Simrad 38-9 DATASHEET

Installation manual
Simrad 38-9
38 kHz Single beam transducer
M A X I M I Z I N G Y O U R P E R F O R M A N C E A T S E A
www.SIMRAD.com
Simrad 38-9
Installation manual
This document provides a general description of how to install the Simrad 38-9 Single beam transducer. The information must be regarded as general guidelines and recommendations only. The installation shipyard must design and manufacture installation hardware to t the 38-9 transducer on each individual vessel.
305265/A
August 2006
Document history
Document number: 305265 / ISBN-10: 82-8066-074-7 / ISBN-13: 978-82-8066-074-9 Rev.A August 2006
Original issue.
Copyright
©2006SimradHortenAS
Disclaimer
The information contained in this document remains the sole property of Simrad Horten AS. No part of this document may be copied or reproducedin any form or by any means, and the information contained within it is not to be communicated to a third party, without the prior written consent of Simrad Horte
nAS. Simrad H orten AS endeavours to ensure that all information in this d ocument is correct and fairly stated, but does not accept liability for any errors or omissions.
Warning
The equipment to which this manual applies must only be used for the purpose for which it was designed. Improper use or maintenance may cause damage to the equipm ent and/or injury to personnel. The user must be familiar with the contents of the appropriate manuals before a
ttempting to operate or work on the equipment. Simrad disclaims any responsibility for dam age or injury caused by improper installation, use or maintenance of t he equipment.
Support
If you require maintenance on your Simrad equipment, contact your local d ealer. You can also contact Simrad using the following e-mail address: e-mail: contact@simrad.com
Simrad Horten AS
Strandpromenaden 50 P. O. Bo x 1 11 N-3191 Horten, Norway
Telephone:+4733034000 Telefax:+4733042987
www.simrad.com
simrad.sales@simrad.com
Installation manual
Table of contents
INTRODUCTION ............................................. ................... 5
TRANSDUCER LOCATION .................................................. 6
Go deep.....................................................................................................................6
Vessel heave .............................................................................................................6
Noise from protruding objects on the hull................................................................6
Boundary water layer ...............................................................................................7
Propeller noise..........................................................................................................7
Inclination of the transducer face .............................................................................8
Summary and general recommendation...................................................................8
WAYS OF MOUNTING T HE TRANSDU CER......................... 10
Transducer blister ...................................................................................................11
Box keel..................................................................................................................17
Flush mounting in a steel tank................................................................................19
Acoustic window.................................................................................................... 21
Inside the hull .........................................................................................................23
Drop keel ................................................................................................................25
Retractable transducer ............................................................................................26
CABLE GLANDS ............................................................... 27
Order numbers........................................................................................................27
Cable gland for steel hulls......................................................................................28
Cable gland for wood or GRP hulls .......................................................................29
Cable glands for small hulls ...................................................................................30
Cable splicing.........................................................................................................31
STEEL CONDUIT.............................................................. 32
HANDLING AND M AINT ENANCE ...................................... 33
Approved anti-fouling paints..................................................................................34
DRAWING FILE ............................................................... 35
Single frequency, single beam, low pow er transducer connection.........................36
Outline dimensions.................................................................................................37
Mounting arrangement ...........................................................................................38
Mounting ring.........................................................................................................40
Blister assembly .....................................................................................................42
Blister design..........................................................................................................44
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Simrad 38-9
4
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INTRODUCTION
The purpose of this manual is the provide the basic information required to install the 38-9 Single beam transducer.
Note that although drawings are provided to explain the installation principles, the installation shipyard must provide the nal drawings required to t each individual vessel. Also, w hen applicable, the installation shipyard must have the drawings and installation approved by the proper authorities.
Transducer order number: KSV-203635. A cable gland kit for steel hull is included with the delivery.
Other cable glands must be ordered separately.
Transducer installation
The next chapter in this manual provides general guidelines for transducer installation. The drawings specic for the 38-9 transducer are located in the Drawing le.
Introduction
Technical specications
Refer to the 38-9 Product specication.
Additional parts
The following items can be supplied by Simrad to facilitate installation:
Mounting ring: Order number 499–203336
Transducer cable (for extension): Order number 642–016604
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Simrad 38-9
TRANSDUCER LOCATION
A single answer to the question where to locate the transducer cannot be given. It depends very much on the vessel’s construction. However, there are some important guide lines.
Go deep
The upper water layers of the sea contain a myriad of small air bubbles created by the breaking waves. In heavy seas the uppermost 5 to 10 metres may be air-lled, with the highest concentrations near the s urface. Air bubbles absorb and reect the sound energy, and may in worst cases block the sound transmission totally. Therefore, mount the transducer at a deep position on the hull.
Consider the situation when the vessel is unloaded, and when it is pitching in heavy seas.
