HCD-FL5D is the amplifier, DVD player,
tape deck and tuner section in DHC-FL5D.
DVD
Section
TAPE
Section
E Model
Austr alian Model
Model Name Using Similar Mechanism NEW
DVD Mechanism TypeCDM53N-DVBU14
Base Unit NameDVBU14
Optical Pick-up NameTDP022W
Model Name Using Similar Mechanism NEW
Tape T r ansport Mechanism Type
TCM-230AWR41CS/
230PWR41CS
Amplifier section
The following measured at AC 127, 220, 240 V,
50/60 Hz (Saudi Arabian model only)
The following measured at AC 120, 220, 240 V,
50/60 Hz (except for Saudi Arabian model)
MULTI mode
DIN power output at stereo mode (rated)
Continuous RMS power output (reference)
Front speaker:60 + 60 watts
Center speaker:60 watts
Rear speaker:60 + 60 watts
Sub woofer:100 watts
2.1CH mode
DIN power output at stereo mode (rated)
Continuous RMS power output (reference)
Front speaker:120 + 120 watts
Power requirements
Saudi Arabian model:120 –127 V, 220 V or
Australian model:230 – 240V AC, 50/60 Hz
Thailand model:220 V AC, 50/60 Hz
Mexican model:120 V AC, 60 Hz
Other models:120 V, 220 V or
Power consumption425 watts
Dimensions (w/h/d)
MassApprox. 15 kg
Supplied accessories:AM loop antenna (1)
(100-kHz step)
(50-kHz step)
(with the tuning interval
set at 10 kHz)
531 - 1,710 kHz
(with the tuning interval
set at 9 kHz)
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
(with the tuning interval
set at 10 kHz)
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
Approx. 245 × 410 × 400 mm
FM lead antenna (1)
Remote commander (1)
Batteries (3)
Video cable (1)
Speaker cord (6)
Speaker support (2)
Screw 3 3 × 10 (8)
Center and rear speaker
pads (12)
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
The following caution label is located inside the apparatus.
Design and specifications are subject to change
without notice.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
Page 3
HCD-FL5D
This system can play the
following discs
Format of discsDisc logo
DVD VIDEO*
VIDEO CD
Music CD
*The “DVD VIDEO” logo is a trademark.
Discs that this system
cannot play
• CD-ROMs (PHOTO CDs included)
• All CD-Rs other than music and VCD format
CD-Rs
• Data part of CD-Extras
•DVD-ROMs
•DVD Audio discs
Note
Some CD-Rs/CD-RWs or DVD-Rs/DVD-RWs
cannot be played on this system depending upon the
format or the recording quality or physical condition
of the disc, or the characteristics of the recording
device.
Furthermore, the disc will not play if it has not been
correctly finalized. For more information, see the
operating instructions for the recording device.
Playing a disc with MP3
audio tracks
About MP3
MP3 (MPEG 1 Audio Layer-3) is a standard
technology and format for compressing a sound
sequence. The track is compressed to about
1/10 of its original size. Sounds outside the
range of human hearing are compressed while
the sounds we can hear are not compressed.
Notes on discs
You can play MP3 audio tracks recorded on CDROMs, CD-Rs (recordable CDs), or CD-RWs
(rewritable CDs).
The disc must be in the ISO 9660* level 1, level 2 or
Joliet format.
*ISO 9660 Format
The most common international standard for the
logical format of tracks and albums on a CD-ROM.
There are several specification levels. In Level 1,
track names must be in the 8.3 format (no more than
eight characters in the name, no more than three
characters in the extension “.MP3”) and in capital
letters. Album names can be no longer than eight
characters. There can be no more than eight nested
album levels. Level 2 specifications allow album
names and track names up to 31 characters long.
Notes
•With formats other than ISO 9660 level 1, 2 and
Joliet, album names or track names may not be
displayed correctly.
•When naming, be sure to add the extension “.MP3”
to the track name.
• If you use the extension “.MP3” to a track other
than MP3, the player cannot recognize the track
properly and will generate random noise that could
damage your speakers.
•A disc recorded with complicated tree structure
takes a longer time to start playback.
•When the disc is inserted, the player reads all the
tracks on that disc. If there are many albums or nonMP3 files on the disc, it may take a long time for
player to begin or for the next MP3 audio tracks to
start play.
•We recommend that you do not save other types of
tracks or unnecessary albums than MP3 audio
tracks in the disc to be used for MP3 listening.
• An album that does not include an MP3 audio track
is skipped.
•Maximum album number in a disc: 99
(The maximum number of MP3 audio tracks that
can be contained on a album is 250.)
•Tracks and albums are played in the order they are
recorded on the disc.
• Only the letters in the alphabet and numbers can be
used for album or track names. Anything else is
displayed as a space.
•ID3 tags cannot be displayed in stop mode.
•The player cannot play audio tracks in MP3PRO
format.
10. ELECTRICAL PARTS LIST .............................. 131
HCD-FL5D
5
Page 6
HCD-FL5D
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objectiv e lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
• MODEL IDENTIFICATION
– Back Panel –
PART No.
MODELPART No.
Singapore model4-240-281-0
Saudi Arabia model4-240-281-1
Australian model4-240-281-2
Mexican model4-240-281-3
Thailand model4-240-281-4
[]
[]
[]
[]
[]
SERVICE POSITION
In checking the DSP/MB/MC/VIDEO boards, prepare jig.
trans board
SUB trans board
Any board to put
front rear AMP board
regulator board
SP relay board
DSP board
extension cable (J-2501-198-A)
to the MB board (CN204)
and video board (CN701)
MC board
GC board
panel (L) board
blue LED board
panel (R) board
center SW AMP board
MB board (CN204)
MB board (CN501)
extension cable (J-2501-217-A)
to the MB board (CN501)
and RF board (CN002)
RF board (CN002)
mechanism deck
video board (CN701)
6
Page 7
HCD-FL5D
• TYPE A/B DISCRIMINATION
Specification of this set is changed in the midway of production. Therefore, the set is classified into two types according to which IC,
IC204 or IC205, is mounted.
– MB BOARD (Conductor Side) –
IC205 (48 pin) is mounted : TYPE A
IC204 (44 pin) is mounted : TYPE B
7
Page 8
HCD-FL5D
play
LOCATION OF CONTROLS
– Front Panel –
SECTION 2
GENERAL
This section is extracted from
instruction manual.
ALPHABETICAL ORDER
A – D
CD SYNC HI-DUB qd
DIGITAL wf
DISC SELECT 4
DISC 1 indicator wl
DISC 2 indicator wk
DISC 3 indicator wj
DISC 4 indicator wh
DISC 5 indicator wg
Display window 2
DISPLAY ws
DVD ed
DVD MENU qs
DVD TOP MENU qa
wl
wk
wj
wh
wg
E – R
ECHO LEVEL (Asian model
only) wa
MD (VIDEO) wd
MIC jack ql
MIC LEVEL w;
MULTI CHANNEL DECODING
?/1 (power) 1
Z (disc tray) 5
Z A (deck A) qk
Z B (deck B) qj
hH (play) 6
X (pause) 8
x (stop) 7
./> (go back/go forward)
9
–/m, M/+
(rewind, fast forward) q;
452 3
Z
6
hH
xX
7
9
q;
qa
qs
qd
qf
qg
qh
qj
8
>.
M +– m
ZZ
– Rear Panel –
A COMPONENT VIDEO OUT jacks
Use video cables (not supplied) to connect an
optional component (such as a TV) to this jack.
If your TV accept progressive format file
signals, you must use this connection and set
“COMPONENT OUT” to “PROGRESSIVE”
in “SCREEN SETUP”.
B VIDEO OUT jack
Use a video cable (supplied) to connect an
optional component (such as a TV) to this jack.
You can then output the video to the
component from this unit, and enjoy the video
images of DVDs, etc.
C S VIDEO OUT jack
Use an S video cable (not supplied) to connect
an optional component (such as a TV) to this
jack. You can then output the video to the
component from this unit, and enjoy higher
quality video images.
D OPTICAL DIGITAL IN jack
Use a digital optical cable (square, not
supplied) to connect an MD deck or DVD
player to this jack. You can then record or
listen to digital audio from the MD deck or
DVD
er through this system.
E OPTICAL DVD DIGITAL OUT jack
Use a digital optical cable (square, not
supplied) to connect an MD deck to this jack.
You can then output the digital audio to the
MD deck from this system.
F MD (VIDEO) IN jacks
Use audio cords (not supplied) to connect an
MD deck or VCR to these jacks. You can then
listen to analog audio from the MD deck or
VCR through this system.
G MD (VIDEO) OUT jacks
Use audio cords (not supplied) to connect an
MD deck or VCR to these jacks. You can then
output audio to the MD deck or VCR from this
system.
Tip
When you remove the optical cover, keep it for future
use.
8
Page 9
HCD-FL5D
Remote Control
ALPHABETICAL ORDER
A – E
2.1CH/MULTI* e;
ALBUM +/– ed
AMP MENU 9
ANGLE ek
AUDIO el
CLEAR ql
CLOCK/TIMER SELECT* wf
CLOCK/TIMER SET wf
D.SKIP 5
digipad 7
DISPLAY 4
DSP EDIT* ej
DVD qh
DVD DISPLAY qa
DVD MENU qg
DVD SETUP* 9
DVD TOP MENU qj
EFFECT* es
ENTER 6
F – S
FUNCTION 0
GAME MODE eh
GROOVE* ef
KARAOKE PON* eh
MOVIE MODE es
MUSIC MODE ej
Numeric buttons wd
P FILE* el
PLAY MODE/DIRECTION w;
PRESET +/– wj
PREV/NEXT wj
REPEAT/FM MODE ws
RETURN Oe;
SCAN/SLOW t
SELECT wk
SHIFT qd
SLEEP wg
SUBTITLE ea
/ Tra
T – V
TAPE A/B qs
TOOL MODE ef
TUNER MEMORY* w;
TUNER/BAND qf
TUNING +/– ra
TV/VIDEO wh
TV ?/11
TV CH +/– 3
TV VOL +/– 2
VOLUME +/
BUTTON DESCRIPTIONS
?/1 (power) qk
hH (play) wk
X (pause) r;
x (stop) wl
. (go back) wj
> (go forward) wj
m (rewind) ra
M (fast forward) ra
V/v/B/b/ENTER eg
>10 wa
*To use these functions, press the
button while pressing SHIFT.
– 8
Setting the clock
1
Turn on the system.
2
Press CLOCK/TIMER SET on the
remote.
3
Press . or > repeatedly to set the
hour.
4
Press ENTER on the remote.
5
Press . or > repeatedly to set the
minutes.
6
Press ENTER on the remote.
To adjust the clock
1
Press CLOCK/TIMER SET on the remote.
2
Press . or > repeatedly to select
CLOCK SET?, then press ENTER on the
remote.
3
Do the same procedures as step 3 to 6
above.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
wd
wa
1 2 3 45 6 7
wh
wg
wf
ws
w;
ql
wj
ra
r;
el
ek
V
B
890qaqsqdqfqgqhqjqk
ej
eh
v
V
Bb
v
wk
wl
ea
es
ed
ef
eg
e;
9
Page 10
HCD-FL5D
• This set can be disassembled in the order shown below.
