the arrow B.
5
Remove the
in the direction of the arrow D.
arm section
3
claw
B
1
T
urn over the
in the direction of the arrow
PRECAUTION DURING ARM SECTION
INSTALLATION
pulley (LOD motor)
A
.
1
gear (joint op),
two shaft (shaft) stocks
A
D
6
arm section
C
4
Push this portion with a finger
in the direction of the arrow C.
3
turn over the
gear (swing)
in the direction
of the arrow.
6
Push this portion with a finger
in the direction of the arrow C.
gear (swing)
5
arm section
2
loosen two
screws
4
two claws
8
gear (joint op), two shaft (shaft) stocks
7
two
screws
18
Page 19
3-17. CD MECHANISM DECK SECTION
pulley (ELV motor)
A
HCD-HPX10W
2
Slide the
in the direction of the arrow
B
CD mechanism deck section
B
.
1
T
urn over the
in the direction of the arrow
pulley (ELV motor)
plate (cam L)
A
.
3
four
claws
4
Remove the CD mechanism deck section
in the direction of the arrow
C
C
.
19
Page 20
HCD-HPX10W
3-18. SUB GEAR (2 STEP), SUB SLIDER ASSY
9
Remove the
in the direction of the arrow.
sub slider assy
0
sub slider assy
5
sub gear (2 step)
sub slider assy
4
sub gear (idler)
1
k tapping screw (K2.6
3
2
two screws (M2
×
8)
cover (R)
×
5)
20
6
7
sub gear (idler)
8
sub gear (idler)
sub gear (idler)
Page 21
3-19. ARM (R)
)
3
lever (sub gear back R)
1
sub gear (joint just front)
2
SPR-T (sub gear back R)
HCD-HPX10W
7
gear (stock joint)
6
gear (stock rotary right)
5
gear (sub gear pin right
4
two washers (5.5)
9
arm (R)
8
two screws
× 5
(K2
)
21
Page 22
HCD-HPX10W
)
)
3-20. GEAR (STOCK PLANET) (RIGHT)
1
two screws (BTTP M2.6
2
stock base (A)
3
gear (stock sun)
4
gear (stock planet)
×
6
3-21. LEVER (SUB GEAR BACK L)
5
gear (stock joint),
shaft (stock)
UPPER
SIDE
2
screw (M2
1
3
6
7
lever (sub gear back L)
4
sub gear (joint just front)
×
5)
screw (K2.6
cover (L)
SPR-T (sub gear back L
×
8)
22
Page 23
3-22. ARM (L)
)
4
arm (L), stock base (B)
1
two washers (5.5)
UPPER
SIDE
HCD-HPX10W
2
gear (sub gear pin right
3
gear (stock rotary right)
6
gear (stock sun)
5
gear (stock planet)
UPPER
SIDE
23
Page 24
HCD-HPX10W
)
3-23. GEAR (STOCK ROT LONG) (LEFT)
2
stock box (L)
3
gear (stock rot short)
4
gear (stock rot long)
1
two screws (2
short
long
UPPER
SIDE
×
6)
3-24. GEAR (STOCK ROT SHORT) (RIGHT)
1
two screws (2
2
screw (1.7)
short
UPPER
SIDE
×
6)
3
stock box (R)
4
gear (stock rot short)
5
gear (stock rot short
24
Page 25
3-25. STOCKER (1) ASSY TO STOCKER (5) ASSY
UPPER
SIDE
1
dowel
2
claw
HCD-HPX10W
3
Remove the stocker
in the direction of the arrow.
(1) assy
Repeat the steps 1 to 1, when removing the part
(2), (3), (4) and (5) of the stocker assy.
4
stocker (1) assy
5
stocker (2) assy
UPPER
SIDE
6
stocker (3) assy
7
stocker (4) assy
8
stocker (5) assy
25
Page 26
HCD-HPX10W
3-26. SPR-E (ROLLER SLIDER UPPER) (TOP SECTION)
5
bushing
UPPER
SIDE
3
SPR-E (8 cm slider L)
1
bushing
2
SPR-T (8 cm slider R)
4
SPR-E
(roller slider upper)
3-27. RUBBER ROLLER (TOP SECTION)
4
two screws
(2
×
5)
5
two parasols
6
two
rubber rollers
1
two screws
(2
×
5)
2
two parasols
3
two
rubber rollers
top section
two claws
26
UPPER
SIDE
two claws
parasol
rubber roller
top section
Page 27
3-28. LOD MOTOR
)
3
claw
4
Remove the slider (push-popup1)
in the direction of the arrow.
2
sub chassis assy (R)
slider (push-popup 1)
slider (push-popup 2)
1
two screws
(BTTP M2.6
×
8)
2
sub chassis assy (L)
5
two screws
(BTTP M2.6
7
LOD MOTOR board
×
6
Remove soldering from the two points
3
8)
8
LOD motor
three screws
(BTTP M2.6
HCD-HPX10W
×
8)
4
belt (MOT-OP
3-29. SLIDER (PUSH-POPUP)
1
two screws
(BTTP M2.6
×
8)
27
Page 28
HCD-HPX10W
3-30. ROTARY ENCODER
4
Rotate the
the hole on the chassis can be seen
through the plate (comR).
ELV
motor until the position for
plate (com R)
1
three screws
(BTTP M2.6
×
6)
2
RELAY board
6
screw
(PTPWH2.6
8
screw
(PTPWH2.6
0
screw
(PTPWH2.6
qs
screw
(PTPWH2.6
qf
step tapping screw
(PWH2
×
×
6)
×
8)
3
Rotate the ELV motor in
the direction of the arrow.
×
8)
7
×
8)
8)
9
qa
gear (geneva 1)
qd
gear (encoder)
gear (pulley UD)
gear (geneva 2)
28
qg
Remove soldering
from the five points
qj
rotary encoder
qh
two claws
Page 29
3-31. ASSEMBLING OF THE ROTARY ENCODER
4
screw
(PTPWH2.6
2
two claws
3
Apply the soldering
in five points.
