Sony HCD-FL5D Service Manual

HCD-FL5D

SERVICE MANUAL

Ver 1.0 2002.08

HCD-FL5D is the amplifier, DVD player, tape deck and tuner section in DHC-FL5D.

DVD Section

TAPE Section

E Model

Austr alian Model

Model Name Using Similar Mechanism NEW DVD Mechanism Type CDM53N-DVBU14 Base Unit Name DVBU14 Optical Pick-up Name TDP022W Model Name Using Similar Mechanism NEW

Tape T r ansport Mechanism Type

TCM-230AWR41CS/ 230PWR41CS

Amplifier section

The following measured at AC 127, 220, 240 V, 50/60 Hz (Saudi Arabian model only) The following measured at AC 120, 220, 240 V, 50/60 Hz (except for Saudi Arabian model)

MULTI mode

DIN power output at stereo mode (rated)

Continuous RMS power output (reference) Front speaker: 60 + 60 watts

Center speaker: 60 watts

Rear speaker: 60 + 60 watts

Sub woofer: 100 watts

2.1CH mode

DIN power output at stereo mode (rated)

Continuous RMS power output (reference) Front speaker: 120 + 120 watts

Sub woofer: 240 watts

45 + 45 watts (8 ohms at 1 kHz, DIN)

(8 ohms at 1 kHz, 10% THD)

(16 ohms at 1 kHz, 10% THD)

(8 ohms at 1 kHz, 10% THD)

(8 ohms at 100 Hz, 10% THD)

70 + 70 watts (8 ohms at 1 kHz, DIN)

(8 ohms at 1 kHz, 10% THD)

(8 ohms at 100 Hz, 10% THD)

SPECIFICATIONS

Inputs MD (VIDEO) IN: (phono jacks) voltage 450 mV/250 mV,

OPTICAL DIGITAL IN: (Square optical connector jacks, rear panel) wavelength —— MIC: sensitivity 1 mV, (phone jack) impedance 10 kilohms

Outputs MD (VIDEO) OUT: (phono jacks) voltage 250 mV

VIDEO OUT: 1 Vp-p, 75 ohms S-VIDEO OUT: Y: 1 Vp-p, 75 ohms

COMPONENT OUT: Y: 1 Vp-p, 75 ohm

PHONES: accepts headphones of (stereo mini jack) 8 ohms or more FRONT L/R: Use only the supplied

REAR L/R: Use only the supplied CENTER: Use only the supplied S.WOOFER: Use only the supplied

impedance 47 kilohms

impedance 1 kilohms

C: 0.286Vp-p, 75 ohms

: 0.7 Vp-p, 75 ohms

speaker SS-FL7 speaker SS-RS7 speaker SS-CT7 speaker SS-WG7

DVD player section

Laser Semiconductor laser

Frequency response DVD (PCM 48 kHz):

Signal-to-noise ratio More than 90 dB Dynamic range More than 90 dB Video color system format

OPTICAL DVD DIGITAL OUT (Square optical connector jack, rear panel) wavelength 660 nm

Tape player section

Recording system 4-track 2-channel stereo Frequency response 50 – 13,000 Hz (±3 dB),

Wow and flutter ±0.15% W.Peak (IEC)

(DVD: λ=650 nm, CD: λ=780 nm) Emission duration: continuous

2 Hz – 22 kHz = (±1 dB) CD: 2 Hz – 20 kHz = (±1 dB)

NTSC, PAL

using Sony TYPE I cassette

0.1% W.RMS (NAB) ±0.2% W.Peak (DIN)

– Continued on next page –

DVD DECK RECEIVER

9-874-140-01 Sony Corporation

2002H0500-1 Home Audio Company C 2002.08 Published by Sony Engineering Corporation

HCD-FL5D

Tuner section

FM stereo, FM/AM superheterodyne tuner

FM tuner section

Tuning range North American model: 87.5 - 108.0 MHz

Other models: 87.5 - 108.0 MHz Antenna FM lead antenna

Antenna terminals 75 ohm unbalanced Intermediate frequency 10.7 MHz

AM tuner section

Tuning range Pan American model: 530 - 1,710 kHz

Saudi Arabian models:

Other models: 530 - 1,710 kHz

Antenna AM loop antenna Antenna terminals External antenna terminal Intermediate frequency 450 kHz

General

Power requirements Saudi Arabian model: 120 –127 V, 220 V or

Australian model: 230 – 240V AC, 50/60 Hz Thailand model: 220 V AC, 50/60 Hz Mexican model: 120 V AC, 60 Hz Other models: 120 V, 220 V or

Power consumption 425 watts Dimensions (w/h/d) Mass Approx. 15 kg Supplied accessories: AM loop antenna (1)

(100-kHz step) (50-kHz step)

(with the tuning interval set at 10 kHz) 531 - 1,710 kHz (with the tuning interval set at 9 kHz) 531 - 1,602 kHz (with the tuning interval set at 9 kHz)

(with the tuning interval set at 10 kHz) 531 - 1,602 kHz (with the tuning interval set at 9 kHz)

230 – 240 V AC, 50/60 Hz Adjustable with voltage selector

Approx. 245 × 410 × 400 mm

FM lead antenna (1) Remote commander (1) Batteries (3) Video cable (1) Speaker cord (6) Speaker support (2) Screw 3 3 × 10 (8) Center and rear speaker pads (12)

Notes on chip component replacement

•Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be damaged by heat.

Flexible Circuit Board Repairing

•Keep the temperature of the soldering iron around 270 ˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.

The following caution label is located inside the apparatus.

Design and specifications are subject to change without notice.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUBLISHED BY SONY.

HCD-FL5D

This system can play the following discs

Format of discs Disc logo

DVD VIDEO*

VIDEO CD

Music CD

*The “DVD VIDEO” logo is a trademark.

Discs that this system cannot play

• CD-ROMs (PHOTO CDs included)

• All CD-Rs other than music and VCD format CD-Rs

• Data part of CD-Extras

•DVD-ROMs

•DVD Audio discs

Note

Some CD-Rs/CD-RWs or DVD-Rs/DVD-RWs cannot be played on this system depending upon the format or the recording quality or physical condition of the disc, or the characteristics of the recording device. Furthermore, the disc will not play if it has not been correctly finalized. For more information, see the operating instructions for the recording device.

Playing a disc with MP3 audio tracks

About MP3

MP3 (MPEG 1 Audio Layer-3) is a standard technology and format for compressing a sound sequence. The track is compressed to about 1/10 of its original size. Sounds outside the range of human hearing are compressed while the sounds we can hear are not compressed.

