Sony CCD-TRV66PK, CCD-TRV66, CCD-TRV63 User Manual

CCD-TRV63/TRV66/TRV66PK

RMT-708

SERVICE MANUAL

Ver 1.3 2001. 07

Photo: CCD-TRV66

• The CCD-TRV66PK is made by combining the CCD-TRV66 (E model), carrying bag.

SPECIFICATIONS

US Model

Hong Kong Model

Brazilian Model

Korea Model

CCD-TRV66

Canadian Model

CCD-TRV63/TRV66

E Model

CCD-TRV66/TRV66PK

B MECHANISM

For MECHANISM ADJUSTMENT, refer to the “8mm Video MECHANICAL ADJUSTMENT MANUAL

” (9-973-801-11).

MICROFILM

VIDEO CAMERA RECORDER

Supplied accessories

1 2

4 5 7

8 9 0

SONY

1 Wireless Remote Commander (1)

2 AC-L10A/L10B/L10C AC power adaptor (1), Power cord (1)

3 NP-F330 Battery pack (1)

4 CR2025 Lithium Battery (1)

The lithium battery is already installed in your camcorder.

5 Size AA (R6) battery for Remote Commander (2)

7 Shoulder strap (1)

8 8mm tape (How to take)

CCD-TRV66 : US only

9 2 pin conversion adaptor (1)

CCD-TRV66 : E, HK, BR/TRV66PK

0 Carrying bag

CCD-TRV66PK only

6 A/V connecting cable (1)

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK ! OR DO TTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer.

1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.

3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair . Point them out to the customer and recommend their replacement.

• Abbreviation HK : Hong Kong Model BR : Brazilian Model

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

4. Look for parts which, through functioning, show obvious signs

of deterioration. Point them out to the customer and recommend their replacement.

5. Check the B+ voltage to see it is at the values specified.

6. Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C during repairing.

• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering or unsoldering.

— 2 —

TABLE OF CONTENTS

SERVICE NOTE

1. POWER SUPPLY DURING REPAIRS ·····························6

2. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT) ································································ 6

SELF-DIAGNOSIS FUNCTION

1. Self-diagnosis Function ······················································ 7

2. Self-diagnosis Display························································ 7

3. Service Mode Display ························································ 7

3-1. Display Method ·································································· 7 3-2. Switching of Backup No. ··················································· 7 3-3. End of Display···································································· 7

4. Self-dignosis Code Table···················································· 8

1. GENERAL

Quick Start Guide ······································································1-1 Getting Started··········································································· 1-1

Using this manual ··································································1-1 Checking supplied accessories ·············································· 1-1 Step 1: Preparing the power supply ·······································1-2 Step 2: Inserting a cassette ····················································1-3

Recording – Basics ····································································1-3

Recording a picture································································ 1-3 Checking the recording – END SEARCH/EDITSEARCH/Rec Review····················· 1-5

Playback – Basics ······································································1-5

Playing back a tape ································································1-5 Viewing the recording on TV ················································ 1-6

Advanced Recording Operations···············································1-6

Photo recording······································································1-6 Using the wide mode ·····························································1-7 Using the fader function ························································1-7 Using special effects – Picture effect·····································1-8 Using special effects – Digital effect····································· 1-8 Using the PROGRAM AE function ·······································1-9 Adjusting the exposure manually ········································1-10 Focusing manually······························································· 1-10 Superimposing a title ··························································· 1-10 Making your own titles ························································1-11 Using the built-in light························································· 1-11

Advanced Playback Operations···············································1-12

Playing back a tape with digital effects ·······························1-12

Editing on Other Equipment····················································1-12

Dubbing a tape ·····································································1-12 Recording video or TV programs ········································1-12

Customizing Y our Camcorder ················································· 1-12

Changing the MENU settings ··············································1-12 Resetting the date and time·················································· 1-14

Additional Information ····························································1-14

Usable cassettes and playback modes··································1-14 Changing the lithium battery in your camcorder ·················1-15 Troubleshooting ···································································1-15 Self-diagnosis display ··························································1-16 Warning indicators and messages ········································1-16 Using your camcorder abroad··············································1-17 Maintenance information and precautions···························1-17

Quick Reference ······································································1-18

Identifying the parts and controls ········································1-18 Quick Function Guide ·························································1-20

