indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
may
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
Qualified Personnel
personnel qualified
Proper use of Siemens products
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
Disclaimer of Liability
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
indicates that death or severe personal injury
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
result if proper precautions are not taken.
The product/system described in this documentation may be operated only by
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Note the following:
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
3 System overview ................................................................................................................................... 19
4 Planning the RF200 system .................................................................................................................. 27
1.1 Abbreviations and naming conventions .................................................................................. 14
3.1 RFID components and their function ...................................................................................... 20
3.2 Overview of transponders ....................................................................................................... 23
4.1 Fundamentals of application planning .................................................................................... 27
4.1.1 Selection criteria for SIMATIC RF200 components ................................................................ 27
4.1.2 Transmission window and read/write distance ....................................................................... 27
4.1.3 Width of the transmission window .......................................................................................... 30
4.1.4 Impact of secondary fields ...................................................................................................... 31
4.1.5 Permissible directions of motion of the transponder ............................................................... 34
4.1.6 Operation in static and dynamic mode ................................................................................... 35
4.1.7 Dwell time of the transponder ................................................................................................. 36
4.1.8 Communication between communication module, reader and transponder .......................... 37
4.2 Field data of transponders and readers .................................................................................. 38
4.2.1 Field data ................................................................................................................................ 39
7.24.2 Ordering data ........................................................................................................................ 304
SIMATIC RF200
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9
Table of contents
8 System integration ............................................................................................................................... 325
9 System diagnostics .............................................................................................................................. 329
A Appendix ............................................................................................................................................. 335
7.24.3 Mounting in metal ................................................................................................................. 304
SIMATIC RF200 is a compact RFID system in the SIMATIC RFID product family. The
product range comprises cost-efficient RF readers that are ideal for use in small assembly
lines or in intralogistics. SIMATIC RF200 RFID readers only support the RFID standard ISO
15693 and are therefore ideal for operation with the extensive range of ISO 15693
transponders.
The readers of the RF200 product family are available with the following interfaces:
● RS-422 for connecting to the communications modules
● RS-232 with a simple ASCII protocol for connection to PCs and third-party controllers
● IO-Link for connection to IO Link masters from Siemens and third-party controllers
Readers with an internal antenna have a particularly compact design
(RF210R/RF220R/RF240R/RF260R). RF250R and RF290R are designed for operation with
external antennas either to achieve longer distances or larger field sizes (RF290R with ANT
D5/D6/D10) or to allow installation where there is very little space (RF250R with ANT
3/8/12/18/30).
This documentation is valid for all variants of the SIMATIC RF200 system and describes the
devices shipped as of July 2015.
SIMATIC ®, SIMATIC RF ®, MOBY ®, RF MANAGER ® and SIMATIC Sensors ® are registered
trademarks of Siemens AG.
For additional information, refer to the manuals:
● Function manual "Ident profile and Ident blocks"
(https://support.industry.siemens.com/cs/us/en/view/106368029
● Function manual "FB 45" (https://support.industry.siemens.com/cs/ww/en/view/21738808)
Switch/fuse to disconnect the reader from the power supply
Operating temperature
CAUTION
Danger of burns
SIMATIC RFID products comply with the salient safety specifications acc. to IEC, VDE, EN,
UL and CSA. If you have questions about the permissibility of the installation in the planned
environment, please contact your service representative.
Do not open the device when when the power supply is on. Unauthorized opening of and
improper repairs to the device may result in substantial damage to equipment or risk of
personal injury to the user.
Alterations to the devices are not permitted.
Failure to observe this requirement shall constitute a revocation of the radio equipment
approval, CE approval and manufacturer's warranty.
Make sure that the readers can be disconnected from the power supply with a switch or a
fuse. The function of the switch or fuse must be clearly recognizable.
Note that some outer components of the reader are made of metal. Depending on the
environmental conditions temperatures can occur on the device that are higher than the
maximum permitted operating temperature.
SIMATIC RF200
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15
Safety notes
Repairs
WARNING
Repairs only by authorized qualified personnel
ng of
System expansions
NOTICE
Warranty conditions
Safety distances
CAUTION
Safety distance between reader/antenna and persons
Note
Safety distance with pacemakers
A safety distance between reader/antenna and persons with pacemakers is not necessary.
Repairs may only be carried out by authorized qualified personnel. Unauthorized openi
and improper repairs to the device may result in substantial damage to equipment or risk of
personal injury to the user.
Only install system expansions intended for this system. If you install other expansions, you
may damage the system or violate the safety requirements and regulations for radio
frequency interference suppression. Contact Technical Support or your local sales
department to find out which system expansions are suitable for installation.
If you cause system defects by installing or exchanging system expansion devices, the
warranty becomes void.
Note that for permanent exposure, the following safety distances must be adhered to:
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines
and networks. Systems, machines and components should only be connected to the
enterprise network or the internet if and to the extent necessary and with appropriate security
measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit
Link: (http://www.siemens.com/industrialsecurity
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
)
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
Link: (http://www.siemens.com/industrialsecurity
).
