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General Safety Rules
For All Battery Operated Tools
WARNING
!
Read and understand all instructions. Failure to follow all instructions
listed below, may result in electric shock, fire and/or serious personal
injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust
tools create sparks which may ignite the dust
or fumes.
Keep by-standers, children, and visitors
away while operating a power tool.
Distractions can cause you to lose control.
. Power
Electrical Safety
A battery operated tool with integral
batteries or a separate battery pack must
be recharged only with the specified
charger for the battery.
be suitable for one type of battery may create
a risk of fire when used with another battery.
Use battery operated tool only with
specifically designated battery pack.
of any other batteries may create a risk of fire.
A charger that may
Use
Personal Safety
Stay alert, watch what you are doing, and
use common sense when operating a
power tool. Do not use tool while tired or
under the influence of drugs, alcohol, or
medication.
operating power tools may result in serious
personal injury.
Dress properly. Do not wear loose
clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away
from moving parts.
or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch
is in the locked or off position before
inserting battery pack.
your finger on the switch or inserting the
battery pack into a tool with the switch on
invites accidents.
Remove adjusting keys or wrenches
before turning the tool on.
A moment of inattention while
Loose clothes, jewelry,
Carrying tools with
A wrench or a
key that is left attached to a rotating part of
the tool may result in personal injury.
Do not overreach. Keep proper footing
and balance at all times.
balance enable better control of the tool in
unexpected situations.
Use safety equipment. Always wear eye
protection.
shoes, hard hat, or hearing protection must
be used for appropriate conditions.
Dust mask, non-skid safety
Proper footing and
Tool Use and Care
Use clamps or other practical way to
secure and support the workpiece to a
stable platform.
against your body is unstable and may lead to
loss of control.
Do not force tool. Use the correct tool for
your application.
job better and safer at the rate for which it is
designed.
Do not use tool if switch does not turn it
on or off.
with the switch is dangerous and must be
repaired.
Disconnect battery pack from tool or place
the switch in the locked or off position
before making any adjustments, changing
accessories, or storing the tool.
preventive safety measures reduce the risk of
starting the tool accidentally.
Store idle tools out of reach of children
and other untrained persons.
dangerous in the hands of untrained users.
When battery pack is not in use, keep it
away from other metal objects like: paper
clips, coins, keys, nails, screws, or other
small metal objects that can make a
connection from one terminal to another.
Shorting the battery terminals together may
cause sparks, burns, or a fire.
Maintain tools with care. Keep cutting
tools sharp and clean.
tools with sharp cutting edge are less likely to
bind and are easier to control.
-2-
Holding the work by hand or
The correct tool will do the
A tool that cannot be controlled
Tools are
Properly maintained
Such
Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that may affect the tool's
operation. If damaged, have the tool
serviced before using.
caused by poorly maintained tools.
Use only accessories that are
recommended by the manufacturer for
your model.
suitable for one tool may create a risk of
injury when used on another tool.
Accessories that may be
Many accidents are
Safety Rules for Cordless Hammer Drills
Tool service must be performed only by
Service
qualified repair personnel.
maintenance performed by unqualified
personnel may result in a risk of injury.
When servicing a tool, use only identical
replacement parts. Follow instructions in
the Maintenance section of this manual.
Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of
shock or injury.
Service or
Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tools may contact hidden wiring.
Contact with a “live” wire will make exposed
metal parts of the tool “live” and shock the
operator.
existing walls or other blind areas where
electrical wiring may exist. If this situation is
unavoidable, disconnect all fuses or circuit
breakers feeding this worksite.
Wear ear protectors when using the tool for
extended periods.
high intensity noise can cause hearing loss.
Always use auxiliary handle for maximum
control over torque reaction or kick-back.
High torque 3/8" and larger chuck capacity
drills are equipped with auxiliary handles.
Always wear safety goggles or eye
protection when using this tool. Use a
dust mask or respirator for applications
which generate dust.
Use thick cushioned gloves and limit the
exposure time by taking frequent rest
periods.
action may be harmful to your hands and
arms.
Secure the material being drilled. Never
hold it in your hand or across legs.
Do not drill, fasten or break into
Prolonged exposure to
Vibration caused by hammer-drill
Unstable support can cause the drill bit to
bind causing loss of control and injury.