8
screw
(PTPWH2.6
gear (encoder)
5
gear (encoder)
×
HCD-HPX10W
8)
×
8)
1
rotary encoder
9
screw
(PTPWH2.6
6
gear (geneva 1)
×
8)
rotary encoder
qd
Align the plate (com R)
and the chassis hole.
7
gear (geneva 2)
gear (geneva 1)
gear
(geneva 1)
Adjust phases.
qa
Adjust phases.
qh
screw
(PTPWH2.6
qg
gear (pulley UD)
×
qs
screw
(PTPWH2.6
0
gear (geneva 2)
8)
×
8)
qf
Align the plate (com L)
and the chassis hole.
plate (com R)
plate (com L)
29
Page 30
HCD-HPX10W
3-32. ELV MOTOR
2
two screws
(BTTP M2.6
4
ELV MOTOR board
5
ELV
×
8)
motor
3
Remove soldering
from the five points
1
belt (MOT-UD)
belt (MOT-UD)
UPPER
SIDE
30
Page 31
3-33. CHASSIS (TOP), CHASSIS (BOTTOM)
)
4
3
two screws
(P2
5
chassis (top)
three screws
(BVTP2.6
×
10)
×
8)
1
screw
(BVTP2.6
2
lever (CL UP2)
HCD-HPX10W
×
8)
7
chassis (bottom
6
four screws
(P3
×
12)
31
Page 32
HCD-HPX10W
)
3-34. LEVER (LOADING R, LOADING L)
6
lever (loading R)
2
SPR-T (loading L)SPR-T (loading R)
5
two hooks
1
3
two hooks
PRECAUTION DURING LEVER (LOADING R/L) INSTALLATION
Align the horizontal position.
lever (loading L)
Install the
both levers so that they move symmetrically.
lever (loading R)
4
lever (loading L
32
Page 33
3-35. DISC STOP LEVER
d
5
two hooks
1
gear (cap)
2
gear (IDL L)
HCD-HPX10W
PRECAUTION DURING DISC STOP LEVER INSTALLATION
hole
chassis (top)
6
disc stop lever
3-36. DRIVER BOARD
3
Remove soldering
from the two points.
4
motor (pulley) assy
(LOD)
3
two claws
4
disc sensor lever
disc stop lever
hole
Install the disc stop lever so that the both holes
are aligned.
2
three screws
(BVTP2.6
5
DRIVER boar
×
8)
1
belt (MOT)
33
Page 34
HCD-HPX10W
3-37. CD BOARD
1
screw
(BVTP2.6 × 8)
4
CD board
3
wire (flat type)
(16 core) (CN102)
2
Remove soldering
from the four points.
3-38. OPTICAL PICK-UP (KSM-215DCP)
8
optical pick-up
(KSM-215DCP)
4
two floating screws
(PTPWH M2.6)
5
two coil springs (insulator)
7
two insulators
6
two insulators
1
two screws
(BVTP2.6
2
two stoppers (BU)
3
two coil springs (insulator)
×
8)
34
Page 35
3-39. BASE UNIT SECTION
r
6
Remove the base unit
in the direction of the arrow.
4
floating screw
(PTPWH M2.6)
3
SPR-E 213 down holde
HCD-HPX10W
2
1
screw
(BVTP2.6
3-40. LEVER (BU LOCK)
5
lever (BU lock)
1
gear (cap)
2
gear (BU lock)
lever (CL UP2)
×
8)
5
floating screw
(PTPWH M2.6)
4
three hooks
3
35
Page 36
HCD-HPX10W
3-41. GEAR (IDL-B)
2
claw
1
DIR spring
9
DIR lever
3
gear pulley
4
gear (cap)
5
gear (IDL-A)
q;
gear (IDL B long)
8
stopper
6
Loosen the screw.
7
Hold the Release lever
and change the direction.
3-42. GEAR (IDL-C)
3
gear (IDL-D)
2
two claws
1
gear (IDL-F)
7
gear (IDL-C)
4
three hooks
5
gear loading lever
36
6
claw
Page 37
3-43. SPR-E (TAKO-BACK)
)
two claws
HCD-HPX10W
two claws
parasol
rubber roller
3
four
rubber rollers
1
four screws (2 × 5)
2
four parasols
5
SPR-E (tako-back)
4
tension spring (lower
37
Page 38
HCD-HPX10W
3-44. PLATE (PUSH) ASSY
5
Remove the
in the direction of the arrow.
plate (push) assy
4
four claws
1
SPR-E (plate-push-back)
2
screw (PTPWH M2)
3
gear (tako second)
PRECAUTION DURING GEAR (TAKO SECOND) INSTALLATION
3
SPR-E (plate-push-back)
2
four claws
1
Remove the
in the direction of the arrow.
plate (push) assy
Adjust phases.
plate (push) assy
5
Adjust phases.
plate (push) assy
gear (tako second)
4
gear (tako second)
38
Page 39
3-45. SPR-P (LOCK)
1
claw
2
lever (lock)
3
SPR-P (lock)
HCD-HPX10W
PRECAUTION DURING LEVER INSTALLATION
2
Hold the both ends of the SPSR-P
(lock) with two claws.
1
SPR-P (lock)
3
lever (lock)
4
Pick up the SPR-P (lock) from
the claw and hook it on the lever.
39
Page 40
HCD-HPX10W
SECTION 4
ASSEMBLY
•This is can be assemble according to the following sequence.
