Sony DSR-PD170, DSR-PD170P, DSR-PD190P Service Manual

SERVICE MANUAL

DSR-PD170/PD170P

/PD190P

RMT-811

US Model

Canadian Model

DSR-PD170

Ver. 1.5 2008. 09

Revision History

How to use

Acrobat Reader

Link

SPECIFICATIONS

SERVICE NOTE

Photo : DSR-PD170

BLOCK DIAGRAMS

FRAME SCHEMATIC DIAGRAMS

AEP Model

UK Model

E Model

DSR-PD170P

Chinese Model

DSR-PD190P

C MECHANISM

PRINTED WIRING BOARDS

REPAIR PARTS LIST

DISASSEMBLY

• INSTRUCTION MANUAL is shown at the end of this document.

• Reference No. search on printed wiring boards is available.

SCHEMATIC DIAGRAMS

ADJUSTMENTS

DIGITAL CAMCORDER

DSR-PD170/PD170P/PD190P

Video camera recorder

System

Video recording system

2 rotary heads Helical scanning system

Audio recording system

Rotary heads, PCM system Quantization: Fs32 kHz (12 bits, channels 1/2, channels 3/4), Fs48 kHz (16 bits, channels 1/2)

V

ideo signal

DSR-PD170: NTSC color, EIA standards DSR-PD170P/PD190P: PAL colour, CCIR standards

Usable cassette

Mini DVCAM cassette with the

mark printed Mini DV cassette with the mark printed

Tape speed

DVCAM format: Approx. 28.218 mm/s DV format SP mode: Approx.

18.812 mm/s

Recording/playback time (using cassette PDVM-40ME)

DVCAM format: 40 min DV format SP mode: 1 h

Fast-forward/rewind time (using cassette PDVM-40ME)

Approx. 2 min and 30 s

Viewfinder

Electric viewfinder (B&W)

Image device

1/3 type CCD (3 Charge Coupled Device) DSR-PD170:

Approx. 380 000 pixels (Effective: Approx. 340 000 pixels) DSR-PD170P/PD190P: Approx. 450 000 pixels (Effective: Approx. 400 000 pixels)

Lens

Combined power zoom lens Filter diameter 58 mm (2 3/8 in) 12× (Optical), 48× (Digital) F1.6 - 2.4

Focal length

6 - 72 mm (1/4 - 2 7/8 in) When converted to a 35 mm still camera

43.2 - 518.4 mm (1 3/4 - 20 1/2 in)

Color temperature

Auto, n

Outdoor (5 800 K),

Minimum illumination

1 lux (F1.6)

Input/Output connectors

S VIDEO input/output

Input/output auto switch 4-pin mini DIN Luminance signal: 1 Vp-p, 75 ohms, unbalanced DSR-PD170: Chrominance signal: 0.286 Vp-p, 75 ohms, unbalanced DSR-PD170P/PD190P: Chrominance signal: 0.3 Vp-p, 75 ohms, unbalanced

VIDEO input/output

Input/output auto switch RCA pin-jack, 1 Vp-p, 75 ohms, unbalanced

AUDIO CH1/CH2 input/output

Input/output auto switch RCA pin-jack, 327 mV, (at output impedance more than 47 kilohms) Output impedance with less than

2.2 kilohms Input impedance more than 47 kilohms

Headphones jack

Stereo minijack (ø 3.5 mm)

LANC control jack

Stereo mini-minijack (ø 2.5 mm)

INPUT1/INPUT2 connectors

XLR 3-pin, female, –60 dBu: 3 kilohms, +4 dBu: 10 kilohms (0 dBu = 0.775 Vrms)

DV Interface

4-pin connector

Speaker

Dynamic speaker (ø 20 mm)

LCD screen

Picture

6.2 cm (2.5 type)

Total dot number

211 000 (960 × 220)

Indoor (3 200 K),

SPECIFICATIONS

General

Peak inrush current (DSR-PD170P/PD190P)

Hot switching inrush current, measured in accordance with European standard EN55103-1:

6.3 A (230 V)

Power requirements

7.2 V (battery pack)

8.4 V (AC Adaptor)

Average power consumption

(when using the battery pack) During camera recording using LCD

5.4 W Viewfinder

4.7 W

Operating temperature

0 °C to 40 °C (32 °F to 104 °F)

Storage temperature

–20 °C to +60 °C (–4 °F to +140 °F)

Dimensions (approx.)

133 × 180 × 456 mm (5 1/4 × 7 1/8 × 18 in) (w/h/d)

Mass (approx.)

1.6 kg (3 lb 9 oz) including the hood with a lens cap

1.7 kg (3 lb 12 oz) including the NP-F330 rechargeable battery pack, cassette PDVM-40ME and microphone

Supplied accessories

See page 5-39.

AC Adaptor AC-L15A/L15B

Power requirements

100 - 240 V AC, 50/60 Hz

Current consumption

0.35 - 0.18 A

Power consumption

18 W

Output voltage

DC OUT: 8.4 V, 1.5 A

Operating temperature

0 °C to 40 °C (32 °F to 104 °F)

Storage temperature

–20 °C to +60 °C (–4 °F to +140 °F)

Dimensions (approx.)

56 × 31 × 100 mm (2 1/4 × 1 1/4 × 4 in) (w/h/d) excluding projecting parts

Mass (approx.)

190 g (6.7 oz) excluding power cord

Rechargeable battery pack NP-F330

Output voltage

DC 7.2 V

Capacity

5.0 Wh

Dimensions (approx.)

38.4 × 20.6 × 70.8 mm (1 9/16 × 13/16 × 2 7/8 in) (w/h/d)

Mass (approx.)

70 g (2.5 oz)

Type

Lithium ion

Wide conversion lens VCL-HG0758

Lens power

0.7

Lens structure

3 groups, 3 elements

Screw thread for video camera recorder

M58 × 0.75

Dimensions

Maximum diameter : ø 93 mm (3 3/4 in) Length : Approx. 48 mm (1 15/16 in)

Mass (excluding the caps)

Approx. 418 g (14 oz)

Supplied accessories

Lens caps (2) (for the front and back of the lens) Carrying pouch (1)

Design and specifications are subject to change without notice.

CAUTION :

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

— 2 —

DSR-PD170/PD170P/PD190P

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

Unleaded solder

Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!

• Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.

• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.

— 3 —

DSR-PD170/PD170P/PD190P

(FORCE EJECT) ·····························································1-2 1-4. SELF-DIAGNOSIS FUNCTION····································1-3 1-4-1.Self-diagnosis Function···················································1-3 1-4-2.Self-diagnosis Display····················································· 1-3 1-4-3.Self-diagnosis Code Table ··············································· 1-4

2. DISASSEMBLY

2-1. LCD SECTION (HL-013, PD-217 BOARDS,

INVERTER TRANSFORMER UNIT) ···························2-2 2-2. EVF SECTION (LB-100D BOARD)······························2-3 2-3. (UPPER) HANDLE BLOCK ASSEMBLY ···················· 2-4 2-4. FK-088, MA-430D, RM-091, XD-003, XS-004,

XM-005, XZ-003 BOARDS ···········································2-5 2-5. CABINET (L) BLOCK ASSEMBLY, MECHANISM

DECK, VC-358D, DD-216D, JK-267 BOARDS

(FOR FORCE EJECT OF CASSETTE AND VTR

SECTION CHECK) ························································2-7 2-6. CABINET (R) BLOCK ASSEMBLY ·····························2-9 2-7. CABINET BOTTOM ASSEMBLY ································2-9 2-8. BATTERY PANEL BLOCK ASSEMBLY

(MK-016, KP-013, MS-209 BOARDS)·······················2-10 2-9. EVF BLOCK ASSEMBLY ···········································2-10 2-10. LA-028, DD-216D, VC-358D, JK-267 BOARDS,

MECHANISM DECK···················································2-11 2-11. LENS BLOCK ASSEMBLY,

CENTER FRAME ASSEMBLY···································2-12 2-12.