Disconnect battery pack from tool or
place the switch in the locked or off
position before making any assembly,
adjustments or changing accessories
Such preventive safety measures reduce the
risk of starting the tool accidentally.
Position yourself to avoid being caught
between the tool or side handle and walls
or posts.
jammed in the work, the reaction torque of
the tool could crush your hand or leg.
If the bit becomes bound in the
workpiece, release the trigger
immediately, reverse the direction of
rotation and slowly squeeze the trigger to
back out the bit.
reaction torque. The drill body will tend to
twist in the opposite direction as the drill bit is
rotating.
Do not grasp the tool or place your hands
too close to the spinning chuck or drill
bit.
When installing a drill bit, insert the shank
of the bit well within the jaws of the
chuck.
enough, the grip of the jaws over the bit is
reduced and the loss of control is increased.
Should the bit become bound or
Be ready for a strong
Your hand may be lacerated.
If the bit is not inserted deep
.
-3-
Do not use dull or damaged bits and
accessories.
greater tendency to bind in the workpiece.
When removing the bit from the tool avoid
contact with skin and use proper
protective gloves when grasping the bit or
accessory.
prolonged use.
Check to see that keys and adjusting
wrenches are removed from the drill
before switching the tool "ON".
wrenches can fly away at high velocity
striking you or a bystander.
Do not run the tool while carrying it at
your side.
entangled with clothing and injury may result.
Dull or damaged bits have a
Accessories may be hot after
Keys or
A spinning drill bit could become
Battery/Charger
Before using battery charger, read all
instructions and cautionary markings on
(1) battery charger, (2) battery pack, and
(3) product using battery.
Use only the charger which accompanied
your product or direct replacement as
listed in the catalog or this manual.
substitute any other charger. Use only Skil
approved chargers with your product. See
Functional Description and Specifications.
Do not disassemble charger or operate
the charger if it has received a sharp blow,
been dropped or otherwise damaged in
any way. Replace damaged cord or plugs
immediately.
damage may result in electric shock or fire.
Do not recharge battery in damp or wet
environment. Do not expose charger to
rain or snow. If battery case is cracked or
otherwise damaged, do not insert into
charger.
Charge only Skil approved rechargeable
batteries.
Specifications. Other types of batteries may
burst causing personal injury and damage.
Charge battery pack in temperatures
above +40 degrees F (4 degrees C) and
below +105 degrees F (41 degrees C).
Incorrect reassembly or
Battery short or fire may result.
See Functional Description and
Do not
WARNING
!
grinding, drilling, and other construction
activities contains chemicals known to
cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement
and other masonry products, and
• Arsenic and chromium from chemicallytreated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such
as those dust masks that are specially
designed to filter out microscopic particles.
Store tool and battery pack in locations
where temperatures will not exceed 120
degrees F (49 degrees C).
to prevent serious damage to the battery
cells.
Battery leakage may occur under extreme
usage or temperature conditions. Avoid
contact with skin and eyes.
liquid is caustic and could cause chemical
burns to tissues. If liquid comes in contact
with skin, wash quickly with soap and water,
then with lemon juice or vinegar. If the liquid
contacts your eyes, flush them with water for
a minimum of 10 minutes and seek medical
attention.
Place charger on flat non-flammable
surfaces and away from flammable
materials when re-charging battery pack.
The charger and battery pack heat during
charging. Carpeting and other heat insulating
surfaces block proper air circulation which
may cause overheating of the charger and
battery pack. If smoke or melting of the case
are observed unplug the charger immediately
and do not use the battery pack or charger.
Use of an attachment not recommended or sold by Skil may result in a risk
of fire, electric shock or injury to persons.
Some dust created by
power sanding, sawing,
This is important
The battery
-4-
Battery Care
WARNING
!
away from metal objects.
protect terminals from shorting
place batteries in a tool box or pocket with
When batteries are not in
tool or charger, keep them
For example, to
DO NOT
Battery Disposal
WARNING
!
remove any component projecting from
the battery terminals.
result. Prior to disposal, protect exposed
terminals with heavy insulating tape to
prevent shorting.
NICKEL-CADMIUM BATTERIES
If equipped with a nickel-cadmium battery, the
battery must be collected, recycled or
disposed of in an environmentally sound
manner.
industry program to collect and recycle these
batteries at the end of their useful life, when
taken out of service in the United States or
Do not attempt to disassemble the battery or
Fire or injury may
“The EPA certified RBRC
Battery Recycling Seal on the
nickel-cadmium (Ni-Cd)
battery indicates Robert
Bosch Tool Corporation is
voluntarily participating in an
nails, screws, keys, etc. Fire or injury may
result.