WARNING The transducer must never be lifted free of the
water surface.
Not only will the sound transmission be blocked, but the transducer may be damaged by slamming against the sea surface.
Another reason to go deep is cavitation in front of high power transducers. Cavitation is the formation of small bubbles in the water due to the resulting local pressure becoming negative during parts of the acoustic pressure cycles. The cavitation threshold increases with the hydrostatic pressure.
Vessel heave
Heave is the up and down movement of the vessel. It disturbs the echo traces in the echogram, so that a at bottom is displayed as a wave. A transducer location in the middle of the vessel minimises the inuence of vessel roll and pitch.
Noise from protruding objects on the hull
Objects protruding from the hull, such as zinc anodes, sonar transducers or even the vessel’s keel, generate turbulence and ow noise. Also holes and pipe outlets are noise sources. They may act as resonant cavities amplifying the ow noise at certain frequencies. Do not place an echo sounder transducer in the vicinity of such objects, and especially not close behind them.
For the same reason, it is very important that the hull area around the t ransducer face is as smooth and level as possible. Even traces of sealing compound, sharp edges, protruding bolts or bolt holes without lling compound will create noise.
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Boundary water layer
When the vessel forces its way through the sea, the friction between the hull and the water creates a boundary layer. The thickness of the boundary layer depends upon vessel speed and the roughness of the hull. Objects protruding from the hull, and dents in the hull, disturb the ow and increase the thickness of the boundary layer. The ow in this boundary layer may be laminar or turbulent. A laminar ow is a nicely ordered, parallel movement of the water. A turbulent ow has a disorderly pattern, full of eddies. The boundary layer increases in thickness when the ow goes from laminar to turbulent. The gure below illustrates the boundary layer of a vessel moving through the water.
Transducer location
(CD17004P)
Boundary water layers: (A) = Turbulent ow (B) = Laminar ow (C) = Air bubbles in the water
Furthermore, air bubbles in the sea water are pressed down below the hull and mixed into the boundary layer. The boundary layer is thin underneath the forward part of the vessel, and increases in thickness as it moves towards aft. If the sides of the hull are steep, some of the air bubbles in the boundary layer may escape to the sea surface along the vessel sides. It is our experience that a wide and at bottom, with a rising angle less than around 13 degrees, is prone to giving air problems for the transducer. In any case a transducer location in the forward part of the hull is preferred in order to minimise the inuence of the boundary layer.
Propeller noise
The propulsion propeller is the dominant noise source on most shing vessels, research vessels, merchant vessels and pleasure crafts. The noise is transmitted through the sea water. For this reason, the transducer should be placed far away from the propeller, which means on the fore part of the hull. Positions
BAC
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Simrad 38-9
outside the direct line of sight from the propeller are favourable. On small vessels with short distances it is advised to mount the transducer on that side of the k eel where the propeller blades move upwards, because the propeller cavitation is strongest on the other side. The cavitation starts m ost easily when the water ows in the same direction as the propeller blade, and that is to some degree the case at that side of the keel where the propeller blades move downwards.
Bow thruster propellers are extremely noisy. When in operation, the noise and cavitation bubbles make the echo sounder useless, almost no matter where the transducer is installed. And when not in operation, the tunnel creates turbulence, and if t he vessel is pitching, the tunnel may be lled with air or aerated water in the upper position and release this in the lower position. Therefore, an echo sounder transducer should be placed well away from the bow thruster.
Inclination of the transducer face
Ideally, the transducer face should be mounted in parallel with the sea surface when the vessel is in normal trim, as this will provide the most accurate echo information. However, it is also very important that the w
In order to ensure laminar ow, the transducer face may be tilted slightly upwards in relation to the water ow. This allows the owing water to meet the face directly, and assures laminar ow. The inclination angle must however be determined carefully. The angle must be small on transducers with narrow beam angles. As a rule of thumb, mount transducers with beam angles smaller than seven degrees with minimum inclination angle. The smaller beam angle your transducer has, the smaller the inclination angle can be.
Ensure that you do not mount the transducer with a negative inclination angle. This may cause turbulence under the transducer face, and reduced echo sounder performance.
ater ow over the transducer face is laminar.
Summary and general recommendation
Some of the above guide lines are conicting, and each c ase has to be treated individually in order to nd the best compromise. Generally the propeller noise is the dominant factor, and a recommended transducer location is in the fore part of the hull, with maximum distance from the bow equal to one third of the total length of the hull at the water line.
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Transducer location
BA
(CD017004Q)
M
L
General recommendation for transducer location: (A) = Transducer (B) = Inclination angle (L) = Hull length at water line (M) = Maximum 1/3 of the hull length at water line (L)
If the vessel hull has a bulbous bow, this may well be a good transducer location, but also here must be taken into consideration the ow pattern of the aerated water. Often the foremost part of the bulb is preferable.