CD-512, SE-147 BOARDS, ZOOM LENS ASSEMBLY···· 2-13. CONTROL SWITCH BLOCK (PS-4980),

CONTROL SWITCH BLOCK (CF-4980) ···················2-13 2-14. CK-140 BOARD ··························································· 2-14 2-15. CONTROL SWITCH BLOCK (ED-4980),

HINGE ASSEMBL Y·····················································2-15 2-16. CIRCUIT BOARDS LOCATION································· 2-16 2-17. FLEXIBLE BOARDS LOCATION ······························2-17

3. BLOCK DIAGRAMS

3-1. OVERALL BLOCK DIAGRAM (1/4) ···························3-1 3-2. OVERALL BLOCK DIAGRAM (2/4) ···························3-3 3-3. OVERALL BLOCK DIAGRAM (3/4) ···························3-5 3-4. OVERALL BLOCK DIAGRAM (4/4) ···························3-7 3-5. POWER BLOCK DIAGRAM (1/3) ································ 3-9 3-6. POWER BLOCK DIAGRAM (2/3) ······························3-11 3-7. POWER BLOCK DIAGRAM (3/3) ······························3-13

4. PRINTED WIRING BOARDS AND

SCHEMATIC DIAGRAMS

4-1. FRAME SCHEMATIC DIAGRAM (1/3)······················· 4-1

FRAME SCHEMATIC DIAGRAM (2/3)······················· 4-3

FRAME SCHEMATIC DIAGRAM (3/3)······················· 4-5 4-2. SCHEMATIC DIAGRAMS

• CD-512 (CCD IMAGER) SCHEMATIC DIAGRAM ····························4-11

• JK-267 (JACK BOARD) SCHEMATIC DIAGRAM ····························4-13

• CK-140 (KEY IN) SCHEMATIC DIAGRAM ····························4-15

• FP-194, FP-197 FLEXIBLE SCHEMATIC DIAGRAM ····························4-16

• CONTROL SWITCH BLOCK (ED-4980) SCHEMATIC DIAGRAM ····························4-16

• PD-217 (RGB DRIVE, TG) SCHEMATIC DIAGRAM ····························4-17

2-13

• LA-028 (1/3) (ZOOM/FOCUS DRIVE) SCHEMATIC DIAGRAM ····························4-19

• SE-147 (VAP SENSOR) SCHEMATIC DIAGRAM ····························4-19

• LA-028 (2/3) (VAP DRIVE) SCHEMATIC DIAGRAM ····························4-21

• LA-028 (3/3) (KEY IN/CONNECTOR) SCHEMATIC DIAGRAM ····························4-23

• FP-188, FP-189 FLEXIBLE SCHEMATIC DIAGRAM ····························4-23

• KP-013 (SELECT DIAL) SCHEMATIC DIAGRAM ····························4-25

• MK-016 (CONTROL KEY) SCHEMATIC DIAGRAM ····························4-25

• MS-209 (MS CONNECTOR) SCHEMATIC DIAGRAM ····························4-25

• FK-088 (CONTROL SWITCH) SCHEMATIC DIAGRAM ····························4-27

• XZ-003 (LITHIUM BATTERY, SW) SCHEMATIC DIAGRAM ····························4-29

• LB-100D (BACK LIGHT) SCHEMATIC DIAGRAM ····························4-31

• HL-013 (LCD DRIVE) SCHEMATIC DIAGRAM ····························4-33

• FP-195, FP-196 FLEXIBLE SCHEMATIC DIAGRAM ····························4-33

• FP-205 FLEXIBLE SCHEMATIC DIAGRAM ····························4-34

• MA-430D (AUDIO AMP) SCHEMATIC DIAGRAM ····························4-35

• FP-896 FLEXIBLE SCHEMATIC DIAGRAM ····························4-35

• DD-216D (1/2) (DC/DC CONVERTER) SCHEMATIC DIAGRAM ····························4-37

• DD-216D (2/2) (DC REGURATOR) SCHEMATIC DIAGRAM ····························4-39

• CONTROL SWITCH BLOCK (CF-4980, PS-4980) SCHEMATIC DIAGRAM ····························4-41

• RM-091 (REAR REMOTE COMMANDER RE-

CEIVER)

SCHEMATIC DIAGRAM ····························4-43

• VC-358D (1/18) (S/H AGC, TG) SCHEMATIC DIAGRAM ····························4-45

• VC-358D (2/18) (CAMERA SIGNAL PROCESS) SCHEMATIC DIAGRAM ····························4-47

• VC-358D (3/18) (MS I/F) SCHEMATIC DIAGRAM ····························4-49

• VC-358D (4/18) (RS 232C I/F, STILL CONTROL) SCHEMATIC DIAGRAM ····························4-51

• VC-358D (5/18) (MS DRIVE) SCHEMATIC DIAGRAM ····························4-53

• VC-358D (6/18) (DV SIGNAL PROCESS) SCHEMATIC DIAGRAM ····························4-55

• VC-358D (7/18) (DV INTERFACE) SCHEMATIC DIAGRAM ····························4-57

• VC-358D (8/18) (REC/PB AMP) SCHEMATIC DIAGRAM ····························4-59

• VC-358D (9/18) (LINE IN/OUT) SCHEMATIC DIAGRAM ····························4-61

• VC-358D (10/18) (LINE A/D) SCHEMATIC DIAGRAM ····························4-63

• VC-358D (11/18) (RGB DRIVE/TG) SCHEMATIC DIAGRAM ····························4-65

• VC-358D (12/18) (CAMERA CONTROL) SCHEMATIC DIAGRAM ····························4-67

• VC-358D (13/18) (MECHANISM CONTROL) SCHEMATIC DIAGRAM ····························4-69

— 4 —

DSR-PD170/PD170P/PD190P

• VC-358D (14/18) (DRUM/CAPSTAN MOTOR DRIVE) SCHEMATIC DIAGRAM ····························4-71

• VC-358D (15/18) (HI CONTROL) SCHEMATIC DIAGRAM ····························4-73

• VC-358D (16/18) (AU LINE A/D, D/A) SCHEMATIC DIAGRAM ····························4-75

• VC-358D (17/18) (LINE AMP) SCHEMATIC DIAGRAM ····························4-77

• VC-358D (18/18) (CONNECTOR) SCHEMATIC DIAGRAM ····························4-79

• XD-003 (DC/DC CONVERTER, REMOTE

COMMANDER RECEIVER)

SCHEMATIC DIAGRAM ····························4-81

• XS-004 (MIC SELECT) SCHEMATIC DIAGRAM ····························4-81

• XM-005 (MIC AMP) SCHEMATIC DIAGRAM ····························4-83

4-3. PRINTED WIRING BOARD

• CD-512 (CCD IMAGER) PRINTED WIRING BOARD ······················· 4-89

• FP-594 FLEXIBLE BOARD ····································4-91

• JK-267 (JACK BOARD) PRINTED WIRING BOARD ······················· 4-93

• CK-140 (KEY IN) PRINTED WIRING BOARD ······················· 4-95

• PD-217 (RGB DRIVE, TG) PRINTED WIRING BOARD ······················· 4-97

• FP-194 FLEXIBLE BOARD ·····································4-97

• LA-028 (ZOOM/FOCUS DRIVE, VAP DRIVE,

KEY IN/CONNECTOR)

PRINTED WIRING BOARD ······················· 4-99

• SE-147 (VAP SENSOR) PRINTED WIRING BOARD ····················· 4-101

• FP-188 FLEXIBEL BOARD ···································4-101

• FP-189 WIRING BOARD········································ 4-101

• MS-209 (MS CONNECTOR) PRINTED WIRING BOARD ····················· 4-103

• KP-013 (SELECT DIAL) PRINTED WIRING BOARD ····················· 4-105

• MK-016 (CONTROL KEY) PRINTED WIRING BOARD ····················· 4-105

• FK-088 (CONTROL SWITCH) PRINTED WIRING BOARD ····················· 4-107

• XM-005 (MIC AMP) PRINTED WIRING BOARD ····················· 4-109

• LB-100D (BACK LIGHT) PRINTED WIRING BOARD ····················· 4-111

• HL-013 (LCD DRIVE) PRINTED WIRING BOARD ····················· 4-113

• FP-196 FLEXIBLE BOARD ···································4-113

• MA-430D (AUDIO AMP) PRINTED WIRING BOARD ····················· 4-115

• DD-216D (DC/DC CONVERTER, DC REGURATOR) PRINTED WIRING BOARD ····················· 4-117

• XZ-003 (LITHIUM BATTERY, SW) PRINTED WIRING BOARD ····················· 4-119

• RM-091 (REAR REMOTE COMMANDER RE-

CEIVER)

PRINTED WIRING BOARD ····················· 4-121

• VC-358D (S/H AGC, TG, CAMERA SIGNAL PRO-

CESS, MS I/F, RS 232C I/F, STILL CONTROL, MS DRIVE, DV SIGNAL PROCESS, DV INTERFACE, REC/PB AMP, LINE IN/OUT, LINE A/D, RGB DRIVE/TG, CAMERA CONTROL, MECHANISM CONTROL, DRUM/CAPSTAN MOTOR DRIVE, HI CONTROL, AU LINE A/D, D/A, LINE AMP, CONNECTOR)

