HCD-FL3 are the amplifier, CD player,
tape deck and tuner section in DHC-FL3.
CD
Section
TAPE
Section
E Model
Australian Model
Model Name Using Similar Mechanism NEW
CD Mechanism TypeCDM53M-30BD60
Base Unit NameBU-30BD60
Optical Pick-up NameA-MAX.3
Model Name Using Similar Mechanism HCD-RG77
Tape T ransport Mechanism T ypeTCM-230AWR41CS
Amplifier section
The following measured at AC 120, 220, 240 V,
50/60 Hz
MULTI mode
DIN power output at stereo mode (rated)
Continuous RMS power output (reference)
Front speaker:60 + 60 watts
Center speaker:60 watts
Rear speakers:60 + 60 watts
Sub woofer:100 watts
2.1CH mode
DIN power output at stereo mode (rated)
Continuous RMS power output (reference)
Front speaker:120 + 120 watts
Sub woofer:240 watts
45 + 45 watts
(8 ohms at 1 kHz, DIN)
(8 ohms at 1 kHz, 10%
THD)
(16 ohms at 1 kHz, 10%
THD)
(8 ohms at 1 kHz, 10%
THD)
(8 ohms at 100 Hz, 10%
THD)
70 + 70 watts
(8 ohms at 1 kHz, DIN)
(8 ohms at 1 kHz, 10%
THD)
(8 ohms at 100 Hz, 10%
THD)
Inputs
MD (VIDEO) IN:voltage 450 mV/250 mV,
(phono jacks)impedance 47 kilohms
OPTICAL DIGITAL IN:
(Square optical connector jacks, rear panel)
wavelength——
MIC:sensitivity 1 mV,
(phone jack)impedance 10 kilohms
Outputs
MD (VIDEO) OUT:voltage 250 mV
(phono jacks)impedance 1 kilohms
PHONES:accepts headphones of
(stereo mini jack)8 ohms or more
FRONT L/R:Use only the supplied
REAR L/R:Use only the supplied
CENTER:Use only the supplied
S.WOOFER:Use only the supplied
CD player section
SystemCompact disc and digital
LaserSemiconductor laser
Frequency response2 Hz – 20 kHz (±0.5 dB)
Signal-to-noise ratioMore than 90 dB
Dynamic rangeMore than 90 dB
OPTICAL CD DIGITAL OUT
(Square optical connector jack, rear panel)
wavelength660 nm
2003J05-1Home Audio Company
C 2003.10Published by Sony Engineering Corporation
COMPACT DISC DECK RECEIVER
HCD-FL3
AM tuner section
Tuning range
Pan American model:530 – 1,710 kHz
Other models:531 – 1,602 kHz
AntennaAM loop antenna
Antenna terminalsExternal antenna terminal
Intermediate frequency
General
Power requirements
Australian model:230 – 240V AC, 50/60Hz
Argentine model:220 V AC, 50/60 Hz
Mexican model:120 V AC, 60 Hz
Other models:120 V, 220 V or
Power consumption400 watts
Dimensions (w/h/d)
MassApprox. 15 kg
Supplied accessories:AM loop antenna (1)
Design and specifications are subject to change
without notice.
(with the interval set at
10 kHz)
531 – 1,710 kHz
(with the interval set at
9 kHz)
(with the interval set at
9 kHz)
530 – 1,710 kHz
(with the interval set at
10 kHz)
450 kHz
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
Approx. 245 x 410 x 400 mm
FM lead antenna (1)
Remote commander (1)
Batteries (3)
Speaker cord (6)
Speaker support (2)
Screw 3 3 x 10 (8)
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
The following caution label is located inside the apparatus.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIA GRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
10. ELECTRICAL PARTS LIST ............................... 98
3
HCD-FL3
Ver 1.2
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objectiv e lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
• RELEASING THE DISC TRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure :
Press two buttons of Z (CD) and [GROOVE] sim ultaneously for
five seconds. The message “UNLOCKED” is displayed and the
tray is unlocked.
• MODEL IDENTIFICATION
– Back Panel –
PART No.
MODELPART No.
Singapore model4-239-008-0
120 V AC area in E model4-239-008-2
Mexican model4-239-008-3
Chilean and Peruvian models4-239-008-4
Argentina model4-239-008-5
Australian model4-239-008-6
[]
[]
[]
[]
[]
[]
Note: When “LOCKED” is displayed, the tray lock is not released by
turning power on/off with the [I/ ] button.
1
SERVICE POSITION
In checking the DSP/MC board, prepare jig (extension cable J2501-208-A: 1.25 mm Pitch, 21 cores, Length 370 mm).
BD board (CN101)
Any board to put
DSP board
Connect jig (extension cable J-2501-208-A)
to the MC board (CN106) and BD board (CN101).
MC board (CN106)
MC board
4
LOCATION OF CONTROLS
– Front Panel –
SECTION 2
GENERAL
HCD-FL3
This section is extracted from
instruction manual.
