Simrad 38-200 COMBI W DATASHEET

Installation manual
TECHNOLOGY FOR SUSTAINABLE FISHERIES
www.simrad.com
Simrad 38/200 Combi W Dual frequency echo sounder transducer
Simrad38/200CombiW
Thisdocumentprovidesageneraldescriptionofhow toinstalltheSimrad38/200CombiWDualfrequency transducer.Theinformationmustberegardedasgeneral guidelinesandrecommendationsonly.Theinstallation shipyardmustdesignandmanufactureinstallationhardware totthe38/200CombiWtransduceroneachindividual vessel.
Observethemaximumpowerratingsforthis
transducer!
13October2009
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Documenthistory
Kon gs b e rgM a r itim eA S St ra n d pr om ena d e n5 0 P.O. Box1 11 N- 3 19 1H o rt e n,N o rway
S im ra d
Tele p h on e :+ 473 30 34 00 0 Tele fa x:+ 4 73 30 42 98 7
con t a ct@sim ra d . com
w w w .s im r a d .co m
Documentnumber:164986/ISBN-13:978-82-8066-035-0
Rev.A08.11.04
Rev.B
Rev.C06.06.05
Rev.D
20.05.05
06.10.09
Firstversion.
Addedinformationaboutcableglands.
Correctederrorontheoutlinedimensiondrawingonpage29. Thecorrectouterdiameteris180mm.
Additionalinformationadded.
Copyright
©2009KongsbergMaritimeAS TheinformationcontainedinthisdocumentremainsthesolepropertyofKongsbergMaritimeAS.Nopart ofthisdocumentmaybecopiedorreproducedinanyformorbyanymeans,andtheinformationcontained withinitisnottobecommunicatedtoathirdparty,withoutthepriorwrittenconsentofKongsberg MaritimeAS.Thedocument,oranypartofit,maynotbetranslatedtoanyotherlanguagewithoutthe writtenapprovalfromKongsbergMaritimeAS.
Disclaimer
KongsbergMaritimeASendeavourstoensurethatallinformationinthisdocumentiscorrectandfairly stated,butdoesnotacceptliabilityforanyerrorsoromissions.
Warning
Theequipmenttowhichthismanualappliesmustonlybeusedforthepurposeforwhichit wasdesigned.Improperuseormaintenancemaycausedamagetotheequipmentand/orinjury topersonnel.Theusermustbefamiliarwiththecontentsoftheappropriatemanualsbefore attemptingtoinstall,operateorworkontheequipment. KongsbergMaritimeASdisclaimsanyresponsibilityfordamageorinjurycausedbyimproper installation,useormaintenanceoftheequipment.
Support
Ifyourequiremaintenanceorrepair,contactyourlocaldealer.Y oucanalsocontactususingthefollowing address:-.Ifyouneedinformationaboutourotherproducts,visitourwebsite.Onthewebsiteyou willalsondalistofourdealersanddistributors.
Installationmanual
Tableofcontents
ABOUTTHISMANUAL.......................................................5
SIMRAD38/200COMBIW................................................6
WHERETOMOUNTTHETRANSDUCER...............................7
HOWTOINSTALLTHETRANSDUCER..............................11
Transducerinstallationinblister............................................................................11
Usemountingandclampingringswheneverprovided...................................11
Smoothsurfaceisimportant........................................................................11
Example:Smallcirculartransducer..............................................................12
Commonguidelines....................................................................................12
Toe-in........................................................................................................13
Physicallocation.........................................................................................13
Transducerinstallationinboxkeel.........................................................................14
Usemountingandclampingringswheneverprovided...................................14
Smoothsurfaceisimportant........................................................................15
Example:Boxkeelinstallation....................................................................15
Transducerushmountedinasteeltank...............................................................15
Usemountingandclampingringswheneverprovided...................................15
Smoothsurfaceisimportant........................................................................16
Waterlled.................................................................................................16
Example:Flushmountinginasteeltank......................................................16
Transducerwithacousticwindow..........................................................................17
Usemountingandclampingringswheneverprovided...................................17
Smoothsurfaceisimportant........................................................................17
Example:Acousticwindow.........................................................................18
Transducermountedinsidethehull.......................................................................18
Usemountingandclampingringswheneverprovided...................................19
Smoothsurfaceisimportant........................................................................19
Example:Mountinginsidethehull..............................................................19
Transducermountedonadropkeel.......................................................................20
Retractabletransducer............................................................................................21
TRANSDUCERCABLEGLANDSANDSPLICING.................22
Aboutcableglands.................................................................................................22
Cableglandforsteelhulls......................................................................................23
CableglandforwoodenandGRPhulls.................................................................24
Cableglandsforsmallhulls...................................................................................25
Transducercablesplicing.......................................................................................26
Ordernumbers........................................................................................................26
STEELCONDUIT..............................................................27
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Simrad38/200CombiW
TRANSDUCERHANDLINGANDMAINTENANCE................28
Rulesfortransducerhandling.................................................................................28
Approvedanti-foulingpaints..................................................................................29
Usingself-lockingtaps...........................................................................................29
IntroductiontoEmugeself-lockingthreads...................................................30
Drawingstandard........................................................................................31
Tapsandgauges..........................................................................................31
Self-locktapsprovidedbySimrad...............................................................32
Supplierandmanufacturer...........................................................................32
DRAWINGFILE...............................................................33
Echosounderconnections......................................................................................33
Splicingthetransducercable.......................................................................33
GeneralPurposeTransceiver(GPT)wiring...................................................34
Transducercablepairs.................................................................................34
GeneralPurposeTransceiver(GPT)transducerplugassembly.......................35
Outlinedimensionsandinstallationdrawings........................................................36
Outlinedimensions[208889].......................................................................37
Mountingring[208846]..............................................................................38
Clampingring[204677]..............................................................................40
Recommendedarrangement[204678]..........................................................42
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ABOUTTHISMANUAL

