HCD-EX1 is the amplifier, CD and
tuner section in CMT-EX1.
Model Name Using Similar Mechanism NEW
Mechanism TypeCDM-60
Base Unit TypeKSM-770ACA/S-NP
Optical Pick-up TypeKSS-770A/S-N1
SPECIFICATIONS
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
Tourist Model
MICROFILM
COMPACT COMPONENT SYSTEM
1
Page 2
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
This caution
label is located
inside the unit.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
0.15µF
Ω
1.5k
Earth Ground
AC
voltmeter
(0.75V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE
WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLA CER CES COMPOSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS
SONT DONNÉS DANS CE MANUEL OU DANS LES
SUPPLÉMENTS PUBLIÉS PAR SONY.
5-16. IC Block Diagrams ........................................................... 30
5-17. IC Pin Functions ............................................................... 32
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveform is output four times.
6. EXPLODED VIEWS
6-1. Front and Case Section ....................................................... 36
6-4. Base Unit Section................................................................ 39
7. ELECTRICAL PARTS LIST.................................40
3
Page 4
ADJUSTMENT OF CAM PHASE
Cam
Boss
SECTION 1
SERVICING NOTE
AbsorberAbsorber
Cam
SW lever
Insert the cam so that the boss touches the SW lever
at the left shown in the figure.
With the phase adjusted, attach the parts using the following procedure.
STEP1
Insert the boss of the slider (3) in the groove of
the cam.
Boss
Slider (3)
Cam
STEP3
Insert the boss of the lever (1) in the hole of the
slider (3) and attach.
Lever (1)
SW lever
Rotate the cam in the arrow direction, and adjust the
phase until the boss touches the SW lever shown in
the figure.
Boss
Boss
Lever (1)
Boss
Screw
(PTTWH2.6x8)
Mecha cover
4
STEP2
Set the mecha cover to the groove
on the slider (3) and attach.
Screw
(BVTP2.6x8)
Groove of slider (3)
Screw
(BVTP2.6x8)
Hole of slider (3)
STEP4
While bending the slider (2) slightly in the arrow
direction, insert it in the groove of the guides (L)
and (R) and attach.
Boss (Four point)
Slider (2)
Guide (L)
Guide (R)
Page 5
Shipment Mode
• Mode for setting the state of the unit to the state at shipment. When returning the unit to the customer after completing servicing, set to the
shipment mode.
Procedure :
Connect the power plug to the outlet while pressing the 1/u button.
Change-over of AM tuner Step between 9kHz and 10kHz.
• A step of AM channels can be changed over between 9kHz and 10kHz.
Procedure:
1. Press 1/u button to turn on the set ON.
2. Select the function “TUNER”, and press the TUNER/BAND button to select the BAND “AM”.
3. Press the 1/u button to turn on the set OFF.
4. Press 1/u button while pressing the )+/TUNING + button, and the display of liquid crystal indicator tube changes to “AM 9k
STEP” or “AM 10k STEP”, and thus the channel step is changed over.
Switching the TAPE IN input level attenuate function ON/OFF
• The attenuate function of the line input level (TAPE IN) of this unit can be turned ON/OFF.
Procedure:
1. Press the 1/u button to turn ON the power.
2. Press the FUNCTION button and set the function to “TAPE”.
3. Press the 1/u button to turn OFF the power.
4. While pressing the p button, press the 1/u button to turn ON the power.
5. After “POWER ON” is displayed, “ATT ON” and “ATT OFF” are displayed, and the attenuate function can be switched ON/OFF.
LCD All Lit and Key Check Mode
Procedure:
1. While pressing the FUNCTION button and ^ button, connect the power plug to the outlet.
2. When the test mode is set, the characters “STEP” are displayed on the LCD.
3. While pressing the DISPLAY button, press the ^ button. The whole LCD lights up.
4. Each time the FUNCTION button is pressed, the display switches between all lit n partial lighting 1 n partial lighting 2 n all lit.
