Silverline Chain Block User Manual [en, de, es, fr, it]

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Chain Block
5 Tonne / 3m Lift Height
282517
Chain Block Palan à main à chaîne Kettenzug Polipasto manual de cadena Paranco di catena Handtakel
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Chain Block
5 Tonne / 3m Lift Height
English .................. 4
Français ................ 8
Deutsch ................. 12
Español ................. 16
Italiano .................. 20
Nederlands ............ 24
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Description of Symbols
The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use
Wear hearing protection Wear eye protection Wear breathing protection Wear head protection
Wear hand protection
Read instruction manual
Conforms to relevant legislation and safety standards
Specification
Working Load Limit (WLL):............... ...........................5000kg
Standard lifting height: ................................................ 3000mm
Max. fixing point elevation: ......................................... 2.7m
Minimum distance between hooks: ............................ 600mm
Operating effort (chainpull) to lift full load: .................. 382N
Load chain dimensions ............................................... 10 x 30mm
Block diameter: ........................................................... 210mm
Block thickness:.......................................................... 165mm
Hook opening: ............................................................. 50mm
Net weight: ................................................................. 29.6kg
Operating temperature range: ..................................... -10 to +50°C
As part of our ongoing product development, specifications of Silverline products
may alter without notice.
General Safety
WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in a serious injury.
WARNING: This tool is not intended for use by persons (including children) with reduced, physical or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning use of the tool by a person responsible for their safety. Children
must be supervised to ensure that they DO NOT play with the tool.
Save all warnings and instructions for future reference.
1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) DO NOT operate tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust.
c) Keep children and bystanders away while operating or using this tool.
Distractions can cause you to lose control.
2) Personal safety a) Stay alert, watch what you are doing and use common sense when
operating or using this tool. DO NOT operate or use the tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating or using the tool may result in serious personal injury. Work sensibly at all times with regular breaks if necessary.
b) Use personal protective equipment. Always wear eye protection.
Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Remove any adjusting key or wrench before operating the tool. A
wrench or a key left attached to a rotating part of the tool may result in personal injury.
d) DO NOT overreach. Keep proper footing and balance at all times. This
enables better control of the tool in unexpected situations.
e) Dress properly. DO NOT wear loose clothing or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.
3) Tool use and care
IMPORTANT: Tools used outdoors may require more regular cleaning and surface
treatment to prevent corrosion, as well as replacement grease or oil on moving parts to maintain them in good working condition.
a) Maintain tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the tool’s operation. If damaged, have the tool repaired before use. Many accidents
are caused by poorly maintained tools.
b) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
c) Use the tool’s accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be performed. Use of the tool for operations different from those intended
could result in a hazardous situation.
4) Service a) Have your tool serviced or repaired by a qualified repair person using
only identical replacement parts. This will ensure that the safety of the tool is maintained.
