Sony HCD-FX500 Service Manual

HCD-FX500

SERVICE MANUAL

Ver. 1.1 2006.09

SUPPLEMENT-1

Subject: MAIN board changed to suffix-15 from suffix-14

Part number of printed wiring board changed to suffix-15 from suffix-14. It has any difference between suffix-14 and suffix-15. This supplement-1 describes the difference in the two boards. Refer to original service manual (9-887-168-0[]) for other information.

US Model

Canadian Model

•How to distinguish

Location of parts number on changed printed wiring board

MAIN BOARD

(SIDE A)

IC3030

IC501

IC2

9-887-168-81

Before change: 1-868-603-14 After change:

1-868-603-15

HCD-FX500

DIAGRAMS

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)

For Schematic Diagrams. Note:

• All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or less are not indicated except f or electrolytics and tantalums.

• All resistors are in Ω and specified.

• f : internal component.

• H : adjustment for repair

• A : B+ Line.

• B : B– Line.

•Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions.

•Voltages and waveforms are dc with respect to ground in service mode.

•Waveforms are taken with a oscilloscope. Voltage v ariations ma y be noted due to normal production tolerances. no mark : DVD STOP

•Voltages are taken with VOM (Input impedance 10 MΩ).

• Circled numbers refer to waveforms.

• Signal path.

F : AUDIO J : CD PLAY c : DVD PLAY I : SACD PLAY d : TUNER L : VIDEO E : Y a : CHROMA r : COMPONENT VIDEO f : AUDIO IN h : DIGITAL IN (OPTICAL) i : DIGITAL IN (COAXIAL)

1

4

/

W or less unless otherwise

For Printed Wiring Boards. Note:

• a : Through hole.

• (The other layers' patterns are not indicated.)

• Indication of transistor.

: Pattern from the side which enables seeing.

Caution: Parts face side: Parts on the parts face side seen from (SIDE A) the parts face are indicated. Pattern face side: Parts on the pattern face side seen from (SIDE B) the pattern face are indicated.

C

CEB

These are omitted

Q

B

E

These are omitted.

•Waveforms – MAIN Board –

1

IC702 ws (XIN(I))

81.3 ns

1 V/DIV, 40 ns/DIV

2

IC2 <zvx (CLKIN)

40 ns

1 V/DIV, 20 ns/DIV

2

3.6 Vp-p

2.5 Vp-p

3

IC501 qg (Xin)

200 ns

1 V/DIV, 100 ns/DIV

4

IC3010 rk (XFSOIN)

20.3 ns

1 V/DIV, 10 ns/DIV

2.7 Vp-p

5.5 Vp-p

HCD-FX500

PRINTED WIRING BOARD – MAIN SECTION (SIDE A) –

Q3101

C3322

C3323

E

Q3102

C3122

C3123

C3172

C3173

Q3151

E

Q3152

Q3201

E

Q3202

C3222

C3223

C3272

C3273

Q3251

E

Q3252

Q3301

E

Q3302

C3422

C3423

Q3401

E

Q3402

R3555

C3555

R3554

E

Q3551

C3108C3113

C3158C3163

C3208C3213

C3258C3263

C3308 C3313

C3408

C3413

C3508C3513

IC3100

IC3150

IC3200

IC3250

IC3300

IC3400

IC3500

:Uses unleaded solder.

1

R3104

R3154

R3157

3

R3107

C3055

R3152

R3151

X3051

R3102

5

4

R3101

IC3051

5

1

3

4

R3053

R3054

C3086

C3057

IC3050

IC3010

R3055

R3207

R3204

R3202

IC3020

R3201

R3252

R3307

R3507

R3251

R3301

R3401

R3402

R3302

R3502

R3501

R3056

R3057

IC3030

R3060

R3059

C3305

R3257

R3254

R3316

R3304

R3407

R3404

R3504

R3090

R3012

R3011

C3084

R3094

R3031

JC507

IC3001

R3086

R3089

C3088

R3099

C3089

R3093

R3017

R3075

R3015

R3013

R3024

R3026

R3022

R3021

C3068

C3075

R3037

R3034

R3032

R3033

JC525

R3076 R3035

R3023

C3087

R3096

C3069

C3070

C3067

R3014

R3098

R3085

R3087

R3091

C3085

R3092

C3083

R3088

R3066 R3065

R3069 R3067 R3073

R3072

R3062

R3070 R3071

R3063

R3064

R3068

R4002

R3074

IC503

R38

DMB12 BOARD

P

CN109

(Page 45)

• Semiconductor Location

Ref. No.