Notes on discs

You can play MP3 audio tracks recorded on CDROMs, CD-Rs (recordable CDs), or CD-RWs (rewritable CDs). The disc must be in the ISO 9660* level 1, level 2 or Joliet format.

*ISO 9660 Format

The most common international standard for the logical format of tracks and albums on a CD-ROM. There are several specification levels. In Level 1, track names must be in the 8.3 format (no more than eight characters in the name, no more than three characters in the extension “.MP3”) and in capital letters. Album names can be no longer than eight characters. There can be no more than eight nested album levels. Level 2 specifications allow album names and track names up to 31 characters long.

Notes

•With formats other than ISO 9660 level 1, 2 and Joliet, album names or track names may not be displayed correctly.

•When naming, be sure to add the extension “.MP3” to the track name.

• If you use the extension “.MP3” to a track other than MP3, the player cannot recognize the track properly and will generate random noise that could damage your speakers.

•A disc recorded with complicated tree structure takes a longer time to start playback.

•When the disc is inserted, the player reads all the tracks on that disc. If there are many albums or nonMP3 files on the disc, it may take a long time for player to begin or for the next MP3 audio tracks to start play.

•We recommend that you do not save other types of tracks or unnecessary albums than MP3 audio tracks in the disc to be used for MP3 listening.

• An album that does not include an MP3 audio track is skipped.

•Maximum album number in a disc: 99 (The maximum number of MP3 audio tracks that can be contained on a album is 250.)

•Tracks and albums are played in the order they are recorded on the disc.

• Only the letters in the alphabet and numbers can be used for album or track names. Anything else is displayed as a space.

•ID3 tags cannot be displayed in stop mode.

•The player cannot play audio tracks in MP3PRO format.

HCD-FL5D

1. SERVICING NOTES ................................................ 6

2. GENERAL

Location of Controls ....................................................... 8

Setting the Clock ............................................................. 9

3. DISASSEMBLY

3-1. Disassembly Flow ........................................................... 10

3-2. Top Panel Assy ................................................................ 11

3-3. Back Cover ...................................................................... 11

3-4. Side Panel (A)/(B)........................................................... 12

3-5. Case ................................................................................. 12

3-6. Front Panel Assy ............................................................. 13

3-7. GC Board......................................................................... 13

3-8. Tape Mechanism Assy .................................................... 14

3-9. Belt .................................................................................. 14

3-10. SW Board, HEAD (A) Board, HEAD (B) Board .......... 15

3-11. DVD Mechanism Block .................................................. 15

3-12. DSP Board ....................................................................... 16

3-13. DVD Mechanism Deck (CDM53N-DVBU14) .............. 16

3-14. Fitting Base (Guide) Assy, Bracket (Chassis),

Magnet Assy.................................................................... 17

3-15. Base Unit (DVBU14) ...................................................... 17

3-16. Tray (Sub)........................................................................ 18

3-17. Chassis (Mold B) Section, Stocker Section,

Slider (Selection) ............................................................ 18

3-18. VIDEO Board.................................................................. 19

3-19. SUB TRANS Board ........................................................ 19

3-20. Back Cover Section......................................................... 20

3-21. TRANS Board ................................................................. 20

3-22. SP RELAY Board............................................................ 21

4. ASSEMBLY

4-1. Assembly Flow................................................................ 22

4-2. Gears Installation ............................................................ 22

4-3. Slider (Selection) Installation ......................................... 23

4-4. Stocker Section Installation ............................................ 23

4-5. Chassis (Mold B) Section Installation............................ 24

5. TEST MODE.............................................................. 25

6. MECHANICAL ADJUSTMENTS ....................... 34

8-14. Schematic Diagram – MB Board (3/5) –....................... 50

8-15. Schematic Diagram – MB Board (4/5) –....................... 51

8-16. Schematic Diagram – MB Board (5/5) –....................... 52

8-17. Printed Wiring Boards – CHANGER Section –............ 54

8-18. Schematic Diagram – CHANGER Section – ................ 55

8-19. Printed Wiring Boards – CD DOOR Section – ............. 56

8-20. Schematic Diagram – CD DOOR Section – ................. 57

8-21. Printed Wiring Board – SW Board – ............................. 58

8-22. Schematic Diagram – SW Board – ................................ 59

8-23. Printed Wiring Boards – TC DOOR Section – ............. 60

8-24. Schematic Diagram – TC DOOR Section – .................. 61

8-25. Printed Wiring Board – MC Board – ............................. 62

8-26. Schematic Diagram – MC Board – ............................... 63

8-27. Printed Wiring Board

– DSP Board (Component Side) –.................................. 64

8-28. Printed Wiring Board

– DSP Board (Conductor Side) – ................................... 65

8-29. Schematic Diagram – DSP Board (1/3) – ..................... 66

8-30. Schematic Diagram – DSP Board (2/3) – ..................... 67

8-31. Schematic Diagram – DSP Board (3/3) – ..................... 68

8-32. Printed Wiring Board – CENTER SW AMP Board –... 70

8-33. Schematic Diagram – CENTER SW AMP Board – ..... 71

8-34. Printed Wiring Board

– FRONT REAR AMP Board –...................................... 72

8-35. Schematic Diagram

– FRONT REAR AMP Board –...................................... 73

8-36. Printed Wiring Boards – SPEAKER Section – ............. 74

8-37. Schematic Diagram – REGULATOR Board – .............. 75

8-38. Schematic Diagram – SPEAKER Section (1/2) –......... 76

8-39. Schematic Diagram – SPEAKER Section (2/2) –......... 77

8-40. Printed Wiring Board – GC Board – ............................. 78

8-41. Schematic Diagram – GC Board – ................................ 79

8-42. Printed Wiring Boards – PANEL Section – .................. 80

8-43. Schematic Diagram – PANEL Section –....................... 81

8-44. Printed Wiring Board – MIC Board – ........................... 82

8-45. Schematic Diagram – MIC Board – .............................. 83

8-46. Printed Wiring Board – VIDEO Board –....................... 84

8-47. Schematic Diagram – VIDEO Board – ......................... 85

8-48. Printed Wiring Board – SUB TRANS Board –............. 86

8-49. Schematic Diagram – SUB TRANS Board –................ 87

8-50. Printed Wiring Board – TRANS Board – ...................... 88

8-51. Schematic Diagram – TRANS Board – ......................... 89

8-52. IC Pin Function Description .......................................... 97

7. ELECTRICAL ADJUSTMENTS

Deck Section ................................................................... 34

