Sony HCD-FX100W Service Manual

HCD-FX100W

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SERVICE MANUAL

Ver. 1.2 2005.12

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HCD-FX100W is the amplifier, DVD/CD and tuner section in DAV-FX100W.

This system incorporates with Dolby*1 Digital and Dolby Pro Logic (II) adaptive matrix surround decoder and the DTS*2 Digital Surround System.

*1 Manufactured under license from Dolby Laboratories.

“Dolby, ” “Pro Logic, ” and the double-D symbol are trademarks of Dolby Laboratories.

*2 Manufactured under license from Digital Theater Systems, Inc.

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“DTS” and “DTS Digital Surround” are trademarks of Digital

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Theater Systems, Inc.

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Model Name Using Similar Mechanism HCD-FX10 Mechanism T ype CDM69EH-DVB U101 Optical Pick-up Name

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US Model

Canadian Model

KHM-310CAB/C2NP

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AUDIO POWER SPECIFICATIONS

POWER OUTPUT AND TOTAL HARMONIC DISTORTION: With 3 ohm loads, both

channels driven, from 200 – 20,000 Hz; rated 55 watts per channel minimum RMS power, with no more than 0.7 % total harmonic distortion from 250 milli watts to rated output.

Amplifier section

Surround mode (reference) music powe r out put

Front: 143 W + 143 W (with SS-TS46) Center*: 143 W (with SS-CT46) Surround*: 143 W + 143 W (with SS-TS46B) Subwoofer*: 285 W (with SS-WS42)

SPECIFICATIONS

*Depending on the sound field settings and the source,

there may be no sound output.

Inputs (Analog) VIDEO 1, VIDEO 2 Sensitivity: 450 mV

Inputs (Digital) VIDEO 1 (Coaxial) Impedance: 75 ohms VIDEO 2 (Optical)

Phones Accepts low-and high-

Super Audio CD/DVD system

Laser Semiconductor laser

Signal format system NTSC Frequency response (at 2 CH STEREO mode )

Impedance: 50 kilohms

impedance headphones.

(Super Audio CD/DVD: = 650 nm) (CD: = 790 nm)

λ

Emission duration: continuous

DVD (PCM): 2 Hz to 22 kHz (±1.0 dB) CD: 2 Hz to 20 kHz (±1.0 dB)

Tuner section

System PLL quartz-locked digital

FM tuner section Tuning range 87.5 – 108.0 MHz

Antenna (aerial) FM wire antenna (ae r ial) Antenna (aerial) terminals 75 ohms, unbalanced Intermediate frequency 10.7 MHz AM tuner section Tuning range 530 – 1,710 kHz (with the

λ

Antenna (aerial) AM loop antenna (aerial) Intermediate frequency 450 kHz

synthesizer system

(100 kHz step)

interval set at 10 kHz) 531 – 1,710 kHz (with the interval set at 9 kHz)

— Continued on next page —

DVD RECEIVER

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9-879-685-03

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Sony Corporation

Home Audio Division Published by Sony Engineering Corporation

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HCD-FX100W

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Video section

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Outputs Video: 1 Vp-p 75 ohms

Input VIDEO1, VIDEO2: 1 Vp-

General

Power requirements 120 V AC, 60 Hz Power consumption On: 130 W

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Dimensions (approx.) 445 70 375 mm

Mass (approx.) 5.1 kg (11 lb 4 oz)

Design and specifications are subject to change without notice.

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S video: Y: 1 Vp-p 75 ohms C: 0.286 Vp-p 75 ohms COMPONENT: Y: 1 Vp-p 75 ohms

PB/CB, PR/CR: 0.7 Vp-p 75 ohms

HDMI OUT: Type A (19 pin)

p 75 ohms

Standby: 0.3 W (at the Power Saving Mode)

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(17

/8 2 7/8 14 7/8 inches) (w/h/d) incl. projecting parts

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SAFETY CHECK-OUT

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After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT -540A. Follow the manuf acturers’ instructions to use these instruments.

2. A battery-operated A C milliammeter . The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC v oltmeter. The “limit” indication is 0.75 V, so analog meters must ha ve an accurate low-v oltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V A C range are suitable. (See Fig. A)

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To Exposed Metal Parts on Set

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1.5 k

0.15 µF

Fig. A. Using an AC voltmeter to check AC leakage.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

Ω

Earth Ground

AC voltmete (0.75 V)

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LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE

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FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS

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QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU D ANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

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HCD-FX100W

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Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Notes on chip component replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 °C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

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This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the bottom exterior.

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UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the lead-

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free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

• Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

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HCD-FX100W

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1. SERVICING NOTE ................................................... 5

2. GENERAL ................................................................... 6

3. DISASSEMBLY

3-1. Disassembly Flow ........................................................... 8

3-2. Top Panel Sub Assy ......................................................... 9

3-3. Front Panel Assy.............................................................. 10

3-4. I/O Board, DC Fan .......................................................... 10

3-5. MIB01 Board, MIB01 POWER Board ........................... 11

3-6. DMB10 Board, TX Board............................................... 12

3-7. MAIN Board, H/P Board................................................. 13

3-8. FL Board, KEY Board, LED Board ................................ 13

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3-9. DVD Mechanism Deck (CDM69EH-DVBU101)........... 14

3-10. Base Unit (DVBU101) .................................................... 14

3-11. Optical Pick-up (KHM-310CAB/C2NP) ........................ 15

3-12. SW Board, Bracket (Top) Assy ....................................... 15

3-13. RELAY Board ................................................................. 16

3-14. Motor (Stocker) Assy (Stocker)(M761) .......................... 16

3-15. Motor (Roller) Assy (Roller)(M781)............................... 17

3-16. Motor (Mode) Assy (Mode)(M771) ................................ 17

3-17. Rubber Roller (Slider) ASSY .......................................... 18

3-18. Timing Belt (Front/Rear) ................................................. 18

3-19. Cam (Gear) ...................................................................... 19

3-20. SENSOR Board............................................................... 19

4. ASSEMBLY

4-1. How To Install The Cam (Eject Lock) ............................ 20

4-2. How To Install The Cam (Gear) ...................................... 20

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4-3. How To Install The Gear (Mode C)................................. 21

4-4. How To Install The Gear (Mode Cam) ............................ 21

4-5. How To Install The Rotary Encorder (S702),

Gear (Stocker Communication)....................................... 22

4-6. How To Install The Stocker Assy .................................... 22

5. TEST MODE ............................................................... 23

6. ELECTRICAL ADJUSTMENT ............................ 27

7. DIAGRAMS

7-1. Block Diagram – RF Section–........................................ 30

– MIB Section – .............................................................. 31

– VIDEO Section –.......................................................... 32

– AMP Section –.............................................................. 33

– AUDIO Section –.......................................................... 34

– MAIN Section – ........................................................... 35

– DIAT TRANSMIT Section – ....................................... 36

7-2. Printed Wiring Board – CHANGER Section – ............... 37

7-3. Schematic Diagram – CHANGER Section –................. 38

7-4. Printed Wiring Board – DMB10 Section (Side A) –...... 39

7-5. Printed Wiring Board – DMB10 Section (Side B) – ...... 40

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The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.

LASER DIODE AND FOCUS SEARCH OPERATION CHECK

Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveform is output several times.