DO NOT PUT BATTERIES INTO FIRE OR
EXPOSE TO HIGH HEAT.
explode.
Canada. The RBRC program provides a
convenient alterative to placing used Ni-Cd
batteries into the trash or the municipal
waste stream, which may be illegal in your
area.
Please call 1-800-8-BATTERY for information
on Ni-Cd battery recycling and disposal
bans/restrictions in your area, or return your
batteries to a Skil/Bosch/Dremel Service
Center for recycling. Robert Bosch Tool
Corporation’s involvement in this program is
part of our commitment to preserving our
environment and conserving our natural
resources.”
NICKEL-METAL HYDRIDE BATTERIES
If equipped with a nickel-metal hydride
battery, the battery can be disposed of in a
municipal solid waste stream.
They may
-5-
Symbols
A
0
A
A
0
A
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.
SymbolNameDesignation/Explanation
VVoltsVoltage (potential)
AAmperesCurrent
HzHertzFrequency (cycles per second)
WWattPower
kgKilogramsWeight
minMinutesTime
sSecondsTime
DiameterSize of drill bits, grinding wheels, etc.
n
0
.../minRevolutions or reciprocation per minute Revolutions, strokes, surface speed,
0Off positionZero speed, zero torque...
1, 2, 3, ...Selector settingsSpeed, torque or position settings.
I, II, III,Higher number means greater speed
No load speedRotational speed, at no load
orbits etc. per minute
Infinitely variable selector with offSpeed is increasing from 0 setting
ArrowAction in the direction of arrow
Alternating currentType or a characteristic of current
Direct currentType or a characteristic of current
Alternating or direct currentType or a characteristic of current
This symbol designates
that this tool is listed by
Underwriters Laboratories.
This symbol designates
that this tool is listed by
the Canadian Standards
Association.
This symbol designates
that this tool is listed to
Canadian Standards by
Underwriters Laboratories.
This symbol designates that
this tool is listed by
Underwriters Laboratories,
and listed to Canadian
Standards by Underwriters
Laboratories.
-6-
This symbol
designates
that
this tool
complies
to NOM
Mexican
Standards.
Functional Description and Specifications
WARNING
!
accessories
accidentally.
KEYLESS
CHUCK
BATTERY PACK
Disconnect battery pack from tool or place the switch in the locked or
off position before making any assembly, adjustments or changing
. Such preventive safety measures reduce the risk of starting the tool
Cordless Drills/Drivers with Hammer Action
FIG. 1
ADJUSTABLE
CLUTCH
GEAR
SHIFTER
MAGNETIC STORAGE PLATE
VENTILATION
OPENINGS
BIT AND BIT STORAGE
RUBBERIZED GRIP
REVERSING
SWITCH LEVER
VARIABLE SPEED
TRIGGER SWITCH
AUXILIARY
HANDLE
BATTERY
RELEASE TABS
Tool
Model number25852885
Voltage rating14.4 V18 V
Charge time3 hr.1 hr.
Maximum Capacities
Chuck size3/8"3/8"
Charger 92590CHG02
Battery pack144BAT180BAT
Voltage rating120 V 60 Hz120 V 60 Hz
NOTE: For tool specifications refer to the nameplate on your tool.
-7-
Operating Instructions
VARIABLE SPEED CONTROLLED
Your tool is equipped with a variable speed
trigger switch. The tool speed can be
controlled from the minimum to the maximum
nameplate RPM by the pressure you apply to
the trigger. Apply more pressure to increase
the speed and release pressure to decrease
speed. This accurate speed control enables
you to drill without center punching. It also
permits you to use as a power screwdriver.
Bits are available for driving screws as well as
running bolts and nuts.
FORWARD/REVERSING LEVER &
Your tool is equipped with a forward/
reversing lever and trigger lock located above
the trigger (Fig. 1). This lever was designed
for changing rotation of the chuck, and for
locking the trigger in an “OFF” position to help
prevent accidental starts and accidental
battery discharge. For forward rotation, (with
chuck pointed away from you) move the lever
to the far left. For reverse rotation move the
lever to the far right. To activate trigger lock
move lever to the center off position.
