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Catalog ST PCS 7 · November 2007

SIMATIC PCS 7 Process Control System

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PLT 112

FI 01

SIMATIC PCS 7

Introduction

Process Control System Version 7.0

Catalog ST PCS 7 · October 2007

Supersedes: Catalog ST PCS 7 · March 2007

The products contained in this catalog can also be found in the e-Catalog CA 01 Order No.: E86060-D4001-A110-C6-7600 (CD-ROM) E86060-D4001-A510-C6-7600 (DVD)

Please contact your local Siemens branch

System-neutral components

Starter systems

Engineering system

Operator system

Batch automation

SIMATIC Route Control

Asset Management

The products and systems described in this catalog are manufactured/distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 1323-QM). The certificate is recognized by all IQNet countries.

Communication

Automation systems

Process I/O

IT world

Migration to SIMATIC PCS 7

Ordering data for previous version SIMATIC PCS 7 V6.1

Update/upgrade packages

Appendix

Siemens Automation and Drives.

Welcome

More than 70,000 people aiming for the same goal: increasing your competitiveness. That's Siemens Automation and Drives.

We offer you a comprehensive portfolio for sustained success in your sector, whether you're talking automation engineering, drives or electrical installation systems. Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) form the core of our offering. TIA and TIP are the basis of our integrated range of products and systems for the manufacturing and process industries as well as building automation. This portfolio is rounded off by innovative services over the entire life cycle of your plants.

Learn for yourself the potential our products and systems offer. And discover how you can permanently increase your productivity with us.

Your regional Siemens contact can provide more information. He or she will be glad to help.

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Siemens ST PCS 7 · November 2007

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Sharpen your competitive edge.

Totally Integrated Automation

With Totally Integrated Automation (TIA), Siemens is the only manufacturer to offer an integrated range of products and systems for automation in all sectors - from incoming goods to outgoing goods, from the field level through the production control level to connection with the corporate management level.

On the basis of TIA, we implement solutions that are perfectly tailored to your specific requirements and are characterized by a unique level of integration. This integration not only ensures significant reductions in interface costs but also guarantees the highest level of transparency across all levels.

Management Level

Operations Level

Control Level

ERP  Enterprise Resource Planning

Ethernet

MES  Manufacturing Execution Systems

Ethernet

SIMATIC PCS 7 Process Control (DCS)

Industrial Software for

 Design and Engineering  Installation and Commissioning  Operation

SINUMERIK Computer Numeric Control

 Maintenance  Modernization

and Upgrade

SIMOTION Motion Control System

Field Level

Totally Integrated Automation

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PROFINET

Industrial Ethernet

PROFIBUS

Siemens ST PCS 7 · November 2007

PROFIBUS PA

HART

Process Instrumentation

AS-Interface

SIMATIC Sensors

SIMATIC IT

It goes without saying that you profit from Totally Integrated Automation during the entire life cycle of your plants - from the first planning steps, through operation, right up to modernization. Consistent integration in the further development of our products and systems guarantees a high degree of investment security here.

Totally Integrated Automation makes a crucial contribution towards optimizing everything that happens in the plant and thus creates the conditions for a significant increase in productivity.

SIMATIC WinCC SCADA System

SIMATIC NET Industrial Communication

SIMATIC Controllers Modular/ Embedded/ PC-based

SIMATIC Distributed I/O

SIMATIC HMI Human Machine Interface

SINAMICS Drive Systems

Safety Integrated

SIRIUS Industrial Controls SENTRON Switching Devices SIMOCODE pro Motor Management System

Siemens ST PCS 7 · November 2007

AS-Interface

Totally Integrated Power

KNX/ EIB

GAMMA

abus

ins

1/5

Integrated energy distribution from a single source.

Totally Integrated Power

Totally Integrated Power (TIP) brings together all the components of electrical energy distribution into an integrated whole. Thus TIP provides the answer to growing market demands in the planning, construction and use of utility buildings and industrial buildings.

On the basis of TIP, we offer integrated solutions for energy distribution, from medium voltage to the power outlet. Totally Integrated Power is based here on integration in planning and configuring as well as on perfectly matched products and systems.

Communication

Process/production

Process/production automation

automation

Products and systems

HMI Graphs Prognoses

U I

cos o

cos o P

PROCESS FIELD BUS

Load

Load manage-

management

ment

£ 110 kV

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Planning

Planning and configuration

and configuration

Siemens ST PCS 7 · November 2007

Totally Integrated Power offers communication

and software modules for connecting the energy distribution systems to industrial automation and building automation. This enables the implementation of significant savings potential.

Main-

Maintenance

tenance

Substation

Substation Distribution

Distribution Maintenance

Maintenance task

task

Hall 1 Air conditioning system

checkup

Distribution 3 Replacing circuit

breaker contacts

Infeed II Replacing meters

Message/

Message/ error

error manage-

management

ment

Selective

Selective protection

protection

Protocols Power

DATE:

EMPLOYEE

COST CENTER

PAY PERIOD BEGINNING

PAY PERIOD ENDING

DATE

TUE

WED

FRI

THUR

MON

SUN

TUE

MON

TUE

MON

REGULAR HOLIDAY OTHER

OVER THE HOURS TIME & ONE-HALF

SICK VACATION

SAT

TOTAL HOURS

WED

FRI

THUR

SAT

TOTAL HOURS

WED

FRI

THUR

SAT

TOTAL HOURS

OUT

OVERTIME

DATE

OUT

OVERTIME

DATE

OUT

OVERTIME

CODES

V=VACATION

H=HOLIDAY

S=SICK

quality

TOTAL

SUN

TOTAL

SUN

TOTAL

SUN

Cost center

instabus EIB

Building

Building automation

automation

Siemens ST PCS 7 · November 2007

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Protecting the environment

and resources. Environmental sustainability

Environmental protection will continue to grow in importance as a result of progressive urbanization and global population growth. These global mega-trends make the careful and sustainable handling of natural resources a central challenge.

We are convinced that every individual - and especially every company - has an ecological responsibility. At Siemens Automation and Drives, we stand by this conviction. Our high environmental protection goals are part of our strict environmental management. We investigate the possible effects of our products and systems on the environment right back at the development stage. We concern ourselves, for example, with the question of how to reduce power consumption in plant operation - and we offer appropriate solutions, such as our energy-saving motors that cut power consumption in industrial manufacturing by up to 40% thanks to their high efficiency levels.

Our products and systems comply with the EC Directive RoHS (Restriction of Hazardous Substances). All the relevant Siemens AG sites are, of course, certified in accordance with DIN EN ISO 14001.

Our commitment goes well beyond compliance with the relevant directives and legislation: we are an active driving force behind environmental protection, through further development of environmental management systems, for example, and we are involved in professional associations such as the German Electrical and Electronic Manufacturers Association (ZVEI).

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Siemens ST PCS 7 · November 2007

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Introduction

System architecture

SIMATIC PCS 7 V7.0

■

Overview

SIMATIC PCS 7 Takes you beyond the limits!

ET 200M

FF-H1

ET 200M

with CP 341

Integrated Drives

OS Single Station

SIMATIC PCS 7 AS RTX

DP/FF Link

DP/AS-Interface link

SIMATIC PCS 7 BOX

Modbus, serial connection

OS / Route Control Server

Standard automation systems

Ex I/O, HART

DP/PA link

PROFIBUS DP

INTERNET

OS / Batch / Route Control

Clients

OS-LAN, single/redundant

Industrial Ethernet, single/redundant

ET 200M

Weighing systems

Zone 1Zone 2

ET 200M

ET 200S

Ex operator terminal

PROFIBUS PA

ET 200iSP

HART

Web Client

Office LAN (Ethernet)

Security Modules

PROFIBUS DP

SAP

Web Server/ OpenPCS 7

Fault-tolerant automation systems

MTA

DP/PA link

Y link

DP/PA link

PROFIBUS PA

Network printer

INTERNET

Ethernet

Batch/archive server

ET 200M

single/redundant

ET 200iSP

PROFIBUS PA

, NO

Active Field Distributors

Management information/ Manufacturing Execution System

SIMATIC IT

Engineering Station

PROFIBUS DP

Asset Management/ Maintenance station

Safety-related automation systems

ET 200M

Standard and F modules

ET 200M

F modules

DP/PA link

with redundant DP/PA couplers

Active Field Splitter

PROFIBUS PA

ET 200pro

ET 200S

SIMATIC PCS 7 system configuration

Totally Integrated Automation with SIMATIC PCS 7

The SIMATIC PCS 7 process control system is a significant component of Totally Integrated Automation (TIA), the unique basis offered by Siemens for uniform and customized automation in all sectors of the production, process and hybrid industries. Using TIA, Siemens is the only company able to offer uniform automation technology on one single platform for all applications of process automation, starting with input logistics, covering production or primary processes as well as downstream (secondary) processes, up to output logistics. This is suitable for optimization of all operating sequences of an entire company, i.e. from the ERP (Enterprise Resource Planning) level and MES (Management Execution System) level to the control level, right down to the field level.

Integrated in a holistic automation solution for a production site, automation of the primary processes is the prime task of SIMATIC PCS 7. On the other hand, secondary processes (e.g. filling, packaging) or input/output logistics (e.g. raw material distribution, storage) are frequently implemented using the PLCbased or PC-based components of SIMATIC.

The advantages of Totally Integrated Automation, in particular the uniform data management, communication and configuration, are already evident during planning and engineering, but also during installation and commissioning, everyday operation as well as maintenance, repairs and modernization.

Uniform data management means that all software components access a common database. Within a project, inputs and modifications are therefore only necessary at one point. This reduces the work required, and simultaneously avoids potential faults. Once symbolic identifications have been introduced, they are understood by every software component. Data consistency is also guaranteed even if several persons are working simultaneously on a project. Parameters defined in the engineering system can be transferred beyond the network limits down to sensors, actuators or drives in the field.

Uniform communication from the corporate management level down to the field level is based on internationally recognized standards such as Industrial Ethernet or PROFIBUS, and also supports the global flow of information via the Internet. Since the hardware and software components involved also use these communications mechanisms, connections are extremely easy to configure, also cross-system or over different networks.

The use of an engineering system with a uniform and matched range of tools minimizes the configuration overhead. The engineering tools for the application software, the hardware components and the communications functions can be called from a central project manager (SIMATIC Manager). This is also the basic application for creation, management, saving and documentation of a project.

Compatibility of further developments is guaranteed within TIA. This also guarantees that the company’s investments have a secure future, and allows the company to modernize and expand the plants throughout the complete lifecycle.

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Siemens ST PCS 7 · November 2007

Introduction

System architecture

SIMATIC PCS 7 V7.0

■

Benefits

With its pioneering design, modular and open architecture based on state-of-the-art SIMATIC technology, consistent application of industrial standards, and the I&C functionality paired with high-performance, the SIMATIC PCS 7 process control system allows cost-effective implementation and economical operation of I&C plants in all phases of their lifecycle and with consideration of all aspects: from planning, engineering, commissioning, training, through operation, maintenance and repair, up to expansion and refurbishment. In the process, SIMATIC PCS 7 combines high-performance and reliability with simple and safe operation and maximum convenience.

You primarily profit from Totally Integrated Automation with the SIMATIC PCS 7 process control system through:

7 Calculable development, implementation and lifecycle costs 7 Minimization of engineering overhead 7 Facilities for process optimization 7 Adaptability to changing requirements 7 Advantages resulting from the use of standard SIMATIC com-

ponents, such as:

- Low hardware and engineering costs

- Proven quality and stability

- Simple, fast definition and selection of system components

- Low costs for spare parts

- Short delivery times for spare parts and expansion components

- Global availability

- Savings in logistics, maintenance and training costs

■

Function

A consistent and homogeneous overall system

SIMATIC PCS 7 is a modern process control system that can be used alone or in combination with other systems, e.g. SIMATIC, SIMOTION or drive systems, as a consistent and homogenous overall system. Its popularity is increasing along with the demand for seamlessly integrated universal automation engineering solutions, which is determined by sustained competition and price pressure, the demand for increasingly flexible production plants and the need for increased productivity.

Against the background of ever-increasing complexity, in particular due to the merging of automation engineering with information technology, horizontal and vertical integrated system platforms are being increasingly accepted in comparison to automation solutions with so-called "best-in-class products".

Totally Integrated Automation with SIMATIC PCS 7 combines consistent data management, communication and configuration with outstanding system properties and high performance. This guarantees that the typical demands placed on a process control system are comprehensively satisfied, and that you are perfectly equipped for future requirements:

7 Simple and reliable process control 7 User-friendly operation and visualization, also using the

Internet

7 Powerful, fast and consistent system-wide engineering 7 System-wide online modifications 7 System openness at all levels 7 Flexibility and scalability 7 Redundancy at all levels 7 Safety-related automation solutions 7 Extensive fieldbus integration 7 Flexible solutions for batch processes

7 Efficient control of material transport 7 Asset management for I&C equipment (diagnostics, preven-

tive maintenance and repairs)

7 Direct interface with the IT world 7 Advanced security concept for safeguarding the I&C system.

Flexibility and scalability

As a result of its modular architecture based on selected hardware and software components from the standard SIMATIC range, SIMATIC PCS 7 can be applied effectively in small and large plants alike. It allows easy expansion or system modification to enable customers to meet the changing production requirements of their facility. SIMATIC PCS 7 is scalable from a small single system consisting of approx. 160 process tags (motors, valves, PID controllers), such as might be used for a laboratory system or a test center, up to a distributed multi-user system with client/server architecture and approx. 60,000 process tags, such as might be used for automation of a very large production plant or for groups of connected facilities.

SIMATIC PCS 7 thus covers all sizes of plant - and if the plant grows, SIMATIC PCS 7 grows with it!

Open for the future

SIMATIC PCS 7 is based on modular hardware and software components, which are perfectly matched to one another due to their conformance with TIA. These components can be expanded and innovated seamlessly and with little effort and are open for the future via long-term stable interfaces. This makes long-term protection of customer investments possible, despite the fast pace of innovation and short product cycles.

SIMATIC PCS 7 consistently applies new, powerful technologies together with internationally established industrial standards such as IEC, XML, PROFIBUS, Ethernet Gigabit technology, TCP/IP, OPC, ISA-88 or ISA-95, just to mention a few.

Openness with SIMATIC PCS 7 covers all levels, and equally applies to automation systems and process I/Os as to industrial communications networks, operator systems or engineering systems.

Not just system architecture and communication are characterized by openness. This is a feature also evident in the programming and data transfer interfaces for user programs as well as in the import and export functions for graphics, text and data, e.g. from the CAD/CAE world. SIMATIC PCS 7 can therefore also be combined with components from other vendors, and integrated in existing infrastructures.

Siemens ST PCS 7 · November 2007

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Introduction

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Siemens ST PCS 7 · November 2007

System-neutral

components

2/2 System documentation

2/4 Administration

2/6 Operating system

2/7 SIMATIC PCS 7 Industrial

2/7 Introduction 2/10 Basic hardware 2/16 Multi-VGA graphics cards 2/17 Operator panels/monitors 2/18 Special configurations

Workstation

Siemens ST PCS 7 · November 2007

System-neutral components

System documentation

■

Overview

The system documentation of the SIMATIC PCS 7 process control system is an integral component of the SIMATIC PCS 7 system software. It is available in two versions:

• As online help (HTML help)

• As electronic documentation in Acrobat Reader format (PDF) The 3-language documentation (German, English, French) pro-

vides both beginners and experienced users with valuable information on all aspects of the process control system. The range extends from the system introduction, covers initial steps and cross-system topics, up to a description of individual system components. With the "Getting Started" documentation you can gain initial practical experience using example projects.

SIMATIC PCS 7 Programming Instructions Driver Blocks

Programming Instructions for creating drive blocks and with the title "SIMATIC PCS 7 Programming Instructions Driver Blocks" can be ordered separately. These Programming Instructions help the advanced SIMATIC PCS 7 user to create system-conform driver blocks, which can be placed like standard blocks on system plans and automatically parameterized and interconnected in HW-Config.

S7 Manual Collection

As a supplement to the SIMATIC PCS 7 system documentation, the S7 Manual Collection provides comprehensive information on all system components offered in the context of SIMATIC S7. This multi-language collection of electronic manuals on DVD contains documentation on the following in addition to the SIMATIC PCS 7 system documentation:

• SIMATIC S7-200/300/400,

• SIMATIC C7,

• LOGO! logic module,

• SIMATIC DP,

• SIMATIC PC,

• SIMATIC programming devices,

•STEP7,

• engineering software,

• runtime software,

• SIMATIC PCS 7,

• SIMATIC HMI and

• SIMATIC NET. The electronic manuals of the S7 Manual Collection are usually

in 5 languages (German, English, French, Italian, Spanish), those of the integral SIMATIC PCS 7 system documentation mostly in 3 languages (German, English, French).

For the migration of existing plants, you may also require detailed information on the system components of TELEPERM M or SIMATIC S5.

TELEPERM M Manual Collection

The TELEPERM M Manual Collection comprises TELEPERM M manuals in 2 languages (German, English) on CD.

S5 Manual Collection

An S5 Manual Collection in 2 languages (German, English) on CD, which contains all electronic manuals concerning SIMATIC S5, rounds off the range of available information.

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Siemens ST PCS 7 · November 2007

System-neutral components

■

Selection and Ordering Data Order No

SIMATIC PCS 7 Programming Instructions Driver Blocks V7.0

for SIMATIC PCS 7 V6.1 and V7.0 Electronic documentation on CD,

in 2 languages (German, English) Type of delivery: CD, certificate of license, terms and conditions

SIMATIC S7 manuals

S7 Manual Collection

Electronic manuals on DVD, in 5 languages (German, English, French, Italian, Spanish)

S7 Manual Collection maintenance service for 1 year

Type of delivery: Current DVD "S7 Manual Collection" and the three subsequent updates

TELEPERM M migration manuals

TELEPERM M Manual Collection

Electronic manuals on CD, in 2 languages (German, English)

SIMATIC S5 manuals

S5 Manual Collection

Electronic manuals on CD, in 2 languages (German, English)

D) Subject to export regulations: AL: N, ECCN: 5D992B1

6ES7 653-1XD07-8YX8

6ES7 998-8XC01-8YE0 D)

6ES7 998-8XC01-8YE2 D)

6DL5 900-8AX03-8YX8 D)

6ES5 998-7WE02 D)

System documentation

■

More information

The "SIMATIC Guide Manuals" on the Internet directs you straight to the complete range of technical documentation available for SIMATIC products and systems in German, English, French, Italian, Spanish and Chinese. If other languages are available, you can also find them there. You can select individual documents from this range for viewing or downloading.

Additional information is available in the Internet under:

http://www.siemens.com/simatic-docu

Siemens ST PCS 7 · November 2007

2/3

System-neutral components

Administration

■

Overview

Central user management, access control and electronic signature

SIMATIC Logon is a central user administration function with access control based on Windows 2000/XP and Windows Server 2003 for:

• System components of SIMATIC PCS 7

• Non-system components linked via an interface It can be used to fulfill the validation requirements of 21 CFR Part

11. An electronic signature function can also be used in conjunction with SIMATIC Logon.

SIMATIC Logon Upgrade

All previous versions can be upgraded to the current version.

■

Function

SIMATIC Logon Admin Tool

Using the SIMATIC Logon Admin Tool it is possible to assign the roles defined in the SIMATIC PCS 7 applications (e.g. Automation License Manager and SIMATIC BATCH) to the Windows users/user groups. Administrators with the necessary Windows administrator privileges can also use the SIMATIC Logon Admin Tool to edit Windows users and user groups.

SIMATIC Logon Service

The login dialog of the SIMATIC Logon Service is activated when an application is started which is managed by SIMATIC Logon. The user receives his specific privileges after making the login, password and domain entries. The SIMATIC Logon Service dialog for logoff, user change or password edit can be called in the applications.

SIMATIC Electronic Signature

■

Design

The optional chipcard reader can be used for access control in addition to the keyboard. SIMATIC Logon additionally supports logon devices which can be operated with a Microsoft device driver for the respective operating system (e.g. logon devices on a USB interface). It is also possible to connect logon devices via a separately created device-specific drive.

The number of SIMATIC Logon licenses required depends on the number of clients/single stations that access applications for which SIMATIC Logon is used for access protection.

SIMATIC Logon was developed for the SIMATIC PCS 7 process control system but can also be used together with other SIMATIC products in the context of Totally Integrated Automation (TIA), e.g. with SIMATIC WinCC. A requirement for working together is that user groups have already been created in the partner applications, or can be defined.

SIMATIC Logon is already integrated in the system software of the SIMATIC PCS 7 V7.0 process control system. Separate licenses are not required in this context.

The SIMATIC Electronic Signature means that operations cannot be performed until enabled by previously assigned Windows users/user groups. Users/user groups are assigned to the operations in the respective application.

At the moment this function is implemented as a system function only on SIMATIC BATCH. However, the Electronic Signature can be used on any products in the specific applications.

The software products listed here under "Selection and ordering data" are only relevant to use in the TIA environment.

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Siemens ST PCS 7 · November 2007

System-neutral components

■

Selection and Ordering Data Order No.

only for TIA applications

SIMATIC Logon V1.4

Single license for 1 installation 7 languages (German, English,

French, Spanish, Italian, Chinese, Japanese), executes with Windows 2000 Professional SP4, Windows 2000 Server, Windows XP Professional SP2 or Windows Server 2003 SP1 and R2

Engineering software and electronic documentation on CD

Type of delivery: CD, license key disk, emergency key disk, certificate of license, terms and conditions

SIMATIC Logon Upgrade to V1.4

Single license for 1 installation 7 languages (German, English,

French, Spanish, Italian, Chinese, Japanese), executes with Windows 2000 Professional SP4, Windows 2000 Server, Windows XP Professional SP2 or Windows Server 2003 SP1 and R2

Engineering software and electronic documentation on CD

Type of delivery: CD, license key disk, emergency key disk, certificate of license, terms and conditions

Options

Chipcard reader USB

Chipcard reader with USB interface, driver software and operating instructions

Chipcard

Chipcard for chipcard reader; 1 card required per user; package with 10 chipcards

B) Subject to export regulations: AL: N, ECCN: EAR99H

6ES7 658-7BX41-2YA0

6ES7 658-7BX41-2YE0

6ES7 652-0XX02-1XC0 B)

6ES7 652-0XX05-1XD1

Administration

■

Options

Access security by means of chipcard reader

A chipcard reader can be used to check a person’s authorization to access and operate a single station or a client. This method of access security uses the chipcard as a "key" to the operator terminals. Operations are only allowed when the card is actually inserted in the reader.

The unmistakable identification of access rights is required in particular for plants which have to meet validation requirements. The chipcard reader is compliant with EN 55022 Class B and EN 50082-1 standards.

The reader is available with an USB interface for the connection of the operator station.

Note: The reader with USB interface can only be used with SIMATIC Logon.

Siemens ST PCS 7 · November 2007

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System-neutral components

Operating system

■

Overview

Operating system upgrade

When existing SIMATIC PCS 7 systems are updated to Version 7.0, it may also be necessary to upgrade the operating system.

If you replace your existing hardware by new SIMATIC PCS 7 Industrial Workstations from this catalog when carrying out an upgrade, the Windows XP Professional or Windows Server 2003 operating systems including 5 CAL (Client Access Licenses) required for SIMATIC PCS 7 V7.0 are already included in the scope of delivery. You can also purchase individual operating systems or additional Client Access Licenses (CAL) from Fujitsu Siemens Computers GmbH.

Contact address for quotations and orders Fujitsu Siemens Computers GmbH Mr. Dominikus Besserer Phone: +49 821 804-2434

Fax: +49 821 804-2972 E-mail: dominikus.besserer@fujitsu-siemens.com

Note:

Please note when ordering that SIMATIC PCS 7 V7.0 is operated together with Windows XP Professional Service Pack 2 and Windows Server 2003 Service Pack 2.

Release 2 of Windows Server 2003 has not been approved for SIMATIC PCS 7 V7.0.

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Siemens ST PCS 7 · November 2007

System-neutral components

SIMATIC PCS 7 Industrial Workstation

■

Overview

We offer a range of modern, powerful SIMATIC PCS 7 Industrial Workstations for the systems positioned in the SIMATIC PCS 7 system architecture above the controller level, e.g. for engineering, operation and monitoring (also via Internet/intranet), batch control, route control, asset management or IT applications etc. These are optimized for use as single station, client or server, and can be expanded specific to the system.

Introduction

■

Design

Microsoft Windows operating system

The multi-language Microsoft Windows XP Professional or Server 2003 operating system as well as the SIMATIC PCS 7 system software for OS or ES/OS are preinstalled on the SIMATIC PCS 7 Industrial Workstation. The Microsoft Server 2003 operating system is supplied with 5 CALs (Client Access Licenses). You can purchase further CALs from Fujitsu Siemens Computers GmbH (see page 2/6).

Monitors and multi-VGA operation

The core component of the SIMATIC PCS 7 Industrial Workstation is a SIMATIC industrial PC without keyboard or monitor. This basic hardware can be combined with the industrial LCD monitors recommended in the Section "HMI devices/monitors" for SIMATIC PCS 7 in the Catalog "PC-based Automation" to suit the operating environment and the customer’s requirements.

This is supported in the SIMATIC PCS 7 workstations designed as clients by additional hardware versions:

• SIMATIC PCS 7 OS Client RACK PC 547B WXP with multiVGA graphics card "2 Screens" and

• SIMATIC PCS 7 OS Client RACK PC 547B WXP with multiVGA graphics card "4 Screens"

Clients and single stations with a standard graphic interface module for controlling a process monitor can also be expanded by a multi-VGA graphics card "2 Screens" or "4 Screens" (see page 2/16).

Siemens ST PCS 7 · November 2007

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System-neutral components

SIMATIC PCS 7 Industrial Workstation

Introduction

■

Options

Notes on the use of other basic hardware and non-SIMATIC software

Siemens guarantees the compatibility of hardware and software for system configurations based on components in this catalog.

The system test confirms that the system software of the SIMATIC PCS 7 process control system can be run on the SIMATIC PCS 7 Industrial Workstations offered in this catalog. Despite comprehensive tests, it cannot be excluded that the function of a SIMATIC PCS 7 system could be disturbed or interfered with as a result of additional non-SIMATIC software, i.e. software which has not been explicitly approved for SIMATIC PCS 7.

If you use hardware other than the basic hardware offered in this catalog, or additional non-SIMATIC software, this is at your own risk. If compatibility problems arise as a result of these hardware/

Requirements on the configuration of the SIMATIC PCS 7 basic hardware

Depending on the application of the SIMATIC PCS 7 basic hardware, the following hardware requirements must be observed.

Minimum configuration of basic hardware depending on target system Target systems

Technical specifications of basic hardware

Engineering station (ES) ● Engineering station with server

operating system OS single station ● OS server ● OS client ● Central archive server ● PCS 7 Web server ● Maintenance station (MS) ● BATCH single station ● BATCH server ● BATCH client ● Common OS/BATCH client ● Route Control (RC) single sta-

tion Route Control server ● Route Control client ● Common OS/BATCH/Route

Control single station Processor, clock Intel Pentium IV, 2 GHz Intel Pentium IV, 2 GHz Intel Pentium IV, 2 GHz Main memory (RAM) 2 GB 1 GB 512 MB Hard disk

• Storage capacity 120 GB 120 GB 80 GB

• Size of C partition 20 GB 20 GB 20 GB Network adapter,

communications interfaces

Optical drive DVD-ROM DVD-ROM DVD-ROM

RJ45 connection (Fast Ethernet) for terminal bus (OS-LAN)

CP1613 A2 or RJ45 network card (Fast Ethernet) with BCE for plant bus (ES, as well as BATCH/OS/RC on one PC)

software components, the support provided for elimination thereof is not free of charge.

The licenses for plant bus communication via Industrial Ethernet, i.e. for Basic Communication Ethernet (BCE) and CP 1613 communication are bound to the SIMATIC PCS 7 Industrial Workstations. Depending on the selected type of communication, the SIMATIC PCS 7 Industrial Workstations for single stations and servers are delivered either with a BCE license or CP 1613 license. If you are not using SIMATIC PCS 7 V7.0 on SIMATIC PCS 7 Industrial Workstations, you additionally require a SIMATIC PCS 7 BCE V7.0 license (Order No. 6ES7 650-1CD072YB5) for all single stations or servers which are connected to the plant bus via a standard network card and not via a CP 1613.