4-1. ASSEMBLY FLOW
4-2. ASSEMBLING OF THE
STOCKER SECTION (Page 41)
4-3. ASSEMBLING OF THE GEAR
(STOCK RO T SHOR T) (RIGHT) (Page 42)
4-4. ASSEMBLING OF THE GEAR
(STOCK RO T LONG) (LEFT) (P age 43)
4-5. CONFIRMING THE ASSEMBLING
OF THE STOCKER SECTION (Page 44)
4-6. ASSEMBLING OF THE GEAR
(STOCK RO TARY LEFT) (Page 45)
4-7. ASSEMBLING OF THE GEAR
(STOCK RO TARY RIGHT) (Page 46)
4-8. ASSEMBLING OF THE LEVER
(SUB GEAR BACK L) (Page 47)
4-9. ASSEMBLING OF THE GEAR
(SUB GEAR PIN RIGHT) (Page 48)
4-10. ASSEMBLING OF THE LEVER
(SUB GEAR BACK R) (Page 49)
4-11. ASSEMBLING OF THE
SUB GEAR (IDLER) (Page 50)
4-12. ASSEMBLING OF THE
SUB GEAR (2 STEP) (Page 51)
4-13. CONFIRMING THE ASSEMBLING
OF THE ARM SECTION (Page 52)
40
Page 41
4-2. ASSEMBLING OF THE STOCKER SECTION
1
Check the number on each stocker assy,
before assembling all the assys.
HCD-HPX10W
2
stocker (1) assy
6
stocker (1) assy
7
stocker (2) assy
UPPER
SIDE
3
stocker (2) assy
5
tow claws
4
tow dowels
8
stocker (3) assy
9
stocker (4) assy
0
stocker (5) assy
1
Repeat the steps 4 to 6, when installing the part
(2), (3), (4) and (5) of the stocker assy.
41
Page 42
HCD-HPX10W
4-3. ASSEMBLING OF THE GEAR (STOCK ROT SHORT) (RIGHT)
7
short
two screws (2
8
screw (1.7)
UPPER
SIDE
×
6)
Note:
Install the stock box (R) right after
finishing the phase adjustment.
4
gear (stock rot short)
2
gear (stock rot short)
6
stock box (R)
PRECAUTION DURING GEAR (STOCK ROT SHORT) INSTALLATION
1
Align the edges of the stockers. Keep the position of
the stockers until finishing installation of the gear
(stock rot short) and the stock box (R).
FRONT
SIDE
gear (stock rot short)
3
Adjusting the one stockers
42
5
Adjusting the two stockers
gear (stock rot short)
Page 43
4-4. ASSEMBLING OF THE GEAR (STOCK ROT LONG) (LEFT)
6
two screws (2
2
gear (stock rot short)
4
gear (stock rot long)
×
6)
HCD-HPX10W
Note.
Install the stock box (L) right after finishing
the phase adjustment.
7
stocker box (L)
short
long
UPPER
SIDE
PRECAUTION DURING
(STOCK ROT SHORT, STOCK ROT SHORT LONG)
1
Align the edges of the stockers. Keep the position of
the stockers until finishing installation of the gear
(stock rot short) and the stock box (L).
GEAR
INSTALLATION
FRONT
SIDE
5
Adjusting the one stockers
3
Adjusting the two stockers
gear (stock rot long)
gear (stock rot short)
43
Page 44
HCD-HPX10W
4-5. CONFIRMING THE ASSEMBLING OF THE STOCKER SECTION
stocker section
UPPER
SIDE
STOCKER ASSY (R) SIDE
3
Confirm that each claw contacts uniformly at the
respective stop positions of the stocker assy (1) to the stocker assy (5).
4
Confirm the stocker assys move smooth
by sliding the stocker assys (1) to (5)
FRONT
SIDE
Slide the stocker assy in the
1
direction of the arrow.
UPPER
SIDE
44
STOCKER ASSY (L) SIDE
FRONT
SIDE
2
Confirm that each claw contacts uniformly at the
respective stop positions of the stocker assy (1) to the stocker assy (5).
Page 45
4-6. ASSEMBLING OF THE GEAR (STOCK ROTARY LEFT)
2
gear (stock sun)
4
gear (stock planet)
UPPER
SIDE
PRECAUTION DURING GEAR (STOCK PLANET) INSTALLATION
1
Align the edges of stockers,
and keep the position.
FRONT
SIDE
HCD-HPX10W
3
Position to adjust phases
for the gear (stock sun).
Position to adjust phases
5
for the gear (stock planet)
6
Move the arm (L) and the stock
base (B) vertically to the gear.
UPPER
SIDE
7
Check if the stock base (B) is kept
parallel with groove of the stocker.
0
Align the edges of stockers,
and keep the position.
8
gear (stock rotary left)
9
washer (5.5)
The cut-off curve should
face to the front.
45
Page 46
HCD-HPX10W
4-7. ASSEMBLING OF THE GEAR (STOCK ROTARY RIGHT)
0
gear (stock rotary right)
UPPER
SIDE
1
Turn over the
in the direction of the arrow.
stocker assy
qa
washers (5.5)
The cut-off curve should
face to the front.
3
Check that these faces are positioned
parallel to each other.
PRECAUTION DURING GEAR
(STOCK PLANET) INSTALLATION
4
gear (stock sun)
6
gear (stock planet)
5
Position to adjust phases
for the gear (stock sun).
8
stock base (A)
9
two screws
(BTTP M2.6
×
6)
46
2
Keep the position of the edges of
the stockers and adjust phases.
FRONT
SIDE
7
Position to adjust phases
for the gear (stock planet).
Page 47
4-8. ASSEMBLING OF THE LEVER (SUB GEAR BACK L)
1
Turn over the
stocker assy
in the direction of the arrow.
