The products contained in this catalog
can also be found in the e-Catalog CA 01
Order No.:
E86060-D4001-A110-C6-7600 (CD-ROM)
E86060-D4001-A510-C6-7600 (DVD)
The products and systems described in this
catalog are manufactured/distributed under
application of a certified
quality management
system in accordance
with DIN EN ISO 9001
(Certified Registration
No. 1323-QM). The certificate is recognized by
all IQNet countries.
Communication
Automation systems
Process I/O
IT world
Migration to SIMATIC PCS 7
Ordering data for previous version
SIMATIC PCS 7 V6.1
More than 70,000 people aiming for the same goal:
increasing your competitiveness. That's Siemens
Automation and Drives.
We offer you a comprehensive portfolio for sustained
success in your sector, whether you're talking automation engineering, drives or electrical installation systems. Totally Integrated Automation (TIA) and Totally
Integrated Power (TIP) form the core of our offering.
TIA and TIP are the basis of our integrated range of
products and systems for the manufacturing and process
industries as well as building automation. This portfolio
is rounded off by innovative services over the entire life
cycle of your plants.
Learn for yourself the potential our products and
systems offer. And discover how you can permanently
increase your productivity with us.
Your regional Siemens contact can provide more information. He or she will be glad to help.
With Totally Integrated Automation (TIA), Siemens is the only
manufacturer to offer an integrated range of products and systems for automation in all sectors - from incoming goods to outgoing goods, from the field level through the production control
level to connection with the corporate management level.
On the basis of TIA, we implement solutions that are perfectly
tailored to your specific requirements and are characterized by a
unique level of integration. This integration not only ensures significant reductions in interface costs but also guarantees the
highest level of transparency across all levels.
Management Level
Operations Level
Control Level
ERP Enterprise Resource Planning
Ethernet
MES Manufacturing Execution Systems
Ethernet
SIMATIC PCS 7
Process Control (DCS)
Industrial Software for
Design and Engineering
Installation and Commissioning
Operation
It goes without saying that you profit from Totally Integrated
Automation during the entire life cycle of your plants - from the
first planning steps, through operation, right up to modernization. Consistent integration in the further development of our
products and systems guarantees a high degree of investment
security here.
Totally Integrated Automation makes a crucial contribution
towards optimizing everything that happens in the plant and
thus creates the conditions for a significant increase in productivity.
SIMATIC WinCC
SCADA System
SIMATIC NET
Industrial
Communication
SIMATIC Controllers
Modular/ Embedded/ PC-based
SIMATIC Distributed I/O
SIMATIC HMI
Human Machine Interface
SINAMICS Drive Systems
Safety Integrated
SIRIUS Industrial Controls
SENTRON Switching Devices
SIMOCODE pro
Motor Management System
Siemens ST PCS 7 · November 2007
AS-Interface
Totally
Integrated
Power
KNX/ EIB
GAMMA
abus
t
ins
1/5
Integrated energy distribution from a single source.
Totally Integrated Power (TIP) brings together all the components
of electrical energy distribution into an integrated whole. Thus TIP
provides the answer to growing market demands in the planning,
construction and use of utility buildings and industrial buildings.
On the basis of TIP, we offer integrated solutions for energy distribution, from medium voltage to the power outlet. Totally Integrated Power is based here on integration in planning and configuring as well as on perfectly matched products and systems.
and software modules for connecting the energy
distribution systems to industrial automation and
building automation. This enables the implementation of significant savings potential.
Environmental protection will continue to grow in importance
as a result of progressive urbanization and global population
growth. These global mega-trends make the careful and sustainable handling of natural resources a central challenge.
We are convinced that every individual - and especially
every company - has an ecological responsibility. At Siemens
Automation and Drives, we stand by this conviction. Our high
environmental protection goals are part of our strict environmental management. We investigate the possible effects of our
products and systems on the environment right back at the development stage. We concern ourselves, for example, with the
question of how to reduce power consumption in plant
operation - and we offer appropriate solutions, such as our
energy-saving motors that cut power consumption in industrial
manufacturing by up to 40% thanks to their high efficiency
levels.
Our products and systems comply with the EC Directive
RoHS (Restriction of Hazardous Substances). All the relevant
Siemens AG sites are, of course, certified in accordance with
DIN EN ISO 14001.
Our commitment goes well beyond compliance with the relevant directives and legislation: we are an active driving force
behind environmental protection, through further development of environmental management systems, for example,
and we are involved in professional associations such as the
German Electrical and Electronic Manufacturers Association
(ZVEI).
Management information/
Manufacturing Execution System
SIMATIC IT
x
Engineering
Station
PROFIBUS DP
Asset Management/
Maintenance station
Safety-related
automation
systems
ET 200M
Standard and
F modules
ET 200M
F modules
DP/PA link
with redundant
DP/PA couplers
Active Field Splitter
PROFIBUS PA
ET 200pro
ET 200S
SIMATIC PCS 7 system configuration
Totally Integrated Automation with SIMATIC PCS 7
The SIMATIC PCS 7 process control system is a significant component of Totally Integrated Automation (TIA), the unique basis
offered by Siemens for uniform and customized automation in all
sectors of the production, process and hybrid industries. Using
TIA, Siemens is the only company able to offer uniform automation technology on one single platform for all applications of process automation, starting with input logistics, covering production or primary processes as well as downstream (secondary)
processes, up to output logistics. This is suitable for optimization
of all operating sequences of an entire company, i.e. from the
ERP (Enterprise Resource Planning) level and MES (Management Execution System) level to the control level, right down to
the field level.