ALPHABETICAL ORDER
A – G
CD es
CD SYNC HI-DUB qd
DIGITAL wd
DISC SELECT 4
DISC 1 indicator wk
DISC 2 indicator wj
DISC 3 indicator wh
DISC 4 indicator wg
DISC 5 indicator wf
Display window 2
DISPLAY wa
EFFECT qs
GROOVE qa
wk
wj
wh
wg
wf
M – V
MD (VIDEO) ws
MIC jack ql
MIC LEVEL w;
MULTI CHANNEL DECODING
indicator 3
PHONES jack qh
REC PAUSE/START qf
Remote sensor wl
TAPE A/B e;
TUNER/BAND ea
VOLUME qg
1
?/1
es
ea
e;
wl
wd
ws
wa
w;
ql
qk
BUTTON DESCRIPTIONS
?/1 (power) 1
Z (disc tray) 5
Z A (deck A) qk
Z B (deck B) qj
hH (play) 6
X (pause) 8
x (stop) 7
./> (go back/go forward)
9
–/m, M/+
(rewind, fast forward)
q;
452 3
Z
hH
6
xX
7
9
q;
8
>.
M +– m
qa
qs
qd
qf
qg
qh
ZZ
qj
– Back Panel –
A OPTICAL DIGITAL IN jack
Use a digital optical cable (square, not
supplied) to connect an MD deck or DVD
player to this jack. You can then record or
listen to digital audio from the MD deck or
DVD player through this system.
B OPTICAL CD DIGITAL OUT jack
Use a digital optical cable (square, not
supplied) to connect an MD deck to this jack.
You can then output the digital audio to the
MD deck from this system.
C MD (VIDEO) IN jacks
Use audio cords (not supplied) to connect an
MD deck or VCR to these jacks. You can then
listen to analog audio from the MD deck or
VCR through this system.
D MD (VIDEO) OUT jacks
Use audio cords (not supplied) to connect an
MD deck or VCR to these jacks. You can then
output audio to the MD deck or VCR from this
system.
Tip
When you remove the optical cover, keep it for future
use.
5
HCD-FL3
Remote Control
ALPHABETICAL ORDER
A – K
2.1CH/MULTI e;
AMP MENU 9
CD qh
CLEAR ql
CLOCK/TIMER SELECT qj
CLOCK/TIMER SET qg
D.SKIP 5
digipad 7
DISPLAY 4
DSP EDIT qa
EDIT/TUNER MEMORY w;
EFFECT ej
ENTER 6
FUNCTION 0
GAME MODE eg
GROOVE qd
KARAOKE PON ek
BUTTON DESCRIPTIONS
?/1 (power) qk
hH (play) wk
X (pause) el
x (stop) wl
. (go back) wj
> (go forward) wj
m (rewind) r;
(fast forward)
M
V/v/B/b/ENTER ef
>10 wa
r;
M – V
MOVIE MODE es
MUSIC MODE eh
Numeric buttons wd
P FILE ea
PLAY MODE/DIRECTION ws
PRESET +/– wj
REPEAT/FM MODE wf
SLEEP wg
TAPE A/B qs
TOOL MODE ed
TUNER/BAND qf
TUNING +/– r;
TV/VIDEO wh
TV ?/11
TV CH +/– 3
TV VOL +/– 2
VOLUME +/– 8
Setting the clock
1 Turn on the system.
2 Press CLOCK/TIMER SET on the
remote.
3 Press . or > repeatedly to set the
hour.
4 Press ENTER on the remote.
5 Press . or > repeatedly to set the
minutes.
6 Press ENTER on the remote.
To adjust the clock
1 Press CLOCK/TIMER SET on the remote.
2 Press . or > repeatedly to select
CLOCK SET?, then press ENTER on the
remote.
3 Do the same procedures as step 3 to 6
above.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.
wd
wa
wh
wg
wf
ws
w;
ql
1 2 3 45 6 7
r;
el
ek
ej
eh
eg
Bb
V
Bb
v
890qaqsqdqfqgqhqjqk
wj
wk
wl
e;
V
v
ea
es
ed
ef
6
• This set can be disassembled in the order shown below.
3-1.DISASSEMBLY FLOW
SET
3-2. TOP PANEL ASSY
(Page 8)
3-3. BACK COVER
(Page 8)
3-4. SIDE PANEL (A)/(B)
(Page 9)
HCD-FL3
SECTION 3
DISASSEMBLY
3-5. CASE
(Page 9)
3-7. GC BOARD
(Page 10)
3-11. CD MECHANISM BLOCK
(Page 12)
3-12. CD MECHANISM DECK
(CDM53M-30BD60)
(Page 13)
3-17. SUB TRANS BOARD
(Page 15)
3-6. FRONT PANEL ASSY
(Page 10)
3-8. TAPE MECHANISM ASSY
(Page 11)
3-9. BELT
(Page 11)
3-10. SW BOARD,
HEAD (A) BOARD,
HEAD (B) BOARD
(Page 12)
3-18. BACK COVER SECTION
(Page 16)
3-13. FITTING BASE ASSY,
BRACKET (CHASSIS),
MAGNET ASSY
(Page 13)
3-15. TRAY (SUB)
(Page 14)
3-16. CHASSIS (MOLD B) SECTION,
STOCKER SECTION,
SLIDER (SELECTION)
(Page 15)
3-14. BASE UNIT
(BU-30BD60)
(Page 14)
3-19. TRANS BOARD
(Page 16)
3-20. SP RELAY BOARD
(Page 17)
7
HCD-FL3
y
Note: Follow the disassembly procedure in the numerical order given.
