HCD-FL7D is the amplifier, CD player,
tape deck and tuner section in DHC-FL7D.
DVD
Section
TAPE
Section
US Model
Canadian Model
AEP Nodel
UK Model
E Model
Model Name Using Similar Mechanism NEW
DVD Mechanism TypeCDM53N-DVBU14
Base Unit NameDVBU14
Optical Traverse Unit NameDBU-1
Model Name Using Similar Mechanism NEW
Tape Transport Mechanism TypeTCM-230AWR41CS
AUDIO POWER SPECIFICATION:
(USA model only)
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION
with 8 ohm loads both channels driven, from
120 Hz – 10 kHz; rates 60 watts per channel
minimum RMS power, with no more than 10%
total harmonic distortion from 250 milliwatts to
rated output.
Continuous RMS power output
Center speaker:60 watts
Rear speaker:60 + 60 watts
Sub woofer:120 watts
Amplifier section
Canadian model:
Continuous RMS power output (reference)
Front speaker:60 + 60 watts
(16 ohms at 1 kHz, 10%
THD)
(8 ohms at 1 kHz, 10%
THD)
(8 ohms at 100 Hz, 10%
THD)
(8 ohms at 1 kHz, 10%
THD)
SPECIFICATIONS
Center speaker:60 watts
Rear speaker:60 + 60 watts
Sub woofer:120 watts
Total harmonic distortion less than 0.07%
European model:
DIN power output at stereo mode (rated)
Continuous RMS power output (reference)
Front speaker:60 + 60 watts
Center speaker:60 watts
Rear speaker:60 + 60 watts
Sub woofer:120 watts
(16 ohms at 1 kHz, 10%
THD)
(8 ohms at 1 kHz, 10%
THD)
(8 ohms at 100 Hz, 10%
THD)
(8 ohms at 1 kHz,
35 watts)
45 + 45 watts
(8 ohms at 1 kHz, DIN)
(8 ohms at 1 kHz, 10%
THD)
(16 ohms at 1 kHz, 10%
THD)
(8 ohms at 1 kHz, 10%
THD)
(8 ohms at 100 Hz, 10%
THD)
Music power output (reference)
Front speaker:120 + 120 watts
The following measured at AC 127, 220, 240 V,
50/60 Hz (Saudi Arabian model only)
The following measured at AC 120, 220, 240 V,
50/60 Hz (except for Saudi Arabian model)
MULTI mode
DIN power output at stereo mode (rated)
Continuous RMS power output (reference)
Front speaker:60 + 60 watts
Center speaker:60 watts
Rear speaker:60 + 60 watts
Sub woofer:100 watts
2.1CH mode
DIN power output at stereo mode (rated)
Continuous RMS power output (reference)
Front speaker:120 + 120 watts
Sub woofer:240 watts
Inputs
VIDEO (MD) IN (North American model only):
(phono jacks)voltage 250 mV/450mV
MD (VIDEO) IN (other models):
(phono jacks)voltage 450 mV/250 mV,
(with the tuning interval
set at 10 kHz)
531 - 1,710 kHz
(with the tuning interval
set at 9 kHz)
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
(with the tuning interval
set at 10 kHz)
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
General
Power requirements
North American model: 120 V AC, 60 Hz
European model:230 V AC, 50/60 Hz
Saudi Arabian model:120 –127 V, 220 V or
Korean model:220 V AC, 60 Hz
Mexican model:120 V AC, 60 Hz
Other models:120 V, 220 V or
Power consumption
North American model:
Canadian model:
European model:
Other models:
Dimensions (w/h/d)
Mass
North American and European models:
Other models:
Supplied accessories:AM loop antenna (1)
Design and specifications are subject to change
without notice.
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
325 watts
325 watts
325 watts
0.3 watts (at the Power
Saving Mode)
425 watts
Approx. 245 × 410 × 400 mm
Approx. 14 kg
Approx. 15 kg
FM lead antenna (1)
Remote commander (1)
Batteries (3)
Video cable (1)
Speaker cord (6)
Speaker support (2)
Screw 3 3 × 10 (8)
Stand (2 for U.S.A.
model only)
Center and rear speaker
pads (12)
2
HCD-FL7D
1.5 k
Ω
0.15 µF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
The following caution label is located inside the apparatus.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT -540A. Follo w the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63T rd are examples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V A C range are suitable. (See Fig. A)
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUBLISHED BY SONY.
Fig. A. Using an AC voltmeter to check AC leakage.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
3
HCD-FL7D
This system can play the
following discs
Format of discsDisc logo
DVD VIDEO*
Super Audio CD
VIDEO CD
Music CD
* The “DVD VIDEO” logo is a trademark.
Discs that this system
cannot play
• CD-ROMs (PHOTO CDs included)
•All CD-Rs other than music and VCD format
CD-Rs
•Data part of CD-Extras
•DVD-ROMs
•DVD Audio discs
Note
Some CD-Rs/CD-RWs or DVD-Rs/DVD-RWs
cannot be played on this system depending upon the
format or the recording quality or physical condition
of the disc, or the characteristics of the recording
device.