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Self-diagnosis Function

(When letters/numbers appear in the display)

When the s elf-diagnosis function is activate d to prevent the system from malfunctioning, a 5character service number (e.g., C 13 50) with a combination of a letter and 4 digits appears on the screen and the front pa nel display. In this case, check the following table.

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C:13:50

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DISC SLOT LOCK

The disc slot lock function for the antitheft of an demonstration disc in the store is equipped.

Setting Procedure :

1. Press the ?/1 button to turn the set on.

2. Press the [FUNCTION] button to set DVD function.

3. Insert a disc.

4. Press the

5. The message “LOCKED” is displayed and the slot is locked.

Releasing Procedure :

1. Press the x stick and the A button simultaneously for five

2. The message “UNLOCKED” is displayed and the slot is

Note: When “LOCKED” is displayed, the slot lock is not released by

Note 1: Regarding the notification symbol “R”

Note 2: Incorrect operations may be performed if the test mode ia not

Note 3: If the disc tray does not open and the message “LOCKED”

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Note on DMB10 board replacement

New part of EEPROM (IC103) on the DMB10 board cannot be used. Therefore, if the mounted DMB10 board (A-1111-094-A) is replaced, exchange new EEPROM (IC103) with that used before the replacement.

NOTE OF HANDLING THE MIB01 BOARD (A-1124-106-A)

When the MIB01 board is replaced by a repair for a fee, throw away the MIB01 board after obtaining consent of not returning of the MIB01 board to the customer. When throwing a way the MIB01 board, be sure to throw away after destroying IC602 physically with the hammer etc.

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x stick and the A button simultaneously for five

seconds.

seconds again.

unlocked.

turning power on/off with the ?/1 button.

Because the number of the operating buttons of this product are limited, some operations require use of the operating buttons of the remote commander, When a specific operation requires use of the operating buttons of the remote commander, “R” is added to the specific operating procedure in this manual. Example MENU/NO “R” The MENU/NO button of remote commander.

entered properly. In this case, press the ?/1 button to turn the power off, and retry to enter the test mode.

appears, press the x stick and the A button simultaneously for 5 seconds or longer. Then remove your fingers from the above stick and the button. The message “UNLOCKED” appears for 2 seconds and the disc

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tray opens.

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First 3 characters of the servic e number

C 13 The disc is dirty.

C 31 The disc is not inserted correctly.

E XX (xx is a number)

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Cause and/or corrective action

,Clean the disc with a soft cloth

,Restart the system, then re-insert

the disc correctly.

To prevent a malfunction, the system has performed the selfdiagnosis function. ,Contact your nearest Sony

dealer or local authorized Sony service facility and giv e the 5-

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Example: E 61 10

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HCD-FX100W

SECTION 2

GENERAL

This section is extracted from instruction manual.

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Front panel

A Disc slot (40) B (remote sensor) (13) C Front panel display (101) D PHONES jack (40) E VOLUME +/– (40) F FUNCTION (40) G ./> (41)

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H x (stop) (41, 80) I X (pause) (41) J H (play) (40)

K A (eject) (40, 80) L DISC 1-5 (40) M "/1 (on/standby) (33, 40, 80)

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Rear panel

FRONT R FRONT L CENTER WOOFER

SPEAKER

A SPEAKER jacks (15) B DIR-T1 jack (15) C VIDEO 2 OPTICAL DIGITAL IN jack (31) D VIDEO 1 COAXIAL IN jack (31) E VIDEO 1 VIDEO/AUDIO IN jacks (29, 31) F COMPONENT VIDEO OUT jacks (26)

COAXIAL IN

AUDIO IN

VIDEO IN

RL

VIDEO 1

OPTICAL

DIR-T1

DIGITAL IN

VIDEO 2

HDMI

OUT

G MONITOR OUT (VIDEO / S VIDEO) jacks

(26)

H AM terminal (25) I FM 75 COAXIAL jack (25) J VIDEO 2 VIDEO/AUDIO IN jacks (29, 31) K HDMI OUT jack (26)

(DVD ONLY)

Ω

RL

AUDIO IN

VIDEO 2

YPB/CBPR/C

COMPONENT VIDEO OUT

VIDEO IN

(DVD ONLY)

R

VIDEO

MONITOR OUT

S VIDEO

(DVD ONLY)

COAXIAL

FM

AM

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Remote

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Open the cover.

A TV (73) B DISC SKIP (40) C SOUND FIELD (64) D ./> PRESET –/+, TV CH –/+ (36,

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41, 78)

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The H button has a tactile dot.*

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F TOP MENU (45) G C/X/x/c/ENTER (33, 42, 54, 64, 67, 69,

H O RETURN (47) I ALBUM –/+ (41, 74) J ANGLE (68) K AUDIO (62)

L SUBTITLE (68) M Number buttons (45, 69, 73)

N CLEAR, - (36, 42, 74) O ENTER P PROGRESSIVE, TUNER MENU (28, 77) Q TV [/1 (on/standby) (73) R "/1 (on/standby) (33, 40, 78) S THEATRE SYNC (74) T TV/VIDEO, SLEEP (73, 79) U FUNCTION (28, 40, 66, 76) V m/M / SLOW, TUNING –/+ (55,

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W x (stop) (41, 69, 78) X X (pause) (41) Y MUTING (41) Z MENU (45)

wj VOLUME, TV VOL +/– (40, 78)

wk DISPLAY (10, 36, 42, 69, 81) wl /

e; DISPLAY (78) ea DSGX (67) es PICTURE NAVI (51) ed REPEAT (44) ef FM MODE (78) eg TV CH –/+ (73)

eh TV VOL +/– (73) ej MULTI/2CH (46) ek SA-CD/CD (46) el AMP MENU (33, 54, 67, 76)

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Use the tactile dot as a reference when opera ting the

*

system.

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76, 81)

C/X/x/c

The AUDIO button has a tactile dot.*

The number 5 button has a tactile dot.*

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The VOLUME, TV VOL + button has a tactile dot.*

STEP (41)

The TV CH + button has a tact i le dot . *

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have tactile dots.*

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REPLAY, ADVANCE,

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HCD-FX100W

SECTION 3

DISASSEMBLY

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3-1. DISASSEMBLY FLOW

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•This set can be disassembled in the order shown below.

•The dotted square with arrow ( ) prompts you to move to the next job when all of the works within the dotted square ( ) are completed.

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3-4.I/O BOARD, DC FAN

MIB01 POWER BOARD

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(Page 10)

3-5.MIB01 BOARD,

(Page 11)

3-6.DMB10 BOARD,

TX BOARD

(Page 12)

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3-2.TOP PANEL SUB ASSY

3-3.FRONT PANEL ASSY

3-9.DVD MECHANISM DECK

(CDM69EH-DVBU101)

1

SET

(Page 9)

(Page 10)

(Page 14)

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3-8.FL BOARD, KEY BOARD,

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LED BOARD

(Page 13)

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3-7.MAIN BOARD,

H/P BOARD

(Page 13)

3-10.BASE UNIT(DVBU101)

(Page 14)

3-11.OPTICAL PICK-UP

(KHM-310CAB/C2NP)

(Page 15)

BRACKET (TOP) ASSY

3-12.SW BOARD,

(Page 15)

3-15.MOTOR (ROLLER)

ASSY (ROLLER) (M781)

(Page 17)

3-14.MOTOR (STOCKER)

ASSY (STOCKER) (M761)

3-17.RUBBER ROLLER

3-18.TIMING BELT

(FRONT/REAR)

(Page 16)

(SLIDER) ASSY

(Page 18)

3-16.MOTOR (MODE)

ASSY (MODE) (M771)

3-13.RELAY BOARD

(Page 16)

(Page 17)

3-19.CAM (GEAR)

(Page 19)

3-20.SENSOR BOARD

(Page 19)

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Note: Follow the disassembly procedure in the numerical order given.

