Sony HCD-GNX780,HCD-GNX880 Service Manual

HCD-GNX780/GNX880
Mexican Model
SERVICE MANUAL
MiNi Hi-Fi COMPONENT SYSTEM
SPECIFICATIONS
Ver. 1.1 2006.09
– Continued on next page –
Model Name Using Similar Mechanism HCD-GN880
CD CD Mechanism Type CDM74KF-F1BD84
Section Base Unit Name BU-F1BD84
Optical Pick-up Name KSM-215DCP/C2NP
TAPE Model Name Using Similar Mechanism HCD-GNX80
Section Tape Transport Mechanism Type CWN42FF601
Amplifier section HCD-GNX880
The following are measured at AC 127 V, 60 Hz Front/Surround speaker DIN power output (rated) 180 + 180 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
225 + 225 watts
(6 ohms at 1 kHz, 10% THD) Subwoofer Continuous RMS power output (reference)
200 watts
(8 ohms at 100 Hz, 10% THD)
HCD-GNX780
The following are measured at AC 127 V, 60 Hz Front speaker DIN power output (rated) 210 + 210 watts
(4 ohms at 1 kHz, DIN) Continuous RMS power output (reference)
285 + 285 watts
(4 ohms at 1 kHz, 10% THD)
Inputs VIDEO/MD (AUDIO) IN (phono jacks):
voltage 250/450 mV, impedance 47 kiloohms
TV (AUDIO) IN (phono jack): voltage 250 mV,
impedance 47 kiloohms
MIC (phone jack): sensitivity 1 mV,
impedance 10 kiloohms Outputs VIDEO OUT (phono jack): max. output level
1 Vp-p, unbalanced, Sync negative,
load impedance
75 ohms PHONES (stereo mini jack): accepts headphones of 8 ohms or more FRONT SPEAKER/SURROUND SPEAKER/ SUBWOOFER OUT: Use only the supplied speaker
Photo: HCD-GNX880
Sony Corporation
Home Audio Division Published by Sony Techno Create Corporation
9-887-130-02
2006I02-1 © 2006.09
2
HCD-GNX780/GNX880
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
This appliance is classified as a CLASS 1 LASER product. This label is located on the rear exterior.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
Disc player section
System Compact disc and digital
audio system
Laser Semiconductor laser
(λ=780 nm) Emission duration: continuous
Laser Output Max. 44.6 µW*
* This output is the value measured at a distance of 200 mm from the objective lens surface on the Optical Pick-up Block with 7 mm aperture.
Frequency response 2 Hz – 20 kHz (±0.5 dB) Wave length 780 – 790 nm Signal-to-noise ratio More than 90 dB Dynamic range More than 90 dB
OPTICAL CD DIGITAL OUT (Square optical connector jack, rear panel) Wave length 660 nm Output Level –18 dBm
Tape deck section
Recording system 4-track 2-channel stereo Frequency response 50 – 13,000 Hz (±3 dB),
using Sony TYPE I tape
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range 87.5 – 108.0 MHz Antenna FM lead antenna Antenna terminals 75 ohm unbalanced Intermediate frequency 10.7 MHz
AM tuner section
Tuning range 530 – 1,710 kHz
(with the interval set at 10 kHz) 531 – 1,710 kHz
(with the interval set at 9 kHz) Antenna AM loop antenna Antenna terminals External antenna terminal Intermediate frequency 450 kHz
General
Power requirements 127 V AC, 60Hz Power consumption MHC-GNX880 350 watts MHC-GNX780 250 watts
Dimensions (w/h/d) (Approx.) 281 × 362 × 404.5 mm Mass (Approx.) HCD-GNX880 13.7 kg HCD-GNX780 12.0 kg
Design and specifications are subject to change without notice.
3
HCD-GNX780/GNX880
TABLE OF CONTENTS
1. SERVICING NOTES ................................................ 4
2. GENERAL
Locating the Controls ...................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 7
3-2. Side Panel, Top Case ....................................................... 8
3-3. Loading Panel .................................................................. 8
3-4. Front Panel Assy.............................................................. 9
3-5. Tuner Pack ....................................................................... 9
3-6. Tape Mechanism Deck, MIC Board ................................ 10
3-7. CD-SW Board, PANEL Board ........................................ 10
3-8. FUNCTION Board, JOG Board ...................................... 11
3-9. CD Mechanism Deck ...................................................... 11
3-10. Back Panel ....................................................................... 12
3-11. PRIMARY Board, EFFECTOR Board ............................ 12
3-12. Power Amp PC Board Assy, MAIN Board ..................... 13
3-13. SURROUND Board, PA Board ....................................... 13
3-14. Power Transformer (T1200) ............................................ 14
3-15. CDG Board, DRIVER Board, SW Board ....................... 14
3-16. BD84 Board ..................................................................... 15
3-17. SENSOR Board ............................................................... 15
3-18. MOTOR (TB) Board ....................................................... 16
3-19. MOTOR (LD) Board ....................................................... 16
4. TEST MODE .............................................................. 17
5. MECHANICAL ADJUSTMENTS ....................... 21
6. ELECTRICAL ADJUSTMENTS
Deck section .................................................................... 21
CDG Section.................................................................... 22
7. DIAGRAMS
7-1. Block Diagram – CDG Section – ................................... 27