Furthermore, the disc will not play if it has not been
correctly finalized. For more information, see the
operating instructions for the recording device.
Playing a disc with MP3
audio tracks
About MP3
MP3 (MPEG 1 Audio Layer-3) is a standard
technology and format for compressing a sound
sequence. The track is compressed to about
1/10 of its original size. Sounds outside the
range of human hearing are compressed while
the sounds we can hear are not compressed.
Notes on discs
You can play MP3 audio tracks recorded on CDROMs, CD-Rs (recordable CDs), or CD-RWs
(rewritable CDs).
The disc must be in the ISO 9660* level 1, level 2 or
Joliet format.
*ISO 9660 Format
The most common international standard for the
logical format of tracks and albums on a CD-ROM.
There are several specification levels. In Level 1,
track names must be in the 8.3 format (no more than
eight characters in the name, no more than three
characters in the extension “.MP3”) and in capital
letters. Album names can be no longer than eight
characters. There can be no more than eight nested
album levels. Level 2 specifications allow album
names and track names up to 31 characters long.
Notes
•With formats other than ISO 9660 level 1, 2 and
Joliet, album names or track names may not be
displayed correctly.
•When naming, be sure to add the extension “.MP3”
to the track name.
• If you use the extension “.MP3” to a track other
than MP3, the player cannot recognize the track
properly and will generate random noise that could
damage your speakers.
•A disc recorded with complicated tree structure
takes a longer time to start playback.
•When the disc is inserted, the player reads all the
tracks on that disc. If there are many albums or nonMP3 files on the disc, it may take a long time for
player to begin or for the next MP3 audio tracks to
start play.
•We recommend that you do not save other types of
tracks or unnecessary albums than MP3 audio
tracks in the disc to be used for MP3 listening.
•An album that does not include an MP3 audio track
is skipped.
•Maximum album number in a disc: 99
(The maximum number of MP3 audio tracks that
can be contained on a album is 250.)
•Tracks and albums are played in the order they are
recorded on the disc.
•Only the letters in the alphabet and numbers can be
used for album or track names. Anything else is
displayed as a space.
•ID3 tags cannot be displayed in stop mode.
•The player cannot play audio tracks in MP3PRO
format.
10. ELECTRICAL PARTS LIST .............................. 139
•Abbreviation
CND: Canadian
EA : Saudi Arabia
KR : Korean
MX : Mexican
SP : Singapore
6
SECTION 1
SERVICING NOTES
HCD-FL7D
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objecti ve lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
• MODEL IDENTIFICATION
– Back Panel –
PART No.
MODELPART No.
US model4-240-060-0
Canadian model4-240-060-1
AEP and UK models4-240-060-2
Saudi Arabia model4-240-060-3
Singapore model4-240-060-4
Mexican model4-240-060-5
Korean model4-240-060-6
[]
[]
[]
[]
[]
[]
[]
SERVICE POSITION
In checking the DSP/MB/MC/VIDEO boards, prepare jig.
trans board
SUB trans board
Any board to put
front rear AMP board
regulator board
SP relay board
DSP board
extension cable (J-2501-198-A)
to the MB board (CN204)
and video board (CN701)
MC board
GC board
panel (L) board
blue LED board
panel (R) board
center SW AMP board
MB board (CN204)
MB board (CN501)
extension cable (J-2501-217-A)
to the MB board (CN501)
and RF board (CN002)
RF board (CN002)
mechanism deck
video board (CN701)
7
HCD-FL7D
Ver 1.5
• RELEASING THE DISC TRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure :
Press two buttons of Z (D VD) and [DVD TOP MENU] simultaneously for five seconds. The message “UNLOCKED” is displayed
and the tray is unlocked.
Note: When “LOCKED” is displayed, the tray lock is not released by
turning power on/off with the [I/ ] button.
• TYPE A/B DISCRIMINATION
Specification of this set is changed in the midway of production.
Therefore, the set is classified into two types according to which
IC, IC204 or IC205, is mounted.
When replacing IC205 of type A, install IC204 instead of IC205.
– MB BOARD (Conductor Side) –
1
NOTE OF REPLACING THE MB BOARD
When replacing the MB board, since the adjustment value is not
set up correctly, “Drive Auto Adjustment” can’t be performed.
In this case, initialize Memory in the following procedures.
Procedure:
1. Set the test mode. (See page 28)
2. Press the [2] key of the remote commander, and set the “DRIVE
MANUAL OPERATION”. (See page 30)
3. Press the [6] key of the remote commander, and set the “2-6,
Memory Check”. (See page 32)
4. Press the [CLEAR] key of the remote commander, and initialize Memory.
IC205 (48 pin) is mounted : TYPE A
IC204 (44 pin) is mounted : TYPE B
8
LOCATION OF CONTROLS
– Front Panel –
ALPHABETICAL ORDER
A – G
2.1CH/MULTI (North American
and European models only) ql
TAPE A/B ea
TUNER/BAND es
VIDEO (MD) (North American
model only) wd
VOLUME qg
HCD-FL7D
This section is extracted from
instruction manual.