SIMATIC RF200
System Manual, 07/2017, J31069-D0227-U001-A9-7619
SIMATIC RF200 is an inductive identification system that is compatible with the ISO 15693
standard and was specially designed for use in industrial production for the control and
optimization of material flows.
In contrast to SIMATIC RF300, SIMATIC RF200 is intended for RFID applications where
performance requirements are not very high, for example with regard to data volume,
transfer rate or diagnostics options. SIMATIC RF200 is characterized by particularly
favorable prices.
SIMATIC RF200
System Manual, 07/2017, J31069-D0227-U001-A9-7619
Only in conjunction with RF350M for external antennas (6GT2803-1BA10)
✓
Combination possible
--
Combination not possible
○
Combination possible, but not recommended
3.1 RFID components and their function
Table 3- 1 Reader-transponder combination options, Part 1
○-- -- -- -- -- ✓
✓✓✓✓✓○ / ✓ 5) ✓
6)
6)
6)
6)
6)
6)
only with the article number 6GT2600-0AA10
only with the article number 6GT2600-0AB10
The transponder MDS D522 special variant has the same compatibility as the transponder MDS D522.
in conjunction with ANT D5, D6 or D10
combination recommended only in conjunction with ANT D5.
SIMATIC RF200
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21
System overview
RF250R with
Transponder
ANT 1
ANT 3
ANT 8
ANT 12
ANT 18
ANT 30
MDS D100 ✓ ○
--
--
--
○
MDS D117
--
-- ✓ ✓
--
--
MDS D124
MDS D126 ✓ ✓
--
--
--
✓
MDS D127
--
-- ✓ ✓
--
--
MDS D139 ✓ ○
--
--
--
○
MDS D160 ✓ ✓
-- ✓ ✓
✓
MDS D165 ✓ ○
--
--
--
○
MDS D200 ✓ ○
--
--
--
○
MDS D261 ✓ ○
--
--
--
○
MDS D324 ✓ ✓
-- ○ ✓
✓
MDS D339 ✓ ○
--
--
--
○
MDS D400 ✓ ○
--
--
--
○
MDS D421
--
-- ✓ ✓ ✓ --
MDS D422
-- ✓ -- ✓ ✓
✓
MDS D423 ✓ ✓
--
-- ✓ ✓
MDS D424 ✓ ✓
--
-- ✓ ✓
MDS D425 ✓ ✓
-- ✓ ✓
✓
MDS D426 ✓ ✓
--
--
--
✓
MDS D428 ✓ ✓
-- ✓ ✓
✓
MDS D460 ✓ ✓
-- ✓ ✓
✓
MDS D521
MDS D522)
-- ✓ -- ✓ ✓
✓
MDS D524 ✓ ✓
--
-- ✓ ✓
MDS D525 ✓ ✓
-- ✓ ✓
✓
MDS D526 ✓ ✓
--
--
--
✓
MDS D528 ✓ ✓
-- ✓ ✓
✓
✓
Combination possible
--
Combination not possible
○
Combination possible, but not recommended
3.1 RFID components and their function
Table 3- 2 Reader-transponder combination options, Part 2
Overview of typical areas of application of ISO transponders for RF200
Transponder
Area of application
ranges are achieved in combination with the SIMATIC RF260R reader.
tool identification.
MDS D124
Application areas in factory automation (e.g. small paintshops to 180°C).
logistics; can also be deployed in harsh conditions.
identification.
and distribution logistics, right up to product identification
and distribution logistics, right up to product identification.
and distribution logistics, right up to product identification.
For typical areas of application, see "MDS D139".
3.2 Overview of transponders
MDS D100 From simple identification such as electronic barcode replacement or supplementation, through ware-
house and distribution logistics, right up to product identification. With this transponder, the maximum
MDS D117 Very compact data carrier that can be cemented into objects where precise positioning is necessary. e.g.
MDS D126 Compact and rugged ISO transponder; suitable for identification of transport units in production-related
MDS D127 Very compact data carrier that can be screwed into areas where precise positioning is necessary. e.g. tool
MDS D139 1) Applications in production automation with high temperature demands (up to +220 °C).
Typical application areas:
• Paintshops and their preparatory treatments
• Primer coat, electrolytic dip area, cataphoresis with the associated drying furnaces
• Top coat area with drying furnaces
• Washing areas at temperatures > 85 °C
• Other applications with higher temperatures
MDS D160 2) Typical applications are, for example:
• Rented work clothing
• Hotel laundry
• Surgical textiles
• Hospital clothing
• Dirt collection mats
• Clothing for nursing homes/hostels
• Assembly lines with very small workpiece holders
MDS D165 Smart label (self-adhesive label)
From simple identification such as electronic barcode replacement/supplementation, through warehouse
MDS D200 From simple identification such as electronic barcode replacement/supplementation, through warehouse
MDS D261 Smart label (self-adhesive label)
The design of the transponder (self-adhesive label) permits a variety of designs in order to ensure optimum dimensioning for the widest variety of applications.