7-2. Block Diagram – Tape/Tuner Section – ......................... 28
7-3. Block Diagram – Main Section – ................................... 29
7-4. Block Diagram – AMP Section – ................................... 30
7-5. Block Diagram – Display/Power Section – .................... 31
7-6. Printed Wiring Board – BD84 Board – .......................... 32
7-7. Schematic Diagram – BD84 Board – ............................. 33
7-8. Printed Wiring Boards – CD Mechanism Sectiom – ...... 34
7-9. Schematic Diagram – CD Mechanism Section – ........... 35
7-10. Printed Wiring Board – MAIN Board – ......................... 36
7-11. Schematic Diagram – MAIN Board (1/3) – ................... 37
7-12. Schematic Diagram – MAIN Board (2/3) – ................... 38
7-13. Schematic Diagram – MAIN Board (3/3) – ................... 39
7-14. Printed Wiring Board – PANEL Board – ....................... 40
7-15. Schematic Diagram – PANEL Board – ........................... 41
7-16. Printed Wiring Boards
– CD-SW, JOG, MIC and FUNCTION Boards – ........... 42
7-17. Schematic Diagram
– CD-SW, JOG, MIC and FUNCTION Boards – ........... 43
7-18. Printed Wiring Board – PA Board – ............................... 44
7-19. Schematic Diagram – PA Board – .................................. 45
7-20. Printed Wiring Board – SURROUND Board – .............. 46
7-21. Schematic Diagram – SURROUND Board – ................. 47
7-22. Printed Wiring Board – EFFECTOR Board – ................ 48
7-23. Schematic Diagram – EFFECTOR Board – ................... 49
7-24. Printed Wiring Board – CDG Board – ........................... 50
7-25. Schematic Diagram – CDG Board – .............................. 51
7-26. Printed Wiring Boards – Power Section – ...................... 52
7-27. Schematic Diagram – Power Section – .......................... 53
7-28. IC Pin Function Description ............................................ 58
8. EXPLODED VIEWS
8-1. Case (Top), Back Panel Section ...................................... 64
8-2. Front Panel Section-1 ...................................................... 65
8-3. Front Panel Section-2 ...................................................... 66
8-4. Chassis Section ................................................................ 67
8-5. CD Mechanism Deck Section-1
(CDM74KF-F1BD84) ..................................................... 68
8-6. CD Mechanism Deck Section-2
(CDM74KF-F1BD84) ..................................................... 69
9. ELECTRICAL PARTS LIST ................................ 70
4
HCD-GNX780/GNX880
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveform is output several times.
5
HCD-GNX780/GNX880
SECTION 2
GENERAL
This section is extracted from instruction manual.
LOCATING THE CONTROLS
Main unit
ALBUM +/– ql AMP MENU ed CD r; CD SYNC qf Deck A ef Deck B ws DELAY ea DIRECTION wd DISC 1 ~ 3 1 Disc tray qs DISPLAY 6 Display q;
ECHO LEVEL wh ENTER wg EQ BAND wf EX-CHANGE/DISC SKIP 2 FLANGER 7 GROOVE w; ILLUMINATION 5 IR Receptor ra KARAOKE wd
MASTER VOLUME wk MIC 1/2 (jack) wl MIC 1/2 LEVEL wj MP3 BOOSTER qa OPEN/CLOSE 3 OPERATION DIAL 4 PHONES (jack) es Power illuminator 9 REC PAUSE/START qd
SOUND FLASH e; SURROUND
1)
8
SURR SPEAKER MODE
2)
8
TAPE A/B ek Tape lid ws ef TUNER/BAND el TUNING +/– qk TV ej VIDEO/MD eh
?/1 (power) rs Z OPEN/CLOSE 3 N (play) qg >/. (forward/go
backward) qk
M/m (fast forward/rewind)
ql
X (pause) qh x (stop) qj
A Z (Eject A) eg B Z (Eject B) wa
1)
For MHC-GNX780
2)
For MHC-GNX880
ALPHABETICAL ORDER
A – D
E – L
M – R
S – Z
SYMBOLS
Top Panel
Front Panel
2
4
1
3
56
78 9q;qaqs
qd qf qg qh qj qk ql w; wa
ws
wg
wf
wd
whwjwkwle;eaes
ed
ef
eg
eh
ej
ek
el
r;
ra
rs
6
HCD-GNX780/GNX880
This section is extracted from instruction manual.
Remote control
ALBUM + qf ALBUM – qh CD wf CLEAR qk CLOCK/TIMER SELECT 2 CLOCK/TIMER SET 4 DISC SKIP qd DISPLAY wh ENTER qs EQ qj
FM MODE 6 FUNCTION 8
PLAY MODE 5 REPEAT 6 SLEEP 1
TAPE wd TUNER/BAND 7
TUNER MEMORY wg TUNING MODE 5 VOLUME +/– qg
The + button has a tactile dot.*
?/1 (power) 3 x (stop) qa
X (pause) ql N (play) w; –. (go backward) ws
>+ (go forward) wa m (rewind) q; M (fast forward) 9
*Use the tactile dot as a reference
when operating the system.
ALPHABETICAL ORDER
A – E
F – Z
SYMBOLS
7
5
q;
qg
qh
qj
qk
w;
ws
wd
wg
wh
qf
qd
qs
qa
9
8
6
4
3
12
ql
wa
wf
Use buttons on the remote for the operation.
1
Press ?/1 to turn on the system.
2
Press CLOCK/TIMER SET.
“CLOCK” appears in the display. Then, the hour indication flashes in the display.
3
Press –. or >+ repeatedly to set the hour.
4
Press ENTER.
The minute indication flashes in the display.
5
Press –. or >+ repeatedly to set the minute.
6
Press ENTER.
The clock starts functioning.
To adj ust the c lock
1
Press CLOCK/TIMER SET. “SET” appears in the display, then “PLAY SET?” flashes in the display.
2
Press –. or >+ repeatedly to select “CLOCK SET?”, then press ENTER. The hour indication flashes in the display.
3
Do the same procedures as step 3 to 6 above.
Not es
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
You cannot set the clock in Power Saving Mode
.
Setting the clock
7
HCD-GNX780/GNX880
SECTION 3
DISASSEMBLY
• This set can be disassembled in the order shown below.