8. DIAGRAMS

8-1. Block Diagram – RF SERVO Section – ........................ 37

8-2. Block Diagram – TUNER/TAPE DECK Section – ...... 38

8-3. Block Diagram – AUDIO DSP Section –...................... 39

8-4. Block Diagram – POWER AMP Section – ................... 40

8-5. Block Diagram – VIDEO Section – .............................. 41

8-6. Block Diagram

– DISPLAY/POWER SUPPLY Section – ...................... 42

8-7. Note for Printed Wiring Boards and

Schematic Diagrams ....................................................... 43

8-8. Printed Wiring Board – RF Board – .............................. 44

8-9. Schematic Diagram – RF Board – ................................. 45

8-10. Printed Wiring Board

– MB Board (Component Side) –................................... 46

8-11. Printed Wiring Board

– MB Board (Conductor Side) –..................................... 47

8-12. Schematic Diagram – MB Board (1/5) –....................... 48

8-13. Schematic Diagram – MB Board (2/5) –....................... 49

9. EXPLODED VIEWS

9-1. Case Section ...................................................................114

9-2. Front Panel Section-1.....................................................115

9-3. Front Panel Section-2.....................................................116

9-4. Front Panel Section-3.....................................................117

9-5. Front Panel Section-4.....................................................118

9-6. Chassis Section-1 ........................................................... 119

9-7. Chassis Section-2 ........................................................... 120

9-8. Chassis Section-3 ........................................................... 121

9-9. Chassis Section-4 ........................................................... 122

9-10. DVD Mechanism Deck Section-1

(CDM53N-DVBU14)..................................................... 123

9-11. DVD Mechanism Deck Section-2

(CDM53N-DVBU14)..................................................... 124

9-12. DVD Mechanism Deck Section-3

(CDM53N-DVBU14)..................................................... 125

9-13. DVD Mechanism Deck Section-4

(CDM53N-DVBU14)..................................................... 126

9-14. Base Unit Section (DVBU14)........................................127

9-15. Tape Mechanism Deck Section-1

(TCM-230AWR41CS: Except TH Model)....................128

9-16. Tape Mechanism Deck Section-2

(TCM-230PWR41CS: TH Model) ................................129

9-17. Tape Mechanism Deck Section-3

(TCM-230PWR41CS: TH Model) ................................130

10. ELECTRICAL PARTS LIST .............................. 131

HCD-FL5D

SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objectiv e lens.

LASER DIODE AND FOCUS SEARCH OPERATION CHECK

Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveforms is output three times.

• MODEL IDENTIFICATION – Back Panel –

PART No.

MODEL PART No.

Singapore model 4-240-281-0 Saudi Arabia model 4-240-281-1 Australian model 4-240-281-2 Mexican model 4-240-281-3 Thailand model 4-240-281-4

[]

SERVICE POSITION

In checking the DSP/MB/MC/VIDEO boards, prepare jig.

trans board

SUB trans board

Any board to put

front rear AMP board

regulator board

SP relay board

DSP board

extension cable (J-2501-198-A) to the MB board (CN204) and video board (CN701)

MC board

GC board

panel (L) board

blue LED board

panel (R) board

center SW AMP board

MB board (CN204)

MB board (CN501)

extension cable (J-2501-217-A) to the MB board (CN501) and RF board (CN002)

RF board (CN002)

mechanism deck

video board (CN701)

HCD-FL5D

• TYPE A/B DISCRIMINATION

Specification of this set is changed in the midway of production. Therefore, the set is classified into two types according to which IC, IC204 or IC205, is mounted.

– MB BOARD (Conductor Side) –

IC205 (48 pin) is mounted : TYPE A

IC204 (44 pin) is mounted : TYPE B

HCD-FL5D

play

LOCATION OF CONTROLS – Front Panel –

SECTION 2

GENERAL

This section is extracted from instruction manual.

ALPHABETICAL ORDER

A – D

CD SYNC HI-DUB qd DIGITAL wf DISC SELECT 4 DISC 1 indicator wl DISC 2 indicator wk DISC 3 indicator wj DISC 4 indicator wh DISC 5 indicator wg Display window 2 DISPLAY ws DVD ed DVD MENU qs DVD TOP MENU qa

wl wk wj wh wg

E – R

ECHO LEVEL (Asian model

only) wa

MD (VIDEO) wd MIC jack ql MIC LEVEL w; MULTI CHANNEL DECODING

indicator 3 PHONES jack qh REC PAUSE/START qf Remote sensor e;

?/1

ed es ea e;

wd ws

wa w;

T – V

TAPE A/B ea TUNER/BAND es

VOLUME qg

BUTTON DESCRIPTIONS

?/1 (power) 1 Z (disc tray) 5 Z A (deck A) qk Z B (deck B) qj hH (play) 6 X (pause) 8 x (stop) 7 ./> (go back/go forward)

–/m, M/+

(rewind, fast forward) q;

452 3

9 q;

qa qs qd qf qg qh

M +– m

– Rear Panel –

A COMPONENT VIDEO OUT jacks

Use video cables (not supplied) to connect an optional component (such as a TV) to this jack. If your TV accept progressive format file signals, you must use this connection and set “COMPONENT OUT” to “PROGRESSIVE” in “SCREEN SETUP”.

B VIDEO OUT jack

Use a video cable (supplied) to connect an optional component (such as a TV) to this jack. You can then output the video to the component from this unit, and enjoy the video images of DVDs, etc.

C S VIDEO OUT jack

Use an S video cable (not supplied) to connect an optional component (such as a TV) to this jack. You can then output the video to the component from this unit, and enjoy higher quality video images.

D OPTICAL DIGITAL IN jack

Use a digital optical cable (square, not supplied) to connect an MD deck or DVD player to this jack. You can then record or listen to digital audio from the MD deck or DVD

er through this system.

E OPTICAL DVD DIGITAL OUT jack

Use a digital optical cable (square, not supplied) to connect an MD deck to this jack. You can then output the digital audio to the MD deck from this system.

F MD (VIDEO) IN jacks

Use audio cords (not supplied) to connect an MD deck or VCR to these jacks. You can then listen to analog audio from the MD deck or VCR through this system.

G MD (VIDEO) OUT jacks

Use audio cords (not supplied) to connect an MD deck or VCR to these jacks. You can then output audio to the MD deck or VCR from this system.

Tip

When you remove the optical cover, keep it for future use.

