•For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (9-876-750-51).
•For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (9-876-750-41).
• Reference No. search on printed wiring boards is available.
• HELP: Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.
On the CH-147 and SY-099 boards
This service manual procides the information that is premised the
circuit board replacement service and not intended repair inside the
CH-147 and SY-099 boards.
Therefore, schematic diagram, printed wiring board and electrical
parts list of the CH-147 and SY-099 boards are not shown.
The following pages are not shown.
Schematic diagram ................... Pages 4-9 to 4-28
Printed wiring board .................. Pages 4-43 to 4-46
Mounted parts location.............. Pages 4-54
Electrical parts list ..................... Pages 5-6 and 5-9 to 5-13
The above-described information is shown in service manual Level 3.
Design and specifications are subject to change
without notice.
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— 2 —
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
CAUTION
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SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY .
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
1.Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2.Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3.Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair . Point
them out to the customer and recommend their replacement.
4.Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
5.Check the B+ voltage to see it is at the values specified.
6.Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Unleaded solder
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky , less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
— 3 —
TABLE OF CONTENTS
SectionTitlePage
1.SERVICE NOTE
1-1. Note for Repair ································································1-1
1-2. Discharging of the DC-101 Flexible Board’s Charging
1-3. Description on Self-diagnosis Display ···························· 1-2
2.DISASSEMBLY
2-1. Disassembly·····································································2-1
2-2. Service Position ·······························································2-5
2-3. The Method of Attachment of FP-862 and FP-863
KK-031 ··········································································4-50
4-4. Mounted Parts Location ················································ 4-53
5.REPAIR PARTS LIST
5-1. Exploded Vie ws ·······························································5-2
5-1-1.Cabinet Block Section ·····················································5-2
5-1-2.BT Holder Block Section ················································5-3
5-1-3.Lens Block Section··························································5-4
5-2. Electrical Parts List ·························································5-5
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— 4 —
1-1. NOTE FOR REPAIR
When installing a connector, don’t press down at wire of connector.
It is possible that a wire is snapped.
SECTION 1
SERVICE NOTE
Make sure that the flat cable and flexible board are not cracked of
bent at the terminal.
Do not insert the cable insufficiently nor crookedly.
Cut and remove the part of gilt
which comes off at the point.
(Be careful or some
pieces of gilt may be left inside)
When remove a connector, don’t pull at wire of connector.
It is possible that a wire is snapped.
1-2. DISCHARGING OF THE DC-101
FLEXIBLE BOARD’S CHARGING
CAPACITOR (C014)
The charging capacitor (C014) of the DC-101 flexible board is
charged up to the maximum 300 V potential.
There is a danger of electric shock by this high voltage when the
capacitor is handled by hand. The electric shock is caused by the
charged voltage which is kept without discharging when the main
power of the unit is simply turned off. Therefore, the remaining
voltage must be discharged as described below.
Preparing the Short Jig
To preparing the short jig, a small clip is attached to each end of a
resistor of 1 kΩ /1 W (1-215-869-11).
Wrap insulating tape fully around the leads of the resistor to prevent
electrical shock.
1 kΩ/1 W
Wrap insulating tape.
Discharging the Capacitor
Short-circuit between the positive and the negative terminals of
charged capacitor with the short jig about 10 seconds.
DC-101
(CN001)
R:1 kΩ/1 W
(Part code:
1-215-869-11)
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1-1
1-3. DESCRIPTION ON SELF-DIAGNOSIS DISPLAY
Self-diagnosis display
• C: ss: ss
You can reverse the camera
malfunction yourself. (However,
contact your Sony dealer or local
authorized Sony service facility
when you cannot recover from the
camera malfunction.)
• E: ss: ss
Contact your Sony dealer or local
authorized Sony service facility.
Display Code
C:32:ss
C:13:ss
E:61:ss
E:91:ss
Countermeasure
Turn the power off and on again.
Format the “Memory stick”.
Insert a new “Memory Stick”.
Checking of lens drive circuit.
Checking of flash unit or replacement
of flash unit.
Cause
Trouble with hardware.
Unformatted memory stick is inserted.
Memory stick is broken.
When failed in the focus and zoom
initialization.
Abnormality when flash is being
charged.
Caution Display During Error
SYSTEM ERROR
FORMAT ERROR
MEMORY STICK ERROR
—
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1-2E
Link
Link
2. DISASSEMBLY
DISASSEMBLY
DISASSEMBLY
SERVICE POSITION
SERVICE POSITION
THE METHOD OF ATTACHMENT OF FP-862 AND FP-863 FLEXIBLE BOARDS
THE METHOD OF ATTACHMENT OF FP-862 AND FP-863 FLEXIBLE BOARDS
CIRCUIT BOARDS LOCATION
CIRCUIT BOARDS LOCATION
FLEXIBLE BOARDS LOCATION
FLEXIBLE BOARDS LOCATION
HELP
HELP
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SECTION 2
DISASSEMBLY
The following flow chart shows the disassembly procedure.