3-1. DISASSEMBLY FLOW
3-2.SIDE PANEL, TOP CASE
(Page 8)
3-3.LOADING PANEL
(Page 8)
3-4.FRONT PANEL ASSY
(Page 9)
3-5.TUNER PACK
(Page 9)
3-14.POWER TRANSFORMER
(T1200)
(Page 14)
3-12.POWER AMP PC BOARD ASSY,
MAIN BOARD
(Page 13)
3-9.CD MECHANISM DECK
(Page 11)
3-7.CD-SW BOARD,
PANEL BOARD
(Page 10)
3-6.TAPE MECHANISM DECK,
MIC BOARD
(Page 10)
3-15.CDG BOARD,
DRIVER BOARD,
SW BOARD
(Page 14)
3-11.PRIMARY BOARD
EFFECTOR BOARD
(Page 12)
3-18.MOTOR (TB) BOARD
(Page 16)
3-19.MOTOR (LD) BOARD
(Page 16)
3-17.SENSOR BOARD
(Page 15)
3-13.SURROUND BOARD,
PA BOARD
(Page 13)
3-8.FUNCTION BOARD,
JOG BOARD
(Page 11)
3-10.BACK PANEL
(Page 12)
3-16.BD84 BOARD
(Page 15)
SET
8
HCD-GNX780/GNX880
Note: Follow the disassembly procedure in the numerical order given.
3-2. SIDE PANEL, TOP CASE
3-3. LOADING PANEL
1
screw (case 3 TP2)
(3
×
8)
2
two screws (case 3 TP2) (3
×
12)
3
two screws
(+BVTP 3
×
10)
4
5
PANEL (SIDE-R)
6
screw (case 3 TP2) (3×8)
7
two screws (case 3 TP2) (3
×
12)
8
two screws
(+BVTP 3
×
10)
9
0
PANEL (SIDE-L)
qa
two screws
(+BVTP 3
×
12)
qs
qd
CASE (TOP)
CD mechanism deck (CDM74KF-F1BD84)
1
Turn the pulley to the arrow direction.
Front side
Pulley
2
Pull out disc tray
3
4
loading panel
9
HCD-GNX780/GNX880
3-4. FRONT PANEL ASSY
3-5. TUNER PACK
1
three screws
(+BVTP 3
×
10)
2
three screws
(+BVTP 3
×
10)
3
screw
(+BVTP 3
×
10)
4
screw
(+BVTP 3
×
10)
5
front panel assy
6
connector
(CN100)
7
wire (flat type)
(CN508)
8
wire (flat type)
(CN509)
9
connector
(CN503)
q;
connector
(CN1102)
qa
connector
(CN507)
1
two screws
(+BVTP 3×6)
2
wire (flat type)
(CN1)
3
tuner pack
10
HCD-GNX780/GNX880
3-6. TAPE MECHANISM DECK, MIC BOARD
3-7. CD-SW BOARD, PANEL BOARD
1
three screws
(+BVTP2.6 (3CR))
2
two screws
(+BVTP2.6 (3CR)
)
3
tape mechanism deck
4
three screws
(+BVTP2.6 (3CR))
5
bracket (MIC)
7
MIC board
6
knob (MIC)
5
three screws
(+BVTP2.6 (3CR))
1
two screws
(+BVTP2.6 (3CR))
6
wire (flat type)
(CN900)
7
wire (flat type)
(CN902)
4
three screws
(+BVTP2.6 (3CR))
3
CD-SW board
8
PANEL boar
d
CD-SW board
CD-SW board
bracket portion
button (DISC)
button (DISC)
button (DISC)
(side view)
bracket portion
A
A
B
B
2
Pull up the bracket portion of button (DISC) in the arrow A direction and
pull out CD-SW board in the arrow
B
direction.
11
HCD-GNX780/GNX880
3-8. FUNCTION BOARD, JOG BOARD
3-9. CD MECHANISM DECK
3
FUNCTION board
2
nine screws
(+BVTP2.6 (3CR))
5
two screws
(+BVTP2.6 (3CR))
6
two screws
(+BVTP2.6 (3CR))
1
knob vol
4
knob jog assy
7
JOG board
MAIN board
2
CD mechanism deck
4
wire (flat type)
(CN701)
6
wire (flat type)
(CN504)
5
connector
(CN560)
3
wire (flat type)
(CN505)
1
two screws (+BVTP 3×8)
12
HCD-GNX780/GNX880
3-10. BACK PANEL
3-11. PRIMARY BOARD, EFFECTOR BOARD
1
connector
(CN1200)
2
connector
(CN1204)
3
wire (flat type)
(CN1501)
6
two screws (GNX880) screw (GNX780) (+BVTP 3×10)
4
five screws
(+BVTP 3×10)
5
two screws
(+BVTP 3×12)
7
two screws
(+BVTP 3×12)
9
connector
(CN580)
8
back panel
1
connector
(CN101)
2
connector
(CN201)
3
screw
(+BVTP 3
×
8)
5
two screws
(+BVTP 3
×
10)
4
PRIMARY board
6
EFFECTOR board
13
HCD-GNX780/GNX880
3-13. SURROUND BOARD, PA BOARD
3-12. POWER AMP PC BOARD ASSY, MAIN BOARD
1
connector
(CN1213)
2
connector
(CN1212)
8
connector
(CN105)
3
screw
(+BV3 (3-CR))
4
two screws
(+BV3 (3-CR))
5
screw
(+BV3 (3-CR))
6
screw
(+BVTP 3
×
10)
7
power AMP PC board assy
9
two screws
(+BVTP 3
×
10)
q;
screw
(+BVTP 3
×
10)
qa
MAIN board
(GNX880)
4
connector
(CN607)
1
two screws
(+BVTP 3
×
10)
2
two screws
(transistor)
3
SURROUND board
5
two screws
(+BVTP 3
×
10)
6
holder
7
three screws
(+BVTP 3
×
10)
8
two screws
(transistor)
9
two screws
(+BVTP 3
×
10)
qa
screw
(+BVTP 3
×
10)
0
heat sink
qs
bracket
(GNX880)
qd
PA board
(GNX880)
14
HCD-GNX780/GNX880
3-14. POWER TRANSFORMER (T1200)
3-15. CDG BOARD, DRIVER BOARD, SW BOARD
1
connector
(CN1213)
2
connector
(CN1212)
3
two screws
4
two screws
5
power transfomer (T1200
)
TRANS board
7
connector (CN703)
4
cover (CDM)
8
DRIVER
board
2
CDG
board
0
SW board
6
wire (flat type) (CN702)
5
two
screws
(+BTTP (M2.6))
3
three
screws
(+BVTP 3
×
10
)
1
two
screws
(+BVTP 3
×
10)
9
screw
(+BTTP (M2.6))
15
HCD-GNX780/GNX880
3-16. BD84 BOARD
3-17. SENSOR BOARD
5
two
coil springs
(insulator)
9
two
coil springs
(insulator)
6
two
insulators
0
two
insulators
qs
s
crew (+BVTP 2.6 (3CR))
7
t
wo screws
(+BTTP (M2.6))
3
screw
(+BTTP (M2.6))
2
h
older (213) ASSY
8
t
wo stoppers (BU)
qd
Remove the four solderings of motor.