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3-2. TOP PANEL SUB ASSY

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two flat head

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(+BVTP 3

3

screws (TP)

two screws

×

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top panel sub assy

6

two screws

(+BVTP 3

6)

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×

6)

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two flat head

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screws (TP)

4

three screws

(+BVTP 3

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(+BVTP 3

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8

×

6)

two screws

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×

8)

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chassis (top) sub assy

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two

screws

(+BVTP 3

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HCD-FX100W

)

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3-3. FRONT PANEL ASSY

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screw

(+BVTP 3

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wire (flat type)

19p(CN801)

front panel assy

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×

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3

MD cover

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three

(+BVTP 3

screws

×

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screw

(+BVTP 3

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×

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3-4. I/O BOARD, DC FAN

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wire (flat type)

23p(CN601)

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four

(+BVTP 3

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wire (flat type)

13p(CN201)

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screws

×

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8)

I/O board

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3

qa

wire (flat type)

11p(CN101)

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qf

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tuner

qd

two screws (+BVTP 3 × 8)

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connector

(CN300)

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DC fan

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connector

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(CN901)

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back panel

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two screws (+BVTT 4 × 8)

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eight

4

screw (+BVTP 3 × 8)

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two

screws (+BVTP 3 × 8)

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screw (+BVTP 3 × 8)

screws (+BVTP 3 × 8)

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)

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3-5. MIB01 BOARD, MIB01 POWER BOARD

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connector (CN9001)

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two screws (+BVTP 3 × 8)

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HDMI chassis

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connector (CN5101)

qd

screw (+BVTP 3 × 8)

qf

HDMI bracket

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wire (flat type)

13p(CN5301)

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two screws (+BV 3)

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MIB01 POWER board

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connector (CN9002

four screws (+BV 3)

MIB01 board

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wire (flat type)

28p(CN5401)

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wire (flat type)

12p(CN5201)

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HCD-FX100W

7

3-6. DMB10 BOARD, TX BOARD

Q

TEL 13942296513 QQ 376315150 892498299

3

13p(CN301)

2

24p(CN101)

1

6

wire (flat type)

connector (CN201)

qf

connector (CN803)

1

3

5

28p(CN4801)

4

wire (flat type)

12p(CN4802)

9

two screws

(+BV 3)

5

1

wire (flat type)

5

0

6

11p(CN4501)

wire (flat type)

9

8

7

connector (CN401)

0

two screws

(+BV 3)

qa

DMB10 board

8

wire (flat type)

13p(CN106)

qs

three

(+BVTP 3

qd

dmb chassis

qg

wire (flat type)

11p(CN801)

qh

connector (CN802)

qj

four

(+BVTP 3

2

screws

×

screws

×

4

8)

9

8

2

9

TEL 13942296513 QQ 376315150 892498299

TEL

13942296513

Q

3

7

6

3

qk

TX board

5

1

5

0

8

9

2

4

9

8

2

9

12

w

.

xia

o

y

u

1

6

3

.

c

o

m

)

HCD-FX100W

7

3

Q

TEL 13942296513 QQ 376315150 892498299

3-7. MAIN BOARD, H/P BOARD

Q

6

5

wire (flat type)

11p(CN505)

4

19p(CN509)

1

3

7

wire (flat type)

23p(CN507)

6

wire (flat type)

27p(CN502)

qd

four screws

(+BV 3)

wire (flat type)

5

1

5

0

8

wire (flat type)

11p(CN504)

0

two screws

(+BV 3)

8

9

4

2

qa

screw

(+BVTP 3

qs

heat sink

9

wire (flat type)

11p(CN512)

qf

five screws

(+BV 3)

3

2

8

9

×

14)

qg

MAIN board

connector (CN309

9

TEL 13942296513 QQ 376315150 892498299

TEL

13942296513

3-8. FL BOARD, KEY BOARD, LED BOARD

Q

9

four screws

(DIA. 2.6

qa

×

8)

KEY

3

board

7

6

1

3

0

(DIA. 2.6

1

(+BV 3)

0

5

1

5

2

H/P board

8

disc button sub assy

5

five screws

(DIA. 2.6

five screws

×

8)

two screws

2

9

8

×

8)

7

LED

6

six screws

(DIA. 2.6

9

4

board

9

2

8

×

8)

w

qs

play button sub assy

w

.

xia

o

y

u

1

2

connector

(CN801)

4

FL

board

6

3

.

c

o

m

1

four screws

(DIA. 2.6

3

wire (flat type)

15p(CN802)

×

8)

13

HCD-FX100W

7

3-9. DVD MECHANISM DECK (CDM69EH-DVBU101)

Q

TEL 13942296513 QQ 376315150 892498299

3

6

1

two screws

(+BV 3)

3

1

5

1

3

DVD mechanism deck

(CDM69EH-DVBU101)

5

0

2

two screws

(+BV 3)

8

9

2

4

9

8

2

9

TEL 13942296513 QQ 376315150 892498299

TEL

3-10. BASE UNIT (DVBU101)

13942296513

Q

3

2

7

6

boss

3

1

floating

1

5

screw

1

0

5

(DIA. 12)

8

9

2

4

9

8

2

9

14

w

3

boss

6

base unit (DVBU101)

.

xia

5

4

o

y

boss

u

1

6

3

boss

.

c

o

m

HCD-FX100W

7

3

Q

TEL 13942296513 QQ 376315150 892498299

3-11. OPTICAL PICK-UP (KHM-310CAB/C2NP)

Q

6

2

1

3

insulator screw

7

insulator

1

insulator screw

6

insulator

5

1

5

0

optical pick-up

(KHM-310CAB/C2NP)

5

9

8

3

insulator screw

8

insulator

2

4

9

insulator screw

9

insulator

8

2

9

TEL 13942296513 QQ 376315150 892498299

TEL

13942296513

3-12. SW BOARD, BRACKET (TOP) ASSY

3

1

four

screws

(+BTP2.6

2

SW (1) board

×

7

bracket (top) assy

SW (2) board

6)

Q

4

SW (3) board

Q

6

7

3

5

SW (4) board

3

1

5

1

5

0

6

2

9

8

six screws

(+BVTP2.6)

4

9

8

2

9

w

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1

6

3

.

c

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15

HCD-FX100W

7

3-13. RELAY BOARD

Q

TEL 13942296513 QQ 376315150 892498299

RELAY board

3

6

– bottom view –

3

1

5

1

5

0

connector (CN703)

4

connector (CN710)

8

3

6

2

9

RELAY board

4

2

four screws

(+BVTP2.6)

9

8

2

9

TEL 13942296513 QQ 376315150 892498299

1

Remove five solders.