5. When the p button is pressed, “KEY 0” is displayed and the key check mode is set.
6. Each time the button is pressed, the counter counts up. Buttons once pressed will not be counted when pressed again.
When all buttons have been pressed, “KEY OK” is displayed.
7. To end, press the 1/u button to turn OFF the power, and disconnect the power plug from the outlet.
Note:
Pressing buttons other than those specified in steps 4 and 5 displays modes not used in servicing. In such cases, press the 1/u button to exit
the mode, and repeat from step 3 again.
All lit
Partial lighting 1
Partial lighting 2
5
Page 6
Displaying the CD Text
• This unit is equipped with a simple CD text display function.
The text is displayed only for the first 20 songs. As it will not be displayed from the 21st song, do not suspect a fault.
In some cases, special characters may not be displayed or may be substituted by other characters. This is not a fault.
Aging Mode
• The aging mode automatically repeats the operations of the CD.
When an error occurs:
Aging stops
When no error occurs:
Aging is performed repeatedly.
Procedure:
1. Set any CD. (One with a short playback time of the final track is recommended.)
2. While pressing the FUNCTION button and ^ button, connect the power plug to the outlet.
3. When the test mode is set, the characters “STEP” is displayed on the LCD.
4. When the ^ button is pressed while pressing the DISPLAY button, “AGING” will be displayed, and aging is performed in the
following sequence. While aging is performed, “REP” will be displayed blinking.
5. Pressing the DISPLAY button during aging displays the cycle number (@ CY where @ is the number of agings).
6. To end aging, press the 1/u button, turn OFF the power, and disconnect the power plug from the outlet.
1TUNEDIST tuning
2PLL_CEOST PLL CE
3PLL_DATAIIST PLL IN data
4PLL_DAT AOOST PLL OUT data
5PLL_CLKOST PLL CLK
6GND–Ground (Programing)
7XOUT–
8XIN–
9VDD1–Ground
10XT1–
11XT2–
12RESETIuCOM reset in
13REMOTEISIRCS IN
14RDS_CLKIST RDS clock
15POWDETIAC power down detect
16SCORICD SCOR
17RDS_DATAIST RDS data
18SENSEICD SENS
19SUB QICD SUBQ IN data
20BACKLIGHTOLCD back light
21SERVO_CKOCD SQCK/SCLK (for serial in)
22XLATOCD data latch
23XRSTOCD (BC) reset
24SCLKOCD CLOCK/PCM1710 CLK
25MUTE_DOCD digital mute
26CD_POWEROCD (BD) power
27AVSS–Ground
28KEYIO_1I
29KEYIO_2I
30BAND_AREAIDestination setting
31DA_LATOPCM1710 latch
32LPHOCD LPH
33LDONOCD LASER ON
34OPEN_SWIOPEN SW
35CLOSE_SWICLOSE SW
36VDD0–
37AVREF–
38AMP_MUTEOPOWER AMP MUTE
39DATAOCD CMD/PCM1710 OUT DATA
40VSS1–Ground
41OPENOCD loading motor open
42CLOSEOCD loading motor close
43POWEROSystem power
44TA_MUTEOTA MUTE
45SP_RELAYOSpeaker relay
46ST_MUTEOST MUTE
47SLEEPOPower supply sleep control
48VOL_CLKOVOL CLK
49VOL_DATAOVOL OUT data
50VOL_STBOVOL STB
5MHz (Main clock)
32KHz (Sub clock)
KEY
+5V
Function
34
Page 35
Pin No.
51 to 54COM0 to COM3OLCD COMMON
55BIASOLCD DRIVE POWER
56 to 58VLC0 to VLC2OLCD DRIVER POWER
59VSS0OGround
60 to 99SEG0 to SEG39OFL segment signal output
100STEREOISTSTEREO
Pin Name
I/O
Function
35
Page 36
SECTION 6
EXPLODED VIEWS
NOTE:
• -XX, -X mean standardized parts, so they may have
some difference from the original one.
• Items marked “*” are not stocked since they are
seldom required for routine service. Some delay
should be anticipated when ordering these items.