2. DISASSEMBLY

2-1. Mechanism Deck ·····························································2-2 2-2. LCD Unit, PD-105 Board················································2-3 2-3. Lens Block·······································································2-4 2-4. EVF Block, VF-129 Board··············································2-5 2-5. Mechanism Deck, VC-214, DD-117 Boards···················2-6

2-6. Video Light······································································2-8 2-7. CF-56 Board ····································································2-8 2-8. How to Identify Drum and Note······································2-8 2-9. Circuit Boards Location ··················································2-9 2-10. Flexible Boards Location ··············································2-10

3. BLOCK DIAGRAMS

3-1. Overall Block Diagram ···················································3-1 3-2. Camera/Video Block Diagram ········································3-5 3-3. VTR/Camera Control Block Diagram·····························3-9 3-4. Servo Block Diagram ····················································3-12 3-5. Mode Control Block Diagram ·······································3-15 3-6. Audio Block Diagram ···················································3-19 3-7. LCD Block Diagram ·····················································3-23 3-8. EVF Block Diagram ······················································3-27 3-9. Power Block Diagram ···················································3-29

4. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

4-1. Frame Schematic Diagram-1···········································4-1

Frame Schematic Diagram-2··········································· 4-4

4-2. Printed Wiring Boards and Schematic Diagrams············4-7

• CD-209 (CCD Imager) Printed Wiring Board and Schematic Diagram ·········································4-8

• VC-214 (Camera Processor, Y/C Processor, Focus/Zoom

Motor Drive, REC/PB Head AMP, Video/Interface, IR Transmitter, Mode Control, System Control, Servo, HI Control, Audio Processor)

Printed Wiring Board ····································4-11

• VC-214 (Camera Processor)(1/10)

Schematic Diagram .......................................4-17

• VC-214 (Y/C Processor)(2/10) Schematic Diagram ·······································4-19

• VC-214 (Focus/Zoom Motor Drive)(3/10) Schematic Diagram ·······································4-25

• VC-214 (REC/PB Head AMP)(4/10) Schematic Diagram ·······································4-27

• VC-214 (Video/Interface)(5/10) Schematic Diagram ·······································4-31

• VC-214 (IR Transmitter)(6/10) Schematic Diagram ·······································4-33

• VC-214 (Mode Control)(7/10) Schematic Diagram ·······································4-36

• VC-214 (Servo)(8/10) Schematic Diagram ·······································4-39

• FP-249 (S/T Reel Sensor), FP-356 (Top Sensor),

FP-355 (Tape LED) Flexible Board

Printed Wiring Boards···································4-42

• VL-23 (Video Light) Printed Wiring Board ····································4-43

• VC-214 (HI Control)(9/10) Schematic Diagram ·······································4-44

• VC-214 (Audio)(10/10) Schematic Diagram ·······································4-47

• SE-83 (Steady Shot), PJ-92 (AV IN/OUT) Printed Wiring Boards···································4-50

• SE-83 (Steady Shot), PJ-92 (AV IN/OUT) Schematic Diagrams ·····································4-53

• MA-351 (Stereo MIC AMP, Laser Link) Printed Wiring Board ····································4-55

• MA-351 (Stereo MIC AMP, Laser Link) Schematic Diagram ·······································4-57

• PD-105 (RGB Decoder, LCD, Timing Generator,

Back Light Drive)

Printed Wiring Board ····································4-60

— 3 —

• PD-105 (RGB Decoder, LCD)(1/2) Schematic Diagram ·······································4-63

• PD-105 (Timing Generator, Back Light Drive)(2/2) Schematic Diagram ·······································4-67

• VF-129 (B/W EVF) Printed Wiring Board and

Schematic Diagram .......................................4-69

• CF-56 (User Control)

Printed Wiring Board ....................................4-72

• CF-56 (User Control) Schematic Diagram ·······································4-75

• DD-117 (DC/DC Converter) Printed Wiring Board ····································4-79

• DD-117 (DC/DC Converter) Schematic Diagram ·······································4-81

• FK-8500, SS-8500 (Control Switch Block) Schematic Diagram ·······································4-88

5. ADJUSTMENTS

5-1. CAMERA SECTION ADJUSTMENT··························· 5-1 1-1. Preparations before Adjustment (Camera Section) ········· 5-1 1-1-1.List of Service Tools························································5-1 1-1-2.Adjusting Items When Replacing Main Parts ·················5-2 1-1-3.Preparations ·····································································5-3 1-1-4.Precaution ········································································5-5