●

RJ45 connection (Fast Ethernet) for terminal bus (OS-LAN)

CP1613 or RJ45 network card (Fast Ethernet) with BCE for plant bus (ES, MS, OS single station/server and RC single station/server)

RJ45 connection (Fast Ethernet) for terminal bus (OS-LAN)

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Siemens ST PCS 7 · November 2007

System-neutral components

SIMATIC PCS 7 Industrial Workstation

Recommended configuration of basic hardware depending on target system Target systems

Technical specifications of basic hardware

Engineering station with server operating system

OS single station ● OS server ● OS client ● Central archive server ● PCS 7 Web server ● Maintenance station (MS) ● BATCH single station ● BATCH server ● BATCH client ● Common OS/BATCH client ● Route Control (RC) single station ● Route Control server ● Route Control client ● Common OS/BATCH/Route Control

single station Engineering station with server operating

system PC type SIMATIC Rack PC 547B CPU

• Processor, clock Intel Core 2 Duo E6600 / 2 x 2.4 GHz Intel Core 2 Duo E6600 / 2 x 2.4 GHz

• Front Side Bus (FSB) 1066 MHz 1066 MHz

• Second Level Cache 4 MB 4 MB Main memory (RAM) 2 GB 1 GB Hard disks

• Number, storage capacity, type 2 x 250 GB SATA in RAID 1 network for

• Size of C partition 50 GB 50 GB Network adapter,

communications interfaces

Optical drive DVD writer (DVD±RW) for engineering

server and ES/OS single stations; 1 x 250 GB SATA for client systems

RJ45 connection (Gigabit Ethernet) for terminal bus (OS-LAN) on board

CP1613 A2 or RJ45 Ethernet network card 10/100/1000 Mbit/s with BCE for plant bus (ES, MS, OS single station/ server and RC single station/server)

station; DVD-ROM for all other target systems

Introduction

●

1 x 250 GB SATA

RJ45 connection (Gigabit Ethernet) for terminal bus (OS-LAN) on board

DVD-ROM

Additional recommendations/limitations

• It is generally of advantage for the system performance if the technical specifications of the basic hardware, e.g. clock, main memory or hard disk, are above the recommended values listed in the table. This particularly applies to multiproject engineering.

• A requirement for integration of PC-based SIMATIC PCS 7 basic hardware into the PC diagnostics of the SIMATIC PCS 7 asset management is the SIMATIC PC DiagMonitor software. This belongs to the scope of delivery of SIMATIC PCS 7 Industrial Workstations and SIMATIC PCS 7 BOX RTX/416 and cannot be executed on other systems.

• For long-term archiving with large quantity frameworks, we recommend the PCS 7 Premium server from the Catalog ST PCS 7.1 (Add-ons for the SIMATIC PCS 7 process control system) as the central archive server. However, the PCS 7 Premium server cannot be integrated into the PC diagnostics of the SIMATIC PCS 7 asset management.

• For increased data availability on the central archive server, we recommend a RAID hard disk system (at least RAID 1).

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System-neutral components

SIMATIC PCS 7 Industrial Workstation

Basic hardware

■

Overview

The SIMATIC PCS 7 Industrial Workstations are based on a SIMATIC Rack PC of type 547B which features powerful, innovative Intel PC architecture of 19" design. They are certified by the CE marking for use in offices and industrial environments, and comply with the specific requirements of process control technology.

■

Application

Specially optimized versions are available for operation as single stations, servers or clients. The operating system and the following ES/OS software of the SIMATIC PCS 7 process control system are already preinstalled when delivered:

• Single station: PCS 7 Engineering Software for AS/OS (including OS Runtime software)

• Server: PCS 7 OS Software Server

• Client: PCS 7 OS Software Client

You only need the corresponding licenses in order to use the preinstalled SIMATIC PCS 7 software.

Note: Please note the standard installation if you use the SIMATIC PCS 7 Industrial Workstations within the SIMATIC PCS 7 process control system for other tasks, e.g. as basic hardware for SIMATIC BATCH, SIMATIC Route Control, StoragePlus, Central Archive Server or PCS 7 Web Server. You can then extend or reject the existing SIMATIC PCS 7 installation, and restore it for the operating system using the restore DVD.

The CP 1613 communication integrated in the IE version of the SIMATIC PCS 7 Workstation for single stations and servers is a combination of CP 1613 communications processor and S7-1613 communications software. When using fault-tolerant automation systems, the SIMATIC PCS 7 Workstation requires the S7-REDCONNECT software instead of the S7-1613 communications software. The S7-REDCONNECT Upgrade is suitable for upgrading the communications software (for ordering data, see page 9/29).

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Siemens ST PCS 7 · November 2007

System-neutral components

SIMATIC PCS 7 Industrial Workstation

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Design

2 slots for 5.25" drives

Operational display Hard disk access Fan/temperature status

AC power supply Extension slots:

Interfaces for keyboard, mouse, 4 x US B 2.0, COM1, LPT1, VGA, Audio, Gigabit Ethernet

3.5" diskette drive

2 x USB

Power switch

Optical drive

4 x PCI, 2 x PCIe x1, 1 x PCIe x16

The SIMATIC PCS 7 Industrial Workstations of type Rack PC 547B have a painted all-metal housing of 19" rack design which is particularly protected against dust by a filter and pressurized ventilation. This mechanically and electromechanically rugged housing has a service-friendly design. The SIMATIC PCS 7 Industrial Workstations of type Rack PC 547B can be positioned and installed horizontally or vertically. High-grade components with high MTBF values and monitoring functions for the inner housing temperature, fan and program execution permit reliable 24-hour continuous operation at ambient temperatures between 5 and 40 °C.

The SIMATIC PCS 7 Industrial Workstations of type Rack PC 547B have the following features:

• Motherboard with future-oriented Intel architecture for modern Core 2 Duo processors, based on Intel 945G Express chipset

• Powerful AGP graphics with Dynamic Video Memory, sound (Line In, Line Out, Mic.) and 10/100/1000 Mbit/s Ethernet RJ45 port integrated onboard

• PCI-Express technology (1 PCIe x16 and 2 PCIe x1 slots)

• 6 slots for drives:

- At the front: three 5.25" slots (1 occupied by DVD-ROM/

DVD-RW) and

- one 3.5" slot (occupied by diskette drive)

- Inside: two 3.5" slots (occupied by 1 hard disk on the client,

and 2 hard disks on the server and ES/OS single station)

• Increased system availability through RAID 1 with 2 SATA hard disks and NCQ technology (Native Command Queuing) on the server and ES/OS single station

• Second serial interface (for server) available (COM2)

Basic hardware

• Total of 6 USB 2.0 interfaces (4 at rear, 2 at front)

• High electromagnetic compatibility (CE-certified for industrial and office environments)

• Dust protection by means of pressurized ventilation in conjunction with a front fan and a dust filter

• PC front complies with IP30 degree of protection when the front door is closed

• Front door can be locked to prevent unauthorized access to swap media, control elements and interfaces located at the front

• Easy and fast installation and maintenance of PC components: access to the front drives through a hinged front door; only 3 screws to open the device

• 3 LEDs on the front of the PC visualize the operating status:

- Power (switched on)

- HD (hard disk access)

- Status (fan and temperature monitoring)

• Suitable for easy mounting with telescopic rails

• Easy to remove fixing bracket with handles

• Card hold-down device to secure PC modules during transportation and to protect them from vibration and shock

• Power supply unit with temperature-controlled fan

• Power connector lock for the power supply cable

• SIMATIC PC DiagMonitor diagnostics software for monitoring program execution (watchdog), temperature, fan speed, hard disk status and system failure (heartbeat); including operating hours counter

• Can be integrated into the system diagnostics of the SIMATIC PCS 7 asset management by means of SIMATIC PC DiagMonitor

Restore DVD

The operating system and SIMATIC PCS 7 software are preinstalled on the basic devices. Two restore DVDs are supplied for quickly restoring the delivered status if required.

• Restore DVD 1 only contains the operating system with default settings for optimum PCS 7 operation

• Restore DVD 2 contains a full installation (operating system plus ES/OS software including SQL server)

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System-neutral components

SIMATIC PCS 7 Industrial Workstation

Basic hardware

■

Technical specifications

SIMATIC PCS 7 Industrial Workstation (single station/server/client)

Design and equipment features

Design

Degree of protection to EN 60529

Motherboard Chipset

CPU

• Processor base LGA 775

• Processor / clock

• Front Side Bus (FSB)

• Second Level Cache

Main memory (SDRAM)

•Type Dual channel DDR2-667 SDRAM

• Maximum configuration

• Standard configuration

Motherboard slots

Slots for drives

• On the front 1 x 3.5" (occupied by diskette

• On the inside

RAID controller

Hard disks

• Storage volumes / features 250 GB / 3.5" SATA, 8 MB cache,

• Single station/server

•Client

19" rack, 4 HU, for horizontal and vertical installation, prepared for easy mounting with telescopic rails, 19" fixing bracket with handle, easy to remove

IP30 with front door closed; IP20 at rear

FSC D2156-S21 Intel 945G Express

Intel Core 2 Duo E6600 / 2x2.4GHz

1066 MHz 4 MB

(PC2-5300) 4 memory bases in total

(expandable to 4 GB) Single station/server:

2GB (2x1GB) Client: 1 GB (2 x 512 MB)

4 x PCI (max. 265 mm long) 2 x PCIe x1 1 x PCIe x16

drive) 3 x 5.25" (1 occupied by DVD-ROM/DVD±RW)

2 x 3.5" for hard disk drives (2 occupied with server/single station; 1 occupied with client)

RAID controller Intel ICH7R with Intel Storage Manager software (onboard)

7200 rpm, NCQ SATA-RAID 1 (mirror) with 2 hard

disks 1 SATA hard disk

■

Technical specifications (cont.)

Interchangeable drives

• Diskette drive 3.5" diskette drive 1.44 MB

• DVD drive in ES/OS single station

• DVD drive in server/client

Graphics card

• Graphics memory

• Resolutions. frequencies, colors

Mouse Interface modules / interfaces

• OS-LAN interface module 10/100/1000 Mbit/s Ethernet

• Plant bus interface module (single

station/server), alternatives

- RACK PC 547B BCE Ethernet network card RJ45 (PCI)

- RACK PC 547B IE

•USB

•Serial

• Parallel

•Audio

•VGA

• Keyboard

•Mouse

DVD writer (DVD±RW) 5.25" ATAPI Read

• DVD-ROM: single layer 16x, dual layer 12x

• DVD-R/+R: single layer 16x, dual layer 7x

• DVD-RW/+RW 13x

• CD-ROM/CD-R 48x, CD-RW 40x

Write

• DVD+R 18x, DVD+RW 8x, DVD-R 18x, DVD-RW 6x

• DVD+R9 (DL) 8x, DVD-R DL 8x

• CD-R 48x, CD-RW 32x

DVD-ROM 5.25" ATAPI

Read

• DVD-ROM: single layer 16x, dual layer 8x

• DVD+R/RW, DVD-R/RW 8x, DVD-RAM 2x

• CD-ROM, CD-R 32x, CD-RW 20x

Intel GMA950 graphics controller (on board), 2D and 3D engine integrated in chipset, up to 2048 x 1536 pixels with 75 Hz image refresh rate

Dynamic video memory technology (up to 224 MB)

• Up to 800 x 600 at 120 Hz, 32 bit colors

• Up to 1280 x 1024 at 100 Hz, 32 bit colors

• Up to 2048 x 1536 at 75 Hz, 16 bit colors

Optical mouse

(RJ45) on board, Broadcom BCM5751 controller

10/100/1000 Mbit/s CP 1613 A2 communications

processor 6 x USB 2.0, 4 x at rear and 2 x at

front, high current in each case Server: 1 x COM1 and 1 x COM2

(each V.24), 9-contact Sub-D connector

Single station/client: 1 x COM1 (V.24), 9-contact Sub-D connector

1 x LPT1 (25-pin, EPP and ECP) 1 x Line In; 1 x Micro In; 1 x Line

Out (2 x 0.5 W/8 Ω); Realtek ALC262 Audio Codec

1 x Sub-D socket, 15-contact 1 x PS/2 1 x PS/2

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Siemens ST PCS 7 · November 2007

System-neutral components

SIMATIC PCS 7 Industrial Workstation

■

Technical specifications (cont.)

Operating systems and diagnostics software

ES/OS single station/client

Server

System-tested SIMATIC industrial software

Monitoring/diagnostics functions

Watchdog

Temperature

Fans

Displays

Safety

Protection class

Safety directives

Noise level

Operation < 45 dB (A) to DIN 45635

Electromagnetic compatibility (EMC)

Emitted interference (AC)

Immunity to conducted interference on the supply lines

Immunity to interference on signal lines

Immunity to static discharge

Immunity to high-frequency irradiation

Magnetic field

Microsoft Windows XP Professional MUI, 6 languages, selectable: German, English, French, Italian, Spanish, Chinese

Microsoft Windows Server 2003 (standard edition) MUI, 6 languages, selectable: German, English, French, Italian, Spanish, Chinese

SIMATIC PC DiagMonitor

• Monitoring of program execution

• Monitoring time adjustable in the software

Violation of permissible operating temperature

Speed monitoring for:

•Front fan

• Processor fan

• Power supply fan

Front LEDs

• Power (device switched on)

• HD (access to hard disk)

• Status (fan/temperature monitoring)

Protection class I compliant with IEC 61140

EN 60950-1; UL60950; CSA C22.2 No. 60950-00

EN 55022 Class B; FCC Class A EN 61000-3-2 Class D, EN 61000-3-3

± 2 kV (to IEC 61000-4-4, burst) ± 1 kV (to IEC 61000-4-5,

symmetrical surge) ± 2 kV (to IEC 61000-4-5, unsymmetrical surge)

± 2 kV (to IEC 61000-4-4, burst, length > 3 m) ± 2 kV (to IEC 61000-4-5, symmetrical surge, length > 30 m)

± 4 kV, contact discharge (to IEC 61000-4-2) ± 8 kV, atmospheric discharge (to IEC 61000-4-2)

1 V/m, 2 to 2.7 GHz 10 V/m, 80 MHz to 1 GHz and

1.4 to 2 GHz, 80% AM

(to IEC 61000-4-3) 10 V, 10 kHz to 80 MHz (to IEC 61000-4-6)

100 A/m, 50 Hz/60 Hz (to IEC 61000-4-8)

■

Technical specifications (cont.)

Climatic conditions

Temperature

• Operation

• Storage/transport

Relative humidity

• Operation

• Storage/transport

Mechanical environmental conditions

Vibrations

• Operation

• Storage/transport

Shock

• Operation

• Storage/transport

Approvals

CE living accommodation (emitted interference)

CE industrial areas (noise immunity) cULus

Basic hardware

Tested according to IEC 60068-2-2, IEC 60068-2-1, IEC 60068-2-14

+5 ... +40 °C (no DVD writer operation), +5 ... +35 °C (without limitation)

CPU up to 65 W power loss Gradient: max. 10 °C/h,

no condensation

-20 ... +60 °C Gradient: max. 20 °C/h,

no condensation Tested according to

IEC 60068-2-78, IEC 60068-2-30 5 ... 80% at 25 °C

(no condensation) Gradient: max. 10 °C/h,

no condensation 5 ... 95% at 25 °C

(no condensation) Gradient: max. 20 °C/h,

no condensation

Tested according to IEC 60068-2-6, 10 cycles

20 ... 58 Hz, amplitude 0.015 mm; 58 ... 200 Hz: 2 m/s²

Note: No mechanical interferences are tolerable when writing with CD/DVD writers.

5 ... 8.51 Hz, amplitude 3.5 mm;

8.51 ... 500 Hz: 9.8 m/s² Tested according to

IEC 60068-2-27 Half sine: 9.8 m/s², 20 ms,

100 shocks per axis Note: No mechanical interfer-

ences are tolerable when writing with CD/DVD writers.

Half sine: 250 m/s², 6 ms, 1000 shocks per axis

EN 61000-6-3:2001

EN 61000-6-2:2005 60950-1

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System-neutral components

SIMATIC PCS 7 Industrial Workstation

Basic hardware

■

Technical specifications (cont.)

Power supply

Nominal supply voltage

Frequency

Short-term voltage dip

Power consumption (with 210 W secondary)

AC input current

Max. current output

Dimensions and weights

Overall dimensions in mm

(W x H x D)

Weight

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 Industrial Workstation, single station version

SIMATIC PC in 19" rack, without monitor, keyboard and printer; Core 2 Duo E6600 2.4 GHz processor, 2 GB RAM (2 x 1 GB), sound, SATA-RAID 1 with 2 hard disks of 250 GB, graphics controller on board with dynamic video memory, DVD writer DVD±RW IDE, 3.5" diskette drive, optical mouse, Ethernet 10/100/1000 Mbit/s (RJ45) on board for connection to OS-LAN; SIMATIC PC DiagMonitor diagnostics software and 2 restore DVDs; SIMATIC PCS 7 ES/OS software preinstalled

Windows XP Professional MUI operating system (German, English, French, Italian, Spanish, Chinese)

• SIMATIC PCS 7 ES/OS 547B

BCE WXP

Connection to plant bus with Ethernet network card RJ45 (PCI) 10/100/1000 Mbit/s and Basic Communication Ethernet (BCE) for up to 8 automation systems (not fault-tolerant systems)

• SIMATIC PCS 7 ES/OS 547B

IE WXP

Connection to plant bus with CP 1613 A2 communications processor

100 to 240 V AC, wide-range (90 to 264 V AC)

50 ... 60 Hz (minimum 47 to maximum 63 Hz, sinusoidal)

16 ms at 0.85 of nominal supply voltage (max. 10 events per hour; recovery time min. 1 s)

310 W (approx 68% efficiency)

Continuous current up to 7 A (up to 30 A for 5 ms during startup)

•+3.3V: 24 A

•+5V: 26 A (total power for +3.3 V and +5 V max. 190 W)

• +12 V: 15 A

• -12 V: 0.2 A

aux

: 2 A

•+5V

433.5 x 176.5 x 445.5

16 ... 23 kg

6ES7 650-0NF07-0YX0 D)

6ES7 650-0NF07-0YX1 D)

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 Industrial Workstation, server version

3.5" diskette drive, optical mouse, Ethernet 10/100/1000 Mbit/s (RJ45) on board for connection to OS-LAN; SIMATIC PC DiagMonitor diagnostics software and 2 restore DVDs; SIMATIC PCS 7 OS software for server preinstalled

Windows Server 2003 MUI operating system (German, English, French, Italian, Spanish, Chinese)

• SIMATIC PCS 7 OS Server

547B BCE SRV03

Connection to plant bus with Ethernet network card RJ45 (PCI) 10/100/1000 Mbit/s and Basic Communication Ethernet (BCE) for up to 8 automation systems (not fault-tolerant systems)

• SIMATIC PCS 7 OS Server

547B IE SRV03

Connection to plant bus with CP 1613 A2 communications processor

SIMATIC PCS 7 Industrial Workstation, client version

SIMATIC PC in 19" rack, without monitor, keyboard and printer; Core 2 Duo E6600 2.4 GHz processor, 1 GB RAM (2 x 512 MB), SATA hard disk of 250 GB, graphics controller on board with dynamic video memory, DVDROM IDE, 3.5" diskette drive, optical mouse, Ethernet 10/100/1000 Mbit/s (RJ45) on board for connection to OS-LAN; SIMATIC PC DiagMonitor diagnostics software and 2 restore DVDs; SIMATIC PCS 7 OS software for client preinstalled

Windows XP Professional MUI operating system (German, English, French, Italian, Spanish, Chinese)

• SIMATIC PCS 7 OS Client 547B

WXP

- without multi-VGA graphics card

- with Multi-VGA graphics card "2 Screens"

- with Multi-VGA graphics card "4 Screens"

D) Subject to export regulations: AL: N, ECCN: 5D992B1

6ES7 650-0NH07-0YX0 D)

6ES7 650-0NH07-0YX1 D)

6ES7 650-0NG07-0YX0 D)

6ES7 650-0NG07-0YA0 D)

6ES7 650-0NG07-0YB0 D)

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System-neutral components

SIMATIC PCS 7 Industrial Workstation

■

Selection and Ordering Data Order No.

Additional and expansion components

Memory modules for expanding the main memory

• 512 MB memory expansion for SIMATIC Rack PC 547B (1 x 512 MB), DDR2-667 SDRAM

• 1 GB memory expansion for SIMATIC Rack PC 547B (2 x 512 MB), DDR2-667 SDRAM, kit for dual-channel technology

• 2 GB memory expansion for SIMATIC Rack PC 547B (2 x 1 GB), DDR2-667 SDRAM, kit for dual-channel technology

SIMATIC PC keyboard (USB connection)

• International key assignment 6ES7 648-0CB00-0YA0

Tower kit for SIMATIC PCS 7 Industrial Workstations

based on Rack PC 547B and IL 43

• Tower kit for conversion of a Rack PC into an industrial To we r P C

3-m power cable for Rack PC

• For Great Britain 6ES7 900-0BA00-0XA0

• For Switzerland 6ES7 900-0CA00-0XA0

•For USA 6ES7 900-0DA00-0XA0

•For Italy 6ES7 900-0EA00-0XA0

•For China 6ES7 900-0FA00-0XA0

SIMATIC NET S7-REDCONNECT Upgrade

For communication with faulttolerant AS systems, see page 9/29

B) Subject to export regulations: AL: N, ECCN: EAR99H

The PCS 7 systems are delivered as standard with a "European power cable". The country-specific versions listed above are required for some countries.

6ES7 648-2AF30-0HA0 B)

6ES7 648-2AF40-0HB0 B)

6ES7 648-2AF50-0HB0 B)

6ES7 648-1AA00-0XC0

Basic hardware

■

Accessories

Keyboards

The SIMATIC PCS 7 Industrial Workstations are delivered without a keyboard. The SIMATIC PC keyboard with USB connection, for example, is suitable for process operation with SIMATIC PCS 7.

The SIMATIC PC keyboard is a standard MF2 keyboard with 105 keys, without additional special functions. It combines the convenience of an office keyboard with the EMC of an industrial device. Standards/approvals: UL 1950, CSA C22.2 No. 950, FCC Part 15, subpart B, class B, VDE-GS (EN 60950/ZHI/618), CE, C-TICK-Mark (Australia).

Power supply cable for Rack PC

The SIMATIC PCS 7 systems are delivered as standard with a "European power cable". This can be used in Germany, France, Spain, Netherlands, Belgium, Sweden, Austria and Finland.

The country-specific versions listed in the Ordering data are required for other countries. The following picture shows the appearance of the power supply plugs:

Country-specific power supply cables for Rack PC

Tower Kit

A Tower Kit for converting a SIMATIC PCS 7 Industrial Workstation of Rack PC design into an industrial Tower PC can be ordered as an option. The Tower Kit is suitable for SIMATIC PCS 7 Industrial Workstations based on the Rack PC types 547B and IL 43.

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System-neutral components

SIMATIC PCS 7 Industrial Workstation

Multi-VGA graphics cards

■

Overview

The SIMATIC PCS 7 industrial workstations are supplied as standard with a graphics interface module for controlling one process monitor. The multi-VGA graphics cards "2 Screens" and "4 Screens" are available for multi-channel mode with 2 or up to 4 process monitors.

Using a multi-VGA graphics card, the visualization of a project/subproject when engineering or a plant/unit in process operation can be divided among up to 4 process monitors per operator station with application of different views. These project/plant sections can all be operated using just one keyboard and one mouse. Compared to single-channel mode, it is thus possible to enormously improve the efficiency, convenience and ergonomics of engineering and process control.

■

Technical specifications

Multi-VGA graphics cards

Memory

• Graphics card "2 Screens"

• Graphics card "4 Screens" Clock Max. analog resolution per channel Max. digital resolution per channel Electromagnetic compatibility

(EMC)

• Emitted interference EN 55022 Class B

• Noise immunity Slot requirement

■

Selection and Ordering Data Order No.

Multi-VGA Graphics Card "2 Screens"

for operating 2 process monitors on 1 station

Type of delivery: Dual graphics card, driver CD, manual, 1 dual DVI cable for 2 digital outputs, 2 adapters for VGA outputs

Multi-VGA Graphics Card "4 Screens"

for operating 4 process monitors on 1 station

Type of delivery: Quad graphics card, driver CD, manual, 2 dual DVI cables for 4 digital outputs, 4 adapters for VGA outputs

B) Subject to export regulations: AL: N, ECCN: EAR99H

32 MB DDRAM per output 2 x 32 MB 4 x 32 MB 360 MHz integrated RAMDAC 2048 x 1536 at 24 bpp and 85 Hz 1280 x 1024

EN 50082 1 PCI slot

6ES7 652-0XX03-1XE0 B)

6ES7 652-0XX03-1XE1 B)

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Siemens ST PCS 7 · November 2007

System-neutral components

SIMATIC PCS 7 Industrial Workstation

■

Overview

Operating devices

In addition to the mouse and SIMATIC PC keyboard described as operating devices in the Section "Basic hardware", you can find further devices such as fingerprint mouse, trackball or Ex-PC operator panel in the Catalog ST PCS 7.1 (Add-ons for the SIMATIC PCS 7 process control system).

Process monitors

We recommend the SCD 19101-D industrial monitor (LCD color monitor) for the SIMATIC PCS 7 process control system.

In addition, industrial LCD monitors with IP65 degree of protection (front) are available for installation in desks, control cabinets or 19" racks. These are available from:

• the Catalog ST PC "PC-based Automation" or

• the A&D Mall/CA 01 under "Automation Systems – PC-based

Automation - Expansion Components - Industrial LCD Monitors"

■

Benefits

Outstanding characteristics of the SCD 19101-D LCD monitor include:

7 Rugged, fail-safe and long-life industrial design:

- High resistance to shock and vibration

- Extremely high electromagnetic compatibility

- Anti-glare and hardened mineral glass pane for high mechanical protection

- IP20 degree of protection

- Complies with CE standard "Industry"

7 Modern design with exceptional ergonomics:

- Sharp and high-contrast picture with uniform brightness

- No flickering

- Large reading angle up to 170° horizontal and vertical

- Automatic picture adjustment (Auto Adjust)

7 No X-rays 7 Low energy consumption and heat development 7 Small space requirement and low weight 7 Configuration using on-screen display (OSD) 7 Long service life

Operator panels/monitors

■

Technical specifications

Monitor SCD 19101-D

Screen

Line frequency Image refresh rate Power supply Dimensions (WxHxD) in mm

Degree of protection Weight

Detailed technical data can be found in

• Catalog ST PC "PC-based Automation" or

• the Mall/CA 01 at "Automation systems - Monitors, printers and input devices for industry"

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Selection and Ordering Data Order No.

SCD 19101-D industrial LCD monitor

(same design as SCD 1898-I) Desktop unit, 230 V AC, 48 cm (19") screen diagonal, horizontal frequency 50...97 kHz, IP20 degree of protection

Additional and expansion components

Connection cable

• Video + Touch, 1.8 m long 6AV8 107-0BA00-0AA0

• Video + Touch, 5 m long 6AV8 107-0DA00-0AA0

• Video + Touch, 10 m long 6AV8 107-0FA00-0AA0

• Video, connecting cable 20 m

long

B) Subject to export regulations: AL: N, ECCN: EAR99H

19" (48 cm) TFT color monitor, 1280 x 1024 pixels, 16 million colors

50 ... 97 kHz 30 ... 100 Hz 110/230 V AC 465 x 444 x 91 (depth of

stand 240) IP20 Approx. 10 kg

6GF6 220-1DA01 B)

6AV8 107-0HB00-0AA0

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System-neutral components

SIMATIC PCS 7 Industrial Workstation

Special configurations

■

Overview

The SIMATIC PCS 7 Industrial Workstations offered in the catalog section "Basic hardware" already cover the majority of applications. In the case of special system requirements, particularly if several supplementary/expansion components such as multiVGA graphics card, signal module or memory expansion have to be integrated at the same time, we also offer the possibility for ordering completely assembled special configurations of these SIMATIC PCS 7 Industrial Workstations.

A special SIMATIC PCS 7 Industrial Workstation can be compiled interactively on the Internet using a configurator, and its Order No. generated in the process. This can subsequently be transferred to the shopping cart for ordering.