(CD17004C)
A
B
Recommended location of the transducer on a bulbous hull: (A) = Thruster (B) = Transducer location
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Simrad 38-9
WAYS OF MOUNTING THE TRANSDUCER
There are many different ways to mount the transducer. These are the recommended methods to mount a circular transducer.
Topics
Transducer blister on page 11 Box keel on page 17 Flush mounting in a steel tank on page 19 Acoustic window on page 21 Inside the hull on page 23 Drop keel on page 25 Retractable transducer on page 26
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Transducer blister
With a transducer with circular housing, one recommended installation method is by using a blister. The transducer blister must be designed and manufactured by the installation shipyard to t the vessel’s size and hull shape.
Mounting and clamping rings
Circular transducers may be provided with mounting and clamping rings, or with drawings to allow for local production of these. The mounting ring is welded to the hole in the transducer blister, while the clamping ring ts around the edge of the transducer body. Bolts through the clamping ring into the mounting r ing will then secure the transducer between them. Note that several transducers use direction guides to allow correct mounting.
Ways of mounting the transducer
Smooth surface
Mounting screws or bolts must not be extruding from the transducer blister. Ensure that the surface of the transducer face, the blister, the hull plating and putty around the transducer is as even and smooth as possible. Obstructions on these surfaces will create problems with turbulant ow.
Horizontal support bar
Large diameter transducers must be tted with a horizontal support bar. This bar can be secured to the mounting ring using threaded rods.
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11
Simrad 38-9
Example: Large transducer
The illustration below shows a typical transducer blister designed for a large transducer. Note that due to the physical size of the transducer, a U-shaped support bar (E) is used to support the t ransducer. The purpose of this support is to prevent the transducer from being pushed up into the blister in heavy seas.
(CD017010A)
H
E
A
C
E
(A) = Streamlined blister (B) = Stiffening rib (C) = Drainage holes (D) = Inclination angle
G
B
K
I
D
J
F
(G) = Cable service loop (H) = Stufng tube (I) = Minimum 400 mm (J) = Rounded c orners
12
(E) = U-shaped support bar (F) = Forward
(K) = Air outlet
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Ways of mounting the transducer
Example: Small transducer
The illustration below shows a typical transducer blister designed for a small transducer. The same blister design principles as for a large transducer apply.
(CD017010B)
E
E
A
B
F
G
C
D
(A) = Streamlined blister (B) = Mounting ring (C) = Clamping ring
(E) = Air outlet (F) = Forward (G) = Transducer cable
(D) = Guide
Note that the transducer cable must be provided with a cable loop inside the blister. Observe the vertical forward edge of the blister. This will guide the water to each side of the blister.
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Simrad 38-9
Example: Medium sized transducer without clamping ring
The illustration below shows a transducer blister designed for a medium sized transducers. The same blister design principles apply. Note that the transducer is mounted without a clamping ring, which makes it necessary to use a different mounting ring design.
E
E
A
F
B
I
D
G
H
14
C
(CD017010E)
(A) = Streamlined blister (B) = Mounting ring (C) = Bolt (D) = Self-locking threads
(E) = Air outlet (F) = Forward (G) = Transducer cable (H) = Transducer
Note that the transducer cable must be provided with a cable loop inside the blister. Observe the vertical forward edge of the blister. This will guide the water to each side of the blister.
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Ways of mounting the transducer
Common guidelines
The best performance is obtained with a blister height of 40 cm or more. A streamlined shape and rounded edges reduce the ow noise. A vertical leading edge or front will guide the aerated water to the sides of the blister. The orientation of the blister should follow the water ow.
The interior of the blister must be lled with sea water. Use drainage holes in the bottom and an air outlet on the top. The water pressure behind the transducer will then compensate for the outside pressure during vessel movements in rough sea.
Large diameter transducers must be tted with a horizontal U-shaped support bar. This bar can then be secured to the mounting ring using threaded rods.
The transducer cable penetrates the hull in a stufng tube. Leave an adequate loop of the cable behind the transducer for easy mounting or removal of the transducer.
Toe-in
The primary consideration must be to allow laminar water ow. In most cases this is achieved by designing the blister in parallel with the keel. However, if the blister is located close to the bow, the front of the blister may have a few degrees toe-in towards the bow.
A
C
B
(CD17010C)
(A) = Keel (B) = Blister (C) = Toe-in angle
Physical location
The blister is placed on one of the sides of the hull, and the distance from the keel is a trade off between a close distance giving a turbulent ow of water in a narrow passage, and a large distance bringing the transducer higher up and also more affected by vessel roll. Normally a distance of approximately 1 m is a good compromise.