PRINTED WIRING BOARD ····················· 4-123

• XS-004 (MIC SELECT) PRINTED WIRING BOARD ·····················4-127

• XD-003 (DC/DC CONVERTER, REMOTE

COMMANDER RECEIVER)

PRINTED WIRING BOARD ·····················4-129

4-4. WAVEFORMS ····························································4-130 4-5. MOUNTED PARTS LOCATION ······························· 4-135

5. REPAIR PARTS LIST

5-1-1.OVERALL SECTION-1 ·················································5-3 5-1-2.OVERALL SECTION-2 ·················································5-4 5-1-3.CABINET (L) SECTION················································5-5 5-1-4.CABINET (R) SECTION-1 ············································5-6 5-1-5.CABINET (R) SECTION-2 ············································5-7 5-1-6.UPPER HANDLE SECTION ·········································5-8 5-1-7.BATTERY PANEL SECTION········································5-9 5-1-8.EVF SECTION······························································5-10 5-1-9.CENTER FRAME SECTION ······································5- 11 5-1-10. LENS BLOCK SECTION ············································· 12 5-1-11. CASSETTE COMPARTMENT, DRUM AND REEL

T ABLE ASSEMBLY·····················································5-13

5-1-12. TAPE GUIDE, PINCH SLIDER ASSEMBLY AND

BRAKE SLIDER ASSEMBLY·····································5-14

5-1-13. EACH GEARS AND LOADING/CAPSTAN MOTOR

ASSEMBLY ··································································5-15

5-2. ELECTRICAL PARTS LIST ········································5-16

6. ADJUSTMENT

1. Before starting adjustment···············································6-1 1-1. Adjusting items when replacing main parts and boards.····6-2 6-1. CAMERA SECTION ADJUSTMENT······························6-4 1-1. PREPARATIONS BEFORE ADJUSTMENT

(CAMERA SECTION) ···················································6-4 1-1-1. List of Service Tools ·······················································6-4 1-1-2.Preparations ·····································································6-6 1-1-3.Precaution ········································································6-8

1. Setting the Switch····························································6-8

2. Order of Adjustments ······················································6-8

3. Subjects ···········································································6-8

INITIALIZATION OF A, B, C, D, E, F, 8 PAGE DATA ····

1-2. 1-2-1.INITIALIZATION OF A, C, D, 8 PAGE DATA ·············6-9

1. Initializing the C, D, 8 Page Data····································6-9

2. Modification of C, D, 8 Page Data ··································6-9

3. C Page Table ····································································6-9

4. D Page Table··································································6-11

5. 8 Page Table···································································6-12

6. Initializing the A Page Data···········································6-12 1-2-2.INITIALIZATION OF B PAGE DATA························· 6-13

1. Initializing the B Page Data···········································6-13

2. Modification of B Page Data·········································6-13

3. B Page Table ··································································6-13 1-2-3.INITIALIZATION OF E, F PAGE DATA····················· 6-14

1. Initializing the E, F Page Data·······································6-14

2. Modification of E, F Page Data·····································6-14

3. F Page Table ··································································6-14

4. E Page Table ··································································6-16 1-3. CAMERA SYSTEM ADJUSTMENTS························ 6-17

1. 27MHz Origin Oscillation Adjustment

(VC-358D board) ·························································· 6-17

2. Zoom Key Center Adjustment ·······································6-17

3. HALL Adjustment ·························································6-18

4. Offset Adjustment··························································6-18

5. Flange Back Adjustment (Using Minipattern Box)·······6-19

6. Flange Back Adjustment ···············································6-20 6-1. Flange Back Adjustment (1)············································· 6-20 6-2. Flange Back Adjustment (2)············································· 6-20

7. Flange Back Check························································6-21

6-9

— 5 —

DSR-PD170/PD170P/PD190P

8. Picture Frame Setting ···················································· 6-21

9. Pre White Balance Data Input ·······································6-22

10. Auto White Balance Standard Data Input ·····················6-22

11. MAX GAIN Adjustment ···············································6-23

12. LV Standard Data Input ·················································6-23

13. White Balance ND Filter 1 Compensation····················6-24

14. White Balance ND Filter 2 Compensation····················6-24

15. Auto White Balance Adjustment ···································6-25

16. Color Reproduction Adjustment (ND Filter OFF) ········6-25

17. Color Reproduction Adjustment (ND Filter 1)··············6-26

18. Color Reproduction Adjustment (ND Filter 2)··············6-26

19. White Balance Check ····················································6-27

20. Steady Shot Adjustment ················································6-28 20-1. Steady Shot Adjustment (1) ···········································6-29 20-2. Steady Shot Adjustment (2) ···········································6-30 1-4. ELECTRONIC VIEWFINDER SYSTEM

ADJUSTMENT·····························································6-31

1. VCO Adjustment (VC-358D board)······························6-31

2. Bright Adjustment (1) (VC-358D board) ······················6-32

3. Bright Adjustment (2) (VC-358D board) ······················6-32

4. Contrast Adjustment (VC-358D board) ························6-33 1-5. LCD SYSTEM ADJUSTMENT ···································6-34

1. VCO Adjustment (PD-217 board) ································· 6-34

2. Bright Adjustment (PD-217 board) ·······························6-35

3. Black Limit Adjustment (PD-217 board) ······················6-35

4. PSIG GRAY Adjustment (PD-217 Board) ····················6-36

5. Contrast Adjustment (PD-217 board) ····························6-36

6. Center Level Adjustment (PD-217 board)····················· 6-37

7. V-COM Adjustment (PD-217 board) ····························6-37

8. White Balance Adjustment (PD-217 board)··················6-38 6-2. MECHANICAL SECTION ADJUSTMENT ···············6-39 2-1. PARTS REPLACEMENT AND PREPARATION

FOR ADJUSTMENT ····················································6-39

2-1-1.Outline ··········································································· 6-39

1. Manual test ··········································································6-39

2. Step test ···············································································6-39

3. Auto test···············································································6-39 2-1-3.Mode Selector II (A-6082-282-A) Connection ············· 6-39 2-1-2.Mechanism Condition (Position) Shifting Order List ···6-39 2-1-4.The Mechanical Adjustment Requires

the Following Tools ·······················································6-40 2-2. PARTS REPLACEMENT ·············································6-41 2-2-1.Tape Fall Stopper, HC Roller and HC Arm ··················· 6-41 2-2-2.Drum Assembly and Drum Base Block Assembly········ 6-41 2-2-3.Damper Assembly, Cassette Compartment Assembly and

Extension Spring ···························································6-42 2-2-4.Reel Table (S) / Reel Table (T) Assembly ·····················6-43 2-2-5.Cassette Base Block Assembly, Gooseneck Gear

Assembly and Relay Gear ·············································6-43 2-2-6.TG1 Adjustment Plate Assembly, Tension Coil Spring

(TG1), TG1 Arm Assembly, TG7 Retainer Spring and

TG7 Arm Block Assembly ············································ 6-44 2-2-7.Brake Slider Assembly, Pinch Slider Assembly and

Cam Gear·······································································6-44 2-2-8.Pinch Arm Assembly, Torsion Spring (TG7LD),

Pinch Press Arm and Eject Arm ····································6-45 2-2-9.GL Block Assembly, GL Driving Gear and HC

Driving Arm···································································6-45 2-2-10. Capstan Motor, Conversion Pulley, Timing Belt and

Holder ············································································6-46

L Motor Block Assembly and FP-594 Flexible Board ·····

2-2-11. 2-2-12.

Reset Arm (S), Brake (S), Brake Rack (S), Brake (T),

Brake Gear (T), Brake Spring (T) and Extension Spring ··· 2-2-13. Coaster (S) / (T) Assembly, GL Arm (S) /

(T) Assembly, Guide Rail, GL Gear (S) / (T) and

Torsion Spring (GLS) / (GLT)·······································6-49

6-47

6-48

2-2-14. L Motor Assembly, Motor Shield, FP-248 Flexible

Board, TG1 Spring Hook, Spring Hook Fulcrum Base, Spring Hook Driving Arm, Worm Shaft, Deceleration

Gear and Motor Holder ·················································6-50 2-3. CHECK AND ADJUSTMENT ·····································6-51 2-3-1.FWD Position Checking and Adjustment ·····················6-52 2-3-2.FWD Back Tension Checking and Adjustment············· 6-52 2-2-3.Reel Table (S) / Reel Table (T) Torque Check ··············6-53 2-3-4.Preparation for Tape Path Checking and Adjustment····6-54 2-3-5.Track Checking and Adjustment ···································6-55 2-3-6.TG7 Slack Checking and Adjustment ···························6-55 2-3-7.Curl Checking and Adjustment ·····································6-56 2-3-8.CUE / REV Check························································· 6-56 2-3-9.Rising Check ·································································6-56 2-4. PERIODIC CHECK ······················································6-57 2-4-1.Cleaning of Rotary Drum Assembly ·····························6-57 2-4-3.Periodic Checks ·····························································6-57 2-4-2.Cleaning of Tape Path System ·······································6-57 6-3. VIDEO SECTION ADJUSTMENTS ···························6-58 3-1. PREPARATIONS BEFORE ADJUSTMENTS ············6-58 3-1-1.Equipment Required ······················································6-58 3-1-2.Precautions on Adjusting···············································6-59 3-1-3.HOW TO ENTER RECORD MODE WITHOUT