Integrated in a holistic automation solution for a production site,
automation of the primary processes is the prime task of SIMATIC PCS 7. On the other hand, secondary processes (e.g. filling, packaging) or input/output logistics (e.g. raw material distribution, storage) are frequently implemented using the PLCbased or PC-based components of SIMATIC.
The advantages of Totally Integrated Automation, in particular
the uniform data management, communication and configuration, are already evident during planning and engineering, but
also during installation and commissioning, everyday operation
as well as maintenance, repairs and modernization.
Uniform data management means that all software components
access a common database. Within a project, inputs and modifications are therefore only necessary at one point. This reduces
the work required, and simultaneously avoids potential faults.
Once symbolic identifications have been introduced, they are
understood by every software component. Data consistency is
also guaranteed even if several persons are working simultaneously on a project. Parameters defined in the engineering system can be transferred beyond the network limits down to sensors, actuators or drives in the field.
Uniform communication from the corporate management level
down to the field level is based on internationally recognized
standards such as Industrial Ethernet or PROFIBUS, and also
supports the global flow of information via the Internet. Since the
hardware and software components involved also use these
communications mechanisms, connections are extremely easy
to configure, also cross-system or over different networks.
The use of an engineering system with a uniform and matched
range of tools minimizes the configuration overhead. The engineering tools for the application software, the hardware components and the communications functions can be called from a
central project manager (SIMATIC Manager). This is also the basic application for creation, management, saving and documentation of a project.
Compatibility of further developments is guaranteed within TIA.
This also guarantees that the company’s investments have a secure future, and allows the company to modernize and expand
the plants throughout the complete lifecycle.
With its pioneering design, modular and open architecture
based on state-of-the-art SIMATIC technology, consistent application of industrial standards, and the I&C functionality paired
with high-performance, the SIMATIC PCS 7 process control system allows cost-effective implementation and economical operation of I&C plants in all phases of their lifecycle and with consideration of all aspects: from planning, engineering,
commissioning, training, through operation, maintenance and
repair, up to expansion and refurbishment. In the process, SIMATIC PCS 7 combines high-performance and reliability with
simple and safe operation and maximum convenience.
You primarily profit from Totally Integrated Automation with the
SIMATIC PCS 7 process control system through:
7 Calculable development, implementation and lifecycle costs
7 Minimization of engineering overhead
7 Facilities for process optimization
7 Adaptability to changing requirements
7 Advantages resulting from the use of standard SIMATIC com-
ponents, such as:
- Low hardware and engineering costs
- Proven quality and stability
- Simple, fast definition and selection of system components
- Low costs for spare parts
- Short delivery times for spare parts and expansion components
- Global availability
- Savings in logistics, maintenance and training costs
■
Function
A consistent and homogeneous overall system
SIMATIC PCS 7 is a modern process control system that can be
used alone or in combination with other systems, e.g. SIMATIC,
SIMOTION or drive systems, as a consistent and homogenous
overall system. Its popularity is increasing along with the demand for seamlessly integrated universal automation engineering solutions, which is determined by sustained competition and
price pressure, the demand for increasingly flexible production
plants and the need for increased productivity.
Against the background of ever-increasing complexity, in particular due to the merging of automation engineering with information technology, horizontal and vertical integrated system platforms are being increasingly accepted in comparison to
automation solutions with so-called "best-in-class products".
Totally Integrated Automation with SIMATIC PCS 7 combines
consistent data management, communication and configuration
with outstanding system properties and high performance. This
guarantees that the typical demands placed on a process control system are comprehensively satisfied, and that you are perfectly equipped for future requirements:
7 Simple and reliable process control
7 User-friendly operation and visualization, also using the
Internet
7 Powerful, fast and consistent system-wide engineering
7 System-wide online modifications
7 System openness at all levels
7 Flexibility and scalability
7 Redundancy at all levels
7 Safety-related automation solutions
7 Extensive fieldbus integration
7 Flexible solutions for batch processes
7 Efficient control of material transport
7 Asset management for I&C equipment (diagnostics, preven-
tive maintenance and repairs)
7 Direct interface with the IT world
7 Advanced security concept for safeguarding the I&C system.
Flexibility and scalability
As a result of its modular architecture based on selected hardware and software components from the standard SIMATIC
range, SIMATIC PCS 7 can be applied effectively in small and
large plants alike. It allows easy expansion or system modification to enable customers to meet the changing production requirements of their facility. SIMATIC PCS 7 is scalable from a
small single system consisting of approx. 160 process tags (motors, valves, PID controllers), such as might be used for a laboratory system or a test center, up to a distributed multi-user system with client/server architecture and approx. 60,000 process
tags, such as might be used for automation of a very large production plant or for groups of connected facilities.
SIMATIC PCS 7 thus covers all sizes of plant - and if the plant
grows, SIMATIC PCS 7 grows with it!
Open for the future
SIMATIC PCS 7 is based on modular hardware and software
components, which are perfectly matched to one another due to
their conformance with TIA. These components can be expanded and innovated seamlessly and with little effort and are
open for the future via long-term stable interfaces. This makes
long-term protection of customer investments possible, despite
the fast pace of innovation and short product cycles.