3-1.DISASSEMBLY FLOW
SET
3-2. TOP PANEL ASSY
(Page 11)
3-3. BACK COVER
(Page 11)
3-4. SIDE PANEL (A)/(B)
(Page 12)
3-5. CASE
(Page 12)
SECTION 3
DISASSEMBLY
3-6. FRONT PANEL ASSY
(Page 13)
3-7. GC BOARD
(Page 13)
3-11. DVD MECHANISM BLOCK
(Page 15)
3-12. DSP BOARD
(Page 16)
3-13. DVD MECHANISM DECK
(CDM53N-DVBU14)
(Page 16)
3-18. VIDEO BOARD
(Page 19)
3-19. SUB TRANS BO ARD
(Page 19)
3-8. TAPE MECHANISM ASSY
(Page 14)
3-9. BELT
(Page 14)
3-10. SW BOARD,
HEAD (A) BOARD,
HEAD (B) BOARD
(Page 15)
3-20. BACK COVER SECTION
(Page 20)
3-21. TRANS BOARD
(Page 20)
10
3-14. FITTING BASE (GUIDE)ASSY,
BRACKET (CHASSIS),
MAGNET ASSY
(Page 17)
3-16. TRAY (SUB)
(Page 18)
3-17. CHASSIS (MOLD B) SECTION,
STOCKER SECTION,
SLIDER (SELECTION)
(Page 18)
3-15. BASE UNIT
(DVBU14)
(Page 17)
3-22. SP RELAY BOARD
(Page 21)
Page 11
Note: Follow the disassembly procedure in the numerical order given.
y
)
3-2.TOP PANEL ASSY
1
four screws
(hexagon socket tapping)
2
top panel ass
HCD-FL5D
3-3.BACK COVER
1
five screws
(BVTP3
2
back cover
×
8
11
Page 12
HCD-FL5D
)
3-4.SIDE PANEL (A) / (B)
3
three screws
(top)
4
side panel (A)
2
side panel (B)
3-5.CASE
5
two screws
(BVTP3
1
three screws
(top)
3
screw (case 3 TP2)
2
×
8)
6
six screws
(BVTT3 × 8 (S))
7
case
12
1
three screws
(BVTP3 × 8)
1
three screws
(BVTP3 × 8)
6
4
screw (case 3 TP2
Page 13
3-6.FRONT PANEL ASSY
qg
Rifting up the CD mechanism block
section, and release two claws.
3-14. FITTING BASE (GUIDE) ASSY, BRACKET (CHASSIS), MAGNET ASSY
r
)
6
Bracket
(chassis)
two screws
(BTTP M2.6)
3
fitting base
(guide) assy
2
1
two connectors
(CN709, 715)
four screws
(BTTP M2.6)
4
8
four screws
(BTTP M2.6)
5
three screws
(BTTP M2.6)
9
magnet assy
HCD-FL5D
7
connecto
(CN710)
3-15. BASE UNIT (DVBU14)
2
four screws
(BTTP M2.6)
4
magnet assy
1
connector
(CN710)
3
two hooks
6
base unit
(DVBU14)
5
two screws
(PTPWH M2.6
17
Page 18
HCD-FL5D
3-16. TRAY (SUB)
1
Rotating the pulley (LD), shift the slider (selection) in the arrow A direction.
2
Rotating the pulley (mode) in the arrow direction, adjust the tray (sub) to be removed.
3
Rotating the pulley (LD), shift the slider (selection) in the arrow B direction.
4
Rotating the pulley (mode) in the arrow direction, remove the tray (sub) to be removed.
slider (selection)
pully (LD)
stocker section
tray (sub)
A
B
3-17. CHASSIS (MOLD B) SECTION, STOCKER SECTION, SLIDER (SELECTION)
7
two screws
(PTPWH M2.6)
6
stocker
section
8
slider (selection)
pully (mode)
18
5
two step
screws
Pully (LD)
4
two step screws
9
washer
0
compression
spring
3
gear (eject)
1
three screws
(BVTP M2.6)
2
chassis (mold B) section
Note: Rotating the pully (LD),
shift the slider (selection)
to the left.
Page 19
3-18. VIDEO BOARD
)
s
2
video board
1
four screws
(BVTP3 × 8
HCD-FL5D
3-19. SUB TRANS BOARD
2
connector
(CN902)
5
SUB trans board
1
connector
(CN901)
3
three screw
(BVTP3 × 8)
4
harness
19
Page 20
HCD-FL5D
3-20. BACK COVER SECTION
2
connector
(CN809)
1
connector
(CN902)
3
three screws
(BVTP3
×
8)
3-21. TRANS BOARD
1
connector (CN914)
4
four screws
4
back cover section
5
TRANS board
20
2
connector (CN916)
3
connector (CN915)
Page 21
3-22. SP RELAY BOARD
7
SP relay board
1
two screws
(BVTP3 × 8)
4
two connectors
(CN803, 804)
6
two connectors
(CN801)
front rear AMP board
5
two claws
2
screw (BVTP3 × 8)
HCD-FL5D
3
center SW AMP board
chassis
21
Page 22
HCD-FL5D
• This set can be assembled in the order shown below.
4-1.ASSEMBLY FLOW
4-2. GEARS INSTALLATION
4-3. SLIDER (SELECTION) INSTALLATION
4-4. STOCKER SECTION INSTALLATION
4-5. CHASSIS (MOLD B) SECTION
SECTION 4
ASSEMBLY
(Page 22)
(Page 23)
(Page 23)
INSTALLATION (Page 24)
Note: Follow the assembly procedure in the numerical order given.
4-2.GEARS INSTALLATION
3
gear (gear B)
portion A
Adjust the gear (gear B) with the
portion A as shown.
1
Slide the slider (u/d)
fully in the arrow
direction.
2
gear (U/D slider)
slider (U/D) gear
4
gear (gear A)
gear
(gear B)
linearly
Adjust the gear so that it meshes with
the bottom tooth of slider (U/D) gear,
as shown.
22
Adjust so as to be aligned with
gear B linearly, as shown.
Page 23
4-3.SLIDER (SELECTION) INSTALLATION
2
gear (chuking)
6
two screws
(PTPWH M2.6)
HCD-FL5D
rotary encoder
Align with the slot of
rotary encoder.
1
rotary encoder
align marking
5
washer
4
compression spring
7
Insert the slider (selection)
into the portion A.
3
convex portion of
slider (selection)
Gear (chuking)
Insert a convex portion into
a groove of gear (chuking).
portion A
4-4.STOCKER SECTION INSTALLATION
3
two step screws
1
stocker section
2
portion A of tray (sub)
Hook the portion A of tray (sub)
to the slider (selection).
portion A
of tray (sub)
sticking of
slider (selection)
3
two step screws
23
Page 24
HCD-FL5D
4-5.CHASSIS (MOLD B) SECTION INSTALLATION
3
three screws
(BVTP M2.6)
2
Insert the gear (eject)
under the gear (LD
deceleration).
gear (LD deceleration)
portion A
1
Insert the portion A of
chassis (mold B) section
into the portion B of
slider (selection).
portion B of
slider (selection)
24
Page 25
SECTION 5
TEST MODE
HCD-FL5D
[COLD RESET]
• The cold reset clears all data including preset data stored in the
RAM to initial conditions. Execute this mode when returning
the set to the customer.
Procedure:
1. Press three buttons [ ], [DISPLAY], and [DVD TOP MENU]
simultaneously.
2. The fluorescent indicator tube becomes blank instantaneously,
and the set is reset.
x
[TUNER STEP CHANGE]
•A step of AM channels can be changed o ver between 9 kHz and
10 kHz.
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Select the function “TUNER”, and press[TUNER/BAND] but-
ton to select the BAND “AM”.
3. Press the [I/ ] button to turn the set OFF.
4. Press M + and [I/ ] buttons simultaneously, and the display
of fluorescent indicator tube changes to “ AM 9 K Step” or “AM
10 K Step”, and thus the channel step is changed over.
1
1
1
[FUNCTION CHANGE MODE]
• Select either VIDEO or MD of the external function input.
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Hold down [MD $VIDEO%] button then press [I/ ] button, and
release [I/ ] button first in order not in switch off the set immediately.
The another function of the previous function is selected, the
input level is also changed and displayed “MD” or “VIDEO”.
1
1
1
[GC TEST MODE]
•This mode is used to check the software version, FL tube, LED,
keyboard and VACS.
Procedure:
1. Press three buttons [ ], [DISPLAY], and [DVD MENU] simul-
taneously.
2. LEDs and fluorescent indicator tube are all turned on.
3. When you want to enter the software version display mode,
press [DVD TOP MENU] . The model number and destination
are displayed.
4. Each time [DVD TOP MENU] is pressed, the display changes
stating from MC version, GC version, DP version, DVD version, CDDM, CDMA, CDMB, BDA, BDB, ST version, TA
version, TM version, TC version, in this order, and returns to
the model number and destination display.
5. When [CD SYNC HI-DUB] is pressed while the version num-
bers are being displayed except model number and destination, year, month and day of the software creation appear. When [CD SYNC HI-DUB] is pressed again, the display
returns to the software version display. When [DVD TOP
x
MENU] is pressed while year, month and day of the software
creation are being displayed, the year, month and day of creation of the software versions are displayed in the same order
of version display.
6. Press [DVD MENU] button, and the key check mode is acti-
vated.
7. In the key check mode, the fluorescent indicator tube displays
“KXX V0 C T”. Each time a button is pressed, “K” value
decreases.
However, once a button is pressed, it is no longer taken into
account.
“V” value increases like 1, 2, 3...if rotating [VOLUME] knob
in the clockwise, or it decreases like 0, 9, 8...if rotating in the
counterclockwise.
Each time the “CD DOOR LOCK DETECT” or “CD DOOR
OPEN/CLOSE DETECT” switch is turned on, “C” value increases.
Each time the “CASSETTE LID OPEN/CLOSE DETECT”
switch is pressed, “T” value increases.
8. Also when [CD SYNC HI-DUB] is pressed after lighting of all
LEDs and fluorecsent indicator tube, value of VACS appears.
9. To exit from this mode, press three buttons in the same manner as step 1, or disconnect the power cord.
[MC TEST MODE]
•This mode is used to check operations of the respective sections
of Amplifier, Tuner , and Tape.
1. Entering the MC Test Mode
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Press the three buttons of [ ], [DISPLAY] and [CD SYNC HI-
1
x
DUB] simultaneously.
3. The segments blinks on the fluorescent indicator tube as bellow. The input function is changed to GAME.
EFFECT
DIGITAL
Blink
2. Releasing the MC Test Mode
Procedure:
1. To release this mode, press the [I/ ] button.
2. The cold reset is enforced at the same time.
3. Check of Amplifier
Initial settings:
Input , DIGITAL
EQ, FLAT
Mode , MUSIC
VACS , OFF
Volume check:
1. When the
the sound volume increases to its maximum and a message
“VOLUME MAX” appears for two seconds, then the display
returns to the original display.
2. When the [VOLUME] knob is tuned counterclockwise even
slightly, the sound volume decreases to its minimum and a
message “VOLUME MIN” appears for two seconds, then the
display returns to the original display.
Tuner Function
1. In the test mode, the default-preset channel is called even when
the TUNER is selected and an attempt is made to call the preset channel that has been stored in memory. (It means tha t the
memory is cleared)
2. The minimum, center and maximum frequency of each band
is set then.
[VOLUME] knob is turned clockwise even slightly,
1
25
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HCD-FL5D
4. Tape Recording Test
Procedure:
1. Enter the MC Test Mode.
2. Load tapes in both tape decks A and B.
3. Press the REC button to start recording.
4. Pressing the
–
m or M
+
buttons during recording returns
the tape to the recording start position and stops it at this position.
5. Pressing the “High Speed Dubbing” key while playing back
the tape of deck B switches the playback speed between “Normal Speed” and “High Speed”.
Note:
When the playback direction of the tape is set to other than “ONY WAY”,
the restriction on the number of times playback which can be repeated
will be cleared.
5. AMS T est Mode
1. Enter the MC Test Mode and press the [TAPE A/B] button to
set the TAPE function.
2. Insert a test tape AMS-110A or AMS-120 to deck A.
3. Press the [KARAOKE PON] key on the remote controller to
enter the AMS test mode.
4. After a tape is rewound first, the FF AMS is checked, and the
mechanism is shut off after detecting the AMS signal the AMS
signal twice.
5. Then the REW AMS is checked and the mechanism is shut off
after detecting the AMS signal twice.
6. When the check is complete, a message of either OK or NG
appears.