3-2.TOP PANEL ASSY
1
four screws
(hexagon socket tapping)
2
top panel ass
3-3.BACK COVER
1
five screws
(BVTP3
2
back cover
×
8)
8
3-4.SIDE PANEL (A) / (B)
)
3
three screws
(top)
4
side panel (A)
2
side panel (B)
HCD-FL3
3-5.CASE
5
two screws
(BVTP3 × 8)
3
screw (case 3 TP2)
1
three screws
(top)
2
six screws
(BVTT3
×
8 (S))
1
three screws
(BVTP3 × 8)
6
1
three screws
(BVTP3 × 8)
6
7
case
4
screw (case 3 TP2
9
HCD-FL3
3-6.FRONT PANEL ASSY
qg
Rifting up the CD mechanism block
section, and release two claws.
two claws
1
wire (flat type) (15 core)
(CN206)
2
connector
(CN201)
8
connector
(CN808)
qs
screw
(BVTP3 × 8)
qd
harness
3
connector
(CN203)
4
connector
(CN207)
9
connector
(CN318)
qh
front panel assy
3-7.GC BOARD
5
GC board
qf
two screws
(BVTP3 × 8)
4
three screws
(BVTP3
7
6
connector
(CN2)
×
8)
connector
(CN1)
1
wire (flat type) (17 core)
(CN204)
2
wire (flat type) (19 core)
(CN202)
qa
harness
0
screw
(BVTP3 × 8)
5
wire (flat type)
(17 core) (CN109)
10
3
connector
(CN713)
3-8.TAPE MECHANISM ASSY
y
)
3
Push two solenoids.
1
two screws
×
8)
(2.6
5
tape mechanism ass
HCD-FL3
4
3-9.BELT
Open cassette lid.
5
belt
(FR)
4
belt
(capstan B)
3
belt
(capstan C)
2
two screws
2
motor assy
(M901)
4
belt
(capstan B)
(capstan
1
two
screws
(PS 2.6
×
5
belt
(FR)
5)
11
HCD-FL3
)
3-10. SW BOARD, HEAD (A) BOARD AND HEAD (B) BOARD
2
five claws
5
head (A) board
4
screw (PTT 2
×
4)
7
3
SW board
1
Remove the four solders.
head (B) board
3-11. CD MECHANISM BLOCK
6
CD mechanism block
5
two connector
(CN805, 806)
6
screw (PTT 2
×
4)
3
connector
(CN807)
4
five screws
(BVTP3
×
8
12
1
wire (flat type) (11 core)
(CN105)
2
connector
(CN903)
r
3-12. CD MECHANISM DECK (CDM53M-30BD60)
1
two screws
(BVTP 3
5
CD mechanism deck
(CDM53M-30BD60)
3
four screws
(BVTP 3
×
8)
HCD-FL3
×
8)
2
bracket top panel
1
two screws
(BVTP 3
×
8)
4
chassis (CDM)
3-13. FITTING BASE ASSY, BRACKET (CHASSIS), MAGNET ASSY
6
Bracket
(chassis)
two screws
(BTTP M2.6)
3
fitting base
(guide) assy
2
four screws
(BTTP M2.6)
4
8
four screws
(BTTP M2.6)
5
two screws
(BTTP M2.6)
9
magnet assy
7
connecto
(CN710)
1
two connectors
(CN709, 715)
13
HCD-FL3
)
3-14. BASE UNIT (BU-30BD60)
2
four screws
(BTTP M2.6)
3
magnet assy
1
connector
(CN710)
3-15. TRAY (SUB)
1
Rotating the pulley (LD), shift the slider (selection) in the arrow A direction.
2
Rotating the pulley (mode) in the arrow direction, adjust the tray (sub) to be removed.
3
Rotating the pulley (LD), shift the slider (selection) in the arrow B direction.
4
Rotating the pulley (mode) in the arrow direction, remove the tray (sub) to be removed.
stocker section
pully (LD)
5
base unit
(BU-30BD60)
A
slider (selection)
B
4
two screws
(PTPWH M2.6
14
pully (mode)
tray (sub)
3-16. CHASSIS (MOLD B) SECTION, STOCKER SECTION, SLIDER (SELECTION)
s
6
two screws
(PTPWH M2.6)
5
stocker
4
section
Pully (LD)
two step
screws
7
slider (selection)
8
washer
9
compression
spring
1
three screws
(BVTP M2.6)
HCD-FL3
3-17. SUB TRANS BOARD
2
connector
(CN902)
4
two step screws
1
connector
(CN901)
3
gear (eject)
2
chassis (mold B) section
Note: Rotating the pully (LD),
shift the slider (selection)
to the left.