!
comes to a complete stop.
rotation of the chuck can cause damage to
the tool.
Your tool is equipped with two separate gear
ranges, low gear and high gear. Low gear
provides high-torque and slower drilling
speeds for heavy duty work or for driving
screws. High gear provides faster speeds for
drilling lighter work. To change speeds slide
switch, to the high or low position.
ATTENTION: If your tool appears to be
running, but the chuck will not turn, check to
make sure the gear shifting switch is pushed
fully into desired setting.
Your tool features 6 clutch settings. Output
torque will increase as the clutch ring, is
rotated from 1 to 5. The drill “ ” position
will lock up the clutch to permit drilling and
driving heavyduty work, and also enables bits
to be changed quickly and easily in the
keyless chuck.
TRIGGER SWITCH
TRIGGER LOCK
CAUTION
The hammer drill position locks up the
clutch for hammer drilling.
Do not change direction of
rotation until the tool
Shifting during
GEAR SHIFTING
ADJUSTABLE CLUTCH
The clutch ring allows the tool to be set for
various drilling /hammer drilling applications.
Rotate the clutch ring to the drill or hammer
drill symbol depending on the below
applications).
Drilling mode: For drilling in woods,
metals, plastics or other non concrete
materials.
Hammer drilling mode: For drilling in
brick, block, mortar, concrete, asphalt,
tile or other similar hard materials.
The auxiliary handle will provide additional
control, support and guidance for the tool. To
mount, thread handle into hole provided in
housing until tight.
When the trigger switch is released it
activates the brake to stop the chuck quickly.
This is especially useful in the repetitive
driving and removal of screws.
Move reverse switch lever to the center “OFF”
position. Remove battery pack and rotate the
clutch ring to the drill bit symbol
“ ”. Rotate the chuck sleeve counterclockwise viewing from chuck end, and open
chuck to approximate drill bit diameter. Insert
a clean bit up to the drill bit flutes for small
bits, or as far as it will go for large bits.
FIG. 2
CLOCKWISE
Close chuck by rotating the chuck sleeve
clockwise and securely tighten by hand
noticeable "click" noise is heard, indicating that
the drill bit is firmly gripped in the jaws.
!
chuck to loosen or tighten bit.
or hand injury is possible if attempting to
grasp the spinning chuck.
AUXILIARY HANDLE
INSERTING BITS
WARNING
Do not use the power of
the drill while grasping
BRAKE
CHUCK
SLEEVE
COUNTER-
CLOCKWISE
Friction burn
-8-
until a
REMOVING CHUCK
Rotate the clutch ring to the drill bit
symbol “ ”. Open the chuck all the way,
remove left-hand thread screw inside chuck
by turning it clockwise. Insert the short arm of
INSTALLING CHUCK
Always keep the spindle threads, the threads
of the chuck and securing screw free of
RELEASING AND INSERTING BATTERY PACK
Release battery pack from tool by pressing
on both sides of the battery release tabs and
pull downwards. To insert battery, align
a 3/8" hex key wrench and close jaws on flats
of wrench. Strike long arm of wrench sharply
counterclockwise, remove wrench and
unthread chuck from spindle (Fig. 2).
debris. To install a chuck, reverse “removing
the chuck” procedure.
battery and slide battery pack into tool until it
locks into position. Do not force.
Plug charger cord into your standard power
CHARGING BATTERY PACK (1 HOUR CHARGER)
outlet, then insert battery pack into
charger.The charger’s green indicator will
begin to “BLINK”. This indicates that the
battery is receiving a fast charge. Fastcharging will automatically stop when the
battery pack is fully charged.
When the indicator light stops “BLINKING”
(and becomes a steady green light) fast
charging is complete.
When you begin the charging process of the
battery pack, a steady green light could also
mean the battery pack is too hot or too cold.
The purpose of the light is to indicate that the
battery pack is fast-charging. It does not
indicate the exact point of full charge. The
light will stop blinking in less time if the
battery pack was not completely discharged.
When the battery pack is fully charged,
unplug the charger (unless you're charging
another battery pack) and slip the battery
pack back into the tool handle (Fig.3).
FIG. 3
BATTERY PACK
CHARGER
INDICATOR
LIGHT
-9-
CHARGING BATTERY PACK (3 HOUR CHARGER)
Plug charger cord into your standard power
outlet, then insert battery pack into charger.