[CD REPEAT 5 LIMIT OFF MODE]
Number of repeat for CD playback is 5 times when the repeat
mode is “REPEA T”. This mode enables CD to repeat playback for
limitless times.
Procedure:
1. Press the [I/ ] button to turn the power on, and press the [DVD]
1
button to select the function “DVD”.
2. Press two buttons of > and [CD SYNC HI-DUB] for more
than 1 second simultaneously to enter the CD repeat 5 limit off
mode.
3. To release this mode, operate the cold reset. (Refer to the “MC
COLD RESET”)
[DISC TRA Y LOCK]
Procedure:
1. Press the [I/ ] button to turn the power on.
1
2. Press the [DVD] button to select the function “DVD”.
3. Press two buttons of Z (DVD) and [DVD TOP MENU] simultaneously for five seconds.
4. The message “LOCKED” is displayed and the tray is locked.
(Even if exiting from this mode, the tray is still locked)
5. To exit from this mode, press two buttons of Z (DVD) and
[DVD TOP MENU] simultaneously for five seconds again.
6. The message “UNLOCKED” is displayed and the tray is unlocked.
[DVD SHIP MODE (MEMORY CLEAR) ]
•This mode moves the optical pick-up to the position durable to
vibration. Use this mode when returning the set to the customer
after repair.
Procedure:
1
1. Press the
[I/ ] button to turn the power on.
2. Press three buttons x , [CD SYNC HI-DUB] and [DVD]
simultaneously.
3. After the “STANDBY” display blinks, a message “LOCK” is
displayed on the fluorescent indicator tube, and the CD ship
mode is set.
[DVD SHIP MODE (NO MEMORY CLEAR) ]
•This mode moves the optical pick-up to the position durable to
vibration. Use this mode when returning the set to the customer
after repair.
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Press the [DVD] and [I/ ] buttons simultaneously.
1
1
3. After the “STANDBY” display blinks, a message “LOCK” is
displayed on the fluorescent indicator tube, and the CD ship
mode is set.
[VACS ON/OFF MODE]
•This mode is used to switch on or off the VACS (Variable Attenuation Control System).
Procedure:
1. Press two buttons of > and [B ] for more than 1 second
simultaneously.
2. When VACS is switch on, it displays “VACS OFF”.
When VACS is switch off, it displays “VACS O”.
Z
26
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HCD-FL5D
[DVD TEST MODE GENERAL DESCRIPTION]
The T est Mode allo ws you to mak e diagnosis and adjustment easily using the remote commander and monitor TV. The instructions,
diagnostic results, etc. are given on the on-screen display (OSD).
[STARTING DVD TEST MODE]
1. Press the [I/ ] button to turn the power on.
2. Select the function “DVD”.
3. Press the [I/ ] button to turn the power off.
4. Press two buttons of > and [DVD TOP MENU] for more
than 1 second simultaneously.
5. It displays “SERVICE IN” on the fluorescent indicator tube,
and displays the Test Mode Menu on the monitor screen as
follows. (At the bottom of the menu screen, the model name
and revision number are displayed)
0. Syscon Diagnosis
1. Drive Auto Adjustment
2. Drive Manual Operation
3. Mecha Aging
4. Emergency History
5. Mecha Error History
6. Version Information
7. Video Level Adjustment
Model :DHC-FLxx
Revision :x.xx
6. To execute each function, select the desired menu and press its
number on the remote commander (RM-SFL7).
7. To release from test mode, press the
power off.
1
1
Test Mode Menu
Exit: POWER Key
I/1 button and turn the
[OPERATING DVD TEST MODE]
0. SYSCON DIAGNOSIS
The same contents as board detail check by serial interface can be
checked from the remote commander operation.
On the Test Mode Menu screen, press [10/0] key on the remote
commander, and the following Check Menu will be displayed.
### Syscon Diagnosis ###
Check Menu
0. Quit
1. All
2. Version
3. EEPROM
4. GPIO
5. SD Bus
6. Video
7. Audio
0-0. Quit
Quit the Syscon Diagnosis and return to the Test Mode Menu.
0-1. All (All items continuous check)
This menu checks all diagnostic items continuously. Normally, all
items are checked successively one after another automatically unless an error is found, but at a certain item that requires judgment
through a visual check to the result, the following screen is displayed for the key entry.
• Example display
### Syscon Diagnosis ###
Diag All Check
No.2 Version
2-3. ROM Check Sum
Check Sum = 2320
Press NEXT Key to Continue
Press PREV Key to Repeat
For the ROM Check, the check sum calculated by the Syscon is
output, and therefore you must compare it with the specified value
for confirmation.
Following the message, press the [NEXT ] button to go to the
next item, or press the [PREV ] button to repeat the same
operation again.
To quit the diagnosis and return to Check Menu screen, pr ess the
.
>
[RETURN] key on the remote commander to display Check Menu.
• Error occurred
If an error occurred, the diagnosis is suspended and error is displayed.
Press the [RETURN] key on the remote commander to quit the
diagnosis, or press the [PREV ] button to repeat the same
check where an error occurred, or press the [NEXT ] button to
continue the check from the item next to faulty item.
General Description of Checking Method
Selecting 2 and subsequent items calls the submenu screen of each
item. And selecting 2 and subsequent items executes respective
menus and outputs the results.
For the contents of each submenu, see “Check Items List” as below.
Check Items List:
0-2.Version
0-2-1. All
0-2-2. Revision
0-2-3. ROM Check Sum
0-2-4. Model Type
0-2-5. Region
The revision number of ROM (IC205 (TYPE A) or IC204
(TYPE B)) that the program for the DVD system processor
(IC206) is stored.
(4 digits hexadecimal number)
0-2-3. ROM Check Sum
The revision number of ROM (IC205 (TYPE A) or IC204
(TYPE B)) that the program for the DVD system processor
(IC206) is stored.
.
>
27
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HCD-FL5D
0-2-4. Model Type
Model name is displayed.
0-2-5. Region
Model destination code is displayed. (2 digits number)
0-3. EEPROM Check
0-3-1. Sampling Check
EEPROM check at every 64 words.
It compares read data with write data of each address. When
there are discrepancies between two data, it displays error.
0-3-2. Detail Check
EEPROM check at every 1 word.
It compares read data with write data of each address. When
there are discrepancies between two data, it displays error.
0-4. GP I/O Check
Pull up/down setting check of the DVD system processor (IC206)
pin 150, 151 and 154 (for clock setting port).
0-5. SD Bus Check
SD bus data check between DVD decoder (IC701) and MPEG
DECODER (IC206).
0-6. Video Check
Output the color bars for video level adjustment.
0-7. Audio Check
Output the test signal (1kHz sine wave) for 2 CH test.
1. DRIVE AUTO ADJUSTMENT
On the Test Mode Menu screen, press the [1] key on the remote
commander, and the Adjustment Menu will be displayed.
## Drive Auto Adjustment ##
Adjustment Menu
0. ALL
1. DVD-SL
2. CD
3. DVD-DL
Exit: RETURN
Normally, [10/0] is selected to adjust D VD (single layer), CD and
DVD (dual layer) in this order. But, individual items can be adjusted for the case where adjustment is suspended due to an error.
In this mode, the adjustment can be made easily through the operation following the message displayed on the screen.
The disc used for adjustment must be the one specified for adjustment.
1-0. ALL
Press the [10/0] key on the remote commander, and the servo set
data in EEPROM will be initialized. Then, 1. D VD-SL disc, 2. CD
disc and 3. DVD-DL disc are adjusted in this order.
Each time one disc was adjusted, it is ejected. Replace it with the
specified disc following the message. You can finish the adjustment by pressing the
[RETURN] button on the remote commander.
Note: During adjustment of each disc, the measurement for disc type judg-
ment is made. As automatic adjustment does not judge the disc
type unlike conventional models, take care not to insert wrong type
discs. Also, do not give a shock during adjustment.
1-1. DVD-SL (single layer)
Press the [1] key on the remote commander and insert a DVD single
layer disc following the message. Then the adjustment will be made
through the steps, then adjusted values will be written to the
EEPROM.
1-2. CD
Press the [2] key on the remote commander and insert a CD disc
following the message. Then the adjustment will be made through
the steps, then adjusted values will be written to the EEPROM.
1-3. DVD-DL (dual layer)
Press the [3] ke y on the remote commander and insert a DVD dual
layer disc following the message. Then the adjustment will be made
through the steps, then adjusted values will be written to the
EEPROM.
28
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HCD-FL5D
2. DRIVE MANUAL OPERATION
Note: This mode is used for design, and not used in service fundamen-
tally.
On the Test Mode Menu screen, press the [2] key on the remote
commander, and the Operation Menu will be displayed. For the
manual operation, each servo on/off control and adjustment can
be executed manually.
## Drive Manual Operation ##
Operation Menu
1. Disc Type
2. Servo Control
3. Track/Layer Jump
4. Non EEPROM Write Adjust
5. EEPROM Write Adjust
6. Memory Check
7. Disc Check Memory
8. Error Rate Display
9. SACD Water Mark
Exit: RETURN
In using the manual operation menu, take care of the following
points. These commands do not provide protection, thus requiring
correct operation. The sector address or time code field is displayed when a disc is loaded.
Note:
1. Set correctly the disc type to be used on the Disc Type scr een.
2. In case of an alarm, exit the manual operation menu immediately to stop the servo operation, and press the I/1 button to
turn the power off.
Basic operation:
(controllable from front panel or remote commander)
[POWER]:Power OFF (release the Test Mode)
Z: Stop and eject/Loading
[RETURN]: Return to Operation Menu or Test
Mode Menu
[PREV ], [NEXT ] :Transition between sub modes of
>.
menu
[1] to [9], [10/0]: Selection of menu items
Cursor o/
O
: Increase/Decrease in manually ad-
justed value
2-1. Disc Type
Disc Type
Disc Type Select
1. Disc Type Auto Check
2. Set Disc Type DVD
3. Set Disc Type CD
4. Set Disc Type Hybrid
Exit: RETURN
2-1-1. Disc Type Auto Check
1) Press the [1] key on the remote commander to display the Disc
Type Auto Check screen.
2) Insert a disc and press the [ENTER] key on the remote
commander.
3) It judges the type of inserted disc automatically and displays
the disc type and so on as below.
Disc Type Auto Check
Disc Type xx
Layerxx
Mirr Time xx
Mirr Countxx
FZC Count xx
PI Referencexx
PI Peakxx
ENTER.Execute
Exit: RETURN
Disc Type: CD, DVD or Hybrid (SACD)
Layer: SINGLE, DUAL or HYBRID
Mirr Time: Mirror time of between disc surface and record sur-
face when disc type judgment. (hexadecimal number)
Mirr Count : The number of times which mirror counts between
disc surface and record surface when disc type judging.
FZC Count : The number of times which focus zero cross points
of each layer when lens down.
PI Reference: The average of PI reference voltage. (hexadecimal
number)
PI Peak: PI peak level voltage. It performs only when disc
type judgment is successful. (hexadecimal number)
2-1-2. Disc Type DVD
It sets up so that it may judge as a disc type of specification of the
disc with which the set was inserted.
[1]: DVD single layer disc (12 cm)
[2]: DVD dual layer disc (0 layer, 12 cm)
[3]: DVD dual layer disc (1 layer, 12 cm)
[4]: DVD-RW disc (12 cm)
[5]: DVD single layer disc (8 cm)
[6]: DVD dual layer disc (0 layer, 8 cm)
[7]: DVD dual layer disc (1 layer, 8 cm)
[8]: DVD-RW disc (8 cm)
29
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HCD-FL5D
2-1-3. Disc Type CD
It sets up so that it may judge as a disc type of specification of the
disc with which the set was inserted.
Note: Be sure to perform the disc type setup before performing this item.