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282517 Chain Block
Lifting Tool Safety
Inspect the equipment
• Before use, check the condition of the equipment, paying particular attention to cables, locking mechanisms, and hydraulic fittings. Cables should be free from kinks and should not show any evidence of fraying or cutting. Locking mechanisms should work freely and should be clean of excessive dirt or grease. Hydraulic fittings should be in good condition and free from leaks
• Any additional supports should be capable of taking the full weight of the object to be lifted, along with some additional capacity as a precautionary measure
• All safety devices (including automatic) should be tested before use
• Check that the hooks are sound. If a hook has more than a 10° twist out of true, or has an excessive throat opening, it should be replaced
• Check all hook safety latches are not damaged or bent and completely seal the hook openings
• If any part of the lifting equipment is found to be damaged or worn, it must be repaired with genuine replacement parts at an authorised service centre before the equipment is used
• Lifting equipment should be inspected by a qualified person at least once each year and the results of the inspection recorded in an inspection book for future reference
• The brake on a lifting tool should never come into contact with oil or grease
• DO NOT modify any lifting equipment. Any attempt to tamper with this equipment will invalidate its guarantee and could result in serious injury to yourself or others around you
Locating the lifting tool
• Locate the lifting tool in a suitable, well-lit work area
• Keep work area clean and tidy and free from unrelated materials
• Never use a lifting tool in wet, explosive or corrosive environments
Attaching a load
• Any load must only be attached/supported by the proper lifting points
• Winches/jacks should not be used in conjunction with any other lifting device/s
• The load must be free to lift. If the load is caught, or restricted during lifting, overloading of the lifting equipment will result
• Before attaching a load, ensure that it is stable, and will remain stable throughout the lifting process
• Never wrap the chain around a load, or use the load chain as a sling
Danger area
• When an object is being lifted, the areas directly below and around the area should be considered highly dangerous. DO NOT reach into, or enter this area
• Lifting equipment must be operated from a position where the operator is not at risk from a falling load (i.e. outside of the danger area)
• Protective headgear (e.g. hardhat) and protective footwear, should be worn by the operator, and any person near to the danger area
• Never use a lifting tool or any other overhead lifting equipment for lifting persons
During a lift
• The operator should have constant eye contact with the load. If it is impractical for the operator to have constant eye contact, then the danger area should be sealed off, and additional persons with full view of the operating area must be used to relay instructions to the operator
• Lifting equipment must only be operated by persons who are clearly familiar with the operating instructions
• DO NOT change from lifting to lowering rapidly. Allow the load to come to a complete stop before changing direction
• If the lifting equipment is unable to raise a load, stop immediately. The lift load capacity has been exceeded
• When lowering a load, make allowance for the fact that a load will usually run on for a few centimetres after the mechanism has been stopped
• Lifting equipment must never be used for any purpose other than vertical lifts
• DO NOT lift an object to a greater height than is absolutely necessary
• Never leave a suspended load unattended
• If you are in any way unsure about the safe method of using this equipment, DO NOT use it
Product Familiarisation
1 Mounting Hook 2 Block 3 Hand Chain 4 Load Hook 5 Safety Bar 6 Load Chain
Intended Use
Portable, hand-operated manual chain hoist, for vertical lifting of loads. This device is designed for temporary operation only, and should not be used for permanent suspension of loads. Domestic use only.
Unpacking Your Tool
• Carefully unpack and inspect your tool. Familiarise yourself with all its features and functions
• Ensure that all parts of the tool are present and in good condition. If any parts are missing or damaged, have such parts replaced before attempting to use this tool
Before Use
Installing the chain block
WARNING: Ensure the chain block is suspended from a structure capable of
supporting a load of at least 1½ x the safe working load of the block.
• Install the chain block, so the bottom of the hand chain sits between 500 and 100mm from the ground
• The user must be able to operate the hand chain safely, from a location to the side of the suspended load
Attaching the load
WARNING: DO NOT use the chain as a sling. This may cause damage to the chain.
• Attach load to Load Hook (4), using slings, chains or other lifting devices, suitable for the type, shape and weight of the load (see Fig.1)
• Centre the load on the Load Hook correctly (see Fig.1)
WARNING:
• NEVER load the Load Hook in front of the Safety Bar (see Fig. 3-A)
• NEVER load the Load Hook tip (See Fig. 3-B)
• NEVER load the Load Hook off the centre line (See. Fig. 3-C)
• NEVER load the Load Hook sideways (See Fig. 3-D)
WARNING: ALWAYS ensure that the Mounting Hook (1) is fully engaged, with its Safety Bar (5) securely closed.
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Operation
Note: This lifting device must ONLY be used by competent operators. All users must be trained in the use of lifting equipment. Inexperienced users must receive instruction prior to using this device. A risk assessment must be carried out before undertaking any lifting operations.
WARNING: ALWAYS wear personal protective equipment appropriate for the work area and type of load, including but not limited to eye protection, gloves, hard hat, protective shoes and hearing protection.