2-1. DISASSEMBLY
2. DISASSEMBLY
2. DISASSEMBLY
Note: High-voltage cautions
HELP
HELP
7
8
0
5
5
A
5
6
qa
3
4
1 Open the DC lid.
2 Lock ace screw (M1.7)
3 Claw
x4
x2
4 Remove the hinge cover in the
direction of arrow A .
5 Lock ace screw (M1.7)
6 Tapping screw (M1.7)
x5
x2
7 Slide the control switch downward.
8 Claw
x1
9 Rear cabinet
0 Claw
x1
qa Front cabinet
5
9
2
1
3
4
6
3
3
1
2
6
4
4
5
1 Slide the control switch (mode) upward.
2 Open the BT lid.
3 Claw
4 Claw
x4
x4
5 Control switch (mode)
6 Contorol switch (mode) flexible: CN001
1
4
2
3
2
1
ql
qk
qh
qj
qf
0
qd
qg
9
qg
qa
qs
1
w;
Note: Disconnection cautions
Remove the harness (hinge assy)
If it draws out directly, there is a possibility of
disconnecting.
Put a thing with a thin tip like tweezers to the
hole of a connector and remove a connector.
Tweezers etc.
Harness (hinge assy)
3
6
8
to Page 2-3
7
Discharging the Capacitor
Short-circuit between the two
points with the short jig about 10
seconds.
If it draws out directly, there is a possibility of
disconnecting.
Put a thing with a thin tip like tweezers to the
hole of a connector and remove a connector.
When you disassemble the flexible case block
(FP-862 and FP-863 flexible boards), assemble
with refer to page 2-7 " The method of attachment
of FP-862 and FP-863 flexible boards ".
x2
x1
x2
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Harness (hinge assy)
2-32-4
2-2. SERVICE POSITION
7
8
0
5
5
9
6
2. DISASSEMBLY
2. DISASSEMBLY
AC power
adaptor
Panel block
Lens section
Note: When performing adjustment
and measurement of a lens,
this portion may need to be
decomposed.
AC IN
MS connector
qk
qf
qd
qa
qg
ql
9
0
qg
qh
5
w;
3
6
qa
qj
qs
3
2
1
3
7
A
4
3
4
6
4
2
7
6
5
2
8
1
5
1
3
4
1
2
1
3
2
4
1
5
4
4
6
3
7
3
2
8
1
5
DC-101 flexible board
Control switch block (SW)
Color monitor
A/V multi cable
SY-099 board
Control switch block (mode)
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2-52-6
2. DISASSEMBLY
2. DISASSEMBLY
2-3. THE METHOD OF ATTACHMENT OF FP-862 AND FP-863 FLEXIBLE BOARDS2-4. CIRCUIT BOARDS LOCATION
1 Unite and pile up the position of the hole
of FP-862 flexible board, and the hole of
FP-863 flexible board.
FP-863
FP-862
4 Put the piled flexible
boards into the slit of
direction to roll.
6 Put the piled flexible
boards into the slit of
direction to roll.
Hole
Hole
3 Put the piled flexible boards
into the slit of hinge assy.
Slit
5 Put the boss of hinge
assy into the hole of
piled flexible boards
after winding once.
2 Put the boss of hinge
assy into the hole of
piled flexible boards.
Boss
Slit
KK-031
SY-099
CD-495 flexible
ST-094
(including CH-147)
CH-147
(included in SY-099)
DC-101 flexible
JK-261 flexible
Board NameFunction
CD-495 flexibleCCD IMAGER
CH-147CCD SIGNAL PROCESS
(included in SY-099)
DC-101 flexibleDC IN, FLASH CHARGE
JK-261 flexibleMULTI CONNECTOR
KK-031LENS POSITION
ST-094 flexibleFLASH DRIVE
SY-099CAMERA MODULE, CAMERA DSP, LENS DRIVE,
(Including CH-147)SH DSP, FRONT CONTROL,
LCD DRIVE,
AUDIO,
DC/DC CONVERTER
7 wind the piled flexible
once again.
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FP-862
FP-862
8 Crease two flexible
boards.
9 Put the hinge assy into the hole of
flexible case.
qa Rotate the hinge assy in the direction
of arrow A.
Flexible case
2-5. FLEXIBLE BOARDS LOCATION
FP-862 flexible
Control switch block
(mode)
0 Put the piled flexible
boards into the slit of
Case (flexible).
qs KK-031 board
qd Tapping screw (M1.7)
2-72-8E
FP-882 flexible
FP-863 flexible
Control switch block
(SW)
HELP
Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.
Electrostatic cushion (T)
Sheet (T)
Sheet (E)
Sheet (T)
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Insulating sheet (BPU)
Electrostatic cushion (S)
HELP
3. BLOCK DIAGRAMS
Link
Link
POWER BLOCK DIAGRAM (1/2)OVERALL BLOCK DIAGRAM (1/2)
POWER BLOCK DIAGRAM (1/2)OVERALL BLOCK DIAGRAM (1/2)