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Simrad 38-9
Observe the horizontal and vertical distances (X and Y) between the keel and the transducer blister. On a medium sized vessel, the horizontal distance (X) should be approximately 1 meter. The vertical distance (Y) must in general be as small as possible. This is important to prevent the keel from shadowing t he transducer beam in shallow waters.
(CD17010D)
B
A
Y
X
(A) = Keel (B) = Transducer blister (X) = Horizontal distance between keel and blister (Y) = Vertical distance between the blister surface and the keel
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Box keel
Ways of mounting the transducer
Vessels with a box keel may use this for transducer installation. The box keel is already the deepest part of the vessel. If the
box keel is too narrow to accommodate the transducer, it can be widened, either symmetrically or to one side only. In the last case the installation could also be described as a blister merged into the keel.
Mounting and clamping rings
Circular transducers may be provided with mounting and clamping rings, or with drawings to allow for local production of these. The mounting ring is welded to the hole in the box keel, while the clamping ring ts around the edge of the transducer body. Bolts through the clamping ring into the mounting ring will then secure the transducer between them. Note that several transducers use direction guides to allow correct mounting.
Smooth surface
Mounting screws or bolts must not be extruding from the box keel. Ensure that the surface of the transducer face, the box, the hull plating and putty around the transducer is as even and smooth as possible. Obstructions on these surfaces will create problems with turbulant ow.
Horizontal support bar
Large diameter transducers must be tted with a horizontal support bar. This bar can be secured to the mounting ring using threaded rods.
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Simrad 38-9
Example
The gure below illustrates a symmetrical box keel installation.
(CD17011A)
D
C
B
E
A
(A) = Box keel (B) = U-shaped support bar (only required on large transducers) (C) = Stufng tube (D) = Cable in steel conduit (E) = Cable service loop
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Flush mounting in a steel tank
Flush mounting is used on very large vessels with a hull so deep that no air bubbles are found below the hull, and on vessels operating in shallow harbours or waters, where a protruding blister can not be accepted.
The standard procedure for ushmountingonasteelvesselis to weld a steel tank inside the hull, and mount the transducer into this tank.
Mounting and clamping rings
Circular transducers may be provided with mounting and clamping rings, or with drawings to allow for local production of these. The mounting ring is welded to the hole in the hull plating, while the clamping ring ts around the edge of the transducer body. Bolts through the clamping ring into the mounting ring will then secure the transducer between them. Note that several transducers use direction guides to allow correct mounting.
Ways of mounting the transducer
Smooth surface
Mounting screws or bolts must not be extruding from the hull plating. Ensure that the surface of the transducer face, the hull plating and putty around the transducer is as even and smooth as possible. Obstructions on these surfaces will create problems with turbulant ow.
Horizontal support bar
Large diameter transducers must be tted with a horizontal support bar. This bar can be secured to the mounting ring using threaded rods.
Water lled
As for a blister, the interior of the tank must be lled with water. This can be accomplished by air release through a steel tube, which is extended either to open air 1.5 m above the water line or to the water outside the hull at a point higher than the tank interior. If the tube is extended to open air, drainage must be provided with leakage at the transducer ange or a separate hole in the tank bottom.
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Simrad 38-9
Example
Transducer mounting in a steel tank is shown in the gure below.
G
F
A
B
C
(A) = Steel tank (B) = Water (C) = Drainage hole (D) = Cable service loop (E) = Steel tube for air outlet (F) = Stufng tube
E
D
(CD17012A)
(G) = Cable in steel conduit
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Acoustic window
Vessels operating in arctic waters need special attention on transducer installation. Floating blocks of ice may damage even a ush mounted transducer face. For this situation Simrad offers arctic tanks in different sizes.
Mounting and clamping rings
Circular transducers may be provided with mounting and clamping rings, or with drawings to allow for local production of these. The mounting ring is welded to the hole inside the steel tank, while the clamping ring ts around the edge of the transducer body. Bolts through the clamping ring into the mounting r ing will then secure the transducer between them. Note that several transducers use direction guides to allow correct mounting.
Ways of mounting the transducer
Smooth surface
Mounting screws or bolts must not be extruding from the acoustic window. Ensure that the surface of the window, the hull plating and putty around the transducer is as even and smooth as possible. Obstructions on these surfaces will create problems with turbulant ow.
Horizontal support bar
Large diameter transducers must be tted with a horizontal support bar. This bar can be secured to the mounting ring using threaded rods.
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21
Simrad 38-9
Example
The transducer shown in the gure below is mounted inside the tank behind a strong acoustic window which could be made of polycarbonate. The tank is lled with oil.