Location

IC2 H-9

10

CN504

R586

R585

R629

RB623RB624

RB625RB626

R7

IC701

R723

R722

R724

R725

R728

C724

C725

R760

R754

R763

R587

R630 R631

R632

R709R7R707

11

R588

R589

R530

R533 R535

IC621

R634

R628

IC622

R708

IC702

R732

R733

R759

R751

R753

C752

IC704

C751

R517

R518

R521

IC502

4

5

C516

C509

13

R633

R635

R623

R718

C721

IC671

RB621RB622

C626

C723

C511

R526

27

26

C627

CN621

R615

R614

R613

R612

R611

R719

R705

C704

R706

R672 R673 R674

R676

R675

R681

C624

R621

C625

R717

R752

FB672

R758

C673

C672

R682

CN501

C622

R671

R685

C621

CN601

18

19

C701

A

D

E

FL BOARD

CN801

(Page 64)

RELAY BOARD

CN701

(Page 43)

I/O BOARD

CN301

(Page 68)

15

L3052

L3051

R41

R43 R45

R49 R50

FB505

FB507

C534

C533

FL502

R549

R552

Q503

C523

4

3

1

5

C522

R558

R593

R595

R744

C9

C10

R35

R23

144

C40

1

C49

C57

C62

36

C67

37 72

C79

FB509

FL501

FB510

FL503

E

IC501

R550

R554

R742

R745

R28 R27 R26

R30

R25

R24

C34 C24

IC2

C74

C77

C76

R67

IC781

FB503

C30

R66

R781

R572

R573

R575

R536

R532

R529

R513 R511

R509

R504

R516 R515

R4

R2

R14

R15

R32

R21

C26

C28

109

108

R47

R48

R51

R52

R53

R54

C64

R55

73

C71

R60

R58

R59

R57

C73

R65

R64

C783

C781

E

IC782

Q781

R56

C782

R782

3

R92

1

R91

C90

45

R90

13

IC90

4 5

R514

R512

R510

R506

C771

1

3

IC771

R771

R584

RB627

RB628

RB629RB630

R721

5

4

R727

R756

IC90 J-11 IC501 D-10 IC502 C-13 IC503 D-9 IC621 D-12 IC622 D-12 IC671 I-13 IC701 F-12 IC702 G-12 IC704 I-12 IC771 F-11 IC781 J-10 IC782 J-10 IC3001 C-7 IC3010 D-6 IC3020 E-6 IC3030 G-6 IC3050 B-6 IC3051 C-6 IC3100 C-5 IC3150 D-5 IC3200 E-5 IC3250 E-5 IC3300 G-5 IC3400 H-5 IC3500 I-5

Q503 C-9 Q781 J-10 Q3101 B-1 Q3102 C-1 Q3151 D-1 Q3152 D-1 Q3201 D-1 Q3202 E-1 Q3251 F-1 Q3252 F-1 Q3301 G-1 Q3302 G-1 Q3401 I-1 Q3402 I-1 Q3551 J-3

HCD-FX500

33

HCD-FX500

PRINTED WIRING BOARD – MAIN SECTION (SIDE B) –

(CHASSIS)

EB501

N

R610

L703

1

CN671

2

R609

R677

R679

CN505

R605

R604

R726

C720

1

R622

C707

C705

D702

R761

C718

C722

R755

C714

FB752

R734

R716

R738

FB751

R762

C711

R757

L704

R735

C710

R714

D701

R715

R713

C712

R736

R691

R692

C706

L701

C708

L702

C709

C719

C716

R684

FB671

R683

C713

R741

R739

R693

C502

C501

R729

R694

C717

R740

R695

IC504

C506

C504

R503

R772

R731

R730

R696

5

C671

R608

R678

R680

DMB12 BOARD

CN601

(Page 45)

S

DIAT TX XM BOARD

CN101

(Page 73)

R

I/O BOARD

CN304

(Page 69)

O

DMB12 BOARD

CN4501

(Page 45)

Q

DIAT TX XM BOARD

CN102

(Page 73)

C510

C623

R607

R606

C702

7

6

CN702

2

1

11

10

2

12

R701

R702

CN701

1

13

CN672

2

1

EB701

R524

C503

R502

FB1

R501

R519

C508

:Uses unleaded solder.