Lifting
WARNING: ALWAYS evacuate bystanders from the immediate lifting area. Clearly
communicate when lifting commences and finishes. NEVER allow anybody to stand under a suspended load.
WARNING: Raise and lower in a smooth, controlled manner. DO NOT shock load the chain block by allowing the attached load to fall freely, even for very short distances. Ensure the chain moves freely and does not twist.
WARNING: The brake may become hot during prolonged use of the chain block. Stop using the tool intermittently to ensure the brake does not overheat.
1. Smoothly pull the Hand Chain (3) until the Load Chain (6) is taut. Confirm that it is vertical (i.e. not pulling at an angle).
2. Start to raise load. Check that it is level with no possibility of the load tilting and/or slipping from its restraints
3. If necessary, lower the load and readjust slings to obtain a safe, level lift
4. Stop lifting at approxima tely 100mm to check that the brake will hold the load
5. Continue to raise load to required height in a slow and controlled manner. DO NOT raise the load so far that the Load Hook (4) comes into contact with the Block (2)
6. To lower the load, pull down on the opposite side of the Hand Chain. Again, lower smoothly and slowly and DO NOT lower so far as to completely extend the full length of the Load Chain
Accessories
• Additional lifting equipment and accessories, including lifting slings, are available from your Silverline stockist
Maintenance
Note: All lifting equipment must be regularly inspected and maintained by a competent person, in accordance with local laws and regulations (e.g. Lifting Equipment Regulations, etc.). Maintenance must be recorded in a dedicated service record (see end of this manual).
WARNING: Carry out a visual inspection of all components, every time the chain block is used, and listen for any unusual sounds during operation. Perform an in­depth examination every time the device has not been used for some time. Should any damage be detected, remove the device from service immediately, and return it to an authorised Silverline service centre for repairs. If the device is beyond repair, it must be rendered unusable and discarded.
WARNING: Inspect and test the brake mechanism before every use. WARNING: This tool does not contain any user-serviceable parts. Never
disassemble the chain block. Always return the device to an authorised Silverline service centre for maintenance and repairs.
Cleaning
• Keep your tool clean at all times. Dirt and dust will cause internal parts to wear quickly, and shorten the device’s service life. Clean the body of your machine with a soft brush, or dry cloth. If available, use clean, dry, compressed air to blow through the ventilation holes (where applicable)
Lubrication
• Lubricate all moving parts with a suitable lubricant spray, at regular intervals
• Keep the load chain and both hook shanks clean and lubricated
WARNING: Never allow oil or grease to come into contact with the brake mechanism.
Storage
• Store this tool carefully in a secure, dry place out of the reach of children
Disposal
• Tools may contain traces of tool oil, other lubricants and pollutants. Therefore, tools should not be disposed of with household waste
• Contact your local waste disposal authority for information on the correct way to dispose of this tool
WRONG RIGHT
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Figure 2
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Silverline Tools Guarantee
Silverline Tools Guarantee
This Silverline product comes with a 3 year guarantee
Register this product at www.silverlinetools.com within 30 days of purchase in order to qualify for the 3 year guarantee. Guarantee period begins according to the date of purchase on your sales receipt.
Terms & Conditions
Guarantee period becomes effective from the date of retail purchase as detailed on your sales receipt.
PLEASE KEEP YOUR SALES RECEIPT
If this product develops a fault within 30 days of purchase, return it to the stockist where it was purchased, with your receipt, stating details of the fault. You will receive a replacement or refund.
If this product develops a fault after the 30 day period, return it to:
Silverline Tools Service Centre PO Box 2988 Yeovil BA21 1WU, UK
The guarantee claim must be submitted during the guarantee period. You must provide the original sales receipt indicating the purchase date, your
name, address and place of purchase before any work can be carried out.