qf
CN101 (flat type)
qg
BD84
board
qh
optical pick-up
(KSM-215DCP/C2NP)
1
floating
screw
(+PTPWH M2.6)
4
floating
screw
(+PTPWH M2.6)
qa
2
t
ray
3
b
elt (table)
5
p
ulley (table)
8
s
crew
(+BTTP (M2.6))
0
SENSOR board
7
g
ear (geneva)
9
connector
(
CN731)
1
floating
screw
(+PTPWH M2.6)
6
floating
screw
(+PTPWH M2.6)
4
floating
screw
(+PTPWH M2.6)
16
HCD-GNX780/GNX880
3-18. MOTOR (TB) BOARD
6
Remove the two solderings of motor.
8
MOTOR (TB) board
7
t
able motor assy (M741)
5
two
screws
(+BTTP (M2.6))
4
3
wire (flat type) 5 core (CN742)
1
stopper
2
stopper
3-19. MOTOR (LD) BOARD
4
Remove the two solderings of motor.
3
MOTOR (LD) board
1
b
elt (loading)
5
l
oading motor assy (M751)
2
two
screws
(+BTTP (M2.6))
17
HCD-GNX780/GNX880
[MC TEST MODE]
• This mode is used to check operations of the respective sections of Amplifier, Tuner, and Tape.
Procedure:
* To enter MC Test Mode
1. Press x button, [ENTER] button and [DISC 3] button
simultaneously.
2. The CD ring indicators TAPE A and B indicators flash on the fluorescent indicator tube. The function is changed to TV.
* Check of Amplifier
1. Press [EQ BAND] button repeatedly until a message “GEQ MAX” appears on the fluorescent indicator tube. GEQ increases to its maximum.
2. Press [EQ BAND] button repeatedly until a message “GEQ MIN” appears on the fluorescent indicator tube. GEQ decreases to its minimum.
3. Press [EQ BAND] button repeatedly until a message “GEQ FLAT” appears on the fluorescent indicator tube. GEQ is set to flat.
4. When the [VOLUME] knob is turned clockwise even slightly, the sound volume increases to its maximum and a message “VOLUME MAX” appears on the fluorescent indicator tube.
5. When the [VOLUME] knob is turned counter-clockwise even slightly, the sound volume decreases to its minimum and a message “VOLUME MIN” appears on the fluorescent indicator tube.
* Tape function
1. When a tape is inserted in Deck B and recording is started, the function is changed to TV automatically. When [CD SYNC] button is pressed during recording in function, ALC (Automatic Logic Control) is turned on.
2. During recording, press
m
will stop the recording and
the function is changed to TAPE B and rewind the tape in Deck B until the recording start position and playback of the tape in Deck B is started. If the [REC PAUSE/ START] button is pressed for a pause and pressed again to resume recording during recording time, when the tape is rewind, the tape will be rewind until the position where the pause is applied.
* To release MC Test mode.
1. To release this mode, press
?/1
button.
2. The cold reset is enforced at the same time.
[COLD RESET]
• The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer.
Procedure:
1. Press x button, [ENTER] button, and
?/1
button
simultaneously.
2. The fluorescent indicator tube becomes blank for a while, and the set is reset.
[GC TEST MODE]
• This mode is used to check the fluorescent indicator tube, LEDs, keys, VOLUME jog, OPERATION DIAL jog, AMS jog, destination, software version and VACS level.
Procedure:
1. Press x button, [ENTER] button and [DISC 2] button-
simultaneously.
2. All LEDs and segments in fluorescent indicator tube are lighted up. All LEDs are lighted up in red color.
3. When you want to enter the software version display mode, press [DISC 1] button. The model is displayed. Press [DISC 1] button again to show destination.
4. Each time [DISC 1] button is pressed, the display changes from MC version, GC version, SYS version, CD version, CDDM version, CDMA version, CDMB version, BDA version, BDB version, ST version, TC version, TA version, TM version in this order, and returns to the MC version display.
5. When [DISC 3] button is pressed while the version numbers are being displayed except model and destination, the date of the software creation appear. When [DISC 3] button is pressed again, the display returns to the software version display. When [DISC 1] button is pressed while the date of the software creation is being displayed, the date of the software creation is displayed in the same order of software version display.