SIMATIC PCS 7 consistently applies new, powerful technologies
together with internationally established industrial standards
such as IEC, XML, PROFIBUS, Ethernet Gigabit technology,
TCP/IP, OPC, ISA-88 or ISA-95, just to mention a few.
Openness with SIMATIC PCS 7 covers all levels, and equally applies to automation systems and process I/Os as to industrial
communications networks, operator systems or engineering
systems.
Not just system architecture and communication are characterized by openness. This is a feature also evident in the programming and data transfer interfaces for user programs as well as in
the import and export functions for graphics, text and data, e.g.
from the CAD/CAE world. SIMATIC PCS 7 can therefore also be
combined with components from other vendors, and integrated
in existing infrastructures.
The system documentation of the SIMATIC PCS 7 process control system is an integral component of the SIMATIC PCS 7 system software. It is available in two versions:
• As online help (HTML help)
• As electronic documentation in Acrobat Reader format (PDF)
The 3-language documentation (German, English, French) pro-
vides both beginners and experienced users with valuable information on all aspects of the process control system. The range
extends from the system introduction, covers initial steps and
cross-system topics, up to a description of individual system
components. With the "Getting Started" documentation you can
gain initial practical experience using example projects.
Programming Instructions for creating drive blocks and with the
title "SIMATIC PCS 7 Programming Instructions Driver Blocks"
can be ordered separately. These Programming Instructions
help the advanced SIMATIC PCS 7 user to create system-conform driver blocks, which can be placed like standard blocks on
system plans and automatically parameterized and interconnected in HW-Config.
S7 Manual Collection
As a supplement to the SIMATIC PCS 7 system documentation,
the S7 Manual Collection provides comprehensive information
on all system components offered in the context of SIMATIC S7.
This multi-language collection of electronic manuals on DVD
contains documentation on the following in addition to the
SIMATIC PCS 7 system documentation:
• SIMATIC S7-200/300/400,
• SIMATIC C7,
• LOGO! logic module,
• SIMATIC DP,
• SIMATIC PC,
• SIMATIC programming devices,
•STEP7,
• engineering software,
• runtime software,
• SIMATIC PCS 7,
• SIMATIC HMI and
• SIMATIC NET.
The electronic manuals of the S7 Manual Collection are usually
in 5 languages (German, English, French, Italian, Spanish),
those of the integral SIMATIC PCS 7 system documentation
mostly in 3 languages (German, English, French).
For the migration of existing plants, you may also require detailed information on the system components of TELEPERM M or
SIMATIC S5.
TELEPERM M Manual Collection
The TELEPERM M Manual Collection comprises TELEPERM M
manuals in 2 languages (German, English) on CD.
S5 Manual Collection
An S5 Manual Collection in 2 languages (German, English) on
CD, which contains all electronic manuals concerning
SIMATIC S5, rounds off the range of available information.
for SIMATIC PCS 7 V6.1 and V7.0
Electronic documentation on CD,
in 2 languages (German, English)
Type of delivery: CD, certificate of
license, terms and conditions
SIMATIC S7 manuals
S7 Manual Collection
Electronic manuals on DVD, in
5 languages (German, English,
French, Italian, Spanish)
S7 Manual Collection maintenance service for 1 year
Type of delivery: Current DVD
"S7 Manual Collection" and the
three subsequent updates
TELEPERM M migration manuals
TELEPERM M Manual
Collection
Electronic manuals on CD, in
2 languages (German, English)
SIMATIC S5 manuals
S5 Manual Collection
Electronic manuals on CD, in
2 languages (German, English)
D) Subject to export regulations: AL: N, ECCN: 5D992B1
6ES7 653-1XD07-8YX8
6ES7 998-8XC01-8YE0D)
6ES7 998-8XC01-8YE2D)
6DL5 900-8AX03-8YX8D)
6ES5 998-7WE02D)
System documentation
■
More information
The "SIMATIC Guide Manuals" on the Internet directs you
straight to the complete range of technical documentation available for SIMATIC products and systems in German, English,
French, Italian, Spanish and Chinese. If other languages are
available, you can also find them there. You can select individual
documents from this range for viewing or downloading.
Additional information is available in the Internet under:
Central user management, access control and electronic
signature
SIMATIC Logon is a central user administration function with access control based on Windows 2000/XP and Windows Server
2003 for:
• System components of SIMATIC PCS 7
• Non-system components linked via an interface
It can be used to fulfill the validation requirements of 21 CFR Part
11. An electronic signature function can also be used in conjunction with SIMATIC Logon.
SIMATIC Logon Upgrade
All previous versions can be upgraded to the current version.
■
Function
SIMATIC Logon Admin Tool
Using the SIMATIC Logon Admin Tool it is possible to assign the
roles defined in the SIMATIC PCS 7 applications (e.g. Automation License Manager and SIMATIC BATCH) to the Windows
users/user groups. Administrators with the necessary Windows
administrator privileges can also use the SIMATIC Logon Admin
Tool to edit Windows users and user groups.
SIMATIC Logon Service
The login dialog of the SIMATIC Logon Service is activated when
an application is started which is managed by SIMATIC Logon.