POWER BOARD

CN904

(Page 71)

C537

R576

R577

R508

12 1

C532

FB506

S

C525

Q504

FB502

C524

C529

C528

X501

R546

R539

C507

C515

C517

R527

C518

R534

R540

C538

IC1

C6

C11

C39

C42

C43 C46

C50

C55

C61

C7

R18

R20

R13

C25

C33

C32

C29

C36

C66

C23

C52

C85

C75

R36

FB501

R557

R16

D501

C536

R562

C520

R29

C63

C78

CN506

R561

F

C521

R556

R560

C519

IC703

R17

C35

(CHASSIS)

R591

C731

C45

C59

C70

C535

C19

FB504

R563

C531

D502

D504

C728

C729

FB508

R579

R580

C528

C526

R571

C732

C80

(CHASSIS)

C527

R578

EB505

EB702

R3050

R3049

EB703

POWER BOARD

CN902

R3006

C3109

C3112

C3409

C3412

C3509

C3512

C3001

R3004

C3159

C3162

C3209

C3212

C3259

C3262

C3309

C3312

R3003

(Page 71)

R3001

Q3000

(CHASSIS)

C3105

C3155

C3255

C3253

C3405

C3505

C3205

C3103

C3203

C3100

C3150

C3200

C3250

C3300

C3400

C3500

C3303

EB3002

C3107

C3106

C3156 C3157

C3207

C3206

C3257

C3256

C3307

C3306

C3407

C3406

C3506 C3507

(CHASSIS)(CHASSIS)

C3082

C3054

C3052

C3031

C3058

C3060

C3012

C3013

C3023 C3022

C3032C3033

C3053

R3103

R3153

R3203

R3303

R3416

R3403

R3503

R3116

R3115

R3166

R3165

R3216

R3215

R3266

R3265

R3253

R3315

C3304

R3415

R3516

R3515

R3061

C3154

C3204

C3404

C3504

C3104

C3153

C3254

C3403

C3503

EB3001

C3081

C3092

R3095

C3090

E

Q3081

C3071

C3091

C3017

C3027

L3053

R3052

C3059

C3021

FB3051

C3056

C3019

C3029

C3039

C3037

C3020

C3016

C3015

C3026

C3025

C3036

C3035

C3011

L3054

C3018

C3014

C3030

C3028

C3024

C3040

C3038

C3034

(CHASSIS)

G

CN3002

31

C3051

E

C3000

L3000

Q3001

L3111

L3112

L3151

L3152

L3201

L3202

L3251

L3252

L3301

L3302

L3401

L3402

L3501

L3502

E

D3111

D3112

D3151

D3152

D3201

D3202

D3251

D3252

D3301

D3302

D3401

D3402

D3501

D3502

Q3002

C3002

C3114

C3115

C3164

C3165

C3214

C3215

C3264

C3265

C3314

C3315

C3414

C3415

C3514

C3515

E

1

R3002

CN3000

2

FAN

R3553

C3552

H

JACK BOARD

CN403

(Page 66)

CN3001

4

R3119

C3116

R3120

R3169

R3170

R3219

R3220

R3269

R3270

R3319

C3316

R3320

R3419

C3416

R3420

R3519

R3520

C3551

D3551

R3551

D3552

C3094

C3166

C3216

C3516

C3266

C3095

C3518

EB3004

C3319

R3419

C3519

C3118

C3121

C3119

C3171

C3169

C3221

C3219

C3271

C3321

C3418

EB3003

C3168

C3218

C3268

C3269

C3318

C3117

C3120

C3167

C3170

C3217

C3220

C3267

C3270

C3317

C3320

C3417

C3420

C3517

C3520

EB3005

R3177

R3275

R3326

C3421

R3126

C3127

R3125

CN3100

R3176

R3175

R3226

R3227

R3225

CN3200

R3276

R3277

1

CN3400

R3327

R3325

2

CN3300

1

R3426

R3427

R3425

(CHASSIS)

• Semiconductor

(CHASSIS)

1

SP BOARD

CN1301

I

4

1

4

(Page 66)

SP BOARD

CN1303

J

(Page 66)

(CHASSIS)

SP BOARD

C

K

CN1303

(Page 66)

SP BOARD

CN1302

(Page 66)

2

15

Location

Ref. No.