Servo Control
1.LDoff R.Sled FWD
2.Focusoff L.Sled REV
3.SPDLoff U.Sled Reset
4.CLVAoff D.Sled Limit
5.Trk.off
6.Sledoff
7.Fcs.Srchoff
8.Fcs.OppLoff
0.All Servo Off
Exit: RETURN
On this screen, the servo on/off control necessary for replay is
executed. Normally, turn on each servo from 1 sequentially and
when CLVA is turned on, the usual trace mode becomes active. In
the trace mode, DVD sector address or CD time code is displayed.
This is not displayed where the spindle is not locked.
The spindle could run overriding the control if the spindle system
is faulty or RF is not present. In such a case, do not operate CLVA.
2-3. Track/Layer Jump
Track/Layer Jump
1. 1TjFWD R.Lj L0>L1
2. 1TjREV L.Lj L1>L0
3.500Tj FineFWD U.Fj L0>L1
4.500Tj FineREV D.Fj L1>L0
5.10kTj DircFWD
6.10kTj DircREV
7.20kTj DircFWD
8.20kTj DircREV
0. All Servo Off
Exit: RETURN
On this screen, track jump, etc. can be performed. Only for the
DVD dual layer disc, the focus jump and layer jump are displayed
in the right field
[1] LD: Turn on/off the laser.
[2] Focus: Search the focus and turn on the focus.
[3] SPDL:Turn on/off the spindle.
[4] CLVA: Turn on/off normal servo of spindle servo.
[5] Trk.: Turn on/off the tracking servo.
[6] Sled: Turn on/off the sled servo.
[7] FCS. Srch : Turn on/off the focus search.
[8] FCS. OppL : Turn on/off the focus search to another (op-
posite) layer of designated layer in Disc T ype
setting. (dual layer disc only)
[10/0]: All servo off.
[R] Sled FWD (right cursor) :Move the sled forward.
[L] Sled REV (left cursor) : Move the sled reverse.
[U] Sled FWD (up cursor) : Reset the sled.
[D] Sled REV (down cursor) :Limit in the sled.
30
Exit: RETURN
On this screen, each item can be adjusted automatically . Select the
desired number [1] to [10/0] from the remote commander. This
value is not stored in the EEPROM.
[1] Focus Offset: Adjusts focus offset.
[2] Focus Gain : Adjusts focus gain.
[3] TRK. Offset : Adjusts tracking offset of the RF amp
(IC001) side.
[4] TRK. Offset : Adjusts tr acking offset of the DSP (IC401)
side.
[5] TRK. Gain : Adjusts track gain.
[6] EQ Boost: Adjusts amount of boost of equalizer.
[10/0]: All ser vo off.
Page 31
HCD-FL5D
2-5. EEPROM Write Adjust
EEPROM Write Adjust
1. Focus Offset
2. Focus Gain
3. Trk.Offset Coarse
4. ——————
5. Trk.Gain
6. EQBoost
0.All Servo Off
Exit: RETURN
On this screen, each item can be adjusted automatically . Select the
desired number [1] to [10/0] from the remote commander, and
selected item is adjusted automatically . Thus v alue is stored in the
EEPROM.
[1] Focus Offset: Adjusts focus offset.
[2] Focus Gain : Adjusts focus gain.
[3] TRK. Offset : Adjusts tracking offset of the RF amp
(IC001) side.
[5] TRK. Gain : Adjusts track gain.
[6] EQ Boost: Adjusts amount of boost of equalizer.
[10/0]: All servo off.
2-6. Memory Check
Display images are shown as follows, and all two screens are able
to switch by theOkey (UP) or okey (DW).
2-7. Disc Check Memory
Disc Check Memory
1. SL Disc check
2. SL Disc check
3. SL Disc check
Exit: RETURN
On this screen, measure the mirror time of chucked disc, and write
to the EEPROM.
On this screen, measure and display the error rate.
UC : Incorrect value
CR : Correct value
Add: Address
In the case of CD, C1/C2 error is displayed.
2-9. SACD Water Mark Check
SACD Water Mark Check
PSP AMP
PSN
Start: ENTERExit: RETURN
On this screen, measure the PSP AMP value and PSN value of
SACD water mark.
On this screen, current servo adjusted data stored in the EEPROM
are displayed. The adjusted data are initialized by pressing the
[CLEAR] key, but be careful that they are not recoverable after
initialization.
Before clearing the adjusted data, make a note of the set data.
31
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HCD-FL5D
3. MECHA AGING
On the Test Mode Menu screen, selecting [3] executes the aging
of the mechanism deck.
### Aging Test MENU ###
** Pls use over 40 min.CD **
Operation Menu
1. Open/Close Test
Exit: RETURN
1) Set over-40-min. CDs in Disc 1 to 5.
2) On the Aging Test MENU screen, press the [1] key on the
remote commander to display the Open/Close Test screen.
3) Insert discs and press the [ENTER] key on the remote
commander.
4) Is starts the aging.
During aging, the disc number, operating status and repeat cyc le
are displayed. Aging can be aborted at any time by pressing
the [RETURN] key. After the operation is stopped, press the
[RETURN] key aging to return to the Aging Test MENU.
4. EMERGENCY HISTORY
On the Test Mode Menu screen, selecting [4] displays the information such as servo emergency history.
The history information from last 1 up to 10 can be scrolled with
theOkey orokey. Also, specific information can be displayed
by directly entering that number with ten keys.
• Code list of Emergency History
10: Communication to RF AMP (IC001) failed.
11: Each servo for focus, tracking, and spindle is unlocked.
12: Check sum error of EEPROM (IC903).
14: Communication to servo DSP (IC509) failed, or servo DSP
(IC509) is faulty.
15: Communication to DVD decoder (IC701) failed, or DVD
decoder (IC701) is faulty.
20: Initialization of sled servo failed. It is not placed in the ini-
tial position.
23: Sled servo operation error.
24: Made a request to move the sled servo to wrong position.
30: Tracking balance adjustment error.
31: Tracking gain adjustment error.
33: Focus bias adjustment error.
34: Focus gain adjustment error.
35: Equalizer adjustment error.
40: Focus servo does not operate.
41: With a DVD dual layer disc, focus jump failed.
50: CLV (spindle) servo does not operate.
51: Spindle does not stop.
60: Made a request to seek nonexistent address.
61: Seek error of retry more than regulated times.
70: Control data could not be read.
80: Disc reading failed.
5. MECHA ERROR HISTORY
On the Test Mode Menu screen, selecting [5] displays the information of mechanism deck error history.
The history information from last 1 up to 8 can be scrolled with
the Okey orokey . Also, specific information can be displayed
by directly entering that number with ten keys.
Press the [DVD TOP MENU] and [CLEAR] keys in this order .
Initializing EEPROM data:
Press [DVD MENU] and [CLEAR] keys in this order.
The data have been initialized when “EEPROM Initializ e Finished” message is displayed, press the [RETURN] key to return to the EMG. History screen.
[DVD DISPLAY] and [CLEAR] keys in this order.
1. aa bb cc dd xx xx xx xx
2. aa bb cc dd xx xx xx xx
3. aa bb cc dd xx xx xx xx
4. aa bb cc dd xx xx xx xx
5. aa bb cc dd xx xx xx xx
6. aa bb cc dd xx xx xx xx
7. aa bb cc dd xx xx xx xx
8. aa bb cc dd xx xx xx xx
Scroll:UP/DOWN
(1.Latest Err.)Exit: RETURN
aa : The error in the midst of initializing the mechanism deck.
bb : The error in the midst of loading operation.
cc : The error in the midst of up/down the stocker.
dd : The error in the midst of switching the mechanism deck mode.
xx : Not used.
32
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HCD-FL5D
• Error code (aa)
FF : Complete the initializing. (normal operation)
11 : Stocker movement (to chucking position) failing in the midst
of initializing the mechanism deck.
12 : Stocker movement (to chucking position) failing in the midst
of initializing the mechanism deck.
1x : Initializing the mechanism deck.
2x : Initializing the mechanism deck.
3x : Initializing the mechanism deck.
41 : Disc eject failing in the midst of initializing the mechanism
deck.
4x : Initializing the mechanism deck.
50 : Disc eject failing in the midst of initializing the mechanism
deck.
5x : Initializing the mechanism deck.
A2: Disc eject failing in the midst of initializing the mechanism
deck.
Ax: Initializing the mechanism deck.
D3: Disc eject failing in the midst of initializing the mechanism
deck.
Dx: Initializing the mechanism deck.
Ex : Initializing the mechanism deck.
• Error code (bb)
00 : Initializing the mechanism deck.
10 : Retry over of eject and loading.
30 : Open operation in no disc status.
60 : Retry over of eject and loading.
70 : Disc is chucking position.
81 : Retry failed of disc movement from chucking position to
stocker.
83 : Retry preparation failed of disc movement from chucking po-
sition to stocker.
90 : Disc is stored in the stocker.
A1: Retry failed of disc movement from stocker to chucking po-
sition.
A3: Retry preparation failed of disc movement from stocker to
chucking position.
B0 : Just before the release operation.
B1 : Retry failed of the release operation.
6. VERSION INFORMATION
On the Test Mode Menu screen, selecting [6] displays the ROM
version and region code.
The parenthesized hexadecimal number in version field is
checksum value of ROM.
## Version Information ##
IF con.Ver.x. xxx
SYScon.Ver.x. xx (xxxx)
ModelDHC-FLxx
Region0x
Configxxxxxxxx
Front End Ver.x.xx
Exit: RETURN
IF con.: The version of system controller (IC101).
SYScon. : The version of DVD system processor (IC206).
Front End: The version of mechanism controller (IC901).
7. VIDEO LEVEL ADJUSTMENT
On the Test Mode Menu screen, selecting [7] displays color bars
for video level adjustment. During display of color bars, OSD disappears but the menu screen will be restored if pressing the [RE-
TURN] key.
• Error code (cc)
10 : Under a stop.
22 : Retry preparation failed.
23 : Retry failed.
• Error code (dd)
10 : Under a stop.
22 : Retry preparation failed.
23 : Retry failed.
33
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HCD-FL5D
SECTION 6
MECHANICAL ADJUSTMENTS
SECTION 7
ELECTRICAL ADJUSTMENTS
Precaution
1. Clean the following parts with a denatured alcohol-moistened
swab:
2. Demagnetize the record/playback head with a head
demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
Torque Measurement
ModeTorque meter
FWD
FWD
back tension
REV
REV
back tension
FF/REW
FWD tension
REV tension
CQ-102C
CQ-102C
CQ-102RC
CQ-102RC
CQ-201B
CQ-403A
CQ-403R
Meter reading
3.06 N • m to 6.96 N • m
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
0.19 N • m to 0.58 N • m
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
3.06 N • m to 6.96 N • m
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
0.19 N • m to 0.58 N • m
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
6.96 N • m to 14.02 N • m
71 to 143 g • cm
(0.98 – 1.99 oz • inch)
9.80 N • m
100 g or more
(3.53 oz or more)
9.80 N • m
100 g or more
(3.53 oz or more)
DECK SECTION
1. Demagnetize the record/playback head with a head
demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the
parts adjust.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in this
service manual. (As a general rule, playback circuit adjustment
should be completed before performing recording circuit
adjustment.)
6. The adjustments should be performed for both L-CH and RCH.
7. Switches and controls should be set as follows unless otherwise
specified.
•Test Tape
TapeSignalUsed for
P-4-A10010 kHz, –10 dBAzimuth Adjustment
WS-48B3 kHz, 0 dBTape Speed Adjustment
0 dB=0.775 V
RECORD/PLA YBA CK HEAD AZIMUTH ADJUSTMENT
DECK A DECK B
Note: Perform this adjustments for both decks
Procedure:
1. Mode: Playback
test tape
P-4-A100
(10 kHz, –10 dB)
SP RELAY board
CN804
Pin
2
5
Pin
set
SP RELAY board
CN804
3
Pin
(L-CH)
(R-CH)
(GND)
level meter
+
–
34
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HCD-FL5D
e
2. Turn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1dB of peak.
Output
level
within
1dB
L-CH
peak
R-CH
peak
within
1dB
Screw
position
L-CH
peak
Screw
position
R-CH
peak
3. Mode: Playback
test tape
P-4-A100
(10 kHz, –10 dB)
L-CH
SP
REALY
baord
CN804
set
R-CH
waveform of oscilloscope
in phase 45°90°135°180
pin
L
R
pin
good
2
pin
5
3
oscilloscop
V
wrong
H
°
4. After the adjustments, apply suitable locking compound to the
pats adjusted.