6. Press [DISC 2] button, the key check mode is activated.
7. In the key check mode, the fluorescent indicator tube displays “K 0 V0J0”. Each time a button is pressed, “K” value increases. However, once a button has been pressed, it is no longer taken into account. “V” value increases in the manner of 0,1, 2, 3 ... if [VOLUME] knob is turned clockwise, or it decreases in the manner of 0, 9, 8, 7 ... if [VOLUME] knob is turned counter-clockwise. “J” value increases in the manner of 0,1, 2, 3 ... if [OPERATION DIAL] knob is turned clockwise, or it decreases in the manner of 0, 9, 8, 7 ... if [OPERATION DIAL] knob is turned counter­clockwise.
8. When [DISC 3] button is pressed after all LEDs and segments in fluorescent indicator tube light up, the fluorescent indicator tube displays “VACS A+B FAPC”. A is VACS level which is trigger by signal level, B is VACS level which is trigger by temperature and C is VACS level which is trigger by APVACS (Abuse Protection VACS). F is shown if the fan is turned in high speed and vice-versa. The signal level, which will trigger VACS A is shown in the center area of fluorescent indicator tube.
9. When [EX-CHANGE/DISC SKIP] button is pressed after all LEDs and segments in fluorescent indicator tube light up, alternate segments in fluorescent indicator tube would light up. If you press [EX-CHANGE/DISC SKIP] button again, another half of alternate segments in fluorescent indicator tube would light up. Pressing [EX-CHANGE/DISC SKIP] button again would cause all segments lights up.
10. To release this mode, press three buttons in the same manner as step 1, or disconnect the power cord.
SECTION 4
TEST MODE
18
HCD-GNX780/GNX880
[VACS ON/OFF]
• This mode is used to switch ON and OFF the VACS (Variable Attenuation Control System).
Procedure:
1. Press
?/1
button to turn the set ON.
2. Press x button and [ILLUMINATION]
button simultaneously. The message “VACS OFF” or “VACS ON” appears on the fluorescent indicator tube.
[TUNER STEP CHANGE]
• The step interval of AM channels can be toggled between 9 kHz and 10 kHz.
Procedure:
1. Press
?/1
button to turn the set ON.
2. Press [TUNER/BAND] button to select the “AM”.
3. Press
?/1
button to turn the set OFF.
4. Press [ENTER] button and
?/1
button simultaneously. The
system will turn ON automatically. The message “AM 9k STEP” or AM 10k STEP” appears on the fluorescent indicator tube and thus the channel step is changed.
[CD SERVICE MODE]
• This mode let you move the CD sled motor freely. Use this mode when you want to clean the optical pick-up.
Procedure:
1. Press
?/1
button to turn the set ON.
2. Select CD function.
3. Press x , [ENTER] button, and
Z
OPEN/CLOSE
button
simultaneously.
4. The CD service mode is activated. The message “SERVICE MODE” appears on the fluorescent indicator tube.
5. With the CD in stop status, press
M
to move the optical
pick-up to outside track, or press
m
to move to inside
track. The message “SLED OUT” or “SLED IN” appears on the fluorescent indicator tube.
6. To turn on or off the laser, press [DIRECTION] button. The message “LD ON” or “LD OFF” appears on the fluorescent indicator tube.
7. To release this mode, press
?/1
button.
[CD AGING MODE]
This mode can be used for operation check of CD section.
• If an error occurs, the aging operation would stops and the status is displayed.
• If there are no error occurs, the aging operation would continues repeatedly.
Procedure:
1. Press
?/1
button to turn the set ON
2. Select CD function.
3. Load three discs on the disc tray.
4. Press [PLAY MODE] button on the remote repeatedly to select the “ALL DISCS” mode, and press the [REPEAT] button on the remote repeatedly to select “REPEAT OFF” mode.
5. Press x button, [ENTER] button, and [EX-CHANGE/DISC SKIP] button simultaneously.
6. Aging operation is started.
7. To release this mode, press
?/1
button or disconnect the
power cord to turn the power OFF.
Aging mode sequence:
Start (from disc 1)
Disc chucking
TOC reading
Play first track for 2 seconds
Play last track for 2 seconds
EX-CHANGE open/close
Open the disc tray
Disc skip
Close the disk tray
Change the next disc
19
HCD-GNX780/GNX880
Display
M*$$%%&&##00
3) Display of no disc errors
D*: The number of mechanical error (“00” is latest one)
(Rotate
>
.
knob in the direction of either to display next
error) $$: Error type
01: Focus error 02: GFS error
03: Setup error %%: Not used &&:
00: No disc judgment without chucking retry.
01: No disc judgment after chucking retry. ##: The state when judged as no disc
01: Stop
02: Setup
03: TOC reading
04: Access
05: Playback
06: Pause
07: Manual search (Play)
08: Manual search (Pause)
[CD REPEAT 5 LIMIT OFF MODE]
• The number of repeat for CD playback is 5 times when the repeat mode is “REPEAT ALL”. This mode enables CD to repeat playback for limitless times.
Procedure:
1. Press
?/1
button to turn the set ON.
2. Select CD function.
3. Press x button, [CD] button and [DISC 1] button
simultaneously to enter the CD repeat 5 limit off mode and the fluorescent indicator tube displays “LIMIT OFF”.
4. To release this mode, operate the cold reset. (Refer to the “MC COLD RESET”)
[CD SHIP MODE (WITH MEMORY CLEAR)]
• This mode moves the optical pick-up to the position durable to vibration and clears all data including preset data stored in the RAM to initial conditions. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press
?/1
button to turn the set ON.
2. Select CD function.
3. Press x
button,
[SOUND FLASH]
button and
?/1
button
simultaneously.
The set will power off automatically.
4. After the “STANDBY” blinking display finish, a message “MECHA LOCK” is displayed on the fluorescent indicator tube and the CD ship mode is set.
Display
D*$$%%&&##00
• Display when an error occurred (CD Error Code Mode)
Procedure:
1. Press x button, [ENTER] button and [DISC 1] button
simultaneously to enter the error code display mode.