Configurator in the A&D Mall

The configurator "Special SIMATIC PCS 7 Industrial Workstations" is integrated in the catalog & online ordering system "A&D Mall" (www.siemens.com/automation/mall). It can be accessed there in two manners:

Selection using quick link "Configuration list" A selection window in which all available configurators are cate-

gorized according to technical criteria is opened when you click the quick link "Configuration list" on the right side of the A&D Mall (see figure). You can find the configurator "Special SIMATIC PCS 7 Industrial Workstations" here in the category "Process automation".

Selection using the "Siemens A&D product tree" If you click the link "Products" at the second position in the hori-

zontal primary navigation (see blue area at the top in the figure), the "Siemens A&D product tree" is displayed on the left. Navigate there from "Process automation" via "Process control systems", "SIMATIC PCS 7 V7.0" and "SIMATIC PCS 7 Industrial Workstations" on to "Special configurations". Select the "Configurators" tab here, and then the configurator "Special SIMATIC PCS 7 Industrial Workstations".

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Siemens ST PCS 7 · November 2007

Starter systems

3/2 SIMATIC PCS 7 BOX

3/2 Introduction 3/4 SIMATIC PCS 7 BOX RTX 3/8 SIMATIC PCS 7 BOX 416

3/13 Runtime Basic Packages

Siemens ST PCS 7 · November 2007

Starter systems

SIMATIC PCS 7 BOX

Introduction

■

Overview

SIMATIC PCS 7 BOX 416 with WinAC Slot 416 hardware controller

SIMATIC PCS 7 BOX RTX with WinAC RTX software controller

SIMATIC PCS 7 AS RTX with WinAC RTX software controller

Runtime system with AS functionality

Scalable automation performance in the bottom performance range of SIMATIC PCS 7 (for SIMATIC PCS 7 AS RTX, see page 10/4)

SIMATIC PCS 7 BOX systems are compact and rugged industrial PCs as low-price starter solutions for process automation with SIMATIC PCS 7. They are available in two versions:

• SIMATIC PCS 7 all-in-one system with functionality for automation (AS), HMI (OS) and engineering (ES)

• SIMATIC PCS 7 Runtime system with AS and OS functionality

Expanded by distributed process I/Os on the PROFIBUS, each version represents a complete process control system for small applications.

■

Application

The SIMATIC PCS 7 BOX starter systems can be used for various applications:

• Small production applications

• Enclosed subprocesses (package units)

• Automation of a laboratory or test center

As a fully adequate member of the SIMATIC PCS 7 range, they work with the PCS 7 standard system software, are scalable, and can be expanded without destroying the compatibility. However, the engineering and runtime licenses for AS and OS are limited to 2000 POs (process objects).

Use as asset management station

SIMATIC PCS 7 BOX can be incorporated into the PC diagnostics of the SIMATIC PCS 7 asset management using the SIMATIC PC DiagMonitor software. Equipped as an all-in-one system with software licenses for SIMATIC PDM and SIMATIC PCS 7 asset management, they are additionally suitable for use as a maintenance station. For further information, see Chapter "Asset management".

Runtime systems with AS and OS functionality or all-in-one systems with AS, OS and ES functionality

■

Design

Two SIMATIC PCS 7 BOX systems with different performances are currently available:

• SIMATIC PCS 7 BOX RTX with WinAC RTX software controller

• SIMATIC PCS 7 BOX 416 with WinAC Slot 416 hardware controller

Together with the compact SIMATIC PCS 7 AS RTX Microbox automation system (see page 10/4), these allow finer scaling of the automation performance in the bottom performance range of SIMATIC PCS 7. It is then possible to react more variably to individual customer requirements with small applications. With regard to the achievable quantity framework, the SIMATIC PCS 7 BOX systems are approximately comparable with the following standard automation systems:

• SIMATIC PCS 7 BOX 416 with an AS 416

• SIMATIC PCS 7 BOX RTX with an AS 414

In a direct comparison of the two systems, the SIMATIC PCS 7 BOX RTX impresses primarily due to the following advantages:

• Low price

• Very fast program execution

Particular advantages of the SIMATIC PCS 7 BOX 416 are:

• High availability

• Support of changes to the configuration during runtime (CiR) through the stand-alone WinAC Slot CPU

SIMATIC PCS 7 BOX

Stand-alone operation using example of a SIMATIC PCS 7 BOX 416

PDM OS

24 V DC

CPU 416-2

DP MPI/DP

CP 5611 onboard

PROFIBUS DP PROFIBUS MPI/DP

DP/PA

link

PROFIBUS PA

3/2

Siemens ST PCS 7 · November 2007

Ethernet

onboard

Plant bus

PDM OS

CP 5611

Ethernet

onboard

PROFIBUS

OS-LAN (Terminal bus)

CPU 416-2

DP MPI/DP

24 V DC

DP/PA link

OS server

SIMATIC PCS 7 BOX

PROFIBUS MPI/DP

PROFIBUS PA

OS clients

Starter systems

SIMATIC PCS 7 BOX

Introduction

SIMATIC PCS 7 BOX systems can be operated in stand-alone mode and also in the system network with other SIMATIC PCS 7 system components. The two architectures are illustrated using examples of the SIMATIC PCS 7 BOX 416.

A system produced with SIMATIC PCS 7 BOX can be expanded at any time by further SIMATIC PCS 7 hardware and software components. It is just as easy to integrate SIMATIC PCS 7 BOX into existing SIMATIC PCS 7 systems. The connections on the plant bus and OS-LAN (terminal bus) are made using the Ethernet interfaces integrated in the SIMATIC PCS 7 BOX.

The engineering licenses as well as the runtime licenses for AS and OS are administered by the engineering software.

With a SIMATIC PCS 7 BOX all-in-one system, the runtime licenses for AS and OS are components of the engineering software, and can be expanded by AS/OS Software Engineering PowerPacks to a maximum of 2000 POs.

With a SIMATIC PCS 7 BOX runtime system, the OS Runtime licenses can be expanded by OS Software PowerPacks, the AS Runtime licenses by further AS Runtime licenses for 100 or 1000 POs to a maximum of 2000 POs. The process objects of additional AS Runtime licenses are then added to process objects which already exist. The number and type (100 or 1000) of additional AS Runtime licenses are only limited by the expansion limit.

Engineering system

Automation systems

Integration in the SIMATIC PCS 7 system network using example of the SIMATIC PCS 7 BOX 416

SIMATIC PCS 7 BOX systems (SIMATIC PCS 7 BOX RTX as well as SIMATIC PCS 7 BOX 416) are based on the industrial SIMATIC Box PC 627B which permits combination of the frequently distributed PCS functionality for automation, HMI and engineering in one system. They use standard system software of SIMATIC PCS 7 V7.0, and are integrated in the SIMATIC PCS 7 engineering and the PCS 7 project wizard. This guarantees full compatibility with SIMATIC PCS 7 V7.0.

SIMATIC PCS 7 BOX can be configured either using the engineering software integrated in the system or a central engineering system. OS-specific changes in the configuration on the SIMATIC PCS 7 BOX or on the central engineering system can be downloaded online, i.e. without terminating OS process operation.

SIMATIC PCS 7 BOX support ET 200M, ET 200ISP and ET 200S remote I/O stations connected over PROFIBUS DP by means of a comprehensive range of low-cost signal/function modules as well as intelligent field/process devices connected directly over PROFIBUS DP/PA.

Siemens ST PCS 7 · November 2007

3/3

Starter systems

SIMATIC PCS 7 BOX

SIMATIC PCS 7 BOX RTX

■

Overview

■

Design

The SIMATIC PCS 7 BOX RTX equipped with a WinAC RTX software controller features an exceptional price/performance ratio. With regard to the automation performance, it is positioned slightly below the SIMATIC PCS 7 BOX 416, but is primarily characterized by its very fast program execution.

The WinAC RTX software controller working on the SIMATIC Box PC 627B basic hardware only generates a low basic load, and particularly exhibits its strengths in applications characterized by real-time demands and a deterministic response.

All-metal enclosure, rack-mountable, also suitable for portrait assembly

1 vacant PCI expansion slot, e.g. for multi-VGA graphics card

DP inter face (CP 5613)

Power supply 24 V DC

On/off button

Optical drive DVD +/- R/RW

SIMATIC PCS 7 BOX RTX design

1 x DVI-I ( VGA via supplied adapter)

Slot for CompactFlash card (accessible from outside)

COM1: Serial interface 1

4 x USB 2.0 interfaces

2 x Gigabit Ethernet connection for 10/100/1000 Mbit/s

DP interface

Power supply fan

SIMATIC PCS 7 BOX RTX systems are offered in the form of two product bundles:

• Preinstalled SIMATIC PCS 7 all-in-one system with AS, ES and OS functionality, including AS/OS Engineering and Runtime licenses for 250 POs

• Preinstalled SIMATIC PCS 7 runtime system with AS and OS functionality, including AS/OS Runtime license for 250 POs

These bundles can be extended by the following expansion components (see also page 2/15 and catalog on PC-based Automation):

• SIMATIC PCS 7 PowerPacks/Runtime licenses for up to 2000 POs

• AS/OS Software Engineering PowerPack for all-in-one system

• OS Software Single Station PowerPack and AS Runtime license for runtime system

• SIMATIC PDM package for PCS 7

• SIMATIC PC keyboard

• LC and CRT displays for office and industrial environments

3/4

Siemens ST PCS 7 · November 2007

■

Technical specifications

Basic hardware: SIMATIC Box PC 627B Design and equipment features

Design Rack-mountable device with rug-

Degree of protection to EN 60529 CPU

• Processor Intel Core 2 Duo T7400 2.16 GHz

• Front Side Bus

• Second Level Cache Chipset Main memory

Graphics

• Graphics controller Intel 2D/3D GMA950, integrated

•Graphics memory

• Resolutions/colors/frequencies

Drives

•Flash drive For CompactFlash card

• Hard disk

• Optical drive

• Diskette drive

Interfaces

• PROFIBUS (12 Mbit/s) 1 x 9-contact Sub-D socket,

• Ethernet

•USB

•Serial

• Parallel

• Graphics connection

• Keyboard/mouse

Operating system and diagnostics software

Operating system Windows XP Professional MUI

System-tested SIMATIC industrial software

ged metal enclosure, suitable for wall and portrait mounting

IP20

667 MHz 4 MB Intel 945 GM 2 GB DDR2-667 SDRAM

(2 x 1 GB)

in chipset Dynamic video memory 8 to

128 MB

• VGA: Max. 1600 x 1200 / 32 bit colors / 85 Hz

• DVI: Max. 1600 x 1200 / 32 bit colors / 60 Hz

3.5" SATA, 160 GB

DVD ± R/RW Connectable via USB (not

included in scope of delivery)

CP 5611-compatible, 1 x 9-contact Sub-D socket, CP 5613

2 x 10/100/1000 Mbit/s (RJ 45) 4 x USB 2.0/high-speed

(2 x high-current) 1 x COM1 (V.24), 9-contact Sub-

D connector

1 x DVI-I (DVI/VGA combined):

• DVI: digital

• VGA analog

Connectable via USB (keyboard not included in scope of delivery)

preinstalled on hard disk and enclosed on restore DVD, no activation necessary

SIMATIC PC DiagMonitor

Starter systems

SIMATIC PCS 7 BOX

SIMATIC PCS 7 BOX RTX

■

Technical specifications (cont.)

Monitoring/diagnostics functions

Watchdog • Monitoring of program execu-

Temperature

Fans

Operating hours counter

Displays

Safety

Protection class Protection class I compliant with

Safety directives

Noise level

Operation < 55 dB (A) to DIN 45635-1

Electromagnetic compatibility (EMC)

Emitted interference EN 55022 Class B; EN 61000-3-2

Immunity to conducted interference on the supply lines

Immunity to interference on signal lines

Immunity to static discharge

Immunity to high-frequency irradiation

Immunity to magnetic fields

tion

• Can be parameterized for fault scenario or restart

• Monitoring time adjustable in the software

• Processor temperature

• Air inlet temperature

• Temperature in vicinity of power supply

(via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Management)

• Failure of device fan and power supply fan

(via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Management)

• Two-digit 7-segment display for visualization of POST codes during BIOS booting

• Two programmable status LEDs

IEC 61140 EN 61131-2; UL508; CSA C22.2

No 142

Class D EN 61000-3-3; FCC Class A

± 2 kV (to IEC 61000-4-4; burst) ± 1 kV (to IEC 61000-4-5;

symmetrical surge) ± 2 kV (to IEC 61000-4-5;

asymmetrical surge) ± 1 kV (to IEC 61000-4-4; burst;

length < 3 m) ± 2 kV (to IEC 61000-4-4; burst;

length > 3 m) ± 2 kV (to IEC 61000-4-5; surge;

length > 30 m) ± 6 kV contact discharge

(to IEC 61000-4-2) ± 8 kV air discharge (to

IEC 61000-4-2) 10 V/m, 80 to 1000 MHz and

1.4 to 2 GHz, 80% AM

(to IEC 61000-4-3) 1 V/m, 2 to 2.7 GHz, 80% AM

(to IEC 61000-4-3) 10 V, 9 kHz to 80 MHz, 80% AM

(to IEC 61000-4-6) 100 A/m, 50/60 Hz

(to IEC 61000-4-8)

Siemens ST PCS 7 · November 2007

3/5

Starter systems

SIMATIC PCS 7 BOX

SIMATIC PCS 7 BOX RTX

■

Technical specifications (cont.)

Climatic conditions

Temperature Tested according to

• Operation

• Storage/transport

• Gradient

Relative humidity

• Operation

• Storage/transport

Mechanical environmental conditions

Vibrations Tested according to

• Operation

• Storage/transport

Shock

• Operation

• Storage/transport

Approvals

CE living accommodation

• Emitted interference EN 61000-6-3: 2001

• Noise immunity CE industrial environment

• Emitted interference EN 61000-6-4: 2001

• Noise immunity cULus

Power supply (electrically isolated)

Power supply 24 V DC (-15% / +20%), SELV DC input current

Max. power consumption (at 24 V DC)

Dimensions and weights

Dimensions including DVD writer (W x H x D) in mm

Weight

IEC 60068-2-1, IEC 60068-2-2, IEC 60068-2-14

• +5 to +45 °C (with DVD writer, only up to +40 °C)

• +5 to +50 °C (power of all slots max. 20 W)

• +5 to +55 °C (power of all slots max. 10 W)

-20 to +60 °C

Operation: max. 10 °C/h; storage: 20 °C/h, no condensation

Tested according to IEC 60068-2-78, IEC 60068-2-30

5 to 80% at 25 °C (no condensation)

5 to 95% at 25 °C (no condensation)

IEC 60068-2-6 10 to 58 Hz: 0.075 mm, 58 to

500 Hz: 9.8 m/s² Limitation with DVD writer:

10 to 58 Hz: 0.019 mm / 58 to 500 Hz: 2.5 m/s²

Limitation with portrait assembly: 10 to 58 Hz: 0.0375 mm / 58 to 500 Hz: 4.9 m/s²

5 to 9 Hz: 3.5 mm, 9 to 500 Hz:

9.8 m/s²

Tested according to IEC 60068-2-27, IEC 60068-2-29

50 m/s², 30 ms Limitation with portrait assembly:

25 m/s², 30 ms 250 m/s², 6 ms

EN 61000-6-1: 2001

EN 61000-6-2: 2005 UL 60950-1, Report E11 5352

and CAN/CSA-C22.2 No. 609501; UL508 and CAN/CSA-C22.2 No. 142;

Continuous current up to 8 A (up to 14 A for 30 s during startup)

210 W

297 x 267 x 100

Approx. 7 kg

■

Technical specifications (cont.)

Automation: WinAC software PLC

CPU

All-in-one system

Preinstalled software/license

Number of process objects (AS/OS engineering and runtime)

Runtime system

Preinstalled software/license

Number of process objects (runtime)

WinAC RTX software controller for SIMATIC Box PC 627B with Windows XP Professional operating system, preconfigured for SIMATIC PCS 7

PCS 7 Engineering Software V7.0 for AS/OS

250 POs (expandable per PowerPack to 2000 POs)

PCS 7 OS Software Single Station V7.0 and SIMATIC PCS 7 AS Runtime license

• 250 POs for OS (expandable per PowerPack to 2000 POs)

• 250 POs for AS (expandable per AS Runtime license)

3/6

Siemens ST PCS 7 · November 2007

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 BOX RTX all-inone system (ES, OS and AS)

assembled and preinstalled, comprising:

• SIMATIC Box PC 627B, 24 V DC, with Windows XP Professional MUI operating system (German, English, French, Italian, Spanish), WinAC RTX software controller and SIMATIC PC DiagMonitor diagnostics software

• Mouse

• SIMATIC PCS 7 Engineering Software V7.0 for AS/OS including AS/OS Runtime license for productive operation, 250 POs, 5 languages (German, English, French, Italian, Spanish), floating license for 1 user

SIMATIC PCS 7 BOX RTX runtime system (OS and AS)

assembled and preinstalled, comprising:

• Mouse

• SIMATIC PCS 7 OS Software Single Station V7.0, 250 POs, 5 languages (German, English, French, Italian, Spanish), single license for 1 installation

• SIMATIC PCS 7 AS Runtime license, 250 POs 5 languages (German, English, French, Italian, Spanish), single license for 1 installation

Additional and expansion components

SIMATIC PCS 7 PowerPacks for all-in-one system SIMATIC PCS 7 PowerPack

Engineering Software AS/OS V7.0

for extending the engineering software for AS/OS

5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• From 250 to 1000 POs, including AS/OS Runtime license

• From 1000 to 2000 POs, including AS/OS Runtime license

D) Subject to export regulations: AL: N, ECCN: 5D992B1

6ES7 650-2QA07-0YX0 D)

6ES7 650-2QB07-0YX0 D)

6ES7 658-5AB07-0YD5

6ES7 658-5AC07-0YD5

Starter systems

SIMATIC PCS 7 BOX

SIMATIC PCS 7 BOX RTX

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 PowerPacks/licenses for runtime system SIMATIC PCS 7 PowerPack

OS Software Single Station V7.0

for extending the OS Software Single Station

5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• From 250 POs to 1000 POs 6ES7 658-2AB07-0YD0

• From 1000 POs to 2000 POs 6ES7 658-2AC07-0YD0

SIMATIC PCS 7 AS Runtime license (can be added to existing licenses)

5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, single license for 1 installation

Type of delivery: License key disk, certificate of license, terms and conditions

• 100 POs 6ES7 653-2BA00-0XB5

• 1000 POs 6ES7 653-2BB00-0XB5

SIMATIC PDM SIMATIC PDM PCS 7 V6.0

Complete package for integration into the engineering toolset of the SIMATIC PCS 7 engineering system

5 languages (German, English, French, Italian, Spanish), executes with Windows 2000 Professional or Windows XP Professional, floating license for 1 user, with:

• SIMATIC PDM Basic

• Option "Integration in STEP 7/PCS 7"

• Option "Routing through S7400"

• Option "128 TAGs"

Software and electronic documentation on toolset DVD

Type of delivery:

• License key disk, emergency key disk, certificate of license, terms and conditions

• 2 CDs with SIMATIC PDM V6.0 and device library

Note: TAG options and PowerPacks: see page 4/14

Further SIMATIC PCS 7 system software

• SIMATIC BATCH: see Section "Batch automation"

• SIMATIC PCS 7 asset-management: see Section "Asset management"

SIMATIC PC keyboard (USB connection)

• International key assignment 6ES7 648-0CB00-0YA0

6ES7 658-3LX06-0YA5

Siemens ST PCS 7 · November 2007

3/7

Starter systems

SIMATIC PCS 7 BOX

SIMATIC PCS 7 BOX 416

■

Overview

■

Design

RUN/STOP LEDs

RUN mode switch Backup battery connection

MPI/DP interface

External connection 24 V DC supply

DP interface

All-metal enclosure, rack-mountable, also suitable for portrait assembly

1 x DVI-I ( VGA via supplied adapter)

1 vacant PCI expansion slot, e.g. for multi-VGA graphics card

Slot for CompactFlash card (accessible from outside)

COM1: Serial interface 1

The SIMATIC PCS 7 BOX 416 equipped with a WinAC Slot 416 V4.0 hardware controller is based like the SIMATIC PCS 7 BOX RTX on the industrial PC SIMATIC Box PC 627B. With regards to the automation performance, it is positioned slightly above the SIMATIC PCS 7 BOX RTX, and is particularly recommendable if high availability or changes to the configuration during operation (CiR) are relevant factors for the selection.

Power supply 24 V DC

On/off button

Optical drive DVD +/- R/RW

Design of SIMATIC PCS 7 BOX 416

4 x USB 2.0 interfaces

2 x Gigabit Ethernet connection for 10/100/1000 Mbit/s

DP interface

Power supply fan

SIMATIC PCS 7 BOX 416 systems are offered in the form of two product bundles:

• Preinstalled SIMATIC PCS 7 all-in-one system with AS, ES

and OS functionality, including AS/OS Engineering and Runtime licenses for 250 POs

• Preinstalled SIMATIC PCS 7 runtime system with AS and OS

functionality, including AS/OS Runtime license for 250 POs

These bundles can be extended by the following expansion components (see also page 2/15 and catalog on PC-based Automation):

• SIMATIC PCS 7 PowerPacks/Runtime licenses for up to

2000 POs

- AS/OS Software Engineering PowerPack for all-in-one system

- OS Software Single Station PowerPack and AS Runtime license for runtime system

• SIMATIC PDM package for PCS 7

• SIMATIC PC keyboard

• LC and CRT displays for office and industrial environments

• SITOP smart power supply 230 AC/24 V DC, 240 W

• SITOP DC UPS module 15 A with RS 232 interface

• DC UPS software for further processing of the signals sent by the DC UPS module with RS 232 interface on the PC (status visualization as well as definition of response to various operating states of the DC UPS module), executes with Windows NT, 2000 and XP; freeware for downloading at www.siemens.com/sitop

• SITOP battery module 24 V DC/20 A/7 Ah for DC UPS module 15 A

3/8

Siemens ST PCS 7 · November 2007

■

Function

WinAC Slot 416 V4.0

Through use of the WinAC Slot 416 V4.0, it is possible for the automation program in the Slot CPU to execute completely autonomously from the SIMATIC Box PC and its Windows operating system. Therefore the system can be restarted even if the SIMATIC Box PC is switched off or faulty. 24 V DC from a separate source is connected to the Slot CPU to provide a power supply independent of the PC. Neither software faults on the PC side, nor a power loss, nor rebooting of the PC have an effect on execution of the automation program in the Slot CPU.

If one of the following events occurs, the automation program is immediately informed and can thus react accordingly, e.g. by intermediate storage of production data and transfer of the system to a defined status:

• Shutting-down of the Windows operating system

• Fault in the Windows operating system ("blue screen")

• Failure of PC-internal communication

• Switching-off of the PC (Separate 24 V DC supply required) With the SIMATIC PCS 7 BOX 416, the process I/O is connected

via the two PROFIBUS DP ports of the WinAC Slot 416 V4.0. In conjunction with SIMATIC PCS 7 V7.0, the WinAC Slot 416 V4.0 also permits changes to the configuration during operation (CiR). The type and scope of online modifications depend on the process I/O used.

Since SIMATIC PDM can only access field devices on the PROFIBUS DP via the onboard CP 5611 communications processor, an additional link is required between the DP port and the CP 5611. The plug required belongs to the scope of delivery of the SIMATIC PCS 7 BOX 416.

Use with SIMATIC BATCH

SIMATIC PCS 7 BOX 416 systems can also be used for automation of batch processes with SIMATIC BATCH. The capacity of SIMATIC BATCH is limited to 10 UNITs (instances of plant units) in this case. The following SIMATIC BATCH option packages can be executed on the SIMATIC PCS 7 BOX in addition to the SIMATIC BATCH Server Basic Package for up to 10 UNITs:

• Batch Control Center

• Recipe System

• Batch Planning

• Hierarchical Recipe

• ROP Library

• Separation Procedures/Formulas

Use with SIMATIC Route Control

SIMATIC PCS 7 BOX 416 systems are not only suitable for automation of batch processes with SIMATIC BATCH, but also for control of material transports with SIMATIC Route Control. The capacity of SIMATIC Route Control is limited to 30 simultaneous material transports in this case. The SIMATIC Route Control Server and SIMATIC Route Control Center runtime software is then executed on the SIMATIC PCS 7 BOX 416. The Route Control Engineering is also possible on a SIMATIC PCS 7 BOX 416 all-in-one system.

Starter systems

SIMATIC PCS 7 BOX

SIMATIC PCS 7 BOX 416

■

Technical specifications

Basic hardware: SIMATIC Box PC 627B Design and equipment features

Design Rack-mountable device with rug-

Degree of protection to EN 60529 CPU

• Processor Intel Core 2 Duo T7400 2.16 GHz

• Front Side Bus

• Second Level Cache

Chipset Main memory

Graphics

• Graphics controller Intel 2D/3D GMA950, integrated

• Graphics memory

• Resolutions/colors/frequencies

Drives

• Flash drive For CompactFlash card

• Hard disk

• Optical drive

• Diskette drive

Interfaces

• PROFIBUS/MPI 1 x 9-contact Sub-D socket,

• Ethernet

•USB

•Serial

• Parallel

• Graphics connection

• Keyboard/mouse

Operating system and diagnostics software

Operating system Windows XP Professional MUI

System-tested SIMATIC industrial software

ged metal enclosure, suitable for wall and portrait mounting

IP20

667 MHz 4 MB Intel 945 GM 2 GB DDR2-667 SDRAM

(2 x 1 GB)

in chipset Dynamic video memory 8 to

128 MB

• VGA: Max. 1600 x 1200 / 32 bit colors / 85 Hz

• DVI: Max. 1600 x 1200 / 32 bit colors / 60 Hz

3.5" SATA, 160 GB

DVD ± R/RW Connectable via USB (not

included in scope of delivery)

12 Mbit/s (electrically isolated, CP 5611-compatible)

2 x 10/100/1000 Mbit/s (RJ 45) 4 x USB 2.0/high-speed

(2 x high-current) 1 x COM1 (V.24), 9-contact

Sub-D connector

1 x DVI-I (DVI/VGA combined):

• DVI: digital

• VGA analog

Connectable via USB (keyboard not included in scope of delivery)

preinstalled on hard disk and enclosed on restore DVD, no activation necessary

SIMATIC PC DiagMonitor

Siemens ST PCS 7 · November 2007

3/9

Starter systems

SIMATIC PCS 7 BOX

SIMATIC PCS 7 BOX 416

■

Technical specifications (cont.)

Monitoring/diagnostics functions

Watchdog • Monitoring of program execu-

Temperature

Fans

Operating hours counter

Displays

Safety

Protection class Protection class I compliant with

Safety directives

Noise level

Operation < 55 dB (A) to DIN 45635-1

Electromagnetic compatibility (EMC)

Emitted interference EN 55022 Class B;

Immunity to conducted interference on the supply lines

Immunity to interference on signal lines

Immunity to static discharge

Immunity to high-frequency irradiation

Immunity to magnetic fields

tion

• Can be parameterized for fault scenario or restart

• Monitoring time adjustable in the software

• Processor temperature

• Air inlet temperature

• Temperature in vicinity of power supply

(via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Management)

• Failure of device fan and power supply fan

(via SIMATIC PC DiagMonitor and SIMATIC PCS 7 Asset Management)

• Two-digit 7-segment display for visualization of POST codes during BIOS booting

• Two programmable status LEDs

IEC 61140 EN 61131-2; UL508;

CSA C22.2 No 142

EN 61000-3-2 Class D EN 61000-3-3; FCC Class A

± 2 kV (to IEC 61000-4-4; burst) ± 1 kV (to IEC 61000-4-5;

symmetrical surge) ± 2 kV (to IEC 61000-4-5;

asymmetrical surge) ± 1 kV (to IEC 61000-4-4; burst;

length < 3 m) ± 2 kV (to IEC 61000-4-4; burst;

length > 3 m) ± 2 kV (to IEC 61000-4-5; surge;

length > 30 m) ± 6 kV contact discharge

(to IEC 61000-4-2) ± 8 kV air discharge

(to IEC 61000-4-2) 10 V/m, 80 to 1000 MHz and

1.4 to 2 GHz, 80% AM

(to IEC 61000-4-3) 1 V/m, 2 to 2.7 GHz, 80% AM

(to IEC 61000-4-3) 10 V, 9 kHz to 80 MHz, 80% AM

(to IEC 61000-4-6) 100 A/m, 50/60 Hz

(to IEC 61000-4-8)

■

Technical specifications (cont.)