1. Setting the Switch····························································5-5

2. Order of Adjustments ······················································5-5

3. Subjects ··········································································· 5-5 1-2. Initialization of D, E, F Page Data ··································5-6

1. Initializing the D, E, F Page Data····································5-6

2. Modification of D, E, F Page Data ··································5-6

3. D Page Table····································································5-6

4. F Page Table ····································································5-7

5. E Page Table ··································································5-10 1-3. Camera System Adjustments·········································5-13

1. HALL Adjustment ·························································5-13

2. Flange Back Adjustment ···············································5-13 2-1. Flange Back Adjustment (1)··········································5-13 2-2. Flange Back Adjustment (2)··········································5-14

3. Flange Back Check························································5-14

4. Picture Frame Setting ····················································5-15

5. AGC Gain Calibration Adjustment ·······························5-15

6. Color Reproduction Adjustment····································5-16

7. IRIS IN/OUT Adjustment ·············································5-16

8. MAX GAIN Adjustment ···············································5-17

9. Auto White Balance Standard Data Input ····················· 5-17

10. Auto White Balance Adjustment ··································· 5-18

11. White Balance Check ····················································5-19

12. Angular Velocity Sensor Sensitivity Preset and Steady Shot Check·························································5-20

1-4. Monochrome Electronic Viewfinder System

Adjustment ····································································5-21

1-4-1.Horizontal Slant Check ················································· 5-21 1-4-2.Centering Adjustment····················································5-21 1-4-3.Focus Adjustment ··························································5-21 1-4-4.Aberration Adjustment ··················································5-22 1-4-5.Horizontal Amplitude Adjustment (VF-129 board) ······5-22 1-4-6.Vertical Amplitude Adjustment (VF-129 board) ··········· 5-23 1-4-7.Brightness Adjustment (VF-129 Board)························ 5-23 1-4-8.Horizontal Amplitude, V ertical Amplitude,

Focus Check ··································································5-23

1-5. LCD System Adjustment···············································5-24

1. LCD Initial Data Input ··················································5-24

2. VCO Adjustment (PD-105 board)·································5-25

3. D range Adjustment (PD-105 board)····························· 5-25

4. Bright Adjustment (PD-105 board) ·······························5-26

5. Contrast Adjustment (PD-105 board)····························5-26

6. V-COM Level Adjustment (PD-105 board) ··················5-27

7. Color Adjustment (PD-105 board) ································5-27

8. V-COM Adjustment (PD-105 board) ····························5-28

9. White Balance Adjustment (PD-105 board)··················5-28 5-2. MECHANISM SECTION ADJUSTMENT··················5-29 2-1. Operating Without Cassette ···········································5-29 2-2. Tape Path Adjustment····················································5-29 5-3. VIDEO SECTION ADJUSTMENT······························5-30 3-1. Preparations Before Adjustments ··································5-30 3-1-1.Equipment to Required··················································5-30 3-1-2.Precautions on Adjusting···············································5-31 3-1-3.Adjusting Connectors ····················································5-31 3-1-4.Connecting the Equipments···········································5-32 3-1-5.Alignment Ta pe ·····························································5-33 3-1-6.Input/Output Level and Impedance ·······························5-33 3-1-7.Recording Mode (Standard 8/Hi8) Switching···············5-33 3-2. System Control System Adjustment······························5-34

1. Initialization of D, E, F Page Data ································5-34

2. Battery End Adjustment (VC-214 board)······················5-34 3-3. Servo System Adjustments ············································5-35

1. CAP FG Offset Adjustment (VC-214 board) ················5-35

2. Switching Position Adjustment (VC-214 board)···········5-35 3-4. Video System Adjustments············································5-36

1. 28 MHz Origin Oscillation Adjustment (VC-214 board) ·····························································5-36