BUTTON DESCRIPTIONS
?/1 (power) 1
Z (disc tray) 5
Z A (deck A) qk
Z B (deck B) qj
hH (play) 6
X (pause) 8
x (stop) 7
./> (go back/go forward)
9
–/m, M/+
(rewind, fast forward) q;
wl
wk
wj
wh
wg
(Except for North American
model and European models)
wa
w;
ql
(North American model and
European models only)
– Rear Panel –
1
?/1
ed
es
ea
e;
wf
wd
ws
wa
w;
ql
qk
A COMPONENT VIDEO OUT jacks
Use video cables (not supplied) to connect an
optional component (such as a TV) to this jack.
If your TV accept progressive format file
signals, you must use this connection and set
“COMPONENT OUT” to “PROGRESSIVE”
in “SCREEN SETUP”.
B VIDEO OUT jack
Use a video cable (supplied) to connect an
optional component (such as a TV) to this jack.
You can then output the video to the
component from this unit, and enjoy the video
images of DVDs, etc.
C S VIDEO OUT jack
Use an S video cable (not supplied) to connect
an optional component (such as a TV) to this
jack. You can then output the video to the
component from this unit, and enjoy higher
quality video images.
D OPTICAL DIGITAL IN jack
Use a digital optical cable (square, not
supplied) to connect an MD deck or DVD
player to this jack. You can then record or
listen to digital audio from the MD deck or
DVD player through this system.
452 3
Z
6
hH
xX
7
9
q;
qa
qs
qd
qf
qg
qh
qj
8
>.
M +– m
ZZ
E OPTICAL DVD DIGITAL OUT jack
Use a digital optical cable (square, not
supplied) to connect an MD deck to this jack.
You can then output the digital audio to the
MD deck from this system.
F VIDEO (MD) IN jacks
(North American model only)
MD (VIDEO) IN jacks
(other models)
Use audio cords (not supplied) to connect an
MD deck or VCR to these jacks. You can then
listen to analog audio from the MD deck or
VCR through this system.
G VIDEO (MD) OUT jack
(North American model only)
MD (VIDEO) OUT jacks
(other models)
Use audio cords (not supplied) to connect an
MD deck or VCR to these jacks. You can then
output audio to the MD deck or VCR from this
system.
Tip
When you remove the optical cover, keep it for future
use.
9
HCD-FL7D
Remote Control
ALPHABETICAL ORDER
A – E
2.1CH/MULTI* e;
ALBUM +/– ed
AMP MENU 9
ANGLE ek
AUDIO el
CLEAR ql
CLOCK/TIMER SELECT* wf
CLOCK/TIMER SET wf
D.SKIP 5
digipad 7
DISPLAY 4
DSP EDIT* ej
DVD qh
DVD DISPLAY qa
DVD MENU qg
DVD SETUP* 9
DVD TOP MENU qj
EFFECT* es
ENTER 6
F – S
FUNCTION 0
GAME MODE eh
GROOVE* ef
KARAOKE PON* eh
MOVIE MODE es
MUSIC MODE ej
Numeric buttons wd
P FILE* el
PLAY MODE/DIRECTION w;
PRESET +/– wj
PREV/NEXT wj
REPEAT/FM MODE ws
RETURN Oe;
SCAN/SLOW t
SELECT wk
SHIFT qd
SLEEP wg
SUBTITLE ea
/ Tra
T – V
TAPE A/B qs
TOOL MODE ef
TUNER MEMORY* w;
TUNER/BAND qf
TUNING +/– ra
TV/VIDEO wh
TV ?/11
TV CH +/– 3
TV VOL +/– 2
VOLUME +/
BUTTON DESCRIPTIONS
?/1 (power) qk
hH (play) wk
X (pause) r;
x (stop) wl
. (go back) wj
> (go forward) wj
m (rewind) ra
M (fast forward) ra
V/v/B/b/ENTER eg
>10 wa
*To use these functions, press the
button while pressing SHIFT.
– 8
Setting the clock
1
Turn on the system.
2
Press CLOCK/TIMER SET on the
remote.
Press . or > repeatedly to set the
3
hour.
4
Press ENTER on the remote.
5
Press . or > repeatedly to set the
minutes.
6
Press ENTER on the remote.
To adjust the clock
1
Press CLOCK/TIMER SET on the remote.
2
Press . or > repeatedly to select
“CLOCK SET?”, then press ENTER on the
remote.
3
Do the same procedures as step 3 to 6
above.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
wd
wa
1 2 3 45 6 7
wh
wg
wf
ws
w;
ql
wj
ra
r;
el
ek
V
ej
B
eh
v
V
Bb
v
wk
wl
ea
es
ed
ef
e;
eg
890qaqsqdqfqgqhqjqk
10
• This set can be disassembled in the order shown below.