TEL

3-14. MOTOR (STOCKER) ASSY (STOCKER)(M761)

13942296513

5

stocker motor board

3

two screws (+BVTP2.6)

Q

3

4

3

6

7

2

Remove two solders

6

motor (stocker) assy (stocker) (M761)

1

5

1

5

0

8

9

2

4

9

8

2

9

16

w

.

xia

o

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u

1

6

3

1

belt (stocker)

.

c

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HCD-FX100W

7

3

Q

TEL 13942296513 QQ 376315150 892498299

3-15. MOTOR (ROLLER) ASSY (ROLLER)(M781)

Q

6

3

1

5

motor (roller) assy

(roller)(M781)

1

3

two screws

(+BVTP2.6)

5

0

2

9

8

Remove two solders.

4

ROLLER MOTOR

1

belt (roller V)

4

board

9

8

2

9

TEL 13942296513 QQ 376315150 892498299

TEL

13942296513

3-16. MOTOR (MODE) ASSY (MODE)(M771)

1

Remove five solders of rotary encoder.

MODE MOTOR board

2

Remove two solders of motor (M771)

Q

3

7

3

1

3

6

two screws

(+BVTP2.6)

4

8

0

5

1

5

MODE MOTOR board

6

motor (mode) assy (mode) (M771)

9

2

4

9

8

2

9

w

.

xia

o

y

u

1

6

3

.

5

c

belt (mode V)

o

m

17

HCD-FX100W

7

3-17. RUBBER ROLLER (SLIDER) ASSY

Q

TEL 13942296513 QQ 376315150 892498299

qd

3

qa

qs

step screw

rubber roller (slider 1) assy

6

0

rubber roller (slider 2) assy

qg

1

3

8

step screw

rubber roller (slider 4) assy

qf

screw (BVTP2.6

sub chassis

5

×

1

9

8)

5

tension spring (slider 2)

0

5

step screw

7

rubber roller (slider 1) assy

6

tension spring (slider 4)

8

9

1

2

4

2

step screw

rubber roller (slider S) assy

bracket (top) assy

3

4

rubber roller (slider 5) assy

8

9

tension spring (base slider 5)

2

9

TEL 13942296513 QQ 376315150 892498299

TEL

3-18. TIMING BELT (FRONT/REAR)

5

two gears (center)

6

timing belt (front)

4

gear (timing)

13942296513

3

slider (mode cam) assy

7

two gears (center)

8

timing belt (rear)

9

timing belt (rear)

Q

1

5

1

3

6

7

3

When install three timing belts, its pass under each claws.

timing belt (rear)

claw

timing belt (rear)

claw

5

0

8

9

2

4

claw

9

claw

8

2

9

18

w

.

xia

2

gear (mode cam) : Note

1

screw

(PTPWH2.6

o

y

×

8)

Note: Refer to assembly (Section 4)

u

1

6

3

.

c

timing belt (front)

o

m

ql

harness

qd

gear (eject lock)

q;

cam (eject lock)

: Note

qh

two claws

qj

rotary encoder (S771)

qf

gear (mode B)

w;

screw

(BVTP2.6

×

8)

qg

screw (PTPWH2.6

×

8)

wa

SENSOR board

8

shaft (shutter)

7

compression spring (shutter)

qs

cam (BU U/D)

qa

screw (PTPWH2.6

×

8)

3

screw (BVTP2.6

×

8)

1

screw (PTPWH2.6

×

8)

4

two screws (BVTP2.6

×

8)

2

lever shutter (A)

5

base (shutter) block

6

gear (mode A)

9

screw (PTPWH2.6

×

8)

qk

claw

Note: Refer to assembly (Section 4).

HCD-FX100W

7

3

Q

TEL 13942296513 QQ 376315150 892498299

3-19. CAM (GEAR)

Q

6

Note: Refer to assembly (Section 4).

3

qf

cam (gear) : Note

qd

1

5

screw

qs

gear(mode cam)

qa

(PTPWH2.6

1

screw

0

gear (mode C) :Note

5

×

8)

0

9

screw

(PTPWH2.6

×

8)

2

9

8

gear (mode D)

7

screw (PTPWH2.6 × 8)

4

9

6

5

4

gear (mode 5)

3

screw (PTPWH2.6 × 8)

2

pulley (mode deceleration)

1

screw(PTPWH2.6 × 8)

2

8

gear (mode 5)

screw (PTPWH2.6 × 8)

9

TEL 13942296513 QQ 376315150 892498299

TEL

3-20. SENSOR BOARD

w

13942296513

w

.

xia

3

Q

o

y

u

1

6

9

8

0

5

1

5

1

3

6

7

3

.

c

o

m

9

2

8

9

4

2

19

HCD-FX100W

SECTION 4

ASSEMBLY

•This set can be assembled in the order shown below.

Q

4-1. HOW TO INSTALL THE CAM (EJECT LOCK)

TEL 13942296513 QQ 376315150 892498299

3

7

6

1 2

1

5

1

3

Rotate the cam (BU U/D) fully in the direction of arrow. Engage the gear (eject lock) and the gear of the cam (eject lock)

aligning the mark with the center of the gear (eject lock).

cam (BU U/D)

gear (eject lock)

5

0

cam (eject lock)

– bottom view • front –

mark

8

9

2

4

9

8

2

9

TEL 13942296513 QQ 376315150 892498299

TEL

4-2. HOW TO INSTALL THE CAM (GEAR)

13942296513

1

Check that the cam (BU U/D) can not be rotated in the direction of arrow.

2

Align the mark on the cam (gear) with the boss as shown in the figure and install the cam (gear).

cam (gear)

cam (BU U/D)

Q

3

boss

mark

7

6

3

1

5

1

5

0

8

9

2

4

9

8

2

9

20

w

.

xia

– bottom view • front –

o

y

u

1

6

3

.

c

o

m

HCD-FX100W

7

3

Q

TEL 13942296513 QQ 376315150 892498299

4-3. HOW TO INSTALL THE GEAR (MODE C)

Q

6

1

5

1

mode

5

C)

gear (

0

mode

C)

3

1

Align the mark on the rotary encoder (S771) with the projection of the assy.

2

Check that the cam (BU U/D) can not be rotated in the direction of arrow.

3

Install the gear (

rotary encoder (S771)

mark projection

8

cam (BU U/D)

9

2

4

chassis

9

8

2

9

TEL 13942296513 QQ 376315150 892498299

TEL

13942296513

4-4. HOW TO INSTALL THE GEAR (MODE CAM)

1

Slide the shaft in the direction of arrow.

2

Align mark A on the gear (mode cam) with mark B on the slider (mode cam) assy, then install the gear (mode cam).

3

Check that mark C on the gear (mode cam) is in alignment with mark D on the cam (gear).

mark

gear (mode cam)

mark

D

cam (gear)

A

Q

– bottom view • front –

7

3

Q

6

mark

3

shaft

1

B

C

0

5

1

5

slider (mode cam) assy

8

9

2

4

9

8

2

9

w

.

xia

o

y

u

1

6

– bottom view • front –

3

.

c

o

m

21

HCD-FX100W

7

4-5. HOW TO INSTALL THE ROTARY ENCORDER (S702), GEAR (STOCKER COMMUNICATION)

Q

TEL 13942296513 QQ 376315150 892498299

gear (stocker communication)

TEL

3

Engage the rotary encoder (S702) and the gear (stocker communication) as shown below in the figure.

rotary encoder (S702)

13942296513

6

– rear –

3

1

5

1

5

4

gear (stocker communication)

3

screw

×

(PWH2

1

6)

rotary encoder (S702)

0

Q

3

7

8

6

3

9

5

1

2

screw (PTPWH2.6

6

2

five

solders

RELAY board

0

5

1

5

4

×

8)

7

two gears (stocker communication)

8

9

two screws (PTPWH2.6

2

9

8

4

×

9

2

8)

8

9

2

9

TEL 13942296513 QQ 376315150 892498299

9

4-6. HOW TO INSTALL THE STOCKER ASSY

3

2

cam (stocker V)

cam

To install three cams, align each groove of the cam with each chassis as shown in the figure.

f

mark on the

screw

(PTPWH2.6

×

8)

screw

boss

4

rotary encoder (S702)

hole

Install the stocker assy fitting three bosses into the each groove of cam then fix by rotating the cams in the direction of arrow.

boss

5

two screws

(PTPWH2.6

two cams (stocker U/D)

×

8)

22

w

.

xia

o

y

u

1

6

3

gear (stocker communication)

– rear –

.