3
three screw
(BVTP3 × 8)
4
SUB TRANS board
15
HCD-FL3
)
3-18. BACK COVER SECTION
2
connector
(CN809)
1
connector
(CN902)
4
two screws
(BVTP3
×
8)
3
connector
(CN901)
5
screw (BVTP3 × 8
3-19. TRANS BOARD
1
connector (CN914)
2
connector (CN916)
6
4
four screws
back cover section
16
3
connector (CN915)
5
TRANS board
3-20. SP RELAY BOARD
4
three connectors
(CN801, 803, 804)
6
SP relay board
HCD-FL3
1
two screws
(BVTP3
front rear AMP board
×
8)
5
screw claws
2
screw (BVTP3 × 8)
center SW AMP board
3
chassis
17
HCD-FL3
• This set can be assembled in the order shown below.
4-1.ASSEMBLY FLOW
SECTION 4
ASSEMBLY
GEARS INSTALLATION
(Page 18)
SLIDER (SELECTION) INSTALLATION
STOCKER SECTION INSTALLATION
CHASSIS (MOLD B) SECTION
INSTALLATION (Page 20)
Note: Follow the assembly procedure in the numerical order given.
4-2.GEARS INSTALLATION
3
gear (gear B)
portion A
(Page 19)
(Page 19)
Adjust the gear (gear B) with the
portion A as shown.
1
Slide the slider (u/d)
fully in the arrow
direction.
2
gear (U/D slider)
slider (U/D) gear
Adjust the gear so that it meshes with
the bottom tooth of slider (U/D) gear,
as shown.
4
gear (gear A)
gear
(gear B)
Adjust so as to be aligned with
gear B linearly, as shown.
linearly
18
4-3.SLIDER (SELECTION) INSTALLATION
2
gear (chuking)
6
two screws
(PTPWH M2.6)
HCD-FL3
rotary encoder
Align with the slot of
rotary encoder.
1
rotary encoder
align marking
5
washer
4
compression spring
7
Insert the slider (selection)
into the portion A.
3
convex portion of
slider (selection)
Gear (chuking)
Insert a convex portion into
a groove of gear (chuking).
portion A
4-4.STOCKER SECTION INSTALLATION
3
two step screws
1
stocker section
2
portion A of tray (sub)
Hook the portion A of tray (sub)
to the slider (selection).
portion A
of tray (sub)
sticking of
slider (selection)
3
two step screws
19
HCD-FL3
4-5.CHASSIS (MOLD B) SECTION INSTALLATION
3
three screws
(BVTP M2.6)
2
Insert the gear (eject)
under the gear (LD
deceleration).
gear (LD deceleration)
portion A
1
Insert the portion A of
chassis (mold B) section
into the portion B of
slider (selection).
portion B of
slider (selection)
20
SECTION 5
TEST MODE
HCD-FL3
[COLD RESET]
• The cold reset clears all data including preset data stored in the
RAM to initial conditions. Execute this mode when returning
the set to the customer.
Procedure:
1. Press three buttons [ ], [DISPLAY], and [GROOVE] simulta-
neously.
2. The fluorescent indicator tube becomes blank instantaneously,
and the set is reset.
x
[TUNER STEP CHANGE]
•A step of AM channels can be changed o ver between 9 kHz and
10 kHz.
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Select the function “TUNER”, and press [TUNER/BAND] but-
ton to select the BAND “AM”.
3. Press the [I/ ] button to turn the set OFF.
4. Press M + and [I/ ] buttons simultaneously , and the display
of fluorescent indicator tube changes to “ AM 9 k STEP” or “ AM
10 k STEP”, and thus the channel step is changed over.
1
1
1
[FUNCTION CHANGE MODE]
• Select either VIDEO or MD of the external function input.
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Hold down [MD $VIDEO%] button then press [I/ ] button, and
release [I/ ] button first in order not in switch off the set immediately.
The another function of the previous function is selected, the
input level is also changed and displayed “MD” or “VIDEO”.
1
1
1
Each time the “CASSETTE LID OPEN/CLOSE DETECT”
switch is pressed, “T” value increases.
8. Also when [CD SYNC HI-DUB] is pressed after lighting of all
LEDs and fluorecsent indicator tube, value of VACS appears.
9. To exit from this mode, press three buttons in the same manner as step 1, or disconnect the power cord.
[MC TEST MODE]
•This mode is used to check operations of the respective sections
of Amplifier, Tuner , and Tape.
1. Entering the MC Test Mode
Procedure:
1. Press the [I/ ] button to turn the power on.
2. Press the three buttons of [ ], [DISPLAY] and [CD SYNC HI-
1
x
DUB] simultaneously.
3. The segments blinks on the fluorescent indicator tube as bellow. The input function is changed to GAME.
EFFECT
DIGITAL
Blink
2. Releasing the MC Test Mode
Procedure:
1. To release this mode, press the [I/ ] button.
2. The cold reset is enforced at the same time.
1
[GC TEST MODE]
•This mode is used to check the software version, FL tube, LED,
keyboard and VACS.
Procedure:
1. Press three buttons [ ], [DISPLAY], and [EFFECT] simulta-
neously.