A
B
(CD017012B)
(A) = Steel tank (B) = Oil (C) = Acoustic window (D) = Cable service loop (E) = Stufng tube
F
G
E
D
C
(F) = Cable in steel conduit (G) = Oil inlet
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Inside the hull
The transducer can also be mounted inside the hull. An installation of the transducer inside the hull, and sounding
through the hull, requires a good acoustic contact between the transducer face and the hull. Build a tank around the transducer and ll it with a liquid. Oil used in hydraulic systems is a well suited liquid for this purpose. It contains no gas bubbles and is non-corrosive.
Typical values of the two way loss are 3 dB for polyester, 6 dB for aluminium and 10 dB for steel. Hulls made of wood or a sandwich type with foam in the middle, attenuate the sound so much that through hull sounding must be regarded as impossible. The loss varies with the distance between transducer face and the hull. The best result is obtained when the distance is half a wavelength. Consult Simrad for advice. In addition to the loss, the beam pattern is degraded, because a larger area of the hull is set into vibrations.
Ways of mounting the transducer
Mounting and clamping rings
Circular transducers may be provided with mounting and clamping rings, or with drawings to allow for local production of these. The mounting ring is welded to the hole inside the steel tank, while the clamping ring ts around the edge of the transducer body. Bolts through the clamping ring into the mounting r ing will then secure the transducer between them. Note that several transducers use direction guides to allow correct mounting.
Smooth surface
Mounting screws or bolts must not be extruding from the acoustic window. Ensure that the surface of the window, the hull plating and putty around the transducer is as even and smooth as possible. Obstructions on these surfaces will create problems with turbulant ow.
Horizontal support bar
Large diameter transducers must be tted with a horizontal support bar. This bar can be secured to the mounting ring using threaded rods.
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Simrad 38-9
Example
The transducer shown in the gure below is mounted inside the hull. The tank is lled with oil.
G
D
A
B
(CD017012C)
(A) = Steel tank (B) = Oil (C) = Hull plating (D) = Cable service loop (E) = Stufng tube (F) = Cable in steel conduit
H
F
E
C
(G) = Hole for oil lling (H) = Air outlet
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Drop keel
Ways of mounting the transducer
The use of a drop keel with the purpose of stabilising the vessel is well known.
A drop keel is also a superior platform for echo sounder transducers. Such instrument keels have been built, mainly on research vessels, often protruding as far as three meters below the hull. At that depth, the water is free of air bubbles up to very high sea s tates. The vessel is then able to perform reliable acoustic measurements in open sea a larger part of the year.
(CD017012D)
A
B
C
(A) = Instrument keel shaft (B) = Lowered position (C) = Bottom view
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Simrad 38-9
Retractable transducer
Hull units allowing the transducer to be lowered and hoisted are commonly used for horizontal looking sonars. When not in use, the transducer is retracted into a trunk.
The retractable hull unit is more expensive than a blister, but on vessels with a hull where it is difcult or impossible to install a blister, it may still be worth while. The principles of a hull unit with a retractable transducer is shown below.
Vessels without a keel and with a wide, at bottom is an example where a retractable hull unit can be the only acceptable method for bringing the echo sounder transducer below the boundary layer.
D
(CD017012E)
C
(A) = Transducer
B
E
A
26
(B) = Trunk (C) = Transducer shaft (D) = Transducer shaft sleeve (E) = Keel
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CABLE GLANDS
The transducer cable must pass through the hull using approved cable glands for the type of vessel in question.
A steel cable gland is normally used on professional vessels with steel hulls. A bronze cable gland can be delivered as an option for vessels with wood or breglass hulls. Vessel not to be classied can as an option use a cable gland made of plastic.
Note
Simrad strongly recommends that a length of conduit is tted around transducer cable glands made of steel or bronze and extended over the water-line inside the vessel. This precaution reduces the danger of ooding in the event of gland failure and transducers installed in this manner are also easier to replace.
Some vessels may experience difculties nding suitable areas of the hull for mounting transducer cable glands due to existing water tanks, concrete ballast or other obstacles. A possible solution in such cases is to run the transducer cables in a steel conduit aft along the hull until a suitable cable gland location is available. The respective cable gland can then be installed as described in the following instructions.
Cable glands
Note
Simrad takes no responsibility for the correct installation of cable glands, associated hull modications and/or structural support of transducer cable penetration. These activities are subject to individual approval by the respective classication society for the vessel in question.
Order numbers
The cable glands described in this chapter are available as kits from Simrad. Observe the following order numbers.
Steel hull cable gland kit (steel): 599-202216 Wood/GRP hull cable gland kit (bronze): 119-038200 Small hull cable gland kit (plastic): 599-202182
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Cable gland for steel hulls
This cable gland kit is designed for steel vessels. It must be welded to the hull plates.