CASSETTE ···································································6-59 3-1-4.HOW TO ENTER PLAYBACK MODE WITHOUT

CASSETTE ···································································6-59 3-1-5.Adjusting Connectors ···················································· 6-60 3-1-6.Connecting the Equipment ············································6-60 3-1-7. Alignment Tapes ···························································6-61 3-1-8. Input/Output Level and Impedance ······························6-61 3-2. SYSTEM CONTROL SYSTEM ADJUSTMENT········6-62

1. Initialization of A, B, C, D, E, F, 8 Page Data···············6-62

2. Serial No. Input ·····························································6-62 2-1. Company ID Input·························································6-62 2-2. Serial No. Input ·····························································6-62

3. Battery End Adjustment ················································ 6-64 3-3. SERVO AND RF SYSTEM ADJUSTMENT ···············6-65

1. Cap FG Duty Adjustment (VC-358D board) ················6-65

2. T reel FG Duty Adjustment (VC-358D board) ·············6-65

3. PLL f0 & LPF f0 Adjustment (VC-358D board) ··········6-65

4. Switching Position Adjustment (VC-358D board) ········6-66

5. AGC Center Level and APC & AEQ Adjustment ·········6-66 5-1. Preparations before adjustments····································6-66 5-2. AGC Center Level Adjustment (VC-358D board) ········6-66 5-3. APC & AEQ Adjustment (VC-358D Board) ················ 6-67 5-4. Processing after Completing Adjustments ····················6-67

6. PLL f0 & LPF f0 Final Adjustment (VC-358D board)·6-67 3-4. VIDEO SYSTEM ADJUSTMENTS·····························6-68 3-4-1. Base Band Block Adjustments······································6-68

1. Chroma BPF f0 Adjustment (VC-358D board)·············6-68

2.

S VIDEO OUT Y Level Adjustment (VC-358D board) ·····

3. S VIDEO OUT Chroma Level Adjustment

(VC-358D board) ··························································6-69

4. VIDEO OUT Y, Chroma Level Check

(VC-358D board) ··························································6-69 3-4-2. BIST Check ··································································6-70

1. Playback System Check ················································6-70 1-1. Preparations for Playback··············································6-70 1-2. IC301 TRX (RF) PB BIST Check·································6-70 1-3. IC301 AUD (ABUS) PB BIST Check···························6-70 1-4. IC301 VFD PB BIST Check ·········································6-70 1-5. IC301 ENCODER BIST Check ····································6-71 1-6.

Processing after Completing Playback System Check ···· 3-5. AUDIO SYSTEM ADJUSTMENTS ····························6-72

1. Playback Level Check ···················································6-73

2. Overall Level Characteristics Check ·····························6-73

6-68

6-71

— 6 —

3. Overall Distortion Check···············································6-73

4. Overall Noise Level Check············································ 6-73

5. Overall Separation Check··············································6-73 6-4. SER VICE MODE··························································6-74 4-1. ADJUSTMENT REMOTE COMMANDER ················6-74

1. Using the adjustment remote commander ·····················6-74

2. Precautions upon using··················································6-74 the adjustment remote commander································6-74

4-2. DATA PROCESS···························································6-75 4-3. SER VICE MODE··························································6-76

1. Setting the Test Mode ····················································6-76

2. Emergence Memory Address ········································6-76

2-1. EMG Code (Emergency Code) ·····································6-76 2-2. MSW Code ···································································· 6-77

3. Bit value discrimination ················································6-78

4. Switch check (1) ····························································6-78

5. Switch check (2) ····························································6-79

6. Switch check (3) ····························································6-79

7. Record of Use check······················································6-80

8. Record of Self-diagnosis check ·····································6-80

9. HRS METER (Hours meter) ·········································6-81

DSR-PD170/PD170P/PD190P

* Color reproduction frame is shown on page 307.

— 7 —

1-1. NOTE FOR REPAIR

When installing a connector, don’t press down at wire of connector. It is possible that a wire is snapped.

DSR-PD170/PD170P/PD190P

SECTION 1

SERVICE NOTE

Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Do not insert the cable insufficiently nor crookedly.

Cut and remove the part of gilt which comes off at the point. (Be careful or some pieces of gilt may be left inside)

When remove a connector, don’t pull at wire of connector. It is possible that a wire is snapped.

1-1

DSR-PD170/PD170P/PD190P

1-2. POWER SUPPLY DURING REPAIRS

In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated po wer supply (8.4V), the power is shut of f so that the unit cannot operate. These following two methods are available to prevent this. Take note of which to use during repairs.

Method 1.

Connect the servicing remote commander RM-95 (J-6082-053-B) to the LANC jack, and set the commander switch to the “ADJ” side.

Method 2.

Use the DC IN terminal. (Use the AC power adaptor.)

1-3. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

1 Refer to page 2-4 to remove the upper handle block assembly. 2 Refer to page 2-7 to remove the cabinet (L) assembly. 3 Refer to page 2-7 to remove the mechanism deck (Including VC-358D board and DD-216D board). 4 Remove DD-216D board from the mechanism deck (Including VC-358D board). 5 Remove the CN022 (27P 0.3 mm) of VC-358D board. 6 Supply +4.5V from the DC power supply to the loading motor and unload with a pressing the cassette compartment.

DC power supply (+4.5V)

: loading : unloading

Disconnect from CN022 (27P) of VC-358D board.

Loading motor

What to do when a user forgets a password

This camcorder has the forced log insertion function. A passw ord is inputted, and this function is set up. When this function was set up, this camcorder doesn’t move if the memory stick which memorize a correct logo isn’t inserted. To release the forced logo function, the correct password must be input. This password is memorized in the IC1105 (EEPROM) on VC-358D board. T herefore, when a user forgets the password, replace the IC1105. This IC1105 memorizes the HRS METER data (Hour meter data: page A, address 00 to 13), too. Therefore, replace the IC1105 in the following order to copy the HRS METER data.

Replacing procedure:

1) Note down the data of page A, address 00 to 13.

2) Replace IC1105 (EEPROM) on VC-358D board.

3) To page A, address 00 to 13, input the data noted down. (Refer to “9. HRS METER (Hours meter)” of “6-4. SERVICE MODE”)

1-2

1-4. SELF-DIAGNOSIS FUNCTION

DSR-PD170/PD170P/PD190P

1-4-1. Self-diagnosis Function

When problems occur while the unit is operating, the self-diagnosis function starts working, and displays on the viewfinder , LCD screen or LCD window what to do. This function consists of two display; self-diagnosis display and service mode display. Details of the self-diagnosis functions are provided in the Instruction manual.

Viewfinder or LCD screen LCD window

C : 3 1 : 1 1

Blinks at 3.2Hz

1 1

Repaired by:

C : Corrected by customer H : Corrected by dealer E : Corrected by service

engineer

C

Indicates the appropriate step to be taken. E.g.

31 ....Reload the tape.

32 ....T u r n o n power again.

3 1

Block

1-4-2. Self-diagnosis Display

When problems occur while the unit is operating, the counter of the viewfinder, LCD screen or LCD window consists of an alphabet and 4-digit numbers, which blinks at 3.2 Hz. This 5-character display indicates the “repaired by:”, “block” in which the problem occurred, and “detailed code” of the problem.

C : 3 1 : 11

Detailed Code

Refer to page 1-4. Self-diagnosis Code Table.

Note: The “self-diagnosis display” data will be backed up by the coin-type lithium battery of XZ-003 board BT801, 802. When the (upper) handle block

is removed, the “self-diagnosis display” data will be lost by initialization.