D501 C-6 D502 C-7 D504 C-7 D701 F-4 D702 F-4 D3111 B-12 D3112 C-12 D3151 C-12 D3152 D-12 D3201 D-12 D3202 E-12 D3251 E-12 D3252 F-12 D3301 G-12 D3302 G-12 D3401 H-12 D3402 H-12 D3501 I-12 D3502 I-12 D3551 D-14 D3552 D-13

IC1 F-6 IC504 B-5 IC703 F-7

Q504 B-5 Q3000 J-11 Q3001 I-12 Q3002 I-12 Q3081 D-8

Location

HCD-FX500

44

SCHEMATIC DIAGRAM – MAIN SECTION (1/8) –

10

TP3003

TP3004

EB3001

TERMINAL BOARD

ICT3063

C3071

R3062

R3063

R3064

R3065

R3066

R3067

R3068

R3069

R3070

R3071

R3072

R3073

0.1

HCD-FX500

R3060

10k

R3059

10k

C3034C3035

0.10.1

100

C3036

TP3031

R3033

100

R3034

R3035

100

0.1

C3037

0.1

R3037

100

R3031

470

R3032

470

TP3032

10k

IC3030

CXD9876R

TP3033

C3031

C3033

0.1

R3301

100

C3032

0.1

R3302

100

47

16V

6

1k

100

100p

0.001

C3067

C3068

C3069

C3070

C3038 C3039 C3040

0.1 0.1 0.1

R4002

0

C3075

R3002

ICT3002

0.0047

100

R3075

100

R3076

R3021

470

R3022

470

TP3021

100

R3023

R3024

100

10k

C3026

C3027

R3026

TP3022

IC3020

CXD9876R

0.1

100

TP3023

C3028 C3029 C3030

0.1 0.1 0.1

D

TP3002

R3074

100

11

Q3000

2SD1616-TP-LK

L3000

TP3001

CN3000

C3000

2P PH

100 16V

TP3000

C3001

47

16V

2SC3052EF-T1-LEF 2SC3052EF-T1-LEF

R3003

R3006

2.2k

R3004

1.2k

Q3001 Q3002

1.5k

ICT3001

R3001C3002

ICT3096

10k0.1

R3057

0

C3024C3025

0.10.1

R3251

100

C3023

0.1 25V

R3252

100

R3201

100

C3022

0.1

R3202

100

8

C3021

47

16V

HCD-FX500

7

55

HCD-FX500

SCHEMATIC DIAGRAM – MAIN SECTION (2/8) –

5

R3402

100

R3501

100

C3406

ICT3010

C3403

0.1

R3404

R3415

R3315

R3316

R3266

R3403

R3416

C3300

R3253 R3254

R3265

R3304

C3303

C3253

0

ICT3100

ICT3101

ICT3102

10

C3400

0.1

R3303

10

ICT3103

ICT3104

ICT3105

10

0.1

R3257

ICT3106

ICT3107

ICT3108

C3250

10

C3405

10

C3255

0.1 B

ICT3011

C3404

0.1

ICT3015

ICT3016

0

R3307

C3304

0.1

0.1 50V B

C3305

0.1

ICT3021

0

15k

C3254

0.1

ICT3024

0.1

R3407

ICT3013

ICT3014

TP3310

ICT3019

TP3250

ICT3025

ICT3026

TP3410

15k

ICT3012

ICT3017

15k

ICT3018

ICT3020

ICT3022

ICT3023

ICT3060

R3061

0

ICT3061

R3401

100

0.033

IC3400

CXD9883M

C3306

0.033

IC3300

CXD9883M

C3256

0.033 0.033

IC3250

CXD9883M

C3257

0.033

C3307

C3407

0.033

C3413

0.1

D3402

P6SMBJ33A-5

D3401

P6SMBJ33A-5

C3408

0.1

C3313

0.1

D3302

P6SMBJ33A-5

D3301

P6SMBJ33A-5

C3308

0.1

C3263

0.1

D3252

P6SMBJ33A-5

D3251

P6SMBJ33A-5

C3258

0.1

L3302

C3412

L3402

L3401

C3409

C3312

L3301

C3309

C3262

L3252

L3251

C3259

1 50V

C3551

100 35V

C3415

1

C3414

1

100

C3416

2200

35V

100 35V

C3315

1

C3314

1

100 35V

C3316

2200

35V

100 35V

C3265

1

C3264

1

100 35V

C3266

2200

35V

ICT3070