From simple identification such as electronic barcode replacement/supplementation, through warehouse
MDS D324 Production and distribution logistics as well as in assembly and production lines
MDS D339 Applications in production automation with high temperature demands (up to +220 °C).
SIMATIC RF200
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System overview
Transponder
Area of application
tion logistics right through to product identification.
workpiece holders
MDS D422
Identification of metallic workpiece holders, workpieces or containers
MDS D424
Production and distribution logistics as well as in assembly and production lines
and workpiece holders
logistics; can also be deployed in harsh conditions
Use in assembly and production lines in the powertrain sector
MDS D460
Assembly lines with very small workpiece holders
carriers and exact positioning are required, e.g. tool identification, workpiece holders.
MDS D522
Identification of metallic workpiece holders, workpieces or containers
ants
logistics; can also be deployed in harsh environmental conditions
Use in assembly and production lines in the powertrain sector
1)
2)
Only with the MLFB 6GT2600-0AB10
Overview of the memory sizes of the ISO transponders for RF200
Transponder
Memory size
MDS D1xx
112 bytes of EEPROM
MDS D2xx
256 bytes of EEPROM
MDS D3xx
992 bytes of EEPROM
MDS D4xx
2000 bytes FRAM
MDS D5xx
8192 bytes FRAM
3.2 Overview of transponders
MDS D400 Simple identification such as electronic barcode replacement/supplements, from warehouse and distribu-
MDS D421 The MDS D421 is designed for tool coding according to DIN 69873.
It can be used wherever small data carriers and exact positioning are required, e.g. tool identification,
MDS D423 Identification of metallic workpiece holders, workpieces or containers, production automation
MDS D425 Compact and rugged ISO transponder; suitable for screw mounting.
Use in assembly and production lines in the powertrain sector; ideal for mounting on motors, gearboxes,
MDS D426 Compact and rugged ISO transponder; suitable for identification of transport units in production-related
MDS D428 Compact and rugged ISO transponder; suitable for screw mounting
MDS D521 The MDS D521 is constructed for tool coding according to DIN 69873. It can be used wherever small data
MDS D522
If Identification of metallic workpiece holders or workpieces
Special vari-
MDS D524 Production and distribution logistics as well as in assembly and production lines
MDS D526 Compact and rugged ISO transponder; suitable for identification of transport units in production-related
MDS D528 Compact and rugged ISO transponder; suitable for screw mounting
SIMATIC RF200
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4
4.1
Fundamentals of application planning
4.1.1
Selection criteria for SIMATIC RF200 components
4.1.2
Transmission window and read/write distance
Assess your application according to the following criteria, in order to choose the right
SIMATIC RF200 components:
● Static or dynamic data transfer
● Data volume to be transferred
● Speed in case of dynamic transfer
● Ambient conditions such as relative humidity, temperature, chemical impacts, etc.
The reader generates an inductive alternating field. The field is strongest close to the reader;
however, a read/write distance of "zero" between reader and transponder is not
recommended.
The field strength of the alternating field decreases quickly in proportion to the distance from
the reader. The distribution of the field depends on the structure and geometry of the
antennas in the reader and transponder
A prerequisite for the function of the transponder is a minimum field strength at the
transponder, which is still barely achieved at distance S
The picture below shows the transmission window of the SIMATIC RF210R and
SIMATIC RF220R readers between transponder and reader:
from the reader.
g
SIMATIC RF200
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Planning the RF200 system
Sa
Operating distance between transponder and reader
sponder, at which the transmission can still function under normal conditions)
L
Diameter of a transmission window
SP
Intersection of the axes of symmetry of the transponder
4.1 Fundamentals of application planning
Sg Limit distance (maximum clear distance between upper surface of the reader and the tran-
Figure 4-1 RF210R/RF220R transmission window
The figure below shows the transmission window of the SIMATIC RF240R and SIMATIC
RF260R readers between transponder and reader:
sponder, at which the transmission can still function under normal conditions)
L
Length of a transmission window
M
Field centerpoint
4.1 Fundamentals of application planning
Sg Limit distance (maximum clear distance between upper surface of the reader and the tran-
Figure 4-2 RF240R/RF260R transmission window
The transponder can be used as soon as the intersection (SP) of the transponder enters the
area of the transmission window.
From the diagrams above, it can also be seen that operation is possible within the area
between S
and Sg. The active operating area reduces as the distance increases, and
a
shrinks to a single point at distance S
between S
SIMATIC RF200
System Manual, 07/2017, J31069-D0227-U001-A9-7619
and Sg.
a
. Only static mode should thus be used in the area
g
29
Planning the RF200 system
4.1.3
Width of the transmission window
Determining the width of the transmission window
B:
Width of the transmission window
L:
Length of the transmission window
Tracking tolerances
4.1 Fundamentals of application planning
The following approximation formula can be used for practical applications:
The width of the transmission window (B) is particularly important for the mechanical tracking
tolerance. The formula for the dwell time is valid without restriction when B is observed.