Sony HCD-FR10W Service Manual

HCD-FR10W

SERVICE MANUAL

Ver 1.0 2004.07

HCD-FR10W is the amplifier, DVD/SACD and tuner section in DAV-FR10W.

SPECIFICATIONS

AUDIO POWER SPECIFICATIONS POWER OUTPUT AND TOTAL HARMONIC DISTORTION:

With 4 ohm loads, both channels driven, from 20 – 20,000 Hz; rated 75 watts per channel minimum RMS power, with no more than 0.7 % total harmonic distortion. (from 250 milli watts to rated outpu t )

Amplifier section

Surround mode Front: (reference) (with SS-TS21) music power output Center*:

*Depending on the sound fi eld settings and the source,

there may be no sound output.

Inputs VIDEO/SAT:

Output SURROUND BACK

Phones Accepts low-and high-

114

W +

114

115

W +

W 2

(with SS-CT33) Surround*:

114

(with SA-TS22W, SS-TS21) Subwoofer*: (with SS-WS12)

Sensitivity: 250 mV/ 450 mV

Impedance: 50 kilohms

Voltage: 2V Impedance: 1 kilohms

impedance headphones.

Super Audio CD/DVD system

Laser Semiconductor laser

Signal format system NTSC Frequency response (at 2 CH STEREO mode)

Harmonic distortion Less than 0.03 %

Tuner section

System PLL quartz-locked digital

FM tuner section Tuning range 87.5 – 108.0 MHz

Antenna (aerial) FM wire antenna (aerial) Antenna (aerial) terminals

Intermediate frequency 10.7 MHz AM tuner section Tuning range 531 – 1,710 kHz (with the

(Super Audio CD/DVD: = 650 nm) (CD: λλ = 780 nm) Emission duration: continuous

DVD (PCM): 2 Hz to 22 kHz (±1.0 dB)

CD:2 Hz to 20 kHz (±1.0 dB)

synthesizer system

(100 kHz step)

75 ohms, un balanced

interval set at 9 kHz) 530 – 1,710 kHz (with the interval set at 10 kHz)

US Model

Canadian Model

Model Name Using Similar Mechanism HCD-FR1 Mechanism T ype CDM69-DVBU16 Optical Pick-up Name DBU-1

Antenna (aerial) Intermediate frequency

Video section

Outputs

General

Power requirements Power consumption Dimensions (approx.)

Mass (approx.)

Design and specifications are subject to change without notice.

AM loop antenna (aerial) 450 kHz

Video: 1 Vp-p 75 ohms\ S VIDEO: Y: 1 Vp-p 75 ohms C: 0.286 Vp-p 75 ohms COMPONENT: Y: 1 Vp-p 75 ohms

PB/CB, PR/CR: 0.65 Vp-p 75 ohms

120 V AC, 60 Hz 90 W

430 × 70 × 398 mm

(17 2

/8 15 3/4 inches)

××

(w/h/d) incl . pr ojecting parts

5.5 kg (12 lb 12 oz)

9-879-099-01

SACD/DVD RECEIVER

Sony Corporation

Audio Group Published by Sony Engineering Corporation

HCD-FR10W

Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.

This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

Notes on chip component replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 °C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT -540A. Follow the manuf acturers’ instructions to use these instruments.

2. A battery-operated A C milliammeter . The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC v oltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-v oltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V A C range are suitable. (See Fig. A)

To Exposed Metal Parts on Set

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

• Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

0.15 µF

1.5 k

Ω

Earth Ground

voltmete (0.75 V)

Fig. A. Using an AC voltmeter to check AC leakage.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ!

LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU D ANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

HCD-FR10W

1. SERVICING NOTE ................................................... 4

2. GENERAL ................................................................... 5

3. DISASSEMBLY

3-1. Flow Chart ....................................................................... 7

3-2. Side Panel (R) (L), Front Panel Section .......................... 8

3-3. FL Board.......................................................................... 8

3-4. Mechanism Deck (CDM69-DVBU16)............................ 9

3-5. AMP Board...................................................................... 9

3-6. Switching Regulator ........................................................ 10

3-7. DMB08 Board ................................................................. 10

3-8. TUNER Unit, IO Board................................................... 11

3-9. Optical Pick-up Section (DVBU16) ................................ 11

3-10. Pick-up Unit (DBU-1) ..................................................... 12

3-11. SW Board, Bracket (Top) Assy ....................................... 12

3-12. RELAY Board ................................................................. 13

3-13. Motor (Stocker) Assy (Stocker) (M781) ......................... 13

3-14. Motor (Stocker) Assy (Roller) (M771) ........................... 14

3-15. Motor (Stocker) Assy (Mode) (M761) ............................ 14

3-16. Rubber Roller (Slider) Assy ............................................ 15

3-17. Timing Belt (Front/Rear)................................................. 15

3-18. Cam (Gear) ...................................................................... 16

3-19. SENSOR Board ............................................................... 16

4. ASSEMBLY

4-1. How to Install the Cam (Eject Lock) ............................... 17

4-2. How to Install the Cam (Gear) ........................................ 17

4-3. How to Install the Gear (Mode 2).................................... 18

4-4. How to Install the Gear (Mode Cam) .............................. 18

4-5. How to Install the Rotary Encoder (S702),

Gear (Stocker Communication)....................................... 19

4-6. How to Install the Cam (Stocker U/D) ............................ 20

4-7. How to Install the Stocker Assy ...................................... 21

4-8. Phase Adjustment Between Pinions (Slider)