ø35
A
ø65
F
A
B
C
D
C
E
(CD17008A)
(A) = Steel conduit (B) = Stufng tube, DNV approved carbon steel st52.3 (C) = Washers, 24 x 8 x 2 mm (D) = Rubber gasket (E) = Packing nipple. Make sure that you do not damage the
transducer cable by tightening the packing nipple too hard! (F) = Cable to the echo sounder (or a junction box)
The cable gland kit includes all of the necessary parts needed to install t he unit except screws.
Simrad recommends that a one inch steel conduit (that the transducer cable will be run through) with an inside threaded diameter of three-quarter inches is welded to the gland’s stufng tube. The conduit must extend to above the vessel’s water line.
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Cable gland for wood or GRP hulls
A bronze cable gland kit is available for wood and GRP vessels.
Cable glands
F
A
B
C
B
C
C
B
(A) = Packing nipple. Make sure that y transducer cable by tightening
the packing nipple too hard!
E
D
(CD17008B)
ou do not damage the
(B) = Washers (C) = Rubber gaskets (D) = Hole diameter 28 mm (E) = Steel conduit (F) = Cable to the echo sounder
The cable gland kit includes a install the unit except scr
Simrad recommends that a transducer cable will b diameter of three-qua nipple. This connect extend to above the v
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ews.
e r un through) with an inside threaded
rter inches is attached to the gland’s packing
ion must be watertight, and the conduit must
essel’s water line.
(or a junction box)
ll of the necessary parts needed to
one inch steel conduit (that the
Simrad 38-9
Cable glands for small hulls
This cable glands made of plastic is designed for those smaller vessels that do not need to be classied.
A
J
B
A
C
D
E
(CD17008C)
F
G
H
I
(A) = Packing nut (bronze). Ensure that you do not to damage the transducer cable by tightening the packing nut too hard!
(B) = Rubber gasket (C) = Plastic disk (D) = Rubber gasket (E) = Stufng tube (F) = Backing nut (bronze) (G) = Backing washer (plastic) (H) = O-ring 42.5 x 3.0 N (I) = O-ring 39.5 x 3.0 N (J) = Cable to the echo sounder (or a junction box)
Stufng tube hole diameter: 36 mm ±1.5 mm. Apply ample amount of sealant between the backing washer (H)
and the hull plate. The cable gland kit contains all the listed parts, except the sealant.
Note
The two O-rings must be clean, in or other defects which could af
good condition and free of cuts
fect their watertight integrity.
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Cable splicing
Cable glands
If you need to cut the transducer cable, you must splice it correctly.
Note
DO NOT solder the wires together with only electrical tape for insulation, as this will result in electrical noise and reduced operational performance.
To splice the cable, use a metal junction box. The chassis of the junction box must be grounded, but the cable shielding must NOT be connected to the junction box ground.
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STEEL CONDUIT
It is strongly recommended to lay a steel conduit from the transducer’s cable gland to the echo sounder transceiver, and to pull the transducer cable through this conduit. There are two reasons for this.
• First, it will make it easier at a later stage to replace the transducer.
• Second, noise and interference from other electrical equipment is greatly reduced.
With a steel conduit the installation will satisfy the EU regulations for EMC interference. Without a steel conduit, there is a risk of reduced echo sounder performance.
The steel conduit must be unbroken and watertight from the transducer to above the water line. From there, the cable can be pulled further, or a junction box can be installed to facilitate further connections. Note that the steel conduit must act as a continuous electrical screen all t he way. To ensure proper shielding, the conduit must be electrically connected to the echo sounder transceiver chassis.
Steel conduit dimensions:
• minimum 35 mm inner diameter
• minimum 6 mm wall thickness (4.5 mm if galvanised)
If two or more transducers a re installed close to each other it is possible to pull their cables in the same steel conduit, provided the conduit diameter is increased accordingly. However, for easy replacement it is recommended that each transducer has its own steel conduit.
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HANDLING AND MAINTENANCE
Do not lift the transducer by the cable. Some transducers are delivered with a cover plate on the face
for protection during transport. Let this plate stay on as long as possible, but do not forget to remove it before the vessel goes into the sea.
An anti-fouling paint may be applied to the transducer face. Because some paint types may be aggressive to the polyurethane in the transducer face, please consult Simrad’s list of approved paints.
Note
Arctic tanks have acoustic windows made of polycarbonate. These must neither be painted nor cleaned with chemicals.
Handling and maintenance
During dry docking of the vessel, the transducer face may be cleaned for shells and other marine fouling. Be careful not to make cuts in the transducer face. Use a piece of wood or a very ne grade emery paper.
305265/A 33
Simrad 38-9
Approved anti-fouling paints
This is Simrad’s list of approved antifouling paints on polyurethane transducer housing.
Jotun
Head ofce address: P.O.Box 2021, N-3248 Sandefjord, Norway Website: w
ww.jotun.com.