2. LEDs and fluorescent indicator tube are all turned on.
3. When you want to enter the software version display mode,
press [GROOVE] . The model number and destination are displayed.
4. Each time [GROOVE] is pressed, the display changes stating
from MC version, GC version, DP version, CD version,
CDDM, CDMA, CDMB, BDA, BDB, ST version, TA version,
TM version, TC version, in this order , and returns to the model
number and destination display.
5. When [CD SYNC HI-DUB] is pressed while the version num-
bers are being displayed except model number and destination, year, month and day of the software creation appear. When [CD SYNC HI-DUB] is pressed again, the display
returns to the software version display. When [GROOVE] is
pressed while year, month and day of the software creation
are being displayed, the year, month and day of creation of the
software versions are displayed in the same order of version
display.
6. Press [EFFECT] button, and the key check mode is acti v ated .
7. In the key check mode, the fluorescent indicator tube displays
“K22 V0 C T”. Each time a button is pressed, “K” value decreases.
However, once a button is pressed, it is no longer taken into
account.
“V” value increases like 1, 2, 3...if rotating [VOLUME] knob
in the clockwise, or it decreases like 0, 9, 8...if rotating in the
counterclockwise.
Each time the “CD DOOR LOCK DETECT” or “CD DOOR
OPEN/CLOSE DETECT” switch is turned on, “C” value increases.
x
3. Check of Amplifier
Initial settings:
Input , DIGITAL
EQ, FLAT
Mode , MUSIC
VACS , OFF
Output channel setting:
Each time the
as following order.
OrderChannelsBass ManageVACS*
1
2
3
4
5
6
7
8
*1) “EFFECT” indication
[EFFECT] button is pressed, output channels switch
L t L
R t R
L t L
R t R
L t L, SL, C
R t R, SR, SW
L t L, SL, C
R t R, SR, SW
L t SL
R t SR
L t SL
R t SR
L t C
R t SW
L t C
R t SW
ThroughON
ThroughOFF
onON
onOFF
ThroughON
ThroughOFF
ThroughON
ThroughOFF
1
21
HCD-FL3
Volume check:
1. When the [VOLUME] knob is turned clockwise even slightly,
the sound volume increases to its maximum and a message
“VOLUME MAX” appears for two seconds, then the display
returns to the original display.
2. When the [VOLUME] knob is tuned counterclockwise even
slightly, the sound volume decreases to its minimum and a
message “VOLUME MIN” appears for two seconds, then the
display returns to the original display.
Tuner Function
1. In the test mode, the default-preset channel is called even when
the TUNER is selected and an attempt is made to call the preset channel that has been stored in memory. (It means that the
memory is cleared)
2. The minimum, center and maximum frequency of each band
is set then.
4. Tape Recording Test
Procedure:
1. Enter the MC Test Mode.
2. Load tapes in both tape decks A and B.
3. Press the REC button to start recording.
4. Pressing the
–
m or M
+
buttons during recording returns
the tape to the recording start position and stops it at this position.
5. Pressing the “High Speed Dubbing” key while playing back
the tape of deck B switches the playback speed between “Normal Speed” and “High Speed”.
Note:
When the playback direction of the tape is set to other than “ONY WAY”,
the restriction on the number of times playback which can be repeated
will be cleared.
5. AMS Test Mode
1. Enter the MC Test Mode and press the [TAPE A/B] button to
set the TAPE function.
2. Insert a test tape AMS-110A or AMS-120 to deck A.
3. Press the [KARAOKE PON] button on the remote controller
to enter the AMS test mode.
4. After a tape is rewound first, the FF AMS is checked, and the
mechanism is shut off after detecting the AMS signal the AMS
signal twice.
5. Then the REW AMS is checked and the mechanism is shut off
after detecting the AMS signal twice.
6. When the check is complete, a message of either OK or NG
appears.
[AGING MODE]
This mode can be used for operation check of CD section and tape
deck section.
CD section and tape deck section work in parallel.
• If an error occurred:
The aging operation stops only an error occurred sections and
display then status.
• If no error occurs:
The aging operation continues repeatedly.
Procedure:
1. Press the [I/ ] button to turn the power on, and press the [CD]
button to select the function “CD”.
2. Set discs on the disc trays 1 and 5, and set tapes into the decks
A and B respectively.
3. Press two buttons of > and [A ] for more than 1 second
simultaneously.
4. Aging operations of CD and tape are started at the same time.
5. To release this mode, operate the cold reset (Refer to the “MC
COLD RESET”) or disconnect the power code to turn the power
off.
1
Z
1. Display at the Aging Mode
Display operating state of CD section and tape deck section alternately.
If an error occurred, stop display which that section.
2. CD Section
The sequence during the aging mode is following as below.
Display at the aging mode is the same as the normal operation.
Aging mode sequence (CD section) :
Start (from disc 1)
Disc chucking
TOC read
Play first track for 2 seconds
Play last track for 2 seconds
Change the next disc.
• Display at an error occurred (Error display mode)
Procedure:
1. Press two buttons of > and [EFFECT] for more than 1 second
simultaneously to enter the error display mode.
2. It displays of total error.
3. Each time the
–
m or M
+
button is pressed, display change
as below.