3-1.DISASSEMBLY FLOW
SET
3-2. TOP PANEL ASSY
(Page 12)
3-3. BACK COVER
(Page 12)
3-4. SIDE PANEL (A)/(B)
(Page 13)
3-5. CASE
(Page 13)
HCD-FL7D
SECTION 3
DISASSEMBLY
3-6. FRONT PANEL ASSY
(Page 14)
3-7. GC BOARD
(Page 14)
3-11. DVD MECHANISM BLOCK
(Page 16)
3-12. DSP BOARD
(Page 17)
3-13. DVD MECHANISM DECK
(CDM53N-DVBU14)
(Page 17)
3-18. VIDEO BOARD
(Page 20)
3-19. SUB TRANS BOARD
(Page 20)
3-8. TAPE MECHANISM ASSY
(Page 15)
3-9. BELT
(Page 15)
3-10. SW BOARD,
HEAD (A) BOARD,
HEAD (B) BOARD
(Page 16)
3-20. BACK COVER SECTION
(Page 21)
3-21. TRANS BOARD
(Page 21)
3-14. FITTING BASE (GUIDE)ASSY,
BRACKET (CHASSIS),
MAGNET ASSY
(Page 18)
3-16. TRAY (SUB)
(Page 19)
3-17. CHASSIS (MOLD B) SECTION,
STOCKER SECTION,
SLIDER (SELECTION)
(Page 19)
3-15. BASE UNIT
(DVBU14)
(Page 18)
3-22. SP RELAY BOARD
(Page 22)
11
HCD-FL7D
y
)
Note: Follow the disassembly procedure in the numerical order given.
3-2.TOP PANEL ASSY
1
four screws
(hexagon socket tapping)
2
top panel ass
3-3.BACK COVER
1
five screws
(BVTP3
2
back cover
×
8
12
3-4.SIDE PANEL (A) / (B)
)
3
three screws
(top)
4
side panel (A)
2
side panel (B)
HCD-FL7D
3-5.CASE
5
two screws
(BVTP3
1
three screws
(top)
3
screw (case 3 TP2)
2
×
8)
6
six screws
(BVTT3 × 8 (S))
7
case
1
three screws
(BVTP3 × 8)
1
three screws
(BVTP3 × 8)
6
4
screw (case 3 TP2
13
HCD-FL7D
3-6.FRONT PANEL ASSY
qg
Rifting up the CD mechanism block
section, and release two claws.
3-14. FITTING BASE (GUIDE) ASSY, BRACKET (CHASSIS), MAGNET ASSY
6
Bracket
(chassis)
two screws
(BTTP M2.6)
3
fitting base
(guide) assy
2
1
two connectors
(CN709, 715)
four screws
(BTTP M2.6)
4
8
four screws
(BTTP M2.6)
5
two screws
(BTTP M2.6)
9
magnet assy
7
connecto
(CN710)
3-15. BASE UNIT (DVBU14)
2
four screws
(BTTP M2.6)
4
magnet assy
1
connector
(CN710)
18
3
two hooks
6
base unit
(DVBU14)
5
two screws
(PTPWH M2.6
3-16. TRAY (SUB)
1
Rotating the pulley (LD), shift the slider (selection) in the arrow A direction.
2
Rotating the pulley (mode) in the arrow direction, adjust the tray (sub) to be removed.
3
Rotating the pulley (LD), shift the slider (selection) in the arrow B direction.
4
Rotating the pulley (mode) in the arrow direction, remove the tray (sub) to be removed.
HCD-FL7D
slider (selection)
pully (LD)
stocker section
tray (sub)
A
B
3-17. CHASSIS (MOLD B) SECTION, STOCKER SECTION, SLIDER (SELECTION)
7
two screws
(PTPWH M2.6)
6
stocker
section
8
slider (selection)
pully (mode)
5
two step
screws
Pully (LD)
4
two step screws
9
washer
0
compression
spring
3
gear (eject)
1
three screws
(BVTP M2.6)
2
chassis (mold B) section
Note: Rotating the pully (LD),
shift the slider (selection)
to the left.
19
HCD-FL7D
s
3-18. VIDEO BOARD
2
video board
1
three screws
(BVTP3 × 8)
3-19. SUB TRANS BOARD
2
connector
(CN902)
5
SUB trans board
1
connector
(CN901)
3
three screw
(BVTP3 × 8)
4
harness
20
3-20. BACK COVER SECTION
)
2
connector
(CN809)
1
connector
(CN902)
4
two screws
(BVTP3 × 8)
3
5
HCD-FL7D
connector
(CN901)
screw (BVTP3 × 8
3-21. TRANS BOARD
1
connector (CN914)
6
4
four screws
back cover section
5
TRANS board
2
connector (CN916)
3
connector (CN915)
21
HCD-FL7D
3-22. SP RELAY BOARD
7
SP relay board
1
two screws
(BVTP3 × 8)
4
two connectors
(CN803, 804)
6
connector
(CN801)
front rear AMP board
5
two claws
2
screw (BVTP3 × 8)
3
center SW AMP board
chassis
22
• This set can be assembled in the order shown below.