Climatic conditions

Temperature Tested according to

• Operation

• Storage/transport

•Gradient

Relative humidity

• Operation

• Storage/transport

Mechanical environmental conditions

Vibrations Tested according to

• Operation

• Storage/transport

Shock

• Operation

• Storage/transport

Approvals

CE living accommodation

• Emitted interference EN 61000-6-3: 2001

• Noise immunity CE industrial environment

• Emitted interference EN 61000-6-4: 2001

• Noise immunity cULus

Power supply (electrically isolated)

Power supply 24 V DC (-15% / +20%), SELV DC input current

Max. power consumption (at 24 V DC)

Dimensions and weights

Dimensions including DVD writer (WxHxD) in mm

Weight

IEC 60068-2-1, IEC 60068-2-2, IEC 60068-2-14

• +5 ... +45 °C (with DVD writer, only up to +40 °C)

• +5 ... +50 °C (power of all slots max. 20 W)

• +5 ... +55 °C (power of all slots max. 10 W)

-20 ... +60 °C

Operation: max. 10 °C/h; storage: 20 °C/h, no condensation

Tested according to IEC 60068-2-78, IEC 60068-2-30

5 ... 80% at 25 °C (no condensation)

5 ... 95% at 25 °C (no condensation)

IEC 60068-2-6 10 to 58 Hz: 0.075 mm, 58 to

500 Hz: 9.8 m/s² Limitation with DVD writer:

10 to 58 Hz: 0.019 mm / 58 to 500 Hz: 2.5 m/s²

Limitation with portrait assembly: 10 to 58 Hz: 0.0375 mm / 58 to 500 Hz: 4.9 m/s²

5 ... 9 Hz: 3,5 mm, 9to500Hz:9.8 m/s²

Tested according to IEC 60068-2-27, IEC 60068-2-29

50 m/s², 30 ms Limitation with portrait assembly: 25 m/s², 30 ms

250 m/s², 6 ms

EN 61000-6-1: 2001

EN 61000-6-2: 2005 UL 60950-1, Report E11 5352

and CAN/CSA-C22.2 No. 60950-1; UL508 and CAN/CSA-C22.2 No. 142

Continuous current up to 8 A (up to 14 A for 30 s during startup)

210 W

297 x 267 x 100

Approx. 7 kg

3/10

Siemens ST PCS 7 · November 2007

■

Technical specifications (cont.)

Automation: WinAC Slot PLC module

CPU

Main memory Load memory Memory card Execution times

PROFIBUS DP

Dimensions

All-in-one system

Preinstalled software/license

Number of process objects (AS/OS engineering and runtime)

Runtime system

Preinstalled software/license

Number of process objects (runtime)

WinAC Slot 416 V4.0 hardware controller for SIMATIC Box PC 627B with Windows XP Professional operating system

1.6 + 1.6 MB (integrated) 256 KB 2 MB RAM (fitted) Binary command: 0.04 µs,

IEEE floating-point: 0.12 µs PROFIBUS DP and

PROFIBUS DP/MPI interfaces onboard

PCI plug-in card (3/4 long)

PCS 7 Engineering Software V7.0 for AS/OS

250 POs (expandable per PowerPack to 2000 POs)

PCS 7 OS Software Single Station V7.0 and SIMATIC PCS 7 AS Runtime license

• 250 POs for OS (expandable per PowerPack to 2000 POs)

• 250 POs for AS (expandable per AS Runtime license)

Starter systems

SIMATIC PCS 7 BOX

SIMATIC PCS 7 BOX 416

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 BOX 416 all-inone system (ES, OS and AS)

assembled and preinstalled, comprising:

• SIMATIC Box PC 627B, 24 V DC, with WinAC Slot 416 V4.0, Windows XP Professional MUI operating system (German, English, French, Italian, Spanish) and DiagMonitor diagnostics software

• Memory card 2 MB

• Backup battery

•Mouse

SIMATIC PCS 7 BOX 416 runtime system (OS and AS)

assembled and preinstalled, comprising:

• SIMATIC Box PC 627B, 24 V DC, with WinAC Slot 416 V4.0, Windows XP Professional MUI operating system (German, English, French, Italian, Spanish) and DiagMonitor diagnostics software

• Memory card 2 MB

• Backup battery

•Mouse

• SIMATIC PCS 7 OS Software Single Station V7.0, 250 POs, 5 languages (German, English, French, Italian, Spanish), single license for 1 installation

• SIMATIC PCS 7 AS Runtime license, 250 POs 5 languages (German, English, French, Italian, Spanish), single license for 1 installation

D) Subject to export regulations: AL: N, ECCN: 5D992B1

6ES7 650-2PA07-0YX0 D)

6ES7 650-2PB07-0YX0 D)

Siemens ST PCS 7 · November 2007

3/11

Starter systems

SIMATIC PCS 7 BOX

SIMATIC PCS 7 BOX 416

■

Selection and Ordering Data Order No.

Additional and expansion components

SIMATIC PCS 7 PowerPacks for all-in-one system

SIMATIC PCS 7 PowerPack Engineering Software AS/OS V7.0 for extending the engineering software for AS/OS

5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, floating license for 1 user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• From 250 to 1000 POs, including AS/OS Runtime license

• From 1000 to 2000 POs, including AS/OS Runtime license

SIMATIC PCS 7 PowerPacks/ licenses for runtime system

SIMATIC PCS 7 PowerPack OS Software Single Station V7.0 for extending the OS Software Single Station

5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• From 250 POs to 1000 POs 6ES7 658-2AB07-0YD0

• From 1000 POs to 2000 POs 6ES7 658-2AC07-0YD0

SIMATIC PCS 7 AS Runtime license (can be added to existing licenses)

5 languages (German, English, French, Italian, Spanish), executes with Windows XP Professional, single license for 1 installation

Type of delivery: License key disk, certificate of license, terms and conditions

•100 POs 6ES7 653-2BA00-0XB5

• 1000 POs 6ES7 653-2BB00-0XB5

6ES7 658-5AB07-0YD5

6ES7 658-5AC07-0YD5

■

Selection and Ordering Data Order No.

SIMATIC PDM PCS 7 V6.0

Complete package for integration into the engineering toolset of the SIMATIC PCS 7 engineering system

5 languages (German, English, French, Italian, Spanish), executes with Windows 2000 Professional or Windows XP Professional, floating license for 1 user, with:

• SIMATIC PDM Basic

• Option "Integration in STEP 7/PCS 7"

• Option "Routing through S7400"

• Option "128 TAGs"

Software and electronic documentation on toolset DVD

Type of delivery:

• License key disk, emergency key disk, certificate of license, terms and conditions

• 2 CDs with SIMATIC PDM V6.0 and device library

Note: TAG options and PowerPacks: see page 4/14

Further SIMATIC PCS 7 system software

• SIMATIC BATCH: see Section "Batch automation"

• SIMATIC PCS 7 asset-management: see Section "Asset management"

SIMATIC PC keyboard (USB connection)

• International key assignment 6ES7 648-0CB00-0YA0

Power supply 230 V AC / 24 V DC

• SITOP smart 240W Stabilized load power supply, input: 120/230 V AC, output: 24 V DC / 10 A

• SITOP DC UPS module 24 V DC/15 A with RS 232 interface and charger unit for 24 V lead battery Input: 24 V DC/16 A, output 24 V DC/15 A

• SITOP battery module 24 V DC/20 A/7 Ah for DC UPS module 15 A

Additive DC UPS software (executes with Windows NT, 2000 and XP) for further processing of the signals sent by the DC UPS module with RS 232 interface on the PC; freeware for downloading at http://www.siemens.com/sitop

6ES7 658-3LX06-0YA5

6EP1 334-2AA01

6EP1 931-2EC31

6EP1 935-6ME21

3/12

Siemens ST PCS 7 · November 2007

■

Overview

SIMATIC PCS 7 OS Software Single Station

1000 POs

SIMATIC PCS 7 AS Runtime license

(cumulative), 1000 POs (AS 414-3, AS 416-2) or 400 POs (AS 417-4-1H)

AS 414-3 / AS 416-2 / AS 417-4-1H

- Runtime license for 100 POs

- UR2 rack

- Without power supply

- Without backup batteries

- Without memory card

Components of the Runtime Basic Package V7.0

The SIMATIC PCS 7 Runtime Basic Package V7.0 has been specially designed as a low-cost starter solution for process automation with SIMATIC PCS 7 automation systems of S7-400 design. The hardware and the system software of this product bundle are scalable, and can be expanded using other SIMATIC PCS 7 system components. The three versions differ with regards to the automation system used as platform: AS 414-3, AS 416-2 or AS 417-4-1H. The have a neutral design so that all options remain available for an individual system configuration.

■

Design

A SIMATIC PCS 7 Runtime Basic Package V7.0 comprises:

• One AS 414-3, AS 416-2 or AS 417-4-1H automation system with Runtime license for 100 POs as defined in the Chapter "Automation systems", in each case as follows:

- UR2 rack (9 slots)

- Without power supply, without backup batteries

- Without memory card

• One cumulative SIMATIC PCS 7 AS Runtime license with 1000 POs (AS-414-3, AS 416-2) or 400 PO (AS 417-4-H), single license for 1 installation

• One SIMATIC PCS 7 OS Software Single Station V7.0, 1000 POs, single license for 1 installation

Starter systems

Runtime Basic Packages

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 Runtime Basic Package AS 414-3

comprising:

• 1 x AS 414-3 automation system with Runtime license for 100 POs (according to definition in Chapter "Standard automation systems")

- UR2 rack (9 slots)

- Without power supply, without

backup batteries

- Without memory card

• 1 x SIMATIC PCS 7 AS Runtime license, 1000 POs (cumulative), 6 languages (German, English, French, Italian, Spanish, Chinese), single license for 1 installation

• 1 x SIMATIC PCS 7 OS So ftware Single Station V7.0, 1000 POs, 6 languages (German, English, French, Italian, Spanish, Chinese), single license for 1 installation

SIMATIC PCS 7 Runtime Basic Package AS 416-2

comprising:

• 1 x AS 416-2 automation system with Runtime license for 100 POs (according to definition in Chapter "Standard automation systems")

- UR2 rack (9 slots)

- Without power supply, without

backup batteries

- Without memory card

• 1 x SIMATIC PCS 7 AS Runtime license, 1000 POs (cumulative), 6 languages (German, English, French, Italian, Spanish, Chinese), single license for 1 installation

• 1 x SIMATIC PCS 7 OS So ftware Single Station V7.0, 1000 POs, 6 languages (German, English, French, Italian, Spanish, Chinese), single license for 1 installation

D) Subject to export regulations: AL: N, ECCN: 5D992B1

6ES7 650-3XG07-0YX0 D)

6ES7 650-3XH07-0YX0 D)

Siemens ST PCS 7 · November 2007

3/13

Starter systems

Runtime Basic Packages

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 Runtime Basic Package AS 417-4-1H

comprising:

• 1 x AS 417-4-1H automation system with Runtime license for 100 POs (according to definition in Chapter "Standard automation systems")

- UR2 rack (9 slots)

- Without power supply, without

backup batteries

- Without memory card

• 1 x SIMATIC PCS 7 AS Runtime license, 400 POs (cumulative), 6 languages (German, English, French, Italian, Spanish, Chinese), single license for 1 installation

• 1 x SIMATIC PCS 7 OS Software Single Station V7.0, 1000 POs, 6 languages (German, English, French, Italian, Spanish, Chinese), single license for 1 installation

D) Subject to export regulations: AL: N, ECCN: 5D992B1

6ES7 650-3XJ07-0YX0 D)

3/14

Siemens ST PCS 7 · November 2007

Engineering system

4/2 Introduction

4/3 ES hardware

4/3 ES single station

4/4 ES software

4/4 Introduction 4/5 Standard engineering software 4/10 Version Cross Manager 4/11 Version Trail 4/12 Import/Export Assistant 4/13 SIMATIC PDM Process Device Manager

4/20 Engineering Process Safety

4/20 Introduction 4/22 Engineering F/FH systems 4/23 SIMATIC Safety Matrix 4/25 SIMATIC PCS 7 Safety ES Packages

4/26 Simulation

4/26 Simulation with S7-PLCSIM

Siemens ST PCS 7 · November 2007

Engineering system

Introduction

■

Overview

F Systems

OS engineering

Parameterization of field devices

Technological function blocks

PCS 7 engineering

Import/

CFC/SFC

Export

Assistant

Engineering for automation

Libraries

Engineering for network/ communication/hardware

Graphics

Config

Designer

SIMATIC Manager / uniform database

The engineering system of the SIMATIC PCS 7 process control system is based on powerful PC technology combined with the Windows XP Professional operating system. This can also be used in offices or industrial environments.

The engineering software executed on it can be optimally matched to different customer requirements and tasks.

In accordance with the application, the following system versions are defined by licensing of the standard engineering software:

• A classic, exclusive engineering station; not suitable for pro-

ductive operation as an operator station

• A combined engineering/operator station for small applica-

tions; also suitable for productive operation as an operator station

The basic functionality covered by the standard engineering software can be optionally expanded depending on the projectspecific task and its implementation.

Faceplate

Designer

SIMATIC

BATCH

Engineering for fail-safe systems

SIMATIC

PDM

■

Design

The control center of the engineering system is the SIMATIC Manager. It is the integration platform for the engineering toolset as well as the configuration basis for all engineering tasks of the SIMATIC PCS 7 process control system. All aspects of the SIMATIC PCS 7 project are created, managed, archived and documented here. A uniform database guarantees that once data have been entered they are available throughout the system.

The engineering toolset contains tools which are optimally matched to one another for system-wide project-oriented engineering, and which simultaneously provide the basis for asset management of the I&C equipment. These include tools for effective engineering of the following components:

• Control system hardware including distributed I/O and field devices

• Communication networks

• Automation functionality for continuous and batch processes (AS engineering)

• Operation and monitoring functionality (OS engineering)

• Safety applications (Safety Integrated for Process Automation)

• Diagnostics and asset management functionality

• Batch processes automated using SIMATIC BATCH

• Material transports controlled using SIMATIC Route Control

• Cooperation with higher-level CAD/CAE planning tools (importing and exporting of tags and example solutions)

Technologists as well as process and production engineers can carry out planning and configuration in their acquainted environments when using this range of tools as well as predefined blocks (tag types) and plans (example solutions).

4/2

Siemens ST PCS 7 · November 2007

Engineering system

ES hardware

ES single station

■

Overview

Just like the single-user system of the operator system, the central engineering system of the SIMATIC PCS 7 process control system is based on the single station version of a SIMATIC PCS 7 industrial workstation. This is characterized by powerful PC technology combined with the Windows XP Professional operating system. It can be used in offices or industrial environments.

One process monitor can be connected to the integral graphics interface. Increased user-friendliness can be achieved by connecting up to 4 process monitors using a special multi-VGA graphics card.

■

Design

The hardware platform for the engineering system of the SIMATIC PCS 7 process control system is the SIMATIC PCS 7 Industrial Workstation of single station design. This is based on the SIMATIC Rack PC 547B and is already prepared for installation in 19" rack systems.

The SIMATIC PCS 7 Industrial Workstation of single station design is available in two versions which differ in their communications interface to the Industrial Ethernet plant bus:

• SIMATIC PCS 7 ES/OS RACK PC 547B BCE WXP FastEthernet connection to plant bus with 10/100/1000 Mbit/s RJ45 network card and Basic Communication Ethernet (BCE) for communication with up to 8 automation systems (not faulttolerant)

• SIMATIC PCS 7 ES/OS RACK PC 547B IE WXP FastEthernet connection to plant bus with CP 1613 communications processor (without limitations)

The CP 1613 communication integrated in the IE version SIMATIC PCS 7 ES/OS RACK PC 547B IE WXP is a combination of CP 1613 communications processor and S7-1613 communications software. When using fault-tolerant automation systems, the ES/OS single station requires the S7-REDCONNECT software instead of the S7-1613 communications software. The S7-REDCONNECT Upgrade is suitable for upgrading the communications software (for ordering data, see page 9/29).

The Windows XP Professional operating system and the SIMATIC PCS 7 engineering software for AS/OS are preinstalled on the SIMATIC PCS 7 Industrial Workstation on delivery. The scope of performance of the preinstalled SIMATIC PCS 7 engineering software is defined by installation of the purchased software licenses.

A 10/100/1000 Mbit/s Ethernet RJ45 port is already onboard and can be used for connecting to an OS LAN (terminal bus).

The scope of delivery also includes a mouse. The keyboard and monitor must be ordered separately (see page 2/15 and 2/17).

Options/expansions

A multi-VGA card can be added to the engineering system. 2 or 4 monitors can then be connected per station (see Section "SIMATIC PCS 7 Industrial Workstation" in Chapter "Systemneutral components").

■

Technical specifications

Detailed technical data of the single station version of the SIMATIC PCS 7 Industrial Workstation can be found at page 2/12 in tabular format.

■

Selection and Ordering Data Order No.

Single station

Windows XP Professional MUI operating system (German, English, French, Italian, Spanish, Chinese)

• SIMATIC PCS 7 ES/OS 547B

BCE WXP

Connection to plant bus with Ethernet network card RJ45 (PCI) 10/100/1000 Mbit/s and Basic Communication Ethernet (BCE) for up to 8 automation systems (not H-systems)

• SIMATIC PCS 7 ES/OS 547B

IE WXP

Connection to plant bus with CP 1613 A2 communications processor

Additional and expansion components

SIMATIC NET S7-REDCONNECT Upgrade

for communication with fault-tolerant AS systems, see page 9/28

Further additional and expansion components can be found at page 2/15

D) Subject to export regulations: AL: N, ECCN: 5D992B1 Note:

Ordering data in abbreviated form; for detailed Ordering data, see page 2/14

6ES7 650-0NF07-0YX0 D)

6ES7 650-0NF07-0YX1 D)

Siemens ST PCS 7 · November 2007

4/3

Engineering system

ES software

Introduction

■

Overview

The functionality of the engineering system is largely covered by the standard engineering software. The following software options are available in addition for special functions:

• SIMATIC PCS 7 Import/Export Assistant

• SIMATIC Version Cross Manager

• SIMATIC Version Trail

• Engineering Process Safety for safety applications based on Safety Integrated for Process Automation

• SIMATIC PCS 7 Asset Engineering

• SIMATIC Route Control Engineering

• SIMATIC PDM Process Device Manager for SIMATIC PCS 7

• S7-PLCSIM for the functional testing of CFC/SFC programs

■

Design

SIMATIC PCS 7 engineering system with Windows XP Professional operating system

Versions

Can be used as operator station for productive operation

SIMATIC PCS 7 Industrial Workstation including operating system, alternatives

BCE communication for up to 8 automation systems (not H systems)

Communication IE

Additional IE communications software for SIMATIC PCS 7 ES/OS 547B IE WXP

Software for IE communication with fault-tolerant automation systems (additive to S7-1613)

Standard engineering software, alternatives

SIMATIC PCS 7 Engineering Software V7.0, without OS Runtime license for productive operation

SIMATIC PCS 7 Engineering Software V7.0, with OS Runtime license for productive operation

Supplementary engineering software (optional)

Import/Export Assistant V7.0

Version Cross Manager V7.0 Engineering

Process Safety

PCS 7 Asset Engineering V7.0 SIMATIC Route Control

Engineering V7.0 SIMATIC PDM PCS 7 V6.0 Simulation with S7-PLCSIM V5.4

Available hardware and software components of the engineering system, as well as possible configurations

AS and OS, including 2-hour OS test operation

OS, including 2-hour OS test operation

AS and OS

S7 F Systems V6.0

Safety Matrix To ol

Classic, exclusively engineering station

No Yes

SIMATIC PCS 7 ES/OS 547B BCE WXP

SIMATIC PCS 7 ES/OS 547B IE WXP

SIMATIC NET S7-REDCONNECT/2006 Upgrade

●

Combined engineering/ operator station for small applications

●

Note on Microsoft SQL Server software

The "SQL Server" software from Microsoft delivered with SIMATIC PCS 7 may not be used outside the SIMATIC PCS 7 environment without the written approval of Siemens.

4/4

Siemens ST PCS 7 · November 2007

■

Overview

The standard engineering software provides the basic functionality for configuration of SIMATIC PCS 7 plants with:

• Automation systems

• Process I/O

• Communication networks

• Operator systems

• Maintenance station

• SIMATIC BATCH

• SIMATIC Route Control

Licensing of the standard engineering software depends on use of the engineering station as:

• Classic, exclusive engineering station (not suitable for productive operation as an operator station)

• Combined engineering/operator station for small applications (suitable for productive operation as an operator station)

Classic, exclusive engineering station with unlimited number of process objects (POs)

Three software versions with unlimited POs are available for the classic engineering station:

• AS/OS - for engineering of automation systems (AS) and operator systems (OS)

• OS - only for OS engineering

• AS - only for AS engineering

With the OS and AS/OS software versions, the OS configuration can be tested in an OS test mode limited to 2 hours. This OS test mode is not suitable for productive operation. After 2 hours, the engineering station automatically switches to demonstration mode.

The AS/OS software version is additionally upgraded by adding an AS runtime license for 600 POs.

By means of a Rental License ing or OS engineering (unlimited POs in each case), a cost-effective alternative is offered for short-term projects or short-term capacity bottlenecks.

Combined engineering/operator station for small applications (scalable POs)

To support compact process control plants, an ES/OS software combination of limited volume is offered with 250, 1,000 or 2,000 POs. In addition to the engineering licenses, these "All-in-one Licenses" also contain runtime licenses for AS and OS with the corresponding volumes.

PowerPacks enable further expansion of the volume:

• From 250 POs to 1,000 POs

• From 1,000 to 2,000 POs (in each case including AS/OS runtime license)

• From 2,000 POs to unlimited POs (only with OS runtime license)

limited to 30 days for AS engineer-

Engineering system

ES software

Standard engineering software

■

Function

Essential tools of the standard engineering software and their functions:

SIMATIC Logon

Together with the versatile recording facilities provided by the modification logbook, SIMATIC Logon, the user administration and access control function used in the engineering system, offers plant owners exceptional system support when complying with FDA requirements.

Using SIMATIC Logon, the administrator can assign specific access privileges to groups of users, thus controlling the possibilities for data access. Operator interventions in the engineering system as well as all online modifications which affect the automation systems, operator systems, SIMATIC BATCH or SIMATIC Route Control can be recorded in the modification reports.

If the modification reports are linked to the data of SIMATIC Logon during evaluation, it can be clearly proven who has carried out a specific modification and at what time.

SIMATIC Manager

The SIMATIC Manager is the control center for engineering of the SIMATIC PCS 7 process control system. All aspects of the SIMATIC PCS 7 project are created, managed, archived and documented here. The tools for engineering of the hardware components, communication and application software are also called from here.

The hardware required for use in a SIMATIC project, such as automation systems, communications components and process I/O, is stored in an electronic catalog. The hardware is configured and parameterized using the HW-Config tool.

To create the automation logic, standardized function blocks are combined with one another in the graphic configuration tool CFC according to technological specifications. Predefined blocks (process tag types) or charts (example solutions) can be used for this purpose simply by selecting them from a catalog and then positioning, graphically interconnecting and parameterizing them in the working area. No detailed programming knowledge is required, one can completely concentrate on the technological aspects of configuration. The process tag data relevant to operation and monitoring, such as messages and variables, are generated at the same time as configuration of the automation functions.

Sequential controls permit control and selective processing of the basic automation functions created per CFC by means of changes in operating mode and status. Powerful test and commissioning functions for the graphic configuration and commissioning of sequential controls are offered by the SFC editor.

Complete SIMATIC PCS 7 projects or all project modifications can be compiled in one working step and downloaded to the target systems involved, e.g. automation systems, operator system or SIMATIC BATCH. The engineering system automatically ensures that the sequence is correct. The procedure is displayed and controlled in a central dialog.

Selective configuration modifications can be downloaded online to the corresponding target systems. Short turnaround times result in short waiting times for the commissioning engineer, and have a favorable effect on the commissioning costs. Program modifications relevant to automation systems can be initially debugged in a test system prior to downloading to the target system of the running plant.

Siemens ST PCS 7 · November 2007

4/5

Engineering system

ES software

Standard engineering software

Multi-project engineering Multi-project engineering permits division of a large complex

project into several subprojects in accordance with technological criteria in order to allow several teams to work on the project in parallel. To achieve this, a host "Multi-project" is defined in the SIMATIC Manager. Individual (sub)projects can be inserted into or removed from a multi-project at any time. Similarly, projects can be divided or combined (Branch & Merge).

Central configuration functions for multi-projects help to reduce the configuration overhead. For example, a hierarchy folder can be created in the current project and also automatically in all other projects. It cannot be modified there, but objects can be inserted. All block types used in a multi-project can also be updated centrally.

The (sub)projects belonging to a multi-project are saved on a central server and can be sent to local engineering stations for editing. The engineering performance is then not affected by network access.

Concurrent engineering In the case of concurrent engineering, several configuration en-

gineers can work in CFC and SFC simultaneously on a project without this having to be first divided into subprojects. The project is located on one of the engineering stations involved. This requires connections to the OS LAN (terminal bus) and plant bus in order to download the configuration data to the target systems.

The engineering stations working as "project clients" can access the project data via the OS LAN (terminal bus) or a different LAN/WAN. A CFC can be opened and viewed simultaneously by several configuration engineers. However, simultaneous write operations to the database are rejected by the system.

It is then possible, for example, to use charts in online (debugging) mode during commissioning while carrying out modifications to the project at the same time.

Branch & Merge Branch & Merge supports the division and combination of

projects from the technological viewpoint. Charts or plant units can be copied into another project and ed-

ited there. Interconnections which are not specific to a project, typically for interlocking, become text interconnections. When merging, charts with the same name are overwritten in the original object, and text interconnections – even those which you have entered yourself – can be closed by pressing a button.

Project views The SIMATIC Manager supports the various tasks for creating a

plant project by means of the following project views:

• Component view (HW-Config)

for configuration of hardware such as automation systems, bus components or process I/O

Component view: hardware configuration in the SIMATIC Manager with HW-Config

• Process object view

as the central development environment for all aspects of process tags/objects

The process object view of the SIMATIC Manager supports the work of a process engineer by providing a universal view of the process tag. It shows the technological hierarchy of the plant (presented in tree form) in combination with a tabular view of all aspects of the process tag/object (general data, parameters, signals, messages, image objects and measured value archives). This provides the technologist with fast orientation.

All objects in the marked branch of the hierarchy are displayed in the table so that they can be directly processed with userfriendly edit, filter, replace, import and export functions. A special test mode offers the facility for testing process tags and CFCs online and for starting them up.

SIMATIC Manager

4/6

Libraries

Process object view

Siemens ST PCS 7 · November 2007

Engineering system

ES software

Standard engineering software

The OS areas and the image hierarchy for process control, as well as the SIMATIC PCS 7 asset management, can be derived from the technological hierarchy. Furthermore, it also forms the basis for the plant-oriented identification of process objects.

Common displays can be positioned in pictures by means of the image hierarchy, and automatically linked to subordinate images. The configuration engineer is only responsible for the correct positioning. Since the number of common display fields and their semantics can be configured, it is also possible to implement customized alarm configurations.

Using the process object view, "Smart Alarm Hiding" can also be configured This function is understood as the dynamic hiding of messages (alarms) of the technological blocks grouped in a plant unit which are of secondary importance depending on the operating state of this unit (startup, service, etc.). Alarms can be displayed or hidden separately for each of the maximum 32 operating states through selection of option boxes in the alarm matrix of the process object view. Although hidden alarms are not signaled visually and audibly, they are still logged and archived as before.

Continuous function chart (CFC)

The CFC editor is the tool for graphical configuration and commissioning of continuous automation functions. Preengineered function blocks can be positioned, configured and interconnected within CFCs with the support of powerful autorouting and integral configuration of HMI messages. Special configuration techniques such as chart-in-chart for implementing hierarchical plans or the multiple usage of chart block types (chart compiled as block type) or SFC types (standardized sequential controls) in the form of instances offer an additional rationalization potential.