2. AFC f

3. Filter f0 Adjustment (VC-214 board)·····························5-37

4. Y OUT Level Adjustment (VC-214 board) ···················5-37

5. C OUT Level Adjustment (VC-214 board) ···················5-38

6. RP Filter f0 Adjustment (VC-214 board)·······················5-38

7. REC Y Current Adjustment (VC-214 board) ················5-39

8. REC L Level Adjustment (VC-214 board)····················5-40

9. REC C Current Adjustment (VC-214 board) ················5-41

3-5. IR Transmitter Adjustments···········································5-42

1. IR Video Carrier Frequency Adjustment

2. IR Video Deviation Adjustment (VC-214 board) ··········5-42

3. IR Audio Deviation Adjustment (VC-214 board) ·········5-43

3-6. Audio System Adjustment·············································5-44

1. 1.5 MHz Deviation Adjustment (VC-214 board) ··········5-45

2. 1.7 MHz Deviation Adjustment (VC-214 board) ··········5-45

3. BPF f0 Adjustment (VC-214 board) ·····························5-46

5-4. SERVICE MODE··························································5-47 4-1. Adjustment Remote Commander ··································5-47

1. Using the Adjustment Remote Commander··················5-47

2. Precautions Upon Using the Adjustment Remote

4-2. Data Process ··································································5-48 4-3. Service Mode·································································5-49

1. Test Mode Setting ··························································5-49

2. Emergency Memory Address ········································5-50

2-1. EMG Code (Emergency Code) ·····································5-50 2-2. MSW Codes ·································································· 5-51

3. Bit Value Discrimination ···············································5-52

4. Input/Output Selection Check ·······································5-52

5. LED, LCD (Display Window) Check ···························5-52

6. Record of Use Check·····················································5-53

7. Switch Check (1) ···························································5-53

8. Switch Check (2) ···························································5-54

9. Headphone Jack Check ·················································5-54

Adjustment (VC-214 board)······························5-36

(VC-214 board) ·····························································5-42

Commander ···································································5-47

6. REPAIR PARTS LIST

6-1. Exploded Vie ws ·······························································6-1 6-1-1.Front Panel (D) Block and Battery Panel (P) Block

Assembly ·········································································6-1

— 4 —

6-1-2.Cabinet (R) Block Assembly···········································6-2 6-1-3.LCD Block Assembly ······················································6-3 6-1-4.Cabinet (L) Block and Main Boards Assembly··············· 6-4 6-1-5.EVF Block Assembly ······················································6-5 6-1-6.Cassette Compartment Assembly····································6-6 6-1-7.LS Chassis Assembly ······················································6-7 6-1-8.Mechanism Chassis Assembly ········································6-8 6-2. Electrical Parts List ························································· 6-9

* The color reproduction frame is shown on page 245.

— 5 —

SERVICE NOTE

1. POWER SUPPLY DURING REPAIRS

In this unit, about 10 seconds after power is supplied (8.4V) to the battery terminal using the service power cord (J-6082-223-A), the power is shut off so that the unit cannot operate. This following two methods are av ailable to pre vent this. Take note of which to use during repairs.

Method 1.

Connect the servicing remote commander RM-95 (J-6082-053-B) to the LANC jack, and set the remote commander switch to the “ADJ” side.

Method 2.

Press the battery switch of the battery terminal using adhesive tape, etc.

Method 3.

Battery terminal

‘

Use the DC IN terminal. (Use the AC power adaptor.)

DC IN terminal

Battery SIG terminal

2. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)

1 Refer to 2-1. to remove the front panel assembly. 2 Refer to 2-1. to remove the cabinet (R) assembly. 3 Refer to 2-1. to remove the battery panel assembly. 4 Refer to 2-1. to remove the cabinet (L) assembly. 5 Disconnect CN901 of VC-214 board. 6 Add +5V from the DC POWER SUPPLY and unload with a

pressing the cassette lid.

Battery switch

Battery terminal

’

Let go your hold the cassette lid and rise the cassette compartment to take out a cassette.

Pull the timing belt in the direction of

arrow the cassette lid (take care not to damage) to adjust the bending of a tape.

with a pinsette while pressing

Pinsette

Timing belt

Press the cassette lid to rise the cassette compartment

[DC power supply]

(+5V)

Loading motor

Timing belt

Disconnect CN901 of VC-214 board.

Adjust the bending of a tape

— 6 —

SELF-DIAGNOSIS FUNCTION

1. Self-diagnosis Function

When problems occur while the unit is operating, the self-diagnosis function starts working, and displays on the viewfinder or Display window what to do. This function consists of two display; selfdiagnosis display and service mode display. Details of the self-diagnosis functions are provided in the Instruction manual.

Viewfinder Display window

C : 3 1 : 1 1

Repaired by:

C : Corrected by customer H : Corrected by dealer E : Corrected by service

engineer

Blinks at 3.2Hz

Indicates the appropriate step to be taken. E.g.