and Slider-1 to 5 (L/R) .................................................... 22

5. TEST MODE ............................................................... 23

6. ELECTRICAL ADJUSTMENT ............................. 31

7. DIAGRAMS

7-1. Block Diagram – RF/SERVO Section –.......................... 34

7-2. Block Diagram – AUDIO (DSP) Section –..................... 35

7-3. Block Diagram – AUDIO (OUT) Section – .................... 36

7-4. Block Diagram – VIDEO Section – ................................ 37

7-5. Block Diagram – DIAT TRANSMIT Section – .............. 38

7-6. Block Diagram – POWER Section –............................... 39

7-7. Printed Wiring Board – RF Board – ................................ 40

7-8. Schematic Diagram – RF Board – ................................... 41

7-9. Printed Wiring Board – RELAY Section – ...................... 42

7-10. Schematic Diagram – RELAY Section – ........................ 43

7-11. Printed Wiring Board – DMB08 Board (Side A) – ......... 44

7-12. Printed Wiring Board – DMB08 Board (Side B) – ......... 45

7-13. Schematic Diagram – DMB08 Board (1/10) – ................ 46

7-14. Schematic Diagram – DMB08 Board (2/10) – ................ 47

7-15. Schematic Diagram – DMB08 Board (3/10) – ................ 48

7-16. Schematic Diagram – DMB08 Board (4/10) – ................ 49

7-17. Schematic Diagram – DMB08 Board (5/10) – ................ 50

7-18. Schematic Diagram – DMB08 Board (6/10) – ................ 51

7-19. Schematic Diagram – DMB08 Board (7/10) – ................ 52

7-20. Schematic Diagram – DMB08 Board (8/10) – ................ 53

7-21. Schematic Diagram – DMB08 Board (9/10) – ................ 54

7-22. Schematic Diagram – DMB08 Board (10/10) – .............. 55

7-23. Printed Wiring Board – AMP Board (Side A) –.............. 56

7-24. Printed Wiring Board – AMP Board (Side B) – .............. 57

7-25. Schematic Diagram – AMP Board (1/4) – ...................... 58

7-26. Schematic Diagram – AMP Board (2/4) – ...................... 59

7-27. Schematic Diagram – AMP Board (3/4) – ...................... 60

7-28. Schematic Diagram – AMP Board (4/4) – ...................... 61

7-29. Printed Wiring Board – IO Section – .............................. 62

7-30. Schematic Diagram – IO Section (1/2) – ........................ 63

7-31. Schematic Diagram – IO Section (2/2) – ........................ 64

7-32. Printed Wiring Board – DDCON Board –....................... 65

7-33. Schematic Diagram – DDCON Board – ......................... 66

7-34. Printed Wiring Board – DIAT TRANSMIT Board – ...... 67

7-35. Schematic Diagram – DIAT TRANSMIT Board – ........ 68

7-36. Printed Wiring Board – SPEAKER OUT Section –........ 69

7-37. Schematic Diagram – SPEAKER OUT Section – .......... 70

7-38. Printed Wiring Board – FL Board – ................................ 71

7-39. Schematic Diagram – FL Board – ................................... 72

7-40. Printed Wiring Board

– POWER/FRONT PANEL Section –............................. 73

7-41. Schematic Diagram

– POWER/FRONT PANEL Section –............................. 74

8. EXPLODED VIEWS

8-1. Case Section ...................................................................109

8-2. Front Panel Section ........................................................ 110

8-3. Chassis Section ............................................................... 111

8-4. Mechanism Deck Section-1 (CDM69-DVBU16) .......... 112

8-5. Mechanism Deck Section-2 (CDM69-DVBU16) .......... 113

8-6. Mechanism Deck Section-3 (CDM69-DVBU16) .......... 114

8-7. Mechanism Deck Section-4 (CDM69-DVBU16) .......... 115

8-8. Mechanism Deck Section-5 (CDM69-DVBU16) .......... 116

8-9. Mechanism Deck Section-6 (CDM69-DVBU16) .......... 117

8-10. Optical Pick-up Section (DBU-1) .................................. 118

9. ELECTRICAL PARTS LIST ................................. 119

HCD-FR10W

SECTION 1

SERVICING NOTE

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.

Front Panel

SECTION 2

GENERAL

HCD-FR10W

This section is extracted from instruction manual.

A [/1 (power) switch/STANDBY indicator F VOLUME +/–

B DISC1-5 Z (eject)/indicators

C (remote sensor)

D Front panel display

E PHONES (on the side of the system)

jack

G ./> H x (stop) I (play/pause) J FUNCTION K Disc slot

Rear Panel

SPEAKER

CENTER FRONT LFRONT R

VIDEO

AUDIO IN

DIR-T1

SURROUND

BACK

AUDIO IN

WOOFERWOOFER

SAT

B/CBPR/CR

COMPOMEMT VIDEO OUT

(DVD ONLY)

S VIDEO

VIDEO

MONITOR OUT

OPTICAL DIGITAL IN

SAT

FM 75

COAXIAL

A SPEAKER jacks (16) B SURROUND BACK jack (18) C VIDE O AUDIO IN (L/R) jacks (23) D COMP O NENT VI DEO OUT jacks (23) E SA T OPTICAL DIGITAL IN jack (24)

F AM terminals (21) G FM 75 COAXIAL jack (21) H MONITOR OUT (VIDEO/S VIDEO) jacks

(23)

I SAT AUDIO IN (L/R) jacks (23) J DIR-T1 jack (16)

HCD-FR10W

Remote

Open the cover.

A DISC SKIP B DISPLAY C SLEEP D ./>, PRESE T –/+ E H (play) F DVD TOP MENU/ALBUM– G C/X/x/c/ENTER H DVD DISPLAY I AUTO FORMAT DIRECT J DSGX K DVD SETUP L SUBTITLE M AUD IO N ANGLE O Number buttons P ENTER Q TUNER MENU R TV [/1 (on /st andby) S "/1 (standby) T SONY TV DIRECT U TUNER/BAND V FUNCTION W m/M// SLOW, TUNING –/+ X x (stop) Y X (pause) Z MUTING

wj DVD MENU/ALBUM+ wk VOL +/– wl O RETURN e; MODE ea NIGHT MODE es PLAY MODE ed REPEAT ef TV eg TV/VIDEO eh TV CH +/– ej TV VOL +/– ek AMP MENU

el CLEAR r; FM MODE

Note

This remote contro l glows in the dark. How e ver, before glowing, the remote must be exposed to light for awhile.

•This set can be disassembled in the order shown below.

3-1. FLOW CHART

SET

3-2.

SIDE PANEL (R)(L),

FRONT PANEL SECTION

(Page 8)

MECHANISM DECK

3-4.

(CDM69-DVBU16)

(Page 9)

3. FL BOARD

(Page 8)

SECTION 3

DISASSEMBLY

In order to remove DMB08 BOARD,

please remove AMP BOARD and SWITCHING REGULATOR.

3-5

. AMP BOARD

(Page 9)

3-6.

SWITCHING REGULATOR

(Page 10)

HCD-FR10W

3-11. SW BOARD,

BRACKET (TOP) ASSY

3-16. RUBBER ROLLER

3-17. TIMING BEL T

12)

(Page

(SLIDER) ASSY

(Page

15)

(FRONT/REAR)

(Page

15)

. TUNER UNIT, IO BOARD

3-8

(Page 11)

3-9. OPTICAL PICK-UP

SECTION (DVBU16)

(Page

11)

3-10. PICK-UP UNIT

(DBU-1)

12)

(Page

3-15. MOTOR (STOCKER)

ASSY (MODE)

(M761) (Page

3-18. CAM (GEAR)

3-19. SENSOR BOARD

(Page

16)

14)

. DMB08 BOARD

3-7

(Page 10)

3-13. MOTOR (STOCKER)

ASSY (STOCKER)

(M781) (Page

3-14. MOTOR (STOCKER)

ASSY (ROLLER)

(M771) (Page

13)

14)

3-12. RELAY BOARD

(Page

13)

HCD-FR10W

Note: Follow the disassembly procedure in the numerical order given.