2
Adjust phases.
gear (stock rotary left)
gear (sub gear pin left)
3
gear (sub gear pin left)
4
washers (5.5)
qa
k tapping screw
(2.6
×
8)
0
screw (M2
×
5)
9
cover (L)
7
lever
(sub gear back L)
8
SPR-T
(sub gear back L)
SPR-T (sub gear back L)
gear (stock rotary left)
sub gear (joint just front)
6
lever (joint just front)
gear (sub gear pin left)
5
gear (stock joint),
shaft (stock)
lever (sub gear back L)
PRECAUTION DURING SPR-T
(SUB GEAR BACK L) INSTALLATION
PRECAUTION DURING GEAR
(SUB GEAR PIN LEFT) INSTALLATION
UPPER
SIDE
HCD-HPX10W
47
Page 48
HCD-HPX10W
4-9. ASSEMBLING OF THE GEAR (SUB GEAR PIN RIGHT)
1
Turn over the
in the direction of the arrow.
stocker assy
PRECAUTION DURING GEAR
(SUB GEAR PIN RIGHT) INSTALLATION
UPPER
SIDE
2
Remove the
in the direction of the arrow.
arm (R)
4
two screws
(2
× 5
gear (sub gear pin right)
6
Adjust phases.
gear (stock rotary right)
)
5
gear (sub gear pin right)
gear (stock joint)
7
washers (5.5)
3
two dowels
48
Page 49
4-10. ASSEMBLING OF THE LEVER (SUB GEAR BACK R)
1
sub (joint just front)
2
gear (stock joint)
Note:
Put the driver on the bottom of the other side of the gear,
and push the gear (stock joint) into it. Confirm it is
attached securely .
HCD-HPX10W
3
PRECAUTION DURING SPR-T
(SUB GEAR BACK R) INSTALLATION
claw
5
SPR-T (sub gear back R)
4
lever (sub gear back R)
SPR-T (sub gear back R)
gear (stock rotary right)
gear (sub gear pin right)
claw
lever (sub gear back R)
49
Page 50
HCD-HPX10W
4-11. ASSEMBLING OF THE SUB GEAR (IDLER)
1
of the arrow A until it stops.
4
Position to adjust phases
for the sub gear (idler).
A
Push the sub slider assy in the direction
2
The place that the sub slider assy
stops outside of this.
sub slider assy
3
sub gear (idler)
Note.
The side which has a pattern is the bottom.
4
three sub gears (idler)
Note.
The side which has a pattern is the bottom.
No need of phase adjustment.
50
Page 51
4-12. ASSEMBLING OF THE SUB GEAR (2 STEP)
HCD-HPX10W
1
gear (sub gear pin right)
sub gear (2 step)
hole
hole
hole
PRECAUTION DURING SUB GEAR (2 STEP) INSTALLATION
2
Align the
the
sub gear (2 step)
sub gear (2 step)
gear (sub gear pin right)
gear (sub gear pin right)
and
hole.
5
two screws (M2
4
k tapping screw (2.6
×
5)
3
cover (R)
×
8)
6
arm section
51
Page 52
HCD-HPX10W
4-13. CONFIRMING THE ASSEMBLING OF THE ARM SECTION
2
Check point 1:
The smooth movement of
this part when sliding.
1
Release the lock of the sub slider assy
and slide it in the direction of the arrow.
UPPER
SIDE
Note.
If the two parts of the stopper do not touch the stock base (B) when
the sub slider assy is pushed to the end, the phases are not correctly
adjusted. Reassemble the assy.
6
Check point 3:
Two parts of the stopper
touch the stock base (B).
5
Push the sub slider
assy into the end of
the arm (R).
stock base (B)
3
Check point 2:
All the stocker assy is standing.
4
Slide the stocker assy in the
direction of the arrow.
52
Page 53
SECTION 5
TEST MODE
HCD-HPX10W
[MC COLD RESET]
The cold reset clears all data including preset data stored in the
memory to initial conditions. Execute this mode when returning
the set to the customer.
Procedure:
1. In the standby status, press the @/1 button to turn the po wer
on.
2. Press three buttons of @/1 , x , and [PLAY MODE/TUNINGMODE] simultaneously.
3. The set is reset, and become standby status.
[COMMON TEST MODE]
Enter The Common Test Mode
Procedure:
1. In the standby status, press the @/1 button to turn the po wer
on.
2. Press three buttons of [PLAY MODE/TUNING MODE], x , and[DSGX] simultaneously.
3. When the common test mode is activated, “SLEEP” and
“PLA Y” icons are blink and “MD” display on the f luorescent
indicator tube.
AMP Test
Procedure:
1. In the common test mode, if turn the [VOLUME] knob
clockwise, it displays “VOL MAX”, and if turn the knob
counterclockwise, it displays “VOL MIN”.
The same operations as described above can also be performed
by pressing the [VOLUME +] and [VOLUME --] buttons of the
remote control.
2. If the [EQ] button of the remote control is pressed, “TONE
MAX” is displayed for several seconds.
Pressing the [EQ] button once more displays the “TONE MIN”,
and another pressing displays “TONE FLAT".
3. “TONE MAX”, “TONE MIN”, and “TONE FLAT” are
displayed repeatedly in this order each time the[EQ] button is
pressed.
4. To release from this mode, press the @/1 button to turn the
power off.
Tape Test
Procedure:
1. In the common test mode, insert a tape.
2. Input any audio signal from the [VIDEO/MD] jack (J301) on
the MAIN board.
3. Press the z REC button, and press the N TAPE button to
select the tape direction.
4. Press the z REC button again to start recording.
5. If press the lm TUNING– or TUNING+ ML
button, the tape is returned to recording start point by cue or
review operation, and starts playback.
6. To release from this mode, press the @/1 button to turn the
power off.
[PANEL TEST MODE]
Enter The Panel Test Mode
Procedure:
1. In the standby status, press the @/1 button to turn the po wer
on.
2. Press three buttons of [REPEAT/FM MODE], x , and [DSGX]
simultaneously.
3. When the panel test mode is activated, LEDs and segments of
fluorescent indicator tube are all turned on.
Version Check
Procedure:
1. In the panel test mode (all LEDs and segments of fluorescent
indicator tube are turned on), press the [REPEAT/FM MODE]
button.
2. Destination indication and model type indication are displayed
on the fluorescent indicator tube alternately.
3. From this status, each time the [TUNING MODE] button is
pressed, it changes the version display of module as follows.
4. To date of module, press the [DSGX] or [FUNCTION] button.
5. To release from this mode, press three buttons of [REPEAT/FM MODE], x , and [DSGX] simultaneously.
Key Check
Procedure:
1. In the panel test mode (all LEDs and segments of fluorescent
indicator tube are turned on), press the [PLAY MODE/TUNINGMODE] button.