2. The fluorescent indicator tube displays the number of total error.
3. Each time
M
m
knob is rotated, display change as
below.
Display of total error
>
+
direction
.
direction
Display of Mechanical errors
>
+
direction
.
direction
Display of no disc errors
4. To clear the error record, operate the cold reset. (Refer to the “MC COLD RESET”)
5. To release this mode, press the
?/1
button or disconnect
the power plug to turn the power OFF.
1) Display of total error
Em**: The number of mechanical errors. Ed **: The number of no disc errors after chucking the disc.
2) Display of mechanical errors
M*: The number of mechanical error (“00” is latest one) (Rotate
>
.
knob in the direction of either to display next
error) $$: Not used %%: Loading related error (Second figure is not used)
D: Stop by the problem other than mechanical problem while
closing.
E: Stop by the problem other than mechanical problem while
opening.
C: Stop by the problem other than mechanical problem while
chucking up.
F: Stop by the problem other than mechanical problem while
chucking down.
&&: Emerging error
01: Stop while chucking up. 02: Stop while chucking up. 03: Time-out of EX-CHANGE open. 05: Time-out of EX-CHANGE close.
##: Not used
Display
Em**Ed**
20
HCD-GNX780/GNX880
[CD TRAY LOCK MODE]
• This mode let you lock the disc trays. When this mode is activated, the disc tray will not open when
Z
OPEN/CLOSE
button or [EX-CHANGE/DISC SKIP] button is pressed. The message “LOCKED” will be displayed in the will be displayed on the fluorescent indicator tube.
Procedure:
1. Press
?/1
button to turn the set ON.
2. Select CD function.
3. Press x button and
Z
OPEN/CLOSE
button
simultaneously and hold down until “LOCKED” or “UNLOCKED” displayed on the fluorescent indicator tube (around 5 seconds).
[VIDEO/MD SWITCHING]
• This mode let you switch from VIDEO to MD and vice-versa.
Procedure:
1. Press
?/1
button to turn the set ON.
2. Select VIDEO function.
3. Press [VIDEO/MD] button and
?/1
button simultaneously.
The function will change to MD. Press the same buttons again to change from MD to VIDEO.
[TCM OFFLINE MODE]
• This mode prevents set from power off automatically when TCM is not connected.
Therefore, measurements can be done even when TCM is not
connected during production.
• Procedure:
1. When the system in turned off, press [EQ BAND] button,
[TAPE A/B] button and
?/1
button simultaneously. The
set will power on automatically.
2. The message “TCM OFFLINE” will be displayed on the fluorescent indicator tube.
[CD SHIP MODE (WITHOUT MEMORY CLEAR)]
• This mode moves the optical pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press
?/1
button to turn the set ON.
2. Select CD function.
3. Press [CD] button and
?/1
button simultaneously. The set
will power off automatically.
4. After the “STANDBY” blinking display finish, a message “MECHA LOCK” is displayed on the fluorescent indicator tube and the CD ship mode is set.
[CD POWER MANAGE]
• This mode let you switch on or off power supply to the BU during TUNER function.
• When CD POWER is set to OFF, the power supply to the BU is cut off during TUNER function. It will increase the time taken to access CD when function change from TUNER to CD but it will improve tuner reception.
• When CD POWER is set to ON, the power supply to the BU is not cut off during TUNER function. It will reduce the time taken to access CD when function change from TUNER to CD but it will decrease tuner reception performance.
Procedure:
1. Press
?/1
button to turn the set ON.
2. Select CD function.
3. Press
?/1
button to turn the set OFF.
4. Press x button and
?/1
button simultaneously. The set
will power on automatically.
5. The message “CD POWER ON” or “CD POWER OFF” will be displayed on the fluorescent indicator tube.
21
HCD-GNX780/GNX880
SECTION 5
MECHANICAL ADJUSTMENTS
SECTION 6
ELECTRICAL ADJUSTMENTS
Precaution
1. Clean the following parts with a denatured alcohol-moistened swab: record/playback heads pinch rollers erase head rubber belts capstan idlers
2. Demagnetize the record/playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the parts adjusted.
5. The adjustments should be performed with the rated power supply voltage unless otherwise noted.
Tor que Measurement
2.9 mN • m to 6.9 mN • m
FWD CQ-102C 30 to 70 g • cm
(0.42 – 0.97 oz • inch)
FWD
0.15 mN • m to 0.59 mN • m
back tension
CQ-102C 1.6 to 6 g • cm
(0.022 – 0.08 oz • inch)
4.8 mN • m to 16.7 mN • m
FF/REW CQ-201B 49 to 170 g • cm
(0.69 – 2.36 oz • inch)
Mode Torque meter Meter reading
0 dB=0.775 V
DECK SECTION
1. Demagnetize the record/playback head with a head demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the parts adjust.
4. The adjustments should be performed with the rated power supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in this service manual. (As a general rule, playback circuit adjustment should be completed before performing recording circuit adjustment.)
6. The adjustments should be performed for both L-CH and R­CH.
7. Switches and controls should be set as follows unless otherwise specified.
•Test Tape
RECORD/PLAYBACK HEAD AZIMUTH ADJUSTMENT
DECK A DECK B
Note: Perform this adjustments for both decks
Procedure:
1. Mode: Playback
Tape Signal Used for
P-4-A100 10 kHz, –10 dB Azimuth Adjustment
set
MAIN board CN510 Pin
1
(L-CH)
Pin
3
(R-CH)
MAIN board CN510 Pin
2
(GND)
+ –
level meter
test tape P-4-A100 (10 kHz, –10 dB)
22
HCD-GNX780/GNX880
2. Turn the adjustment screw and check output peaks. If the peaks do not match for L-CH and R-CH, turn the adjustment screw so that outputs match within 1dB of peak.