4-1.ASSEMBLY FLOW
4-2. GEARS INSTALLATION
4-3. SLIDER (SELECTION) INSTALLATION
4-4. STOCKER SECTION INSTALLATION
4-5. CHASSIS (MOLD B) SECTION
HCD-FL7D
SECTION 4
ASSEMBLY
(Page 23)
(Page 24)
(Page 24)
INSTALLATION (Page 25)
Note: Follow the assembly procedure in the numerical order given.
4-2.GEARS INSTALLATION
3
gear (gear B)
portion A
Adjust the gear (gear B) with the
portion A as shown.
1
Slide the slider (u/d)
fully in the arrow
direction.
2
gear (U/D slider)
slider (U/D) gear
4
gear (gear A)
gear
(gear B)
linearly
Adjust the gear so that it meshes with
the bottom tooth of slider (U/D) gear,
as shown.
Adjust so as to be aligned with
gear B linearly, as shown.
23
HCD-FL7D
4-3.SLIDER (SELECTION) INSTALLATION
2
gear (chuking)
6
two screws
(PTPWH M2.6)
rotary encoder
Align with the slot of
rotary encoder.
1
rotary encoder
align marking
5
washer
4
compression spring
7
Insert the slider (selection)
into the portion A.
3
convex portion of
slider (selection)
Gear (chuking)
Insert a convex portion into
a groove of gear (chuking).
portion A
4-4.STOCKER SECTION INSTALLATION
3
two step screws
1
stocker section
2
portion A of tray (sub)
Hook the portion A of tray (sub)
to the slider (selection).
portion A
of tray (sub)
sticking of
slider (selection)
24
3
two step screws
4-5.CHASSIS (MOLD B) SECTION INSTALLATION
3
three screws
(BVTP M2.6)
2
Insert the gear (eject)
under the gear (LD
deceleration).
gear (LD deceleration)
portion A
1
Insert the portion A of
chassis (mold B) section
into the portion B of
slider (selection).
HCD-FL7D
portion B of
slider (selection)
25
HCD-FL7D
SECTION 5
TEST MODE
[COLD RESET]
• The cold reset clears all data including preset data stored in the
RAM to initial conditions. Execute this mode when returning
the set to the customer.
Procedure:
1. Press three buttons [ ], [DISPLAY], and [DVD TOP MENU]
simultaneously.
2. The fluorescent indicator tube becomes blank instantaneously ,
and the set is reset.
x
[TUNER STEP CHANGE]
•A step of AM channels can be changed ov er between 9 kHz and
10 kHz.
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Select the function “TUNER”, and press[TUNER/BAND] but-
ton to select the BAND “AM”.
3. Press the [I/ ] button to turn the set OFF.
4. Press M + and [I/ ] buttons simultaneously, and the display
of fluorescent indicator tube changes to “ AM 9 K Step” or “AM
10 K Step”, and thus the channel step is changed over.
1
1
1
[FUNCTION CHANGE MODE]
• Select either VIDEO or MD of the external function input.
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Hold down [MD $VIDEO%] button then press [I/ ] button, and
release [I/ ] button f irst in order not in switch of f the set immediately.
The another function of the previous function is selected, the
input level is also changed and displayed “MD” or “VIDEO”.
1
1
1
[GC TEST MODE]
•This mode is used to check the software version, FL tube, LED,
keyboard and VACS.
Procedure:
1. Press three buttons [ ], [DISPLAY], and [DVD MENU] simul-
taneously.
2. LEDs and fluorescent indicator tube are all turned on.
3. When you want to enter the software version display mode,
press [DVD TOP MENU] . The model number and destination
are displayed.
4. Each time [DVD TOP MENU] is pressed, the display changes
stating from MC version, GC version, DP version, DVD version, CDDM, CDMA, CDMB, BDA, BDB, ST version, TA
version, TM version, TC version, in this order, and returns to
the model number and destination display.
5. When [CD SYNC HI-DUB] is pressed while the version num-
bers are being displayed except model number and destination, year, month and day of the software creation appear. When [CD SYNC HI-DUB] is pressed again, the display
returns to the software version display. When [DVD TOP
x
MENU] is pressed while year, month and day of the software
creation are being displayed, the year, month and day of creation of the software versions are displayed in the same order
of version display.
6. Press [DVD MENU] button, and the key check mode is acti-
vated.
7. In the key check mode, the fluorescent indicator tube displays
“KXX V0 C T”. Each time a button is pressed, “K” value
decreases.
However, once a button is pressed, it is no longer taken into
account.
“V” value increases like 1, 2, 3...if rotating [VOLUME] knob
in the clockwise, or it decreases like 0, 9, 8...if rotating in the
counterclockwise.
Each time the “CD DOOR LOCK DETECT” or “CD DOOR
OPEN/CLOSE DETECT” switch is turned on, “C” value increases.
Each time the “CASSETTE LID OPEN/CLOSE DETECT”
switch is pressed, “T” value increases.
8. Also when [CD SYNC HI-DUB] is pressed after lighting of all
LEDs and fluorecsent indicator tube, value of VACS appears.
9. To exit from this mode, press three buttons in the same manner as step 1, or disconnect the power cord.
[MC TEST MODE]
•This mode is used to check operations of the respective sections
of Amplifier, Tuner , and T ape.