3-2. SIDE P ANEL (R) (L), FRONT PANEL SECTION

front panel section

four screws (+BV3)

two screws (+BV3)

side panel (L)

three screws (+BV3)

wire (flat type) (13 core) (CN802)

wire (flat type) (17 core) (CN801)

three screws (+BV3)

3-3. FL BOARD

three screws (+BV3)

connector (2p)

connector (5p) (CN811)

wire (flat type) (7 core) (CN812)

three screws (+BV3)

wire (flat type) (17 core) (CN803)

FL board

two screws (+BV3)

side panel (R)

cover

two screw (+BV3)

four screw (+BV3)

connector (3p)

3-4. MECHANISM DECK (CDM69-DVBU16)

)

connector (2p) (CN901)

four screws (+BV3)

mechanism deck

(CDM69-DVBU16)

wire (flat type) (29 core)

wire (flat type) (28 core) (CN701)

connector (2p) (CN900)

two hooks

four screws (+BV3)

MD cover sub ass

HCD-FR10W

3-5. AMP BOARD

wire (flat type) (9 core) (CN302)

wire (flat type) (17 core) (CN301)

four screws (+BV3)

connector (4p) (CN4)

screw (+BVTP 3

16)

connector (2p) (CN7)

connector (5p) (CN306)

connector (6p) (CN313)

connector (2p) (CN300

AMP board

HCD-FR10W

)

3-6. SWITCHING REGULATOR

connector (2p)

connector (12p) (CN8)

connector (4p) (CN4)

connector (2p) (CN3)

screw (+BV3)

power sheet (top)

connector (2p) (CN7)

three screws (+BV3)

switching regulator

power sheet

Remove the two solderings.

3-7. DMB08 BOARD

four screws (+BV3)

wire (flat type) (28 core) (CN006)

wire (flat type) (17 core) (CN005)

DMB08 board

wire (flat type) (11 core) (CN010)

bracket (DMB)

wire (flat type) (29 core) (CN002)

wire (flat type) (15 core) (CN003

wire (flat type) (29 core) (CN401)

)

3-8. TUNER UNIT, IO BOARD

tuner unit

wire (flat type) (11 core)

wire (flat type) (15 core) (CN201)

IO board

wire (flat type) (29 core) (CN601)

eight screw (+BV3)

HCD-FR10W

3-9. OPTICAL PICK-UP SECTION (DVBU16)

boss

screw

(PTPWHM2.6

optical

(DVBU16)

pick-up section

boss

HCD-FR10W

)

3-10. PICK-UP UNIT (DBU-1)

pick-up unit (DBU-1)

step screw (M)

insulator

step screw (M)

step screw (M

flexible board

insulator

connector (CN003)

3-11. SW BOARD, BRACKET (TOP) ASSY

SW (2) board

four

screws

(BTP2.6

SW (1) board

bracket (top) assy

SW (3) board

SW (4) board

holder (DBU1)

six screws

(BVTP2.6

3-12. RELAY BOARD

– bottom view –

RELAY board

HCD-FR10W

connector (CN708)

RELAY board

Remove five solders.

3-13. MOT OR (STOCKER) ASSY (ST OCKER) (M781)

two screws

(BVTP2.6

STOCKER MOTOR board

connector (CN703)

four screws

(BVTP2.6

connector (CN702)

Remove two solder

connector (CN761)

connector (CN710)

connector (CN706)

connecto (CN707)

motor (stocker) assy (stocker) (M781)

belt (stocker)

HCD-FR10W

3-14. MOTOR (STOCKER) ASSY (ROLLER) (M771)

two screws (BVTP2.6

motor (stocker) assy (roller) (M771)

Remove two solders.

ROLLER MOTOR boar

3-15. MOTOR (STOCKER) ASSY (MODE) (M761)

Remove five solders of rotary encoder.

MODE MOTOR board

Remove two solders of motor (M761)

two screws

(BVTP2.6

belt (roller)

MODE MOTOR board

motor (stocker) ass (mode) (M761)

belt (mode)

3-16. RUBBER ROLLER (SLIDER) ASSY

)

step screw

rubber roller (slider 4) assy

rubber roller (slider 2) assy

step screw

rubber roller (slider 1) assy

screw (BVTP2.6

tension spring (slider 2)

step screw

tension spring (base slider 5)

rubber roller (slider 1) assy

step screw

HCD-FR10W

rubber roller (slider S) assy

tension spring (base slider 5

rubber roller (slider 5) assy

sub chassis

3-17. TIMING BELT (FRONT/REAR)

slider (mode cam) assy

two gears (center)

timing belt (front)

two gears (center)

timing belt (rear)

When install three timing belts, its pass under each claws.

timing belt (rear)

claw

timing belt (rear)

claw

gear (timing)

gear (mode cam) : Note

screw (PTPWH2.6

timing belt (front)

Note: Refer to assembly (Section 4)

HCD-FR10W

screw (PTPWH2.6

cam (eject lock) : Note

gear (eject lock)

gear (mode 1)

two claws

screw (PTPWH2.6

screw (BVTP2.6

shaft (shutter)

compression spring (shutter)

two screws (BVTP2.6

base (shutter) block

lever shutter (A)

SENSOR board

screw (PTPWH2.6

rotary encoder (S701)

claw

harness

cam (BU U/D)

Note: Refer to assembly (Section 4).

3-18. CAM (GEAR)

cam (gear) : Note

screw (PTPWH2.6

gear (mode 2) :Note

screw (PTPWH2.6

Note: Refer to assembly (Section 4).

gear (mode 4)

screw

gear (mode 5)

screw (PTPWH2.6

gear (mode 3)

(PTPWH2.6

pulley (mode deceleration)

screw (PTPWH2.6

3-19. SENSOR BOARD

SECTION 4

ASSEMBLY

•This is can be assemble according to the following sequence.

4-1. HOW TO INSTALL THE CAM (EJECT LOCK)

Rotate the cam (BU U/D) fully in the direction of arrow.

Engage the gear (eject lock) and the gear of the cam (eject lock) aligning the mark with the center of the gear (eject lock).

cam (BU U/D)

HCD-FR10W

mark

4-2. HOW TO INSTALL THE CAM (GEAR)

Check that the cam (BU U/D) can not be rotated in the direction of arrow.

Align the mark on the cam (gear) with the boss as shown in the figure and install the cam (gear).

cam (BU U/D)

gear (eject lock)

– bottom view • front –

cam (gear)

cam (eject lock)

boss

mark

– bottom view • front –

HCD-FR10W

4-3. HOW TO INSTALL THE GEAR (MODE 2)

Align the mark on the rotary encoder (S701) with the projection of the assy.