1-3

DSR-PDD170/PD170P/PD190P

1-4-3. Self-diagnosis Code Table

Self-diagnosis Code

Repaired by:

C C C

C

C C

C C C C C C C C

C

E

Block

Function

04 21 22

31

31 31

31 31 31 31 31 31 31 31

32

61

62

Detailed

Code

00 00 00

10

11 20

21 22

23 24 30 40 42 97 98 99

10

11

20

21

22

23

24

30

40

42

97

98

99

00

10

00

01

Symptom/State

Non-standard battery is used. Condensation. Video head is dirty. LOAD direction. Loading does not

complete within specified time UNLOAD direction. Loading does not

complete within specified time T reel side tape slacking when unloading Winding S reel fault when counting the

rest of tape. T reel fault. S reel fault. T reel fault. FG fault when starting capstan. FG fault when starting drum. FG fault during normal drum operations. Mechanical position fault. Mechanical position fault. Mechanical position fault. LOAD direction loading motor time-

out. UNLOAD direction loading motor

time-out. T reel side tape slacking when

unloading. Winding S reel fault when counting the

rest of tape. T reel fault.

S reel fault.

T reel fault.

FG fault when starting capstan.

FG fault when starting drum FG fault during normal drum

operations Mechanical position fault.

Mechanical position fault.

Difficult to adjust focus (Cannot initialize focus.)

Zoom operations fault (Cannot initialize zoom lens.)

Steadyshot function does not work well. (With pitch angular velocity sensor output stopped.)

Steadyshot function does not work well. (With yaw angular v elocity sensor output stopped.)

Correction

Use the info LITHIUM battery. Remove the cassette, and insert it again after one hour. Clean with the optional cleaning cassette.

Load the tape again, and perform operations from the beginning.

.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Remove the battery or power cable, connect, and perform

operations from the beginning. Remove the battery or power cable, connect, and perform

operations from the beginning. Inspect the lens block focus reset sensor (Pin wg of LA-028 board)

when focusing is performed when the focus ring is rotated in the focus manual mode, and the focus motor drive circuit (IC140 of LA-028 board) when the focusing is not performed.

Inspect the lens block zoom reset sensor ( when zooming is performed when the zoom lens is operated and the zoom motor drive circuit (IC140 of LA-028 board) when zooming is not performed.

Inspect pitch angular velocity sensor (SE601 of SE-147 board) peripheral circuits.

Inspect yaw angular velocity sensor (SE600 of SE-147 board) peripheral circuits.

Pin ws of LA-028 board

)

1-4E

SECTION 2

DISASSEMBLY

The following flow chart shows the disassembly procedure.

DSR-PD170/PD170P/PD190P

2-1. LCD section (HL-013, PD-217 boards, Inverter transformer unit)

2-2. EVF section (LB-100D board)

2-3. (Upper) handle block assembly

2-5. Cabinet (L) block assembly, Mechanism deck, VC-358D, DD-216D, JK-267 boards (for force eject of cassette and VTR section check)

2-13. Control switch block (PS-4980), Control switch block (CF-4980)

2-6. Cabinet (R) block assembly

2-7. Cabinet bottom assembly 2-14. CK-140 board

2-8. Battery panel block assembly (MK-016, KP-013, MS-209 boards)

DSR-PD170/PD170P/PD190P

HL-013, PD-217 boards service position

LB-100D board service position

2-4. FK-088, MA-430D, RM-091, XD-003, XS-004, XM-005 boards

FK-088, MA-430D, RM-091, XD-003, XS-004, XM-005 boards service position

Mechanism deck service position-1

Service position to check the VTR section

CK-140 board service position

2-15. Control switch block (ED-4980), Hinge assembly

2-9. EVF block assembly

2-10. LA-028, DD-216D, VC-358D, JK-267 boards, Mechanism deck

2-11. Lens block assembly, Center frame (D) assembly

[Connection diagram for service position (Mainly for voltage measurement and check)] (CK-140, VC-358D, JK-267, CD-512, DD-216D, LA-028, KP-013, MK-016, MS-209 boards, Mechanism deck-2)

Service position to check the camera section

2-12. CD-512, SE-147 boards, Zoom lens assembly

2-1

DSR-PD170/PD170P/PD190P

NOTE: F ollo w the disassembly procedure in the numerical order given.

2-1. LCD SECTION (HL-013, PD-217 BOARDS, INVERTER TRANSFORMER UNIT)

REMOVING THE PD-217 BOARD, INVERTER TRANSFORMER UNIT

2

4

Harness

(CP-093) (8P)

6

LCD frame, BL retainer, FP-196 flexible board

qd

PCB clip

PD-217

Board

3

Three claws

T wo screws

(M2

×

lock ace

5

Harness

(CP-094) (14P)

qa

Remove the

three solderings

qh

Inverter transformer

unit

1

FP-195 flexible

board (7P)

q;

Screw

(M1.7

×

2.5),

lock ace

qj

PD-217 board

qf

PCB clip

qg

Remove the

six solderings

7

T wo screws

(M1.7

qs

×

Back light

2.5), lock ace

Cold cathode fluorescent tube

9

Liquid crystal

indicator module (24P)

8

P cabinet (M) assembly

3),

qa

Screw (M2 × 3), lock ace

5

FP-196 flexible

board (5P)

2

T wo screws (M2 × 5), lock ace

3

P cabinet (C) (D) assembly

q;

HL-013 board

9

Release the two claws and

B

slide the HL-013 board in the direction of the arrow

qs

T wo screws

(M2 × 3), lock ace

qd

Panel holder

7

Release the two claws and slide the indication panel block assembly in the direction of the arrow A.

A

-217

D

P

oard

B

1

T wo screws

(M2 × 5), lock ace

4

FP-195 flexible

board (7P)

8

Indication panel

block assembly

6

FP-205 flexible

board (21P)

B

.

[HL-013, PD-217 BOARDS SERVICE POSITION]

HL-013 board

Indication panel block assembly (21P)

Adjustment remote commander (RM-95)

FP-196 flexible board (5P)

PD-217

FP-195 flexible board (7P)

Inverter transformer unit

Board

PD-217 board

LANC jack

AC POWER ADAPTOR

2-2

CPC-13 jig (J-6082-443-A)

AC IN

CN007

20

1

2

Claw

1

Screw (M2 × 5), lock ace

3

CPC cover

2-2. EVF SECTION (LB-100D BOARD)

2

EVF rear

cabinet assembly

1

Push the lock knob in the direction of the arrow

B

A

EVF rear cabinet assembly in the direction of the arrow B.

A

and remove the

DSR-PD170/PD170P/PD190P

4

EVF front cabinet (upper)

6

3

T wo tapping

screws (M1.7 × 8)

REMOVING THE LB-100D BOARD

2

LCD (LCX033APA-1)(16P)

9

LCD (LCX033APA-1)

4

T wo claws

1

FP-193

flexible board (27P)

8

7

Illuminator

5

Lamp guide (20)

6

LB-100D board

qa

LCD cushion

q;

Light interception sheet

Prism sheet

[LB-100D BOARD SERVICE POSITION]

Adjustment remote commander (RM-95)

LANC jack

qs

LCD holder

assembly

3

T wo claws

EVF front cabinet

5

(lower) assembly

LCD holder assembly

LB-100D board

AC POWER ADAPTOR

CPC-13 jig (J-6082-443-A)

AC IN

2-3

DSR-PD170/PD170P/PD190P

2-3. (UPPER) HANDLE BLOCK ASSEMBLY

4

Tilt up the finder.

2

T wo screws

×

5),

3

Screw (M2 × 5),

lock ace

1

T wo screws (M2 × 5), lock ace

(M2 lock ace

5

Screw (M2 × 5), lock ace

9

(Upper) handle

block assembly

7

6

Tilt down

the finder.

8

FP-895 flexible

board (40P)

2-4

DSR-PD170/PD170P/PD190P

d

2-4. FK-088, MA-430D, RM-091, XD-003, XS-004, XM-005, XZ-003 BOARDS

1

RM-091

board (21P)

4

(D) assembly

9

Cabinet (upper)

5

Three screws (M2 × 5), spring bolt

3

MA-430D

board (23P)

8

FK frame

assembly

7

FK-088 board

6

Four screws

×

(M2 spring bolt

3),

4

Ferrite

core

2

Sheet

6

XZ-003

board

2

Four tapping

screws (B2

1

Three screws (M2 × 5), lock ace

×

5)

Handle cover

5

RM-091

board (7P)

7

screw (B2

q;

RM-091 boar

8

T wo claws

9

RM fixed

holder assembly

3

T apping

screw (B2

qa

Screw (M2 × 3),

lock ace

T apping

×

5)

×

5)

3

(M2

1

T wo screws

(B3 ×10)

6

Four screws

(M2.6)

Three screws

×

5), lock ace

qa

A

2

Microphone holder

assembly

8

Cable holder

Handle cabinet (R)

qd

Screw (M2 × 3),

lock ace

qs

FP-218 flexible

board (13P)

qf

XD-003 board,

DD bracket

7

Screw (M2.6)

qg

Three T apping screws

(M2 × 5)

qs

FP-897 flexible

board (21P)

Remove the XM-005 board and XLR sheet metal in the direction of the arrow.