2. It displays “K 0 V0” on the fluorescent indicator tube.
3. Each time a button is pressed, “K” value increases. However,
once a button is pressed, it is no longer taken into account.
All keys are pressed, display becomes “K25”.
4. “V” value increases like 1, 2, 3 ... if turn the [VOLUME] knob
clockwise, or it decreases like 0, 9, 8 ... if turn the knob
counterclockwise.
5. To release from this mode, press three buttons of [REPEAT/FM MODE], x , and [DSGX] simultaneously.
[CD REPEAT 5 LIMIT CANCEL MODE]
Number of repeat for CD playback is 5 times when the repeat mode
is “REPEA T”. This mode enables CD to repeat playback for limitless
times.
Procedure:
1. Press the @/1 button to turn the power on.
2. Press the [FUNCTION] button to select CD function.
3. Press three buttons of TUNING+ ML , [PLAY MODE/TUNING MODE], and [DSGX] simultaneously.
4. It enters the CD repeat 5 limit cancel mode and display “LIMIT
OFF”
5. To release this mode , press the @/1 button to turn the power
off.
53
Page 54
HCD-HPX10W
[CD SHIP MODE]
This mode can run the CD sled motor optionally. Use this mode , for
instance, when cleaning the optical pick-up.
Procedure:
1. Press the @/1 button to turn the power on.
2. Press the [FUNCTION] button to select CD function.
3. Press three buttons of [EX-CHANGE] and @/1 simultaneously.
*1
4. Set to the CD ship mode. (chucking on)
5. After blink “STANDBY”, “LOCK” is displayed, disconnect
the AC plug.
*1) If press three buttons of [DISC SKIP], [EX-CHANGE] and
[PLAY MODE/TUNING MODE] simultaneously, Activ ate the
CD ship mode and MC cold reset.
[CD SLOT LOCK]
This mode is for the antitheft of CD disc in shop. (not for transport)
Procedure:
1. Press the @/1 button to turn the power on.
2. Press the [FUNCTION] button to select CD function.
3. Insert a disc.
4. While pressing the x button, press the A (CD) button for
more 5 seconds.
5. The message “LOCKED” is displayed and the disc slot is
locked. (Even if exiting from this mode, the disc slot is still
locked)
6. If press the A (CD) button to eject the disc, the message
“LOCKED” is displayed and can not eject the disc.
7. To release this lock, while pressing the x button, press theA (CD) button for 5 seconds again.
8. The message “UNLOCKED” is displayed and the disc slot is
unlocked.
[MD/VIDEO FUNCTION CHANGE]
Select either VIDEO or MD of the external input.
Procedure:
1. Press the @/1 button to turn the power on.
2. Press the [FUNCTION] button to select MD or VIDEO function.
3. Press the @/1 button again to turn the power off (standby).
4. While pressing the [FUNCTION] button, press the @/1 button.
5. The another function of the previous function is selected and
display “MD” or “VIDEO”.
[CD POWER MANAGE]
This mode is for switch the CD power supply on/off. Even if this
state pulls out AC plug, it is held.
Procedure:
1. Press the @/1 button to turn the power on.
2. Press the [FUNCTION] button to select CD function.
3. Press the @/1 button again to turn the power off (standby).
4. While pressing the x button, press the @/1 button.
5. It turns power on and display “CD POWER”, then display
“ON” or “OFF”.
[CHANGE-OVER THE AM TUNING INTERVAL]
(except AEP, UK models)
The AM tuning interval can be changed over 9 kHz or 10 kHz.
Procedure:
1. Press the @/1 button to turn the power on.
2. Press the [TUNER/BAND] button to select TUNER (AM)
function.
3. Press the @/1 button again to turn the power off (standby).
4. While pressing the TUNING+ ML button, press the@/1 button.
5. It turns power on and display “STEP 9kHz” or “STEP 10kHz”,
and thus the tuning interval is changed over.
54
Page 55
SECTION 6
ELECTICAL ADJUSTMENTS
HCD-HPX10W
DECK SECTION
1. Demagnetize the record/playback head with a head
demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to
the parts adjust.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5. The adjustments should be performed for both L-CH and RCH.
6. Switches and controls should be set as follows unless otherwise
specified.
REC BIAS ADJUSTMENT
Setting:
digital voltmeter
(AC range)
MAIN board
TP101 (L), TP201 (R)
TP (GND)
Mode: REC
i
JACK (J321)
AF OSC
attenuator
600
Ω
set
blank tap
CS-123
e
Procedure:
1. Connect a digital voltmeter (AC range) to TP101 (L), TP201
(R) and TP (GND) on the MAIN board.
2. Insert a blank tape (CS-123).
3. Press the ?/1 button to turn the power on, and press the[FUNCTION] button to select TAPE function.
4. Press the [ REC] button twice to start recording.
z
5. Adjust RV101 (L-ch), RV201 (R-ch) on the MAIN board so
that the digital voltmeter reads AC 6.15 V.
6. Connect an oscilloscope or frequency counter to TP101 (L),
TP201 (R) and TP (GND) on the MAIN board.
7. Confirm that the frequency is 82 kHz ±3 kHz.
Adjustment Location:
– MAIN BOARD (Conductor Side) –
REC BIAS ADJUSTMENT
TP201 (R)
(R-CH) (L-CH)
RV201RV101
TP101 (L)
TP (GND)
55
Page 56
HCD-HPX10W
CD SECTION
Note:
1. CD Block is basically designed to operate without adjustment.
Therefore, check each item in order given.
2. Use YEDS-18 (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10MΩ impedance.
4. Clean the object lens by an applicator with neutral detergent
when the signal level is low than specified value with the
following checks.
S-CURVE CHECK
Oscilloscope
CD board
TP(FE)
TP(VC)
Procedure :
1. Connect an oscilloscope to TP (FE) and TP (VC) on the CD
board.