The user receives his specific privileges after making the login,
password and domain entries. The SIMATIC Logon Service dialog for logoff, user change or password edit can be called in the
applications.
SIMATIC Electronic Signature
■
Design
The optional chipcard reader can be used for access control in
addition to the keyboard. SIMATIC Logon additionally supports
logon devices which can be operated with a Microsoft device
driver for the respective operating system (e.g. logon devices on
a USB interface). It is also possible to connect logon devices via
a separately created device-specific drive.
The number of SIMATIC Logon licenses required depends on
the number of clients/single stations that access applications for
which SIMATIC Logon is used for access protection.
SIMATIC Logon was developed for the SIMATIC PCS 7 process
control system but can also be used together with other SIMATIC
products in the context of Totally Integrated Automation (TIA),
e.g. with SIMATIC WinCC. A requirement for working together is
that user groups have already been created in the partner applications, or can be defined.
SIMATIC Logon is already integrated in the system software
of the SIMATIC PCS 7 V7.0 process control system. Separate
licenses are not required in this context.
The SIMATIC Electronic Signature means that operations cannot
be performed until enabled by previously assigned Windows
users/user groups. Users/user groups are assigned to the operations in the respective application.
At the moment this function is implemented as a system function
only on SIMATIC BATCH. However, the Electronic Signature can
be used on any products in the specific applications.
The software products listed here under "Selection and ordering
data" are only relevant to use in the TIA environment.
Single license for 1 installation
7 languages (German, English,
French, Spanish, Italian, Chinese, Japanese), executes with
Windows 2000 Professional SP4,
Windows 2000 Server, Windows
XP Professional SP2 or Windows
Server 2003 SP1 and R2
Engineering software and electronic documentation on CD
Type of delivery: CD, license key
disk, emergency key disk, certificate of license, terms and conditions
SIMATIC Logon Upgrade to
V1.4
Single license for 1 installation
7 languages (German, English,
French, Spanish, Italian, Chinese, Japanese), executes with
Windows 2000 Professional SP4,
Windows 2000 Server, Windows
XP Professional SP2 or Windows
Server 2003 SP1 and R2
Engineering software and electronic documentation on CD
Type of delivery: CD, license key
disk, emergency key disk, certificate of license, terms and conditions
Options
Chipcard reader USB
Chipcard reader with USB interface,
driver software and operating
instructions
Chipcard
Chipcard for chipcard reader;
1 card required per user;
package with 10 chipcards
B) Subject to export regulations: AL: N, ECCN: EAR99H
6ES7 658-7BX41-2YA0
6ES7 658-7BX41-2YE0
6ES7 652-0XX02-1XC0B)
6ES7 652-0XX05-1XD1
Administration
■
Options
Access security by means of chipcard reader
A chipcard reader can be used to check a person’s authorization
to access and operate a single station or a client. This method of
access security uses the chipcard as a "key" to the operator terminals. Operations are only allowed when the card is actually inserted in the reader.
The unmistakable identification of access rights is required in
particular for plants which have to meet validation requirements.
The chipcard reader is compliant with EN 55022 Class B and
EN 50082-1 standards.
The reader is available with an USB interface for the connection
of the operator station.
Note:
The reader with USB interface can only be used with SIMATIC Logon.
When existing SIMATIC PCS 7 systems are updated to
Version 7.0, it may also be necessary to upgrade the operating
system.
If you replace your existing hardware by new SIMATIC PCS 7
Industrial Workstations from this catalog when carrying out an
upgrade, the Windows XP Professional or Windows Server 2003
operating systems including 5 CAL (Client Access Licenses) required for SIMATIC PCS 7 V7.0 are already included in the scope
of delivery. You can also purchase individual operating systems
or additional Client Access Licenses (CAL) from Fujitsu Siemens
Computers GmbH.
Contact address for quotations and orders
Fujitsu Siemens Computers GmbH
Mr. Dominikus Besserer
Phone: +49 821 804-2434
Please note when ordering that SIMATIC PCS 7 V7.0 is operated
together with Windows XP Professional Service Pack 2 and
Windows Server 2003 Service Pack 2.
Release 2 of Windows Server 2003 has not been approved
for SIMATIC PCS 7 V7.0.
We offer a range of modern, powerful SIMATIC PCS 7 Industrial
Workstations for the systems positioned in the SIMATIC PCS 7
system architecture above the controller level, e.g. for engineering, operation and monitoring (also via Internet/intranet), batch
control, route control, asset management or IT applications etc.
These are optimized for use as single station, client or server,
and can be expanded specific to the system.
Introduction
■
Design
Microsoft Windows operating system
The multi-language Microsoft Windows XP Professional or
Server 2003 operating system as well as the SIMATIC PCS 7
system software for OS or ES/OS are preinstalled on the SIMATIC PCS 7 Industrial Workstation. The Microsoft Server 2003
operating system is supplied with 5 CALs (Client Access Licenses). You can purchase further CALs from Fujitsu Siemens
Computers GmbH (see page 2/6).
Monitors and multi-VGA operation
The core component of the SIMATIC PCS 7 Industrial Workstation is a SIMATIC industrial PC without keyboard or monitor. This
basic hardware can be combined with the industrial LCD monitors recommended in the Section "HMI devices/monitors" for
SIMATIC PCS 7 in the Catalog "PC-based Automation" to suit the
operating environment and the customer’s requirements.