1. Entering the MC Test Mode
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Press the three buttons of [ ], [DISPLAY] and [CD SYNC HI-
1
x
DUB] simultaneously.
3. The segments blinks on the fluorescent indicator tube as bellow. The input function is changed to GAME.
EFFECT
DIGITAL
Blink
2. Releasing the MC Test Mode
Procedure:
1. To release this mode, press the [I/ ] button.
2. The cold reset is enforced at the same time.
3. Check of Amplifier (US, CND, AEP, UK models only)
Initial settings:
Input , DIGITAL
EQ, FLAT
Mode , MUSIC
VACS , OFF
Output channel setting:
Each time the
as following order.
OrderChannelsBass ManageVACS*
1
2
3
4
5
6
7
8
*1) “EFFECT” indication
[EFFECT] button is pressed, output channels switch
L t L
R t R
L t L
R t R
L t L, SL, C
R t R, SR, SW
L t L, SL, C
R t R, SR, SW
L t SL
R t SR
L t SL
R t SR
L t C
R t SW
L t C
R t SW
1
1
ThroughON
ThroughOFF
onON
onOFF
ThroughON
ThroughOFF
ThroughON
ThroughOFF
26
HCD-FL7D
Volume check:
1. When the [VOLUME] knob is turned clockwise even slightly,
the sound volume increases to its maximum and a message
“VOLUME MAX” appears for two seconds, then the display
returns to the original display.
2. When the [VOLUME] knob is tuned counterclockwise even
slightly, the sound volume decreases to its minimum and a
message “VOLUME MIN” appears for two seconds, then the
display returns to the original display.
Tuner Function
1. In the test mode, the default-preset channel is called even when
the TUNER is selected and an attempt is made to call the preset channel that has been stored in memory. (It means tha t the
memory is cleared)
2. The minimum, center and maximum frequency of each band
is set then.
4. Tape Recording Test
Procedure:
1. Enter the MC Test Mode.
2. Load tapes in both tape decks A and B.
3. Press the REC button to start recording.
4. Pressing the
–
m or M
+
buttons during recording returns
the tape to the recording start position and stops it at this position.
5. Pressing the “High Speed Dubbing” key while playing back
the tape of deck B switches the playback speed between “Normal Speed” and “High Speed”.
Note:
When the playback direction of the tape is set to other than “ONY WAY”,
the restriction on the number of times playback which can be repeated
will be cleared.
5. AMS Test Mode
1. Enter the MC Test Mode and pr ess the [TAPE A/B] button to
set the TAPE function.
2. Insert a test tape AMS-110A or AMS-120 to deck A.
3. Press the [KARAOKE PON] key on the remote controller to
enter the AMS test mode.
4. After a tape is rewound first, the FF AMS is checked, and the
mechanism is shut off after detecting the AMS signal the AMS
signal twice.
5. Then the REW AMS is checked and the mechanism is shut of f
after detecting the AMS signal twice.
6. When the check is complete, a message of either OK or NG
appears.
3. After the “STANDBY” display blinks, a message “LOCK” is
displayed on the fluorescent indicator tube, and the CD ship
mode is set.
[VACS ON/OFF MODE]
•This mode is used to switch on or off the VACS (Variable At-
tenuation Control System).
Procedure:
1. Press two buttons of > and [B ] for more than 1 second
Z
simultaneously.
2. When VACS is switch on, it displays “VACS OFF”.
When VACS is switch off, it displays “VACS O”.
[CD REPEAT 5 LIMIT OFF MODE]
Number of repeat for CD playback is 5 times when the repeat
mode is “REPEA T”. T his mode enables CD to repeat playback for
limitless times.
Procedure:
1. Press the [I/ ] button to turn the po wer on, and press the [DVD]
1
button to select the function “DVD”.
2. Press two buttons of > and [CD SYNC HI-DUB] for more
than 1 second simultaneously to enter the CD repeat 5 limit of f
mode.
3. To release this mode, operate the cold reset. (Refer to the “MC
COLD RESET”)
[DISC TRA Y LOCK]
Procedure:
1. Press the [I/ ] button to turn the power on.
1
2. Press the [DVD] button to select the function “DVD”.
3. Press two buttons of Z (DVD) and [DVD TOP MENU] simul-
taneously for five seconds.
4. The message “LOCKED” is displayed and the tray is locked.
(Even if exiting from this mode, the tray is still locked)
5. To exit from this mode, press two buttons of
Z (DVD) and
[DVD TOP MENU] simultaneously for five seconds again.
6. The message “UNLOCKED” is displayed and the tray is unlocked.
[DVD SHIP MODE (MEMORY CLEAR) ]
•This mode moves the optical pick-up to the position durable to
vibration. Use this mode when returning the set to the customer
after repair.
Procedure:
1. Press the [I/ ] button to turn the power on.
1
2. Press three buttons x , [CD SYNC HI-DUB] and [DVD]
simultaneously.
3. After the “STANDBY” display blinks, a message “LOCK” is
displayed on the fluorescent indicator tube, and the CD ship
mode is set.