When creating a new CFC, a new runtime group with the same name as the chart is created. All the blocks that are subsequently entered in the chart are automatically added to this runtime group. Each block is therefore already assigned runtime properties when inserting, and these properties can be optimized by means of modifications in the runtime editor or by using algorithms.

The algorithm first determines the optimum block sequence separately for each runtime group, and then the optimum sequence of runtime groups.

In addition to convenient editing functions, the scope of CFC functions also includes powerful test and commissioning functions as well as individually configurable documentation functions.

Sequential function chart (SFC)

The SFC editor is used for the graphical configuration and commissioning of sequential controls for batch production operations. It possesses convenient editing functions as well as powerful test and commissioning functions.

Using a sequential control, basic automation functions usually created using CFC are controlled and selectively processed by means of changes in operating mode and status. Depending on the subsequent use, the sequential controls can be created either as a SFC plan or SFC type.

SFC plan The SFC plan can be used to implement sequential controls

which can be applied once and which access several partial areas of the production plant. Each SFC plan contains standardized inputs and outputs for status information and for control by the user program or the user. The SFC plan can be positioned and linked as a block in the CFC. The required CFC block connections are selected by simple operations and connected to the steps or transitions of the step chains. An ISA 88-conform status manager enables the configuration of up to 8 separate sequence chains within a single SFC, e.g. for states such as HOLDING or ABORTING, for SAFE STATE or for different operating modes.

SFC type SFC types are standardized sequential controls which can be

applied repeatedly and which access one partial area of the production plant. They can be organized in libraries, and handled like normal function blocks, i.e. they can be selected from a catalog and positioned, interconnected and parameterized as an instance in a CFC plan.

Changes to the original automatically result in corresponding changes in all instances. An SFC type may contain up to 32 sequences. Using the function "Create/update block symbols", a block symbol is automatically positioned and interconnected in the associated process display for all SFC instances with HMI features.

Continuous function chart

Sequential function chart

Siemens ST PCS 7 · November 2007

4/7

Engineering system

ES software

Standard engineering software

I&C libraries

Examples of editable OS standard displays (faceplates) from the PCS 7 library

Preconfigured and tested blocks, faceplates and symbols are organized in I&C libraries and form the basic elements for the graphic configuration of automation solutions. The use of these library elements plays a major role in minimizing the engineering input and project costs.

The comprehensive range of blocks can be categorized as follows:

• Simple logic and driver blocks

• Technological blocks with integral operation and signaling functions such as PID controllers, motors or valves

• Blocks for integration of PROFIBUS field devices in accordance with PROFIBUS PA profile 3.0 (including standardized evaluation of the process value status)

• Blocks with more advanced control algorithms for Advanced Process Control (APC) functions

Advanced Process Control (APC) functions The APC functions concentrated in separate blocks expand the

PID-based control functions of SIMATIC PCS 7 by more advanced control algorithms, e.g.:

• Model-based multi-variable controller

The use of a multi-variable controller is recommendable for complex processes where several variables which are mutually dependent have to be controlled. Separate control of the individual variables, e.g. using PID controllers, has the disadvantages that interactions result in different effects on the respective variables.

The model-based ModPreCon multi-variable controller integrated in SIMATIC PCS 7 separately analyzes the response of up to four mutually dependent variables over a longer period of time. A parameter matrix is calculated from the results, and used by the ModPreCon for optimum control of the variables.

Note: The ModPreCon makes great demands on memory and processing time of the designated automation system. For that reason, please check the resources of the designated automation system before use. We recommend the use of an automation system of type AS 416 or higher.

• Setting of control parameters dependent on working point The GainSched block has been designed for variable setting of

controller parameters depending on the working point in non-linear controlled systems. The block functions similar to the polygon block, and can derive three separate output variables from the response of an input variable, and apply these as control parameters for a linked controller block. The GainSched block then adjusts the control parameters of the combined controller depending on the response of the actual value.

The faceplate of the GainSched block can be called from the faceplate of the associated controller.

• Monitoring of control quality The ConPerMon block can be used to monitor the quality of a

controller block according to a patented procedure. The setpoint, actual value and manipulated variable of the controller block (e.g. PID controller) are connected to the ConPerMon block which determines the control quality using these online values. The block can trigger a warning or alarm depending on the deviation from a reference value, e.g. the control quality determined during commissioning.

The faceplate of the ConPerMon block can be called from the faceplate of the associated controller. OS displays can be generated during engineering which list all deviations in the control quality of a plant or unit. The plant operator can use these displays to recognize problems early, and to analyze and specifically eliminate such before they result in serious deficiencies or a production failure.

PID Tuner

The PID Tuner is a function integrated in the CFC for optimization of the CTRL_PID and CTRL_S software controllers. The optimum parameters for a control loop can then be determined for PID, PI and P control modes in defined steps.

The tool is suitable for optimizing controlled systems with or without an integral component. Optimization can be carried out in manual or automatic mode. The transient response of the controllers with the determined parameters can be checked by defining jumps. The controller parameters can be saved, and recalled as required.

During determination of the controller parameters, the typical controller values (actual value, setpoint, manipulated variable) are recorded by a trend function.

4/8

Siemens ST PCS 7 · November 2007

Engineering system

ES software

Standard engineering software

Graphics designer and faceplate designer

The project data for the engineering of the operator systems are organized with the SIMATIC Manager. All the data relevant to operation and monitoring of a process tag, such as messages and HMI variables, are generated automatically during definition of the automation function. A powerful graphics designer is available for the generation of process displays.

In addition to the standard faceplates, the faceplate designer is used to simply generate customized faceplates for operation and monitoring of process tags or plant components. Block symbols can be conveniently interconnected to process tags using Drag & Drop.

DOCPRO

DOCPRO is a tool for effective generation and management of plant documentation in accordance with defined standards. DOCPRO permits you to structure your project data in any manner, to process them in the form of standardized circuit manuals, and to print them in a uniform layout. You can incorporate your own cover sheets, layouts, graphics, logos or title block data. It is easy to control printing, i.e. you can specifically output individual parts of the project or all project data on the printer.

■

Selection and Ordering Data Order No.

A classic, exclusive engineering station without limitation of quantities, not suitable for productive operation as an operator station

SIMATIC PCS 7 Engineering Software V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, floating license for 1 user

Electronic documentation on PCS 7 toolset DVD

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions; PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005 including EULA and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools)

AS/OS engineering software, enabled for two-hour OS test operation

• Unlimited POs, including AS

Runtime license for 600 POs

OS engineering software, enabled for two-hour OS test operation

• Unlimited POs 6ES7 658-2DF07-0YA5

AS engineering software

• Unlimited POs 6ES7 658-1AF07-0YA5

6ES7 658-5AF07-0YA5

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 Engineering Software V7.0 Rental License

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional

Rental license for 30 days Type of delivery:

License key disk, certificate of license, terms and conditions; PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005 including EULA and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools)

• For AS, unlimited POs 6ES7 658-1AF07-0YA6 C)

• For OS, unlimited POs

A combined engineering/operator station for small applications, suitable for productive operation as an operator station

SIMATIC PCS 7 Engineering Software V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, floating license for 1 user

Electronic documentation on PCS 7 toolset DVD

AS/OS engineering software, including AS/OS Runtime license for productive operation

• 250 POs 6ES7 658-5AA07-0YA5

• 1000 POs 6ES7 658-5AB07-0YA5

• 2000 POs 6ES7 658-5AC07-0YA5

SIMATIC PCS 7 Engineering PowerPack AS/OS V7.0

for extending the engineering software for AS/OS of a combined ES/OS station

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, floating license for 1 user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• From 250 to 1000 POs, including AS/OS Runtime license

• From 1000 to 2000 POs, including AS/OS Runtime license

• From 2000 to unlimited POs, including OS Runtime license

C) Subject to export regulations: AL: N, ECCN: EAR99S

6ES7 658-2DF07-0YA6 C)

6ES7 658-5AB07-0YD5

6ES7 658-5AC07-0YD5

6ES7 658-5AF07-0YD5

Siemens ST PCS 7 · November 2007

4/9

Engineering system

ES software

Version Cross Manager

■

Overview

The SIMATIC Version Cross Manager is a user-friendly tool for determining the differences between various versions of individual projects or multi-projects by:

• Tracing missing, additional or differing objects by comparing hardware configuration, communication, technological hierarchy, CFC/SFC plans, SFC details, block types, alarms, global variables, signals and run sequences

• Graphic display of comparison results in a combination of tree and tabular formats

• Clear hierarchical structuring according to the technological hierarchy of the plant

• Color-coded identification of the differences

■

Function

Data exchange with planning tools

Using the SIMATIC Version Cross Manager you can also exchange data with planning tools (CAx data). It supports the following exchange functions:

• Export of CAx-relevant data, e.g. global declarations, technological hierarchy or measuring points

• Export of files in SIMATIC XML format (SML)

• Import of CAx data present in SIMATIC XML format

■

Selection and Ordering Data Order No.

For SIMATIC PCS 7 applications

SIMATIC Version Cross Manager V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional or Windows Server 2003, floating license for 1user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions as well as TIA toolset CD V7.0

For TIA applications

SIMATIC Version Cross Manager V7.0

6 languages (German, English, French, Spanish, Italian, Chinese), executes with Windows 2000 Professional, Windows XP Professional or Windows Server 2003, floating license for 1user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions as well as TIA toolset CD V7.0

SIMATIC Version Cross Manager Upgrade V7.0 for upgrading from Version Cross Checker V6.0/V6.1 to Version Cross Manager V7.0

6 languages (German, English, French, Spanish, Italian, Chinese), executes with Windows 2000 Professional, Windows XP Professional or Windows Server 2003, floating license for 1user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions as well as TIA toolset CD V7.0

The SIMATIC Version Cross Manager is a SIMATIC product which was developed for the SIMATIC PCS 7 process control system but which can also be used together with other SIMATIC products in the context of Totally Integrated Automation (TIA). In the case of products which can be used in both the SIMATIC PCS 7 and TIA environments, the ordering data and type of delivery may differ depending on the application. To provide a better overview and to avoid faulty ordering, the selection and ordering data of such products are therefore listed separately depending on the target application.

6ES7 658-1CX07-2YA5

6ES7 658-1CX07-2YE5

Example of an XML export

4/10

Siemens ST PCS 7 · November 2007

■

More information

Upgrade

SIMATIC PCS 7 engineering systems with Engineering Software V6.0 or V6.1 can be upgraded to Version 7.0 using the SIMATIC PCS 7 Engineering Upgrade Package. This upgrade package also includes the upgrade from SIMATIC Version Cross Checker V6.0/V6.1 to SIMATIC Version Cross Manager V7.0.

For applications outside SIMATIC PCS 7, a separate SIMATIC Upgrade Version Cross Manager V7.0 can be obtained for upgrading the SIMATIC Version Cross Checkers V6.0/V6.1.

For further information, see Chapter "Update/upgrade packages".

■

Overview

Project

Multi project

Library

SIMATIC Version Trail is a software option for engineering which, together with the SIMATIC Logon central user administration, can assign a version history to libraries, projects and multiprojects. It can be used within SIMATIC PCS 7 or also in the context of Totally Integrated Automation with SIMATIC.

■

Function

When archiving, SIMATIC Version Trail in association with SIMATIC Logon creates a version history with the following information:

• Version

• Version name

• Date and time

•User

• Comment

This version history can be displayed and printed. Individual version releases can be dearchived from the version history and used further. SIMATIC Logon organizes the access protection.

Versioned project 1

Versioned project 2

Engineering system

ES software

Version Trail

■

Selection and Ordering Data Order No.

For SIMATIC PCS 7 applications

SIMATIC Version Trail V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional or Windows Server 2003, floating license for 1user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions as well as TIA toolset CD V7.0

For TIA applications

SIMATIC Version Trail V7.0

6 languages (German, English, French, Spanish, Italian, Chinese), executes with Windows 2000 Professional, Windows XP Professional or Windows Server 2003, floating license for 1user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions as well as TIA toolset CD V7.0

SIMATIC Version Trail Upgrade V7.0

6 languages (German, English, French, Spanish, Italian, Chinese), executes with Windows 2000 Professional, Windows XP Professional or Windows Server 2003, floating license for 1user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions as well as TIA toolset CD V7.0

The SIMATIC Version Trail is a SIMATIC product which was developed for the SIMATIC PCS 7 process control system but which can also be used together with other SIMATIC products in the context of Totally Integrated Automation (TIA). In the case of products which can be used in both the SIMATIC PCS 7 and TIA environments, the ordering data and type of delivery may differ depending on the application. To provide a better overview and to avoid faulty ordering, the selection and ordering data of such products are therefore listed separately depending on the target application.

6ES7 658-1FX07-2YA5

6ES7 658-1FX07-2YE5

■

More information

Upgrade

SIMATIC PCS 7 engineering systems with Engineering Software V6.0 or V6.1 can be upgraded to Version 7.0 using the SIMATIC PCS 7 Engineering Upgrade Package. A component of this upgrade package is also the upgrade for SIMATIC Version Trail from V6.1 to V7.0.

For applications outside SIMATIC PCS 7, a separate SIMATIC Upgrade Version Trail V7.0 can be obtained for upgrading SIMATIC Version Trail V6.1.

For further information, see Chapter "Update/upgrade packages".

Note: Please note that Version Trail cannot be used on its own, but only in combination with SIMATIC Logon (see page 2/4).

Siemens ST PCS 7 · November 2007

4/11

Engineering system

ES software

Import/Export Assistant

■

Overview

CAD/CAE

Import/export

assistant

Technological hierarchy

Efficient processing of mass data

The import/export assistant (IEA) is an effective tool for rational engineering of mass data, and is based on multiple use of process tag types and example solutions. It is particularly suitable for large plants with many process tags of the same type or with several plant components of the same type. Plant data which have already been configured (such as process tag lists or charts from the CAD/CAE world) can be imported into the engineering system and used for largely automatic generation of process tags. The data of the host planning system can be subsequently matched again with the parameters optimized during commissioning.

To permit simple and fast modification, the PCS 7 projects can also be exported, the data processed using the IEA editor or other programs (e.g. Microsoft Excel or Access), and subsequently reimported.

Higher-level planning tools

Typical libraries

Process object plans

OS display hierarchy

OS displays

Example solutions and process object types (e.g. control, motor, valve)

■

Benefits

The import/export assistant offers the following benefits when using previously configured plant data:

7 Importing of previously configured plant data from the host

CAD/CAE world, such as process tag list

- No multiple inputs with the associated input errors

- Simple handling, easy-to-use graphic environment

7 Automatic and reproducible generation of process tags and

derivatives based on the imported process tag lists and example solutions (technological hierarchy, charts of the individual process tags)

- Drastic reduction in time required, and avoidance of errors

7 Automatic derivation of the OS display hierarchy, automatic in-

terconnecting of blocks and positioning in displays

- Considerable reduction in time required and costs

7 Commissioning of individual process tags with the user-

friendly CFC and SFC graphic tools

7 Exporting of parameters optimized during commissioning

back to the CAD/CAE world

- Consistent data in the host planning tools

■

Function

• Generation/modification of process tag types or example solutions

• Importing of data from plant planning

- Generation of process tags from process tag types and de-

rivatives from example solutions; provision with data from the import file (one process tag/derivative per import file line in each case)

- Assignment of an import file to a process tag type, and

checking of the assignment

- Generation of a template for an input file for the process tag

• Exporting of data for plant planning

- Generation of an export file per process tag type/example

solution in each case, with one line for each process tag of this type or each derivative of this example solution

• Matching of process tags

- Removal of parameter/signal connection points not present

on the process tag type and of messages from the process tags

- Addition of parameter/signal connection points and mes-

sages newly defined on the process tag type

- Correction of modified categories of process tag type

- Display of inconsistencies between process tag and type

which cannot be matched automatically

4/12

Siemens ST PCS 7 · November 2007

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 Import/Export Assistant V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, floating license for 1 user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

6ES7 658-1DX07-2YB5

■

Overview

Engineering system

ES software

SIMATIC PDM Process Device Manager

SIMATIC

PDM

SIMATIC

PDM

SIMATIC PCS 7 engineering station with SIMATIC PDM

Plant bus

PROFIBUS DP fieldbus

DP/PA

link

S7-400

MICROMASTER

S7-400

Up to 12 Mbit/s

ET 200M

(IM 153-2 with

HART mod-

ules)

PROFIBUS PA

SIMATIC

PDM

SIPART PS2

SITRANS P SITRANS

T3K

SITRANS LR SITRANS F M

Configuration options with SIMATIC PDM

SIMATIC PDM (Process Device Manager) is a universal, vendorindependent tool for the configuration, parameterization, commissioning, diagnostics and servicing of intelligent field devices (sensors and actuators) and field components (remote I/Os, multiplexers, control-room devices, compact controllers), which in the following sections will be referred to simply as devices.

Using one software, SIMATIC PDM enables the processing of more than 1200 devices from Siemens and over 100 vendors worldwide on one homogeneous user interface. Parameters and functions for all supported devices are displayed in a consistent and uniform fashion independent of their communications interface.

Device on

the workbench

PDM

SIMATIC

PDM

SIMATIC

PDM

SITRANS P

SIMATIC PDM

SIMATIC

PDM

SIMATIC

Stand-alone

PDM

computer with SIMATIC PDM

HART protocol

RS 232/RS 485

HART multiplexer

HART device

SIMATIC

SIMOCODE pro

HART

SIMATIC

PDM

SIPART PS2

ET 200iSP

SIMATIC

Possible connection point of a PG/PC with SIMATIC PDM

PDM

(stand-alone operation)

From the viewpoint of device integration, SIMATIC PDM is the most powerful open device manager available in the world. Devices which previously were not supported can be easily integrated in SIMATIC PDM at any time by importing their device descriptions (EDD). This provides security for your investment and saves you investment costs, training expenses and consequential costs.

SIMATIC PDM is integrated in the asset management of SIMATIC PCS 7. The Process Device Manager provides wider information for all devices described by the Electronic Device Description (EDD), e.g. detailed diagnostics information (vendor information, information on fault diagnostics and troubleshooting, further documentation), modification logbook (audit trial), parameter information. It is possible to change directly to SIMATIC PDM from the diagnostics faceplates in the maintenance station.

Siemens ST PCS 7 · November 2007

4/13

Engineering system

ES software

SIMATIC PDM Process Device Manager

■

Design

Customer-oriented product structure

The SIMATIC PDM Process Device Manager can be used in a versatile manner in the context of Totally Integrated Automation (TIA). Use in the engineering system of SIMATIC PCS 7 is one possible application.

The customer-oriented products structure of SIMATIC PDM supports you in adaptation of the scope of functions and performance to your individual requirements. You can select the minimum configuration SIMATIC PDM Single Point, one of the application-specific, predefined product configurations SIMATIC PDM Service, SIMATIC PDM PCS 7 or SIMATIC PDM S7, or produce your desired configuration from the individual components offered (see table).

SIMATIC PDM stand-alone SIMATIC PDM system-integrated

Minimum configuration Components for

Product name

TAGs included in scope of delivery

TAG expansions

Option "Integration in STEP 7/PCS 7"

Option "Routing through S7-400"

Option "Communication via standard HART multiplexer"

n: Components included in delivery of individual PDM configurations

opt: Can be ordered as options Note: For definition of TAG, see page 4/15.

SIMATIC PDM Single Point

1 4 128 128 128

Cannot be expanded TAG opt ions

Minimum configuration SIMATIC PDM Single Point

This low-cost minimum configuration with handheld functionality is tailored to processing exactly one field device via a point-topoint coupling. All device functions are supported as defined in the device description. These functions include:

7 Unlimited selection of devices / management of device cata-

log

7 Communication via PROFIBUS DP/PA or HART modem 7 Parameterization and diagnostics in accordance with the de-

vice description

7 Exporting and importing of parameter data 7 Device identification 7 Lifelist

individual configuration

SIMATIC PDM Basic SIMATIC PDM Service SIMATIC PDM S7 SIMATIC PDM

- 128 TAGs

- 512 TAGs

- 1024 TAGs

- 2048 TAGs and/or PowerPacks

The selection depends on the application range and environment of use:

• System-integrated in a SIMATIC PCS 7/S7 configuration environment:

- SIMATIC PDM PCS 7 (for integration in an engineering sys-

tem for SIMATIC PCS 7)

- SIMATIC PDM S7 (for integration in a SIMATIC S7 configura-

tion environment)

• SIMATIC PDM stand-alone as service tool for operation on a mobile computer on the PROFIBUS or with direct connection to the device:

- SIMATIC PDM Single Point (for processing of a single field

device via a point-to-point coupling)

- SIMATIC PDM Service (for enhanced servicing, including

modification logbook and lifelist detailed diagnostics)

Predefined product configurations

PCS 7

PowerPacks

- From 128 to 512 TAGs

- From 512 to 1024 TAGs

- From 1024 to 2048 TAGs

- From 2048 to unlimited TAGs

opt

opt opt opt

opt opt opt opt

opt

n n

The following system functions of SIMATIC PDM Basic are not available with SIMATIC PDM Single Point:

• EDD-based diagnostics in the lifelist

• Project editing

• Storage function (only exporting and importing of parameter data)

• Recording functions

• Routing

• Communication with HART field devices via remote I/Os

The functions of SIMATIC PDM Single Point cannot be extended (e.g. to SIMATIC PDM Basic or with the routing option through S7-400), nor can it be expanded with TAG options or PowerPacks.

4/14

Siemens ST PCS 7 · November 2007

Engineering system

ES software

SIMATIC PDM Process Device Manager

Predefined product configurations

SIMATIC PDM Service This is a predefined product configuration especially for mobile

use in servicing for projects with up to 128 TAGs. It offers service engineers all functions of SIMATIC PDM Basic, including modification logbook, calibration report and detailed diagnostics in the lifelist. SIMATIC PDM Service can be expanded by the functional options "Integration in STEP 7/PCS 7", "Routing through S7-400" and "Communication via standard HART multiplexer" as well as by SIMATIC PDM PowerPacks (see under TAG options/ PowerPacks). The following program components are part of SIMATIC PDM Service:

• SIMATIC PDM Basic

• Option: 128 TAGs SIMATIC PDM PCS 7 SIMATIC PDM PCS 7 is a predefined product configuration for

integration into the engineering system (engineering tool set) and the maintenance station of SIMATIC PCS 7. The product version designed for projects with up to 128 TAGs allows the use of all functions of SIMATIC PDM Basic (including modification logbook, calibration report and detailed diagnostics in the lifelist). In addition, it contains the functionality for integration of the SIMATIC PDM into HW-Config as well as the routing from the central engineering system to the field devices. SIMATIC PDM PCS 7 can be expanded by the option "Communication via standard HART multiplexer" and by SIMATIC PDM PowerPacks (see under TAG options/PowerPacks). The following program components are part of SIMATIC PDM PCS 7:

• SIMATIC PDM Basic

• Option: 128 TAGs

• Option: Integration in STEP 7/SIMATIC PCS 7

• Option: Routing through S7-400 SIMATIC PDM S7 SIMATIC PDM S7 is a predefined product configuration tailored

to the use of SIMATIC PDM in a SIMATIC S7 configuration environment. It offers all functions of SIMATIC PDM Basic (including modification logbook, calibration report and detailed diagnostics in the lifelist) as well as the functionality for integration of PDM into HW-Config. SIMATIC PDM S7 can be expanded by the functional options "Routing through S7-400" und "Communication via standard HART multiplexer" and by SIMATIC PDM PowerPacks (see under TAG options/PowerPacks). The following program components are part of SIMATIC PDM S7:

• SIMATIC PDM Basic

• Option: 128 TAGs

• Option: Integration in STEP 7/SIMATIC PCS 7

Components for individual configuration

SIMATIC PDM Basic SIMATIC PDM Basic is the basic component for production of in-

dividual SIMATIC PDM configurations from single components. It contains all functions required for operation and parameterization of the devices, as well as enabling for the following communication modes:

• PROFIBUS DP/PA,

• HART communication (modem, RS 232 and PROFIBUS),

• Modbus,

• SIREC bus and

•SIPART DR. Without TAG expansion, SIMATIC PDM Basic can manage

projects with up to 4 TAGs, and can be used - with observation of the system requirements - for stand-alone operation on any computer (PC/notebook) with local connection to bus segments or with direct connection to the device.

SIMATIC PDM Basic can be expanded by functional options and TAG options/PowerPacks. Use of the following functions requires at least 128 TAGs:

• Modification logbook

• Calibration report

• Detailed diagnostics in the lifelist

SIMATIC PDM Basic is also available in the form of a rental license for 50 operating hours for low-cost processing of shortterm projects.

SIMATIC PDM option: Integration in STEP 7/PCS 7 This option is required for use of SIMATIC PDM within a

SIMATIC S7 or SIMATIC PCS 7 project with a local connection to the PROFIBUS. SIMATIC PDM can then be started directly from the hardware project (HW-Config).

SIMATIC PDM option: Routing through S7-400 This option is required additive to the option "Integration in

STEP7/PCS 7" if SIMATIC PDM is to be used in a central engineering system for SIMATIC PCS 7/S7 with Ethernet bus connection to the automation systems for plant-wide configuration, parameterization, commissioning and diagnostics of field devices.

SIMATIC PDM option: Communication via standard HART multiplexer

This option permits SIMATIC PDM to use the HART OPC server for communication with HART field devices via HART multiplexers.

TAG options/PowerPacks

A TAG corresponds to a SIMATIC PDM object, which represents individual field devices or components within a project, e.g. measuring instruments, positioners, switching devices or remote I/Os. TAGs are also relevant for diagnostics with the lifelist of SIMATIC PDM. In this case, TAGs are considered to be all recognized devices with diagnostics capability, whose detailed diagnostics is effected through the device description (EDD).

In contrast to PowerPacks, TAG options are only suitable for product configurations on the basis of individual components. Using the SIMATIC PDM TAG options, the basic software SIMATIC PDM Basic can be expanded from 4 TAGs to 128, 512, 1024 or 2048 TAGs, and with the help of an additive PowerPack also to unlimited TAGs.

The number of available TAGs can be subsequently increased for all SIMATIC PDM product configurations by means of the SIMATIC PDM PowerPacks. PowerPacks are available for expansion to 512, 1024, 2048 and unlimited TAGs.

Demonstration software

A demonstration version of SIMATIC PDM is also available. Online communication and storage functions are not available with this version.

Siemens ST PCS 7 · November 2007

4/15

Engineering system

ES software

SIMATIC PDM Process Device Manager

■

Function

Parameter view of SIMATIC PDM with trend curve and online display

Core functions

• Adjustment and modification of device parameters

• Comparing (e.g. project and device data)

• Plausibility testing of data input

• Device identification and testing

• Device status indication with operating modes, alarms and states

• Simulation

• Diagnostics (standard, detailed)

• Management (e.g. networks and PCs)

• Export/import (parameter data, reports)

• Commissioning functions, e.g. measuring circuit tests of device data

• Device replacement (lifecycle management)

• Global and device-specific modification logbook for user operations (audit trail)

• Device-specific calibration reports

• Graphic presentations of echo envelope curves, trend displays, valve diagnosis results etc.

• Presentation of incorporated manuals

• Document manager for integration of up to 10 multimedia files

Support of system management

SIMATIC PDM supports the operative system management in particular through:

• Uniform presentation and operation of devices

• Indicators for preventive maintenance and servicing

• Detection of changes in the project and device

• Increasing the operational reliability

• Reducing the investment, operating and maintenance costs

• Graded user privileges including password protection

Graphical user interface

The GUI of SIMATIC PDM satisfies the requirements of the directives VDI/VDE GMA 2187 and IEC 65/349/CD. Even complex devices with several hundred parameters can thus be represented clearly and processed quickly. Using SIMATIC PDM it is very easy to navigate in highly complex stations such as remote I/Os and even connected field devices.

Several views are available to users to help them with their tasks:

• Hardware project view

• Process device network view (preferably for stand-alone application)

• Process device plant view as TAG-related view, also with display of diagnostics information

• Parameter view for parameterizing the field devices

• Lifelist view for commissioning and service

Communication

SIMATIC PDM supports several communication protocols and components for communicating with devices that have the following interfaces:

• PROFIBUS DP/PA interface

• HART interface

• Modbus interface

• Special interface from Siemens

Further communication protocols on request.