1

Position the hole on the gear (stocker communication) on the screw of the rotary encoder (S702).

c

o

m

SECTION 5

TEST MODE

HCD-FX100W

7

Q

TEL 13942296513 QQ 376315150 892498299

TEL

3

Note 1: Regarding the notification symbol “R”

Note 2: Incorrect operations may be performed if the test mode is

1. Cold Reset

• The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customers.

Procedure:

1. Press the ?/1 button to turn the power on.

2. Press three buttons x , A and ?/1 simultaneously.

3. When this button is operated, display as “COLD RESET” for a while and all of the settings are reset.

2. Panel Test Mode

•This mode is used to check the software version, LCD, LED and keyboard.

2-1. DVD LED Test Mode

Procedure:

1. Press the ?/1 button to turn on the power.

2. Press three bottons X , . and A simultaneously.

3. When the display LED test mode is activated, all segments

13942296513

are turned on.

4. To exit from this mode, pull out the AC plug.

2-2. Ver sion Test Mode

Procedure:

1. When the panal test mode is activated, press the . button and the message “GC6HW***” is displayed, the version test mode is activated.

2. Whenever press the . button, the version is displayed in order of NA, MC, SYS, UI, DVD, CDMA, CDMB, ST005, TA, TM and GC4.

3. Press the > button and the date of the softwafe production is displayed.

4. Press the > button again and the version is displayed.

5. To exit from this mode, pull out the AC plug.

2-3. Key Test Mode

Procedure:

1. When the panel test mode is activated, press the H button, to select the key test mode.

2. To enter the KEY test mode , the fluorecent indicator displays “K0”. Each time a button is pressed, “KEY” value increases. However, once a button is pressed, it is no longer taken into account. When all keys are pressed correctly, “K15” is displayed.

3. To exit from this mode, pull out the AC plug.

6

Because the number of the operating buttons of this product are limited, some operations require use of the operating buttons of the remote commander, When a specific operation requires use of the operating buttons of the remote commander, “R” is added to the specific operating procedure in this manual. Example MENU/NO “R” The MENU/NO button of remote commander.

not entered properly. In this case, press the ?/1 button to turn the power off, and retry to enter the test mode.

3

1

5

1

5

0

Q

3. Disc Tray Lock

The disc tray lock function for the antitheft of an demonstration disc in the store is equipped.

Setting Procedure :

1. Press the ?/1 button to turn the set on.

2. Press the FUNCTION button to set DVD function.

3. Insert a disc.

4. Press the x button and the A button simultaneously for fiv e

5. The message “LOCKED” is displayed and the tray is locked.

Releasing Procedure :

1. Press the x button and the A button simultaneously for fiv e

2. The message “UNLOCKED” is displayed and the tray is

Note: When “LOCKED” is displayed, the slot lock is not released by

4. DVD Ship Mode

• Use this mode when returning the set to the customer after

Procedure:

1. Press the ?/1 button to turn the set on.

2. Press the FUNCTION button to set the function “DVD”.

3.

4. After a message “MECHA LOCK” is displayed on the

5. To exit from this mode, press the ?/1 button to turn the set

5. DVD Debug In Mode

Procedure:

7

3

1. Press the ?/1 button to turn the set on.

2. Press the FUNCTION button to set the function “DVD”.

3. Press the three buttons . , A and > simultaneously.

4. To exit from this mode, press the ?/1 button to turn the set

6. AM Step Change

•A step of AM channels can be changed over between 9 kHz

Procedure:

1. Press ?/1 button to turn the set ON.

2. Select the function “TUNER”, and press FUNCTION button

3. Press ?/1 button to turn the set OFF.

4. Press > and ?/1 buttons simultaneously , and the display

4

2

9

8

seconds.

seconds. again.

unlocked.

turning power on/off with the ?/1 button.

repair.

Press three buttons x

fluorescent indicator tube, pull out the AC plug.

on.

0

5

1

5

1

3

6

on.

and 10 kHz.

to select the BAND “AM”.

of fluorescent indicator tube changes to “AM 9 k STEP” or “AM 10 k STEP”, and thus the channel step is changed over.

,

and

8

9

?/1

9

2

8

simultaneously.

2

8

9

4

9

TEL 13942296513 QQ 376315150 892498299

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6

3

.

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23

HCD-FX100W

Ver. 1.1

7

Q

DVD SECTION

[TEST DISC LIST]

Be sure to use the DVD disc that matches the signal standards of your region.

• CD

• DVD SL (Single Layer) NTSC : HLX-503 (Part No.: J-6090-069-A)

PAL : HLX-506 (Part No.: J-6090-077-A)

• DVD DL (Dual Layer) NTSC : HLX-501 (Part No.: J-6090-071-A)

PAL : HLX-507 (Part No.: J-6090-078-A)

TEL 13942296513 QQ 376315150 892498299

4-1. GENERAL DESCRIPTION

The Mirror Time and IOP measurement allows you to make diagnosis and adjustment simply by using the remote commander and monitor TV. The instructions, diagnosis results, etc. are given on the on screen display (OSD).

The Mirror Time and IOP measurement is required is such events where servicing a DVD-Player includes changing the Base Unit (BU). For each new BU to be used with a certain MV-044 board, Mirror Time and IOP measurement need to be carried out.

4-2. STARTING TEST MODE

Press three buttons x , A and VOLUME + simultaneously

TEL

with the DVD player in standby mode. The Test Mode starts, then the menu shown below will be displayed on the TV screen.

0. External Chip Check

1. Servo Parameter Check

2. Drive Manual Operation

3. Emergency History

4. Version Information

5. Video Level Adjustment

Model Name : GC6HW_xx IF-con : V Syscon : Ver.

3

YEDS-18 (Part No.: 3-702-101-01) PATD-012 (Part No.: 4-225-203-01)

HLX-504 (Part No.: J-6090-088-A)

HLX-505 (Part No.: J-6090-089-A)

13942296513

Remocon Diagnosis Menu

6

er. xx.xx (xxxx)

x.xxx

3

1

5

1

5

4-4. MIRROR TIME ADJUSTMENT

0

To enter Mirror Time Adjustment, pr ess 5 “R” button on the remote commander. The screen will appear as below.

1. CD MIRR time Check:

2. DVD MIRR time Check:

3. Threshold:

4. Save to EEPROM

5. Default set MIRR time

[Open] Tray open [Close] Tray close [0] Return to previous menu

There are five main commands in the Mirr time Adjust menu as shown in the figure above. The functions of each command are described in the following page.