HCD-FL5D

Remote Control

ALPHABETICAL ORDER

A – E

2.1CH/MULTI* e;

ALBUM +/– ed AMP MENU 9 ANGLE ek AUDIO el CLEAR ql CLOCK/TIMER SELECT* wf CLOCK/TIMER SET wf D.SKIP 5 digipad 7 DISPLAY 4 DSP EDIT* ej DVD qh DVD DISPLAY qa DVD MENU qg DVD SETUP* 9 DVD TOP MENU qj EFFECT* es ENTER 6

F – S

FUNCTION 0 GAME MODE eh GROOVE* ef KARAOKE PON* eh MOVIE MODE es MUSIC MODE ej Numeric buttons wd P FILE* el PLAY MODE/DIRECTION w; PRESET +/– wj PREV/NEXT wj REPEAT/FM MODE ws RETURN O e; SCAN/SLOW t SELECT wk SHIFT qd SLEEP wg SUBTITLE ea

/ T ra

T – V

TAPE A/B qs TOOL MODE ef TUNER MEMORY* w; TUNER/BAND qf TUNING +/– ra TV/VIDEO wh TV ?/1 1 TV CH +/– 3 TV VOL +/– 2

VOLUME +/

BUTTON DESCRIPTIONS

?/1 (power) qk hH (play) wk X (pause) r; x (stop) wl . (go back) wj > (go forward) wj m (rewind) ra M (fast forward) ra

V/v/B/b/ENTER eg >10 wa

*To use these functions, press the

button while pressing SHIFT.

– 8

Setting the clock

Turn on the system.

Press CLOCK/TIMER SET on the remote.

Press . or > repeatedly to set the hour.

Press ENTER on the remote.

Press . or > repeatedly to set the minutes.

Press ENTER on the remote.

To adjust the clock

Press CLOCK/TIMER SET on the remote.

Press . or > repeatedly to select CLOCK SET?, then press ENTER on the remote.

Do the same procedures as step 3 to 6 above.

Note

The clock settings are canceled when you disconnect the power cord or if a power failure occurs.

wd wa

1 2 3 45 6 7

wh wg wf ws w;

ra r;

890qaqsqdqfqgqhqjqk

wk wl

ea es

ed ef

HCD-FL5D

• This set can be disassembled in the order shown below.

3-1. DISASSEMBLY FLOW

SET

3-2. TOP PANEL ASSY

(Page 11)

3-3. BACK COVER

(Page 11)

3-4. SIDE PANEL (A)/(B)

(Page 12)

3-5. CASE

(Page 12)

SECTION 3

DISASSEMBLY

3-6. FRONT PANEL ASSY

(Page 13)

3-7. GC BOARD

(Page 13)

3-11. DVD MECHANISM BLOCK

(Page 15)

3-12. DSP BOARD

(Page 16)

3-13. DVD MECHANISM DECK

(CDM53N-DVBU14) (Page 16)

3-18. VIDEO BOARD

(Page 19)

3-19. SUB TRANS BO ARD

(Page 19)

3-8. TAPE MECHANISM ASSY

(Page 14)

3-9. BELT

(Page 14)

3-10. SW BOARD,

HEAD (A) BOARD, HEAD (B) BOARD (Page 15)

3-20. BACK COVER SECTION

(Page 20)

3-21. TRANS BOARD

(Page 20)

3-14. FITTING BASE (GUIDE)ASSY,

BRACKET (CHASSIS), MAGNET ASSY (Page 17)

3-16. TRAY (SUB)

(Page 18)

3-17. CHASSIS (MOLD B) SECTION,

STOCKER SECTION, SLIDER (SELECTION) (Page 18)

3-15. BASE UNIT

(DVBU14) (Page 17)

3-22. SP RELAY BOARD

(Page 21)

Note: Follow the disassembly procedure in the numerical order given.

)

3-2. TOP PANEL ASSY

four screws (hexagon socket tapping)

top panel ass

HCD-FL5D

3-3. BACK COVER

five screws (BVTP3

back cover

HCD-FL5D

)

3-4. SIDE PANEL (A) / (B)

three screws (top)

side panel (A)

side panel (B)

3-5. CASE

two screws (BVTP3

three screws (top)

screw (case 3 TP2)

six screws (BVTT3 × 8 (S))

case

three screws (BVTP3 × 8)

screw (case 3 TP2

3-6. FRONT PANEL ASSY

Rifting up the CD mechanism block section, and release two claws.

two claws

wire (flat type) (15 core) (CN206)

connector (CN201)

connector (CN808)

screw (BVTP3 × 8)

harness

connector (CN203)

connector (CN207)

HCD-FL5D

connector (CN318)

front panel assy

3-7. GC BOARD

GC board

two screws (BVTP3 × 8)

three screws (BVTP3

connector (CN1)

connector (CN2)

wire (flat type) (17 core) (CN204)

harness

screw (BVTP3 × 8)

wire (flat type) (19 core) (CN202)

wire (flat type) (17 core) (CN109)

connector (CN713)

HCD-FL5D

)

3-8. TAPE MECHANISM ASSY

Push two solenoids.

two screws

(2.6

tape mechanism ass

3-9. BELT

Open cassette lid.

belt

(FR)

belt

(capstan B)

belt

(capstan C)

motor assy

(M901)

two screws

belt

(capstan B)

(capstan

two

screws

(PS 2.6

belt

(FR)

3-10. SW BOARD, HEAD (A) BOARD, HEAD (B) BOARD

two connectors (CN805, 806)

claw

two connectors (CN702, 703)

two claws

SP-relay board

MC board

DVD mechanism block

connector (CN905)

connector (CN808)

connector (CN903)

wire (flat type) (11 core: EXCEPT AEP, UK)/ wire (flat type) (15 core: AEP, UK) (CN105)

wire (flat type) (17 core) (CN204)

connector (CN807)

six screws (BVTP3 × 8)

five claws

SW board

Remove the four solders.

HCD-FL5D

head (A) board

3-11. DVD MECHANISM BLOCK

screw (PTT 2

head (B) board

screw (PTT 2

HCD-FL5D

)

3-12. DSP BOARD

DSP boar

wire (flat type) (11 core) (CN601)

3-13. DVD MECHANISM DECK (CDM53N-DVBU14)

four screws

(BVTP 3

DVD mechanism deck (CDM53N-DVBU14)

two screws

(BVTP 3

wire (flat type) (19 core) (CN602)

three screws (BVTP3

wire (flat type) (9 core (CN603)

bracket top panel

two screws

(BVTP 3

wire (flat type) (29core) (CN501)

chassis (CDM) section

3-14. FITTING BASE (GUIDE) ASSY, BRACKET (CHASSIS), MAGNET ASSY

)

Bracket (chassis)

two screws (BTTP M2.6)

fitting base (guide) assy

two connectors (CN709, 715)

four screws (BTTP M2.6)

three screws (BTTP M2.6)

magnet assy

HCD-FL5D

connecto (CN710)

3-15. BASE UNIT (DVBU14)

four screws (BTTP M2.6)

magnet assy

connector (CN710)

two hooks

base unit (DVBU14)

two screws (PTPWH M2.6

HCD-FL5D

3-16. TRAY (SUB)

Rotating the pulley (LD), shift the slider (selection) in the arrow A direction.