5

Two FP-217 flexible

boards (16P)

A

4

T wo screws

(M2 × 5), lock ace

When installing it, align the five switch positions as arrow.

0

XM-005 board,

XLR sheet metal

qk

XS-004 board,

FP-897 flexible board

qd

MA-430D board

9

w;

Handle (D) assembly

qj

SW insulated plate

qh

Two tapping screws (B2 × 5)

ql

Handle cabinet (L)

assembly

PRECAUTION DURING INSTALLATION

2-5

DSR-PD170/PD170P/PD190P

)

[FK-088, MA-430D, RM-091, XD-003, XS-004, XM-005 BOARDS SERVICE POSITION]

FP-217 flexible board (16P)

XM-005 board

FP-218 flexible board (13P)

XD-003 board

Adjustment remote commander (RM-95)

MA-430D board

FP-897 flexible board (21P)

XS-004 board

FK-088 board

XZ-003 board

RM-091 board

CPC-13 jig (J-6082-443-A

LANC jack

AC POWER ADAPTOR

AC IN

2-6

2-5. CABINET (L) BLOCK ASSEMBLY, MECHANISM DECK,

DD216D

V

C

-358D

B

oard

1

Screw (M2 × 5), lock ace

6

Cabinet (L)

block assembly

2

Screw (M2

×

5),

lock ace

3

Screw (M2 × 5), spring bolt

4

T wo screws

(M2

×

3),

lock ace

9

Four screws (M2 × 3), EG grip

1

T wo screws (M2 × 5), spring bolt

4

Screw (M2 × 3), lock ace

3

Screw

(M2

×

3),

lock ace

5

Flexible retainer

1

FP-193 flexible

board (27P)

7

FP-186 flexible

board (80P)

qa

CD-512 board

(50P)

qs

Battery terminal board (4P)

qd

DC-IN connector (3P)

qf

Mechanism deck, VC-358D, DD-216D board, MD frame assembly

2

FP-895 flexible

board (13P)

6

FP-187 flexible

board (50P)

4

FP-191 flexible

board (60P)

8

JK-267 board (40P)

q;

Claw

5

Three screws

(M2

×

5),

lock ace

(FOR FORCE EJECT OF CASSETTE)

(FOR VTR SECTION CHECK)

2

JK-267 board,

JK frame

3

T wo screws (M2 × 3), lock ace

5

DD-216D board

6

Mechanism deck, VC-358D board, MD frame assembly

VC-358D, DD-216D, JK-267 BOARDS (FOR FORCE EJECT OF CASSETTE AND VTR SECTION CHECK)

DSR-PD170/PD170P/PD190P

2-7

DSR-PD170/PD170P/PD190P

[MECHANISM DECK SERVICE POSITION-1]

Note: Use the parts only which can be removed easily from outside of the mechanism deck.

Adjustment remote commander (RM-95)

Mechanism deck

AC POWER ADAPTOR

Cabinet (L) block assembly

CPC-13 jig (J-6082-443-A)

AC IN

[SERVICE POSITION TO CHECK THE VTR SECTION]

Connection to Check the VTR Section

To check the VTR Section, set the VTR to the "forced VTR power ON" mode. Operate the VTR functions using the adjustment remote commander (with the HOLD switch set in the OFF position) (However, connect the cabinet (L) assembly when cassette is going to be ejected only.)

Setting the “Forced VTR Power ON” mode

1) Select page: 0, address: 01, and set data: 01.

2) Select page: D, address: 10, set data: 02, and press the PAUSE button of the adjustment remote commander.

Exiting the “Forced VTR Power ON” mode

1) Select page: 0, address: 01, and set data: 01.

2) Select page: D, address: 10, set data: 00, and press the PAUSE button of the adjustment remote commander.

3) Select page: 0, address: 01, and set data: 00.

AC IN

CPC-13 jig (J-6082-443-A) Connect here when the tape path check is going to be performed.

AC POWER ADAPTOR

Cabinet (L) block assembly

DC-IN connector (3P) (1-794-637-11)

Mechanism deck

DD-216D board

FP-191 flexible board (60P) Insert the FP-191 flexible board in the opposite direction to the normal insertion direction.

VC-358D board

-358D

VC

oard

B

LANC jack

Control switch block (CF-4980) (14P) (Connect here when cassette is going to be ejected.)

JK-267 board

VIDEO jack

Adjustment remote commander (RM-95)

Monitor TV

2-8

2-6. CABINET (R) BLOCK ASSEMBLY

)

4

T wo screws

(M2

×

spring bolt

5),

DSR-PD170/PD170P/PD190P

5

Screw

×

(M2 spring bolt

5),

7

Cabinet (R) block assembly

6

T wo screws (M2 × 5), lock ace

1

Screw

(M2

×

spring bolt

3

2

Claw

5),

CF ornamental plate

[CK-140 BOARD SERVICE POSITION]

Adjustment remote commander (RM-95)

LANC jack

2-7. CABINET BOTTOM ASSEMBLY

K

C

Cabinet (R) block assembly

REMOVING THE FBS COVER

-140

rd

oa

B

CK-140 board

AC POWER ADAPTOR

CPC-13 jig (J-6082-443-A

AC IN

3

T ripod table

2

Four screws

(M2 × 5), lock ace

1

FP-189

flexible board (6P)

5

Cabinet bottom

assembly

4

T wo screws

(M2 × 5), lock ace

2-9

1

Two tapping screws

×

(B2

2

FP-189

flexible board

5)

3

Two tapping screws

(B2

×

5)

5

FBS cover

4

Cabinet (bottom)

DSR-PD170/PD170P/PD190P

2-8. BATTERY PANEL BLOCK ASSEMBLY (MK-016, KP-013, MS-209 BOARDS)

9

CPC cover

q;

Battery panel

block assembly

8

Screw (M2 × 5),

lock ace

7

T wo screws (M2 × 5), lock ace

6

T wo screws (M2 × 5), lock ace

4

Screw (M2 × 3),

lock ace

qa

DC jack retainer

q;

screws (B2

9

MS holder assembly

8

T wo tapping

screws (B2

7

MS-209 board

LA-028 board

qs

DC-IN connector

T wo tapping

×

5)

6

T wo screws (M2 × 3), lock ace

5)

M B

S

oard

-209

A

1

FP-190

flexible board (20P)

5

Screw (M2 × 5),

lock ace

2

DC-IN connector (3P)

3

Battery terminal board (4P)

A

3

MK-016 board

2

MK retainer

1

Two tapping screws (B2 × 5)

5

KP-013 board

4

Screw (M2 × 3),

lock ace

PRECAUTION DURING INSTALLATION

When installing it, align the switch position as shown.

2-9. EVF BLOCK ASSEMBLY

1

FP-193

flexible board (27P)

6

T wo screws (M2 lock ace

LA-028 board

×

3),

2-10

7

4

Peel off the area

shown by shading.

3

Claw

2

Screw (M2 × 3),

lock ace

5

Flexible clamp

EVF block assembly

2-10.LA-028, DD-216D, VC-358D, JK-267 BOARDS, MECHANISM DECK

LA-028 Board

LA-028

Board

LA-028 Board

DD216D

VC-358D Board

A

B

D

C

1

Screw (M2 × 3),

lock ace

8

Screw (M2 × 3),

lock ace

9

LA joint

2

Flexible retainer

6

Three screws (M2 × 3), lock ace

2

T wo screws (M2 × 3), EG grip

1

T wo screws (M2 × 3), lock ace

qa

T wo screws (M2 × 3), lock ace

qs

T wo screws (M2 × 3), lock ace

qd

T wo claws

qf

JK frame

qg

JK-267 board

3

Three screws

(M2 × 3), lock ace

5

T wo step

screws (M2)

7

MD frame assembly

q;

Mechanism deck

9

LD outer lid

6

Step

screw (M2)

8

Two screws (M2 × 2),

lock ace

2

DD-216D board

4

VC-358D board

3

T wo screws (M2 × 3), EG grip

4

T wo screws

(M2

×

5),

spring bolt

5

7

LA-028 board

(LA-028 board)

3

FP-188

flexible board (6P)

4

Flexible board (39P)

(from zoom lens assembly)

1

CD-512 board (50P)

5

Flexible board (27P)

(from VAP assembly)

DSR-PD170/PD170P/PD190P

2-11

DSR-PD170/PD170P/PD190P

y

2-11.LENS BLOCK ASSEMBLY, CENTER FRAME (D) ASSEMBLY

qs

qd

Center frame (D) assembly

6

Screw (M2 × 3), lock ace

PRECAUTION DURING INSTALLATION

When installing it. Align the swich position.