1 Racing 2 Non-stop 3 Safeguard Universal primer (125 micron) 4 Antifouling SeaQuantum Ultra (125 micron) 5 Antifouling Seaguardian
International Marine Coatings
Address: World-wide ofces Wesite: w
ww.international-marine.com.
1 Intersleek tie coat + 425 FCS
• BXA386/BXA390/BXA391 Grey
• HKA563/HKA570/HKA571 Ye llow
• Mix BXA386, BXA390 and BXA391 rst, then apply. When dry, mix HKA563, HKA570 and HKA571, apply.
2 Intersmooth 360 Ecoloex SPC 3 Micron Ekstra
Hempel IFA Coatings
Head ofce address: Hempel A/S, Lundtoftevej 150, Kgs. Lyngby, DK-2800 Copenhagen, Denmark
Website: w
ww.hempel.com.
1 Hempel A/F Classic 76550
Note
Refer to the manufacturer’s documentation and data
sheets for
a complete procedure.
34 305265/A
DRAWING FILE
This chapter contains relevant drawings related to the electrical and physical installation of the 38-9 Single beam transducer.
Note
The mechanical drawings are f or information and guidance only. They are not in scale. All dimensions are in mm unless otherwise is noted.
Observe the maximum torque (31 Nm) when the transducer is bolted into the mounting ring!
The original installation drawings are available on PDF and AutoCad format. Visit w
In addition to the drawings available in this chapter, an additional drawing is provided on the web site. This is drawing 599–203664 describing an optional steel tank for the transducer.
Drawing le
ww.simrad.com to download.
Drawings
Single frequency, single beam, low power transducer connection
on page 36
Outline dimensions on page 37 Mounting arrangement on page 38 Mounting ring on page 40 Blister assembly on page 42 Blister design on page 44
305265/A 35
Simrad 38-9
Single frequency, single beam, low power transducer connection
This is the termination of the transducer cable from a single frequency, single beam transducer to the transducer socket on the General Purpose Transceiver Unit (GPT). The other end of the cable is permanently xed to the transducer.
All transducer cables must be run in steel conduits. Use a exible conduit closer to the transceiver.
Low power output is achieved when the GPT is equipped with a single transmitter board. In most systems, this will result in a 2 kW output power, but older GPTs may only be capable of supplying 1 kW.
Transducer cable
W802-1
Rev.E
A
N
B
C
D
E
F
H
Junction Box (1:1)
(Optional)
Screen Connect to plug housing
GPT Transducer
M
L
K
J
Single frequency, single beam, low power termination
Note
Thecablescreenmust not be connected to the s hip’s ground through the junction box.
socket
D C
The cable screen can be co the junction box chassi
nnected to the junction box chassis, but ust not be connected to ship’s ground.
sm
36 305265/A
Outline dimensions
Drawing le
ø310
Cable length: 20 m Cable diameter: 10.9 mm
ø340
ø150
ø71
150 100
ø336.5
Note: All measurements are in mm unless otherwise specified. The drawing is not in scale.
30
o
ø18
R5
ø12
12
CD017015J Page 1 of 1
834-203644 Rev.B
305265/A 37
Simrad 38-9
Mounting arrangement
Air outlet
Steel blister, to be manufactured by the installation shipyard (Simrad dwg 830-203430)
Mounting ring, may be supplied by Simrad (Simrad dwg 499-203337)
FORWARD
Self-locking threads
WARNING: lift the transducer by the cable!
Note: All measurements are in mm. The drawing is not in scale.
Do not
Washer
Bolt M10x100 Maximum torque 31 Nm!
CD017015K Page 1 of 2
820-203666 Rev.A
38 305265/A
Recommended transducer location
Approx 3 deg
Air/water outlet (optional) near the echo sounder, above water level
Minimum 400 mm
Drawing le
X
Min. X/4
ø35
Steel conduit
ø65
Stuffing tube
Washer Rubber gasket Washer Packing nipple
Service loop on cable
Note: All measurements are in mm. The drawing is not in scale.
Steel conduit:
Recommended to minimize electrical interference. Minimum inside diameter: 35 mm Wall thickness: 6 mm (or 4.5 mm if galvanized conduit is used)
Minimum 400 mm
CD017015K Page 2 of 2
820-203666 Rev.A
305265/A 39
Simrad 38-9
Mounting ring
Surface treatment:
1) Sand blast to SA 2.5
2) One coating of red ferric oxide primer
310
The self-lock threads (SL*) must be made in accordance with Simrad procedure 842-202125. Self-lock taps can be supplied by Simrad.
30°
60°
M10 SL* (x6)
Ø0.2
Note: All measurements are in mm. The drawing is not in scale.