4. To clear the error record, operate the cold reset. (Refer to the
“MC COLD RESET”)
Display of total error
–
m
Button
Display of mechanical errors
–
m
Button
Display of no disc errors
M
M
+
+
Button
Button
22
HCD-FL3
1) Display of total error
Display
EMC**EDC**
EMC**: The number of mechanical error.
EDC**: The number of no disc error after chucking the disc.
2) Display of mechanical errors
Display
M*$$%%&&##00
M*: The number of mechanical error (“0” is latest one)
(Press the . or > button to changes next error display)
$$: Details of the error
01: The error in the midst of table rotating for initialize (1).
02: The error in the midst of table rotating for initialize (2).
03: The error in the midst of table rotating for initialize (3).
04: The error in the midst of disc skip operating for tray open.
05: The error in the midst of table rotating for tray close.
06: The error in the midst of table rotating for chucking the
disc.
07: The error in the midst of ship operating.
08: The error in the midst of release operating.
09: The error in the midst of power off operating.
%%: Process when error occur
01: Ship processing
02: Power off processing
03: Initialize
04: Release operating
05: Stop chucking
06: Tray close operating
07: Tray close operating for EX-change
08: Tray open operating
09: Tray open pop up operating
0A:Tray open operating for EX-change
&&: Operations currently performed for error which have occurred.
##:Targets of processing when problems occur. (Same as “ %%”)
2. Demagnetize the record/playback head with a head
demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to the
parts adjusted.
5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
Torque Measurement
ModeTorque meter
FWD
FWD
back tension
REV
REV
back tension
FF/REW
FWD tension
REV tension
CQ-102C
CQ-102C
CQ-102RC
CQ-102RC
CQ-201B
CQ-403A
CQ-403R
Meter reading
3.06 N • m to 6.96 N • m
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
0.19 N • m to 0.58 N • m
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
3.06 N • m to 6.96 N • m
31 to 71 g • cm
(0.43 – 0.98 oz • inch)
0.19 N • m to 0.58 N • m
2 to 6 g • cm
(0.02 – 0.08 oz • inch)
6.96 N • m to 14.02 N • m
71 to 143 g • cm
(0.98 – 1.99 oz • inch)
9.80 N • m
100 g or more
(3.53 oz or more)
9.80 N • m
100 g or more
(3.53 oz or more)
DECK SECTION
1. Demagnetize the record/playback head with a head
demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the
parts adjust.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in this
service manual. (As a general rule, playback circuit adjustment
should be completed before performing recording circuit
adjustment.)
6. The adjustments should be performed for both L-CH and RCH.
7. Switches and controls should be set as follows unless otherwise
specified.
•Test Tape
TapeSignalUsed for
P-4-A10010 kHz, –10 dBAzimuth Adjustment
WS-48B3 kHz, 0 dBTape Speed Adjustment
0 dB=0.775 V
RECORD/PLA YBA CK HEAD AZIMUTH ADJUSTMENT
DECK A DECK B
Note: Perform this adjustments for both decks
Procedure:
1. Mode: Playback
test tape
P-4-A100
(10 kHz, –10 dB)
SP RELAY board
CN804
Pin
2
5
Pin
set
SP RELAY board
CN804
3
Pin
(L-CH)
(R-CH)
(GND)
level meter
+
–
25
HCD-FL3
e
2. Turn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1dB of peak.
Output
level
within
1dB
L-CH
peak
R-CH
peak
within
1dB
Screw
position
L-CH
peak
Screw
position
R-CH
peak
3. Mode: Playback
test tape
P-4-A100
(10 kHz, –10 dB)
L-CH
SP
REALY
baord
CN804
set
R-CH
waveform of oscilloscope
in phase 45°90°135°180
pin
L
R
pin
good
2
pin
5
3
oscilloscop
V
wrong
H
°
4. After the adjustments, apply suitable locking compound to the
pats adjusted.
TAPE SPEED ADJUSTMENT DECK B
Note: Start the Tape Speed adjustment as below after setting to the test
mode.
In the test mode, the tape speed is high during pressing the
[CD SYNC HI-DUB]button.
Procedure:
1. Press ?/1 button to turn the set ON.
2. Press three buttons x , [DISPLAY] and [CD SYNC HI-DUB]
simultaneously.
To release from the test mode, press the ?/1 button.
Mode: Playback
test tape
WS-48B
(3 kHz, 0 dB)
1. Insert the WS-48B into the deck B.
2. Press the hH button on the deck B.
3. Press the [CD SYNC HI-DUB] button in playback mode.
Then at HIGH speed mode.
4. Adjust RV1001 on the SW board so that frequency counter reads
6,000 ± 180 Hz.
5. Press the [CD SYNC HI-DUB] button.
Then back to NORMAL speed mode.
6. Adjust RV1002 on the SW board so that frequency counter reads
3,000 ± 90 Hz.
Adjustment Location: SW board
Sample Value of Wow and Flutter:0.3% or less W. RMS (JIS)
In the MC test mode, the “REC memory mode” is convenient for
this adjustment. In the “REC memory mode” , when the REC starts
the input signal FUNCTION is switched to VIDEO automatically.
