Dolby noise reduction manufactured under license from
Dolby Laboratories Licensing Corporation.
“DOLBY” and the double-D symbol a are trademarks of
Dolby Laboratories Licensing Corporation.
CD player section
SystemCompact disc digital audio
LaserSemiconductor laser
Laser output Max 44.6µW*
Wavelength780–790 nm
Frequency response
Signal-to-noise ratio
Dynamic range
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
system
(λ =780nm)
Emission duration :
continuous
*This output is the value measured at
a distance of 200 mm from the objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
7-5. CD Mechanism Section-1 ................................................. 65
7-6. CD Mechanism Section-2 ................................................. 66
8. ELECTRICAL PARTS LIST ................................................ 67
– 2 –
SECTION 1
SERVICING NOTES
MODEL IDENTIFICATION
(Specifcation Lable)
HCD-H11
HCD-H11J
MODEL NO.
COMPACT DISC DECK RECEIVER
AEP, UK, German, Italian,
East Europian model: AC220-230V⁄50/60Hz
Australian model: AC240V⁄50Hz
Maxican model: AC120V⁄60Hz
E, Saudi Arabia, Hong Kong,
Singapore, Argentine,
Malaysia, Taiwan model: AC110-120V/220-240V⁄50/60Hz
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objecti ve lens in the optical pick-up
block. Therefore, when checking the laser diode emission, observe
more than 30 cm away from the objective lens.
CHUCK PLATE JIG ON REPAIRING
On repairing CD section, playing a disc without the CD lid, use Chuck
Plate Jig.
r Code number of Chuck Plate Jig : X-4918-255-1
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE
WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as a
CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT
MARKING is located on the
rear exterior.
This caution label
is located inside the
unit.
CAUTION
Use of controls or adjustments or performance of procedures other
than those specified herein may result in hazardous radiation
exposure.
– 3 –
SECTION 2
GENERAL
This section is extracted from
instruction manual.
– 4 –
(E, Saudi Arabia, Argentine, Hong Kong,
Mexican, Malaysia, Singapore, Taiwan
model)
– 5 –
Notes for repairing CD MECHANISM section electric flow.
Two jigs (J-2501-091-A and J-2501-092-A) are necessary for the CD MECHANISM section electric flow.
Connect SET and JIG as shown in the figure below and turn the power switch on.
Jig
(J-2501-092-A)
CN101
(19 pin)
Jig
(J-2501-091-A)
CN291
(5 pin)
CNU102
(19 pin)
– 6 –
r Disc table getting out procedure on the power supply is OFF
Disc Table
– 7 –
DISASSEMBLY
Note : Follow the disassembly procedure in the numerical order given.
3-1. FRONT PANEL REMOVAL
4
Plate, top
2
Screw (Case 3TP2)
6
CN803
(8 pin)
7
CN602
(2 pin)
SECTION 3
3
Screw (Case 3TP2)
5
Screw (+BVTP3X10)
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TO ADJUST THE AZIMUTH
8
CN801
(3 pin)
Front Panel Section
1
Screw (+BVTT3X6)
9
Wire (Flat Type) (17 cove)
Front Panel
Case
2
Window (DIS)
Screw (Case 3TP2)
– 8 –
Window (DIS)
1
2
with a tool such as a thin screwdriver and
remove the window (DIS).
Raise the cassette lid.
Press on the window (DIS) clips (3 locations)
3-2. CD MECHANISM, MAIN BOARD AND TCB BOARD
7
CD MECHANISM SECTION
(CDM28-5BD19)
2
Wire (Flat Type) (11 core)
1
Wire (Flat Type) (21 core)
3
Screw (+BVTP2.6X8)
4
CN291
(5 pin)
TCB Board
(TCB017)
Main Board
3-3. MECHANISM DECK REMOVAL
Button
(EJ-L)
Button
(EJ-R)
6
Screw (+BVTT3X6)
3
Screw (+BVTP2.6X8)
Mechanism Deck Section
(TCM-220WR2)
4
Screw (+BVTP2.6X8)
– 9 –
6
Screw (+BVTT3X6)
set
MD OUT
Level meter
+
–
MD IN
AF OSC
attenuator
600
Ω
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SECTION 4
ADJUSTMENTS
4-1. MECHANICAL ADJUSTMENTS
PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened
swab :
record/playback head pinch roller
erase headrubber belts
capstan
2. Demagnetize the record/playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power sup-
ply voltage unless otherwise noted.