You must provide precise details of the fault requiring correction. Claims made within the guarantee period will be verified by Silverline Tools
to establish if the deficiencies are related to material or manufacturing of the product.
Carriage will not be refunded. Items for return must be in a suitably clean and safe state for repair, and should be packaged carefully to prevent damage or injury during transportation. We may reject unsuitable or unsafe deliveries.
All work will be carried out by Silverline Tools or its authorized repair agents.
The repair or replacement of the product will not extend the period of guarantee
Defects recognised by us as being covered by the guarantee shall be corrected by means of repair of the tool, free of charge (excluding carriage charges) or by replacement with a tool in perfect working order.
Retained tools, or parts, for which a replacement has been issued, will become the property of Silverline Tools.
Chain Block282517
Registering your purchase
Registration is made at silverlinetools.com by selecting the Guarantee Registration button. You will need to enter:-
• Your personal details
• Details of the product and purchase information Once this information is entered your guarantee certificate will be created in
PDF format for you to print out and keep with your purchase.
The repair or replacement of your product under guarantee provides benefits which are additional to and do not affect your statutory rights as a consumer.
What is covered:
The repair of the product, if it can be verified to the satisfaction of Silverline Tools that the deficiencies were due to faulty materials or workmanship within the guarantee period.
If any part is no longer available or out of manufacture, Silverline Tools will replace it with a functional replacement part.
Use of this product in the EU.
What is not covered:
Silverline Tools does not guarantee repairs required as a result of: Normal wear and tear caused by use in accordance with the operating
instructions eg blades, brushes, belts, bulbs, batteries etc. The replacement of any provided accessories drill bits, blades, sanding
sheets, cutting discs and other related items. Accidental damage, faults caused by negligent use or care, misuse, neglect,
careless operation or handling of the product. Use of the product for anything other than normal domestic purposes. Change or modification of the product in any way. Use of parts and accessories which are not genuine Silverline Tools
components. Faulty installation (except installed by Silverline Tools). Repairs or alterations carried out by parties other than Silverline Tools or its
authorized repair agents. Claims other than the right to correction of faults on the tool named in these
guarantee conditions are not covered by the guarantee.
CE Declaration of Conformity
The undersigned: Mr Darrell Morris
as authorised by: Silverline Tools
Declares that the
Identification code: 282517
Description: Chain Block
Conforms to the following Directives:
• Machinery Directive 2006/42/EC
• EN13157+A1:2009
Notified body: TUV Rheinland, Nurnberg, Germany
The technical documentation is kept by: Silverline Tools
Date: 24/01/14
Signed by:
Director
Name and address of the manufacturer:
Powerbox Ltd., Boundary Way, Lufton Trading Estate, Yeovil, Somerset,
BA22 8HZ, United Kingdom
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Description des symboles
La plaque signalétique figurant sur votre outil peut présenter des symboles. Ces symboles constituent des informations importantes relatives au produit ou des instructions concernant son utilisation.
Port de protection auditive Port de lunettes de sécurité Port du masque respiratoire Port du casque
Port de gants
Lire le manuel d’instructions
Conforme à la réglementation et aux normes de sécurité pertinentes
Spécifications
Limite de charge de travail (LCT:............... ..................5000 kg
Hauteur de montée standard: ..................................... 3000 mm
Elévation maximale. du point de fixation: .................... 2.7 m
Distance minimale entre les crochets: ........................ 600 mm
Effort opérationnel pour
soulever la charge complète: ...................................... 382 N
Dimensions chaine de levage ..................................... 10 x 30 mm
Diamètre du bloc: ....................................................... 210 mm
Largeur du bloc: .......................................................... 165 mm
Ouverture crochet: ...................................................... 50 mm
Poids net: .................................................................... 29.6 kg
Plage de température de fonctionnement: .................. -10 to + 50°C
En raison de développements de produit continus, les spécifications Silverline
peuvent être modifiée sans préavis.