TAPE SPEED ADJUSTMENT DECK B
Note: Start the Tape Speed adjustment as below after setting to the test
mode.
In the test mode, the tape speed is high during pressing the
[CD SYNC HI-DUB]button.
Procedure:
1. Press ?/1 button to turn the set ON.
2. Press three buttons x , [DISPLAY] and [CD SYNC HI-DUB]
simultaneously.
To release from the test mode, press the ?/1 button.
Mode: Playback
test tape
WS-48B
(3 kHz, 0 dB)
1. Insert the WS-48B into the deck B.
2. Press the hH button on the deck B.
3. Press the [CD SYNC HI-DUB] button in playback mode.
Then at HIGH speed mode.
4. Adjust RV1001 on the SW board so that frequency counter reads
6,000 ± 180 Hz.
5. Press the [CD SYNC HI-DUB] button.
Then back to NORMAL speed mode.
6. Adjust RV1002 on the SW board so that frequency counter reads
3,000 ± 90 Hz.
Adjustment Location: SW board
Sample Value of Wow and Flutter: 0.3% or less W. RMS (JIS)
SP RELAY board
CN804
2
Pin
5
Pin
set
SP RELAY board
CN804 Pin
(L-CH)
(R-CH)
3
(WS-48B)
frequency counter
+
–
(GND)
Adjustment Location: Playback Head (Deck A).
Record/Playback/Erase Head (Deck B).
forwardreverse
35
Page 36
HCD-FL5D
REC BIAS ADJUSTMENT DECK B
Procedure:
In the MC test mode, the “REC memory mode” is convenient for
this adjustment. In the “REC memory mode” , when the REC starts
the input signal FUNCTION is switched to VIDEO automatically.
When the REC stops, the tape returns near to the recording start
position.
1. Press [MD $VIDEO%] button to select VIDEO. (This step is not
necessary if the above test mode has already been set)
2. Insert a tape into deck B.
3. After press [REC PAUSE/START] button, press [REC
PAUSE/START] button, then rec ording start.
4. Mode: Record
DSP board
MD (AUDIO) (J701)
1) 315 Hz
2) 10 kHz
AF OSC
attenuator
5.Mode: Playback
recorded
portion
6. Confirm the playback signal recorded in step 3 becomes
adjustable level as follows.
If these levels are not adjustable level, adjust the RV2 (L-CH)
and RV52 (R-CH) on the SP RELAY board to repeat steps 4
and 5.
Adjustable level: Playback output of 315 Hz to playback output
of 10 kHz: ±1.0 dB
Adjustment Location: SP RELAY board
50 mV (–23.8 dB)
600
Ω
SP RELAY board
CN804
2
(L-CH)
Pin
5
(R-CH)
Pin
set
SP RELAY board
CN804 Pin
3
(GND)
blank tape
CN-123
set
level meter
+
–
4. Mode: Record
DSP board
MD (VIDEO) (J701)
AF OSC
315 Hz, 50 mV (–23.8 dB)
Ω
attenuator
600
blank tape
CS-123
set
5. Mode: Playback
recorded
portion
SP RELAY board
CN804
5
(R-CH)
Pin
set
SP RELAY board
CN804 Pin
3
level meter
+
–
(GND)
6. Confirm the play back signal recorded in step 3 becomes
adjustable level as follows.
If these levels are not adjustable lev el, adjust the RV53 (R-CH)
on the SP RELAY board to repeat steps 4 and 5.
Adjustable level:
CN804 PB level: 47.2 to 53.0 mV (–24.3 to –23.3 dB)
Adjustment Location: SP RELAY board
– SW BOARD (Component Side) –
TAPE SPEED
ADJUSTMENT
(NORMAL) (HIGH)
RV1002
– SP RELAY BOARD (Conductor Side) –
RV1001
CN1001
REC LEVEL ADJUSTMENT DECK B
Procedure:
In the MC test mode, the “REC memory mode” is convenient for
this adjustment. In the “REC memory mode” , when the REC starts
the input signal FUNCTION is switched to VIDEO automatically.
When the REC stops, the tape returns near to the recording start
position.
1. Press [MD $VIDEO%] button to select VIDEO. (This step is not
necessary if the above test mode has already been set)
2. Insert a tape into deck B.
3. After press [REC PAUSE/START] button, press [REC PAUSE/
START] button, then recording start.
36
REC BIAS
ADJUSTMENT
13
CN804
REC LEVEL
ADJUSTMENT
RV53
(R-CH)
(L-CH)
RV2
RV52
1
Page 37
SECTION 8
DIAGRAMS
8-1.BLOCK DIAGRAM – RF SERVO Section –
• SIGNAL PATH
RF
1
63
DVDRFP
RFSIN
ATOP
ATON
62
61
: CD PLAY
: DVD PLAY
: VIDEO
AIP
59
AIN
60
FNP
FNN
535254
HCD-FL5D
CDDOUT
117
RFIN
64
DOUT
DIP
55
DIN
RFAC
57
50
RFAC
PCMD
66
160
MDAT
HDB0 – HDB7
44, 41, 39, 35,
AV DATA BUS
32, 30, 27, 24
SD0 – SD7
(for AUDIO SYSTEM)
2
4
(Page 39)
(Page 41)
DETECTOR
OPTICAL PICK-UP
BLOCK
(TDP022W)
LASER
DIODE
(FOR CD)
LASER
DVD LD
DIODE
(FOR DVD)
INLIM
FCS+
FCS–
2AXIS
DEVICE
FOCUS/
TRACKING
COIL
TRK+
TRK–
CD LD
PD
SW
A
B
C
D
F
E
(SPINDLE)
D
AUTOMATIC POWER
CONTROL (FOR CD)
Q002
AUTOMATIC POWER
CONTROL (FOR DVD)
Q001
LASER DIODE
SELECT
Q901
M2
(SLED)
M1
MM
CBA
MM
A2
3
B2
4
C2
5
D2
6
18
CD E
17
CD F
B
12
A
A
11
B
D
10
C
C
9
D
B
16
CD A
A
15
CD B
D
14
CD C
C
13
CD D
22
CDLD
24
CDPD
DVDPD
23
DVDLD
21
V125
36
FOCUS/TRACKING COIL DRIVER,
SPINDLE, SLED MOTOR DRIVER
(ON: When sub tray move between tray and stocker.)
(ON: When elevator down to bottom.)
(ON: When elevator up/down each sub tray stock position.)
DISC IN DETECT
SENSOR
D704, Q703
ADDRESS DETECT
FL601
FLUORESCENT
INDICATOR TUBE
LED CONTROL
Q210, 217
LED DRIVE
Q203 – 206
LED SELECT
Q207, 208
PLUNGER
DRIVE
Q215, 216
PLUNGER
DRIVE
Q213, 214
CLOSE
OPEN
23 LED1
22 LED2
21 LED3
20 LED4
19 LED5
24 SELECT
17 TC A SW
18 TC B SW
5 TC SW
8 CD SW1
7 CD SW2
6 CD SW3
9 H.P
LEVEL SHIFT
Q701
ROTARY
ENCODER
S707
26DI1
25DO2
3CLK
4LATCH56 EXP-LAT
2RESET.B
80
68
67
69
70
73
74
79
59
58
57
47-43, 41-23,
85-97,
78 EXP-OUT DATA
75 EXP-IN DATA
76 EXP-CLK
D301
PRTC_SW
MIDOUT_SW
OUT_SW
IN_SW
MIDIN_SW
INIT_SW
CNT_SW
DISC-SENS
ENC0
ENC1
ENC2
CD/DVD MECHANISM
INDICATOR TUBE DRIVER,
A1 – A36
22-12, 10, 9
100, 1-8
G1 – G13,
G16 – G24
98, 99
G14, 15G
D201
S301
S302
DISPLAY
VOLUME
REMOTE CONTROL
RECEIVER
DOOR MOTOR+
DOOR MOTOR–
LOD-POS
LOD-NEG
CLP-POS
CLP-NEG
DECK CONTROLLER,
FLUORESCENT
KEY CONTROL
IC201
RESET
77
LED DRIVE
Q212
ROTARY
ENCODER
S341
IC301
XO
XI
VMUTE1
VMUTE2
52
53
54
55
71
72
64 – 66
KEY0 – KEY2
83
82
60IIC DATA
61IIC CLK
IIC-CLK
CD/DVD DOOR OPEN/CLOSE
RIN
9
FIN
7
LOADING MOTOR DRIVE
RIN
9
FIN
7
UP/DOWN MOTOR DRIVE
RIN
9
FIN
7
X201
4MHz
30 IIC-DATA
29 IIC-CLK
SYSTEM CONTROLLER
41 M-RESET
38 POWER LED
74 POWER-KEY
73 DISPLAY-KEY
47 VOLUME A
VOLUME B
48
4 SIRCS
44 VIDEO-MUTE
45 VIDEO-MUTE2
IIC-DATA
SYS-RST
MOTOR DRIVE
IC302
MOTOR
DRIVE
IC702
MOTOR
DRIVE
ELEVATOR
IC701
MOTOR
DRIVE
S303 – 307,
S311 – 319,
S320 – 324, 326
IC101 (4/4)
XRST
43
OUT1
OUT2
OUT1
OUT2
OUT1
OUT2
4
2
4
2
4
2
X-IN
X-OUT
XC-IN
XC-OUT
AC-CUT
M
M
M
79CD POWER
83STBY-RELAY
15
13
10
11
12RESET
100
M301
CD/DVD DOOR
OPEN/CLOSE
M702
(LOADING)
M701
ELEVATOR
UP/DOWN
CD/DVD A+3.3V-2
X102
16MHz
X101
32.768kHz
E VOL B+
D+1.8V
CD/DVD D+3.3V,
CD/DVD A+3.3V-1
M+12V
RESET
SWITCH
Q203
+3.3V
(MC)
D+2.6V
D/A B+
+3.3V
REGULATOR
IC907
CD/DVD D+5V,
CD/DVD V+5V
REGULATOR
A+10V,
MIC+10V
PLUNGER
(+12V)
REGULATOR
REGULATOR
CD/DVD ON
RESET SIGNAL
GENERATOR
IC201
REGULATOR
Q710
M+7V
M+9V
+1.8V
IC210
+12V
IC921
SWITCH
Q922, 923
EVER +3.3V
EVER +4V
D103, 104
+3.3V
(TC)
+3V
IC631
D+3.3V
(DSP)
TU+3.3V
D+3.3V
(PANEL)
D+3.3V
D+4V
REGULATOR
Q601
A+5V
(DSP)
REGULATOR
D206 – 208
D101, 102
D105
D601
D106
D203
D810
+5V
IC802
REGULATOR
REGULATOR
REGULATOR
REGULATOR
CD/DVD ON
Q870, 871
D204
D205
EVER+4V
+10V
IC803
+12V
IC202
+9V
IC922
+3.3V
IC840
SWITCH
+4V
REGULATOR
IC801
+5V
REGULATOR
IC804
B+ SWITCH
Q864, 865
VP
+4V
REGULATOR
IC901
RECT
D890
F/R AMP B+
F/R AMP B–
C AMP B+
C AMP B–
RECT
D921
TO FLUORESCENT
INDICATOR TUBE
FL201
– 42V
REGULATOR
Q971
RECT
D901 – 904
MAIN POWER
TRANSFORMER
RECT
D491
RECT
D591
VF
VF
RECT
D911
POWER ON/OFF
RELAY DRIVE
Q901
TRANSFORMER
T911
T901
SUB POWER
• Abbreviation
EA : Saudi Arabia
SP : Singapore
(EXCEPT EA, SP)
(EA, SP)
RY901
(EA, SP)
VOLTAGE
SELECTOR
S901
(EXCEPT EA, SP)
(EA, SP)
(EXCEPT EA, SP)
(AC IN)
4242
Page 43
HCD-FL5D
d
d
8-7.NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
Note on Printed Wiring Boards:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
f
•
•: Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Caution:
Pattern face side: Parts on the pattern face side seen from
(Conductor Side)the pattern face are indicated.