1. CD MIRR time Check

This command checks the Mirror time value for CD disc.

2. DVD MIRR time Check

This command checks the Mirror time value for DVD disc.

3. Threshold

This command displays the threshold value between CD and DVD mirror time.

4. Save to EEPROM

This command saves an adjusted mirror time v alue to the EEPROM.

7

3

Q

5. Default set MIRR time

This command will set CD and DVD mirror time to firmw are default value.

[Open] / [Close] Pressing the A button controls the tray for disc change during mirror time adjustment. [0] Return to previous menu Press 0 “R” button to return to previous menu.

4-4-1. EXECUTING MIRROR TIME ADJUSTMENT

In order to execute mirror time adjustment, the following standard procedures must be followed.

2

9

8

MIRR time Adjust Menu

1

5

1

3

6

5

4

0

9

8

9

8

2

4

2

9

8

9

2

9

TEL 13942296513 QQ 376315150 892498299

9

The menu above is the Remocon Diagnosis Menu screen which consists of six main function. At the bottom of the menu screen, the model name and IF-con version. To enter Mirror Time Adjustment menu, press button 2 “R” on the remote commander to enter Drive Manual Operation menu. To exit from the Test Mode, press the power button on the remote commander.

4-3. DRIVE MANUAL OPERATION

The Drive Manual Operation menu consists of five main function. By pressing 2 “R” button on the remote commander in the Remocon Diagnosis Menu, the screen will appear as below.

Drive Manual Operation

1. Servo Control

2. Track/Layer Jump

w

3. Manual Adjustment

4. Mecha t est mode

5. MIRR time Adjust

0. Return to Top Menu

24

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(1) In standby mode, press three buttons x , A and

VOLUME + simultaneously.

(2) Select “2. Drive Manual Operation”.

Remocon Diagnosis Menu

0. External Chip Check

1. Servo Parameter Check

2. Drive Manual Operation

3. Emergency History Check

4. Version information

5. Video Level Adjustment

Model : GC6HW_xx IF-con : Ver. xx.xx (xxxx) Syscon : Ver. x.xxx

1

6

3

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HCD-FX100W

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TEL 13942296513 QQ 376315150 892498299

(3) Select “5. MIRR time Adjust”.

Q

(4) Select “5. Default set MIRR time”.

(5) Select “3. Threshold”.

(6) Confirm the number. If it is 75, go to next step. If it is any other value, return to step 4.

7

3

1. Servo Control

2. Track/Layer Jump

3. Manual Adjustment

4. Mecha test mode

5. MIRR time Adjust

0. Return to Top Menu

1. CD MIRR time Check:

2. DVD MIRR time Check:

3. Threshold:

4. Save to EEPROM:

5. Default set MIRR time:

[Open] Tray open [Close] Tray close [0] Return to previous menu

6

Drive Manual Operation

MIRR time Adjust Menu

3

1

5

1

5

0

(14) Confirm the same values are displayed. If it is not same, return to step 7.

(15) Push A button to eject tray.

(16) Take out HLX-504 and insert Test Disc YEDS-18 into tray.

(17) Push A button to close tray.

(18) Push “1. CD MIRR time check”.

(19) Wait for HEX number to display.

(20) Confirm the number, if YY is 5A ~ E8, proceed with next step. If no, return to 15.

4

2

9

8

MIRR time Adjust Menu

1. CD MIRR time Check:

2. DVD MIRR time Check: XX XX

3. Threshold:

4. Save to EEPROM:

5. Default set MIRR time:

[Open] Tray open [close] Tray close [0] Return to previous menu

MIRR time Adjust Menu

9

8

2

9

TEL 13942296513 QQ 376315150 892498299

1. CD MIRR time Check:

2. DVD MIRR time Check:

TEL

3. Threshold: 75

13942296513

4. Save to EEPROM:

5. Default set MIRR time:

[Open] Tray open [Close] Tray close [0] Return to previous menu

(7) Push A button to eject tray.

(8) Insert Test Disc HLX-504 into tray.

(9) Push A button to close tray.

(10) Push “2. DVD MIRR time Check”.

(11) Wait for HEX number to display.

(12) Confirm the number, if XX is 28 ~ 70, proceed with next step. If no, return to 8.

MIRR time Adjust Menu

1. CD MIRR time Check:

2. DVD MIRR time Check: xx xx

3. Thereshold:

4. Save to EEPROM:

5. Default set MIRR time:

[Open] tray open [close] Tray close [0] Return to previous menu

Q

1. CD MIRR time Check: yy YY

2. DVD MIRR time Check: XX XX

3

4. Save to EEPROM:

5. Default set MIRR time:

[Open] Tray open [close] Tray close [0] Return to previous menu

(21) Push “4. Save to EEPROM”.

(22) Confirm the same values are displayed. If it is not the same, return to step 15.

1. CD MIRR time check: YY YY

2. DVD MIRR time check: XX XX

3. Threshold:

4. Save to EEPROM:

5. Default set MIRR time:

[Open] Tray open [close] Tray close [0] Return to previous menu

(23) Push A button to eject tray.

(24) Remove Test Disc YEDS-18 from tray.

(25) Push A button to close tray.

(26) Press 0 “R” button to the Drive Manual Operation menu.

3. Threshold:

1

3

6

7

5

1

5

MIRR time Adjust Menu

0

8

9

2

4

9

8

2

9

(13) Push “4. Save to EEPROM”.

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6

3

(27) Press 0 “R” button to return to the Remocon Diagnosis

Menu.

(28) Press the ?/1 button to switch OFF set.

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HCD-FX100W

4-5. EXECUTING IOP MEASUREMENT

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In order to execute mirror time adjustment, the following standard procedures must be followed.

(1) In standby mode, press three buttons x , A and

VOLUME + simultaneously.

0. External Chip Check

1. Servo Parameter Check

2. Drive Manual Operation

3. Emergency History Check

4. Version information

5. Video Level Adjustment

TEL 13942296513 QQ 376315150 892498299

Model : GC6HW XX IF-con Ver : XX.XX (XXXX) Syscon Ver : X.XX

(2) Select “2. Drive Manual Operation” by pressing the 2 “R”

button on the remote commander. The screen will appear as

below.

1. Servo Control

2. Track/Layer Jump

3. Manual Adjustment

4. Tray Aging Mode

5. MIRR time adjust

0. Return to top Menu

7

3

Remocon Diagnosis Menu

Drive Manual Operation

6

3

1

5

1

5

(5) Wait until a hexadecimal number appear.

0

1. Track Balance Adjust:

2. Track Gain Adjust:

3. Focus Balance Adjust:

4. Focus Gain Adjust:

5. Eq Boost Adjust:

6. Iop. ED 9E:

7. TRV. Level:

8. S curve(FE) Level:

9. RFL(PI) Level:

0. MIRR Time:

Change Value [0] Return to previous menu

(6) Convert each data from hexadecimal to decimal using conversion table.

(7) Substract between these two values.

(8) If the remainder is smaller than 93 (decimal), then it is OK. However if the value is higher than 93, then the BU is defective and need to be change.

(9) Press ORETURN “R” button to return back to previous

menu.

(10) Press 0 “R” button to return to Top Menu and power OFF

the DVD Player.

8

2

9

Manual Adjust

4

9

8

2

9

TEL 13942296513 QQ 376315150 892498299

TEL

(3) Select “3. Manual Adjustment” by pressing the 3 “R” b utton

on the remote commander. The screen will appear as below.