3. Mode: Playback
4. After the adjustments, apply suitable locking compound to the pats adjusted.
Adjustment Location: Playback Head (Deck A).
Record/Playback/Erase Head (Deck B).
Screw position
L-CH peak
within 1dB
Output level
L-CH peak
R-CH peak
within 1dB
Screw position
R-CH peak
MAIN board CN510 set
test tape P-4-A100 (10 kHz, –10 dB)
pin
3
oscilloscop
e
L-CH
R-CH
V
H
waveform of oscilloscope
in phase 45°90°135°180
°
good
wrong
pin
2
pin
1
L
R
CDG SECTION
Note:
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10M impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
S-curve Check
Connection:
Procedure:
1. Connect an oscilloscope to test point JPO102 (FE1) and TP 117(VC) on the CD board.
2. Turn the power on.
3. Put the disc (YEDS-18) in and turned power switch on again and actuate the focus search. (actuate the focus search when disc table is moving in and out)
4. Check the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within
2.4 ± 1 Vp-p.
S-curve waveform
Note:
•Try to measure several times to make sure than the ratio
of A : B or B : A is more than 10 : 7.
•Take sweep time as long as possible and light up the
brightness to obtain best waveform.
Checking Location: CD board (SIDE B)
(See page 24.)
+ –
CD board
JPO102 (FE1)
TP117 (VC)
oscilloscope
A
B
symmetry
within 2.4
±
1 Vp-p
azimuth screw
23
HCD-GNX780/GNX880
RFAC Level Check
Connection:
Procedure:
1. Connect an oscilloscope to test point TP124 (RFAC) and TP 117(VC) on the CD board.
2. Turn the power on.
3. Put the disc (YEDS-18) in to playback the number five track.
4. Confirm that oscilloscope waveform is clear and check RFAC signal level is correct or not.
Note: A clear RFAC signal waveform means that the shape “” can be
clearly distinguished at the center of the waveform.
RFAC signal waveform
Checking Location: CD board (SIDE B)
(See page 24.)
E-F Balance Check
Connection:
Procedure:
1. Connect an oscilloscpe to test point TPO103 (TE1) and TP117 (VC) on the CD board.
2. Turn the power on.
3. Select the function “CD”.
4. Press three buttons of [ENTER], M , and [SURRUUND MODE] simultaneously to set the CD service mode.
5. Put the disc (YEDS-18) in to playback the number five track.
6. Press the . button. The message “TRAVERSE” is displayed. (The tracking servo and the sledding servo are turned OFF)
7. Check the level B of the oscilliscope's waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than ± 22%
Tr averse Waveform
8. Press the . button. The message “TRAVERSE” is displayed. (The tracking servo and sledding servo are turned ON) Confirm the C (DC voltage) is almost equal to the A (DC voltage) is step 5.
9. To exit from this mode, perform as follows.
1) Move the optical pick-up to the most inside track.
2) Press three buttons of x , [CLEAR], and [DISPLAY] simultaneously. (cold reset)
Notes:
• Always move the optical pick-up to most inside track when exiting from this mode. Otherwise, a disc will not be unloaded.
• Do not run the sled motor excessively, otherwise the gear
can be chipped.
Tr averse Waveform
Checking Location: CD board (SIDE B) (See page 24.)
+ –
CD board
TP124 (RFAC)
TP117 (VC)
oscilloscope
VOLT/DIV: 200 mV TIME/DIV: 500 ns
level: 0.9 ± 0.4 Vp-p
+ –
CD board
JPO103 (TE1)
TP117 (VC)
oscilloscope
0V
B
level: 1.0 ± 0.5 Vp-p
Center of the waveform
A (DC
voltage)
0V
Tr acking servo
Sled servo
ON
C (DC voltage)
Tr acking servo
Sled servo
OFF
24
HCD-GNX780/GNX880
Checking Location:
– BD84 BOARD (SIDE B) –
TP117 (VC)
TP124 (RFAC)
JPO103 (TE1)
JPO102 (FE1)
IC101
25
HCD-GNX780/GNX880
SECTION 7
DIAGRAMS
For schematic diagrams. Note:
• All capacitors are in µF unless otherwise noted. (p: pF)
50 V or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/
4
W or less unless otherwise
specified.
•%: indicates tolerance.
f : internal component.
2 : nonflammable resistor.
5 : fusible resistor.
C : panel designation.
A : B+ Line.
B : B– Line.
H : adjustment for repair.
•Voltages and waveforms are dc with respect to ground under no-signal conditions. BD84 board no mark: CD PLAY Other boards no mark: TUNER (FM/AM) ( ) : CD PLAY < > : TAPE PLAY [ ] : TAPE REC
* : Impossible to measure
•Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal produc­tion tolerances.
•Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal produc­tion tolerances.
Signal path.
F : TUNER (FM/AM) E : TAPE PLAY (DECK A) d : TAPE PLAY (DECK B) G : RECORD J : CD PLAY N : MIC INPUT c : CDG g : VIDEO
Note: The components identified by mark 0 or dotted line
with mark ! are critical for safety. Replace only with part number specified.
(The other layers' patterns are not indicated.)
• Indication of transistor.
Caution: Parts face side: Parts on the parts face side seen from (Side A) the parts face are indicated. Pattern face side: Parts on the pattern face side seen from (Side B) the pattern face are indicated.
C
B
These are omitted.
E
Q
B
These are omitted.
CE
Q
B
These are omitted.
CE
Q
Note on Printed Wiring Boards: Note:
X : parts extracted from the component side.
: Pattern from the side which enables seeing.