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T orque Measurement
ModeTorque MeterMeter Reading
ForwardCQ-102C
Forward
Back Tension
ReverseCQ-102RC
Reverse
Back Tension
FF, REWCQ-201B
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T ape Tension Measurement
ModeTorque MeterMeter Reading
ForwardCQ-403Amore than 100g (3.53 oz)
ReverseCQ-403Rmore than 100g (3.53 oz)
CQ-102C
CQ-102RC
36 to 61g•cm
(0.50 – 0.84 oz•inch)
2 to 6g•cm
(0.026 – 0.082 oz•inch)
36 to 61g•cm
(0.50 – 0.84 oz•inch)
2 to 6g•cm
(0.026 – 0.082 oz•inch)
61 to 143g•cm
(0.85 – 1.98 oz•inch)
4-2. ELECTRICAL ADJUSTMENTS
DECK SECTION
1. The adjustment should be performed in the publication.
(Be sure to make playback adjustment at first.)
2. The adjustment and measurement should be performed for
both L-CH and R-CH.
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Switch position
DOLBY NR switch: OFF
TIMER switch: OFF
DIRECTION MODE switch: A
3. Deck section electrical adjustment are made in test mode by
pressing TUNER/BAND, DISPLAY, and FUNCTION at the
same time.
– Record Mode –
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Test T ape
TapeContentsUse
P-4-A 10010 kHz, –10dBHead Azimuth Adjustment
P-4-L300315Hz, 0dBLevel Adjustment
WS-48B3kHz, 0dBTape Speed Adjustment
0dB=0.775V
Record/Playback Head Azimuth Adjustment
DECK A DECK B
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Setup for adjustment
When adjusting the azimuth remove, the Window (DIS) in the
center of the front panel. (Refer to page 8.)
Procedure :
1.Forward Playback mode
Reverse Playback mode
test tape
P-4-A100
(10kHz, – 10dB)
set
– 10 –
Level mete
+
-
MD OUT
+
–
MD OUT
set
frequency counter
test tape
WS-48B
(3kHz, – 0dB)
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2. Turn the adjustment screw for the maximum output levels. If
these levels do not match,turn the adjustment screw until both
of output levels match together within 1dB.
L-CH
peak
within
Screw
position
R-CH
peak
output
level
1 dB
within
1 dB
Tape Speed AdjustmentDECK A DECK B
Procedure :
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Perform high speed adjustment before normal speed adjustment.
Mode : Playback
L-CH
peak
R-CH
peak
screw angle
3. Playback Mode
test tape
P-4-A100
(10kHz, – 10dB)
L-CH
set
R-CH
MD OUT
screen patten
in phase45˚90˚135˚180˚
goodwrong
Oscilloscope
H
V
4.Change the review playback mode and repeat the steps 1 to 3.
5.After the adjustment, lock the adjustment screw with suit
able locking compound.
Adjustment Location :
– record/playback head (Deck A and B)
Dack A
Dack B
SpeedDeckAdjustmentFrequency counter
*High
Normal
Continus to press HIGH SPEED DUBBING switch (S507) in
*
ARV652
BRV652
ARV651
BRV651
5,970 to 6,030Hz
2,940 to 3,090Hz
playback mode : High speed palyback.
Frequency difference between the begining and the end of the tape
should be within ± 3%.
Frequency difference between deck A and deck B the biginning
of the tape should be within 1.5%.
Adjustment Location : AUDIO board.
(see page 12)
Playback Level Adjustment DECK A DECK B
Procedure :
Mode : Playback
test tape
P-4-L300
(315kHz, –10dB)
set
Level mete
+
–
MD OUT
Deck A is RV311 (L-CH) and RV411 (R-CH), deck B is RV301 (LCH) and RV401 (R-CH) so that adjustment within adjustment level
as follows.
forward
Adjustment Screw
Adjustment Level :
MD OUT level : – 3.5 ± 0.5dB (0.489 to 0.546V)
Level Difference between Channels : within 0.5dB
Confirm the OUT PUT level does not change in playback mode while
changing the mode from playback to stop several times.