1. Track Balance Adjust:

2. Track Gain Adjust:

3. Focus Balance Adjust:

4. Focus Gain Adjust:

5. Eg boost Adjust:

6. Iop:

7. TRV. Level:

8. S curve(FE) Level:

9. RFL(PI) Level:

0. MIRR Time:

o O Change Value [RETURN] Return to previous menu

(4) Select Iop by pressing 6 “R” button on the remote commander .

13942296513

Manual Adjust

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3

7

6

3

1

5

1

5

0

8

9

2

4

9

8

2

9

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SECTION 6

ELECTRICAL ADJUSTMENT

HCD-FX100W

7

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TEL

3

DIAT SECTION

DIAT SIGNAL RF LEVEL ADJUSTMENT

This adjustment is performed in order to adjust the transmission distance of RF signal for DIAT communication.

Connection:

Procedure:

1. Connect the oscilloscope to TP815 and GND on the TX board.

2. Connect DIR-T1 to DIR-T1 jack (I/O board: J602).

3. Adjust R V801 on the TX board so that the center of wav eform becomes 1.0 Vp-p.

4. Confirm trigger is locked.

5. Adjust R V801 on the TX board so that the center of wav eform becomes 2.2 to 2.4 Vp-p.

13942296513

6

TX board

TP815

RF Signal Reference Waveform

1

3

oscilloscope

VOLT/DIV : 500 mV TIME/DIV : 500 ns

level : 2.2 to 2.4 Vp-p

5

1

5

0

Q

HDMI SECTION

ADJUSTMENT OF VIDEO SYSTEM

[TEST DISC LIST]

Use the following test disc on this mode.

• HLX-504 (NTSC Test Disc 504): J-6090-088-A

Connection:

1.Composite Level Adjustment (MIB01 Board)

This adjustment is made to satisfy the standard, and if not adjusted correctly, the brightness will be too large or small.

Mode Video level adjustment in test mode Signal Color bar 100% (HLX-504 Track1) Test point MONITOR OUT (VIDEO) connector

Instrument Oscilloscope Adjusting element RV501 Specification 1.0 Vp-p

7

3

4

2

9

8

Set Back Panel

MONITOR OUT (VIDEO)

COMPONENT VIDEO OUT (Y)

(75 Ω terminated)

8

0

5

1

5

1

3

6

9

8

2

75

4

Ω

9

2

9

oscilloscope

9

2

8

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9

Adjustment Location:

– TX Board (SIDE A) –

TP815

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RV801

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Procedure:

1. Terminate the MONIT OR OUT (VIDEO) connector in 75 Ω.

2. Connect an oscilloscope across 75 Ω terminator.

3. Turn the power on.

4. Set the test disc (HLX-504) on the tray and press to playback.

5. Confirm that oscilloscope waveform is clear and check composite output level is correct or not.

6. If it is not correct, adjust the RV501 to attain 1.0 Vp-p.

1.0 Vp-p

2.Component Output Level Adjustment (MIB01 Board)

This adjusts component output level. If it is incorrect, correct brightness will not be attained when connected to, for instance, projector.

Mode Video level adjustment in test mode Signal Color bar 100% (HLX-504 Track1) Test point COMPONENT VIDEO OUT (Y)

connector (75 Ω terminated)

Instrument Oscilloscope Adjusting element RV502

6

3

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Specification 1.0 Vp-p

m

H button

27

HCD-FX100W

)

Ver. 1.1

Procedure:

Q

1. Terminate the COMPONENT VIDEO OUT (Y) connector in

75 Ω.

2. Connect an oscilloscope across 75 Ω terminator.

3. Turn the power on.

4. Set the test disc (HLX-504) on the tray and press H button to playback.

5. Confirm that oscilloscope waveform is clear and check component output level is correct or not.

6. If it is not correct, adjust the RV502 to attain 1.0 Vp-p.

TEL 13942296513 QQ 376315150 892498299

Adjustment Location:

– MIB01 Board (SIDE A) –

3

7

6

3

1

5

1.0 Vp-p

1

5

Procedure:

0

1. Conect an oscilloscope to CN105 pin 6 (RFMON) and CN105 pin 3 (GND) on the DMB10 board.

2. Turn the power on.

3. Insert the CD test disc (refer to the TEST DISC LIST), and press the H button to play the disc back.

4. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not.

Note: A clear RF signal waveform means that the shape “◊” can be

clearly distinguished at the center of the waveform.

5. Eject the CD disc, and insert the DVD SL test disk (refer to the TEST DISC LIST), and press the H button to play the disc back.

RF signal waveform

Checking Location: DMB10 board (Side A)

8

9

4

2

9

VOLT/DIV: 200 mV

TIME/DIV: 500 ns

level: 0.57 ± 1.1 Vp-p (CD)

0.58 ± 1.23 Vp-p (DVD)

8

2

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TEL 13942296513 QQ 376315150 892498299

TEL

DVD SECTION

When the base unit is replaced, perform the adjustment and the measurement as shown below in this order.

1) MIRROR TIME ADJUSTMENT (See page 24)

2) EXECUTING IOP MEASUREMENT (See page 26)

[TEST DISC LIST]

Be sure to use the DVD disc that matches the signal standards of your region.

• CD

YEDS-18 (Part No.: 3-702-101-01) PATD-012 (Part No.: 4-225-203-01)

• DVD SL (Single Layer) NTSC : HLX-503 (Part No.: J-6090-069-A)

HLX-504 (Part No.: J-6090-088-A)

PAL : HLX-506 (Part No.: J-6090-077-A)

• DVD DL (Dual Layer) NTSC : HLX-501 (Part No.: J-6090-071-A)

HLX-505 (Part No.: J-6090-089-A)

PAL : HLX-507 (Part No.: J-6090-078-A)

RV501

13942296513

RV502

Q

3

6

7

3

IC101

CN106

CN105 pin 6 (RFMON)

1

IC102

5

1

5

IC104

CN105

8

0

IC201

6

1

CN105 pin 3 (GND

9

2

4

9

8

2

9

[RF Level Check]

Connection:

w

28

DMB10 board

w

CN105 pin 6 (RFMON)

CN105 pin

w

3

(GND)

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SECTION 7 DIAGRAMS

HCD-FX100W

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS.

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TEL 13942296513 QQ 376315150 892498299

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(In addition to this, the necessary note is printed in each block.)

For Schematic Diagrams. Note:

• All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or less are not indicated except f or electrolytics and tantalums.

• All resistors are in Ω and 1/ specified.

• f : internal component.

• C : panel designation.

Note:

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

• H : adjustment for repair

• A : B+ Line.

• B : B– Line.

•Voltages and wavef orms are dc with respect to ground under no-signal (detuned) conditions.

•Voltages and waveforms are dc with respect to ground in service mode.

•Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. no mark : DVD STOP

•Voltages are taken with VOM (Input impedance 10 MΩ).

• Circled numbers refer to waveforms.

• Signal path. F : AUDIO

T

E

J : CD PLAY c : DVD PLAY I : SACD PLAY d : TUNER L : VIDEO E : Y a : CHROMA r : COMPONENT VIDEO f : AUDIO IN h : DIGITAL IN (OPTICAL) i : DIGITAL IN (COAXIAL)

•Abbreviation CND : Canadian model.

L

: DIGITAL : DIGITAL OUT

3

Note:

Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.