Using a multi-VGA graphics card, the visualization of a project/
subproject when engineering or a plant/unit in process operation
can be divided among up to 4 process monitors per operator
station with application of different views (see page 2/16).
This is supported in the SIMATIC PCS 7 workstations designed
as clients by additional hardware versions:
• SIMATIC PCS 7 OS Client RACK PC 547B WXP with multiVGA graphics card "2 Screens" and
• SIMATIC PCS 7 OS Client RACK PC 547B WXP with multiVGA graphics card "4 Screens"
Clients and single stations with a standard graphic interface
module for controlling a process monitor can also be expanded
by a multi-VGA graphics card "2 Screens" or "4 Screens" (see
page 2/16).
Notes on the use of other basic hardware and non-SIMATIC software
Siemens guarantees the compatibility of hardware and software
for system configurations based on components in this catalog.
The system test confirms that the system software of the
SIMATIC PCS 7 process control system can be run on the
SIMATIC PCS 7 Industrial Workstations offered in this catalog.
Despite comprehensive tests, it cannot be excluded that the
function of a SIMATIC PCS 7 system could be disturbed or interfered with as a result of additional non-SIMATIC software, i.e.
software which has not been explicitly approved for SIMATIC
PCS 7.
If you use hardware other than the basic hardware offered in this
catalog, or additional non-SIMATIC software, this is at your own
risk. If compatibility problems arise as a result of these hardware/
Requirements on the configuration of the SIMATIC PCS 7 basic hardware
Depending on the application of the SIMATIC PCS 7 basic hardware, the following hardware requirements must be observed.
Minimum configuration of basic hardware depending on target system
Target systems
Technical
specifications of
basic hardware
Engineering station (ES)●
Engineering station with server
operating system
OS single station ●
OS server●
OS client●
Central archive server●
PCS 7 Web server●
Maintenance station (MS)●
BATCH single station●
BATCH server●
BATCH client●
Common OS/BATCH client●
Route Control (RC) single sta-
tion
Route Control server●
Route Control client●
Common OS/BATCH/Route
Control single station
Processor, clockIntel Pentium IV, 2 GHzIntel Pentium IV, 2 GHzIntel Pentium IV, 2 GHz
Main memory (RAM)2 GB1 GB512 MB
Hard disk
• Storage capacity120 GB120 GB80 GB
• Size of C partition20 GB20 GB20 GB
Network adapter,
communications interfaces
Optical driveDVD-ROMDVD-ROMDVD-ROM
RJ45 connection (Fast Ethernet) for terminal bus (OS-LAN)
CP1613 A2 or RJ45 network
card (Fast Ethernet) with BCE
for plant bus (ES, as well as
BATCH/OS/RC on one PC)
software components, the support provided for elimination
thereof is not free of charge.
The licenses for plant bus communication via Industrial Ethernet,
i.e. for Basic Communication Ethernet (BCE) and CP 1613 communication are bound to the SIMATIC PCS 7 Industrial Workstations. Depending on the selected type of communication, the
SIMATIC PCS 7 Industrial Workstations for single stations and
servers are delivered either with a BCE license or CP 1613 license. If you are not using SIMATIC PCS 7 V7.0 on SIMATIC
PCS 7 Industrial Workstations, you additionally require a
SIMATIC PCS 7 BCE V7.0 license (Order No. 6ES7 650-1CD072YB5) for all single stations or servers which are connected to
the plant bus via a standard network card and not via a CP 1613.
●
●
●
RJ45 connection (Fast Ethernet) for terminal bus
(OS-LAN)
CP1613 or RJ45 network
card (Fast Ethernet) with
BCE for plant bus (ES, MS,
OS single station/server and
RC single station/server)
RJ45 connection (Fast Ethernet) for terminal bus (OS-LAN)
Recommended configuration of basic hardware depending on target system
Target systems
Technical
specifications of
basic hardware
Engineering station with server operating
system
OS single station ●
OS server●
OS client●
Central archive server●
PCS 7 Web server●
Maintenance station (MS)●
BATCH single station●
BATCH server●
BATCH client●
Common OS/BATCH client●
Route Control (RC) single station●
Route Control server●
Route Control client●
Common OS/BATCH/Route Control
single station
Engineering station with server operating
system
PC typeSIMATIC Rack PC 547B
CPU
• Processor, clockIntel Core 2 Duo E6600 / 2 x 2.4 GHzIntel Core 2 Duo E6600 / 2 x 2.4 GHz
• Front Side Bus (FSB)1066 MHz1066 MHz
• Second Level Cache4 MB4 MB
Main memory (RAM)2 GB1 GB
Hard disks
• Number, storage capacity, type2 x 250 GB SATA in RAID 1 network for
• Size of C partition50 GB50 GB
Network adapter,
communications interfaces
Optical driveDVD writer (DVD±RW) for engineering
server and ES/OS single stations;
1 x 250 GB SATA for client systems
RJ45 connection (Gigabit Ethernet) for
terminal bus (OS-LAN) on board
CP1613 A2 or RJ45 Ethernet network
card 10/100/1000 Mbit/s with BCE for
plant bus (ES, MS, OS single station/
server and RC single station/server)
station; DVD-ROM for all other target
systems
Introduction
●
●
●
1 x 250 GB SATA
RJ45 connection (Gigabit Ethernet) for
terminal bus (OS-LAN) on board
--
DVD-ROM
2
Additional recommendations/limitations
• It is generally of advantage for the system performance if the
technical specifications of the basic hardware, e.g. clock,
main memory or hard disk, are above the recommended values listed in the table. This particularly applies to multiproject
engineering.