• Color Indication of Appearance Parts Example:
KNOB, BALANCE (WHITE)
Â
Parts color
6-1. FRONT PANEL AND CASE SECTION
not supplied
not supplied
14
13
10
23
11
• The mechanical parts with no reference number in
the exploded views are not supplied.
• Hardware (# mark) list and accessories and packing materials are given in the last of this parts list.
• Abbreviation
CND : Canadian model
19
18
#1
#2
17
The components identified by
mark ! or dotted line with mark
! are critical for safety.
Replace only with part number
specified.
Les composants identifiés par une
marque ! sont critiques pour la
sécurité.
Ne les remplacer que par une
piéce portant le numéro spécifié.
21
#2
20
12
15
22
#2
#2
5
22
7
6
4
1
Ref. No.Part No.DescriptionRemark
14-969-961-11 EMBLEM(NO.4), SONY
24-222-620-01 RING (EJECT)
34-222-713-01 PANEL(BASE), FRONT
44-222-720-01 BUTTON(PLAY)
54-222-719-01 BUTTON(POWER)
• Due to standardization, replacements in the parts list
may be different from the parts specified in the
diagrams or the components used on the set.
• -XX, -X mean standardized parts, so they may have
some difference from the original one.
• Items marked “*” are not stocked since they are
seldom required for routine service. Some delay
should be anticipated when ordering these items.
• RESISTORS
All resistors are in ohms
METAL: Metal-film resistor
METAL OXIDE: Metal Oxide-film resistor
F : nonflammable
• SEMICONDUCTORS
In each case, u: µ , for example:
uA...: µ A..., uPA...: µ PA..., uPB...: µ PB...,
uPC...: µ PC..., uPD...: µ PD...
• CAPACITORS
uF : µ F
• COILS
uH : µ H
• Abbreviation
CND : Canadian model
< RESISTOR >
R8011-249-417-11 CARBON1K5%1/4W F
R8021-216-088-00 METAL CHIP43K5%1/10W
R8031-249-417-11 CARBON1K5%1/4W F
R8041-249-436-11 CARBON39K5%1/4W
R8051-249-754-11 CARBON105%1/2W
(EXCEPT US,CND)
R8061-249-393-11 CARBON105%1/4W F
R8071-216-089-91 RES,CHIP47K5%1/10W
R8211-216-085-00 METAL CHIP33K5%1/10W
R8221-216-091-00 METAL CHIP56K5%1/10W
! R8231-247-739-11 CARBON1005%1/2W F
R8511-249-417-11 CARBON1K5%1/4W F
R8521-216-088-00 METAL CHIP43K5%1/10W
R8531-249-417-11 CARBON1K5%1/4W F
R8541-249-436-11 CARBON39K5%1/4W
R8551-249-754-11 CARBON105%1/2W
(EXCEPT US,CND)
R8561-249-393-11 CARBON105%1/4W F
R8571-216-091-00 METAL CHIP56K5%1/10W
IC1118-759-495-85 IC M62442FP-A
IC3018-752-085-51 IC CXA2568M-T6
IC3028-759-549-28 IC BA5974FP-E2
IC3038-752-389-34 IC CXD2585Q
IC3048-759-569-28 IC PCM1710U-B/1K
IC3918-749-923-04 IC TOTX178A
IC4518-759-560-51 IC BU1924F (EXCEPT US,CND)
IC5018-759-331-72 IC NJM4558E-D(TE2)
IC7018-759-643-70 IC uPD780306GF-024-3BA
IC7518-759-635-63 IC M51943BSL-TP
< JACK >
J1011-695-188-31 JACK, PIN 4P (TAPE IN/OUT)
J5011-779-050-11 JACK (PHONES)