Aboutthismanual
Purpose
Thepurposeofthisinstallationmanualistoprovidethegeneric descriptionsandillustrationsthatallowsyoutounderstandthe basicprinciplesforechosoundertransducerinstallation.
Caution
Observethemaximumpulsepowerratingforthis transducer:
•38kHz:400W
•200kHz:250W
Maximumcontinuouspowerratingis:
•38kHz:4W
•200kHz:2,5W
DONOTapplymorepowerthantheratedmaximum! Exceedingthepowerinputwillpermanentlydamage thetransducer.
Abouttheinformationprovidedinthisdocument
Theinformationinthisdocumentmustberegardedasgeneral guidelinesandrecommendationsonly.Theinstallationshipyard mustdesignandmanufactureinstallationhardwaretoteach individualtransducerandvessel.
Approvalbymaritimeauthorities
Wheneverrequired,theinstallationshipyardmustalsohavethe installationapprovedbytheapplicablemaritimeauthorities.
Additionalinformation
Foradditionaldetailedinformationaboutthetransducerto beinstalled,refertothedocumentationprovidedwiththe transducer.Drawingsanddescriptionscanalsobeobtainedfrom
t t p : / / w w w . s i m r a d . c o m .
h
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Simrad38/200CombiW

SIMRAD38/200COMBIW
Thepurposeofthismanualistheprovidethebasicinformation requiredtoinstalltheSimrad38/200CombiWDualfrequency transducer.
Transduceranddocuments
•Simrad38/200CombiW:KSV-208845
•Datasheet:165019
•Drawings:
–Outlinedimensions:834-208889
–Mountingring:499-208846
–Clampingring:820-204677
–Mountingarrangement:820-204678
Note
Althoughdrawingsareprovidedtoexplaintheinstallation principles,theinstallationshipyardmustprovidethenal drawingsrequiredtotthetransducertoeachindividual vessel.Also,whenapplicable,theinstallationshipyardmust havethedrawingsandinstallationapprovedbytheproper maritimeauthorities.Thedrawingsspecicforthe38/200 CombiWtransducerarelocatedintheDrawingleon page33.
Technicalspecications
RefertotheSimrad38/200CombiWdatasheet.Y oucanread and/ordownloadthedatasheetonh t t p : / / w w w . s i m r a d . c o m .
Additionalpartsprovidedforinstallation
ThefollowingitemscanbesuppliedbySimradtofacilitate installation.Theitemsmustbeorderedseparately.
•Mountingring:ES1-208847
•Clampingring:ES1–203672
•Transducercable(forextension):642-078215
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WHERETOMOUNTTHETRANSDUCER