• A requirement for integration of PC-based SIMATIC PCS 7 basic hardware into the PC diagnostics of the SIMATIC PCS 7
asset management is the SIMATIC PC DiagMonitor software.
This belongs to the scope of delivery of SIMATIC PCS 7 Industrial Workstations and SIMATIC PCS 7 BOX RTX/416 and cannot be executed on other systems.
• For long-term archiving with large quantity frameworks, we
recommend the PCS 7 Premium server from the Catalog
ST PCS 7.1 (Add-ons for the SIMATIC PCS 7 process control
system) as the central archive server. However, the PCS 7
Premium server cannot be integrated into the PC diagnostics
of the SIMATIC PCS 7 asset management.
• For increased data availability on the central archive server,
we recommend a RAID hard disk system (at least RAID 1).
The SIMATIC PCS 7 Industrial Workstations are based on a
SIMATIC Rack PC of type 547B which features powerful, innovative Intel PC architecture of 19" design. They are certified by the
CE marking for use in offices and industrial environments, and
comply with the specific requirements of process control technology.
■
Application
Specially optimized versions are available for operation as single stations, servers or clients. The operating system and the following ES/OS software of the SIMATIC PCS 7 process control
system are already preinstalled when delivered:
• Single station: PCS 7 Engineering Software for AS/OS (including OS Runtime software)
• Server: PCS 7 OS Software Server
• Client: PCS 7 OS Software Client
You only need the corresponding licenses in order to use the
preinstalled SIMATIC PCS 7 software.
Note:
Please note the standard installation if you use the SIMATIC
PCS 7 Industrial Workstations within the SIMATIC PCS 7 process control system for other tasks, e.g. as basic hardware for
SIMATIC BATCH, SIMATIC Route Control, StoragePlus, Central
Archive Server or PCS 7 Web Server. You can then extend or reject the existing SIMATIC PCS 7 installation, and restore it for the
operating system using the restore DVD.
The CP 1613 communication integrated in the IE version of the
SIMATIC PCS 7 Workstation for single stations and servers is a
combination of CP 1613 communications processor and
S7-1613 communications software. When using fault-tolerant
automation systems, the SIMATIC PCS 7 Workstation requires
the S7-REDCONNECT software instead of the S7-1613 communications software. The S7-REDCONNECT Upgrade is suitable
for upgrading the communications software (for ordering data,
see page 9/29).
Operational display
Hard disk access
Fan/temperature status
AC power supplyExtension slots:
Interfaces for keyboard,
mouse, 4 x US B 2.0,
COM1, LPT1, VGA,
Audio, Gigabit Ethernet
3.5" diskette
drive
2 x USB
Power switch
Optical drive
4 x PCI, 2 x PCIe x1,
1 x PCIe x16
The SIMATIC PCS 7 Industrial Workstations of type Rack PC
547B have a painted all-metal housing of 19" rack design which
is particularly protected against dust by a filter and pressurized
ventilation. This mechanically and electromechanically rugged
housing has a service-friendly design. The SIMATIC PCS 7 Industrial Workstations of type Rack PC 547B can be positioned
and installed horizontally or vertically. High-grade components
with high MTBF values and monitoring functions for the inner
housing temperature, fan and program execution permit reliable
24-hour continuous operation at ambient temperatures between
5 and 40 °C.
The SIMATIC PCS 7 Industrial Workstations of type Rack PC
547B have the following features:
• Motherboard with future-oriented Intel architecture for modern
Core 2 Duo processors, based on Intel 945G Express chipset
• Powerful AGP graphics with Dynamic Video Memory, sound
(Line In, Line Out, Mic.) and 10/100/1000 Mbit/s Ethernet RJ45
port integrated onboard
- At the front: three 5.25" slots (1 occupied by DVD-ROM/
DVD-RW) and
- one 3.5" slot (occupied by diskette drive)
- Inside: two 3.5" slots (occupied by 1 hard disk on the client,
and 2 hard disks on the server and ES/OS single station)
• Increased system availability through RAID 1 with 2 SATA
hard disks and NCQ technology (Native Command Queuing)
on the server and ES/OS single station
• Second serial interface (for server) available (COM2)
Basic hardware
• Total of 6 USB 2.0 interfaces (4 at rear, 2 at front)
• High electromagnetic compatibility (CE-certified for industrial
and office environments)
• Dust protection by means of pressurized ventilation in conjunction with a front fan and a dust filter
• PC front complies with IP30 degree of protection when the
front door is closed
• Front door can be locked to prevent unauthorized access to
swap media, control elements and interfaces located at the
front
• Easy and fast installation and maintenance of PC components: access to the front drives through a hinged front door;
only 3 screws to open the device
• 3 LEDs on the front of the PC visualize the operating status:
- Power (switched on)
- HD (hard disk access)
- Status (fan and temperature monitoring)
• Suitable for easy mounting with telescopic rails
• Easy to remove fixing bracket with handles
• Card hold-down device to secure PC modules during transportation and to protect them from vibration and shock
• Power supply unit with temperature-controlled fan
• Power connector lock for the power supply cable
• SIMATIC PC DiagMonitor diagnostics software for monitoring
program execution (watchdog), temperature, fan speed, hard
disk status and system failure (heartbeat); including operating
hours counter
• Can be integrated into the system diagnostics of the SIMATIC
PCS 7 asset management by means of SIMATIC PC DiagMonitor
Restore DVD
The operating system and SIMATIC PCS 7 software are preinstalled on the basic devices. Two restore DVDs are supplied for
quickly restoring the delivered status if required.