2. Press the ?/1 button to turn the power ON.
3. Load a disc (YEDS-18) and actuate the focus search. (In consequence of open and close the disc tray, actuate the focus
search)
4. Confirm that the oscilloscope waveform (S-curv e) is symmetrical between A and B. And confirm peak to peak level within
2.0 ± 0.5 Vp-p.
S-curve waveform
symmetry
RF signal waveform
VOLT/DIV : 200mV
TIME/DIV : 500ns
level : 0.7 ± 0.3 Vp-p
– CD BOARD (Conductor Side) –
TP
(VC)
TP
(FE)
IC101
A
±
within 2.0
B
Note: • Try to measure several times to make sure than the ratio of A : B
or B : A is more than 10 : 7.
• Take sweep time as long as possible and light up the brightness
to obtain best waveform.
0.5 Vp-p
Connecting Location: CD board
RFAC LEVEL CHECK
CD board
TP(RFACO)
TP(VC)
Procedure :
1. Connect an oscilloscope to TP (RF ACO) and TP (VC) on the
CD board.
2. Press the ?/1 button to turn the power ON.
3. Load a disc (YEDS-18) and playback.
4. Confirm that oscilloscope waveform is clear and check if RF A C
signal level is correct or not.
Note: Clear RFAC signal waveform means that the shape “◊” can be
clearly distinguished at the center of the waveform.
oscilloscope
TP
(RFACO)
Connecting Location: CD board
56
Page 57
• Circuit Boards Location
d
PANEL (1) board
HCD-HPX10W
SECTION 7
DIAGRAMS
AMP board
POWER board
THERMISTER boar
HEADPHONE board
PANEL (2) board
DISC ADDRESS SW board
ELV MOTOR board
SW board (C)
SW board (D)
MAIN board
DRIVER board
SW board (A)
MOTOR LOD board
CD board
SW board (B)
CONNECTOR board
57
Page 58
HCD-HPX10W
NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
Note on Printed Wiring Boards:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
• W : indicates side identified with part number.
• f: internal component.
•: Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Caution:
Pattern face side: Parts on the pattern face side seen from
(Conductor Side) the pattern face are indicated.
Parts face side:Parts on the parts face side seen from
(Component Side) the parts face are indicated.
• Indication of transistor.
C
Q
B
B
E
Q
CE
These are omitted.
These are omitted.
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. (p: pF)
50 WV or less are not indicated except f or electrolytics and
tantalums.
• All resistors are in Ω and 1/
specified.
• f: internal component.
• 2 : nonflammable resistor.
• 5 : fusible resistor.
• C : panel designation.
Note: The components identified by mark 0 or dotted
line with mark 0 are critical for safety.
Replace only with part number specified.
• A : B+ Line.
• B : B– Line.
•Voltages and waveforms are dc with respect to ground under no-signal conditions.
•Voltages are taken with a VOM (Input impedance 10 M Ω).
Voltage variations may be noted due to normal production
tolerances.
•Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production
tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F: TUNER (FM/AM)
E: TAPE PLAY
a: TAPE REC
J: CD PLAY
L: AUX IN
• IC Pin Function Description
MAIN BOARD IC306 M3062CMEN-A02FPU0 (SYSTEM CONTROLLER)
Pin No.Pin NameI/ODescription
1CD DISCSENS 2IDISC 4, 5 and DISC (+1) detect signal input
2CD DISCSENS 1IDISC 1 to 3 detect signal input
3STBY LEDOLED drive signal output terminal (power)
4SIRCS IN/WAKEISIRCS signal input terminal
5, 6VOL A, VOL BIJog dial pulse input terminal (volume)
7FLSTBOSerial data read strobe signal output to the FL/LED driver
8BYTEIExternal data bus width select signal input terminal (fixed “L”)
9CNVSS—Ground terminal
10XCINISub system clock input terminal (32.768 kHz)
11XCOUTOSub system clock output terminal (32.768 kHz)
System reset signal input terminal “L”: reset
12RESETIFor several hundreds msec. after the power supply rises, “L” is input, then it
changes to “H”
13XOUTOMain system clock output terminal (16 MHz)
14VSS—Ground terminal
15XINIMain system clock input terminal (16 MHz)
16VCC—Power supply terminal (+3.3V)
17NMIINon-maskable interrupt signal input terminal Not used
18RDS-CLKIRDS serial data transfer clock signal input terminal (only for AEP, UK models)
19CD SCORISubcode Q data request signal input terminal
20AC-CUTIPower down detection signal input terminal “L”: power down
21FL CLKOSerial data transfer clock signal output to the FL/LED driver
22CD XRSTOSystem reset signal output to the CD servo block
23CD XLTOLatch pulse signal output to the CD servo block
24CD SENSIInternal status (SENSE) input from the CD DSP
25CD MILPOSerial data latch pulse output to the MP3 decoder
26CD MICSOChip select signal output to the MP3 decoder
27CD MP3REQIData transfer request signal input from the MP3 decoder
28CD MP3STBOStandby signal output to the MP3 decoder
29IICCLKI/OIIC data transfer clock signal input and output Not used