FP-188 flexible board

Lens block assembly

Center frame (D) assembly

FP-188 flexible board (6P)

q;

Two screws (M2 × 4),

lock ace

qa

Two screws (M2 × 3),

lock ace

3

4

Screw (M2 × 3),

lock ace

5

CJ-064 harness

9

1

Screw (M2 × 3),

lock ace

CCD cover

Lens block assembl

8

T wo screws (M2 × 5), EG grip

7

T wo screws (M2 × 5), EG grip

2

T apping screw

(B2

×

5)

[SERVICE POSITION TO CHECK THE CAMERA SECTION]

Connection to Check the CAMERA Section

To check the CAMERA Section, set the CAMERA to the "forced CAMERA power ON" mode.

Setting the “Forced CAMERA Power ON” mode

1) Select page: 0, address: 01, and set data: 01.

2) Select page: D, address: 10, set data: 01, and press the PAUSE button of the adjustment remote commander.

FP-191 flexible board (60P) Insert the FP-191 flexible board in the opposite direction to the normal insertion direction.

AC IN

AC POWER ADAPTOR

DC-IN connector (3P) (1-794-637-21)

DD-216D board

Extension cable (J-6082-496-A) (50P)

Mechanism deck

Exiting the “Forced CAMERA Power ON” mode

1) Select page: 0, address: 01, and set data: 01.

2) Select page: D, address: 10, set data: 00, and press the PAUSE button of the adjustment remote commander.

3) Select page: 0, address: 01, and set data: 00.

FP-186 flexible board (80P) Insert the FP-186 flexible board in the opposite direction to the normal insertion direction.

LA-028

Board

LA-028 board

VC-358D board

VC-358D

Board

LANC jack

JK-267 board

VIDEO jack

CD-512 board (50P)

Flexible board (27P) (from VAP assembly)

Lens block assembl

Flexible board (39P) (from zoom lens assembly)

Monitor TV

Adjustment remote commander (RM-95)

2-12

2-12.CD-512, SE-147 BOARDS, ZOOM LENS ASSEMBLY

1

Three tapping

screws (M1.7 × 7)

7

Sheet (CD)

1

Tapping screw (M1.7 × 4)

5

VAP assembly

4

Ornamental ring assembly

A

B

C

D

2

T wo tapping

screws (B2 × 7)

3

Zoom lens assembly

3

Flexible board (6P)

(from zoom lens assembly)

9

Zoom lens

(VCL-6012WB)

2

(CCD) flexible

block assembly

5

SE-147 board

6

CCD emblem

8

Name ring

7

Rubber foot (A)

4

Three tapping screws

(B2 × 5)

1

CCD

heat sink

2

Prism cover

5

Remove the

sixteen solderings.

4

Remove the

sixteen solderings.

3

Remove the

sixteen solderings.

8

Remove the soldering.

q;

CD-512 board

6

Prism

assembly

Rotate it in the direction of the arrow A and remove it in the direction of the arrow B.

Rotate it in the direction of the arrow C and remove it in the direction of the arrow D.

REMOVING THE CD-512 BOARD

REMOVING THE ZOOM LENS ASSEMBLY

9

CJ-064 harness

DSR-PD170/PD170P/PD190P

2-13.CONTROL SWITCH BLOCK (PS-4980), CONTROL SWITCH BLOCK (CF-4980)

5

2

(8P)

7

Four tapping screws

(B2

9

T wo tapping screws (B2

×

5)

(PS-4980)

Control switch block (PS-4980)

×

5)

8

Slider assembly

Control switch block

3

Control switch block

(CF-4980)

1

(B2

4

Two tapping screws

(B2

T apping screw

×

5)

×

5)

PRECAUTION DURING INSTALLATION

Install the slider assembly while pushing the eject lever fully to the left (CCW).

Eject lever

2-13

6

Push the eject knob in the direction of the arrow, and open the cassette lid.

Eject knob

q;

Control switch block (CF-4980)

Be careful not to damage the control switch block's (CF-4980) flexible.

Cassette lid

DSR-PD170/PD170P/PD190P

)

[CONNECTION DIAGRAM FOR SERVICE POSITION (Mainly for voltage measurement and check)] CK-140, VC-358D, JK-267, CD-512, DD-216D, LA-028, KP-013, MK-016, MS-209 BOARDS, MECHANISM DECK-2

Battery panel assembly

VC-358D

Board

Battery terminal board (4P)

DD-216D board

Mechanism deck

A

B

AC IN

CPC-13 jig (J-6082-443-A)

KP-013 board

MK-016 board

MS-209 board

Control switch block (PS-4980) (8P)

AC POWER ADAPTOR

DC-IN connector (3P) (1-794-637-21)

LA-028 board

LA-028 Board

B

A

Flexible board (27P) (from VAP assembly)

Flexible board (39P) from zoom lens assembly

Control switch block (CF-4980) (14P)

EVF block assembly

FP-193 flexible board (27P)

2-14.CK-140 BOARD

PRECAUTION DURING INSTALLATION

When installing it. Align the switch position.

CK-140 board

Cabinet (R) block assembly

9

FP-194 flexible board (5P)

qf

CK-140 board

q;

Seven screws

×

(M2 lock ace

3),

JK-267 board

Adjustment remote commander (RM-95)

VC-358D board

FP-187 flexible board (50P)

qa

Claw

Lens block assembly

CD-512 board (50P)

Extension cable (J-6082-496-A) (50P)

3

R flexible

protection sheet

5

T wo screws (M2 × 3), lock ace

6

plate assembly

SP retainer

2-14

4

Speaker (2P)

7

Speaker

qs

Harness (CP-093) (8P)

2

FP-197 flexible board (6P)

1

Control switch block

(ED-4980) (6P)

8

Speaker holder

qd

Harness (CP-094) (14P

DSR-PD170/PD170P/PD190P

A

qa

FP-197

flexible board

8

Three screws (M2 × 5), spring bolt

1

Bright

button

9

1

Three screws

(M2

×

3),

lock ace

6

Three screws (M2 × 3), spring bolt

7

2

Hinge lid

5

Harness (CP-094) (14P)

4

Harness (CP-093) (8P)

8

Harness

(CP-094)

7

Harness

(CP-093)

3

Blind door (D) assembly

2

Control switch block

(ED-4980)

1

T wo screws (M1.7 × 2.5), lock ace

9

Screw (M1.7 × 2.5), lock ace

q;

Screw (M1.7 × 2.5), lock ace

6

T wo harness

fixed tapes

5

Hinge cover

(front)

qs

Hinge

assembly

4

Hinge cover

(rear)

2

Screw (M1.7 × 2.5), lock ace

3

Three claws

2-15.CONTROL SWITCH BLOCK (ED-4980), HINGE ASSEMBLY

Start the removal work after the LCD section has been removed referring section 2-1.

2-15

DSR-PD170/PD170P/PD190P

R

2-16.CIRCUIT BOARDS LOCATION

The circuit boards contained in the zoom lens are not shown.

XD-003 DC/DC CONVERTER, REMOTE COMMANDER RECEIVER

MA-430D (AUDIO AMP)

XM-005 (MIC AMP)

XS-004 (MIC SELECT)

SE-147 (VAP SENSOR)

FK-088 (CONTROL SWITCH)

RM-091 (REAR REMOTE COMMANDER RECEIVER)

XZ-003 (LITHIUM BATTERY, SW)

JK-267 (JACK BOARD)

LB-100D (BACK LIGHT)

CD-512 (CCD IMAGER)

CK-140 (KEY IN)

PD-217 (RGB DRIVE, TG)

INVERTER TRANSFORME UNIT

HL-013 (LCD DRIVE)

LA-028 ZOOM/FOCUS DRIVE, VAP DRIVE, KEY IN/CONNECTOR

MK-016 (CONTROL KEY)

KP-013 (SELECT DIAL)

MS-209

DD-216D (DC/DC CONVERTER, DC REGULATOR)

VC-358D S/H AGC, TG, CAMERA SIGNAL PROCESS, MS I/F, RS232C I/F, STILL CONTROL, MS DRIVE, DV SIGNAL PROCESS, DV INTERFACE, REC/PB AMP, LINE IN/OUT, LINE A/D, RGB DRIVE/TG, CAMERA CONTROL, MECHANISM CONTROL, DRUM/CAPSTAN MOTOR DRIVE, HI CONTROL, AU LINE A/D, D/A, LINE AMP, CONNECTOR

2-16

(MS CONNECTOR)

DSR-PD170/PD170P/PD190P

2-17.FLEXIBLE BOARDS LOCATION

The flexible boards contained in the mechanism deck and that in the zoom lens are not shown.