• Restore DVD 1 only contains the operating system with default
settings for optimum PCS 7 operation
• Restore DVD 2 contains a full installation (operating system
plus ES/OS software including SQL server)
19" rack, 4 HU, for horizontal and
vertical installation, prepared for
easy mounting with telescopic
rails, 19" fixing bracket with handle, easy to remove
IP30 with front door closed; IP20
at rear
FSC D2156-S21
Intel 945G Express
Intel Core 2 Duo E6600 /
2x2.4GHz
1066 MHz
4 MB
(PC2-5300)
4 memory bases in total
(expandable to 4 GB)
Single station/server:
2GB (2x1GB)
Client: 1 GB (2 x 512 MB)
4 x PCI (max. 265 mm long)
2 x PCIe x1
1 x PCIe x16
drive)
3 x 5.25" (1 occupied by
DVD-ROM/DVD±RW)
2 x 3.5" for hard disk drives
(2 occupied with server/single
station; 1 occupied with client)
RAID controller Intel ICH7R with
Intel Storage Manager software
(onboard)
SIMATIC PCS 7 Industrial Workstation, single station version
SIMATIC PC in 19" rack, without
monitor, keyboard and printer;
Core 2 Duo E6600 2.4 GHz processor, 2 GB RAM (2 x 1 GB),
sound, SATA-RAID 1 with 2 hard
disks of 250 GB, graphics controller on board with dynamic
video memory, DVD writer
DVD±RW IDE, 3.5" diskette drive,
optical mouse, Ethernet
10/100/1000 Mbit/s (RJ45) on
board for connection to OS-LAN;
SIMATIC PC DiagMonitor diagnostics software and 2 restore
DVDs;
SIMATIC PCS 7 ES/OS software
preinstalled
Windows XP Professional MUI
operating system
(German, English, French, Italian,
Spanish, Chinese)
• SIMATIC PCS 7 ES/OS 547B
BCE WXP
Connection to plant bus with
Ethernet network card RJ45
(PCI) 10/100/1000 Mbit/s and
Basic Communication Ethernet
(BCE) for up to 8 automation
systems (not fault-tolerant
systems)
• SIMATIC PCS 7 ES/OS 547B
IE WXP
Connection to plant bus with
CP 1613 A2 communications
processor
100 to 240 V AC, wide-range
(90 to 264 V AC)
50 ... 60 Hz (minimum 47 to
maximum 63 Hz, sinusoidal)
16 ms at 0.85 of nominal supply
voltage (max. 10 events per hour;
recovery time min. 1 s)
310 W (approx 68% efficiency)
Continuous current up to 7 A (up
to 30 A for 5 ms during startup)
•+3.3V: 24 A
•+5V: 26 A
(total power for +3.3 V and +5 V
max. 190 W)
• +12 V: 15 A
• -12 V: 0.2 A
aux
: 2 A
•+5V
433.5 x 176.5 x 445.5
16 ... 23 kg
6ES7 650-0NF07-0YX0D)
6ES7 650-0NF07-0YX1D)
■
Selection and Ordering DataOrder No.
SIMATIC PCS 7 Industrial Workstation, server version
SIMATIC PC in 19" rack, without
monitor, keyboard and printer;
Core 2 Duo E6600 2.4 GHz processor, 2 GB RAM (2 x 1 GB),
sound, SATA-RAID 1 with 2 hard
disks of 250 GB, graphics controller on board with dynamic
video memory, DVD-ROM IDE,
3.5" diskette drive, optical mouse,
Ethernet 10/100/1000 Mbit/s
(RJ45) on board for connection to
OS-LAN;
SIMATIC PC DiagMonitor diagnostics software and 2 restore
DVDs;
SIMATIC PCS 7 OS software for
server preinstalled
Windows Server 2003 MUI
operating system
(German, English, French, Italian,
Spanish, Chinese)
• SIMATIC PCS 7 OS Server
547B BCE SRV03
Connection to plant bus with
Ethernet network card RJ45
(PCI) 10/100/1000 Mbit/s and
Basic Communication Ethernet
(BCE) for up to 8 automation
systems (not fault-tolerant
systems)
• SIMATIC PCS 7 OS Server
547B IE SRV03
Connection to plant bus with
CP 1613 A2 communications
processor
SIMATIC PCS 7 Industrial Workstation, client version
SIMATIC PC in 19" rack, without
monitor, keyboard and printer;
Core 2 Duo E6600 2.4 GHz processor, 1 GB RAM (2 x 512 MB),
SATA hard disk of 250 GB, graphics controller on board with
dynamic video memory, DVDROM IDE, 3.5" diskette drive, optical mouse, Ethernet
10/100/1000 Mbit/s (RJ45) on
board for connection to OS-LAN;
SIMATIC PC DiagMonitor diagnostics software and 2 restore
DVDs;
SIMATIC PCS 7 OS software for
client preinstalled
Windows XP Professional MUI
operating system
(German, English, French, Italian,
Spanish, Chinese)
• SIMATIC PCS 7 OS Client 547B
WXP
- without multi-VGA graphics
card
- with Multi-VGA graphics card
"2 Screens"
- with Multi-VGA graphics card
"4 Screens"
D) Subject to export regulations: AL: N, ECCN: 5D992B1
• 512 MB memory expansion for
SIMATIC Rack PC 547B
(1 x 512 MB), DDR2-667
