SMA SB 1300TL Service Manual

ServiceManual
SUNNYBOY1300TL/1600TL/2100TL
SB13-21TL-SG-en-11 | Version 1.1
AMERICAN ENGLISH
Table of Contents
SMA Solar Technology AG
Table of Contents
1 Information on this Document ................................................. 4
1.1 Validity................................................................................................ 4
1.2 Target Group...................................................................................... 4
1.3 Symbols .............................................................................................. 4
1.4 Nomenclature..................................................................................... 5
2 Safety......................................................................................... 6
2.1 Safety Information.............................................................................. 6
2.2 Disconnecting the Inverter from Voltage Sources ............................ 7
3 Cleaning the Inverter................................................................ 10
4 Troubleshooting ........................................................................ 11
4.2.1 Procedure for Troubleshooting...................................................... 16
4.2.2 Checking the PV System for Ground Faults.................................. 16
4.2.3 Checking the Function of the Varistors.......................................... 19
4.2.4 Replacing the Varistors.................................................................. 20
5 Recommissioning the Inverter.................................................. 22
6 Decommissioning the Inverter ................................................. 24
7 Spare Parts................................................................................ 25
8 Contact....................................................................................... 26
Service ManualSB13-21TL-SG-en-112
SMA Solar Technology AG
Legal Provisions
Legal Provisions
The information contained in these documents is property of SMA Solar Technology AG. Any publication, whether in whole or in part, requires prior written approval by SMA Solar Technology AG. Internal reproduction used solely for the purpose of product evaluation or other proper use is allowed and does not require prior approval.
SMA Warranty
You can download the current warranty conditions from the Internet at www.SMA-Solar.com.
Trademarks
All trademarks are recognized, even if not explicitly identified as such. A lack of identification does not mean that a product or symbol is not trademarked.
The BLUETOOTH® word mark and logos are registered trademarks of BluetoothSIG,Inc. and any use of these marks by SMASolarTechnologyAG is under license.
Modbus® is a registered trademark of Schneider Electric and is licensed by the Modbus Organization, Inc.
QR Code is a registered trademark of DENSO WAVE INCORPORATED. Phillips® and Pozidriv® are registered trademarks of Phillips Screw Company. Torx® is a registered trademark of Acument Global Technologies, Inc.
SMA Solar Technology AG
Sonnenallee 1 34266 Niestetal Germany Tel. +49 561 9522-0 Fax +49 561 9522-100 www.SMA.de E-mail: info@SMA.de © 2004 to 2014 SMA Solar Technology AG. All rights reserved.
Service Manual 3SB13-21TL-SG-en-11

1 Information on this Document

SMA Solar Technology AG
1 Information on this Document

1.1 Validity

This document describes how to rectify certain errors and how to replace defective components. This document supplements the documents that are enclosed with each product and does not replace any locally applicable standards or directives. Read and observe all documents supplied with the product.
This document is valid for the following device types from firmware version4.50:
• SunnyBoy1300TL (SB1300TL-10)
• SunnyBoy1600TL (SB1600TL-10)
• SunnyBoy2100TL (SB2100TL)

1.2 Target Group

The tasks described in this document must only be performed by qualified persons. Qualified persons must have the following skills:
• Registered qualification for electrically qualified person, level1 and2
• Knowledge of how an inverter works and is operated
• Training in how to deal with the dangers and risks associated with installing and using electrical devices and installations
• Training in the installation and commissioning of electrical devices and installations
• Knowledge of the applicable standards and directives
• Knowledge of and compliance with this document and all safety information
• Knowledge of building structures and building materials

1.3 Symbols

Symbol Explanation
Indicates a hazardous situation which, if not avoided, will result in death or serious injury
Indicates a hazardous situation which, if not avoided, can result in death or serious injury
Indicates a hazardous situation which, if not avoided, can result in minor or moderate injury
Indicates a situation which, if not avoided, can result in property damage
Information that is important for a specific topic or goal, but is not safety-relevant
Indicates a requirement for meeting a specific goal
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Symbol Explanation
Desired result
A problem that might occur
1 Information on this Document

1.4 Nomenclature

Complete designation Designation in this document
Sunny Boy Inverter, product Electronic Solar Switch ESS SMA BLUETOOTH Wireless Technology BLUETOOTH
Service Manual 5SB13-21TL-SG-en-11