Parts face side:Parts on the parts face side seen from
(Component Side) the parts face are indicated.
• Indication of transistor.
: internal component.
C
Q
B
E
B
B
D
Q
G
S
These are omitted.
Q
CE
Q
CE
These are omitted.
These are omitted.
These are omitted.
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
f
•
• 2 : nonflammable resistor.
• 5 : fusible resistor.
• C : panel designation.
Note: The components identified by mark 0 or dotted line
• A : B+ Line.
• B : B– Line.
• H : adjustment for repair.
•Voltages are taken with a V OM (Input impedance 10 MΩ).
•Waveforms are taken with a oscilloscope.
• Circled numbers refer to waveforms.
• Signal path.
•Abbreviation
: internal component.
with mark 0 are critical for safety.
Replace only with part number specified.
Voltage variations may be noted due to normal production tolerances.
Voltage variations may be noted due to normal production tolerances.
F: AUDIO
L : VIDEO
E: Y
a : CHROMA
r : COMPONENT VIDEO
f: TUNER
E: TAPE PLAY (DECK A)
d: TAPE PLAY (DECK B)
G : REC (DECK B)
J: CD PLAY
c : DVD PLAY
N: MIC
j: MD (VIDEO)
i : OPTICAL DIGITAL IN
AUS: Australian model
EA: Saudi Arabia model
MX: Mexican model
SP: Singapore model
TH: Thai model
4
W or less unless otherwise
• Circuit Boards Location
panel (L) board
CD motor board
MIC board
CD door SW 1 board
CD door SW 2 board
TC SW (A) board
sensor 2 board
blue LED board
TC door SW board
TC door board
GC board
SP relay board
clamp motor board
front rear AMP board
video board
SUB TRANS boar
TRANS board
center SW AMP board
panel (R) board
regulator board
RF board
IN/MIDIN SW board
DSP board
sensor board
OUT/MIDOUT SW board
CD door board
INIT/count SW boar
MB board
loading motor board
MC board
SW board
head (A) board
connect board
head (B) board
4343
Page 44
HCD-FL5D
8-8.PRINTED WIRING BOARD – RF Board – • See page 43 for Circuit Boards Location.
12345678910111213
A
B
RF BOARD
E
E
(COMPONENT SIDE)
FLEXIBLE BOARD
OPTICAL PICK-UP
BLOCK
(TDP022W)
RF BOARD
(CONDUCTOR SIDE)
C
6449
D
1
48
IC001
A
MB BOARD
CN501
(Page 46)
16
1732
33
E
F
• Semiconductor
Location
Ref. No. Location
D001C-11
D002B-11
IC001D-11
Q001B-3
Q002B-3
1-684-822-
11
(11)
1-684-822-
11
(11)
4444
Page 45
8-9.SCHEMATIC DIAGRAM – RF Board – • See page 53 for Waveforms. • See page 90 for IC Block Diagram.
R023
820
C024
0.01
R024
0
22p
22p
22p
22p
C020
C021
C022
C023
C019
2200p
2200p
C015
2200p
C014
C042
180p
0
R014
0
R013
0
R012
0
R011
0
R018
0
R017
0
R016
0
R015
FLEXIBLE
BOARD
LD GND
DVD LD
INLIM_3V
JL005
CN001
24P
D
C
RF
GND
VC
VCC
E
A
B
F
N.C
PD
VR
VCC
SW
INLIM
CD LD
FCS+
FCS-
TRK+
TRK-
R001
100
FD+
FD-
TD+
TD-
D
C
RFP
C009
0.1
RFP
A
E
B
A
C
B
D
F
PDFD-
R041
DVD_LD
CD_LD
1k
JL007
R025
100
R022
5600p
220
C017
2200p
C016
5600p
C018
JL004
C025
0.1
C026
0.1
CD/DVD/SACD RF AMP,
FOCUS/TRACKING ERROR AMP
IC001
CXD1881AR
HCD-FL5D
RFMON
C006
R026C027C028
C031
12k0.10.1
1000p
C030
0.01
C029
0.01
0
R027
0
R028
0
R029
C032
0.047
JL006
JL003
JL002
JL001
C033 C012
R032
100
22
10V
0.1 0.1
C013
0.1
C035
0.1
MIRR
PI/CE
TE
FE
SDEN
DATA_RF
SDEN
CLK_RF
DATA_RF
LDON
CLK_RF
C005
22
10V
C049
0.1
RFMON
FE
TE
PI/CE
CN002
29P
AGND
RFAC
AGND
AVC
AVC
MIRR
PI
TE
FE
A5V
A5V
SDEN
DATA_RF
CLK_RF
LDON
A3V
RFMON
INLIM
LDSEL
FD+
TD-
TD+
SLB-
SLB+
SLA-
SLA+
FD-
FD+
TD-
TD+
SLEDB-
SLEDB+
SLEDA-
SLEDA+
SPDL-
SPDL+
(Page 48)
R035
E
F
PD
CD_LD
CN003
9P
SLEDA+
SLEDB+
SLEDB-
SLEDA-
{LIMIT-SW(A)}
LED
{LIMIT-SW(B)}
GND
{LIMIT-SW(B)}
INLIM
SPDL-
SPDL+
SLA+
SLB+
SLB-
SLA-
DVD_LD
R019R020
00
IOP2
Q001Q002
2SB1132-T100-QR2SB1132-T100-QR
AUTOMATIC POWER
CONTROL
(FOR DVD)
1SS355TE
-17
0
0.033
C041
C008
0.1
0.1
R021
0
C040
0.1
C001
R005R009
R004R003
L001
47µH
C002D001
10
16V
47k47k
3333
C010
1000p
R006
100
470
6.3V
IOP1
AUTOMATIC POWER
CONTROL
(FOR CD)
1SS355TE
-17
L002
47µH
C004D002
10
16V
C003
R010R008R007
100
4703333
6.3V
C011
1000p
C039
N
R
O
IR
D
L
M
R033
0
330p
0.033
C036
0.47
R034
C037
C038
10M
C034
0.1
•Voltages and waveforms are dc with respect to ground
under no-signal conditions.
no mark : DVD PLAY
(): CD PLAY
The components identified by mark 0 or dotted
line with mark 0 are critical for safety.
Replace only with part number specified.
4545
Page 46
HCD-FL5D
8-10. PRINTED WIRING BOARD – MB Board (Component Side) – • See page 43 for Circuit Boards Location.
8-26. SCHEMATIC DIAGRAM – MC Board – • See page 69 for Waveforms.
HCD-FL5D
(Page 50)
ANTENNA
CN112
T
A
K
13P
E
TE
T
L
S
A
U
C
E
-
-D
M
.R
IIC
O
S
IIC
E
Y
S
ID
V
8
3
39
2
3
4
W
J
9
2
5
B
-T
N
2
S
E
1
1
6
0
2
D
5
B
-T
N
2
S
E
1
1
07
2
D
5
B
N-T
2
S
E
1
1
8
0
2
D
2
W
J
4
0
4
3
AUTOMATIC POWER CONTROL
Z1
Z2
Z3
V
0
5
0
1
1
21
C
∗
SUPPLIED WITH
THE ASSEMBLED
BLOCK
AM
FM
75Ω
TUNER
UNIT
∗
(Page 66)
(Page 67)
(Page 77)
(Page 77)
(CHASSIS)
CN105
11P
ST-MUTE
R OUT
A GND
L OUT
STEREO
TUNED
+10V
ST CE
ST DOUT
ST DIN
ST CLK
AMP-DATA
AMP-CLK
AMP-LAT
DIG-Tx
DSP-Rx
DIG-CLK
DIR-UNLOCK
DIR-CS
DIR-INT
DIR-Rx
DSP-ACK
DSP-CS
DSP-DECODE
D-GND(DSP)
SPDIF(CD)
D+4V
SPDIF(DVD)
CN104
19P
CN103
11P
DAC LAT
DIR RST
A+5V
A-GND(AD/DA)
TUNER L-IN
A-GND
TUNER R-IN
A+10V
DBFB FEEDBAC
SP-MODE
LINE-MUTE
CN102
14P
D-GND(GC)
D+4V(GC)
D-GND(MC)
D+4V(MC)
A-GND
A+10V
A-GND(DSP)
A+5V(DSP)
CD/DVD GND
DBFB FEEDBACK
RELAY 5.1CH
RELAY BTL
RELAY REAR
RELAY FR
VP
VF
VF
M+9V
M GND
UNREG(M)
SP PROTCT
FAN
CD/DVD POWER
STK MUTE
BIAS
REC/PB
REC-MUTE
TC-MUTE
A/B
N/H
ALC
AMS
CN101
18P
Q4
Q1
Q2
Q5
Q6
Q7
Q8
Q9
Q10
1
2
3
5
6
7
75
61
65
67
68
69
66
89
10 50V
C221
10 50V
C222
71
Q11
Q12
70
71
72
76
EP101
C241
0.1
Z1
Z2
Z3
77
78
79
80
81
82
84
85
86
87
88
97
0
2
C236
0.1
Q11
Q2
Q1
Q12
1
Z
R194
4.7k
5
9
1
R
(EA,MX)
*
R195
(MX)
1k
(EA)
4.7k
1k (EA)
4.7k
81
82
84
85
86
87
88
89
0
0
9
1
R
J
*
97
R197
10k
D101
D105D103
D102
1SS355
1SS3551SS355
91
92
93
1SS355
0
*
R198
(SP,TH,AUS)
(MX)
R181
100
R182
100
R183
100
R184
100
R185
100
R186
100
R187
100
R188
100
R191
R192
R193
R196
150
R198
C197
0.1
C198
10
50V
C199
0.1
BIAS
TC-RELAY
STBY-RELAY
REC-MUTE
TC-MUTE
PB-A/B
EQ-H/N
ALC
DIR-RST
S/W
100
100
100
MODEL-IN
SPEC-IN
*
AVSS
AMS-IN
VREF
AVCC
AC-
CUT
k
0
FB199
1
0
0
0
2
R
D104
1SS355
C201
2.2
50V
R164
10k
5
6
7
0
8
0
0
1
0
8
1
R
STK-
MUTE
A-SHUT
B-SHUT
B-HALF
0
0
1
1
0
1
R
1
7
8
9
7
7
7
7
0
10
9
7
1
R
A
T
A
-D
P
M
A
0
0
1
2
0
1
R
2
R203
22k
0
0
0
0
0
0
0
0
0
1
1
10
1
1
4
7
8
5
6
7
7
7
7
1
1
17
1
1
R
R
R
R
R
L
T
K
R
A
C
E
R
C
H
E
T
O
W
C
T
L
O
-C
O
.1
N
P
N
2
R
A
L
P
-U
D
F
T
C
B
IR
D
K
T
L
x
A
x
S
-C
-L
-R
-T
C
P
P
P
IG
S
IR
M
M
S
D
A
D
A
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
4
7
3
5
6
0
0
0
0
0
1
1
1
1
1
R
R
R
R
R
3
6
5
7
C112
0.1
4
9
Q202
2SA1175
MUTING
R202
CONTROL
100
Y
E
K
R
E
W
O
P
K
L
-C
IG
D
2SC2785
SWITCH
R163 R162
10k 10k
C162
0.01
8
5
6
9
7
6
6
6
6
0
1
2
7
7
7
0
0
C
H
C
.1
2
L
T
B
-IN
C
X
p
8
1
0
1
0
7
1
R
k
0
3
3
1
1
1
R
1
1
1
C
X102
16MHz
10
9
6
1
R
D
H
C
.1
2
L
T
B
T
U
-O
C
X
2
0
1
P
T
p
5
1
0
0
10
10
7
8
6
6
1
1
R
R
E
K
S
C
D
-C
O
-A
P
C
P
S
E
S
D
D
D
P
S
D
SYSTEM CONTROLLER
M30622MGN-B06FP
T
T
E
U
S
S
E
-O
S
R
X
V
0
3
1
1
R
4
0
0k
2
1
R
1SS355
0
0
1
66
1
R
IC101
D202
0
0
0
0
0
0
1
1
1
2
1
3
7
7
7
1
1
1
R
R
R
Y
B
E
H
K
C
Y
.1
A
2
L
L
P
T
IS
B
D
D
D
N
N
G
G
1
z
0
H
1
K
P
8
T
6
.7
2
3
1
0
1
X
9
0
k
0
1
0
1
1
1
R
C
12
Q203
RESET
1
6
6
0
1
Q
k
0
0
1
5
6
1
R
T
X
A
-R
-L
C
IR
A
D
D
C
-IN
C
X
V
R117
10k
.1
0
6
1
1
C
0
0
7
0
0
1
1
4
9
0
61
5
6
1
1
1
TP112JW152
R
R
R
T
E
S
C
S
T
S
S
C
E
-C
V
U
V
-T
IR
M
T
D
E
F
O
IN
S
L
/L
T
T
-H
IN
R
M
IN
I
S
O
P
IR
D
M
C
A
N
S
C
R
D
R120
100
8
6
1
1
0
0
1
1
B
F
JR
1
2
0
2
2
2
3300 6.3V
C117
RESET SIGNAL
GENERATOR
C202
10k
R154
10k
R155
8
9
7
4
5
6
Q
Q
Q
Q
Q
Q
0
0
0
0
0
0
0
10
1
1
1
3
7
8
6
5
5
5
15
1
1
1
R
R
R
R
TP111
E
T
E
NO
K
IN
L
U
O
D
C
T
T
D
S
S
T
S
)
C
D
F
1
(R
T
3
N
M
C
W
G
M
R
P
P
T
U
A
B
C
A
3
2
TP201
A
O
D
T
T
E
E
C
-USE
A
U
R
N
T
E
U
S
D
T
M
T
S
S
T
B PLAY
D
S
R
A PLAY
VOLUME B
VOLUME A
NO-USE
VIDEO-MUTE2
VIDEO-MUTE
XRST
XLT
M-RESET