Wheretomountthetransducer
Asingleanswertothequestionwheretolocatethetransducer cannotbegiven.Itdependsverymuchonthevessel’s construction,howthehullisshapedandhowthewaterruns alongthehull.Therearehoweveranumberofimportantguide lines,andsomeoftheseareevenconicting.
Mountthetransducerdeep
Mountthetransduceratadeeppositiononthehull.Considerthe situationswhenthevesselisunloaded,andwhenitispitching inheavyseas.
Thereareseveralreasonsforthis.
1Theupperwaterlayersoftheseacontainamyriadofsmall
airbubblescreatedbythebreakingwaves.Inheavyseasthe upper5to10metresmaybelledwithair,andthehighest concentrationswillbenearthesurface.Airbubblesabsorb andreectthesoundenergy,andtheymayinworstcases blockthesoundtransmissionaltogether.
2Anotherreasontogodeepisthecavitationinfrontof
highpowertransducers.Cavitationistheformationof smallbubblesinthewaterduetotheresultinglocal pressurebecomingnegativeduringpartsoftheacoustic pressurecycles.Thecavitationthresholdincreaseswiththe hydrostaticpressure.
3Thetransducermustneverbeliftedfreeofthewatersurface.
Transmittingintoopenairmaydamagethetransducer beyondrepair.Mountingthetransduceratadeepposition onthehullpreventsthis.
4Ifthetransducerisliftedupfromthewaterduringheavy
seas,itmaybedamagedwhenthehullstrikesbackatthe seasurface.Thisisespeciallyimportantforlowfrequency transducerswithlargefaces.
Mountthetransducerawayfromprotruding objectsonthehull
Objectsprotrudingfromthehull,suchaszincanodes,sonar transducersoreventhevessel’skeel,generateturbulenceand ownoise.Holesandpipeoutletsarealsoimportantnoise sources.Theymayactasresonantcavitiesamplifyingtheow noiseatcertainfrequencies.Donotplaceanechosounder transducerinthevicinityofsuchobjects,andespeciallynot closebehindthem.Forthesamereason,itisveryimportant thatthehullareaaroundthetransducerfaceisassmoothand levelaspossible.Eventracesofsealingcompound,sharpedges, protrudingboltsorboltholeswithoutllingcompoundwill createnoise.
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Simrad38/200CombiW
Figure1Boundarywaterlayer
Mountthetransducerattheforwardpartofthe hulltominimisetheeffectsfromtheboundary waterlayer
Whenthevesselforcesitswaythroughthesea,thefriction betweenthehullandthewatercreatesaboundarylayer.The thicknessoftheboundarylayerdependsuponvesselspeedand theroughnessofthehull.Objectsprotrudingfromthehull,and dentsinthehull,disturbtheowandincreasethethicknessof theboundarylayer.Theowinthisboundarylayermaybe laminarorturbulent.Alaminarowisanicelyordered,parallel movementofthewater.Aturbulentowhasadisorderlypattern, fullofeddies.Theboundarylayerincreasesinthicknesswhenthe owgoesfromlaminartoturbulent.Thegurebelowillustrates theboundarylayerofavesselmovingthroughthewater.
ATurbulentow
BLaminarow
CAirbubblesinthewater
Furthermore,airbubblesintheseawaterarepresseddownbelow thehullandmixedintotheboundarylayer.Theboundarylayer isthinunderneaththeforwardpartofthevessel,andincreasesin thicknessasitmovestowardsaft.Ifthesidesofthehullaresteep, someoftheairbubblesintheboundarylayermayescapetothe seasurfacealongthevesselsides.Itisourexperiencethatawide andatbottom,witharisinganglelessthanaround13degrees, ispronetogivingairproblemsforthetransducer.Inanycasea transducerlocationintheforwardpartofthehullispreferredin ordertominimisetheinuenceoftheboundarylayer.