[DVD SHIP MODE (NO MEMORY CLEAR) ]
•This mode moves the optical pick-up to the position durable to
vibration. Use this mode when returning the set to the customer
after repair.
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Press the [DVD] and [I/ ] buttons simultaneously.
1
1
27
HCD-FL7D
Ver 1.3
[DVD TEST MODE GENERAL DESCRIPTION]
The T est Mode allo ws you to mak e diagnosis and adjustment easily using the remote commander and monitor TV. The instructions,
diagnostic results, etc. are given on the on-screen display (OSD).
[TEST DISC LIST]
Use the following test disc on test mode.
TDV-520CSO (DVD-SL): PART No. J-2501-236-A
LUV-P01 (CD):PART No. 4-999-032-01
TDV-540C (DVD-DL):PART No. J-2501-235-A
Note: Do not use existing test disc for DVD.
[STARTING DVD TEST MODE]
1. Press the [I/ ] button to turn the power on.
2. Select the function “DVD”.
3. Press the [I/ ] button to turn the power off.
4. Press two buttons of > and [DVD TOP MENU] for more
than 1 second simultaneously.
5. It displays “SERVICE IN” on the fluorescent indicator tube,
and displays the Test Mode Menu on the monitor screen as
follows. (At the bottom of the menu screen, the model name
and revision number are displayed)
0. Syscon Diagnosis
1. Drive Auto Adjustment
2. Drive Manual Operation
3. Mecha Aging
4. Emergency History
5. Mecha Error History
6. Version Information
7. Video Level Adjustment
Model :DHC-FLxx
Revision :x.xx
6. To execute each function, select the desired menu and press its
number on the remote commander (RM-SFL7).
7. To release from test mode, press the I/1 button and turn the
power off.
1
1
Test Mode Menu
Exit: POWER Key
[OPERATING DVD TEST MODE]
0. SYSCON DIAGNOSIS
The same contents as board detail check by serial interface can be
checked from the remote commander operation.
On the Test Mode Menu screen, press [10/0] key on the remote
commander, and the following Check Menu will be displayed.
### Syscon Diagnosis ###
Check Menu
0. Quit
1. All
2. Version
3. EEPROM
4. GPIO
5. SD Bus
6. Video
7. Audio
0-1. All (All items continuous check)
This menu checks all diagnostic items continuously. Normally, all
items are checked successively one after another automatically unless an error is found, but at a certain item that requires judgment
through a visual check to the result, the following screen is displayed for the key entry.
• Example display
### Syscon Diagnosis ###
Diag All Check
No.2 Version
2-3. ROM Check Sum
Check Sum = 2320
Press NEXT Key to Continue
Press PREV Key to Repeat
For the ROM Check, the check sum calculated by the Syscon is
output, and therefore you must compare it with the specified value
for confirmation.
Following the message, press the [NEXT ] button to go to the
next item, or press the [PREV ] button to repeat the same
operation again.
To quit the diagnosis and return to Check Menu screen, press the
.
>
[RETURN] key on the remote commander to display Check Menu.
• Error occurred
If an error occurred, the diagnosis is suspended and error is displayed.
Press the [RETURN] key on the remote commander to quit the
diagnosis, or press the [PREV ] button to repeat the same
check where an error occurred, or press the [NEXT ] button to
continue the check from the item next to faulty item.
General Description of Checking Method
Selecting 2 and subsequent items calls the submenu screen of each
item. And selecting 2 and subsequent items executes respective
menus and outputs the results.
For the contents of each submenu, see “Check Items List” as below.
Check Items List:
0-2.Version
0-2-1. All
0-2-2. Revision
0-2-3. ROM Check Sum
0-2-4. Model Type
0-2-5. Region
Quit the Syscon Diagnosis and return to the Test Mode Menu.
28
HCD-FL7D
0-2. Version
0-2-2. Revision
The revision number of ROM (IC205 (TYPE A) or IC204
(TYPE B)) that the program for the DVD system processor
(IC206) is stored.
(4 digits hexadecimal number)
0-2-3. ROM Check Sum
The revision number of ROM (IC205 (TYPE A) or IC204
(TYPE B)) that the program for the DVD system processor
(IC206) is stored.
0-2-4. Model Type
Model name is displayed. (DAV-C770 or DAV-C990)
0-2-5. Region
Model destination code is displayed. (2 digits number)
0-3. EEPROM Check
0-3-1. Sampling Check
EEPROM check at every 64 words.
It compares read data with write data of each address. When
there are discrepancies between two data, it displays error.
0-3-2. Detail Check
EEPROM check at every 1 word.
It compares read data with write data of each address. When
there are discrepancies between two data, it displays error.
0-4. GP I/O Check
Pull up/down setting check of the DVD system processor (IC206)
pin 150, 151 and 154 (for clock setting port).
0-5. SD Bus Check
SD bus data check between DVD decoder (IC701) and MPEG
DECODER (IC206).
0-6. Video Check
Output the color bars for video level adjustment.