LDON(3STATE)
CLOCK-OUT
)
POWER LED
R
O
CD-CLK
R
R
CAN'T USE
E
G
CD-DATA
IN
K
C
A
R
(T
2
M
G
W
R
P
T
U
B
B
5
2
C203
0.10.1
SENS
)
R
SQ-CLK
O
R
SQ-
R
1
DATA-IN
E
M
S
K
CAN'T
F
W
L
U
L
P
C
USE
A
-C
U
O
H
B
IIC-DATA
IIC
A
(F
0
0
00
0
0
1
1
1
7
9
0
2
2
3
1
1
1
R
R
R
R123R122
IC201
M62703
OGI
10k10k
C204
10
50V
7
9
2
2
0
FB162
k
0
1
5
4
1
R
R136
10k
R150
100
50
R149
100
R148
0
R147
0
TP109
TP108
R143
100
R141
R139
10k
TP107
TP106
TP105
0
3
TP202
R207D203
4.7k1SS355
D204
1SS355
R208
220
R209R206R205R201
D205
1SS355
10k10k10k100k
100
R134
100
R133
100
R132
100
R131
100
C148
49
0.01
48
47
C147
0.01
45
44
43
41
38
34
33
32
31
29
30
)
)
D
N
-G
D
Q221-224
ISS355
ISS355
Q251
2SB1116
C252C254
0.00470.0047
Q255
BA1A4M
INVERTER
2
D
D
D
D
E
N
N
T
V
(C
U
D
-G
-G
IF
D
D
M
IF(
D
O
P
D
E
S
P
S
ID
V
R273R272
00
5
4
JW236
IC202
TA78M12S
OGI
+12V
REGULATOR
D211
D212
C212
47
16V
R251R254
1k1k
Q251,252
TRIGGER
PLUNGER
DRIVE
(DECK B)
Q252Q254
BA1A4MBA1A4M
R265
1k
1
0
2
9
3
5
2
R266
47k
9
9
4
0
9
61
58
6
5
2
2
2
P
P
P
P2
T
T
T
T
T
F
Y
Y
U
L
A
A
A
H
L
L
S
H
P
P
A
B
B
B
EP201
C242
0.1
(CHASSIS)
CN107
19P
47
48
41
38
30
29
4
12
9
32
33
34
31
2325
Q253
2SB1116
Q253,254
TRIGGER
PLUNGER
DRIVE
(DECK A)
R255 R256R253R252
2.2k 2.2k2.2k2.2k
1
k
63
2
47
R
k
7
26
4
R
7
2
1
k
9
7
7k
4
4
2
64
2
26
R
R
7
55
56
254
25
2
2
P
TP
T
TP
TP
D
N
+
G
T
M
F
D
M
U
L
G
V
N
A
G
H
R
G
T
S
H
3.3
+
R
A
A
D
B
T
VOLUME A
VOLUME B
M-RESET
POWER LED
IIC-DATA
IIC-CLK
POWER KEY
DISPLAY KEY
SIRCS
EVER+4V
D-GND
D-GND
(Page 79)
D+4V
M GND
M+7V
VP
VF
VF
PLUNGER VCC
CN111
8P
RESET
CNVSS
RXD1
CLK1
D+3.3V
NC
RTST
TXD1
D-GND
NO804
3P
STBY RELAY
EVER+4V
D-GND
CN110
4P
(Page 87)
D-GND
D+3.3V
IIC-CLK
Q256,257
CAPSTAN
MOTOR
.7k
4
0
6
2
R
BA1A4M
DRIVE
NC
2
2
k
.7
4
7
6
2
R
Q257
IIC-DATA
47k
R257
Q256
2SB1116
k
.7
.7k
4
4
8
5
59
2
2
R
R
3
1
52
5
12
2
P2
TP
T
TP
+
/L
H
-
+
M
G
M
M
M
P
P
TR
A
AP
CN109
C
CA
C
A
17P
(Page 59)
•Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
no mark : TUNER
(): CD PLAY
<>: DVD PLAY
[]: TAPE PLAY (DECK A)
{ } : TAPE PLAY (DECK B)
〈〈〉〉 : REC
: Impossible to measure
6363
∗
Page 64
HCD-FL5D
8-27. PRINTED WIRING BOARD – DSP Board (Component Side) – • See page 43 for Circuit Boards Location.
•Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
no mark : TUNER
(): CD/DVD PLAY
7575
Page 76
HCD-FL5D
8-38. SCHEMATIC DIAGRAM – SPEAKER Section (1/2) – • See page 69 for Waveforms.
(DECK A)
L-CH
R-CH
MECHANISM DECK
(TCM-230AWR41)
(REC/PB/ERASE)
L-CH
R-CH
ERASE
(DECK B)
HP901
(PB)
TAPE
BLOCK
HRPE901
(CHASSIS)
(Page 71)
CN2
6P
1
7
CN1
3P
(CHASSIS)
DVD+12V
CD/DVD POWER
M-GND
M+9V
UNREG-GND
UNREG(M)
A-GND
PB-R
REC-R
A-GND
PB-L
REC-L
CN804
13P
CN601
3P
L-PB
GND
R-PB
CN602
8P
L-PB
GND
L-REC
R-PB
GND
R-REC
GND
E-HOT
(1/2)
NO816
11P
C63
C12
C9
C8
0.0022
1 50V
C10
10 50V
C13
0.0022
1 50V
10 50V
C72
390p
C22
390p
C21
390p
C71
390p
Z2
Z3
Z4
C1
47
16V
C11
1
50V
C51
47
16V
Z5
Z6
C52
0.01
Z5
Z6
REC/PB
SWITCHING
IC2
µPC1330HA
SW.R1
R2R8
4.7k2.2k
C4C2
0.10.01
3.3k
R1
R51
3.3k
GND
SW.P1
C35
0.01
100V
Z3Z4
C5
C54
0.1
Z1Z1Z2
CONT
R31
22k
C55
C27
2.2 50V
4.7k
R10
47k
C6C7
1
50V
C56C57
1
50V
RV53
47k
GND
SW.P2
R4
R5
47k
+3.3V
REGULATOR
IC840
SI-8033JF
2.2
50V
DECK A/B SELECT SWITCH,
REC/PB EQ AMP,ALC
R19
22k
C17
C14
R17
1M1050V
R15
100
R13
100
2.2
50V
R55R56R52R58
R54
47k22k4.7k2.2k
4.7k
RV52
Q20,21
REC/PB
SWITCHING
220k
220k
R21
10k
C26C25
0.01330p
C76
0.01
R71
10k
SW.R2
Q20
BN1F4M
Q21
R32
220
C24
L21
27mH
L71
27mH
C74
BA1A4M
R33
4.7k
120p
120p
R18
8.2k
C75
330p
R68
8.2k
C16
10
100
50V
16V
REC-MUTE
TC-MUTE
R14
A/B
4.7k
R12
N/H
100
R11
ALC
100
C73
27p
RV2
C23
27p
R23
100
R22
2.2k
R72
2.2k
C840
10
35V
C41
1
50V
R39
10k
R40
10k
C42
1
50V
R35
100k
TC-MUTE
BIAS OSC
R34
2.2k150V
BA1A4M
MUTING
T301
Q40
BA1A4M
MUTING
CONTROL
C40
Q41
V IN
D840R890
RK36820
R90
0
R41R36
1k10k
R42
1k
C34
2.2
50V
OUT
VOS
GND
SW
C43
470
10V
R30R29
5.65.6
ON/OFF
L841L840
100µH10µH
L842
R891
10µH
47
C841
3300
6.3V
8
5
6
IC3(2/2)
NJM4558M
R43
2.2M
C45
22p
Q4,5
BIAS OSC
Q4
2SC2001
FB842
7
2SC2001
C848
330
6.3V
100 10V
C33 R28
0.015 18k
Q5
Q870,871
CD/DVD ON
SWITCH
JW807
C44
BA1A4M
R889
10k
Q871
Q870
BA1A4M
R44C46
15k0.01
C47
0.01
4
2
3
1
IC3(1/2)
NJM4558M
LOW-PASS
FILTER
R45
15k
R27
18k
C32
0.0068
C48
10
50V
Q7
BA1A4M
R47
Q6
4.7k
2SC2785
BUFFER
Q2
2SD1387
C31
C30
0.018
0.0068
R25
2.2k
C29
R26
10
3.3k
50V
BUFFER
C49
R49R46
22
10k10k
50V
Q9
RT1P137L
BA1A4M
C28
0.1
50V
Q2,3,9
REC BIAS
SWITCH
Q3
R50R48
10k22k
BA1A4M
BUFFER
220µH
L41
C844
C845
1000
6.3V
C856
0.01
Q8
L40
470
16V
JW810 C847
FB843
R7IC1
10kHA12237F
R20
100
C854
0.01
C855
0.01
1000
6.3V
AMS
M+12V
M+12V
M-GND
M-GND
D+5V
D-GND
D-GND
D+3.3V
D+3.3V
V-GND
C857
0.01
V+5V
S
BIA
B
C/P
E
R
A2
A3
A4
A5
A6
A7
A8
A9
A10
(Page 50)
(Page 77)
•Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
no mark : TUNER
(): CD/DVD PLAY
[]: TAPE PLAY (DECK A)
{ } : TAPE PLAY (DECK B)
〈〈〉〉 : REC
: Impossible to measure
7676
∗
Page 77
8-39. SCHEMATIC DIAGRAM – SPEAKER Section (2/2) –
HCD-FL5D
(Page
76)
(Page
75)
M801
(FAN)
(Page 73)(Page 89)
STK MUTE
OVER LOAD
1
2
C891
4
0.01
R856
33k
50V
10
Q855,856
C851
DC DETECT
Q863
2SD2525
Q861,862
FAN MOTOR CONTROL
R859
100
Q861 R861
2SC2785 47k
NO703
6P
VF
VF
VP
Y1
Y2
Y3
3
D890
D3SBA20
RECT
Q855Q856
2SC27852SC2785
Q854
2SA1175
PROTECT SWITCH
CONTROL
R863
22k
R860
4.7k
C892
0.01
R857
10k
R862
22k
C860
4.7
50V
D-GND
C890
6800
25V
C853
100
10V
Q860,863
FAN MOTOR
DRIVE
Q860
BA1A4M
D860
1SS355
AC 4(PRE)
C852
2.2
50V
R858
10k
R836
100
AC 4(PRE)
R815
C815
680
4.7
2W
100V
R885
47
1W
R839 R837
5.6k 22k
R838
22k
RY801
-1
-2
R874
100
1W
RY802
47k
68k
47k
68k
68k
R869
R870
R865
R866
R867
R868
68k
RY804
-1
-2
D804
R878
1SS355
100
1W
Q804
R826
2SC2785
2.2k
RELAY DRIVE
R827
10k
R822
2.2k
D802
R875
100
1W
RY806
-1
-2
D806
1SS355
Q806
2SC2785
R879
RELAY
100
DRIVE
1W
R830
10k
D801
1SS355
R820
2.2k
-1
-2
1SS355
JW987
R831
2.2k
R821
10k
Q802
2SC2785
RELAY DRIVE
R825
RELAY DRIVE
2SC2785
R880
100
1W
2SC2785
Q803
RELAY
DRIVE
Q801
R823
10k
10k
R824
2.2k
D807
1SS355
RY807
R840
R841
47k
47k
2SC2785
RELAY
DRIVE
Q807
C816
4.7
100V
R877
100
1W
-1
-2
R816
680
2W
JW801
JW802
JW985
JW986
-1
-2
D805
1SS355
Q805
2SC2785
RELAY
DRIVE
R845R844
47k47k
R832
10k
RY805
JW805
JW806
R886
47
1W
-1
-2
RY803
R876
D803
100
1SS355
1W
R842
47k
R843
47k
R828
2.2k
R829
10k
R833
2.2k
C823
0.01
C822
0.01
0.01
C821
C820
0.01
JW803
JW804
CN801
18P
REAR L
REAR L
REAR R
REAR R
REAR GND
REC/PB
REAR GND
50V
10
2.2k
C850
R852
PROTECT SWITCH
0.01
C863
BIAS
(2/2)
A2
A3
A4
A5
A6
A7
A8
A9
A10
CN807
13P
6.3V
10V
16V
6.3V
100
100
3300
470
C877
C876
C875
C874
CN809
3P
FAN+
FAN-
FAN+
D810
1SS355
S
A/B
N/H
UTE
ALC
AM
UTE
TC-M
REC-M
FRONT L GND
FRONT L GND
D851 R851
1SS355 4.7k
Q850
2SC2785
Q850,851
C862
0.01
D862
UDZSTE-175.6B
Y3
FRONT L
FRONT L
R850D850
4.7k1SS355
Q852,853
OVER LOAD
DETECT
R853
4.7k
2SC2785
D861
UDZSTE-177.5B
Y1
Y2
FRONT R GND
2SC2785
Q851
Q862
2SC2785
FRONT R
FRONT R GND
Q852
C861
47
16V
FRONT R
R854
22k
POWER GND
Q853
2SD1616
R864
220k
POWER GND
OVERLOAD
STK MUTE
POWER GND
POWER GND
CENTER GND
CENTER GND
CENTER
CENTER
SW GND
SW GND
0.01
C825
D-GND(GC)
D+4V(GC)
D-GND(MC)
D+4V(MC)
A-GND(DSP)
A+5V(DSP)
RELAY 5.1CH
RELAY BTL
RELAY REAR
RELAY FR
CD GND
TM801
A-GND
A+10V
CN808
CN803
HP-L
HP-R
CN806
12P
SW
SW
3P
0.01
C824
14P
(Page 71)
(Page 81)
FRONT L
FRONT R
CENTER
SPEAKER
S.WOOFER
REAR L
REAR R
(Page 63)
CN805
AMS
ALC
A/B
TC-MUTE
REC-MUTE
REC/PB
STK MUTE
CD/DVD POWER
FAN
SP PROTECT
UNREG(M)
M-GND
M+9VVFVF
N/H
18P
BIAS
VP
(Page 63)
•Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
no mark : TUNER
7777
The components identified by mark 0 or dotted
line with mark 0 are critical for safety.
Replace only with part number specified.
Page 78
HCD-FL5D
8-40. PRINTED WIRING BOARD – GC Board – • See page 43 for Circuit Boards Location.
Power supply terminal (+3.3V) (digital system)