Check that the cam (BU U/D) can not be rotated in the direction of arrow.

Install the gear (mode 2).

rotary encoder (S701)

gear (mode 2)

cam (BU U/D)

mark projection chassis

– bottom view • front –

4-4. HOW TO INSTALL THE GEAR (MODE CAM)

Slide the shaft in the direction of arrow.

Align mark A on the gear (mode cam) with mark B on the slider (mode cam) assy, then install the gear (mode cam).

Check that mark C on the gear (mode cam) is in alignment with mark D on the cam (gear).

mark

gear (mode cam)

mark

shaft

mark

slider (mode cam) assy

cam (gear)

– bottom view • front –

mark

HCD-FR10W

4-5. HOW TO INSTALL THE ROTARY ENCODER (S702), GEAR (STOCKER COMMUNICATION)

Engage the rotary encoder (S702) and the gear (stocker communication) as shown below in the figure.

rotary encoder (S702)

gear (stocker communication)

screw

(PWH2

rotary encoder (S702)

screw

(PTPWH2.6

two screws

(PTPWH2.6

two gears (stocker communication)

gear (stocker communication)

– rear –

five

solders

RELAY board

HCD-FR10W

4-6. HOW TO INSTALL THE CAM (STOCKER U/D)

rotary encoder (S702)

Position the hole on the gear (stocker communication) on the screw of the rotary encoder (S702).

screw

(PTPWH2.6

cam (stocker U/D)

mark

f mark

cam (stocker U/D)

To install three cams (stocker U/D), align each groove of the cam (stocker U/D) with each chassis as shown in the figure.

cam (stocker U/D)

mark

mark on the

screw

gear (stocker communication)

– rear –

hole

two screws

(PTPWH2.6

two cams

(stocker U/D)

4-7. HOW TO INSTALL THE STOCKER ASSY

Fit three shafts of the stocker assy in respective slits of the cams (stocker U/D).

cam (stocker U/D)

shaft

shaft shaftstocker assy

cam (stocker U/D)

Note: For the location of slits of the cams (stocker U/D),

see 4-6. HOW TO INSTALL CAM (STOCKER U/D).

Making sure that three shafts of the stocker assy fit in respective slits of the cams (stocker U/D), rotate the pulley (stocker) in the direction of arrow

by hand to

store the stocker assy.

pulley (stocker)

stocker assy

HCD-FR10W

4-8. PHASE ADJUSTMENT BETWEEN PINIONS (SLIDER) AND SLIDER-1 TO 5 (L/R)

As shown in the following figure, adjust the portion A of each slider to the boss with the slider-1 to 5 (L) and the slider-1 to 5 (R) pushed in the arrow directions respectively (see Fig. 1).

Paying attention to the up/down direction of the pinion (slider) (see Fig. 2), install each pinion (slider) so that the portion

Note: Push in the pinion (slider) until the claw of the boss comes out above the pinion (slider) to lock.

of each pinion (slider) meshes with the portion A of each slider (see Fig. 3).

slider-5 (L)

slider-4 (L)

slider-3 (L)

slider-2 (L)

slider-1 (L)

(Fig. 1)

boss

claw

slider-5 (R)

slider-4 (R)

slider-3 (R)

slider-2 (R)

slider-1 (R)

boss

pinion (slider)

pinion (slider) portion

pinion (slider)

slider portion

(Fig. 2)

boss

(Fig. 3)

pinion (slider) portion

slider portion

claw

boss

pinion (slider)

SECTION 5

TEST MODE

HCD-FR10W

[Version Display Mode]

*The software version is displayed.

Procedure:

1. Press three buttons of [VOLUME -], [VOLUME +] and A simultaneously for two seconds.

2. The message “VERSION” is displayed. The version display mode is activated.

3. Press the > button. “IF ***” is displayed.

4. Each time the > button is pressed, the display changes in the order of DVD, AREA, VERSION and IF.

5. To exit from this mode, press the ?/1 button.

[Key T est Mode]

* Button check

Procedure:

1. Press three buttons of [VOLUME -], [VOLUME +] and [FUNCTION] simultaneously.

2. The message “KEY NUM 0” is displayed and “0” blinks.

3. Each time a button is pressed, “KEY NUM 0” value increases. However, once a button is pressed, it is no longer taken into account.

4. When all buttons are pressed, “KEY NUM 9” appears and the number blinking is stopped.

5. To exit from this mode, disconnect the power cord.

[Display T est Mode]

Procedure:

1. Press three buttons of [VOLUME -], . and A simulta- neously.

2. All segments are turned on.

ALL1DISC S PGM ALBM SHUF REP MP3 JPEG

CD MULTIPBC

TITLE TRK CHAP SLEEP NTSC TUNED ST MONO NIGHT

DSGX

kHz D

MHz PL II

DTS-ES NEO:6

ALBM

3. When the > button is pressed, the display will light up as follows.

ALL1DISC S PGM ALBM SHUF REP MP3 JPEG

ALBM TITLE TRK CHAP SLEEP NTSC TUNED ST MONO NIGHT

CD MULTIPBC

DSGX

kHz D

MHz PL II

DTS-ES NEO:6

4. Press the > button and confirm the display.

[Cold Reset]

* The cold reset clears all data including preset data stored in

the RAM to initial conditions. Execute this mode when returning the set to the customers.

Procedure:

1. Press the ?/1 button to turn the power on.

2. Press three buttons of . , HX and A simultaneously.

3. When this button is operated, display as “COLD RESET” for a while and all of the settings are reset.

[Disc Slot Lock]

The disc slot lock function for the antitheft of an demonstration disc in the store is equipped.

Setting Procedure:

1. Turn the set on.

2. Press two buttons of x and A simultaneously for five sec- onds.

3. The message “LOCKED” is displayed and the slot is locked.

Releasing Procedure:

1. Press two buttons of x and A simultaneously for five sec- onds again.

2. The message “UNLOCKED” is displayed and the slot is unlocked.

Note: When “LOCKED” is displayed, the slot lock is not released by

turning power on/off with the ?/1 button.

[Repeat Limit Release Mode]

Procedure:

1. Press three buttons of A , > and [VOLUME+] simulta- neously.

2. Repeat limit is released.

DEC

[CDM Ship Mode]

*This mode moves the optical pick-up to the position durable

to vibration. Use this mode when returning the set to the customer after repair.

Procedure:

1. Turn the set on.

DEC

2. Set the function to DVD.

3. Press three buttons of > , . and A simultaneously.

4. The message “MECHA LOCK” is displayed.

5. The CDM ship mode is set.

5. Press the > button, all segments are turned off.

6. Every pressing of the > button turns on each se gments in the same order.

7. To exit from this mode, press the ?/1 button.

HCD-FR10W

[GENERAL DESCRIPTION]

The T est Mode allows you to make diagnosis and adjustment easil y using the remote commander and monitor TV. The instructions, diagnostic results, etc. are given on the on-screen display (OSD).