Adjustment Location : AUDIO board.
(see page 12)
reverse
– 11 –
Record Bias Adjustment DECK B
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)
Procedure :
1. Record mode
AF OSC
600
attenuator
Ω
set
blank tape
CS-123
3. Confirm playback the signal recorded in step become
adjustment level as follows.
4. If these levels do not adjustment level, adjust the RV401 (L-CH)
and RV451 (R-CH) to repeat step 1 and 4.
Adjustment Level :
OUT PUT level : – 28dB ± 0.5dB (29.1 to 32.7mV)
Adjustment Location : MAIN board
Adjustment Location :
MD IN
1) 315 Hz
2) 10KHz
38.8mV (–26dB)
2. Playback mode
recorded
portion
set
Level mete
+
–
MD OUT
3. Confirm playback the signal recorded in step 1 become
adjustment level as follows.
4. If these levels do not adjustment level, adjustment the RV341
(L-CH) and RV441 (R-CH) to repeat step 1 and 4.
Adjustment level :
Playback output of 315Hz to playback output of 10kHz : – 0.5dB to
Note. 1 : The adjustment should be performed in the publication.
(MW n FM n SW)
Note. 2 : As a front-end (FE1) is dif ficult to repair if f aulty , replace it
with new one.
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Abbreviation
AUS : AustralianIT: Italian
G: GermanAR: Argentine
EA: Saudi ArabiaHK: Hong Kong
MX : Mexican.SP: Singapore
MY : MalaysiaTW: Taiwan
EE: East European
E2: Tuner sections SW BAND do not exist.
E3: Tuner sections SW BAND exist.
MW Tuned Indication Lighting Level
Setting :
Band : MW
loop antenna B
loop antenna A
AM RF signal
generator
Procedure :
1. Tune the set to 98MHz.
2. Adjust RV42 so that the TUNED indicator goes on.
Adjustment Location : TCB board (see page 14)
SW Control Voltage Adjustment
(Frequency Coverge Adjustment)
(E3,EA,MY,SP,HK,TW model)
Setting :
Band : SW
Procedure :
1. Connect digital Voltmeter to diode D1 center lead and ground.
2. Adjust for a following value reading on digital Voltmeter.
SW
Set frequency
5.95MHzT21.2Vdc
17.9MHzCV28.5Vdc
Adjustment
part
Reading on digital
voltmeter
Adjustment Location : TCB board (see page 14)
SW T racking Adjustment
(E3,EA,MY,SP,HK,TW model)
Setting :
Band : SW
set
Carrier frequency : 999kHz (at
Modulation : 400Hz 30% modulation
1,050kHz (at
9kHz step) or
10kHz step)
Procedure :
1. Set loop antenna A so that the loop antenna B input le vel becomes
55dBµ/m (0.6mV/m)
2. Tune the set to 999kHz (at 9kHz step) or 1,050kHz (at 10kHz
step).
3. Adjust RV41 so that the TUNED indicatior goes on.
Adjustment Location : TCB board (see page 14)
FM Tuned Indication Lighting Level
Note : Always make the tuning level adjustment first.
(Since it affects the FM tuning level.)
Setting :
Band : FW
FM RF stereo signal
generator
75
FM ANTENNA terminal
Ω
coaxial
AM RF signal
generator
Modulation : 400Hz
30% modulation
set
SPEAKER terminal
AM ANTENNA terminal
Level mete
+
–
Procedure :
Adjust for maximum reading on Level mater.
Set frequency
SW
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Repeat the procedures is each adjustment several times, and the
7MHzT1
17MHzCV1
Adjustment
part
frequency coverage and tracking adjustment should be f inally done
by the trimmer capacitors.