Routing

From the central engineering system of the SIMATIC PCS 7 process control system, you can navigate with SIMATIC PDM through the various bus systems and remote I/Os down to the connected devices. By means of this routing functionality, every device in the plant which can be parameterized per EDD can be processed. The following processing functions are available:

• Read diagnostics information from the device

• Modify device settings

• Adjust and calibrate devices

• Monitor process values

• Create simulation values

• Reparameterize devices.

PDM lifelist with status and diagnostics display

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Siemens ST PCS 7 · November 2007

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Integration

Device Integration

SIMATIC PDM supports all devices described by EDD (Electronic Device Description). EDD is standardized to EN 50391 and IEC 61804. Internationally it is the most widely used standardized technology for device integration. At the same time it is the directive of the established organizations for PROFIBUS (PNO: PROFIBUS International) and HART (HCF: HART Communication Foundation).

The devices are directly integrated in SIMATIC PDM through their EDD or the current HCF catalog. In the EDD the device is described in terms of its functions and construction using the Electronic Device Description Language (EDDL) specified by PNO. Using this description, SIMATIC PDM automatically creates its user interface with the specific device data.

The current device catalog of SIMATIC PDM covers more than 1200 devices from over 100 manufacturers world-wide. In addition, devices from all manufacturers can be integrated in SIMATIC PDM by simply importing their EDDs. It is thus possible to keep the device range up to date at all times and to add to the number of manufacturers and devices supported by SIMATIC PDM. To permit improved transparency, SIMATIC PDM also allows the creation of project-specific device catalogs. If devices are to be used which cannot be found in the SIMATIC PDM device catalog, we will be glad to help you integrate them.

Contact addresses

Siemens AG, Automation and Drives, Technical Support

Europe Phone: +49 180 50 50 222

Fax: +49 180 50 50 223 E-mail: FPlease fill in a Support Request on the Internet (see below for address)

Asia/Pacific Phone: +86 1064 719 990

Fax: +86 1064 747 474 E-mail: adsupport.asia@siemens.com

America Phone: +1 423 262 2522

Fax: +1 423 262 2200 E-mail: techsupport.sea@siemens.com

Support Request

Additional information is available in the Internet under:

http://www.siemens.com/automation/support-request

Engineering system

ES software

SIMATIC PDM Process Device Manager

■

Technical specifications

Requirements for stand-alone operation

Hardware

Operating systems (alternative)

Further software components

• SIMATIC PDM integrated in

STEP 7

Selection and ordering data for SIMATIC PCS 7 applications

■

Selection and Ordering Data Order No.

SIMATIC PDM PCS 7 V6.0

Complete package for integration into the engineering toolset of the SIMATIC PCS 7 engineering system

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional

Floating license for 1 user, with

• SIMATIC PDM Basic

• Option "Integration in

STEP 7/PCS 7"

• Option "Routing through S7-400"

• Option "128 TAGs"

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions; 2 CDs with SIMATIC PDM V6.0 and device library as well as supplementary DVD with Microsoft ServicePacks and tools

PowerPacks

SIMATIC PDM PowerPack

for expanding the TAGs of SIMATIC PDM PCS 7 V6.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional

Floating license for 1 user Type of delivery:

License key disk, certificate of license, terms and conditions

• From 128 TAGs to 512 TAGs 6ES7 658-3XB06-2YD5

• From 512 TAGs to 1024 TAGs 6ES7 658-3XC06-2YD5

• From 1024 TAGs to 2048 TAGs 6ES7 658-3XD06-2YD5

• From 2048 TAGs to unlimited

Engineering Process Safety

Introduction

■

Overview

High-availability

ET 200M redundant/ nonredundant

ET 200S

Operator system

ET 200iSP redundant/ nonredundant

Standard

Maintenance station

Fail-safe, fault-tolerant and high-availability

ET 200M redundant/ nonredundant

ET 200iSP redundant/ nonredundant

ET 200S

Engineering system

Standard/ safety-related

Standard

Standard/ safety-related

Ethernet

Industrial

TÜV

Common engineering system for basic process control system and safety instrumented system

The process industry frequently features complex technological sequences with high safety demands, and faults and failures in the process automation could have fatal consequences for personnel, machines, plants and the environment. Therefore process safety is of particular significance. The safety technology used must reliably detect errors in the process and also its own internal errors, and automatically set the plant/application to a safe state if an error is detected.

Safety Integrated for Process Automation is the comprehensive range of products and services from Siemens for safe, fault-tolerant applications in the process industry. This is characterized by:

• AS 412F/FH, AS 414F/FH and AS 417F/FH safety-related au-

tomation systems

• Failsafe PROFIBUS communication using the PROFIsafe pro-

file

• Failsafe transmitters (SITRANS P DS III) on the PROFIBUS PA

with PROFIsafe

• ET 200M and ET 200S distributed I/O systems with safety-

related I/O modules

• User-friendly process visualization via the operator system, in-

cluding safety-relevant fault messages

• Engineering system with S7 F Systems software package,

CFC and SIMATIC Safety Matrix

• Safety lifecycle management with support of highly qualified

solution partners: services for all phases of the lifecycle of a safety instrumented system (analysis, implementation and operation)

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Siemens ST PCS 7 · November 2007

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Benefits

Safety Integrated for Process Automation permits complete integration of safety engineering into the SIMATIC PCS 7 process control system. The Basic Process Control System (BPCS) and Safety Instrumented System (SIS) melt together into a uniform and innovative complete system. The advantages of this fusion are quite clear:

• One common controller platform

• One common engineering system

• No separate safety bus - standard and safety-related communication take place on the same fieldbus (PROFIBUS with PROFIsafe)

• Mixed operation of standard and safety-related I/O modules in ET 200M and ET 200S remote I/O stations

• Uniform data management - no complex data exchange between BPCS and safety system

• Integration of safety-related applications into process visualization on the operator station

• Automatic integration of safety-related fault messages with time tagging into the process control system

• Integration of safety-related hardware into the SIMATIC PCS 7 asset management for diagnostics and preventive maintenance

Engineering system

Engineering Process Safety

Introduction

The SIMATIC PCS 7 engineering system is a universal tool equally suitable for BPCS and safety applications.

Using the S7 F Systems engineering tool, you can parameterize the AS 414F/FH and AS 417F/FH automation systems as well as the safety-related F-modules of the ET 200M and ET 200S I/O systems.

Using Continuous Function Chart (CFC) and predefined function blocks from the F-block library of S7 F Systems, you can configure safety-related applications simply, efficiently and without weary acquaintance.

However, this is even simpler, more convenient and faster using the SIMATIC Safety Matrix based on CFC. The configuration tool functioning according to the principle of a Cause&Effect matrix automatically creates complex safety programs once you have assigned the events (causes) occurring during a process to exactly defined reactions (effects).

Siemens ST PCS 7 · November 2007

4/21

Engineering system

Engineering Process Safety

Engineering F/FH systems

■

Overview

The engineering tool S7 F Systems integrated in the SIMATIC Manager can be used to configure an F system (F/FH). With this tool you can:

• Parameterize CPU and F-signal modules

• Create safety-related applications in the CFC.

Predefined, TÜV-approved blocks are available for this purpose. The safety-related blocks save the user having to perform redundant programming for detecting and reacting to errors.

■

Selection and Ordering Data Order No.

S7 F Systems V6.0

Programming and configuration environment for creating and using safety-related STEP 7 programs for a target system based on S7-400H

2 languages (German, English), executes with Windows XP Professional SP2, Windows Server 2003 SP1/SP2 and Windows 2000 SP4, floating license for 1 user

Type of delivery: Certificate of license as well as software and electronic documentation on CD

S7 F Systems Upgrade from V5.x to V6.0

2 languages (German, English), executes with Windows XP Professional SP2, Windows Server 2003 SP1/SP2 and Windows 2000 SP4, floating license for 1 user

Type of delivery: Certificate of license as well as software and electronic documentation on CD

Note:

With a S7 F Systems Upgrade from V5.x to V6.0, the type of S7 F Systems license changes from single license to floating license.

6ES7 833-1CC01-0YA5

6ES7 833-1CC01-0YE5

■

Configuration

S7 F Systems supports configuration by means of functions for

• Comparison of safety-related F-programs

• Recognition of changes in the F-program using the checksum

• Separation of safety-related and standard functions.

Access to the F-functions can be password-protected. The F-block library integrated in S7 F Systems contains pre-

defined function blocks for generation of safety-related applications with the CFC or the SIMATIC Safety Matrix based on it. The certified F-blocks are extremely robust and intercept programming errors such as division by zero or out-of-range values. They avoid the need for diverse programming tasks for detecting and reacting to errors.

■

Options

S7 F ConfigurationPack

When using the safety-related SM 326F/336F I/O modules (AI, DI, DO) as standard I/Os (without F-functionality), an S7 F ConfigurationPack is required for engineering. This is included in S7 F Systems V6.0, and is also available on the Internet for downloading.

Additional information is available in the Internet under:

http://support.automation.siemens.com/WW/view/de/15208817

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Siemens ST PCS 7 · November 2007

■

Overview

The SIMATIC Safety Matrix which can be used in addition to the CFC is an innovative safety lifecycle tool from Siemens that can be used not only for user-friendly configuration of safety applications, but also for their operation and service. The tool, which is based on the proven principle of a cause & effect matrix, is ideally suited to processes where defined statuses require specific safety reactions.

The SIMATIC Safety Matrix not only means that programming of the safety logic is significantly simpler and more convenient, but also much faster than in the conventional manner. During the risk analysis of a plant, the configuration engineer can assign exactly defined reactions (effects) to events (causes) which may occur during a process.

■

Benefits

The advantages of the SIMATIC Safety Matrix in the implementation phase:

7 Simple programming using Cause&Effect method 7 No programming knowledge required 7 Automatic generation of CFCs including driver blocks 7 Automatic version tracking 7 integrated change tracking 7 1-to-1 printout of Cause&Effect matrix

Engineering system

Engineering Process Safety

SIMATIC Safety Matrix

■

Design

In the context of SIMATIC PCS 7, the following individual products are offered for the SIMATIC Safety Matrix:

• SIMATIC Safety Matrix Tool

for configuration of safety functions on the SIMATIC PCS 7 engineering system

• SIMATIC Safety Matrix Editor

for creating and debugging the Safety Matrix logic in an external computer, independent of the engineering system (can be optionally used additive to the SIMATIC Safety Matrix Tool)

• SIMATIC Safety Matrix Viewer for SIMATIC PCS 7

for operation and monitoring of the SIMATIC Safety Matrix using the SIMATIC PCS 7 operator system (for ordering data, refer to page 5/15)

System requirements

Hardware requirement

SIMATIC Safety Matrix To ol

SIMATIC Safety Matrix Editor

SIMATIC Safety Matrix Viewer

The SIMATIC Safety Matrix Editor offers the advantage that the Safety Matrix can also be created, processed further and debugged outside the SIMATIC PCS 7 engineering system. The SIMATIC Safety Matrix Editor can be used on a computer with Windows 2000 Professional SP2 or higher or Windows XP Professional. However, generation of the safety-related CFC program as well as compilation and downloading to the automation system are only possible by means of the SIMATIC engineering system with the SIMATIC Safety Matrix Tool.

SIMATIC PCS 7 AS 412H/F/FH, AS 414H/F/FH or AS 417H/F/FH

(S7 F Systems RT license is integrated in the case of F/FH systems)

SIMATIC PCS 7 AS 412H/F/FH, AS 414H/F/FH or AS 417H/F/FH

(S7 F Systems RT license is integrated in the case of F/FH systems)

Software requirement

SIMATIC PCS 7 V6.0 SP2 or higher, S7 F Systems V5.2 HF 2 or higher with S7 F-Lib V1.2

Windows 2000 Professional SP2 or higher or Windows XP Professional

SIMATIC PCS 7-OS V6.0 SP2 or higher

Siemens ST PCS 7 · November 2007

4/23

Engineering system

Engineering Process Safety

SIMATIC Safety Matrix

■

Function

Safety Matrix: intersections define the linking of causes and effects

■

Selection and Ordering Data Order No.

SIMATIC Safety Matrix Tool

Creation, configuration, compilation, loading and online monitoring of the Safety Matrix in a SIMATIC PCS 7 environment

Including SIMATIC Safety Matrix Viewer for SIMATIC PCS 7, for operation and monitoring of the Safety Matrix in a SIMATIC PCS 7 environment with several operator control levels

1 language (English), executes with Windows XP Professional, floating license for 1 user

Type of delivery: Certificate of license and authorization diskette for Safety Matrix Tool and Safety Matrix Viewer; software and electronic documentation on CD

SIMATIC Safety Matrix Editor

Creation and checking of the Safety Matrix logic on an external computer without a SIMATIC PCS 7/ STEP 7 environment

1 language (English), executes with Windows 2000 Professional or Windows XP Professional, floating license for 1 user

Type of delivery: Certificate of license and authorization diskette; software and electronic documentation on CD

C) Subject to export regulations: AL: N, ECCN: EAR99S

6ES7 833-1SM00-0YA5 C)

6ES7 833-1SM40-0YA5 C)

Configuration of analog or digital causes and their digital effects

The matrix table is comparable with a spreadsheet program, and the configuration engineer first enters the possible process events (inputs) in the horizontal lines, and then configures their type and number, logical links, possible delays and interlocks, and any tolerable faults. In the vertical columns, he subsequently defines the reactions (outputs) to a particular event.

Events and reactions are linked simply by clicking the cell at the intersection of the row and column. Using these data, the SIMATIC Safety Matrix automatically generates complex, safetyrelated CFC programs. No special programming knowledge is required of the configuration engineer, and he can completely concentrate on the safety requirements of the plant.

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Siemens ST PCS 7 · November 2007

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Overview

The SIMATIC PCS 7 standard engineering software can be ordered together with software components for engineering the integrated safety technology as low-cost all-in-one packages.

Their composition depends on the application of the SIMATIC PCS 7 Engineering Station:

• A combined engineering/operator station for small applications (productive operation as an operator station is possible)

• Exclusive engineering station without limitation of quantities (cannot be used for productive operation as an operator station)

The engineering software for basic process control and safety applications can now be ordered using one single Order No.

An engineering station can also be subsequently extended using S7 F Systems and SIMATIC Safety Matrix Tool using the SIMATIC PCS 7 Safety Matrix ES Extension Package.

Engineering system

Engineering Process Safety

SIMATIC PCS 7 Safety ES Packages

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 Safety ES Packages

SIMATIC PCS 7 Safety ES Package for AS/OS

Executes with Windows XP Professional, floating license for 1user

Combination of S7 F Systems, 2 languages (German, English) and SIMATIC PCS 7 Engineering Software AS/OS, 6 languages (German, English, French, Italian, Spanish, Chinese)

• 250 POs

incl. AS/OS Engineering and Runtime licenses for 250 POs

• Unlimited POs

incl. AS/OS Engineering license for unlimited POs and AS Runtime license for 600 POs (2-hour OS test mode possible)

SIMATIC PCS 7 Safety Matrix ES Package for AS/OS

Executes with Windows XP Professional, floating license for 1user

Combination of S7 F Systems, 2 languages (German, English) SIMATIC Safety Matrix Tool, 1 language (English) SIMATIC PCS 7 Engineering Software AS/OS, 6 languages (German, English, French, Italian, Spanish, Chinese)

• 250 POs

incl. AS/OS Engineering and Runtime licenses for 250 POs

• Unlimited POs

incl. AS/OS Engineering license for unlimited POs and AS Runtime license for 600 POs (2-hour OS test mode possible)

SIMATIC PCS 7 Safety Matrix ES Extension Package

Executes with Windows XP Professional, floating license for 1user

Combination of: S7 F Systems, 2 languages (German, English) SIMATIC Safety Matrix Tool, 1 language (English)

6ES7 651-6AA07-0YA5

6ES7 651-6AF07-0YA5

6ES7 651-6BA07-0YA5

6ES7 651-6BF07-0YA5

6ES7 651-6BX07-0YA5

Siemens ST PCS 7 · November 2007

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Engineering system

Simulation

Simulation with S7-PLCSIM

■

Overview

OS clients/ multi-clients

AS simulation with S7-PLCSIM

PROFIBUS DP

Fieldbus simulation with SIMBApro FAT

PROFIBUS PA

OS server

Automation systems

ET 200M

Field devices

■

Function

S7-PLCSIM simulates a SIMATIC S7 CPU with the associated process images. The program to be tested is loaded into the simulated S7 CPU in a manner identical to the procedure with real hardware, and is executed there. S7-PLCSIM is completely integrated in STEP 7. Process data can be exchanged between S7-PLCSIM and other Windows applications via an interface.

■

Selection and Ordering Data Order No.

S7-PLCSIM V5.4

Functional testing of programs which were created with CFC/SFC, on PC/PG

5 languages (German, English, French, Italian, Spanish), executes with Windows 2000 Professional or Windows XP Professional, floating license for 1 user

Type of delivery: Authorization diskette, certificate of license, terms and conditions; software and electronic documentation on CD

• S7-PLCSIM V5.4 6ES7 841-0CC05-0YA5

• S7-PLCSIM upgrade from V3.x, V4.x, V5.0, V5.2 or V5.3 to V5.4

S7-PLCSIM Software Update Service

Subscription for 1 year with automatic extension; requirement: current software version

For further programs concerning testing and simulation, see the catalog "Add Ons for the SIMATIC PCS 7 Process Control System".

6ES7 841-0CC05-0YE5

6ES7 841-0CA01-0YX2

Dynamic Plant simulation with SIMIT

Overview of simulation software for SIMATIC PCS 7

Using the S7-PLCSIM simulation software, user programs created with CFC/SFC can be tested on a PG/PC, regardless of whether the target hardware is available. The detection and elimination of errors is thus brought forward into an early phase of development. This results in faster commissioning, lower costs and better program quality.

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Siemens ST PCS 7 · November 2007

Operator system

5/2 Introduction

5/4 OS hardware

5/4 Introduction 5/6 OS basic hardware 5/8 Signal output

5/9 OS software

5/9 Introduction 5/12 OS standard software for

single station/server/client 5/14 SFC Visualization 5/15 SIMATIC PCS 7 Safety Matrix

OS Packages

5/16 Redundant operator systems

5/16 OS redundancy

5/19 OS archiving

5/19 Introduction 5/20 OS short-term archiving 5/21 OS long-term archiving with

StoragePlus 5/23 OS long-term archiving with

Central Archive Server

5/25 Operation and monitoring via

Web

5/25 SIMATIC PCS 7 Web server

5/27 Data exchange with host

systems

5/27 OpenPCS 7

Siemens ST PCS 7 · November 2007

Operator system

Introduction

■

Overview

User interface of the OS process control system with freely positionable windows

The operator system of the SIMATIC PCS 7 process control system permits user-friendly and secure execution of the process by the operating personnel. The operator can observe the process sequence by means of various views and intervene to control the system when necessary.

The operator system architecture is extremely variable and can be flexibly adapted to different plant architectures and customer requirements.

The basis is formed by perfectly coordinated operator stations for single-user systems (OS single stations) and for multi-user systems with client/server architecture.

The system software of the operator stations is available in different levels based on the number of process objects (PO) used:

• 250, 1000, 2000, 3000 or 5000 POs per OS single station

• 250, 1000, 2000, 3000, 5000 or 8500 POs per OS server (with client/server architecture)

The number of POs for an operator station can be increased up to 5000 (OS single station) or 8500 (OS server) at any time by means of PowerPacks to allow for higher requirements or system expansions.

■

Benefits

7 Flexible, modular architecture with scalable hardware and

software components for single-user and multi-user systems

7 High-performance operated stations based on standard PC

technology with Microsoft Windows XP Professional / Server 2003, can be used in office or industrial environments

7 Client/server multi-user systems with up to 12 OS servers/

pairs of servers, each for 8500 process objects (PO) and up to 32 OS clients per server/pair of servers

7 High-performance archive system based on Microsoft SQL

server with cyclic archives and integral data backup, optionally with long-term archiving via StoragePlus/central archive server (CAS)

7 OS health check for monitoring important server applications 7 Integration of modifications without interrupting runtime oper-

ations, and online testing through selective loading of redundant servers

7 Optimized AS/OS communication:

data transmission only following change in data, independent of AS reply cycle; suppression of nuisance alarms

7 User-friendly process control and high operational reliability,

also in conjunction with multi-screen technology

7 Extended status displays through combination of status and

analog values with alarm information

7 Alarm suppression during startup or on malfunction of a sen-

sor/actuator

7 Dynamic or manual hiding of visual and acoustic alarms that

are unimportant depending on the plant status, e.g. during plant startup (however, all messages are recorded and archived); with manual hiding, the duration until display takes place again can be set.

7 Alarm priorities as additional attribute for filtering important

messages

7 Central user management, access control, electronic signa-

ture

7 Sign-of-life monitoring for subordinate systems connected to

the plant bus

7 System-wide time synchronization based on UTC (Universal

Time Coordinated)

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Siemens ST PCS 7 · November 2007

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Technical specifications

Definitions

Process object (PO)

OS variable

Licensing

Process objects

250 1000 2000 3000 5000 8500

A process object (PO) is a synonym for an operable and observable block with approx. 30 to 50 individual OS variables (parameters). Thus the quantity framework data of the engineering system can be compared with those of the operating system.

An OS variable or parameter is a defined memory location required for operating and monitoring with the operator system; values can be written into it and read from it (e.g. setpoint, actual value etc.). A PO usually has several OS variables (which can be operated and monitored).

As of SIMATIC PCS 7 V7.0, the OS software will only be licensed on the basis of POs. This significantly simplifies calculation of the required license. An average of 50 OS variables will be calculated for a PO, where motors, valves etc. require fewer variables, and controls, dosing functions etc. require more variables. Checking of the license will also be carried out using the POs, and additionally includes checking of the total number of OS variables used.

Every block fulfilling the following criteria is counted and calculated as a PO:

• It is not a driver block.

• It can be operated and monitored.

• It can send messages.

OS variables (approx.)

12500 50000 100000 150000 250000 425000

Operator system

OS quantity framework

Max. number of OS servers / pairs of servers

Max. number of automation systems per OS server / pair of servers

Max. number of OS clients in multiclient mode (per multi-user system)

Max. number of monitors per operator station with multi-channel operation

Max. number of OS areas Max. number of windows per

monitor Number of trends per trend window Selection time for OS area display

(100 process symbols) Max. number of process objects:

• Per OS single station 5000 POs

• Per OS server Max. number of configurable mes-

sages per server/single station Number of process tags

• Per OS single station Approx. 3000

• Per OS server

• Per multi-user system

Integral high-performance archive system

(cyclic buffer), based on Microsoft SQL server, for:

• Process value archiving (per OS server / single station)

• Message archiving (per OS server / single station)

Long-term archiving

• Process value archiving with StoragePlus

- Process values of one server

- Process values of all servers

• Process value archiving with central archive server (CAS)

- Process values of one server

- Process values of all servers

If every OS client has access to all OS servers/pairs of servers

64 1 to 16 (adjustable)

10 < 2 s

8500 POs

150.000

Approx. 5000 Approx. 60000

Approx. 1000/s

Steady-state load approx. 10/s Message peak approx. 3000 / 4 s

Process values from up to 4 single stations, servers or pairs of servers

Approx. 1000/s Approx. 1600/s Process values from up to 11

servers or pairs of servers Approx. 1000/s Approx. 10000/s

Introduction

Siemens ST PCS 7 · November 2007

5/3

Operator system

OS hardware

Introduction

■

Overview

All operator stations are based on modern SIMATIC PCS 7 industrial workstations optimized for use as OS single station, OS client or OS server. The SIMATIC PCS 7 industrial workstations are characterized by powerful PC technology combined with the Microsoft Windows XP Professional or Server 2003 operating system. They can be used in harsh industrial environments or also in offices.

Standard components and interfaces from the PC world offer generous scope for system-, customer- or sector-specific options and expansions.

The connection of as many as 4 process monitors via an optional multi-VGA graphics card in the OS single station or in the OS client permits the user-friendly control of several plant areas from one operator station.

■

Design

Single-user system (OS single station)

In a single-user system architecture, all operation and monitoring functions for a complete project (plant/unit) are concentrated in one station. A 10/100/1000 Mbit/s Ethernet RJ45 port is already onboard and can be used for connecting to an OS LAN (terminal bus). The OS single station can be linked to the Industrial Ethernet plant bus by means of two different network connections:

• CP 1613 A2 communications processor,

for communication with max. 64 automation systems

• Standard FastEthernet network card and Basic Communica-

tion Ethernet for communication with max. 8 automation systems (not faulttolerant systems)

The OS single station can be operated on the plant bus in parallel with other single-user systems or with a multi-user system architecture. Two OS single stations can, however, also be operated redundantly (SIMATIC PCS 7 single station redundancy).

Multi-user system with client/server architecture

A multi-user system consists of operator terminals (OS clients), which receive data (project data, process values, archives, alarms and messages) from one or more OS servers through an OS LAN (terminal bus). The OS LAN can share the transmission medium with the plant bus or it can be designed as a separate bus (Ethernet with TCP/IP).

Central Archive Server (CAS)

OS clients

(max. 32 in multi-client mode)

OS servers

(max. 12 redundant)

Industrial Ethernet

Automation systems

In this architecture, redundant OS servers may be set up to meet higher availability requirements. Critical applications running on the OS server are monitored by Health Check for software faults. If a fault is detected, switchover to the redundant system is triggered. Synchronization of the redundant OS servers takes place automatically and at high speed.

OS clients can access the data of not only one OS server/server pair, but from several OS servers/pairs of servers simultaneously (multi-client mode). This makes it possible to divide a plant into technological units and to distribute the data accordingly to several OS servers/pairs of servers. In addition to scalability, the advantage of distributed systems is the ability to decouple plant areas from each other, which results in higher availability.

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Siemens ST PCS 7 · November 2007

Operator system

OS hardware

Introduction

SIMATIC PCS 7 supports multi-user systems with up to 12 OS servers or 12 redundant OS pairs of servers. In multiclient mode, OS clients can access data from one or more of the 12 OS servers/pairs of servers in parallel (up to 32 OS clients simultaneously on all).

The OS servers are designed in addition with client functions which permit them to access the data (archives, messages, tags, variables) from the other OS servers of the multi-user system. This means that process graphics on one OS server can also be linked with variables on other OS servers (area-independent displays).

Like the OS single stations, the OS servers can be connected to the Industrial Ethernet plant bus using a CP 1613 communications processor or a standard FastEthernet card with Basic Comunication Ethernet (BCE). A 10/100/1000 Mbit/s Ethernet RJ45 port is already onboard and can be used for connecting to an OS LAN (terminal bus).

The CP 1613 communication integrated in the IE version of the ES/OS single station and the OS server is a combination of CP 1613 communications processor and S7-1613 communications software. When using fault-tolerant automation systems, the SIMATIC PCS 7 Workstation requires the S7-REDCONNECT software instead of the S7-1613 communications software. The S7-REDCONNECT Upgrade is suitable for upgrading the communications software (for ordering data, see page 9/28).

OS archiving

The operator system already includes a high-performance archiving system based on Microsoft SQL Server with cyclic archives for short-term saving of process values and messages/ events (alarms). This short-term archive can be combined with a long-term archive on the basis of StoragePlus or the central archive server (CAS).

The StoragePlus provided for the bottom performance range is able to archive approx. 1600 process values/s from a total of 4 single stations/servers/pairs of servers. The powerful CAS satisfies much higher requirements. It can be configured as a single server or as a redundant pair of servers, and can archive approx. 10000 values/s from up to 11 servers/pairs of servers. The data managed in StoragePlus and in the CAS can be saved on all storage media supported by the operating system. This requires additional hardware and software, e.g. a DVD writer with suitable burning software.

The StoragePlus computer and the CAS are stations on the OS LAN (terminal bus), and are not connected to the plant bus. When using a SIMATIC PCS 7 Industrial Workstation as the hardware platform, the 10/100/1000 Mbit/s Ethernet RJ45 port already onboard can be used for connecting to the OS LAN.

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Operator system

OS hardware

OS basic hardware

■

Overview

The complete range of SIMATIC PCS 7 Industrial Workstations is available for configuration of operating systems (see page 2/7).