1. DRIVE AUTO ADJUSTMENT
On the Test Mode Menu screen, press the [1] key on the remote
commander, and the Adjustment Menu will be displayed.
## Drive Auto Adjustment ##
Adjustment Menu
0. ALL
1. DVD-SL
2. CD
3. DVD-DL
Exit: RETURN
Normally, [10/0] is selected to adjust DVD (single layer), CD and
DVD (dual layer) in this order. But, individual items can be adjusted for the case where adjustment is suspended due to an error.
In this mode, the adjustment can be made easily through the operation following the message displayed on the screen.
The disc used for adjustment must be the one specified for adjustment.
1-0. ALL
Press the [10/0] key on the remote commander, and the servo set
data in EEPROM will be initialized. Then, 1. D VD-SL disc, 2. CD
disc and 3. DVD-DL disc are adjusted in this order.
Each time one disc was adjusted, it is ejected. Replace it with the
specified disc following the message. You can finish the adjustment by pressing the [RETURN] button on the remote commander.
Note: During adjustment of each disc, the measurement for disc type judg-
ment is made. As automatic adjustment does not judge the disc
type unlike conventional models, take care not to insert wrong type
discs. Also, do not give a shock during adjustment.
0-7. Audio Check
Output the test signal (1kHz sine wave) for 2 CH test.
1-1. DVD-SL (single layer)
Press the [1] key on the remote commander and insert a DVD single
layer disc following the message. Then the adjustment will be made
through the steps, then adjusted values will be written to the
EEPROM.
1-2. CD
Press the [2] key on the remote commander and insert a CD disc
following the message. Then the adjustment will be made through
the steps, then adjusted values will be written to the EEPROM.
1-3. DVD-DL (dual layer)
Press the [3] key on the remote commander and insert a D VD dual
layer disc following the message. Then the adjustment will be made
through the steps, then adjusted values will be written to the
EEPROM.
29
HCD-FL7D
2. DRIVE MANUAL OPERATION
Note: This mode is used for design, and not used in service fundamen-
tally.
On the Test Mode Men u screen, press the [2] key on the remote
commander, and the Operation Menu will be displayed. For the
manual operation, each servo on/off control and adjustment can
be executed manually.
## Drive Manual Operation ##
Operation Menu
1. Disc Type
2. Servo Control
3. Track/Layer Jump
4. Non EEPROM Write Adjust
5. EEPROM Write Adjust
6. Memory Check
7. Disc Check Memory
8. Error Rate Display
9. SACD Water Mark
Exit: RETURN
In using the manual operation menu, take care of the following
points. These commands do not provide protection, thus requiring
correct operation. The sector address or time code field is displayed when a disc is loaded.
Note:
1. Set correctly the disc type to be used on the Disc Type screen.
2. In case of an alarm, exit the manual operation menu immediately to stop the servo operation, and press the I/1 button to
turn the power off.
Basic operation:
(controllable from front panel or remote commander)
[POWER]:Power OFF (release the Test Mode)
Z: Stop and eject/Loading
[RETURN]: Return to Operation Menu or Test
Mode Menu
[PREV ], [NEXT ] :Transition between sub modes of
>.
menu
[1] to [9], [10/0]: Selection of menu items
Cursor o/
O
: Increase/Decrease in manually ad-
justed value
2-1. Disc Type
Disc Type
Disc Type Select
1. Disc Type Auto Check
2. Set Disc Type DVD
3. Set Disc Type CD
4. Set Disc Type Hybrid
Exit: RETURN
2-1-1. Disc Type Auto Check
1) Press the [1] key on the remote commander to display the Disc
Type Auto Check screen.
2) Insert a disc and press the [ENTER] key on the remote
commander.
3) It judges the type of inserted disc automatically and displays
the disc type and so on as below.
Disc Type Auto Check
Disc Type xx
Layerxx
Mirr Time xx
Mirr Countxx
FZC Count xx
PI Referencexx
PI Peakxx
ENTER.Execute
Exit: RETURN
Disc Type: CD, DVD or Hybrid (SACD)
Layer: SINGLE, DUAL or HYBRID
Mirr Time : Mirror time of between disc surface and record sur-
face when disc type judgment. (hexadecimal number)
Mirr Count : The number of times which mirror counts between
disc surface and record surface when disc type judging.
FZC Count : The number of times which focus zero cross points
of each layer when lens down.
PI Reference: The average of PI reference voltage. (hexadecimal
number)
PI Peak: PI peak level voltage. It performs only when disc
type judgment is successful. (hexadecimal number)
30
2-1-2. Disc Type DVD
It sets up so that it may judge as a disc type of specification of the
disc with which the set was inserted.
[1]: DVD single layer disc (12 cm)
[2]: DVD dual layer disc (0 layer, 12 cm)
[3]: DVD dual layer disc (1 layer, 12 cm)
[4]: DVD-RW disc (12 cm)
[5]: DVD single layer disc (8 cm)
[6]: DVD dual layer disc (0 layer, 8 cm)
[7]: DVD dual layer disc (1 layer, 8 cm)
[8]: DVD-RW disc (8 cm)
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