Reset signal input from the mechanism controller “L”: reset
Muting on/off control signal input from the mechanism controller “H”: muting on
Serial data input from the mechanism controller
Serial data latch pulse signal input from the mechanism controller
Serial data transfer clock signal input from the mechanism controller
Internal status (SENSE) signal output to the mechanism controller
SENSE serial data reading clock signal input from the mechanism controller
Input/output terminal for anti-shock Not used
Write frame clock signal output to the DVD decoder
RFCK signal output terminal Not used
XPCK signal output terminal Not used
Guard frame sync signal output to the mechanism controller
C2 pointer signal output to the DVD decoder
Subcode sync (S0+S1) detection signal output to the DVD decoder and mechanism controller
4.2336 MHz clock signal output terminal Not used
Guard subcode sync (S0+S1) detection signal output to the DVD decoder
Ground terminal (digital system)
Numbers of track counted signal output to the mechanism controller
Mirror signal output to the mechanism controller
Defect signal input/output terminal Not used
Focus OK signal output to the mechanism controller
Spindle motor external control signal input terminal Not used
GFS is sampled by 460 Hz “H” output when GFS is “H”
Spindle motor servo drive signal output to the DVD decoder
Detection signal input from limit in switch The optical pick-up is inner position when “H”
2/3 divider output terminal Not used
Power supply terminal (+3.3V) (digital system)
Sled servo drive PWM signal (+) output
Sled servo drive PWM signal (–) output
Tracking servo drive PWM signal (+) output
Tracking servo drive PWM signal (–) output
Focus servo drive PWM signal (+) output
Focus servo drive PWM signal (–) output
Ground terminal (digital system)
Input terminal for the test
Input terminal for the test
Middle point voltage (+1.65V) input terminal
Focus error signal input from the DVD/CD RF amplifier
Sled error signal input from the DVD/CD RF amplifier
Tracking error signal input from the DVD/CD RF amplifier
Middle point servo analog signal input
RF signal input from the DVD/CD RF amplifier
Output terminal for the test Not used
Ground terminal (analog system)
Stabilized current input for operational amplifiers
Power supply terminal (+3.3V) (analog system)
EFM full-swing output terminal
Asymmetry comparator voltage input terminal
EFM signal input from the DVD/CD RF amplifier
Ground terminal (analog system)
Internal VCO control voltage input terminal
Filter output for master PLL
Filter input for master PLL
Charge pump output for master PLL
Power supply terminal (+3.3V) (analog system)
Asymmetry circuit constant current input terminal
VCO control voltage input terminal for the wideband EFM PLL Not used
VCO oscillation output terminal for the wideband EFM PLL Not used
Charge pump output terminal for the wideband EFM PLL Not used
Power supply terminal (+3.3V) (digital system)
Asymmetry circuit on/off control signal input terminal “L”: off, “H”: on Not used
Digital out on/off control signal input from the mechanism controller
“L”: digital out off, “H”: digital out on
Digital audio signal output to the digital audio interface receiver
L/R sampling clock signal (44.1 kHz) output to the DVD decoder
Serial data output to the DVD decoder
Bit clock signal (2.8224 MHz) output to the DVD decoder
“L” is output when playback disc is emphasis off
“H” is output when playback disc is emphasis on Not used
Input terminal for the system clock frequency setting
“L”: 16.9344 MHz, “H”: 33.8688MHz Fixed at “H” in this set
Ground terminal (digital system)
System clock input terminal (33.8688 MHz)
System clock output terminal (33.8688 MHz) Not used
Serial data output terminal Not used
Serial data reading clock signal output terminal Not used
Serial data latch pulse signal output terminal Not used
Subcode Q data output to the mechanism controller
Subcode Q data reading clock signal input from the mechanism controller
Input terminal for resynchronism of guard subcode sync (S0+S1) Not used
Subcode serial data output to the DVD decoder
Subcode serial data reading clock signal input to the DVD decoder
Two-way data bus with the mechanism controller
Ground terminal (digital system)
Two-way data bus with the mechanism controller
Address signal input from the mechanism controller
Power supply terminal (+3.3V) (digital system)
Address signal input from the mechanism controller
Power supply terminal (+5V)
Address signal input from the mechanism controller
Ground terminal (digital system)
Wait signal output terminal Not used
Read strobe signal input from the mechanism controller
Write strobe signal input from the mechanism controller
Chip select signal input from the mechanism controller
Interrupt signal output to the mechanism controller
Power supply terminal (+3.3V) (digital system)
Not used
Stream data signal output to the DVD system processor
Ground terminal (digital system)
Error flag signal output to the DVD system processor
Stream data signal output to the DVD system processor
Power supply terminal (+5V) (digital system)
Not used
Stream data signal output to the DVD system processor
Not used
Stream data signal output to the DVD system processor
Ground terminal (digital system)
Not used
Stream data signal output to the DVD system processor
Power supply terminal (+3.3V) (digital system)
Not used
Power supply terminal (+5V) (digital system)
Stream data signal output to the DVD system processor
Not used
Stream data signal output to the DVD system processor
Ground terminal (digital system)
Not used
Stream data signal output to the DVD system processor
Not used
Serial data effect flag signal output to the DVD system processor
Power supply terminal (+5V) (digital system)
Serial data transfer clock signal output to the DVD system processor
Header flag signal output terminal Not used
Power supply terminal (+3.3V) (digital system)
Not used
Ground terminal (digital system)
MDBD to MDBF I/O
107GFSO
108VSS—
109APEOO
110VDD—
111DASYOO
112GNDA5—
115DASYII
Serial data request signal input from the DVD system processor
Not used
Not used
Not used
Not used
Power supply terminal (+5V) (digital system)
Not used
Ground terminal (digital system)
Not used
Power supply terminal (+3.3V) (digital system)
Not used
Two-way data bus with the D-RAM
Ground terminal (digital system)
Two-way data bus with the D-RAM
Power supply terminal (+5V)
Two-way data bus with the D-RAM
Write enable signal output to the D-RAM
Power supply terminal (+3.3V) (digital system)
Row address strobe signal output to the D-RAM
Address signal output to the D-RAM
Ground terminal (digital system)
Address signal output to the D-RAM
Power supply terminal (+3.3V) (digital system)
Address signal output to the D-RAM
Ground terminal (digital system)
Address signal output to the D-RAM
EEPROM ready signal output to the mechanism controller
Operation clock signal output for PSP physical disc mark detection terminal Not used
Output enable signal output to the D-RAM
Column address strobe signal output to the D-RAM
Two-way data bus with the D-RAM
Ground terminal (digital system)
Two-way data bus with the D-RAM
Power supply terminal (+3.3V) (digital system)
Two-way data bus with the D-RAM
Power supply terminal (+5V)
Two-way data bus with the D-RAM
Guard frame sync signal output to the mechanism controller
Ground terminal (digital system)
Absolute phase error signal output
Power supply terminal (+3.3V) (digital system)
RF binary signal output
Ground terminal (analog system)
Filter connected terminal for selection the constant asymmetry compensation
Analog signal input after integrated from the RF binary signal
100
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