Specially optimized versions of the SIMATIC PCS 7 Industrial Workstation are available for operation as single stations, servers or clients. The operating system and the following ES/OS software of the SIMATIC PCS 7 process control system are already preinstalled when delivered:

• Single station: PCS 7 Engineering Software for AS/OS (including OS Runtime software)

• Server: PCS 7 OS Software Server

• Client: PCS 7 OS Software Client

You need the corresponding licenses in order to use the preinstalled SIMATIC PCS 7 software.

■

Technical specifications

Detailed technical data for the single station, server and client versions of the SIMATIC PCS 7 Industrial Workstation can be found in Section "SIMATIC PCS 7 Industrial Workstation" of the Chapter "System-neutral components" in tabular format.

■

Selection and Ordering Data Order No.

OS single station

SIMATIC PCS 7 Industrial Workstation, single station version

Windows XP Professional MUI operating system (German, English, French, Italian, Spanish, Chinese)

• SIMATIC PCS 7 ES/OS 547B

BCE WXP

Connection to plant bus with Ethernet network card RJ45 (PCI) 10/100/1000 Mbit/s and Basic Communication Ethernet (BCE) for up to 8 automation systems (not H-systems)

• SIMATIC PCS 7 ES/OS 547B

IE WXP

Connection to plant bus with CP 1613 A2 communications processor

OS server

SIMATIC PCS 7 Industrial Workstation, server version

Windows Server 2003 MUI operating system (German, English, French, Italian, Spanish, Chinese)

• SIMATIC PCS 7 OS Server

547B BCE SRV03

Connection to plant bus with Ethernet network card RJ45 (PCI) 10/100/1000 Mbit/s and Basic Communication Ethernet (BCE) for up to 8 automation systems (not H-systems)

• SIMATIC PCS 7 OS Server

547B IE SRV03

Connection to plant bus with CP 1613 A2 communications processor

OS client

SIMATIC PCS 7 Industrial Workstation, client version

Windows XP Professional MUI operating system (German, English, French, Italian, Spanish, Chinese)

• SIMATIC PCS 7 OS Client 547B

WXP

- without multi-VGA graphics card

- with Multi-VGA graphics card "2 Screens"

- with Multi-VGA graphics card "4 Screens"

6ES7 650-0NF07-0YX0 D)

6ES7 650-0NF07-0YX1 D)

6ES7 650-0NH07-0YX0 D)

6ES7 650-0NH07-0YX1 D)

6ES7 650-0NG07-0YX0 D)

6ES7 650-0NG07-0YA0 D)

6ES7 650-0NG07-0YB0 D)

5/6

D) Subject to export regulations: AL: N, ECCN: 5D992B1

Siemens ST PCS 7 · November 2007

■

Selection and Ordering Data Order No.

Upgrade from BCE to CP 1613 communication

CP 1613 A2

PCI card for connection to Industrial Ethernet, with ITP and RJ45 connections

SIMATIC NET S7-1613/2006 for Industrial Ethernet

S7 communication software for CP 1613, can be used with Windows 2000 Professional/2000 Server/ XP Professional/Server 2003

Single license for 1 installation, runtime software, software and electronic manual on CD-ROM, license key on diskette, Class A, 2 languages (German/English)

Expansion of communication software from S7-1613 to S7-REDCONNECT

SIMATIC NET S7-REDCONNECT Upgrade

For communication with fault-tolerant AS systems, see page 9/28

Additional and expansion components

See page 2/15

B) Subject to export regulations: AL: N, ECCN: EAR99H Note:

Ordering data in abbreviated form; for detailed Ordering data, see page 2/14.

6GK1 161-3AA01 B)

6GK1 716-1CB64-3AA0

Operator system

OS hardware

OS basic hardware

■

Options

The basic hardware referred to may be expanded with the following options, depending on the customer’s particular requirements and whether the hardware is used as OS single station, OS server or OS client, e.g. with:

• Hardware and software components for redundant operation

• Industrial LCD monitors for office and industry environments (see page 2/17)

• Signal module for audible and visual signaling of messages

• Chipcard reader for access protection (see page 2/4)

Multi-VGA operation with up to 4 process monitors is supported in the OS client by two additional hardware versions:

• SIMATIC PCS 7 OS Client 547B WXP with multi-VGA graphics card "2 Screens" and

• SIMATIC PCS 7 OS Client 547B WXP with multi-VGA graphics card "4 Screens"

OS clients and OS single stations with an integral standard graphic interface module for controlling a process monitor can also be functionally expanded by a multi-VGA graphics card "2 Screens" or "4 Screens" (see page 2/16 for ordering data).

Upgrading from BCE to CP 1613 communication

OS single stations and OS servers with BCE communication can be subsequently upgraded for communication with CP 1613. Items required:

• CP 1613 A2: PCI card for connecting to Industrial Ethernet

• SIMATIC NET S7-1613: S7 communications software for CP 1613

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Operator system

OS hardware

Signal output

■

Overview

Signal module External circuit

Driver

Acknowledgeable contact Acknowledgement input

Contact channel 1

Contact channel 2

Contact channel 3

OS Single Station and OS Client can be expanded by a signal module. This signal module can operate a horn and up to 3 different lamps or buzzer sounds symbolizing different signal classes. Together with a hardware timer (watchdog) the signal module is able to detect and signal the failure of an operator station. A hardware acknowledge key can also be connected.

The signal module occupies one PCI slot in the operator station.

■

Selection and Ordering Data Order No.

PCI Signal Module

PCI card for installing in an operator station

Connecting cable

For connecting an external audio detector to a signal module

•3 m 6XV2 175-8AH30

•10 m 6XV2 175-8AN10

•32 m 6XV2 175-8AN32

•50 m 6XV2 175-8AN50

B) Subject to export regulations: AL: N, ECCN: EAR99H

6DS1 916-8RR B)

5/8

Siemens ST PCS 7 · November 2007

Operator system

OS software

Introduction

■

Overview

OS basic hardware and OS software are structured by OS single station, OS server and OS client in compliance with the architecture of the operator system and are accordingly coordinated in this regard.

■

Design

The OS standard software of OS single stations and OS clients can be expanded by SIMATIC PCS 7 SFC Visualization and Safety Matrix Viewer.

The high-performance cyclic buffer archiving system integrated as standard in OS single station and OS server for short-term archiving of up to 512 variables can be expanded within the limit of 10000 variables using SIMATIC PCS 7 archive licenses and SIMATIC PCS 7 Archive PowerPacks. The SIMATIC PCS 7 archive licenses (Count Relevant Licenses) are cumulative. SIMATIC PCS 7 Archive PowerPacks permit expansion in steps from 1500 to 5000 or 10000 variables. For ordering data for SIMATIC PCS 7 Archive and SIMATIC PCS 7 Archive PowerPacks, refer to page 5/20.

The short-term archive can also be combined with a long-term archive. StoragePlus is available for long-term archiving in the bottom performance range, and the central archive server (CAS) is envisaged for the top performance range. See page 5/19 for details.

You can also implement redundant system configurations with OS single stations and OS servers. See page 5/16 for details.

The following tables provide a selection aid for ordering an operator station. Depending on whether a redundant or non-redundant design is selected, the tables indicate the respectively required number of

• SIMATIC PCS 7 Industrial Workstations,

• licenses for OS standards software, and

• licenses for optionally used supplementary OS software.

Note on Microsoft SQL Server software

The "SQL Server" software from Microsoft delivered with SIMATIC PCS 7 may not be used outside the SIMATIC PCS 7 environment without the written approval of Siemens.

Single-user system

OS single station with Windows XP Professional operating system

SIMATIC PCS 7 Industrial Workstation including operating system, alternatives

SIMATIC PCS 7 ES/OS 547B BCE WXP with BCE communication for up to 8 automation systems (not H systems)

SIMATIC PCS 7 ES/OS 547B IE WXP with Industrial Ethernet communication

Additional IE communications software for SIMATIC PCS 7 ES/OS 547B IE WXP

SIMATIC NET S7-REDCONNECT Upgrade

OS standard software

SIMATIC PCS 7 OS Software Single Station V7.0 SIMATIC PCS 7 Single Station Redundancy V7.0

including RS 232 connecting cable, 10 m

Supplementary OS software (optional)

SIMATIC PCS 7 SFC Visualization V7.0 SIMATIC Safety Matrix Viewer for PCS 7 SIMATIC PCS 7 Archive V7.0/ SIMATIC PCS 7

Archive PowerPack for expansion of short-term cyclic buffer archive

Multi-user system with client/server architecture

OS server with Windows 2003 Server operating system

SIMATIC PCS 7 Industrial Workstation including operating system, alternatives

SIMATIC PCS 7 OS Server 547B BCE SRV03 with BCE communication for up to 8 automation systems (not H systems)

SIMATIC PCS 7 OS Server 547B IE SRV03 with Industrial Ethernet communication

Additional IE communications software for SIMATIC PCS 7 OS Server 547B IE SRV03

SIMATIC NET S7-REDCONNECT Upgrade

OS standard software

SIMATIC PCS 7 OS Software Server V7.0 PCS 7 Server Redundancy V7.0, including RS 232

connecting cable, 10 m

Supplementary OS software (optional)

SIMATIC PCS 7 Archive V7.0/ SIMATIC PCS 7 Archive PowerPack for expansion of short-term cyclic buffer archive

OS client with Windows XP Professional operating system

SIMATIC PCS 7 Industrial Workstation including operating system, alternatives

Connection for OS-LAN (terminal bus) onboard: SIMATIC PCS 7 OS Client 547B WXP, alternatively

with:

• onboard standard graphics,

• multi-VGA graphics card "2 Screens", or

• multi-VGA graphics card "4 Screens"

OS standard software

SIMATIC PCS 7 OS Software Client V7.0

Supplementary OS software (optional)

SIMATIC PCS 7 SFC Visualization V7.0 SIMATIC Safety Matrix Viewer for PCS 7

Redundancy

Without With

1 2

1 --

-- 1

1 2 1 2 1 2

Redundancy

Without With

1 2

1 --

-- 1

1 2

1 1

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Operator system

OS software

Introduction

■

Function

Graphical user interface

The predefined user interface of the operator system has all the features typical of a control system. It is multilingual, clearly structured, ergonomic and easy to understand. Operators can survey the process extremely easily, and rapidly navigate between different views of the plant. The system supports them in this process with hierarchical display structures that can be configured as required. These facilitate the direct selection of lowerlevel areas during process control.

Process displays and process tags can also be called up by name. An online language selector permits the user to change the display language during runtime.

A standard view and a server view are available for the technological representation of a plant, each with variously designed area overviews. Features provided in both views include:

• Message line for display of last message, can be configured such that either the message of the highest class or with the highest priority is shown

• Date, time and name of the operator

• Area overview with up to 36/49/64 areas (depending on resolution of the process monitor)

• Working area for plant displays and movable windows for faceplates, trends, messages etc.

• System function keys

In a special message view it is possible to switch between control message pages such as new list, old list, cleared alarm list, operator action list, control element list and message history list.

Trends

Messages and alarms

Up to 150,000 messages/alarms can be configured per OS single station/OS server.

Message priorities are issued as an additional attribute to the known signal classes in order to make it easier to assess large quantities of signals and to be better able to distinguish important messages from the less important.

By means of intelligent alarm management, alarms that are of lower importance for the safe and fault-free operation of the plant in certain plant states can be hidden and silenced. These alarms are still logged and archived as before. This saves a noticeable amount of work for the operators. Insignificant alarms can be hidden in two ways:

• Dynamically, i.e. depending on preconfigured definition for up to 32 operating states (Smart Alarm Hiding)

• Manually, with time limit

Operators can specifically disable messages (alarms) from individual process tags or from all process tags of a display/area in the event of faults in a sensor/actuator or during startup. Disabling and enabling are recorded in an input report.

Active messages are signaled by group displays representing preconfigured views based on message groups. The group displays also indicate whether messages are disabled or not.

The last message to have arrived – or the message with the highest priority when alarm priorities are utilized – is displayed at the top edge of the standard view. A predefined window with further messages can be called up with the "Extended message line".

The "Loop-in-alarm" and "Select display using process tag" functions support the quick evaluation and resolution of faults. Using "Loop-in-alarm", the operator can jump directly to the process display with the object which caused the fault, and can then call up the associated faceplate (loop display) through the process tag whose block symbol is colored (cyan). The faceplate window (loop display) can be anchored so that it remains visible even when the display is changed.

Flexible setting options for audible output and priorities which can be defined using signal variables additionally support the signaling of messages/alarms through a sound card or by controlling external horns via a signal module.

Trend window on the operator station

Trends can be displayed as a full-size picture or as a window in the working area, and printed directly. Some trends/trend groups are predefined during plant configuration. In particular for comparisons, standardized curves with percentage scaling can be produced in addition to the absolute display. The standard settings for dimensions and limits (e.g. minimum/maximum) defined during configuration are automatically applied during runtime. At runtime, operators can compose their own trends, select them by process tag name, and save them for reuse.

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Message window on the operator station

Siemens ST PCS 7 · November 2007

Operator system

OS software

Introduction

Central user management, access control and electronic signature

With SIMATIC Logon, the operator system has central user administration with access control that complies with the validation requirements of 21 CFR Part 11. The administrator can divide the users into groups and assign differently defined access rights (roles) to these groups. The operator obtains the specific rights when logging on within the scope of the access control. Apart from the keyboard, an optional chipcard reader, for example, can be used as the logon device. In addition, SIMATIC Logon offers the "electronic signature" function.

SIMATIC Logon is already integrated in SIMATIC PCS 7 and need not be ordered separately. For further information on SIMATIC Logon as well as ordering data for an optional chipcard reader, see page 2/5.

Sign-of-life monitoring

With the "Sign-of-life monitoring" function, the operator system is able to monitor the correct operation of all subordinate systems connected to the plant bus. A graphical plant configuration display shows the status of each monitored component. The SIMATIC PCS 7 asset management offers enhanced functionality in this context (see Chapter "Asset Management").

Clock synchronization

SICLOCK TM central plant clock

Together with a SICLOCK time generator (see Catalog "Add Ons for SIMATIC PCS 7"), the operator system of the SIMATIC PCS 7 process control system can implement the system-wide synchronization on the basis of UTC (Universal Time Coordinated). This feature is especially beneficial for widely distributed plants present in different time zones, e.g. pipelines.

Script languages

Visual Basic and C are the scripting languages available for custom programming of OS applications.

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Operator system

OS software

OS standard software for single station/server/client

■

Overview

The OS standard software is adapted to the SIMATIC PCS 7 Industrial Workstations offered (OS single station, OS server and OS client).

The OS standard software for OS single stations and OS servers can be adapted to plants of various size by means of the number of process objects (PO). The number of POs can be increased at any time by adding more PowerPacks in order to allow for higher requirements of system expansions.

You can also implement redundant system configurations with OS single stations and OS servers. See page 5/16 for details.

The engineering of the SIMATIC PCS 7 process control system is usually concentrated in a separate engineering system. In the case of OS single stations used for small plants, engineering and operator functionality can be combined in one station, except with redundant systems (for engineering software, see Section "Engineering system").

The high-performance cyclic buffer archiving system integrated as standard in OS single station and OS server for short-term archiving of up to 512 variables can be expanded to 1500, 5000 or 10000 variables using SIMATIC PCS 7 Archive PowerPacks. Furthermore, the variables of the SIMATIC PCS 7 archive itself can also be accumulated for the short-term archive within the expansion limit of 10000 variables (Count Relevant Licenses).

The short-term archive can also be combined with a long-term archive. See page 5/19 for details.

The OS standard software of OS single stations and OS clients can be expanded by SFC visualization and the safety matrix viewer.

■

Selection and Ordering Data Order No.

OS Software Single Station

SIMATIC PCS 7 OS Software Single Station V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, single license for 1 installation

Electronic documentation on PCS 7 toolset DVD

•250POs

• 1000 POs 6ES7 658-2AB07-0YA0

• 2000 POs 6ES7 658-2AC07-0YA0

• 3000 POs 6ES7 658-2AD07-0YA0

• 5000 POs 6ES7 658-2AE07-0YA0

SIMATIC PCS 7 OS Software Single Station PowerPack V7.0

for extending the OS Software Single Station

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• From 250 POs to 1000 POs 6ES7 658-2AB07-0YD0

• From 1000 POs to 2000 POs 6ES7 658-2AC07-0YD0

• From 2000 POs to 3000 POs 6ES7 658-2AD07-0YD0

• From 3000 POs to 5000 POs 6ES7 658-2AE07-0YD0

A process object (PO) is a synonym for an operable and observable

block with approx. 30 to 50 individual OS variables (parameters). When licensing, an average of 50 OS variables is calculated for one PO.

6ES7 658-2AA07-0YA0

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Siemens ST PCS 7 · November 2007

■

Selection and Ordering Data Order No.

OS Software Server

SIMATIC PCS 7 OS Software Server V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows Server 2003, single license for 1 installation

Electronic documentation on PCS 7 toolset DVD

• 250 POs 6ES7 658-2BA07-0YA0

• 1000 POs 6ES7 658-2BB07-0YA0

• 2000 POs 6ES7 658-2BC07-0YA0

• 3000 POs 6ES7 658-2BD07-0YA0

• 5000 POs 6ES7 658-2BE07-0YA0

• 8500 POs 6ES7 658-2BF07-0YA0

SIMATIC PCS 7 OS Software Server PowerPack V7.0

for extending the OS Software Server

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows Server 2003, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• From 250 POs to 1000 POs 6ES7 658-2BB07-0YD0

• From 1000 POs to 2000 POs 6ES7 658-2BC07-0YD0

• From 2000 POs to 3000 POs 6ES7 658-2BD07-0YD0

• From 3000 POs to 5000 POs 6ES7 658-2BE07-0YD0

• From 5000 POs to 8500 POs 6ES7 658-2BF07-0YD0

Operator system

for single station/server/client

■

Selection and Ordering Data Order No.

OS Software Client

SIMATIC PCS 7 OS Software Client V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, floating license for 1 user

Electronic documentation on PCS 7 toolset DVD

6ES7 658-2CX07-0YA5

OS software

OS standard software

Siemens ST PCS 7 · November 2007

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Operator system

OS software

SFC Visualization

■

Overview

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 SFC Visualization V7.0

For displaying and operating SFC sequence controls on an operator station

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional or Windows Server 2003, floating license for 1user

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

6ES7 652-0XD07-2YB5

The SFC visualization function of the operator system enables you to display and operate the sequence controls configured with the SFC tool in the same way as on the engineering system. No additional configuration work is necessary.

In an overview display it is possible, for example, to open step and transition displays and to present step comments or dynamically supplied stepping conditions.

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Siemens ST PCS 7 · November 2007

■

Overview

Using the SIMATIC Safety Matrix Viewer, you can operate and monitor the SIMATIC Safety Matrix from the SIMATIC PCS 7 OS Single Station or from the SIMATIC PCS 7 OS Client.

The SIMATIC Safety Matrix Viewer is available together with the SIMATIC PCS 7 OS software as a low-price SIMATIC PCS 7 Safety Matrix OS Package. The difference is in the SIMATIC PCS 7 OS software which depends on whether the OS Single Station or the OS Client is the target system.

By means of the SIMATIC PCS 7 Safety Matrix OS Extension Package, a SIMATIC PCS 7 OS Single Station or a SIMATIC PCS 7 OS Client can be subsequently expanded by the SIMATIC Safety Matrix Viewer.

Details on the SIMATIC Safety Matrix as well as information on SIMATIC PCS 7 Safety ES Packages can be found from page 4/20.

Operator system

SIMATIC PCS 7 Safety Matrix OS Packages

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 Safety Matrix OS Single Station Package

Executes with Windows XP Professional, single license for 1 installation

Combination of:

• SIMATIC PCS 7 OS Software

Single Station for 250 POs, 6 languages (German, English, French, Italian, Spanish, Chinese)

• SIMATIC Safety Matrix Viewer,

1 language (English)

SIMATIC PCS 7 Safety Matrix OS Client Package

Executes with Windows XP Professional, floating license for 1user

Combination of:

• SIMATIC PCS 7 OS Software

Client, 6 languages (German, English, French, Italian, Spanish, Chinese)

• SIMATIC Safety Matrix Viewer,

1 language (English)

SIMATIC PCS 7 Safety Matrix OS Extension Package

Executes with Windows XP Professional, floating license for 1user

comprising: SIMATIC Safety Matrix Viewer, 1 language (English)

6ES7 652-6AA07-0YA0

6ES7 652-6CX07-0YA5

6ES7 652-6BX07-0YA5

OS software

Siemens ST PCS 7 · November 2007

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Operator system

Redundant operator systems

OS redundancy

■

Overview

Client Client

OS-LAN (Ethernet), ring 1 OS-LAN (Ethernet), ring 2

Redundant servers

Redundant Industrial Ethernet plant bus (double ring)

AS 412H/ AS 414H/ AS 417H

OS redundancy shown in a client/server architecture with high availability

OS single stations and OS servers can have a redundant design if necessary:

• A SIMATIC PCS 7 Single Station Redundancy programming package is required to design redundant OS single stations. This contains:

- OS Software Single Station

- Software WinCC/Redundancy (in each case for two

OS single stations)

- RS 232 cable connector for optimization of internal commu-

nication between the two OS single stations.

• A SIMATIC PCS 7 Server Redundancy programming package is required to design redundant OS servers. This contains:

- OS Software Server

- Software WinCC/Redundancy (in each case for two

OS servers)

- RS 232 cable connector for optimization of internal server-

server communication.

A separate Ethernet connection can be used instead of the serial RS 232 connection for optimization of internal communication between the two redundant stations (OS single stations/OS servers). This is an alternative e.g. with larger distances between the stations or if the COM interface is required elsewhere.

An optical or electrical connection can be used depending on the environmental conditions and the distance between the redundant stations, e.g. up to 100 m per crossover network cable with RJ45 connectors. For further information, refer to the Manual "SIMATIC PCS 7 V7.0 fault-tolerant process control systems"; for appropriate cable material and further accessories, refer to Catalog IK PI (Industrial Communication).

What further components are required depends on the plant architecture. The design of the plant bus and terminal bus (OS-LAN) is of particular importance, as well as the type and number of subordinate automation systems. The maximum requirements are determined by the redundant configuration shown in the figure with a fault-tolerant automation system and two redundant rings each for the plant bus and terminal bus.

■

Design

The following table provides an overview of which components are required for a redundant OS single station or OS pair of servers depending on certain criteria:

SIMATIC PCS 7 Industrial Workstation, single station or server version, alternatives

SIMATIC PCS 7 Single Station/Server Redundancy V7.0 (including RS 232 connecting cable)

S7-REDCONNECT Upgrade Connection to redun-

dant plant bus (2 rings), alternatives

Connection to redundant terminal bus (2 rings)

Incl. Ethernet network card 10/100/1000 Mbit/s and BCE

Incl. CP 1613 and S7-1613 software 2 (alternative to BCE) 2 2

BCE Desktop adapter network

CP 1613 CP 1613 communications

SIMATIC PCS 7 Redundant Terminalbus Adapter Package

card

processor S7-1613 software 2 (alternative to BCE) 2 -S7-REDCONNECT software -- -- 2

Up to 8 AS per single station/pair of servers

2 -- --

1 1 1

-- -- 2 2 -- --

2 (alternative to BCE) 2 2

2 2 2

9 to 64 AS per single station/pair of servers

Min. 1 fault-tolerant

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Siemens ST PCS 7 · November 2007

Operator system

Redundant operator systems

OS redundancy

Redundant OS single stations / OS servers with BCE communication

• FastEthernet card

• PCS 7 single station

redundancy or PCS 7 server redundancy

Max. 8 automation systems per single station/pair of servers

Connection of redundant OS single stations / OS servers on the plant bus

Redundant OS single stations / OS servers with CP 1613 communication

Max. 64 automation systems per single station/pair of servers

Connection to plant bus

The operator systems (single stations or servers) communicate with the automation systems via the Industrial Ethernet plant bus. The following special points must be observed for redundant configurations:

• BCE communication via Ethernet network card 10/100/1000 Mbit/s is generally also sufficient for redundant operator stations. Up to 8 automation systems can be connected per pair of servers in this manner.

• Communication using CP 1613 is only required in the following cases:

- Connection of a subordinate fault-tolerant automation sys-

tem

- More than 8 stations are required per OS.

• An operator station with CP 1613 is delivered with the S7-1613 software. If a subordinate fault-tolerant automation system is to be connected, the S7-REDCONNECT software is required. In this case, the S7-REDCONNECT upgrade must be ordered.

• If an operator station with BCE communication is to be upgraded for operation with a subordinate fault-tolerant automation system, the S7-REDCONNECT software is required in addition to the CP 1613 communications processor.

• If the plant bus is to be designed as a redundant dual ring, you require two interface modules (2 x Ethernet network cards 10/100/1000 Mbit/s or 2 x CP 1613) per OS single station / OS server.

Connection to terminal bus (OS-LAN)

You can connect clients and servers to a non-redundant terminal bus (OS-LAN) using the onboard Ethernet interface or a desktop adapter network card. With a redundant terminal bus where two rings are connected together via two pairs of switches, each station must be connected to both rings using a SIMATIC PCS 7 redundant terminal bus adapter package. The SIMATIC PCS 7 redundant terminal bus adapter package consists of server and desktop adapter network cards (for details on the configuration, refer to the Manual "SIMATIC PCS 7 V7.0 fault-tolerant process control systems").

• CP 1613

• S7-1613 software

• PCS 7 single station

redundancy or PCS 7 server redundancy

Plant busPlant busPlant bus

Fault-tolerant systems AS 414H, AS 417H

■

Selection and Ordering Data Order No.

Design of redundant OS single stations

SIMATIC PCS 7 Single Station Redundancy V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, single license for 2 installations with OS Software Single Station and WinCC/Redundancy as well as RS 232 connecting cable, 10 m Type of delivery: 2 license key disks, 2 emergency key disks, certificate of license, terms and conditions; PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005 including EULA, supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools) as well as RS 232 connecting cable, 10 m

• 250 POs 6ES7 652-3AA07-2YA0

• 1000 POs 6ES7 652-3AB07-2YA0

• 2000 POs 6ES7 652-3AC07-2YA0

• 3000 POs 6ES7 652-3AD07-2YA0

• 5000 POs 6ES7 652-3AE07-2YA0

PowerPacks for PO expansion

See under OS Software Single Station PowerPack V7.0 (2 PowerPacks each required)

• CP 1613

• S7-1613 software

+ Upgrade S7-REDCONNECT

• PCS 7 single station redundancy or PCS 7 server redundancy

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Operator system

Redundant operator systems

OS redundancy

■

Selection and Ordering Data Order No.

Design of redundant OS servers

SIMATIC PCS 7 Server Redundancy V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows Server 2003, single license for 2 installations with OS Software Server und WinCC/Redundancy as well as RS 232 connecting cable, 10 m Type of delivery: 2 license key disks, 2 emergency key disks, certificate of license, terms and conditions; PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005 including EULA, supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools) as well as RS 232 connecting cable, 10 m

•250 POs 6ES7 652-3BA07-2YA0

• 1000 POs 6ES7 652-3BB07-2YA0

• 2000 POs 6ES7 652-3BC07-2YA0

• 3000 POs 6ES7 652-3BD07-2YA0

• 5000 POs 6ES7 652-3BE07-2YA0

• 8500 POs 6ES7 652-3BF07-2YA0

PowerPacks for PO expansion

See under OS Software Server PowerPack V7.0 (2 PowerPacks each required)

Individual components for redundancy upgrading with existing OS single stations / OS servers

WinCC/Redundancy V6.2

For alignment of archives following OS restart; single license for 2 installations Installation required on each of the two redundant SIMATIC PCS 7 Industrial Workstations

RS 232 connecting cable, 10 m 6ES7 902-1AC00-0AA0

Expansion components for OS single stations / OS servers

For connection to redundant plant bus (BCE/CP 1613), for upgrading from BCE to CP 1613 including communication with fault-tolerant AS

Desktop adapter network card

for BCE and as spare part for redundant terminal bus

INTEL PCI network card for connection to Industrial Ethernet (10/100/1000 Mbit/s), with RJ45 connection

CP 1613 A2

PCI card for connection to Industrial Ethernet, with ITP and RJ45 connections

SIMATIC NET S7-1613/2006 for Industrial Ethernet

S7 communications software for CP 1613, runtime software, in 2 languages (German, English), executes with Windows 2000 Professional/ 2000 Server/ XP Professional/ Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on diskette

6AV6 371-1CF06-2AX0

A5E00504378 B)

6GK1 161-3AA01 B)

6GK1 716-1CB64-3AA0

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Selection and Ordering Data Order No.