R1011-216-049-91 RES,CHIP1K5%1/10W
R1021-216-097-91 RES,CHIP100K5%1/10W
R1031-216-049-91 RES,CHIP1K5%1/10W
R1111-216-057-00 METAL CHIP2.2K5%1/10W
R1121-216-073-00 METAL CHIP10K5%1/10W
R1131-216-057-00 METAL CHIP2.2K5%1/10W
R1141-216-097-91 RES,CHIP100K5%1/10W
R1151-216-073-00 METAL CHIP10K5%1/10W
R1161-216-094-00 RES,CHIP75K5%1/10W
R1171-216-085-00 METAL CHIP33K5%1/10W
(US,CND)
R1511-216-049-91 RES,CHIP1K5%1/10W
R1521-216-097-91 RES,CHIP100K5%1/10W
R1531-216-049-91 RES,CHIP1K5%1/10W
R1611-216-057-00 METAL CHIP2.2K5%1/10W
R1621-216-073-00 METAL CHIP10K5%1/10W
R1631-216-057-00 METAL CHIP2.2K5%1/10W
R1641-216-097-91 RES,CHIP100K5%1/10W
R1651-216-073-00 METAL CHIP10K5%1/10W
R1661-216-094-00 RES,CHIP75K5%1/10W
R3051-216-103-00 METAL CHIP180K5%1/10W
R3061-216-103-00 METAL CHIP180K5%1/10W
R3071-216-001-00 METAL CHIP105%1/10W
R3081-216-003-11 RES,CHIP125%1/10W
R3101-216-089-91 RES,CHIP47K5%1/10W
R3111-216-081-00 METAL CHIP22K5%1/10W
R3121-216-121-91 RES,CHIP1M5%1/10W
R3131-216-295-91 SHORT0
R3151-216-121-91 RES,CHIP1M5%1/10W
R3211-216-308-00 METAL CHIP4.75%1/10W
R3221-216-101-00 METAL CHIP150K5%1/10W
R3231-216-089-91 RES,CHIP47K5%1/10W
R3241-216-111-00 METAL CHIP390K5%1/10W
R3311-216-025-91 RES,CHIP1005%1/10W
R3321-216-077-91 RES,CHIP15K5%1/10W
R3331-216-097-91 RES,CHIP100K5%1/10W
R3381-216-073-00 METAL CHIP10K5%1/10W
R3391-216-061-00 METAL CHIP3.3K5%1/10W
R3401-216-061-00 METAL CHIP3.3K5%1/10W
R3411-216-121-91 RES,CHIP1M5%1/10W
R3421-216-037-00 METAL CHIP3305%1/10W
R3431-216-037-00 METAL CHIP3305%1/10W
R3441-216-037-00 METAL CHIP3305%1/10W
R3451-216-037-00 METAL CHIP3305%1/10W
R3461-216-077-91 RES,CHIP15K5%1/10W
R3471-216-049-91 RES,CHIP1K5%1/10W
R3481-216-025-91 RES,CHIP1005%1/10W
R3491-216-097-91 RES,CHIP100K5%1/10W
R3611-216-037-00 METAL CHIP3305%1/10W
R3621-216-037-00 METAL CHIP3305%1/10W
R3631-216-037-00 METAL CHIP3305%1/10W
R3641-216-025-91 RES,CHIP1005%1/10W
R3651-216-025-91 RES,CHIP1005%1/10W
R3811-216-061-00 METAL CHIP3.3K5%1/10W
R3821-216-061-00 METAL CHIP3.3K5%1/10W
R3831-216-073-00 METAL CHIP10K5%1/10W
R4051-216-073-00 METAL CHIP10K5%1/10W
R4061-216-073-00 METAL CHIP10K5%1/10W
R4071-216-049-91 RES,CHIP1K5%1/10W
R4081-216-073-00 METAL CHIP10K5%1/10W
! R4091-212-881-11 FUSIBLE1005%1/4W F
R4111-216-049-91 RES,CHIP1K5%1/10W
R4121-216-057-00 METAL CHIP2.2K5%1/10W
R4131-216-049-91 RES,CHIP1K5%1/10W
R4141-216-057-00 METAL CHIP2.2K5%1/10W
R4521-216-129-00 METAL CHIP2.2M5%1/10W
R4531-216-049-91 RES,CHIP1K5%1/10W
R4541-216-033-00 METAL CHIP2205%1/10W
R4551-216-033-00 METAL CHIP2205%1/10W
R5011-216-097-91 RES,CHIP100K5%1/10W
R5021-216-073-00 METAL CHIP10K5%1/10W
The components identified by
mark ! or dotted line with mark
! are critical for safety.