Rotating the pulley (mode) in the arrow direction, adjust the tray (sub) to be removed.

Rotating the pulley (LD), shift the slider (selection) in the arrow B direction.

Rotating the pulley (mode) in the arrow direction, remove the tray (sub) to be removed.

slider (selection)

pully (LD)

stocker section

tray (sub)

3-17. CHASSIS (MOLD B) SECTION, STOCKER SECTION, SLIDER (SELECTION)

two screws (PTPWH M2.6)

stocker

section

slider (selection)

pully (mode)

two step screws

Pully (LD)

two step screws

washer

compression spring

gear (eject)

three screws (BVTP M2.6)

chassis (mold B) section

Note: Rotating the pully (LD), shift the slider (selection) to the left.

3-18. VIDEO BOARD

)

video board

four screws (BVTP3 × 8

HCD-FL5D

3-19. SUB TRANS BOARD

connector (CN902)

SUB trans board

connector (CN901)

three screw (BVTP3 × 8)

harness

HCD-FL5D

3-20. BACK COVER SECTION

connector (CN809)

connector (CN902)

three screws (BVTP3

3-21. TRANS BOARD

connector (CN914)

four screws

back cover section

TRANS board

connector (CN916)

connector (CN915)

3-22. SP RELAY BOARD

SP relay board

two screws (BVTP3 × 8)

two connectors (CN803, 804)

two connectors (CN801)

front rear AMP board

two claws

screw (BVTP3 × 8)

HCD-FL5D

center SW AMP board

chassis

HCD-FL5D

• This set can be assembled in the order shown below.

4-1. ASSEMBLY FLOW

4-2. GEARS INSTALLATION

4-3. SLIDER (SELECTION) INSTALLATION

4-4. STOCKER SECTION INSTALLATION

4-5. CHASSIS (MOLD B) SECTION

SECTION 4

ASSEMBLY

(Page 22)

(Page 23)

INSTALLATION (Page 24)

Note: Follow the assembly procedure in the numerical order given.

4-2. GEARS INSTALLATION

gear (gear B)

portion A

Adjust the gear (gear B) with the portion A as shown.

Slide the slider (u/d) fully in the arrow direction.

gear (U/D slider)

slider (U/D) gear

gear (gear A)

gear (gear B)

linearly

Adjust the gear so that it meshes with the bottom tooth of slider (U/D) gear, as shown.

Adjust so as to be aligned with gear B linearly, as shown.

4-3. SLIDER (SELECTION) INSTALLATION

gear (chuking)

two screws (PTPWH M2.6)

HCD-FL5D

rotary encoder

Align with the slot of rotary encoder.

rotary encoder

align marking

washer

compression spring

Insert the slider (selection)

into the portion A.

convex portion of slider (selection)

Gear (chuking)

Insert a convex portion into a groove of gear (chuking).

portion A

4-4. STOCKER SECTION INSTALLATION

two step screws

stocker section

portion A of tray (sub)

Hook the portion A of tray (sub) to the slider (selection).

portion A of tray (sub)

sticking of slider (selection)

two step screws

HCD-FL5D

4-5. CHASSIS (MOLD B) SECTION INSTALLATION

three screws (BVTP M2.6)

Insert the gear (eject) under the gear (LD deceleration).

gear (LD deceleration)

portion A

Insert the portion A of chassis (mold B) section into the portion B of slider (selection).

portion B of slider (selection)

SECTION 5

TEST MODE

HCD-FL5D

[COLD RESET]

• The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer.

Procedure:

1. Press three buttons [ ], [DISPLAY], and [DVD TOP MENU]

simultaneously.

2. The fluorescent indicator tube becomes blank instantaneously,

and the set is reset.

[TUNER STEP CHANGE]

•A step of AM channels can be changed o ver between 9 kHz and

10 kHz.

Procedure:

1. Press the [I/ ] button to turn the power on.

2. Select the function “TUNER”, and press [TUNER/BAND] but-

ton to select the BAND “AM”.

3. Press the [I/ ] button to turn the set OFF.

4. Press M + and [I/ ] buttons simultaneously, and the display

of fluorescent indicator tube changes to “ AM 9 K Step” or “AM 10 K Step”, and thus the channel step is changed over.

[FUNCTION CHANGE MODE]

• Select either VIDEO or MD of the external function input.

Procedure:

1. Press the [I/ ] button to turn the power on.

2. Hold down [MD $VIDEO%] button then press [I/ ] button, and

release [I/ ] button first in order not in switch off the set immediately. The another function of the previous function is selected, the input level is also changed and displayed “MD” or “VIDEO”.

[GC TEST MODE]

•This mode is used to check the software version, FL tube, LED, keyboard and VACS.

Procedure:

1. Press three buttons [ ], [DISPLAY], and [DVD MENU] simul-

taneously.

2. LEDs and fluorescent indicator tube are all turned on.

3. When you want to enter the software version display mode,

press [DVD TOP MENU] . The model number and destination are displayed.

4. Each time [DVD TOP MENU] is pressed, the display changes

stating from MC version, GC version, DP version, DVD version, CDDM, CDMA, CDMB, BDA, BDB, ST version, TA version, TM version, TC version, in this order, and returns to the model number and destination display.

5. When [CD SYNC HI-DUB] is pressed while the version num-

bers are being displayed except model number and destination, year, month and day of the software creation appear. When [CD SYNC HI-DUB] is pressed again, the display returns to the software version display. When [DVD TOP

MENU] is pressed while year, month and day of the software

creation are being displayed, the year, month and day of creation of the software versions are displayed in the same order of version display.

6. Press [DVD MENU] button, and the key check mode is acti-

vated.

7. In the key check mode, the fluorescent indicator tube displays

“KXX V0 C T”. Each time a button is pressed, “K” value decreases. However, once a button is pressed, it is no longer taken into account. “V” value increases like 1, 2, 3...if rotating [VOLUME] knob in the clockwise, or it decreases like 0, 9, 8...if rotating in the counterclockwise. Each time the “CD DOOR LOCK DETECT” or “CD DOOR

OPEN/CLOSE DETECT” switch is turned on, “C” value increases. Each time the “CASSETTE LID OPEN/CLOSE DETECT” switch is pressed, “T” value increases.