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Wheretomountthetransducer
Mountthetransducerfarawayfromthepropellers
Thepropulsionpropelleristhedominantnoisesourceonmost shingvessels,researchvessels,merchantvesselsandpleasure crafts.Thenoiseistransmittedthroughtheseawater.For thisreason,thetransducershouldbeplacedfarawayfromthe propeller,whichmeansontheforepartofthehull.Positions outsidethedirectlineofsightfromthepropellerarefavourable. Onsmallvesselswithshortdistancesitisadvisedtomountthe transduceronthatsideofthekeelwherethepropellerblades moveupwards,becausethepropellercavitationisstrongeston theotherside.Thecavitationstartsmosteasilywhenthewater owsinthesamedirectionasthepropellerblade,andthatisto somedegreethecaseatthatsideofthekeelwherethepropeller bladesmovedownwards.
Mountthetransducerfarawayfromthebow thrusters
Bowthrusterpropellersareextremelynoisy.Wheninoperation, thenoiseandcavitationbubblescreatedbythethrustermake theechosounderuseless,almostnomatterwherethetransducer isinstalled.Andwhennotinoperation,thetunnelcreates turbulence,andifthevesselispitching,thetunnelmaybelled withairoraeratedwaterintheupperpositionandreleasethisin thelowerposition.Ingeneral,alltransducersmustbetherefore placedwellawayfromthebowthruster.However,thisisnot aninvariablerule.Certainthrusterdesignscombinedwithits physicallocationonthehullmaystilloffersuitabletransducer locationsnearthethruster.Ifyouareindoubt,consultanaval architect.
Mountthetransducerwithaslightlyinclined transducerface
Ideally,thetransducerfaceshouldbemountedinparallelwiththe seasurfacewhenthevesselisinnormaltrim,asthiswillprovide themostaccurateechoinformation.However,itisalsovery importantthatthew
a t e r o w overthetransducerfaceislaminar. Inordertoensurelaminarow,thetransducerfacemaybetilted slightlyupwardsinrelationtothewaterow.Thisallowsthe owingwatertomeetthefacedirectly,andassureslaminarow. Theinclinationanglemusthoweverbedeterminedcarefully.The anglemustbesmallontransducerswithnarrowbeamangles.As aruleofthumb,mounttransducerswithbeamanglessmaller thansevendegreeswithminimuminclinationangle.Thesmaller beamangleyourtransducerhas,thesmallertheinclinationangle canbe.Ensurethatyoudonotmountthetransducerwitha negativeinclinationangle.Thismaycauseturbulenceunderthe transducerface,andreducedechosounderperformance.
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Simrad38/200CombiW
Summaryandgeneralrecommendations
Someoftheaboveguidelinesareconicting,andeachcasehas tobetreatedindividuallyinordertondthebestcompromise. Generallythepropellernoiseisthedominantfactor,anda recommendedtransducerlocationisintheforepartofthehull, withmaximumdistancefromthebowequaltoonethirdofthe totallengthofthehullatthewaterline.
Figure2Generalrecommendationfortransducerlocation
ATransducer
BInclinationangle
CHulllengthatwaterline
DMaximum1/3ofthehulllengthatwaterline(C)
Ifthevesselhullhasabulbousbow,thismaywellbeagood transducerlocation,butalsoheremustbetakenintoconsideration theowpatternoftheaeratedwater.Oftentheforemostpart ofthebulbispreferable.
Figure3Recommendedlocationofthetransduceronabulbous hull
AThruster
BTransducerlocation
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HOWTOINSTALLTHETRANSDUCER