Replace only with part number
specified.
Les composants identifiés par une
marque ! sont critiques pour la
sécurité.
Ne les remplacer que par une
piéce portant le numéro spécifié.
(EXCEPT US,CND)
(EXCEPT US,CND)
(EXCEPT US,CND)
(EXCEPT US,CND)
(EXCEPT US,CND)
(EXCEPT US,CND)
(EXCEPT US,CND)
43
Page 44
MAINPANEL
Ref. No.Part No.DescriptionRemark
R5521-216-073-00 METAL CHIP10K5%1/10W
R5531-216-089-91 RES,CHIP47K5%1/10W
R5541-216-025-91 RES,CHIP1005%1/10W
R5551-216-049-91 RES,CHIP1K5%1/10W
R7011-216-109-00 METAL CHIP330K5%1/10W
R7021-216-097-91 RES,CHIP100K5%1/10W
R7031-216-097-91 RES,CHIP100K5%1/10W
R7041-216-041-00 METAL CHIP4705%1/10W
(US,CND)
R7041-216-081-00 METAL CHIP22K5%1/10W
(EXCEPT US,CND)
R7051-216-061-00 METAL CHIP3.3K5%1/10W
R7061-216-073-00 METAL CHIP10K5%1/10W
R7071-216-073-00 METAL CHIP10K5%1/10W
R7081-216-073-00 METAL CHIP10K5%1/10W
R7091-216-073-00 METAL CHIP10K5%1/10W
R7551-216-089-91 RES,CHIP47K5%1/10W
R7561-216-073-00 METAL CHIP10K5%1/10W
R7571-216-065-91 RES,CHIP4.7K5%1/10W
R7711-216-073-00 METAL CHIP10K5%1/10W
R7721-216-057-00 METAL CHIP2.2K5%1/10W
IC6018-742-129-00 HYB IC SBX1971-51
IC6518-759-925-80 IC SN74HC14ANS-E05
IC6528-759-925-90 IC SN74HC74ANS-E05
< TRANSISTOR >
Q6518-729-900-53 TRANSISTORDTC114EKA-T146
< RESISTOR >
R6011-216-041-00 METAL CHIP4705%1/10W
R6021-216-045-00 METAL CHIP6805%1/10W
R6031-216-049-91 RES,CHIP1K5%1/10W
R6061-216-017-91 RES,CHIP475%1/10W
R6071-216-037-00 METAL CHIP3305%1/10W
R6081-216-037-00 METAL CHIP3305%1/10W
R6091-216-061-00 METAL CHIP3.3K5%1/10W
R6111-216-041-00 METAL CHIP4705%1/10W
R6121-216-045-00 METAL CHIP6805%1/10W
R6131-216-049-91 RES,CHIP1K5%1/10W
R7731-216-037-00 METAL CHIP3305%1/10W
R7741-216-073-00 METAL CHIP10K5%1/10W
R7751-216-057-00 METAL CHIP2.2K5%1/10W
R7761-216-073-00 METAL CHIP10K5%1/10W
R7771-216-057-00 METAL CHIP2.2K5%1/10W
R6141-216-053-00 METAL CHIP1.5K5%1/10W
R6151-216-057-00 METAL CHIP2.2K5%1/10W
R6161-216-065-91 RES,CHIP4.7K5%1/10W
R6191-216-061-00 METAL CHIP3.3K5%1/10W
R6501-216-689-11 METAL CHIP39K0.5%1/10W
R6511-216-091-00 METAL CHIP56K5%1/10W
R6521-216-025-91 RES,CHIP1005%1/10W
R6531-216-073-00 METAL CHIP10K5%1/10W
R6561-216-097-91 RES,CHIP100K5%1/10W