Consignes générales de sécurité
ATTENTION : Veuillez lire l’intégralité des consignes de sécurité et des instructions. Le non-respect de ces consignes et instructions peut entraîner un
risque de choc électrique, d’incendie et/ou se traduire par des blessures graves.
ATTENTION : Cet appareil n’est pas conçu pour être utilisé par des personnes (enfants compris) ayant des capacités physiques ou mentales réduites, ou n’ayant pas la connaissance ou l’expérience requise, à moins d’être sous la supervision d’une personne responsable de leur sécurité ou d’avoir reçu les instructions nécessaires. Les enfants ne doivent pas s’approcher et jouer avec
cet appareil.
Veuillez conserver ces instructions et consignes de sécurité pour référence ultérieure.
1) Sécurité sur la zone de travail a) Maintenir une zone de travail propre et bien éclairée. Des zones
encombrées et mal éclairées sont sources d’accidents.
b) Ne pas utiliser d’outils dans des environnements explosifs, tels qu’à
proximité de liquides, de gaz ou de poussières inflammables.
c) Eloigner les enfants et les passants pendant l’utilisation d’un appareil
électrique. Ceux-ci peuvent provoquer une perte d’attention et faire perdre
la maîtrise de l’appareil.
2) Sécurité des personnes a) Rester vigilent et faire preuve de bon sens lors de la manipulation de
l’appareil. Ne pas utiliser un appareil électrique lorsque l’on se trouve dans un état de fatigue, ou sous l’influence de drogues, d’alcool ou de médicaments. Un moment d’inattention pendant l’utilisation d’un outil
électrique peut se traduire par des blessures graves.
b) Porter un équipement de protection approprié. Toujours porter une
protection oculaire. Le port de masque à poussières, chaussures de
sécurité antidérapantes, casque de sécurité et protections antibruit adaptés aux différentes conditions de travail réduit le risque de blessures corporelles.
c) Enlever toute clé et tout instrument de réglage avant de mettre
l’appareil en marche. Une clé ou un instrument de réglage laissé fixé à un
élément en rotation de l’appareil peut entraîner des blessures.
d) Ne pas essayer d’atteindre une zone hors de portée. Se tenir toujours
en position stable permettant de conserver l’équilibre. Cela permet de
mieux contrôler l’appareil électrique dans des situations inattendues.
e) Porter des vêtements appropriés. Ne pas porter de vêtements amples ou
des bijoux pendants. Eloigner cheveux, vêtements et gants des pièces en mouvement. Les vêtements amples, les bijoux pendants et cheveux
longs peuvent être happés par les pièces en rotation
3) Utilisation et entretien des appareils
Important : Des appareils utilisé à l’extérieur peuvent demander un entretien
plus régulier, particulièrement un traitement anticorrosion des surfaces, ainsi que le graissage ou la lubrification des éléments mobiles pour garder le produit en bonne condition
a) Entretien des appareils. Vérifier que les éléments rotatifs soient bien
alignés et non grippés. S’assurer de l’absence de pièces cassées ou endommagées susceptibles de nuire au bon fonctionnement de l'appareil. Si l’appareil est endommagé, le faire réparer avant toute
utilisation. De nombreux accidents sont dus à un mauvais entretien d’un outil.
b) Veiller à ce que les outils de coupe soient tenus affûtés et propres. Des
outils de coupe bien entretenus, aux tranchants bien affûtés, sont moins susceptibles de se gripper et sont plus faciles à contrôler.
c) Utiliser l’appareil, les accessoires et outils à monter conformément à
ces instructions, en tenant compte des conditions de travail et de la tâche à réaliser. Toute utilisation d’un appareil autre que celle pour laquelle
il a été conçu peut entraîner des situations à risque.
4) Révision a) Ne faire réparer ou entretenir votre appareil électrique que par un
réparateur qualifié utilisant uniquement des pièces de rechange identiques.
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