FP-193

FP-897

FP-202

FP-895

FP-189

CONTROL SWITCH BLOCK (PS-4980)

FP-195

FP-191

FP-190

FP-194

FP-196

FP-188

CONTROL SWITCH BLOCK (ED-4980)

FP-186

FP-218

CONTROL SWITCH BLOCK (CF-4980)

FP-217

FP-187

FP-197

FP-205

2-17E

Link

DSR-PD170/PD170P/PD190P

3. BLOCK DIAGRAMS

OVERALL BLOCK DIAGRAM (1/4)

OVERALL BLOCK DIAGRAM (2/4) POWER BLOCK DIAGRAM (2/3)

OVERALL BLOCK DIAGRAM (3/4)

OVERALL BLOCK DIAGRAM (4/4)

POWER BLOCK DIAGRAM (1/3)

POWER BLOCK DIAGRAM (3/3)

DSR-PD170/PD170P/PD190P

BLOCK DIAGRAMS

3-1. OVERALL BLOCK DIAGRAM (1/4)

CD-512 BOARD

IC103

LENS BLOCK

IRIS

ZOOM RESET SENSOR

ZOOM MOTOR

FOCUS MOTOR

FOCUS RESET SENSOR 25

ACTIVE PRISM

ACTUATOR

VAP LOCK

ZOOM

RING

FOCUS

RING

SENSOR

SE-147 BOARD

16

PITCH

SE601

SE600

YAW

DICHROIC

METER

M

IRIS

PRISM

IC101

G-CH CCD

IMAGER

11,14-16 1-4

IC102

R-CH CCD

IMAGER

IC100

B-CH CCD

IMAGER

11,14-16 1-4

DRIVE-

20

H

17

22

1

2

4

6

34

36

38

39

28

27ND FILTER SW

29

CN050

CN600

21

20

15

14

12

22

25

26

23

3

5

8

9

CN052

5

12

3

10

CN050

P

Y

8

HALL-

5

ZM RST SENS

ZOOM A,B

FOCUS A,B

FC RST SENS

ND A,B,C

P DRIV A,B

Y DRIV A,B

P OUT

Y OUT

VP LOCK SENS

MZ F0,F1

1,2 8,13

MF F0,F1

1,2

PSD OUT

12

YSD OUT

82

LA-028 BOARD(1/4)

1-411,14-16

IC141

IRIS DRIVE

HALL AMP

ZOOM MOTOR

DRIVE

IC140

FOCUS MOTOR

DRIVE

(2/3)

IC070,071 073-076

ACTIVE PRISM

ACTUATOR DRIVE

IC072VAP LOCK +,-

VAP LOCK DRIVE

IC144

DETECTOR

IC143

DETECTOR

IC200

PITCH/YAW

SENSOR AMP

8

31

V1,V2A,V2B,V3

H1,H2,RG,SUB

IC104

31

V1,V2A,V2B,V3

H1,H2,RG,SUB

IC105

V1,V2A,V2B,V3

H1,H2,RG,SUB

(1/3)

10

7

(1/3)

(2/3)

(1/3)

8,13 49

(2/3)

18

35

40

43

44

47

19

25

28

29

32

13

18

CN100

54

41

61

63

65

67

64

66

68

59

53

55

57

56

58

44

46

36

38

48

50

47

43

45

CN051

SECTION 3

3. BLOCK DIAGRAMS

( ) : Number in parenthesis ( ) indicates the division number of schematic diagram where the component is located.

VC-358D BOARD(1/4)

AGC CONT 1,2 R,B GAIN

CN025

35

40

43

44

47

19

25

28

29

32

9

3

6

13

18

53

42

62

64

66

68

63

65

67

60

54

56

58

55

57

43

45

35

37

47

49

48

50

44

46

CN023

IRIS PWM

HALL AD

EN1 DIR 1A,1B

EN0 DIR 0A,0B

P PWM

Y PWM

VP LOCK DR

MZ A,B

MF A,B

PS OUT

YS OUT

V1,V2A,V2B,V3

G CCD OUT

R CCD OUT

B CCD OUT

H1,H2,RG

SUB

IC701,702

43

66

19

20

17

18

82

45

44

61

60

10

24

25

22

23

40

41

X801

20MHz

59

58

31

32

29

28

35

34

31

32

X701

27MHz

17

29

V DRIVE

(1/18)

CCD

10

5

9

(12/18)

IC802

CAMERA

CONTROL

7

33

35

64

63

48

50

62

CAM SO,SI,SCK

ZM SPD SEL

H ZOOM AD

HI SO,SI,SCK

ZOOM VR AD

CN200

INPUT 1

MIC L

MIC R

CN300

INPUT 2

42 1 3

40

(1/18) (1/18) (2/18)

IC704

S/H,AGC

2526 19 3837 44

XSHD

CLPDM

XSHP

PBLK

XRS

CLP OB

IC705

TIMING

GENERATOR

(1/18)

AGC CONT 1,2 R,B GAIN R,G,B OFFSET

R,G,B OFFSET

G

7

R

5

B

9

2111 4814

47

45

46

39

38

IC803

EVR

(12/18)

243

IC801

EEPROM

(12/18)

XM-005 BOARD

IC200

IC201

MIC/LINE AMP

IC300

IC301

MIC/LINE AMP

G

19

IC706

A/D

CONVERTER

21

17

14

SPCK

17

16

38

47

26

36

11

1

48

EN1 DIR 1A,1B

EN0 DIR 0A,0B

ZM RST SENS

FC RST SENS

D0-09

11

2

IC771

R

B

HD,VD

CAMERA

88

SIGNAL

PROCESS

79

99

90

47

77

70

71

62

63

64

59

60

61 58

57

14

15

66

XS-004 BOARD (1/2)

2

7

2

7

IC202

LOW CUT AMP

IC302

LOW CUT AMP

CN201

5

CN301

5

CN102

14

3

S103

1

11

14

1

11

INPUT1

16

INPUT SLECT

SW

6

3

S104

16

INPUT2

INPUT SLECT

6

SW

CN101

S102

INPUT1 REC CH SELECT

CH1

CH1+CH2

(IC705)SPCK

38

Y0-Y7

45

29

C0-C7

36

49

HD,VD,OE

50

51

HI SO,SI,SCK

ZM SPD SEL H ZOOM AD ZOOM VR AD

MA-430D BOARD

(1/2)

21

1

20

2

CN103

CN1106

1

TO OVERALL BLOCK DIAGRAM (2/4)

(PAGE 3-3)

2

TO OVERALL BLOCK DIAGRAM (4/4)

(PAGE3-7)

FK-088 BOARD

(1/2)

23

22

CN500 CN501

LA-028 BOARD

(2/4)

CN051

CH1

2

1

TO OVERALL BLOCK

3

DIAGRAM

CH2

(2/4) (VC-358D)

(PAGE 3-3)

39

27

26

40

CN053

XD-003 BOARD

(1/2)

CN401

6

CN100

7

8

5

6

IC401

DC/DC

8

CONV.

9

AUDIO SIGNAL VIDEO SIGNAL

SHOE UNREG

CH1 MIC 48V

CH2 MIC 48V

3-1 3-2

Sony DSR-PD170, DSR-PD170P, DSR-PD190P Service Manual

TABLE OF CONTENTS

SERVICE NOTE

DISASSEMBLY

2-1. LCD SECTION (HL-013, PD-217 BOARDS, INVERTER TRANSFORMER UNIT)

2-2. EVF SECTION (LB-100D BOARD)

2-3. (UPPER) HANDLE BLOCK ASSEMBLY

2-4. FK-088, MA-430D, RM-091, XD-003, XS-004, XM-005, XZ-003 BOARDS

2-6. CABINET (R) BLOCK ASSEMBLY

2-7. CABINET BOTTOM ASSEMBLY

2-8. BATTERY PANEL BLOCK ASSEMBLY (MK-016, KP-013, MS-209 BOARDS)

2-9. EVF BLOCK ASSEMBLY

2-10.LA-028, DD-216D, VC-358D, JK-267 BOARDS, MECHANISM DECK

2-11.LENS BLOCK ASSEMBLY, CENTER FRAME (D) ASSEMBLY

2-12.CD-512, SE-147 BOARDS, ZOOM LENS ASSEMBLY

2-13.CONTROL SWITCH BLOCK (PS-4980), CONTROL SWITCH BLOCK (CF-4980)

2-14.CK-140 BOARD

2-15.CONTROL SWITCH BLOCK (ED-4980), HINGE ASSEMBLY

2-16.CIRCUIT BOARDS LOCATION

2-17.FLEXIBLE BOARDS LOCATION

3. BLOCK DIAGRAMS

3-1. OVERALL BLOCK DIAGRAM (1/4)