[TEST DISC LIST]

Use the following test disc on test mode. TDV-520CSO (DVD-SL) : PART No. J-2501-236-A LUV-P01 (CD) : PART No. 4-999-032-01 TDV-540C (DVD-DL) : PART No. J-2501-235-A

Note: Do not use exiting test disc for DVD.

[STARTING TEST MODE]

1. Press the @/1 button to turn the power on, and set the function to DVD.

2. Press three buttons of A , x and [VOLUME+] simultaneously to enter the test mode.

3. It displays “SERVICE IN” on the fluorescent indicator tube, and displays the Test Mode Menu on the monitor screen as follows. (At the bottom of the menu screen, the model name and revision number are displayed)

Test Mode Menu

0. Syscon Diagnosis

1. Drive Auto Adjustment

2. Drive Manual Operation

3. Mecha Aging

4. Emergency History

5. Mecha Error History

6. Version Information

7. Video Level Adjustment Exit: POWER Key

Model :DAV-xxx xx Revision :x.xx

4. To execute each function, select the desired menu and press its number on the remote commander (RM-SP350).

5. To release from test mode, press the @/1 button and turn the power off.

[OPERATING TEST MODE]

0. SYSCON DIAGNOSIS

The same contents as board detail check by serial interface can be checked from the remote commander operation. On the Test Mode Menu screen, press [0] key on the remote commander, and the following Check Menu will be displayed.

### Syscon Diagnosis ###

Check Menu

0. Quit

1. All

2. Version

3. EEPROM

4. GPIO

5. SD Bus

6. Video

0-0. Quit

Quit the Syscon Diagnosis and return to the Test Mode Menu.

0-1. All (All items continuous check)

This menu checks all diagnostic items continuously. Normally, all items are checked successively one after another automatically unless an error is found, but at a certain item that requires judgment through a visual check to the result, the following screen is displayed for the key entry.

• Example display

### Syscon Diagnosis ###

Diag All Check No.2 Version

2-2. Version

ROM Revision = x.xx

Press NEXT Key to Continue Press PREV Key to Repeat

For the ROM Check, the check sum calculated by the Syscon is output, and therefore you must compare it with the specified value for confirmation. Following the message, press the > button to go to the next item, or press the . button to repeat the same operation again. To quit the diagnosis and return to Check Menu screen, press the [RETURN] key on the remote commander to display Check Menu.

• Error occurred If an error occurred, the diagnosis is suspended and error is displayed. Press the [RETURN] key on the remote commander to quit the diagnosis, or press the . button to repeat the same check where an error occurred, or press the > button to continue the check from the item next to faulty item.

General Description of Checking Method

Selecting 2 and subsequent items calls the submenu screen of each item. And selecting 2 and subsequent items executes respective menus and outputs the results. For the contents of each submenu, see “Check Items List” as below .

Check Items List:

0-2. Version

0-2-1. All 0-2-2. Revision 0-2-3. ROM Check Sum 0-2-4. Model Type 0-2-5. Region

0-3. EEPROM Check

0-3-1. Sampling Check

0-3-2. Detail Check 0-4. GP I/O Check 0-5. SD Bus Check 0-6. Video Check

0-2. Version

0-2-2. Revision

The revision number of ROM (IC205) that the program

for the DVD system processor (IC206) is stored.

0-2-3. ROM Check Sum

Check sum is calculated. (4 digits hexadecimal number)

HCD-FR10W

0-2-4. Model Type

Model name is displayed. (DAV-FR10W)

0-2-5. Region

Model destination code is displayed. (2 digits number)

0-3. EEPROM Check

0-3-1. Sampling Check

EEPROM check at every 64 words. It compares read data with write data of each address. When there are discrepancies between two data, it displays error.

0-3-2. Detail Check

EEPROM check at every 1 word. It compares read data with write data of each address. When there are discrepancies between two data, it displays error.

0-4. GP I/O Check

Pull up/down setting check of the DVD system processor (IC206) pin 150, 151 and 154 (for clock setting port).

0-5. SD Bus Check

SD bus data check between DVD decoder (IC701) and D-RAM (IC706).

0-6. Video Check

Output the color bars for video level adjustment.

1. DRIVE AUTO ADJUSTMENT

On the Test Mode Menu screen, press the [1] key on the remote commander, and the Adjustment Menu will be displayed.

## Drive Auto Adjustment ##

Adjustment Menu

0. ALL

1. DVD-SL

2. CD

3. DVD-DL

1-1. DVD-SL (single layer)

Press the [1] key on the r emote commander and insert a DVD single layer disc following the message. Then the adjustment will be made through the steps below, then adjusted values will be written to the EEPROM.

DVD Single Layer Disc Adjustment Steps:

1. Sled tilt reset

2. Disc check memory SL

3. Wait 300 msec

4. Set disc type SL

5. LD on

6. Spindle start

7. Wait 1 sec

8. Focus servo on 0

9. Auto track offset adjust

10. CLVA on

11. Wait 500 msec

12. Tracking on

13. Wait 1 sec

14. Sled on

15. Check CLV on

16. Auto LFO adjust

17. Auto focus offset adjust

18. Auto tilt position adjust

19. Auto focus gain adjust

20. Auto focus offset adjust

21. EQ boost adjust

22. Auto loop filter offset adjust

23. Auto track gain adjust Search Check

24. 32 track jump forward

25. 32 track jump reverse

26. 500 track jump forward

27. 500 track jump reverse

28. All servo stop

29. EEP copy loop filter offset

1-2. CD

Press the [2] key on the remote commander and insert a CD disc following the message. Then the adjustment will be made through the steps below , then adjusted values will be written to the EEPR OM.

Exit: RETURN

Normally, [0] is selected to adjust DVD (single layer), CD and D VD (dual layer) in this order. But, individual items can be adjusted for the case where adjustment is suspended due to an error. In this mode, the adjustment can be made easily through the operation following the message displayed on the screen. The disc used for adjustment must be the one specified for adjustment.

1-0. ALL

Press the [0] key on the remote commander, and the servo set data in EEPROM will be initialized. Then, 1. DVD-SL disc, 2. CD disc and 3. DVD-DL disc are adjusted in this order. Each time one disc was adjusted, it is ejected. Replace it with the specified disc following the message. You can f inish the adjustment by pressing the [RETURN] button on the remote commander.

Note: During adjustment of each disc, the measurement for disc type

judgment is made. As automatic adjustment does not judge the disc type unlike conventional models, tak e care not to insert wrong type discs. Also, do not give a shock during adjustment.