30IICDATAI/OIIC two-way data bus Not used
31NCONot used
32CD MIACKIAcknowledge signal input from the MP3 decoder
33CD MP3RSTOReset signal output to the MP3 decoder
34CD CLKOSerial data transfer clock signal output to the CD DSP
35CD MIDIOOSerial data output to the MP3 decoder
36CD MIDINISerial data input from the MP3 decoder
37CD MICKOSerial data transfer clock signal output to the MP3 decoder
38CD DATAOSerial data output to the CD DSP
39CD AMUTEOCD muting on/off control signal output terminal
40ELV E3/TRE AIELV pulse input from the rotary encoder
41ELV E2/TRE BIELV dial pulse input from the rotary encoder
42ELV E1/BASS AIELV dial pulse input from the rotary encoder
43ELV E0/BASS BIELV dial pulse input from the rotary encoder
44SW4 (8CM)ICD disc size detection (8cm) signal input terminal
45SW3 (PUSH-CLOSE)ICD push-close switch input terminal
46SW2-1 (CLOSE)ICD close switch input terminal
80
Page 81
HCD-HPX10W
Pin No.Pin NameI/ODescription
47
48SW1 (OPEN)ICD open switch input terminal
49ELV NEGOElevator up/down motor control signal output
50ELV POSOElevator up/down motor control signal output
51LOD NEGOLoading motor control signal output
52LOD POSOLoading motor control signal output
53SW-POWEROSub power block on/off control signal output terminal
54—ONot used
55XTCNOOscillator control signal output to the CD DSP
56—ONot used
57CD BD POWEROPower on/off control signal output for CD block
58RDS DATAIRDS serial data input terminal (only for AEP, UK models)
59CDM80 LOAD-OUTOLoading motor control signal output (loading out direction)
60CDM80 LOAD-INOLoading motor control signal output (loading in direction)
61
62VCC—Power supply terminal (+3.3V)
63
64VSS—Ground ter minal
65
66FAN DRIVEOFan motor drive signal output terminal Not used
67ST MUTEOTuner muting on/off control signal output terminal
68ST STEREOIFM stereo detection signal input from the tuner unit “L”: stereo
69ST TUNEDITuning detection signal input from the tuner unit “L”: tuned
70ST CEOChip enable signal output to the FM/AM tuner unit
71ST DATA OUTOSerial data output to the FM/AM tuner unit
72ST DATA INISerial data input from the FM/AM tuner unit
73ST CLKOSerial data transfer clock signal output to the FM/AM tuner unit
74KEY WAKE UPISystem wake up signal input terminal in the standby status
75TC PLAYITape play switch input terminal
76TC TRGOPlunger driver signal output terminal “L”: plunger on
77TC CAPM CONTOCapstan/reel motor drive signal output terminal “L”: forward, “H”: reverse
78BIAS ONOREC bias on/off control signal output terminal “H”: REC bias on
79TC R/POPB/REC switching control signal output terminal “L”: PB
80RY ONORelay drive signal output for main power supply “H”: power on
81WATPOWONot used
82TC DOOR SWITape deck lid open/close detection signal input terminal
83LINE MUTEOLine muting on/off control signal output terminal “H”: muting on
84PROTECTIProtect signal input from the amplifier circuit “L”: protect
85SP RELAYOSpeaker on/off relay drive signal output terminal “L”: speaker off
86AMP POWEROAMP muting on/off control signal output terminal “H”: AMP on
87EQ DATAOSerial data output to the electrical volume
88EQ CLKOSerial data transfer clock signal output to the electrical volume
89 to 91KEY3 to KEY1IFront panel key or headphone detection input terminal (A/D input)
SW2-2
(LOD POSITION)
(TRIGGER SW)
CDM80 SW3
(OUT SW)
CDM80 SW1
(CHUCK SW)
CDM80 SW2
ICD loading position switch input terminal
I12cm DISC switch “L”: switch on
IOut switch input terminal “L”: switch on
IChuck switch input terminal “L”: switch on
81
Page 82
HCD-HPX10W
Pin No.Pin NameI/ODescription
92MODELISetting terminal for the model type
93DESTISetting terminal for the destination
94TC END SWIEnd switch detection from tape deck block
95TC HALF/REC SWIHalf/REC switch detection from tape deck block
96AVSS—Ground terminal
97NCONot used
98VREFIReference voltage (+3.3V) input terminal
99AVCC—Power supply terminal (+3.3V)
100FL DATAOSerial data output to the FL/LED driver
82
Page 83
NOTE:
• -XX and -X mean standardized parts, so they
may have some difference from the original
one.
• Items marked “*” are not stocked since they
are seldom required for routine service.
Some delay should be anticipated when
ordering these items.
• The mechanical parts with no reference
number in the exploded views are not supplied.
•Abbreviation
CND : Canadian model
8-1.SIDE PLATE, TOP PANEL SECTION
HCD-HPX10W
SECTION 8
EXPLODED VIEWS
The components identified by mark 0 or
dotted line with mark 0 are critical for safety .
Replace only with part number specified.
Les composants identifiés par une marque 0
sont critiques pour la sécurité.
Ne les remplacer que par une pièce portant le
numéro spécifié.