8. Also when [CD SYNC HI-DUB] is pressed after lighting of all LEDs and fluorecsent indicator tube, value of VACS appears.

9. To exit from this mode, press three buttons in the same manner as step 1, or disconnect the power cord.

[MC TEST MODE]

•This mode is used to check operations of the respective sections

of Amplifier, Tuner , and Tape.

1. Entering the MC Test Mode

Procedure:

1. Press the [I/ ] button to turn the power on.

2. Press the three buttons of [ ], [DISPLAY] and [CD SYNC HI-

DUB] simultaneously.

3. The segments blinks on the fluorescent indicator tube as bellow. The input function is changed to GAME.

EFFECT

DIGITAL

Blink

2. Releasing the MC Test Mode

Procedure:

1. To release this mode, press the [I/ ] button.

2. The cold reset is enforced at the same time.

3. Check of Amplifier

Initial settings:

Input , DIGITAL EQ , FLAT Mode , MUSIC VACS , OFF

Volume check:

1. When the the sound volume increases to its maximum and a message “VOLUME MAX” appears for two seconds, then the display returns to the original display.

2. When the [VOLUME] knob is tuned counterclockwise even slightly, the sound volume decreases to its minimum and a message “VOLUME MIN” appears for two seconds, then the display returns to the original display.

Tuner Function

1. In the test mode, the default-preset channel is called even when the TUNER is selected and an attempt is made to call the preset channel that has been stored in memory. (It means tha t the memory is cleared)

2. The minimum, center and maximum frequency of each band is set then.

[VOLUME] knob is turned clockwise even slightly,

HCD-FL5D

4. Tape Recording Test

Procedure:

1. Enter the MC Test Mode.

2. Load tapes in both tape decks A and B.

3. Press the REC button to start recording.

4. Pressing the

–

m or M

buttons during recording returns the tape to the recording start position and stops it at this position.

5. Pressing the “High Speed Dubbing” key while playing back the tape of deck B switches the playback speed between “Normal Speed” and “High Speed”.

Note:

When the playback direction of the tape is set to other than “ONY WAY”, the restriction on the number of times playback which can be repeated will be cleared.

5. AMS T est Mode

1. Enter the MC Test Mode and press the [TAPE A/B] button to set the TAPE function.

2. Insert a test tape AMS-110A or AMS-120 to deck A.

3. Press the [KARAOKE PON] key on the remote controller to enter the AMS test mode.

4. After a tape is rewound first, the FF AMS is checked, and the mechanism is shut off after detecting the AMS signal the AMS signal twice.

5. Then the REW AMS is checked and the mechanism is shut off after detecting the AMS signal twice.

6. When the check is complete, a message of either OK or NG appears.

[CD REPEAT 5 LIMIT OFF MODE]

Number of repeat for CD playback is 5 times when the repeat mode is “REPEA T”. This mode enables CD to repeat playback for limitless times.

Procedure:

1. Press the [I/ ] button to turn the power on, and press the [DVD]

button to select the function “DVD”.

2. Press two buttons of > and [CD SYNC HI-DUB] for more than 1 second simultaneously to enter the CD repeat 5 limit off mode.

3. To release this mode, operate the cold reset. (Refer to the “MC COLD RESET”)

[DISC TRA Y LOCK]

Procedure:

1. Press the [I/ ] button to turn the power on.

2. Press the [DVD] button to select the function “DVD”.

3. Press two buttons of Z (DVD) and [DVD TOP MENU] simultaneously for five seconds.

4. The message “LOCKED” is displayed and the tray is locked. (Even if exiting from this mode, the tray is still locked)

5. To exit from this mode, press two buttons of Z (DVD) and

[DVD TOP MENU] simultaneously for five seconds again.

6. The message “UNLOCKED” is displayed and the tray is unlocked.

[DVD SHIP MODE (MEMORY CLEAR) ]

•This mode moves the optical pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair.

Procedure:

1. Press the

[I/ ] button to turn the power on.

2. Press three buttons x , [CD SYNC HI-DUB] and [DVD]

simultaneously.

3. After the “STANDBY” display blinks, a message “LOCK” is

displayed on the fluorescent indicator tube, and the CD ship mode is set.

[DVD SHIP MODE (NO MEMORY CLEAR) ]

•This mode moves the optical pick-up to the position durable to vibration. Use this mode when returning the set to the customer after repair.

Procedure:

1. Press the [I/ ] button to turn the power on.

2. Press the [DVD] and [I/ ] buttons simultaneously.

3. After the “STANDBY” display blinks, a message “LOCK” is

displayed on the fluorescent indicator tube, and the CD ship mode is set.

[VACS ON/OFF MODE]

•This mode is used to switch on or off the VACS (Variable Attenuation Control System).

Procedure:

1. Press two buttons of > and [B ] for more than 1 second

simultaneously.

2. When VACS is switch on, it displays “VACS OFF”.

When VACS is switch off, it displays “VACS O”.

HCD-FL5D

[DVD TEST MODE GENERAL DESCRIPTION]

The T est Mode allo ws you to mak e diagnosis and adjustment easily using the remote commander and monitor TV. The instructions, diagnostic results, etc. are given on the on-screen display (OSD).

[STARTING DVD TEST MODE]

1. Press the [I/ ] button to turn the power on.

2. Select the function “DVD”.

3. Press the [I/ ] button to turn the power off.

4. Press two buttons of > and [DVD TOP MENU] for more than 1 second simultaneously.

5. It displays “SERVICE IN” on the fluorescent indicator tube, and displays the Test Mode Menu on the monitor screen as follows. (At the bottom of the menu screen, the model name and revision number are displayed)

0. Syscon Diagnosis

1. Drive Auto Adjustment

2. Drive Manual Operation

3. Mecha Aging

4. Emergency History

5. Mecha Error History

6. Version Information

7. Video Level Adjustment

Model :DHC-FLxx Revision :x.xx

6. To execute each function, select the desired menu and press its

number on the remote commander (RM-SFL7).

7. To release from test mode, press the

power off.

Test Mode Menu

Exit: POWER Key

I/1 button and turn the

[OPERATING DVD TEST MODE]

0. SYSCON DIAGNOSIS

The same contents as board detail check by serial interface can be checked from the remote commander operation. On the Test Mode Menu screen, press [10/0] key on the remote commander, and the following Check Menu will be displayed.

### Syscon Diagnosis ###

Check Menu

0. Quit

1. All

2. Version

3. EEPROM

4. GPIO

5. SD Bus

6. Video

7. Audio

0-0. Quit

Quit the Syscon Diagnosis and return to the Test Mode Menu.