Adjustment Location
[TCB BOARD] – Conductor side –
CV1 : SW Tracking Adjustment
RV41 :
MW Tuned indication
Lighting Level
T1 : SW Tracking Adjustment
CD SECTION
Note :
1. CD Block basically constructed to operate without adjustment.
Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use the oscilloscope with more than 10MΩ impedance.
4. Clean an object lens by an applicator with neutral detergent when
the signal level is low than specified value with the following
checks.
CV2 :
SW Control Voltage
Adjustment
T2 :
SW Control Voltage
Adjustment
RV42 :
FW Tuned indication
Lighting Level
D1
FE1
Focus Bias Adjustment
This adjustment is to be done when the optical block is replaced.
Adjustment procedure :
oscilloscope
(DC range)
BD board
TP (RF)
TP (VC)
+
–
1. Connect oscilloscope to test point TP (VC) and TP (RF) on BD
board.
2. Ground main board IC101 (pin(£) with the lead wire.
3. Turned power switch ON. (Stop mode)
4. Put disc (YEDS-18) in and press the ( button.
5. Press the P button. (Tracking servo ON)
6. Adjust RV101 so that the oscilloscope waveform is as shown in
the figure below (eye pattern).
A good eye pattern means that the diamond shape (◊) in the center
of the waveform can be clearly distinguished.
7. After adjustment, remove the lead wire connecd in step 2.
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RF signal reference waveform (eye pattern)
VOLT/DIV : 0.2V
TIME/DIV : 500n
1.3 ± 0.3Vp-p
When observing the eye pattern, set the oscilloscope for A C range
and raise vertical sensitivity.
Adjustment Location : BD board. (see page 15)
S-Curve Check
oscilloscope
BD board
TP (FEO)
TP (VC)
Procedure :
+
–
1. Connect oscilloscope to test point TP (FEO) and BD board.
2. Connect between test point TP (FOK) and TP (GND) by lead wire.
3. Turned Power switch on.
– 14 –
4. Put disc (YEDS-18) in and turned Power switch on again and
+
–
oscilloscope
(DC range)
TP (TEO)
TP (VC)
BD board
IC102
FEI
TEI
FOK
IC101
RF
RV101
RV102
IC104
FEO
TEO
VC
PCK
GND
RV103
actuate the focus search. (actuate the focus search when disc table
is moving in and out.)
5. Check the oscilloscope waveform (S-curve) is symmetrical
between A and B. And confirm peak to peak level within
2.4±0.7Vp-p.
E-F Balance Check
S-curve waveform
symmetry
A
within 2.4
B
±
0.7Vp-p
6. After check, remove the lead wire connected in step 2.
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Note :
Try to measure several times to make sure that the ratio of
A : B or B : A is more than 10 : 7.
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T ake sweep time as long as possible and light up the brigh-
ness to obtain best waveform.
Adjustment Location : BD board. (see page 15)
RF Level Check
oscilloscope
BD board
TP (RF)
TP (VC)
+
–
Procedure :
1. Connect oscilloscope to test point TP (RF) on BD board.
2. Turned Power switch on.
3. Put disc (YEDS-18) in and press the ( button.
4. Confirm that oscilloscope wav eform is clear and check RF signal
level is correct or not.
Note :
Clear RF signal waveform means that the shape “ ◊ ” can be clearly
distinguished at the center of the waveform.
Procedure :
1. Ground main board IC101 (pin (£) with the lead wire.
2. Connect oscilloscope to test point TP (TEO) on BD board.
3. Turned Power switch on.
4. Put disc (YEDS-18) in and press the ( button.
5. Confirm that the osilloscope waveform is symmetrical on the
top and bottom in relation to 0V, and check this level.
Traverse waveform
A
0V
B
level : 300 ± 100mVp-p
specified value : r
A–B
2 (A+B)
r
A+B = 300 ± 100mVp-p
X100 = less than ± 7%
6. Remove the lead wire connected in step 1.
Focus/Tracking Gain Adjustment (RV102, RV103)
This gain has a margin, so even if it is slightly off. There is no problem.
Therefore, do not perform, this adjustment.
Please note that it should be fixed to mechanical center position when
you moved and do not know original position.
Adjustment Location :
[BD BOARD] – Conductor side –