26
HCD-GNX780/GNX880
• CIRCUIT BOARDS LOCATION
MAIN board
MIC board
JOG board
PANEL board
FUNCTION board
MOTOR (LD) board
SW board
SENSOR board
BD84 board
DRIVER boar
d
MOTOR (TB) board
CD-SW board
CDG board
TRANS board
PA board
SURROUND board
EFFECTOR board
SWITCHING POWER
TUNER PACK
PRIMARY board
HCD-GNX780/GNX880
2727
HCD-GNX780/GNX880
7-1. BLOCK DIAGRAM – CDG SECTION –
A
MAIN SECTION (Page 29)
B
DISPLAY/POWER
SECTION (Page 31)
OPTICAL PICK-UP
BLOCK
(KSM-215DCP/C2NP)
LD
DRIVER
Q10
CD DIGITAL
OUT
OPTICAL
CD MUTE Q250,251
+3.3V
LD
GND
FOCUS
COIL
F+
F
T+
T
TRACKING
COIL
IC251
X171
16.9MHz
SL/SP MOTOR
DRIVER
12
6
11
13
14
VR
PD
15
16
17
18
4
26
23
2
20
MUTE
CH2OUT-F
CH1FIN
OUT
VREF
CH1RIN
CH2FIN
SFDR
OPIN+
CH2OUT-R
CH1OUT-R
CH1OUT-F
CH4OUT-R
CH4OUT-F
CH3OUT-F
CH3OUT-R
M
M
M101
(SPINDLE)
M102
(SLED)
S101
(LIMIT)
VCC
VC
A
B
C
D
E
F
DETECTOR
A
B
E
19
F
20
LD
36
PD
37
TFDR
11
FFDR
13
CH3FIN
9
OPTICAL
OUT
SSTP
7
MPD
6
95
XTACN
100
XRST
102
DATA
104
XLAT
105
CLOCK
86
AOUT2
81
AOUT1
71
DOUT
61
PCMD1
62
LRCKI
63
LRCK
65
PCMD
MP3
IC301
DECODER
SYSTEM
IC401 (1/5)
CONTROL
IC210
21
40
SDO0
11
LRCKIA
16
SFSY/LRCK1B
19
SDI0
14
77
XTAO
78
XTAI
55
VDD
VDD
VDDM
26
25
VC
27
C
28
D
29
107
SENS
XTCN
XRST
DATA
XLT
CLOCK
SENS
113
GFS
114
C2PO
TRDR
NC
NC
12
22
SRDR
CH3RIN
10
CH2RIN
FRDR
14
XRST
100
66
BCK
60
BCK1
BCKIA
15
SBSY/BCK1B
18
5
+3.3V
IC303
7
5 1
3
26
27
25
7
5
24
23
22
46
45
44
43
39
42
41
6
19
21
40
38
18
3
2
1
28
35
37
STANBY
36
PO11/BUCK/AD1
8
MIACK
7
MICK
6
MIDIO
4
MICS
5
MILP
2
RESET
41
SRMSTB
115
SCOR
SCOR
REG
CD MUTE DRIVE
Q540, 541
IC101
RF AMP, DSP, DAC
IC1002 DRAM
IC1001
VIDEO D/A
IC1003
+5V REG.
IC1006
VIDEO BUFFER
25,27,29,30
VA0-7
15-22
VD0-3
144 2623
RAS CAS
A0-7
DQ1-4
X1002
14.31818MHz
60
XO159XI1
X1001
17.734475MHz
58
XO257XI2
+B SWITCH Q1007,1008
NO402
CN402
IIC-CLK
IIC-DATA
IIC-CLK
IIC-DATA
3
4
CNVSS
J1001
TXD1
RTS1
ON BOARD PROGRAM
CLK1
RXD1
CN VSS
RESET
RESET
VIDEO
OUT
VMUTE
133
WE
2822
CE
3
2
6
9
7
8
RAS CAS
WE CE
398
DATA
SBSO
5
110
SFSY
WFCK
299
CLCK
EXCK
6
MUTE
56
PDOWN
1,2,24,25
9-12,14-17
98
5
4
Q1004
SBSY
Q1005,1009
6
34
1
2
11 101312
IC1005
Q1010
VCC
55
SENTSC
54
RESET
Q1002,1006
52
DEN
37
GDET
MUTE DATA
HALT_CLK
PAL/_NTSC
CDG-RST
EVER+3.3V
CDG-DET
CDG/-POWER
CDG/_BGC
CDG/-DET
44
VDOUT
Q1001
33 31 32 9
MUTE DATA
HALT_CLK
VMUTE
CDG-RST
CDG-DET
CDG-POWER
CNVSS
VMUTE
CDG RST
CDG DET
CD POWER
CNVSS
VMUTE
CDG-POWER
1
4
2 3
PWR
VIN
SAVE
6
VCC
VOUT
1
3
VIN
VOUT
: CD
: CDG
• SIGNAL PATH
• R-CH is omitted due to same as L-CH.
: VIDEO
R-CH
CD-L
MP3 STB MP3 REQ
XTCN
MP3 REQ
MP3 STB
MP3 CLK
MP3 CLK
MP3 ACK
MP3 ACK
MP3 DATA OUT
MP3 DATA MP3 LP
MP3 LP
MP3 CS
MP3 RST
MP3 CS
MP3 RST
MP3 DATA IN
SCOR
SENS CD-CLK
XLAT
CD-DATA
XRST
XTCN
SCOR
SENS CLOCK
XLT
DATA
XRST
CD MUTE
LMR
LMF
TM-R
TM-F
TBL_SENS
E-1 E-2
E-3
OPEN SW
12
RESET
30
IIC-DATA
29
IIC-CLK
IC701
TABLE LOADING MOTOR DRIVER
4 2
9
7
RIN
FIN
OUT1 OUT2
IC712
TABLE MOTOR DRIVER
4 2
9 7
RIN FIN
OUT1 OUT2
M751
(TABLE LOADING)
M741
(TABLE)
S751
(OPEN)
ROTARY
ENCODER
INVERTER
M
M
IC731
TBL ADDRESS
SENS
S711
E-3 E-2 E-1
M+9V
Q731
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