ICT3069

ICT3074

ICT3073

ICT3075

ICT3076

ICT3078

ICT3077

ICT3079 ICT3080

ICT3071

ICT3072

C3420

C3419

R3420

R3419

C3418

C3417

C3320

C3319

R3320

R3319

C3318

C3317

C3270

C3269

R3270

R3269

C3268

C3267

0.0022

2.7

0.0022

2.7

0.0022

2.7

0.0022

R3551

100k

D3552

1SS355WTE-17

Q3551

2SC3052EF-T1-LEF

C3552

R3553

D3551

10

50V

10k

R3502

L3502

ICT3065

Q3302

0

10

0.1

R3503

R3504

15k

R3507

D3502

P6SMBJ33A-5

1

C3515

C3519

ICT3066

R3426

100k

C3503

ICT3046

ICT3045

TP3510

C3506

0.033

0.1

C3513

100

35V

C3512

EB3005

TERMINAL BOARD

C3520

0.0022

C3423

0.001

CN3300

R3427

C3421

100k

10

R3425

Q3401

2SA1235TP-1EF

100k

Q3402

2SA1235TP-1EF

TP3304

TP3303

TP3302

TP3301

C3323

0.001

EB3004

TERMINAL BOARD

C3322

0.001

C3422

0.001

BOARD IN

CN3400

SCN

BOARD IN

2P VH

2P

ORIGINAL SERVICE MANUAL Page 67

10

0.1

C3505

R3515

R3516

0.1

2200

C3555

C3500

ICT3049

ICT3048

0.1

C3508

100

35V

C3509

35V

C3517

0.0022

R3326

0

100k

0.1

ICT3051

ICT3050

1SS355WTE-17

0.033

C3507

C3516

R3555

R3554

100k

ICT3047

ICT3097

ICT3099

ICT3098

C3504

0.1

IC3500

CXD9883M

D3501

P6SMBJ33A-5

L3501

1

C3514

R3520R3519

C3518

0.0022

R3327

100k

2.72.7

ICT3067

ICT3068

R3325

100k

ICT3052 ICT3053 ICT3054

C3321

2.2

2SA1235TP-1EF

Q3301

2SA1235TP-1EF

HCD-FX500

8

66

HCD-FX500

SCHEMATIC DIAGRAM – MAIN SECTION (3/8) –

R3050

ICT3003

0

Q3081

RT1P141C

10

ICT3005

C3091

220 16V

C3081

470 10V

C3082

470 10V

ORIGINAL SERVICE MANUAL Page 67

ORIGINAL SERVICE MANUAL Page 72

CN3001

4P

JST VH 3.96MM

CN3002

3P

C3051

0.1 50V

TP3081

TP3082

TP3083

TP3084

C3094

100p

C3095

0.001

L3051

L3052

TP3053

TP3054

B

• See page 3 for Waveform.

ICT3004

C3083

100p 50V CH

R3085

33k 1/10W

0.1

C3092

IC3001

NJM4565M(TE2)

R3086

33k

C3084

100p 50V CH

10V 1

C3052

R3087

R3088

C3087

100p

C3088

100p

R3089

R3090

IC3050

TK11118CSCL-G

5

R3055

100

C3014C3015

0.1

IC3010

CXD9876R

C3018

0.1

C3057

0.01

0.1

IC3051

TC7SHU04FU

ICT3064

C3019

R3054

R3151

100

C3013

0.1

R3152

100

R3101

100

C3012

0.1

R3102

C3060C3059

L3054

100

10p0.001

8

4

C3011

47

16V

C3020

0.1

TP3056

22

1/10W

1M

R3052

ICT3008

R3053

100

X3051

49.152MHz SMD-49TB

C3058

ICT3009

5p CH

R3011

470

100

R3013

100

0.1 F

0.1

R3012

470

TP3012

10k

TP3013

TP3014

TP3015

ICT3007ICT3006

L3053

FB3051

0

C3056

220 10V

TP3011

R3091

0.1 25V

R3093

22k

R3094

22k

16V

100

22k

R3014

R3015

R3092

22k

R3095

2.2k

C3090

100 10V

F

B

25V

C3055

0.01

C3016

C3017

R3017

22k

R3098

R3099

R3096

2.2k

C3085

100p CH

22k

C3089

C3086

100p

C3054

C3053

0.001 50V

B

HCD-FX500

77