When the REC stops, the tape returns near to the recording start
position.
1. Press [MD $VIDEO%] button to select VIDEO. (This step is not
necessary if the above test mode has already been set)
2. Insert a tape into deck B.
3. After press [REC PAUSE/START] button, press [REC PAUSE/
START] button, then recording start.
4. Mode: Record
DSP board
MD (AUDIO) (J701)
1) 315 Hz
2) 10 kHz
AF OSC
attenuator
5. Mode: Playback
recorded
portion
6. Confirm the playback signal recorded in step 3 becomes
adjustable level as follows.
If these levels are not adjustable level, adjust the RV2 (L-CH)
and RV52 (R-CH) on the SP RELAY board to repeat steps 4
and 5.
Adjustable level: Playback output of 315 Hz to playback output
of 10 kHz: ±1.0 dB
Adjustment Location: SP RELAY board
50 mV (–23.8 dB)
600
Ω
SP RELAY board
CN804
2
(L-CH)
Pin
5
(R-CH)
Pin
set
SP RELAY board
CN804 Pin
3
(GND)
blank tape
CN-123
set
level meter
+
–
4. Mode: Record
5. Mode: Playback
6. Confirm the play back signal recorded in step 3 becomes
adjustable level as follows.
If these levels are not adjustable lev el, adjust the RV53 (R-CH)
on the SP RELAY board to repeat steps 4 and 5.
Adjustable level:
CN804 PB level: 47.2 to 53.0 mV (–24.3 to –23.3 dB)
Adjustment Location: SP RELAY board
– SW BOARD (Component Side) –
TAPE SPEED
ADJUSTMENT
(NORMAL) (HIGH)
RV1002
– SP RELAY BOARD (Conductor Side) –
RV1001
CN1001
REC LEVEL ADJUSTMENT DECK B
Procedure:
In the MC test mode, the “REC memory mode” is convenient for
this adjustment. In the “REC memory mode” , when the REC starts
the input signal FUNCTION is switched to VIDEO automatically.
When the REC stops, the tape returns near to the recording start
position.
1. Press [MD $VIDEO%] button to select VIDEO. (This step is not
necessary if the above test mode has already been set)
2. Insert a tape into deck B.
3. After press [REC PAUSE/START] button, press [REC PAUSE/
START] button, then recording start.
REC BIAS
ADJUSTMENT
10
REC LEVEL
ADJUSTMENT
(R-CH)
RV52
CN804
RV53
(L-CH)
RV2
1
27
HCD-FL3
p
e
)
CD SECTION
Note:
1. CD Block is basically designed to operate without adjustment. Therefore,
check each item in order given.
2. Use LUV-P01 (4-999-032-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10MΩ impedance.
4. Clean the object lens by an applicator with neutral detergent when the
signal level is low than specified value with the following checks.
S-CURVE CHECK
Oscilloscope
BD board
TP(FEO)
TP(DVC)
Procedure :
1. Connect an oscilloscope to TP (FEO).
2. Connect between TP (FEI) and TP (DVC) ( 1.65 V) by lead
wire.
3. Turn the power ON.
4. Load a disc (LUV-P01) and actuate the focus search. (In
consequence of open and close the disc tray, actuate the focus
search)
5. Confirm that the oscilloscope waveform (S-curve) is
symmetrical between A and B. And confirm peak to peak lev el
within 2 ± 0.5 Vp-p.
S-curve waveform
symmetry
A
±
within 2
B
0.5Vp-
Note: Clear RF signal waveform means that the shape “ ◊ ” can be clearly
distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : 200mV
TIME/DIV : 500ns
±
level : 0.65
0.15Vp-p (RFDC)
1.1
±
0.4Vp-p (RFAC)
E-F BALANCE (1 TRACK JUMP) ADJUSTMENT
oscilloscop
BD board
TP(TEO)
TP(DVC)
Procedure :
1. Connect an oscilloscope to TP (TEO) and TP (DVC).
2. Turn the power ON.
3. Load a disc (LUV-P01) and playback the number nine track.
4. Press the hH button. (Becomes the 1 track jump mode.)
5. Confirm that the level B and A (DC v oltage) on the oscilloscope
waveform.
1 track jump waveform
DVC
level=1.0 ±0.5Vp-p
B
symmetry
center of
waveform
A (DC voltage
6. After check, remove the lead wire connected in step 2.
Note: •Try to measure several times to make sure than the ratio
of A : B or B : A is more than 10 : 7.
•Take sweep time as long as possible and light up the
brightness to obtain best waveform.
RF LEVEL CHECK
BD board
TP(RFDC)
TP(RFAC)
TP(DVC)
Procedure :
1. Connect an oscilloscope CH1 to TP (RFDC) and CH2 to TP
(RF AC).
2. Turn the power ON.
3. Load a disc (LUV-P01) and playback.
4. Confirm that oscilloscope waveform is clear and check if RF
signal level is correct or not.