CD Adjustment Steps

1. Sled tilt rest

2. Disc check memory CD

3. Wait 500 msec

4. Set disc type CD

5. LD on

6. Spindle start

7. Wait 500 msec

8. Focus servo on 0

9. Auto track offset adjust

10. CLVA on

11. Wait 500 msec

12. Tracking on

13. (TC display start)

14. Wait 1 sec

15. Jitter display start

16. Sled ON

17. Check CLV on

18. Auto loop filter offset adjust

19. Auto focus offset adjust

20. Auto focus gain adjust

21. Auto focus offset adjust

22. EQ boost adjust

23. Auto LFO Adjust

HCD-FR10W

24. Auto track gain adjust Search Check

25. 32Tj forward

26. 32Tj reverse

27. 500Tj forward

28. 500Tj reverse

29. All servo stop

1-3. DVD-DL (dual layer)

Press the [3] key on the remote commander and insert a DVD dual layer disc following the message. Then the adjustment will be made through the steps below, then adjusted values will be written to the EEPROM.

DVD Dual Layer Disc Adjustment Steps:

1. Sled tilt reset

2. Disc check memory DL

3. Wait 500 msec

4. Set disc type DL

5. LD on

6. Spindle start

7. Wait 1 sec

Layer 1 Adjust

8. Focus servo on 0

9. Auto track offset adjust

10. CLVA on

11. Wait 500 msec

12. Tracking on

13. Wait 500 msec

14. Sled on

15. Check CLV lock

16. Auto loop filter offset adjust, Auto focus adjust

17. Auto focus gain adjust

18. Auto focus offset adjust

19. EQ boost adjust

20. Auto loop filter offset adjust

21. Auto Track Gain Adjust Search Check

22. 32 track jump forward

23. 32 track jump reverse

24. 500 track jump forward

25. 500 track jump reverse

Layer 0 Adjust

26. Focus jump (L1 t L0)

27. Auto track offset adjust L0

28. CLVA on

29. Wait 500 msec

30. Tracking on

31. Wait 500 msec

32. Sled on

33. Check CLV lock

34. Auto focus filter offset adjust

35. Auto Focus Adjust

36. Auto focus gain adjust

37. Auto focus offset adjust

38. EQ boost adjust

39. Auto Loop Filter Offset

40. Auto track gain adjust

Search Check

41. 32 track jump forward

42. 32 track jump reverse

43. 500 track jump forward

44. 500 track jump reverse

Layer Jump Check

45. Layer jump (L0 t L1)

46. Layer jump (L1 t L0)

47. All servo stop

2. DRIVE MANUAL OPERATION

Note: This mode is used for design, and not used in service fundamentally.

On the Test Mode Menu screen, press the [2] key on the remote commander, and the Operation Menu will be displayed. For the manual operation, each servo on/off control and adjustment can be executed manually.

## Drive Manual Operation ##

Operation Menu

1. Disc Type

2. Servo Control

3. Track/Layer Jump

4. Non EEPROM Write Adjust

5. EEPROM Write Adjust

6. Memory Check

7. Disc Check Memory

8. Error Rate Display

9. SACD Water Mark

Exit: RETURN

In using the manual operation menu, take care of the following points. These commands do not provide protection, thus requiring correct operation. The sector address or time code field is displayed when a disc is loaded.

Note:

1. Set correctly the disc type to be used on the Disc Type screen.

2. In case of an alarm, immediately press the x button to stop the servo oper ation, and press the +/1 but ton to turn the power off.

Basic operation:

(controllable from front panel or remote commander)

@/1 :Power OFF (release the Test Mode) x : Servo stop

Z : Stop and eject

[RETURN] : Return to Operation Menu or Test Mode Menu

. , > :Transition between sub modes of menu

[1] to [9], [0] : Selection of menu items

Cursor o/

: Increase/Decrease in manually adjusted value

HCD-FR10W

Servo Control

1.LD off R.Sled FWD

2.Focus off L.Sled REV

3.SPDL off U.Sled Reset

4.CLVA off D.Sled Limit

5.Trk. off

6.Sled off

7.Fcs.Srch off

0.All Servo Off

Exit: RETURN

2-1. Disc Type

Disc Type

Disc Type Select

1. Disc Type Auto Check

2. Set Disc Type DVD

3. Set Disc Type CD

4. Set Disc Type Hybrid

Exit: RETURN

2-1-1. Disc Type Auto Check

1) Press the [1] key on the remote commander to display the Disc Type Auto Check screen.

2) Insert a disc and press the [ENTER] key on the remote com- mander.

3) It judges the type of inserted disc automatically and displays the disc type and so on as below.

Disc Type Auto Check

2-1-3. Disc Type CD

It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.

[1]: CD disc (normal speed, 12 cm) [2]: CD disc (double speed, 12 cm) [3]: CD disc (normal speed, 8 cm) [4]: CD disc (double speed, 8 cm) [5]: CD-RW disc (normal speed, 12 cm) [6]: CD-RW disc (double speed, 12 cm) [7]: CD-RW disc (normal speed, 8 cm) [8]: CD-RW disc (double speed, 8 cm)

2-1-4. Disc Type Hybrid

It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.

[1]: SACD Hybrid disc (SACD layer, 12 cm) [2]: SACD Hybrid disc (CD layer, normal speed, 12 cm) [3]: SACD Hybrid disc (CD layer, double speed, 12 cm) [4]: SACD Hybrid disc (SACD layer, 8 cm) [5]: SACD Hybrid disc (CD layer, normal speed, 8 cm) [6]: SACD Hybrid disc (CD layer, double speed, 8 cm)

2-2. Servo Control

Note: Be sure to perform the disc type setup befor eperforming this item.

Disc Type xx Layer xx Mirr Time xx Mirr Count xx FZC Count xx PI Reference xx PI Peak xx

ENTER.Execute

Disc Type : CD, DVD or Hybrid (SACD) Layer : SINGLE, DUAL or HYBRID Mirr Time : Mirror time of between disc surface and record

surface when disc type judgment. (hexadecimal number)

Mirr Count : The number of times which mirror counts between

disc surface and record surface when disc type judging. (hexadecimal number)

FZC Count : The number of times which focus zero cross points

of each layer when lens down. (hexadecimal

number) PI Reference : The average of PI reference voltage. (hexadecimal number) PI Peak : PI peak level voltage. It performs only when disc

type judgment is successful. (hexadecimal number)

2-1-2. Disc Type DVD

It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.