0-1. All (All items continuous check)

This menu checks all diagnostic items continuously. Normally, all items are checked successively one after another automatically unless an error is found, but at a certain item that requires judgment through a visual check to the result, the following screen is displayed for the key entry.

• Example display

### Syscon Diagnosis ###

Diag All Check

No.2 Version

2-3. ROM Check Sum

Check Sum = 2320

Press NEXT Key to Continue Press PREV Key to Repeat

For the ROM Check, the check sum calculated by the Syscon is output, and therefore you must compare it with the specified value for confirmation. Following the message, press the [NEXT ] button to go to the next item, or press the [PREV ] button to repeat the same operation again. To quit the diagnosis and return to Check Menu screen, pr ess the

[RETURN] key on the remote commander to display Check Menu.

• Error occurred

If an error occurred, the diagnosis is suspended and error is displayed. Press the [RETURN] key on the remote commander to quit the diagnosis, or press the [PREV ] button to repeat the same check where an error occurred, or press the [NEXT ] button to continue the check from the item next to faulty item.

General Description of Checking Method

Selecting 2 and subsequent items calls the submenu screen of each item. And selecting 2 and subsequent items executes respective menus and outputs the results. For the contents of each submenu, see “Check Items List” as below.

Check Items List:

0-2. Version

0-2-1. All 0-2-2. Revision 0-2-3. ROM Check Sum 0-2-4. Model Type 0-2-5. Region

0-3. EEPROM Check

0-3-1. Sampling Check

0-3-2. Detail Check 0-4. GP I/O Check 0-5. SD Bus Check 0-6. Video Check 0-7. Audio Check

0-2. Version

0-2-2. Revision

The revision number of ROM (IC205 (TYPE A) or IC204 (TYPE B)) that the program for the DVD system processor (IC206) is stored. (4 digits hexadecimal number)

0-2-3. ROM Check Sum

The revision number of ROM (IC205 (TYPE A) or IC204 (TYPE B)) that the program for the DVD system processor (IC206) is stored.

HCD-FL5D

0-2-4. Model Type

Model name is displayed.

0-2-5. Region

Model destination code is displayed. (2 digits number)

0-3. EEPROM Check

0-3-1. Sampling Check

EEPROM check at every 64 words. It compares read data with write data of each address. When there are discrepancies between two data, it displays error.

0-3-2. Detail Check

EEPROM check at every 1 word. It compares read data with write data of each address. When there are discrepancies between two data, it displays error.

0-4. GP I/O Check

Pull up/down setting check of the DVD system processor (IC206) pin 150, 151 and 154 (for clock setting port).

0-5. SD Bus Check

SD bus data check between DVD decoder (IC701) and MPEG DECODER (IC206).

0-6. Video Check

Output the color bars for video level adjustment.

0-7. Audio Check

Output the test signal (1kHz sine wave) for 2 CH test.

1. DRIVE AUTO ADJUSTMENT

On the Test Mode Menu screen, press the [1] key on the remote commander, and the Adjustment Menu will be displayed.

## Drive Auto Adjustment ##

Adjustment Menu

0. ALL

1. DVD-SL

2. CD

3. DVD-DL

Exit: RETURN

Normally, [10/0] is selected to adjust D VD (single layer), CD and DVD (dual layer) in this order. But, individual items can be adjusted for the case where adjustment is suspended due to an error. In this mode, the adjustment can be made easily through the operation following the message displayed on the screen. The disc used for adjustment must be the one specified for adjustment.

1-0. ALL

Press the [10/0] key on the remote commander, and the servo set data in EEPROM will be initialized. Then, 1. D VD-SL disc, 2. CD disc and 3. DVD-DL disc are adjusted in this order. Each time one disc was adjusted, it is ejected. Replace it with the specified disc following the message. You can finish the adjustment by pressing the

[RETURN] button on the remote commander.

Note: During adjustment of each disc, the measurement for disc type judg-

ment is made. As automatic adjustment does not judge the disc type unlike conventional models, take care not to insert wrong type discs. Also, do not give a shock during adjustment.

1-1. DVD-SL (single layer)

Press the [1] key on the remote commander and insert a DVD single layer disc following the message. Then the adjustment will be made through the steps, then adjusted values will be written to the EEPROM.

1-2. CD

Press the [2] key on the remote commander and insert a CD disc following the message. Then the adjustment will be made through the steps, then adjusted values will be written to the EEPROM.

1-3. DVD-DL (dual layer)

Press the [3] ke y on the remote commander and insert a DVD dual layer disc following the message. Then the adjustment will be made through the steps, then adjusted values will be written to the EEPROM.

HCD-FL5D

2. DRIVE MANUAL OPERATION

Note: This mode is used for design, and not used in service fundamen-

tally.

On the Test Mode Menu screen, press the [2] key on the remote commander, and the Operation Menu will be displayed. For the manual operation, each servo on/off control and adjustment can be executed manually.

## Drive Manual Operation ##

Operation Menu

1. Disc Type

2. Servo Control

3. Track/Layer Jump

4. Non EEPROM Write Adjust

5. EEPROM Write Adjust

6. Memory Check

7. Disc Check Memory

8. Error Rate Display

9. SACD Water Mark

Exit: RETURN

In using the manual operation menu, take care of the following points. These commands do not provide protection, thus requiring correct operation. The sector address or time code field is displayed when a disc is loaded.

Note:

1. Set correctly the disc type to be used on the Disc Type scr een.

2. In case of an alarm, exit the manual operation menu immediately to stop the servo operation, and press the I/1 button to turn the power off.

Basic operation:

(controllable from front panel or remote commander)

[POWER] :Power OFF (release the Test Mode)

Z : Stop and eject/Loading

[RETURN] : Return to Operation Menu or Test

Mode Menu

[PREV ], [NEXT ] :Transition between sub modes of

[1] to [9], [10/0] : Selection of menu items

Cursor o/

: Increase/Decrease in manually ad-

justed value

2-1. Disc Type

Disc Type

Disc Type Select

1. Disc Type Auto Check

2. Set Disc Type DVD

3. Set Disc Type CD

4. Set Disc Type Hybrid

Exit: RETURN

2-1-1. Disc Type Auto Check

1) Press the [1] key on the remote commander to display the Disc Type Auto Check screen.

2) Insert a disc and press the [ENTER] key on the remote commander.

3) It judges the type of inserted disc automatically and displays the disc type and so on as below.

Disc Type Auto Check

Disc Type xx Layer xx Mirr Time xx Mirr Count xx FZC Count xx PI Reference xx PI Peak xx

ENTER.Execute

Exit: RETURN

Disc Type : CD, DVD or Hybrid (SACD) Layer : SINGLE, DUAL or HYBRID Mirr Time : Mirror time of between disc surface and record sur-

face when disc type judgment. (hexadecimal number)

Mirr Count : The number of times which mirror counts between

disc surface and record surface when disc type judging.