The charger’s green light (Fig. 4), will turn
“ON”. The green light remains ‘‘ON’’ as long as
charger is plugged in, and does not shut off.
After normal usage, the battery pack requires
approximately 3 hours or less charging time
to become fully charged. If the battery pack
is run-down completely, it may require up to
5 hours charging time to become fully
charged.
When the battery pack is fully charged,
unplug the charger (unless you're charging
another battery pack) and slip the battery
pack back into the tool handle.
IMPORTANT CHARGING NOTES
1. The battery pack accepts only about 80%
of its maximum capacity with its first few
charge cycles. However, after the first few
charge cycles, the battery will charge to full
capacity.
2. The charger was designed to fast charge
the battery only when the battery
temperature is between 40˚F (4˚C) and
105˚F (41˚C).
3. A substantial drop in operating time per
charge may mean that the battery pack is
nearing the end of its life and should be
replaced.
4. If you anticipate long periods (i.e. a month
or more) of non-use of your tool, it is best to
run your tool down until it is fully discharged
before storing your battery pack. After a long
period of storage, the capacity at first recharge
will be lower. Normal capacity will be restored
in two or three charge/discharge cycles.
FIG. 4
INDICATOR
LIGHT
BATTERY PACK
CHARGER
Remember to unplug charger during storage
period.
5. If battery does not charge properly:
a. Check for voltage at outlet by plugging
in some other electrical device.
b. Check to see if outlet is connected to a
light switch which turns power “off” when
lights are turned off.
c. Check battery pack terminals for dirt.
Clean with cotton swab and alcohol if
necessary.
d. If you still do not get proper charging,
take or send tool, battery pack and charger
to your local Skil Service Center. See “Tools,
Electric” in the Yellow Pages for names and
addresses.
Note: Use of chargers or battery packs not
sold by Skil will void the warranty.
DRILLING WOOD OR PLASTIC
If backing block is not used, ease up on the
pressure just before the bit breaks through
the wood to avoid splintering. Complete the
hole from the opposite side immediately after
the point breaks through. If bit binds, reverse
the drilling operation to help remove the bit
from the work.
Make a center punch in the material for easier
DRILLING METAL
starting. Use enough pressure to keep the bit
cutting. If the bit is allowed to merely spin in
the hole, it will become dull within a short
time. When drilling a larger hole, it is faster
and easier on your power pack to first make a
smaller hole and enlarge it to the required
-10-
size. Lubricate the tip of the bit occasionally
with CUTTING OIL for easier metal drilling. If
bit binds, reverse the drilling to help remove
the bit from the work.
DRILLING MASONRY
Use carbide-tipped masonry bit for cinder
block, mortar, common brick, concrete, soft
stone and other materials. The amount of
pressure to be used is dependent upon the
type of material being drilled. Soft materials
require less pressure while the hard materials
FASTENING WITH SCREWS
This procedure shown in (Fig. 5) will enable
you to fasten materials together with your
Cordless Drill/Screwdriver without stripping,
splitting or separating the material.
First, clamp the pieces together and drill the
first hole 2/3 the diameter of the screw. If the
material is soft, drill only 2/3 the proper
length. If it is hard, drill the entire length.
Second, unclamp the pieces and drill the
second hole the same diameter as the screw
shank in the first or top piece of wood.
Third, if flat head screw is used, countersink
the hole to make the screw flush with the
surface. Then, simply apply even pressure
when driving the screw. The screw shank
clearance hole in the first piece allows the
screw head to pull the pieces tightly together.
The adjustable screw drill accessory will do
all of these operations quickly and easily.
Screw drills are available for screw sizes No.
6, 8, 10 and 12.
It is not recommended to drill holes larger
than 3/8" diameter through soft steel thicker
than 1/8". Drilling through metal rapidly drains
energy from your power pack.
need more pressure to prevent the drill bit
from spinning.
It is not recommended to drill holes larger
than 3/8" diameter in masonry material. Doing
so rapidly drains energy from the battery pack.
FASTENING
WITH SCREWS
1. Drill 2/3 diameter and
2/3 of screw length for
soft materials, full length
for hard materials.
Screw
Apply a slight
even pressure
when driving
screws.
2. Drill same diameter as
screw shank.
3. Countersink
same diameter
as screw head.
Adjustable
Screw
FIG. 5
Drill
-11-
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