[1]: DVD single layer disc (12 cm) [2]: DVD dual layer disc (0 layer, 12 cm) [3]: DVD dual layer disc (1 layer, 12 cm) [4]: DVD-RW disc (12 cm) [5]: DVD single layer disc (8 cm) [6]: DVD dual layer disc (0 layer, 8 cm) [7]: DVD dual layer disc (1 layer, 8 cm)

Exit: RETURN

On this screen, the servo on/off control necessary for replay is executed. Normally, turn on each servo from 1 sequentially and when CLVA is turned on, the usual trace mode becomes active. In the trace mode, DVD sector address or CD time code is displayed. This is not displayed where the spindle is not locked. The spindle could run overriding the control if the spindle system is faulty or RF is not present. In such a case, do not operate CLVA.

[1] LD : Turn on/off the laser. [2] Focus : Search the focus and turn on the focus. [3] SPDL : Turn on/off the spindle. [4] CLVA : Turn on/off normal servo of spindle servo. [5] Trk. : Turn on/off the tracking servo. [6] Sled : Turn on/off the sled servo. [7] FCS. Srch : Turn on/off the focus search. [8] FCS. OppL : Turn on/of f the focus search to another layer

of designated layer in Disc Type setting. (dual layer disc only)

[0] : All servo off.

p Sled FWD (right cursor) : Move the sled forward. P Sled REV (left cursor) : Move the sled reverse. O Sled FWD (up cursor) : Reset the sled. o Sled REV (down cursor) : Limit in the sled.

HCD-FR10W

2-3. Track/Layer Jump

Track/Layer Jump

1. 1Tj FWD R.Lj L0>L1

2. 1Tj REV L.Lj L1>L0

3.500Tj Fine FWD U.Fj L0>L1

4.500Tj Fine REV D.Fj L1>L0

5.10kTj Dirc FWD

6.10kTj Dirc REV

7.20kTj Dirc FWD

8.20kTj Dirc REV

0. All Servo Off

Exit: RETURN

On this screen, track jump, etc. can be performed. Only for the DVD dual layer disc, the focus jump and layer jump are displayed in the right field

[1] 1Tj FWD : 1 track jump forward. [2] 1Tj REV : 1 track jump reverse. [3] 500Tj FWD : 500 track jump (fine search)forward. [4] 500Tj REV : 500 track jump (fine search) reverse. [5] 10kTj FWD : 10k track jump (direct search) forward. [6] 10kTj REV : 10k track jump (direct search) reverse. [7] 20kTj FWD : 20k track jump (direct search) forward. [8] 20kTj REV : 20k track jump (direct search) reverse. [0] : All servo off.

2-4. Non EEPROM Write Adjust

2-5. EEPROM Write Adjust

EEPROM Write Adjust

1. Focus Offset

2. Focus Gain

3. Trk. Offset Coarse

4. ——————

5. Trk. Gain

6. EQ Boost

0.All Servo Off

Exit: RETURN

On this screen, each item can be adjusted automatically. Select the desired number [1] to [0] from the remote commander, and selected item is adjusted automatically.

[1] Focus Offset : Adjusts focus offset. [2] Focus Gain : Adjusts focus gain. [3] TRK. Offset : Adjusts tracking offset of the RF amp

(IC001) side.

[5] TRK. Gain : Adjusts track gain. [6] EQ Boost : Adjusts amount of boost of equalizer. [0] : All servo off.

2-6. Memory Check

Display images are shown as follows, and all two screens are able to switch by the O key (UP) or o key (DW).

Non EEPROM Write Adjust

1. Focus Offset

2. Focus Gain

3. Trk. Offset Coarse

4. Trk. Offset Fine

5. Trk. Gain

6. EQ Boost

0.All Servo Off

Exit: RETURN

On this screen, each item can be adjusted manually. Select the desired number [1] to [0] from the remote commander, and current setting for the selected item will be displayed, then increase or decrease numeric value with the O key or o key. This value is stored in the EEPROM. If CLV has been applied, the jitter is displayed for reference for the adjustment.

[1] Focus Offset : Adjusts focus offset. [2] Focus Gain : Adjusts focus gain. [3] TRK. Offset : Adjusts tracking offset of the RF amp

(IC001) side.

[4] TRK. Offset : Adjusts tracking offset of the DSP

(IC401) side.

[5] TRK. Gain : Adjusts track gain. [6] EQ Boost : Adjusts amount of boost of equalizer. [0] : All servo off.

EEPROM Data 1/2 CD SL L0 L1 Focus Gain xx xx xx xx Trk. Gain xx xx xx xx Focus Offset xx xx xx xx Trk. Offset xx xx xx xx EQ. Boost xx xx xx xx PI Level xx xx -- -Fcs. Balance -- xx -- -Jitter xx xx xx xx Mirror Time xx xx xx -FE Level -- xx -- -Traverse Lv1. -- xx -- -Next:DW Default:CLR Exit:RET

EEPROM Data 2/2 CDRW DVDRW Focus Gain xx xx Trk. Gain xx xx Focus Offset xx xx Trk. Offset xx xx EQ. Boost xx xx

Prev:UP Default:CLR Exit:RET

On this screen, current servo adjusted data stored in the EEPROM are displayed. The adjusted data are initialized by pressing the [CLEAR] key, but be careful that they are not recoverable after initialization. Before clearing the adjusted data, make a note of the set data. This screen will also appear if [0]-All is selected in the Drive Auto Adjustment. In this case, default setting cannot be made.

HCD-FR10W

2-7. Disc Check Memory

Disc Check Memory

1. SL Disc check

2. CD Disc check

3. DL Disc check

Exit: RETURN

On this screen, measure the mirror time of chucked disc, and write to the EEPROM.

2-8. Error Rate Display

Error Rate Display

UC CR Address

PI1 Err Now xx xxxx xxxxxxxx

Max xx xxxx xxxxxxxx Avg xx xxxx

PI2 Err Now xx xxxx xxxxxxxx

Max xx xxxx xxxxxxxx Avg xx xxxx

PO Err Now xx xxxx xxxxxxxx

Max xx xxxx xxxxxxxx Avg xx xxxx

Start: ENTER Exit: RETURN

On this screen, measure and display the error rate.

UC : Incorrect value CR : Correct value

2-9. SACD Water Mark Check

SACD Water Mark Check

PSP AMP PSN

Start: ENTER Exit: RETURN

On this screen, measure the PSP AMP v alue and PSN value of SACD water mark.

3. EMERGENCY HISTORY

On the Test Mode Menu screen, selecting [4] displays the information such as servo emergency history. The history information from last 1 up to 10 can be scrolled with the O key or o key. Also, specific information can be displayed by directly entering that number with ten keys.

### EMG. History ###

Laser Hours CD xxxxhxxm DVD xxxxhxxm

a. bb xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx

Select:1-9 Scroll:UP/DOWN (1.Latest EMG.) Exit: RETURN

xxxxhxxm : The laser on total hours. Data below minutes are omitted. a. : Error number. bb : Error code. xx : Not used.