FZC Count : The number of times which focus zero cross points

of each layer when lens down.

PI Reference: The average of PI reference voltage. (hexadecimal

number)

PI Peak : PI peak level voltage. It performs only when disc

type judgment is successful. (hexadecimal number)

2-1-2. Disc Type DVD It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.

[1]: DVD single layer disc (12 cm) [2]: DVD dual layer disc (0 layer, 12 cm) [3]: DVD dual layer disc (1 layer, 12 cm) [4]: DVD-RW disc (12 cm) [5]: DVD single layer disc (8 cm) [6]: DVD dual layer disc (0 layer, 8 cm) [7]: DVD dual layer disc (1 layer, 8 cm) [8]: DVD-RW disc (8 cm)

HCD-FL5D

2-1-3. Disc Type CD It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.

[1]: CD disc (normal speed, 12 cm) [2]: CD disc (double speed, 12 cm) [3]: CD disc (normal speed, 8 cm) [4]: CD disc (double speed, 8 cm) [5]: CD-RW disc (normal speed, 12 cm) [6]: CD-RW disc (double speed, 12 cm) [7]: CD-RW disc (normal speed, 8 cm) [8]: CD-RW disc (double speed, 8 cm)

2-1-4. Disc Type Hybrid It sets up so that it may judge as a disc type of specification of the disc with which the set was inserted.

[1]: SACD Hybrid disc (SACD layer, 12 cm) [2]: SACD Hybrid disc (CD layer, normal speed, 12 cm) [3]: SACD Hybrid disc (CD layer, double speed, 12 cm) [4]: SACD Hybrid disc (SACD layer, 8 cm) [5]: SACD Hybrid disc (CD layer, normal speed, 8 cm) [6]: SACD Hybrid disc (CD layer, double speed, 8 cm)

2-2. Servo Control

Note: Be sure to perform the disc type setup before performing this item.

Servo Control

1.LD off R.Sled FWD

2.Focus off L.Sled REV

3.SPDL off U.Sled Reset

4.CLVA off D.Sled Limit

5.Trk. off

6.Sled off

7.Fcs.Srch off

8.Fcs.OppL off

0.All Servo Off

Exit: RETURN

On this screen, the servo on/off control necessary for replay is executed. Normally, turn on each servo from 1 sequentially and when CLVA is turned on, the usual trace mode becomes active. In the trace mode, DVD sector address or CD time code is displayed. This is not displayed where the spindle is not locked. The spindle could run overriding the control if the spindle system is faulty or RF is not present. In such a case, do not operate CLVA.

2-3. Track/Layer Jump

Track/Layer Jump

1. 1Tj FWD R.Lj L0>L1

2. 1Tj REV L.Lj L1>L0

3.500Tj Fine FWD U.Fj L0>L1

4.500Tj Fine REV D.Fj L1>L0

5.10kTj Dirc FWD

6.10kTj Dirc REV

7.20kTj Dirc FWD

8.20kTj Dirc REV

0. All Servo Off

Exit: RETURN

On this screen, track jump, etc. can be performed. Only for the DVD dual layer disc, the focus jump and layer jump are displayed in the right field

[1] 1Tj FWD : 1 track jump forward. [2] 1Tj REV : 1 track jump reverse. [3] 500Tj FWD : 500 track jump (fine search)forward. [4] 500Tj REV : 500 track jump (fine search) reverse. [5] 10kTj FWD : 10k track jump (direct search) forward. [6] 10kTj REV : 10k track jump (direct search) reverse. [7] 20kTj FWD : 20k track jump (direct search) forward. [8] 20kTj REV : 20k track jump (direct search) reverse.

LjL0 t L1 : Layer jamp L0 t L1

LjL1 t L0 : Layer jamp L1 t L0

FjL0 t L1 : Focus jamp L0 t L1

FjL1 t L0 : Focus jamp L1 t L0

[10/0] : All servo off.

2-4. Non EEPROM Write Adjust

Non EEPROM Write Adjust

1. Focus Offset

2. Focus Gain

3. Trk. Offset Coarse

4. Trk. Offset Fine

5. Trk. Gain

6. EQ Boost

0.All Servo Off

[1] LD : Turn on/off the laser. [2] Focus : Search the focus and turn on the focus. [3] SPDL :Turn on/off the spindle. [4] CLVA : Turn on/off normal servo of spindle servo. [5] Trk. : Turn on/off the tracking servo. [6] Sled : Turn on/off the sled servo. [7] FCS. Srch : Turn on/off the focus search. [8] FCS. OppL : Turn on/off the focus search to another (op-

posite) layer of designated layer in Disc T ype setting. (dual layer disc only)

[10/0] : All servo off. [R] Sled FWD (right cursor) : Move the sled forward. [L] Sled REV (left cursor) : Move the sled reverse. [U] Sled FWD (up cursor) : Reset the sled. [D] Sled REV (down cursor) : Limit in the sled.

Exit: RETURN

On this screen, each item can be adjusted automatically . Select the desired number [1] to [10/0] from the remote commander. This value is not stored in the EEPROM.

[1] Focus Offset: Adjusts focus offset. [2] Focus Gain : Adjusts focus gain. [3] TRK. Offset : Adjusts tracking offset of the RF amp

(IC001) side.

[4] TRK. Offset : Adjusts tr acking offset of the DSP (IC401)

side.

[5] TRK. Gain : Adjusts track gain. [6] EQ Boost : Adjusts amount of boost of equalizer. [10/0] : All ser vo off.

+ 126 hidden pages

Sony HCD-FL5D Service Manual

TABLE OF CONTENTS

SERVICING NOTES

GENERAL

3-1. DISASSEMBLY FLOW

DISASSEMBLY

3-2. TOP PANEL ASSY

back cover

3-4. SIDE PANEL (A) / (B)

case

front panel assy

GC board

3-8. TAPE MECHANISM ASSY

belt

DVD mechanism block

DVD mechanism deck (CDM53N-DVBU14)

base unit (DVBU14)

tray (sub)

video board

SUB trans board

back cover section

TRANS board

SP relay board

4-1. ASSEMBLY FLOW

ASSEMBLY

4-2. GEARS INSTALLATION

4-3. SLIDER (SELECTION) INSTALLATION

4-4. STOCKER SECTION INSTALLATION

4-5. CHASSIS (MOLD B) SECTION INSTALLATION

TEST MODE