Therearemanydifferentwaystomountthetransducer.These aretherecommendedmethodstomountacirculartransducer.

Transducerinstallationinblister

Withatransducerwithcircularhousing,onerecommended installationmethodisbyusingablister.Thetransducerblister mustbedesignedandmanufacturedbytheinstallationshipyard totthevessel’ssizeandhullshape.

Usemountingandclampingrings wheneverprovided

Circulartransducersmaybeprovidedwithmountingand clampingrings,orwithdrawingstoallowforlocalproduction ofthese.Themountingringisweldedtotheholepreparedfor thetransducer,whiletheclampingringtsaroundtheedgeof thetransducerbody.Boltsthroughtheclampingringintothe mountingringwillsecurethetransducerbetweenthem.Note thatseveraltransducersusedirectionguidestoallowcorrect mounting.
Howtoinstallthetransducer

Smoothsurfaceisimportant

Mountingscrewsorboltsmustnotbeextrudingfromthe transducerortheareaimmediatelyaroundit.Makesurethatthe surfaceofthetransducerface,theinstallationhardwareusedto mountit,thehullplatingandtheputtyaroundthetransduceris asevenandsmoothaspossible.Obstructionsonthesesurfaces willcreateproblemswithturbulentow.
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Simrad38/200CombiW
E
E
A
C
G
D
F
B
(CD017010B)
Figure4Smallcirculartransducer

Example:Smallcirculartransducer

Theillustrationbelowshowsatypicaltransducerblisterdesigned forasmalltransducer.Thesameblisterdesignprinciplesasfora largetransducerapply.
AStreamlined
blister
BMountingring
CClampingring
DGuide
EAiroutlet
FForward
GTransducer
cable
Notethatthetransducercablemustbeprovidedwithacableloop insidetheblister.Observetheverticalforwardedgeoftheblister. Thiswillguidethewatertoeachsideoftheblister.

Commonguidelines

Thebestperformanceisobtainedwithablisterheightof40cm ormore.Astreamlinedshapeandroundededgesreducetheow noise.Averticalleadingedgeorfrontwillguidetheaerated watertothesidesoftheblister.Theorientationoftheblister shouldfollowthewaterow.
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Howtoinstallthetransducer
(CD17010C)
A
B
C
Theinterioroftheblistermustbelledwithseawater.Use drainageholesinthebottomandanairoutletonthetop.The waterpressurebehindthetransducerwillthencompensatefor theoutsidepressureduringvesselmovementsinroughsea.
Werecommendthatlargediametertransducersarettedwitha horizontalU-shapedsupportbar.Thisbarcanthenbesecured tothemountingringusingthreadedrods.
Thetransducercablepenetratesthehullinastufngtube.Leave anadequateloopofthecablebehindthetransducerforeasy mountingorremovalofthetransducer.

Toe-in

Theprimaryconsiderationmustbetoallowlaminarwaterow. Inmostcasesthisisachievedbydesigningtheblisterinparallel withthekeel.However,iftheblisterislocatedclosetothebow , thefrontoftheblistermayhaveafewdegreestoe-intowards thebow.
Figure5Toe-inprinciple
AKeel
BBlister
CT oe-inangle
Theanglemustbechosentoallowformostefcientwaterow. Itwillvarywiththelocationofthetransducer;thedepthbelow thehull,thedistancefromthebow,andthedistancetothekeel. Typicalanglesarefrom0to3°ondeplacementhulls.Onplaning hulls,theangleisnormallycloseto0°.

Physicallocation

Theblisterisplacedononeofthesidesofthehull,andthe distancefromthekeelisatradeoffbetweenaclosedistance givingaturbulentowofwaterinanarrowpassage,andalarge distancebringingthetransducerhigherupandalsomoreaffected byvesselroll.Normallyadistanceofapproximately1misa goodcompromise.
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