28
oscilloscope
6. Adjust RV101 on the BD board so that the center of wav eform
becomes the same voltage of DVC. (i.e. A=0V)
Connecting and Adjustment Location: BD board
Connecting and Adjustment Location:
– BD BOARD (Component Side) –
TP
TP
(DVC)
(FEO)
TP
(RFAC)
TP
(FEI)
HCD-FL3
TP
(RFDC)
TP
(TEO)
– BD BOARD (Conductor Side) –
RV101
E-F BALANCE
(1 TRACK JUMP)
ADJUSTMENT
2929
HCD-FL3
SECTION 8
DIAGRAMS
8-1.BLOCK DIAGRAM – CD SERVO Section –
RF AMP,
DETECTOR
OPTICAL PICK-UP
BLOCK
(A-MAX. 3)
LASER DIODE
PD
CD A+5V
11
10
AUTOMATIC
POWER
CONTROL
M101
(SPINDLE)
Q101
M
FOCUS/TRACKING COIL DRIVE,
CH4OUTF
15
CH4OUTR
16
LD
FOCUS/TRACKING ERROR AMP
6
A
7
B
8
C
9
D
RFDCO
RFDCI
F
E
TE BAL
LD
1
SPINDLE/SLED MOTOR DRIVE
IC102
MOTOR
AC
SUM
FEI
TE
SW
PD
DRIVE
IC103
4
16
FE
17
28
29
18
19
12
2
CH4SIN
EQ
RFAC
3
IN
RV101
E-F BALANCE
(1 TRACK JUMP)
AUTOMATIC
POWER CONTROL
Q221 – 224
25
X101
55
FILI
SENS
34 19
SENS
SCOR
20
SCOR
16.9344MHz
6766
XTAI
XTAO
DOUT
SCLK
SQSO
SQCK
1 2
9
27
32 33
SQ-CLK
SQ-DATA-IN
SYSTEM CONTROLLER
IC101 (1/5)
XRST
43
SSTP
60
CD MECHANISM
DECK CONTROLLER
IC201 (1/2)
CD L OUT
A
(Page 32)
FILTER
53
5456
FILO
PCO
CLTV
RFAC
15
PWM1
PWM3
PWM2
51
ASYI
49
48
ASYO
MDP
26783
DIGITAL SIGNAL PROCESSOR,
DIGITAL FILTER, D/A CONVERTER
IC101 (1/2)
DATA
5
PWM1
PWM2
PWM3
CLOK
XLAT
6
35
37
42
40
28
26
24
XRST
CD-DATA
CD-CLK
XLT
LDON
BU-PWM1
BU-PWM2
BU-PWM3
2-AXIS
DEVICE
(TRACKING)
(FOCUS)
When the optical
ON :
pick-up is inner
position
(LIMIT)
M102
(SLED)
DIGITAL SERVO
PROCESSOR
IC101 (2/2)
M
18
12
11
14
13
CH3OUTR
CH2OUTF
CH2OUTR
CH1OUTF
CH1OUTR
CH3OUTF
17
MOTOR
DRIVE
COIL
DRIVE
COIL
DRIVE
CH3FIN
CH3RIN
CH2FIN
CH2RIN
CH1FIN
CH1RIN
MUTE
24
23
SFDR
28
SRDR
29
5
6
2
3
20
TFDR
30
TRDR
31
FFDR
32
FRDR
33
43
39
40
41
FE
TE
SE
RFDC
(ON: When sub tray set to play position.)
(ON: When sub tray move between tray and stocker.)
(ON: When elevator up/down each sub tray stock position.)
(ON: When CD lid is close.)
(ON: When tray is going to open/close.)
(ON: When tray is open.)
(ON: When elevator down to bottom.)
DISC IN DETECT
SENSOR
D704, Q703
ADDRESS DETECT
S701 (MID OUT)
S703 (MID IN)
S706 (COUNT)
DISC TRAY
S702 (LID)
S708 (OUT)
S704 (IN)
S705 (INIT)
LEVEL SHIFT
Q701
ROTARY
ENCODER
S707
80
68
67
69
70
73
74
79
59
58
57
PRTC_SW
MIDOUT_SW
OUT_SW
IN_SW
MIDIN_SW
INIT_SW
CNT_SW
DISC-SENS
ENC0
ENC1
ENC2
DOOR MOTOR+
DOOR MOTOR–
LOD-POS
LOD-NEG
CLP-POS
CLP-NEG
52
53
54
55
71
72
CD DOOR OPEN/CLOSE
MOTOR DRIVE
IC302
RIN
9
MOTOR
FIN
7
9
7
9
7
DRIVE
LOADING MOTOR DRIVE
IC702
RIN
MOTOR
FIN
DRIVE
ELEVATOR
UP/DOWN MOTOR DRIVE
IC701
RIN
MOTOR
FIN
DRIVE
OUT1
OUT2
OUT1
OUT2
OUT1
OUT2
M
M
M
M301
CD DOOR
OPEN/CLOSE
M702
(LOADING)
M701
ELEVATOR
UP/DOWN
4
2
4
2
4
2
• R-ch is omitted due to same as L-ch.
• SIGNAL PATH
: CD PLAY (ANALOG)
: CD PLAY (DIGITAL OUT)
3030
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