31 ....Reload the tape.

32 ....Turn on power again.

3 1

Block

1 1

C : 3 1 : 11

Refer to page 8 and 9. Self-diagnosis Code Table.

2. Self-diagnosis Display

When problems occur while the unit is operating, the counter of the viewfinder or Display window shows a 4-digit display consisting of an alphabet and numbers, which blinks at 3.2 Hz. This 5-character display indicates the “repaired by:”, “block” in which the problem occurred, and “detailed code” of the problem.

Display window

Detailed Code

3. Service Mode Display

The service mode display shows up to six self-diagnosis codes shown in the past.

3-1. Display Method

While pressing the “STOP” key, set the switch from OFF to “VTR or PLAYER”, and continue pressing the “STOP” key for 5 seconds continuously. The service mode will be displayed, and the counter will show the backup No. and the 5-character self-diagnosis codes.

Viewfinder

[3] C : 3 1 : 1 1

Lights up

[3]

Backup No.

Order of previous errors

C : 3 1 : 1 1

Self-diagnosis Codes

3-2. Switching of Backup No.

By rotating the control dial, past self-diagnosis codes will be shown in order. The backup No. in the [] indicates the order in which the problem occurred. (If the number of problems which occurred is less than 6, only the number of problems which occurred will be shown.) [1] : Occurred first time [4] : Occurred fourth time [2] : Occurred second time [5] : Occurred fifth time [3] : Occurred third time [6] : Occurred the last time

Display window

3 C : 3 1 : 11

Control dial

3-3. End of Display

Turning OFF the power supply will end the service mode display.

Note: The “self-diagnosis display” data will be backed up by the coin-type lithium battery (CF-56 board BH001). When this

coin-type lithium battery is disconnected, the “self-diagnosis display” data will be lost by initialization.

— 7 —

4. Self-diagnosis Code Table

Self-diagnosis Code

Block

Function

Repaired by:

Detailed

Code

00 00 00

11 20

21 22 23 30 31 40 41 42 43 44

Symptom/State

Condensation. Video head is dirty. Non-standard battery is used. LOAD direction. Loading does not

complete within specified time UNLOAD direction. Loading does not

complete within specified time T reel side tape slacking when unloading S reel

side tape slacking when unloading T reel fault. S reel fault. FG fault when starting capstan. FG fault during normal capstan operations. FG fault when starting drum. PG fault when starting drum. FG fault during normal drum operations. PG fault during normal drum operations. Phase fault during normal drum operations. LOAD direction loading motor time-

out. UNLOAD direction loading motor

time-out. T reel side tape slacking when

unloading. S reel side tape slacking when

unloading. T reel fault.

S reel fault.

FG fault when starting capstan. FG fault during normal capstan

operations. FG fault when starting drum.

PG fault when starting drum. FG fault during normal drum

operations. PG fault during normal drum

operations. Phase fault during normal drum

operations.

Correction

Remove the cassette, and insert it again after one hour. Clean with the optional cleaning cassette. Use the InfoLITHIUM battery.

Load the tape again, and perform operations from the beginning.

Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Load the tape again, and perform operations from the beginning. Remove the battery or power cable, connect, and perform

operations from the beginning. Remove the battery or power cable, connect, and perform

operations from the beginning.

— 8 —

Self-diagnosis Code

Block

Function

Repaired by:

Detailed

Code

Symptom/State

Difficult to adjust focus (Cannot initialize focus.)

Zoom operations fault (Cannot initialize zoom lens.)

Handshake correction function does not work well. (With pitch angular velocity sensor output stopped.)

Handshake correction function does not work well. (With yaw angular velocity sensor output stopped.)

Correction

Inspect the lens block focus reset sensor (Pin !™ of CN551 of VC214 board) when focusing is performed when the control dial is rotated in the focus manual mode and the focus motor drive circuit (IC552 of VC-214 board) when the focusing is not performed.

Note: Use the remote commander RM-95 only for the model without the

focus dial.

Inspect the lens block zoom reset sensor (Pin !¢ of CN551 of VC214 board) when zooming is performed when the zoom lens is operated and the zoom motor drive circuit (IC552 of VC-214 board) when zooming is not performed.

Inspect pitch angular velocity sensor (SE451 of SE-83 board) peripheral circuits.

Inspect yaw angular velocity sensor (SE452 of SE-83 board) peripheral circuits.

— 9 —