#5
#6
#9
8
a
4
b
d
b
5
d
a
11
c
12
10
12
10
9
12
not
not
supplied
not
supplied
#8
2
6
7
not
supplied
chassis section
not
supplied
supplied
12
#4
not
supplied
12
12
#4
#7
not
supplied
1
Ref. No.Part No.DescriptionRemark
14-253-148-01 PANEL, CD
24-253-151-01 PLATE (L), SIDE
34-253-152-01 PLATE (R), SIDE
44-253-114-01 PANEL, TOP
54-253-111-01 DOOR, CASSETTE
11514-245-643-01 GEAR (IDL-C)
11524-245-644-01 GEAR (IDL-D)
11534-248-722-01 SPR-E, DIR
11544-245-629-01 GEAR (BU LOCK)
11554-245-814-01 LEVER (DIR FIRST)
11564-245-633-01 SPR-E DIR BACK
11574-245-660-01 LEVER (DIR)
11584-245-641-01 GEAR (IDL-A)
11594-245-640-01 GEAR (CAP)
11604-245-628-01 LEVER (BU LOCK)
R5011-216-825-11 METAL CHIP2.2K5%1/10W
R5021-216-842-11 METAL CHIP56K5%1/10W
R5031-216-821-11 METAL CHIP1K5%1/10W
R5051-216-864-11 SHORT CHIP0
R5061-216-822-11 METAL CHIP1.2K5%1/10W
R5071-216-842-11 METAL CHIP56K5%1/10W
R5081-216-821-11 METAL CHIP1K5%1/10W
R5091-216-835-11 METAL CHIP15K5%1/10W
0 R5101-220-755-11 METAL0.2210%2W
R5111-216-845-11 METAL CHIP100K5%1/10W
R5121-260-076-11 CARBON105%1/2W
R5131-216-841-11 METAL CHIP47K5%1/10W
97
Page 98
HCD-HPX10W
AMP
Ref. No.Part No.DescriptionRemarkRef. No.Part No.DescriptionRemark
0 R5141-215-890-11 METAL OXIDE4705%2W
R5151-216-845-11 METAL CHIP100K5%1/10W
R5511-216-825-11 METAL CHIP2.2K5%1/10W
R5521-216-842-11 METAL CHIP56K5%1/10W
R5531-216-821-11 METAL CHIP1K5%1/10W
R5551-216-864-11 SHORT CHIP0
R5561-216-822-11 METAL CHIP1.2K5%1/10W
R5571-216-842-11 METAL CHIP56K5%1/10W
R5581-216-821-11 METAL CHIP1K5%1/10W
R5591-216-835-11 METAL CHIP15K5%1/10W
0 R5601-220-755-11 METAL0.2210%2W
R5611-216-845-11 METAL CHIP100K5%1/10W
R5621-260-076-11 CARBON105%1/2W
R5631-216-842-11 METAL CHIP56K5%1/10W
0 R5641-215-890-11 METAL OXIDE4705%2W
R5651-216-845-11 METAL CHIP100K5%1/10W
R6011-216-833-11 METAL CHIP10K5%1/10W
R6021-216-849-11 METAL CHIP220K5%1/10W
R6031-216-825-11 METAL CHIP2.2K5%1/10W
R6041-216-825-11 METAL CHIP2.2K5%1/10W
R6051-216-829-11 METAL CHIP4.7K5%1/10W
R6091-216-833-11 METAL CHIP10K5%1/10W
R6101-216-839-11 METAL CHIP33K5%1/10W
R6111-216-833-11 METAL CHIP10K5%1/10W
R6121-216-845-11 METAL CHIP100K5%1/10W
R6131-216-833-11 METAL CHIP10K5%1/10W
R6141-216-833-11 METAL CHIP10K5%1/10W
0 R6151-216-455-11 METAL OXIDE5605%2W
R6161-216-833-11 METAL CHIP10K5%1/10W
R6171-216-833-11 METAL CHIP10K5%1/10W
R6181-216-835-11 METAL CHIP15K5%1/10W
R6191-216-821-11 METAL CHIP1K5%1/10W
R6201-216-829-11 METAL CHIP4.7K5%1/10W
R6211-216-845-11 METAL CHIP100K5%1/10W
R6221-216-837-11 METAL CHIP22K5%1/10W
R6241-216-821-11 METAL CHIP1K5%1/10W
R6251-216-809-11 METAL CHIP1005%1/10W
R6261-216-809-11 METAL CHIP1005%1/10W
R6281-216-853-11 METAL CHIP470K5%1/10W
R3011-216-845-11 METAL CHIP100K5%1/10W
R3021-216-833-11 METAL CHIP10K5%1/10W
R3031-216-845-11 METAL CHIP100K5%1/10W
R3051-216-845-11 METAL CHIP100K5%1/10W
R3061-216-864-11 SHORT CHIP0
R3071-216-833-11 METAL CHIP10K5%1/10W
R3131-216-813-11 METAL CHIP2205%1/10W
R3511-216-809-11 METAL CHIP1005%1/10W
R3521-216-809-11 METAL CHIP1005%1/10W
R3531-216-809-11 METAL CHIP1005%1/10W
R3541-216-809-11 METAL CHIP1005%1/10W
R4011-216-809-11 METAL CHIP1005%1/10W
FB3011-500-445-21 FERRITE, EMI (SMD) (2012)
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R101-216-791-11 METAL CHIP3.35%1/10W
R111-216-864-11 SHORT CHIP0
R121-216-845-11 METAL CHIP100K5%1/10W
R131-218-446-11 METAL CHIP15%1/10W
R1111-216-821-11 METAL CHIP1K5%1/10W
R1121-216-835-11 METAL CHIP15K5%1/10W
R1131-216-821-11 METAL CHIP1K5%1/10W
R1141-216-835-11 METAL CHIP15K5%1/10W
R1211-216-835-11 METAL CHIP15K5%1/10W
R1311-216-857-11 METAL CHIP1M5%1/10W
R1321-216-833-11 METAL CHIP10K5%1/10W
R1331-216-848-11 METAL CHIP180K5%1/10W
R1411-216-829-11 METAL CHIP4.7K5%1/10W
R1421-216-821-11 METAL CHIP1K5%1/10W
R1431-216-827-11 METAL CHIP3.3K5%1/10W
R1511-216-864-11 SHORT CHIP0
R1611-216-809-11 METAL CHIP1005%1/10W
R1621-216-841-11 METAL CHIP47K5%1/10W
R1631-216-809-11 METAL CHIP1005%1/10W
R1651-216-864-11 SHORT CHIP0
R1711-216-817-11 METAL CHIP4705%1/10W
R1721-216-857-11 METAL CHIP1M5%1/10W
R1731-216-295-91 SHORT CHIP0
R1811-216-809-11 METAL CHIP1005%1/10W
R1821-216-809-11 METAL CHIP1005%1/10W
R4021-216-809-11 METAL CHIP1005%1/10W
R4031-216-809-11 METAL CHIP1005%1/10W
R4041-216-809-11 METAL CHIP1005%1/10W
R4051-216-809-11 METAL CHIP1005%1/10W
R4061-216-809-11 METAL CHIP1005%1/10W
R4071-216-809-11 METAL CHIP1005%1/10W
R4081-216-809-11 METAL CHIP1005%1/10W
R4091-216-809-11 METAL CHIP1005%1/10W
R4101-216-809-11 METAL CHIP1005%1/10W
R4111-216-809-11 METAL CHIP1005%1/10W
R4121-216-809-11 METAL CHIP1005%1/10W
R4191-216-809-11 METAL CHIP1005%1/10W