CD017015G Page 1 of 2
871-203337 Rev.B
40 305265/A
Material: St 52-3N (DIN 17100) Round steel or plate
125 ±1
Drawing le
14 ±2
ø155 ±1
21 ±1
100 +0/-0.5
45°
ø342 +0.5/-0
6.3
ø348 ±1
ø360 ±1
Chamfer 3 x 45°
Note: All measurements are in mm. The drawing is not in scale.
305265/A
R1 (max)
CD017015G Page 2 of 2
871-203337 Rev.B
41
Simrad 38-9
Blister assembly
Surface treatment:
To avoid acoustic noise, it is very important that the surface of the blister is smooth. Avoid cracks, dents and other unevenness.
1) Sand blast after grinding to SA 2.5
2) Apply one coat of red ferric oxide prime
3) No concavity is accepted
4) Maximum convexity is 3 mm
5) Small local hollows (max 1 mm!) can be accepted
510
347
Drainage hole
Ø10 to 15 mm
(A) (A)
30°
Steel blister Stiffening ribs Mounting ring
602
1420
Note: All measurements are in mm. The drawing is not in scale.
42
CD017015H Page 1 of 2
830-203430 Rev.B
305265/A
Air vent holes R25 to 50 mm
Drawing le
(B)
100
(A - A)
(B)
(B-B)
Depends on
dead rise
Minimum 400 mm
243
Note: All measurements are in mm. The drawing is not in scale.
305265/A 43
CD017015H Page 2 of 2
830-203430 Rev.B
Simrad 38-9
Blister design
Bottom plate must be smooth and even!
1) No concavity is accepted
2) Maximum convexity is 3 mm
3) Small local hollows (max 1 mm!) can be accepted
15°
10°
30°
23°
(A) (A)
R1030
R10
R1740
(486)
R1740
45°
R525
R150
602
1420
Note: All measurements are in mm. The drawing is not in scale.
44
CD017015I Page 1 of 2
871-203432 Rev.A
305265/A
Materials: Steel plate, Fe 510 D1 (St 52-3 N), 6 and 10 mm
(B)
(A - A)
(B)
Drawing le
10
66
Height
depends
on dead
rise
R10
Note: All measurements are in mm. The drawing is not in scale.
(B-B)
Minimum 400 mm
CD017015I Page 2 of 2
871-203432 Rev.A
305265/A 45
Simrad 38-9
A
Acoustic window
installation, 21 Air bubbles, 6 Anti-fouling
paint, 34 Arctic tank
cleaning, 33
painting, 33
polycarbonate, 33
B
Blister
installation, 11 Blister assembly
drawing, 42 Blister design
drawing, 44 Boundary
water layer, 7 Bow thrusters
noise, 8 Box keel
installation, 17
C
Cable
Single beam transducer, 36
splicing, 31 Cable gland
GRP hull, 29
small hull, 30
steel hull, 28 Cavitation, 6 Clamping ring
acoustic window, 21
blister, 11
box keel, 17
ush mounting, 19
inside hull, 23 Conduit, 32 Connection
single beam transducer, 36
D
Depth, 6 Drawing
Blister assembly, 42
Blister design, 44
Mounting arrangement, 38
Mounting ring, 40
Outline dimensions, 37 Drawing le, 35
E
EMC interference, 32
F
Flush mounting
ush mounting, 19
G
GPT Connection
single beam transducer, 36
GRP hull
cable gland, 29
H
Handling, 33 Heave
vessel, 6
I
Inclination
angle, 8
Installation
drawings, 35
L
Layer
boundary, 7
Location
recommendation, 8 transducer, 6
M
Maintenance, 33 Mounting arrangement
drawing, 38
Mounting ring
acoustic window, 21 blister, 11 box keel, 17 drawing, 40 ush mounting, 19 inside hull, 23
N
Noise
air bubbles, 6 bow thrusters, 8 cavitation, 6 propeller, 7
protruding objects, 6
O
Outline dimensions
drawing, 37
P
Paint
anti-fouling, 34
Propeller
noise, 7
Protruding objects, 6
S
Single beam transducer
connection, 36
Splicing
cable, 31 Steel conduit, 32 Steel hull
cable gland, 28 Steel tank
ush mounting, 19 Support bar
acoustic window, 21
blister, 11
box keel, 17
ush mounting, 19
inside hull, 23 Surface
acoustic window, 21
blister, 11
box keel, 17
ush mounting, 19
inside hull, 23
T
Transducer
depth, 6
location, 6
recommended location, 8 Transducer cable
splicing, 31
V
Vessel
heave, 6
W
Water lled
ush mounting, 19
46 305265/A
ISBN-10: 82-8066-074-7
ISBN-13: 978-82-8066-074-9
©
2006 Simrad
Simrad Horten AS
Strandpromenaden 50 P. O. Bo x 1 11 N-3191 Horten, Norway
Telephone:+4733034000 Telefax:+4733042987
www.simrad.com
simrad.sales@simrad.com
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