2 Safety

SMA Solar Technology AG
2 Safety

2.1 Safety Information

This section contains safety information that must be observed at all times when working on or with the product.
To prevent personal injury and property damage and to ensure long-term operation of the product, read this section carefully and observe all safety information at all times.
Danger to life due to high voltages of the PV array
When exposed to sunlight, the PV array generates dangerous DC voltage which is present in the DC conductors and the live components of the inverter. Touching the DC conductors or the live components can lead to lethal electric shocks. If you disconnect the DC connectors from the inverter under load, an electric arc may occur leading to electric shock and burns.
• Do not touch uninsulated cable ends.
• Do not touch the DC conductors.
• Do not touch any live components of the inverter.
• Have the inverter mounted, installed and commissioned only by qualified persons with the appropriate skills.
• If an error occurs, have it rectified by qualified persons only.
• Prior to performing any work on the inverter, disconnect it from all voltage sources as described in this document (see Section2.2 "Disconnecting the Inverter from Voltage Sources", page7).
Danger to life due to electric shock
Touching an ungrounded PV module or array frame can cause a fatal electric shock.
• Connect and ground the PV modules, array frame and electrically conductive surfaces so that there is continuous conduction. Observe the applicable local regulations.
Risk of burns due to hot enclosure parts
Some parts of the enclosure can get hot during operation.
• During operation, do not touch any parts other than the enclosure lid of the inverter.
Risk of burns from hot heat sink
During operation, the heat sink at the top of the inverter can reach temperatures of over 70°C.
• Do not touch the heat sink.
• If the heat sink is soiled, clean it with a soft brush or a vacuum cleaner.
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Damage to the seal of the enclosure lid in sub-zero conditions
If you open the enclosure lid in sub-zero conditions, the sealing of the enclosure lid can be damaged. This can lead to moisture entering the inverter.
• Do not open the inverter at ambient temperatures lower than -5°C.
• If a layer of ice has formed on the seal of the enclosure lid in sub-zero conditions, remove it prior to opening the inverter (e.g. by melting the ice with warm air). Observe the applicable safety regulations.
Dust and water intrusion can damage the inverter.
If the inverter is equipped with an ESS, the inverter complies with degree of protection IP65 when the ESS is plugged in and the inverter is closed.
If the ESS is not plugged in, moisture and dust can penetrate and damage the inverter. In order to sufficiently protect the inverter during decommissioning, the DC inputs must be closed.
• Unlock and remove all DC connectors.
• Open all DC connectors.
• Close all DC inputs with the corresponding DC connectors and the supplied sealing plugs.
• Securely plug the ESS back in.
2 Safety
Damage to the display or the type label due to the use of cleaning agents
• If the inverter is dirty, clean the enclosure, the enclosure lid, the type label, the display and the LEDs with a damp cloth only.
Damage to the inverter due to the use of cleaning agents
• If the inverter is dirty, clean the enclosure, the enclosure lid, the type label and the LEDs using only clean water and a cloth.

2.2 Disconnecting the Inverter from Voltage Sources

Prior to performing any work on the inverter, always disconnect it from all voltage sources as described in this section. Always adhere to the prescribed sequence.
Destruction of the measuring device due to overvoltage
• Only use measuring devices with a DC input voltage range of 600V or higher.
Service Manual 7SB13-21TL-SG-en-11
2 Safety
SMA Solar Technology AG
Procedure:
1. Disconnect the circuit breaker and secure it against reconnection.
2. If an external DC load-break switch is installed, disconnect it from all voltage sources.
3. If an ESS is installed, carefully remove the ESS.
4. If the fault indicator relay is used, switch off the load supply voltage, if necessary.
5. Wait until the LEDs and the display have gone out.
6. Use a current clamp to ensure that no current is present in the DC cables.
7. Release and remove all DC connectors. Insert a flat-blade screwdriver or an angled screwdriver (blade width:3.5mm) into one of the side slots and pull the DC connectors straight out. Do not pull on the cable.
8. Ensure that no voltage is present at the DC inputs on the inverter.
9. Pull the AC connection socket out of the AC pin connector on the inverter. Turn the bush insert of the AC connection socket to the left until the AC connection socket releases.
10.
Danger to life due to high voltages
The capacitors in the inverter take tenminutes to discharge.
• Wait tenminutes before opening the inverter.
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11.
Damage to the inverter due to electrostatic discharge
Touching electronic components can cause damage to or destroy the inverter through electrostatic discharge.
• Ground yourself before touching any component.
2 Safety
Service Manual 9SB13-21TL-SG-en-11
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