Communications software when using fault-tolerant AS

To be used instead of the S7-1613 software

SIMATIC NET S7REDCONNECT/2006

Software for fail-safe S7 communication over redundant networks, for CP 1613, runtime software, in 2 languages (German, English), executes with Windows 2000 Professional/ 2000 Server/ XP Professional/ Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on diskette

Upgrading for communication with fault-tolerant AS

Starting from OS single stations / OS servers with CP 1613 and S7-1613 software

SIMATIC NET S7EDCONNECT/2006 Upgrade

Software for expansion of S7-1613 to S7-REDCONNECT, runtime software, in 2 languages (German, English), executes with Windows 2000 Professional/ 2000 Server/ XP Professional/ Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on diskette

Components for connection of OS single stations/OS servers/OS clients to a redundant terminal bus

SIMATIC PCS 7 Redundant Terminal Bus Adapter Package

Server and desktop adapter for designing a redundant terminal bus,

consisting of 2 Intel PCI network cards for connection to Industrial Ethernet (10/100/1000 Mbit/s), with RJ45 connection

B) Subject to export regulations: AL: N, ECCN: EAR99H

6GK1 716-0HB64-3AA0

6GK1 716-0HB64-3AC0

6ES7 652-0XX01-1XF0 B)

5/18

Siemens ST PCS 7 · November 2007

Operator system

OS archiving

Introduction

■

Overview

OS server: short-term archiving (cyclic)

Process values

Slow archiving cycle > 1 min

e.g. 2 weeks

Fast archiving cycle ≤ 1 min

e.g. 7 days

Messages/events

Alarm archive

e.g. 2 months

Batch server

Batch data

On user request, transfer following end of a batch

Overview of short-term and long-term archiving

30 byte/ value

Max. 30 byte/ value

172 byte/ event

XML files

Automatic saving e.g. daily

Central archive server: long-term archiving

Microsoft SQL server

Saving on hard disk e.g. for 6 months

Automatic saving (applicative) e.g. weekly

Backup archiving on DVD

The operator system already includes a high-performance archiving system based on Microsoft SQL Server with cyclic archives for short-term saving of process values (typically 1 to 4 weeks) and messages/events (typically 2 months). Data from the short-term archive as well as OS reports and batch data from SIMATIC BATCH can be exported time-controlled or event-controlled for permanent archiving in a long-term archive.

■

Design

Two alternatives with different features are available for the OS long-term archiving:

• StoragePlus: More economical version for the lower performance range; for the archiving of about 1600 values/s from as many as four single stations, servers or pairs of servers

• Central archive server (CAS), for single or redundant configuration: High-performance version for archiving about 10000 values/s from as many as 11 servers or pairs of servers

During long-term archiving with StoragePlus, the archived data can be visualized by means of the StoragePlus viewer. Process values and messages exported to the central archive server can also be accessed from an OS client.

The data managed in StoragePlus and in the central archive server can be saved on commercially available storage media (e.g. DVD). This requires additional hardware and software which support the respectively used operating system, e.g. a DVD writer with appropriate writer software.

The StoragePlus computer and the central archive server are stations on the terminal bus, and are not connected to the plant bus. When using a SIMATIC PCS 7 Industrial Workstation (BCE version) as the hardware platform, the Ethernet interface (Ethernet RJ45 port) already onboard can be used for connecting to the terminal bus.

Through a redundant design of the central archive server, the availability of long-term data is increased, and these can also be accessed by the OS clients or the OpenPCS 7 station. SIMATIC BATCH does not yet swap out the batch data to the two central archive servers. However, following automatic matching of the archives, the batch data are available on both central archive servers following swapping out.

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Function

Features of the archive variables and licensing of short-term and long-term archiving

• There is only one type of archive variable for OS short-term archiving and CAS long-term archiving. SIMATIC PCS 7 Archive and SIMATIC PCS 7 Archive PowerPacks can be used universally - both for the operator system and for the CAS.

• The "SIMATIC PCS 7 Archives" are Count Relevant Licenses, i.e. the archive variables of several licenses are cumulative. Starting with the smallest cumulative number of 1500 variables, any combinations are possible with consideration of the expansion limits of 10000 variables for OS shortterm archiving and 120000 variables for CAS long-term archiving, e.g. 2 x 1500 or 1 x 1500 with 1 x 5000 variables.

• The number of archive variables can also be increased using "SIMATIC PCS 7 Archive PowerPacks". Starting with 1500 variables, increasing is possible in steps through 5000, 10000, 30000 and 80000 variables up to 120000 variables.

• If a CAS is not used, the licenses of the SIMATIC PCS 7 Archive are installed on the OS single stations and OS servers of the system. Otherwise the installation is only on the CAS. OS single stations and OS servers then "book" their archive variables from the CAS’s stock of variables. It is therefore unnecessary to carry out the complex installation of archive variable licenses on all OS single stations and OS servers in the system.

• Operator systems (OS single stations and OS servers) are assigned 512 archive variables each by the OS software, the CAS is immediately provided with 1500 archive variables by the central archive server basic package. If the short-term archiving of the operator systems is combined with the CAS long-term archiving, the 512 archive variables of the OS single stations and OS servers are not cumulated with the 1500 archive variables of the CAS. The 1500 archive variables of the CAS are then available universally for short-term and long-term archiving.

• In the case of redundant systems, two archives must be configured with the corresponding number of archive variables.

Siemens ST PCS 7 · November 2007

5/19

Operator system

OS archiving

OS short-term archiving

■

Overview

An integral component of the OS software of OS single stations and OS servers is a high-performance archiving system which can be configured during runtime and which is based on Microsoft SQL server technology. It is used to record process data (typical period 1 to 4 weeks) and messages/events (typical period 2 months) in cyclic archives.

The data from the short-term archive as well as OS reports and batch data from SIMATIC BATCH can be exported time-controlled or event-controlled for permanent archiving in StoragePlus or in a central archive server (CAS).

Commencing with the 512 archive variables present in the system, the short-term archive for process data can be expanded within the limit of 10000 archive variables with accumulated SIMATIC PCS 7 archives (Count Relevant Licenses) or SIMATIC PCS 7 Archive PowerPacks. The archive variables can be expanded in steps from 1500 to 5000 or 10000 variables using SIMATIC PCS 7 Archive PowerPacks.

Further information on licensing, in particular in combination with long-term archiving per CAS,can be found at page 5/19 under "Features of archive variables and licensing of short-term and long-term archiving".

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Selection and Ordering Data Order No.

Expansion of integral high-performance cyclic buffer archive (512 variables) of OS Single Station and OS Server

SIMATIC PCS 7 Archive V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional or Windows Server 2003, single license for 1 installation (Count Relevant License)

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• 1500 variables 6ES7 658-2EA07-2YB0

• 5000 variables 6ES7 658-2EB07-2YB0

• 10000 variables 6ES7 658-2EC07-2YB0

SIMATIC PCS 7 Archive PowerPack V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional or Windows Server 2003, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• For expansion from 1500 to

5000 variables

• For expansion from 5000 to

10000 variables

6ES7 658-2EB07-2YD0

6ES7 658-2EC07-2YD0

5/20

Siemens ST PCS 7 · November 2007

■

Overview

OS clients

StoragePlus (separate computer)

OS-LAN

OS server (redundant)

StoragePlus is a program package for long-term archiving of

• OS archive data (process values and messages),

• OS reports and

• batch data of the SIMATIC PCS 7 process control system. StoragePlus manages the process values and messages ex-

ported from the OS archives, the OS reports as well as batch data from SIMATIC BATCH in a central database. All these data can be visualized in a graphic and clear manner using the Internet Explorer.

■

Application

StoragePlus can be used for long-term archiving of process values and messages, OS reports and SIMATIC BATCH data from up to 4 single stations/servers/pairs of servers of the SIMATIC PCS 7 V7.0 process control system. For this purpose StoragePlus has to be installed on a separate computer with Windows XP Professional oder Windows Server 2003 (see page 2/14) which is connected by terminal bus to the OS and batch servers/single stations of the SIMATIC PCS 7 system.

Batch server (redundant)

Plant bus

Automation systems

Operator system

OS archiving

OS long-term archiving

with StoragePlus

■

Function

StoragePlus manages the process values, messages and OS reports which are swapped out of the OS archives, as well as batch data from SIMATIC BATCH, in a central database and makes these data available independent of the PCS 7 runtime systems:

• All data can be visualized in a graphic and clear manner using the Internet Explorer, selection of the data is selected by integrated filter functions.

• Messages and process values can be shown in table form, and process values also in graphic form.

• Tables of process values can be exported in CSV format for processing in other Windows applications, e.g. Microsoft Excel.

The data managed by StoragePlus and the cataloging can be swapped out onto all commercially available storage media. You require additional hardware and software for this which support the StoragePlus operating system, e.g. DVD writer with appropriate writer software.

StoragePlus is able to read in data which were swapped out using StoragePlus V1.0 / V1.1 and to convert the data into the SIMATIC PCS 7 V7.0 (StoragePlus V1.2) data format.

Overview of functions

• Archiving of messages, process values and reports of the SIMATIC PCS 7 V7.0⋅operator systems

• Archiving of batch data from SIMATIC BATCH V7.0

• Cataloging of all StoragePlus data

• Swapping out of all StoragePlus data as well as the cataloging onto external storage media

• Reading-in of the swapped-out StoragePlus data and cataloging from external storage media

• Parameterizing of views (display windows and masks) including the selection criteria for displaying the data

• Visualizing of messages in table form dependent on filter functions

• Displaying of process values in table or graphic form dependent on filter functions

• Exporting of process values in CSV format, e.g. to Microsoft Excel

• Visualizing a batch overview (selecting the detailed protocol of a batch from the batch overview is possible)

• Web-based presentation of data

• Access protection with user-specific rights

• Migration of messages and measurement values from StoragePlus V1.0 / V1.1

Siemens ST PCS 7 · November 2007

5/21

Operator system

OS archiving

OS long-term archiving with StoragePlus

■

Technical specifications

StoragePlus

Long-term archiving

Data input for process-value archiving by one server

Data input for process-value archiving by all servers

Max. data volume input per day

Hardware requirements

Main memory 512 MB or more, 2 GB recom-

Hard disk memory recommended

• Security EIDE-RAID 1 with 2 hard disks for

• Capacity

Software requirements

Operating system / applications • Microsoft Windows

Up to 4 single stations, servers or pairs of servers simultaneously

Approx. 1000/s

Approx. 1600/s

500 MB

mended

80 GB or more 2 hard disks for 80 GB or more for

separating database and log files

XP Professional including SP2 or Windows Server 2003 including SP1

• Microsoft Internet Explorer V6.0 including SP1

• Microsoft Internet Information Services (IIS) and installed Message Queuing

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Selection and Ordering Data Order No.

SIMATIC StoragePlus V1.2

Software for long-term archiving of data from up to 4 single stations, servers or pairs of servers

4 languages (German, English, French, Chinese), executes with Windows XP Professional or Windows Server 2003, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

6ES7 652-0XC21-2YB0

Software required for StoragePlus from the scope of delivery of SIMATIC PCS 7; when used for StoragePlus, no additional licenses are required.

• Microsoft SQL Server 2005

• OS client SIMATIC PCS 7 V7.0

• Client software SIMATIC BATCH V7.0

5/22

Siemens ST PCS 7 · November 2007

■

Overview

OS clients

OS-LAN

OS server (redundant)

The central archive server (CAS) can be used for long-term archiving of

• OS archive data (process values and messages),

• OS reports and

• batch data of the SIMATIC PCS 7 process control system. The process values and messages exported from the OS ar-

chives, as well as the OS reports and batch data from SIMATIC BATCH are managed by the CAS in a central database. They can be visualized directly on the OS clients or with the StoragePlus viewer of the CAS.

Batch server (redundant)

Central Archive Server (CAS)

Plant bus

Automation systems

Operator system

OS archiving

OS long-term archiving

with Central Archive Server

■

Design

The SIMATIC PCS 7 OS Server (BCE version) with the Microsoft Windows Server 2003 operating system offered in Section "SIMATIC PCS 7 Industrial Workstation" in the Chapter "Systemneutral components" can be used as the basic hardware for the CAS. The OS Software server of the SIMATIC PCS 7 V7.0 process control system is preinstalled on this basic device in addition to the operating system. The Central Archive Server Basic Package is required to configure the CAS. This can be extended to a maximum of 120000 archive variables using SIMATIC PCS 7 Archive/SIMATIC PCS 7 Archive PowerPack licenses. Detailed information on licensing of the CAS in combination with OS short-term archiving can be found at page 5/19 under "Features of archive variables and licensing of short-term and long-term archiving".

The CAS does not require a connection to the plant bus. It can be connected to the OS and batch servers of the SIMATIC PCS 7 plant via OS-LAN (terminal bus), e.g. via the integral network connection (Ethernet RJ45 port onboard) of the server.

Redundant design of central archive server

The CAS can also have a redundant design. This increases the availability of long-term data, and these can also be accessed by the OS clients or the OpenPCS 7 station. SIMATIC BATCH does not yet swap out the batch data to the two central archive servers. However, following automatic matching of the archives, the batch data are available on both central archive servers following swapping out.

The following table shows the corresponding number of components required for single and redundant CAS configurations.

Single central archive server (CAS)

SIMATIC PCS 7 Industrial Workstation, server version

Incl. Ethernet network card and BCE

Central archive server basic package

SIMATIC PCS 7 Archives/SIMATIC PCS 7 Archive PowerPacks for additional archive variables

WinCC option "Redundancy" RS 232 connecting cable, 10 m

Instead of the serial RS 232 connection, it is also possible to use a separate Ethernet connection for optimization of internal communication between the redundant central archive servers, e.g. as an alternative for larger distances.

1 2

Licenses for one server

-- 1

Redundant central archive server (CAS)

Licenses for two servers

Siemens ST PCS 7 · November 2007

5/23

Operator system

OS archiving

OS long-term archiving with Central Archive Server

■

Function

The central archive server (CAS) can archive approx. 10000 process values/s from as many as 11 servers or pairs of servers of the SIMATIC PCS 7 V7.0 process control system. It is configured in a SIMATIC PCS 7 project like other stations of the SIMATIC PCS 7 process control system (e.g. OS server, batch server, route control server, all clients or OpenPCS 7 station).

The process values and messages managed in the database of the CAS can be visualized clearly on the OS clients. The StoragePlus Viewer of the CAS can be used for data visualization on the OS single station. Data selection is supported by integrated filter functions. Messages and process values can be shown in table form, and process values also in graphic form. Tables of process values can be exported in CSV format for processing in other Windows applications, e.g. Microsoft Excel.

The data managed by CAS and the cataloging can be swapped out onto all commercially available storage media. This requires additional hardware and software which support the CAS operating system, e.g. a DVD writer with appropriate writer software. Swapping-out can be initiated either by an operator input or when a certain amount of the hard disk is full.

Overview of functions

• Archiving of messages, process values and reports of the SI-

MATIC PCS 7 V7.0⋅operator systems

• Archiving of batch data from SIMATIC BATCH V7.0

• Cataloging of all data

• Swapping out of all data as well as cataloging onto external storage media

• Reading-in of the swapped-out data and cataloging from external storage media

• Data visualization on the OS clients:

- Parameterizing of views (display windows and masks) in-

cluding the selection criteria for displaying the data

- Visualizing of messages in table form dependent on filter

functions

- Displaying of process values in table or graphic form depen-

dent on filter functions

- Visualizing a batch overview (selecting the detailed protocol

of a batch from the batch overview is possible)

• Exporting of process values in CSV format, e.g. to Microsoft Excel

• Access protection with user-specific privileges, also using SIMATIC logon

• Configurable redundancy mode

■

Technical specifications

Central archive server (CAS)

Long-term archiving

Data input for process-value archiving by one server

Data input for process-value archiving by all servers

Message input by one server (limited by the performance of short-term archiving)

Up to 11 servers/server pairs simultaneously

Approx. 1000/s

Approx. 10000/s

Steady-state load approx. 10/s Message peak approx. 3000/4 s

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Selection and Ordering Data Order No.

Central archive server (CAS)

Central Archive Server Basic Package V7.0, including 1500 variables

Can be expanded by SIMATIC PCS 7 Archives/SIMATIC PCS 7 Archive PowerPacks to up to 120000 variables; 6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows Server 2003, single license for 1 installation Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

SIMATIC PCS 7 Archive V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional or Windows Server 2003, single license for 1 installation (Count Relevant License)

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• 1500 variables 6ES7 658-2EA07-2YB0

• 5000 variables 6ES7 658-2EB07-2YB0

• 10000 variables 6ES7 658-2EC07-2YB0

• 30000 variables 6ES7 658-2ED07-2YB0

• 80000 variables 6ES7 658-2EE07-2YB0

• 120000 variables 6ES7 658-2EF07-2YB0

SIMATIC PCS 7 Archive PowerPack V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional or Windows Server 2003, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• For expansion from 1500 to 5000 variables

• For expansion from 5000 to 10000 variables

• For expansion from 10000 to 30000 variables

• For expansion from 30000 to 80000 variables

• For expansion from 80000 to 120000 variables

Additional components for redundant CAS

WinCC/Redundancy

For alignment of archives following restart; single license for 2 installations Installation required on each of the redundant SIMATIC PCS 7 Industrial Workstations

RS 232 connecting cable, 10 m 6ES7 902-1AC00-0AA0

6ES7 658-2FA07-0YB0

6ES7 658-2EB07-2YD0

6ES7 658-2EC07-2YD0

6ES7 658-2ED07-2YD0

6ES7 658-2EE07-2YD0

6ES7 658-2EF07-2YD0

6AV6 371-1CF06-2AX0

5/24

Siemens ST PCS 7 · November 2007

■

Overview

SIMATIC PCS 7 Web clients

Modem

INTERNET

The SIMATIC PCS 7 Web server can be used to operate and monitor a system via intranet/Internet. The SIMATIC PCS 7 Web server uses the mechanisms of a multi-client for accessing the subordinate OS servers, and makes the project data globally available via intranet/Internet. The project-specific process data in the SIMATIC PCS 7 Web server are accessed via Web clients which are equipped with Internet Explorer.

■

Application

A differentiation is basically made between the following types of application when operating and monitoring SIMATIC PCS 7 systems via the Web:

• Standard:

Up to 50 Web clients access the data of one SIMATIC PCS 7 Web server over intranet/Internet.

• Diagnostics:

One or only a few Web clients have access to several SIMATIC PCS 7 Web servers/single-user systems for remote operation, diagnostics or monitoring.

LAN intranet

Web server in a SIMATIC PCS 7 client

OS-LAN (terminal bus)

Plant bus

Operator system

Operation and monitoring via Web

SIMATIC PCS 7 Web server

■

Design

The products offered in the context of SIMATIC PCS 7 for operation and monitoring via Web permit cost-optimized solutions for both types of task:

• Server-based licensing is recommended for the "Standard"

type of application. In this case, each SIMATIC PCS 7 Web server requires a SIMATIC PCS 7 Web Server license which includes the simultaneous access of 3, 10, 25 or 50 Web clients. Licenses are not installed on the Web clients themselves.

• Diagnostics licenses are tailored for such types of application.

The SIMATIC PCS 7 Web Diagnostics license available for the Web diagnostics client allows the latter access to the assigned SIMATIC PCS 7 Web diagnostics servers/single-user systems at all times. On the server side, a SIMATIC PCS 7 Web Diagnostics Server license or SIMATIC PCS 7 Web Server license is required per SIMATIC PCS 7 Web server/ single-user system. Since there are no functional differences between the license-free Web client and the Web client with SIMATIC PCS 7 Web Diagnostics license, mixed operation is possible.

The SIMATIC PCS 7 OS server with the Microsoft Windows Server 2003 operating system offered in Chapter "SIMATIC PCS 7 Industrial Workstation" in the Section "System-neutral components" can be used as the basic hardware for the SIMATIC PCS 7 Web server. The OS Software server of the SIMATIC PCS 7 V7.0 process control system is preinstalled on this basic device in addition to the operating system. In order to configure the SIMATIC PCS 7 Web server, you require the license "OS Software Client" in addition to the SIMATIC PCS 7 Web Server license or SIMATIC PCS 7 Web Diagnostics Server license. Deviating from the specification in the ordering data, the license of the OS Software Client in this special application is enabled for the Microsoft Windows Server 2003 operating system.

■

Function

The Web clients equipped with Internet Explorer and with plugins installable via the World Wide Web access the project data provided by the SIMATIC PCS 7 Web server via intranet/Internet. The process displays are converted by "Publishing" into a form suitable for presentation by the Internet Explorer.

A plant can be operated and monitored via the Web clients in the same manner as via the OS clients. The user must log on with the Web client just as with an OS client, and the rules for assignment of privileges are also identical. The input operations made on the Web clients are recorded in the OS operating log.

The integral OS user management guarantees high security when accessing the OS servers from the SIMATIC PCS 7 Web server. In line with the security requirements of the respective system, access protection is possible using password, firewall technology and individual security strategies.

Siemens ST PCS 7 · November 2007

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Operator system

Operation and monitoring via Web

SIMATIC PCS 7 Web server

■

Selection and Ordering Data Order No.

SIMATIC PCS 7 Web Server V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows Server 2003, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

• For 3 clients 6ES7 658-2GA07-2YB0

• For 10 clients 6ES7 658-2GB07-2YB0

• For 25 clients 6ES7 658-2GC07-2YB0

• For 50 clients 6ES7 658-2GD07-2YB0

SIMATIC PCS 7 PowerPack Web Server V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows Server 2003, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

For expansion of PCS 7 Web server license

• From 3 to up to 10 clients 6ES7 658-2GB07-2YD0

• From 10 to up to 25 clients 6ES7 658-2GC07-2YD0

• From 25 to up to 50 clients 6ES7 658-2GD07-2YD0

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Selection and Ordering Data Order No.

OS Software Client

SIMATIC PCS 7 OS Software Client V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, floating license for 1 user

Electronic documentation on PCS 7 toolset DVD

Type of delivery:

• License key disk, emergency key disk, certificate of license, terms and conditions

• PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005 including EULA and supplementary CDs/DVDs (e.g. Microsoft ServicePacks and tools)

SIMATIC PCS 7 Web Diagnostics Client V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

SIMATIC PCS 7 Web Diagnostics Server V7.0

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows Server 2003, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

Deviating from the specification in the ordering data, the license of the OS Software Client V7.0 in this special application is also enabled for the Microsoft Windows Server 2003 operating system.

6ES7 658-2CX07-0YA5

6ES7 658-2JX07-2YB0

6ES7 658-2HX07-2YB0

5/26

Siemens ST PCS 7 · November 2007

■

Overview

OS clients

OpenPCS 7

server

(OS multi-client

with OpenPCS 7)

Systems for production planning, process data evaluation and management (OPC clients) that are at a higher level than the process control system can access SIMATIC PCS 7 V7.0 process data by means of the OpenPCS 7 server. The OpenPCS 7 server collects data for the OPC clients. Depending on the system configuration, these data may be distributed across different SIMATIC PCS 7 stations (OS server, central archive server). The OpenPCS 7 server covers the distribution of data with regard to the period (OS1 / OS2 /… / CAS), the location (OS1 / OS2 / … ) and the redundancy (OS1 master / OS1 standby …).

OpenPCS 7 replaces the @PCS 7 previously available in the SIMATIC PCS 7 context, and is simultaneously the pendant to the Connectivity Pack of the WinCC SCADA system. Access to the data of SIMATIC BATCH is therefore impossible.

■

Design

The OpenPCS 7 server can be operated in two different configurations:

• As autonomous OpenPCS 7 server based on a SIMATIC PCS 7 Industrial Workstation in the client version (recommended preferred configuration), or

• as multi-functional SIMATIC PCS 7 Industrial Workstation, client version, with OpenPCS 7 server and OS client functionalities (OpenPCS 7 server/OS client).

Each OPC client without PCS 7 OS/WinCC license requires a WinCC/Client Access license for access to the OpenPCS 7 server. The client access license referred to an OpenPCS 7 server is available in two versions:

• As access privilege for an OPC client and

• as access privilege for any number of OPC clients.

OPC clients

OS server

Automation systems

Microsoft Visual Basic for Applications

Microsoft Excel SAP

Operator systemwwwwww

OpenPCS 7

■

Function

The OpenPCS 7 interface is based on the OPC specifications (Openness, Productivity, Collaboration) that mainly make use of Microsoft’s DCOM technology (Distributed Component Object Model) for communication between the applications. It supports the following standardized access options:

OPC DA (data access server)

For read and write access to process values according to OPC specification OPC DA V1.00, V2.05a, V3.00

As an OPC DA server, the OpenPCS 7 server provides other applications with current data from the OS data management. The OPC client can log itself on to ongoing changes or also write values.

OPC HDA (historical data access server)

For read-only access to archived process values according to OPC Specification OPC HDA V1.20

As an OPC HDA server, the OpenPCS 7 server provides other applications with historical data from the OS archive system. The OPC client, e.g. a reporting tool, can specifically request the required data by defining the start and end of a time interval. Numerous functions, e.g. variance, mean value or integral, already permit preprocessing by the HDA server and thus contribute towards reduction of the communications load.

OPC A&E (alarm & events server)

For read-only access to messages, alarms and events according to OPC Specification OPC A&E V1.10

As an OPC A&E server, the OpenPCS 7 server passes on OS messages together with all accompanying process values to the subscribers at the production and corporate management levels. They can of course also be acknowledged there. Filter mechanisms and subscriptions ensure that only selected, modified data are transmitted.

OPC "H" A&E (historical alarm & events server)

For read-only access to archived alarms and messages By means of a Siemens extension to the OPC standard interface,

the OpenPCS 7 server is also able to transmit historical alarms and messages from the archive to the subscribers at the production and corporate management levels.

OLE-DB

Simple, standardized direct access to the archive data in the Microsoft SQL server database of the operator system is possible with the OLE-DB. Through this, all OS archive data are accessible with the accompanying process values, message texts and user texts.

Siemens ST PCS 7 · November 2007

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Operator system

Data exchange with host systems

OpenPCS 7

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Selection and Ordering Data Order No.

Multi-functional OpenPCS 7 server/OS client

SIMATIC PCS 7 OpenPCS 7/OS Client V7.0

Software for expansion of an existing OS client by OpenPCS 7 server functionality

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

Autonomous OpenPCS 7 server

SIMATIC PCS 7 OpenPCS 7 V7.0

OpenPCS 7 software for a separate OpenPCS 7 server, based on the hardware of the SIMATIC PCS Workstation, client version

6 languages (German, English, French, Italian, Spanish, Chinese), executes with Windows XP Professional, single license for 1 installation

Type of delivery: License key disk, emergency key disk, certificate of license, terms and conditions

6ES7 658-0GX07-2YB0

6ES7 658-0HX07-2YB0

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Selection and Ordering Data Order No.

OPC client access licenses to an OpenPCS 7 server

Access privilege for an OPC client WinCC/Client Access License (CAL)

Single license for 1 installation

Access privilege for any number of OPC clients WinCC/Client Access License (CAL) per processor

License for any number of clients per processor

6AV6 371-1ES06-0AX0

6AV6 371-1ES06-0CX0

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Siemens ST PCS 7 · November 2007

Siemens Welding System ST PCS 7 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Siemens Automation and Drives.

System architecture

System documentation

Administration

Operating system

SIMATIC PCS 7 Industrial Workstation

Basic hardware

Multi-VGA graphics cards

Operator panels/monitors

Special configurations

Starter systems

SIMATIC PCS 7 BOX

Runtime Basic Packages

Engineering system

Introduction

ES single station

ES software

Standard engineering software

Version Cross Manager

Version Trail

Import/Export Assistant

SIMATIC PDM Process Device Manager

Engineering Process Safety

Engineering F/FH systems

SIMATIC Safety Matrix

SIMATIC PCS 7 Safety ES Packages

Simulation with S7-PLCSIM

Operator system

Introduction

OS hardware

OS software

SFC Visualization

SIMATIC PCS 7 Safety Matrix OS Packages

Redundant operator systems

OS redundancy

OS archiving

OS short-term archiving

Operation and monitoring via Web

SIMATIC PCS 7 Web server

OpenPCS 7