SDRAM
• 1 GB memory expansion for
SIMATIC Rack PC 547B
(2 x 512 MB),
DDR2-667 SDRAM,
kit for dual-channel technology
• 2 GB memory expansion for
SIMATIC Rack PC 547B
(2 x 1 GB), DDR2-667 SDRAM,
kit for dual-channel technology
SIMATIC PC keyboard
(USB connection)
• International key assignment6ES7 648-0CB00-0YA0
Tower kit for SIMATIC PCS 7
Industrial Workstations
based on Rack PC 547B and
IL 43
• Tower kit for conversion of a
Rack PC into an industrial
To we r P C
3-m power cable for Rack PC
• For Great Britain6ES7 900-0BA00-0XA0
• For Switzerland6ES7 900-0CA00-0XA0
•For USA6ES7 900-0DA00-0XA0
•For Italy6ES7 900-0EA00-0XA0
•For China6ES7 900-0FA00-0XA0
SIMATIC NET S7-REDCONNECT
Upgrade
For communication with faulttolerant AS systems, see page
9/29
B) Subject to export regulations: AL: N, ECCN: EAR99H
1)
The PCS 7 systems are delivered as standard with a "European power
cable". The country-specific versions listed above are required for some
countries.
6ES7 648-2AF30-0HA0B)
6ES7 648-2AF40-0HB0B)
6ES7 648-2AF50-0HB0B)
6ES7 648-1AA00-0XC0
1)
Basic hardware
■
Accessories
Keyboards
The SIMATIC PCS 7 Industrial Workstations are delivered without
a keyboard. The SIMATIC PC keyboard with USB connection, for
example, is suitable for process operation with SIMATIC PCS 7.
The SIMATIC PC keyboard is a standard MF2 keyboard with
105 keys, without additional special functions. It combines the
convenience of an office keyboard with the EMC of an industrial
device. Standards/approvals: UL 1950, CSA C22.2 No. 950,
FCC Part 15, subpart B, class B, VDE-GS (EN 60950/ZHI/618),
CE, C-TICK-Mark (Australia).
Power supply cable for Rack PC
The SIMATIC PCS 7 systems are delivered as standard with a
"European power cable". This can be used in Germany, France,
Spain, Netherlands, Belgium, Sweden, Austria and Finland.
The country-specific versions listed in the Ordering data are required for other countries. The following picture shows the appearance of the power supply plugs:
Country-specific power supply cables for Rack PC
Tower Kit
A Tower Kit for converting a SIMATIC PCS 7 Industrial Workstation of Rack PC design into an industrial Tower PC can be ordered as an option. The Tower Kit is suitable for SIMATIC PCS 7
Industrial Workstations based on the Rack PC types 547B and
IL 43.
The SIMATIC PCS 7 industrial workstations are supplied as standard with a graphics interface module for controlling one process monitor. The multi-VGA graphics cards "2 Screens" and
"4 Screens" are available for multi-channel mode with 2 or up to
4 process monitors.
Using a multi-VGA graphics card, the visualization of a
project/subproject when engineering or a plant/unit in process
operation can be divided among up to 4 process monitors per
operator station with application of different views. These
project/plant sections can all be operated using just one keyboard and one mouse. Compared to single-channel mode, it is
thus possible to enormously improve the efficiency, convenience
and ergonomics of engineering and process control.
■
Technical specifications
Multi-VGA graphics cards
Memory
• Graphics card "2 Screens"
• Graphics card "4 Screens"
Clock
Max. analog resolution per channel
Max. digital resolution per channel
Electromagnetic compatibility
(EMC)
• Emitted interferenceEN 55022 Class B
• Noise immunity
Slot requirement
■
Selection and Ordering DataOrder No.
Multi-VGA Graphics Card
"2 Screens"
for operating 2 process monitors
on 1 station
Type of delivery:
Dual graphics card, driver CD,
manual, 1 dual DVI cable for
2 digital outputs, 2 adapters for
VGA outputs
Multi-VGA Graphics Card
"4 Screens"
for operating 4 process monitors
on 1 station
Type of delivery:
Quad graphics card, driver CD,
manual, 2 dual DVI cables for
4 digital outputs, 4 adapters for
VGA outputs
B) Subject to export regulations: AL: N, ECCN: EAR99H
32 MB DDRAM per output
2 x 32 MB
4 x 32 MB
360 MHz integrated RAMDAC
2048 x 1536 at 24 bpp and 85 Hz
1280 x 1024
EN 50082
1 PCI slot
6ES7 652-0XX03-1XE0B)
6ES7 652-0XX03-1XE1B)
2/16
Siemens ST PCS 7 · November 2007
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