• Clearing History Information

Clearing laser hours:

Press the [DVD DISPLAY] and [CLEAR] keys in this order. Then both CD and DVD data are cleared.

Clearing emergency history:

Press the [DVD TOP MENU] and [CLEAR] keys in this order.

Initializing set up data:

Press [DVD MENU] and [CLEAR] keys in this order. The data have been initialized when “EEPROM Initialize Finished.”. message is displayed. The EMG. History screen will be restored soon.

• Code list of Emergency History 10: Communication to RF AMP (IC001) failed. 11: Each servo for focus, tracking, and spindle is unlocked. 12: Check sum error of EEPROM (IC203). 14: Communication to servo DSP (IC401) failed, or servo DSP

(IC401) is faulty.

15: Communication to DVD decoder (IC701) failed, or DVD

decoder (IC701) is faulty.

16: Communication to DSD decoder (IC801) failed, or DSD

decoder (IC801) is faulty.

20: Initialization of sled servo failed. It is not placed in the initial

position. 23: Sled servo operation error. 24: Made a request to move the sled servo to wrong position. 30: Tracking balance adjustment error. 31: Tracking gain adjustment error. 33: Focus bias adjustment error. 34: Focus gain adjustment error. 35: Equalizer adjustment error. 40: Focus servo does not operate. 41: With a DVD dual layer disc, focus jump failed. 50: CLV (spindle) servo does not operate. 51: Spindle does not stop. 60: Made a request to seek nonexistent address. 61: Seek error of retry more than regulated times. 70: Control data could not be read. 80: Disc reading failed.

HCD-FR10W

4. MECHA ERROR HISTORY

On the Test Mode Menu screen, selecting [5] displays the information of mechanism deck error history. The history information from last 1 up to 8 can be scrolled with the

O key or o key. Also, specific information can be displayed by

directly entering that number with ten keys.

### Mecha Error History ###

1. aa bb cc dd xx xx xx xx

2. aa bb cc dd xx xx xx xx

3. aa bb cc dd xx xx xx xx

4. aa bb cc dd xx xx xx xx

5. aa bb cc dd xx xx xx xx

6. aa bb cc dd xx xx xx xx

7. aa bb cc dd xx xx xx xx

8. aa bb cc dd xx xx xx xx

Scroll:UP/DOWN

(1.Latest Err.) Exit: RETURN

aa : The error in the midst of initializing the mechanism deck. bb : The error in the midst of loading operation. cc : The error in the midst of up/down the stocker. dd : The error in the midst of switching the mechanism deck

mode.

xx : Not used.

• Error code (bb) 00 : Initializing the mechanism deck. 10 : Retry over of eject and loading. 30 : Open operation in no disc status. 60 : Retry over of eject and loading. 70 : Disc is chucking position. 81 : Retry failed of disc movement from chucking position to

stocker.

83 : Retry preparation failed of disc movement from chucking

position to stocker. 90 : Disc is stored in the stocker. A1 : Retry failed of disc movement from stocker to chucking

position. A3 : Retry preparation failed of disc movement from stocker to

chucking position. B0 : Just before the release operation. B1 : Retry failed of the release operation.

• Error code (cc) 10 : Under a stop. 22 : Retry preparation failed. 23 : Retry failed.

• Error code (dd) 10 : Under a stop. 22 : Retry preparation failed. 23 : Retry failed.

• Error code (aa) FF : Complete the initializing. (normal operation) 11 : Stocker movement (to chucking position) failing in the midst

of initializing the mechanism deck.

12 : Stocker movement (to chucking position) failing in the midst

of initializing the mechanism deck. 1x : Initializing the mechanism deck. 2x : Initializing the mechanism deck. 3x : Initializing the mechanism deck. 41 : Disc eject failing in the midst of initializing the mechanism

deck. 4x : Initializing the mechanism deck. 50 : Disc eject failing in the midst of initializing the mechanism

deck. 5x : Initializing the mechanism deck. A2 : Disc eject failing in the midst of initializing the mechanism

deck. Ax : Initializing the mechanism deck. D3 : Disc eject failing in the midst of initializing the mechanism

deck. Dx : Initializing the mechanism deck. Ex : Initializing the mechanism deck.

5. VERSION INFORMATION

On the Test Mode Menu screen, selecting [6] displays the ROM version and region code. The parenthesized hexadecimal number in version field is checksum value of ROM.

## Version Information ##

IF con. Ver.x. xx

SYScon. Ver.x. xx (xxxx) Model DAV-xxx Region Config xxxxxxxx

Front End Ver.x.xx

IF con. : The version of system controller (IC901). SYScon. : The version of DVD system processor (IC206). Front End : The version of mechanism controller (IC301).

6. VIDEO LEVEL ADJUSTMENT

On the T est Mode Menu screen, selecting [7] displays color bars for video level adjustment. During display of color bars, OSD disappears but the menu screen will be restored if pressing the [RETURN] key.

Exit: RETURN

+ 110 hidden pages

Sony HCD-FR10W Service Manual

TABLE OF CONTENTS

SERVICING NOTE

GENERAL

3-1. FLOW CHART

DISASSEMBLY

3-2. SIDE P ANEL (R) (L), FRONT PANEL SECTION

3-4. MECHANISM DECK (CDM69-DVBU16)

3-5. AMP BOARD

3-6. SWITCHING REGULATOR

3-7. DMB08 BOARD

3-8. TUNER UNIT, IO BOARD

3-9. OPTICAL PICK-UP SECTION (DVBU16)

3-10. PICK-UP UNIT (DBU-1)

3-11. SW BOARD, BRACKET (TOP) ASSY

3-12. RELAY BOARD

3-13. MOT OR (STOCKER) ASSY (ST OCKER) (M781)

3-14. MOTOR (STOCKER) ASSY (ROLLER) (M771)

3-15. MOTOR (STOCKER) ASSY (MODE) (M761)

3-16. RUBBER ROLLER (SLIDER) ASSY

3-17. TIMING BELT (FRONT/REAR)

3-18. CAM (GEAR)

3-19. SENSOR BOARD

ASSEMBLY

4-1. HOW TO INSTALL THE CAM (EJECT LOCK)

4-2. HOW TO INSTALL THE CAM (GEAR)

4-3. HOW TO INSTALL THE GEAR (MODE 2)

4-4. HOW TO INSTALL THE GEAR (MODE CAM)

4-5. HOW TO INSTALL THE ROTARY ENCODER (S702), GEAR (STOCKER COMMUNICATION)

4-6. HOW TO INSTALL THE CAM (STOCKER U/D)

4-7. HOW TO INSTALL THE STOCKER ASSY

4-8. PHASE ADJUSTMENT BETWEEN PINIONS (SLIDER) AND SLIDER-1 TO 5 (L/R)

TEST MODE