1

7

4

W or less unless otherwise

3

9

4

6

2

1

For Printed Wiring Boards. Note:

• X : parts extracted from the component side.

• a : Through hole.

• (The other layers' patterns are not indicated.)

Caution: Pattern face side: Parts on the pattern face side seen from (SIDE A) the pattern face are indicated. Parts face side: Parts on the parts face side seen from (SIDE B) the parts face are indicated.

• Indication of transistor.

CEB

6

2

3

9

5

: Pattern from the side which enables seeing.

These are omitted

5

1

3

1

C Q

B

E

5

These are omitted.

0

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• Circuit Boards Location

8

3

6

7

3

SW (2) board

SW (1) board

SENSOR board

9

KEY board

5

1

SW (3) board

MODE MOTOR board

2

MIB01 board

5

1

SW (4) board

4

I/O board

LED board

0

ROLLER MOTOR board

9

MIB01 POWER board

9

8

STOCKER MOTOR board

8

FL board

4

2

RELAY board

2

MAIN board

TX board

H/P board

8

9

DMB10 boar

9

2

9

TEL 13942296513 QQ 376315150 892498299

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HCD-FX100W

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HCD-FX100W

7-1. BLOCK DIAGRAM – RF SECTION –

Q

DETECTOR

RF

A B C

D

F

E

Q

C

D

TEL 13942296513 QQ 376315150 892498299

OPTICAL PICK-UP

BLOCK

(KHM 310 CAB/C2NP)

LASER DIODE

(FOR CD)

LASER DIODE

(FOR DVD)

2AXIS DEVICE FOCUS/

TRACKING

COIL

CD LD

PD

DVD LD

T

WR650

VR780

FCS+ FCS–

TRK+ TRK–

(SPINDLE)

w

Q102 (1/2)

AUTOMATIC POWER

CONTROL (FOR CD)

Q102 (2/2)

AUTOMATIC POWER

CONTROL (FOR DVD)

E

L

Q101, Q103

VOLUME CONTROL

M2

MM

(SLED)

M1

MM

w

3

B

A

A B D C

1

+3.3V

VCC

SL– SL+

SP+ SP–

w

7

DVDRFIP

6

DVDA

2

DVDB

3

DVDC

4

DVDD

5

19

TPI

18

TNI

8

NA

9

NB

10

MD

11

MC

176

LI M SW

23

LD01

20

MD12 MD11

21

LD02

22

3

9

MSW

187

FOCUS/TRACKING COIL DRIVER, SPINDLE, SLED MOTOR DRIVER

42 41

36 48 37 1 32 35 3 34 4

32 31 30 29

27 28

47 46

6

OSP

252 253

4

2

IC201

BUFFER

FOCUS COIL

DRIVE

TRACKING COIL

DRIVE

SLED MOTOR

DRIVE

SLED MOTOR

DRIVE

SPINDLE MOTOR

DRIVE

BUFFER

.

3

2

x

9

OSN

6

43

10 13

40

45

19 20 22 21

i

1

5

a

5

IC102 (1/2)

CD/DVD RF AMP,

FOCUS/TRACKING ERROR AMP

DVD SYSTEM PROCESSOR

DIGITAL SERVO PROCESSOR

1

3

V1P4

FOO

TRO

FMO

DMO

o

1

y

5

V1P4

u

FMO FOO

DMO TRO

0

38 42

37 41

30

40

47

184 183 181

1

Q

FMO FOO

DND TRO

V REFO

IOPMON

SPFG

MUTE123 MUTE TSDM

Q

6

YUV0 YUV1 YUV2 YUV3 YUV4 YUV5 YUV6 YUV7

XSMCS

SMSDO

SMSCK

SMSDI HSYNC VSYNC

IO3

XRST

XSMRST

VCLK

ALRCK

ABCK

3

ACLK

ASDATA0

ASDATA1

ASDATA2 ASDATA4

SDPIF

PRST

IFCK

MAMUTE

IFSDO

IFSDI

XIFCS

OCSW

IFBSY

3

192

194

196

198

200

202

203

206

211

210

208

209

207

205

180

220

170

178

213

214

7

215

217

218

219

222

225

110

99

51

98 101 100

177

105

6

5 6 9 8 7

0

2

m

4

IC4501

BUFFER

IC4502

BUFFER

A

4

8

Y

IC4802

INVERTER

IC4801

INVERTER

8

SMSDO SMSCK

XADRST

XSMRST

ALRCK

3

.

9

YUV0

YUV1

YUV2

YUV3

YUV4

YUV5

YUV6

YUV7

XSMCS

SMSDI

HSYNC

VSYNC

VCLK

ABCK

5

1

ACLK

SPDIF SPDIF

43

MTK_XRST

33

DVD_SCO/CLK1

25

MAMUTE

32

DVD_SOD/RXD1

31

DVD_SID/TXD1

39

DVD_XIFCS

42

SEN

34

DVD_IFBUSY/RST1

c

2

MIB

A

SECTION

(Page 31)

5

1

IC509 (1/4)

SYSTEM

CONTROLLER

o

9

15 14 11 12 13

9

4

ALRCK

ABCK ASDATA0 ASDATA1 ASDATA2

2

ASDATA0

ASDATA1

ASDATA2

ASDATA4

ABCK ALRCK

ACLK

8

4

ACLK

• Signal Path

2

C

8

9

B

9

: CD PLAY : DVD PLAY : SACD PLAY

: AUDIO : DIGITAL

AMP

SECTION

(Page 33)

9

2

MIB

SECTION

(Page 31)

9

TEL 13942296513 QQ 376315150 892498299

9

HCD-FX100W

3030

Sony HCD-FX100W Service Manual

TABLE OF CONTENTS

3-1. DISASSEMBLY FLOW

3-2. TOP PANEL SUB ASSY

3-3. FRONT PANEL ASSY

3-4. I/O BOARD, DC FAN

3-5. MIB01 BOARD, MIB01 POWER BOARD

3-6. DMB10 BOARD, TX BOARD

3-7. MAIN BOARD, H/P BOARD

3-8. FL BOARD, KEY BOARD, LED BOARD

3-9. DVD MECHANISM DECK (CDM69EH-DVBU101)

3-10. BASE UNIT (DVBU101)

3-11. OPTICAL PICK-UP (KHM-310CAB/C2NP)

3-12. SW BOARD, BRACKET (TOP) ASSY

3-13. RELAY BOARD

3-14. MOTOR (STOCKER) ASSY (STOCKER)(M761)

3-15. MOTOR (ROLLER) ASSY (ROLLER)(M781)

3-16. MOTOR (MODE) ASSY (MODE)(M771)

3-17. RUBBER ROLLER (SLIDER) ASSY

3-18. TIMING BELT (FRONT/REAR)

3-19. CAM (GEAR)

3-20. SENSOR BOARD

4-1. HOW TO INSTALL THE CAM (EJECT LOCK)

4-2. HOW TO INSTALL THE CAM (GEAR)

4-3. HOW TO INSTALL THE GEAR (MODE C)

4-4. HOW TO INSTALL THE GEAR (MODE CAM)

4-5. HOW TO INSTALL THE ROTARY ENCORDER (S702), GEAR (STOCKER COMMUNICATION)

4-6. HOW TO INSTALL THE STOCKER ASSY

7-1. BLOCK DIAGRAM – RF SECTION –