Siemens PC5777, PC5778, PC5660, PC5661 Installation Instructions Manual

Siemens Energy & Automation, Inc. Bellefontaine, OH 43311 U.S.A.
Installation Instructions
Item: Cat. No. PC5777, PC5778, PC5660, and PC5661 Plug in Adapters
For Use With: SIEMENS®JD, LD, JF, & LF Frame Circuit Breakers, Molded Case Switches, & Motor Circuit Interrupters. Types listed below.
Page 1 of 3 Pc. No. 61423A02
Hazardous V oltage. Will cause death or severe injury .
T urn power off supplying device before installing.
SAFETY INSTRUCTIONS
NOTE: These instructions outline the recommended in­stallation procedure. The term circuit breaker used in these instructions, also includes molded case switches and motor circuit interrupters.
1. Turn power off supplying device before installing kit. A complete installation requires two plug-in adapter as-
semblies. Each assembly consists of a mounting block, tulip connectors and attachment hardware. The complete assembly is attached to an optional switchboard mount­ing plate (see table) or to other mounting means to suit customer requirements.
.375 [9.53] Dia. (4 Holes) Mounting Holes For Plug-In Adapters
6.00
[152.4]
2.25
1.88 [57.2][47.7]
1.125
.50
[12.7]
1.75
[44.5]
2.50
[63.5]
.344 x .75 [8.73 x 19.0] 4 Slots Mounting Holes For Switchboard Mounting Pan
Drilling Switchboard
Mounting Plate
Figure 1
Dimensions
1.75
(1)
[44.5]
[44.5]
[28.58]
1.75
Inches
[Millimeters]
1.25
[31.8]
Breaker Outline
1.125
[28.58]
Typ.
.375[9.53] Dia. (4 Holes) Mounting Holes For Plug-In Adapters
1.18 [29.9] R Typ.
2.50
2.50
[63.5]
[63.5]
1.25
[31.8]
Locations of Terminal Studs
Drilling and Cutouts
for Adapter Block
Figure 2
NOTE: Type CJD6, SCJD6, CLD6, and SCLD6 Current Limiting Circuit Breakers require use of a special end shield assembly for the load side terminals. These shields must be ordered using Catalog Number CLTCJL2 for 2-Pole or CL TCJL3 for 3-Pole.
MOUNTING PREP ARA TION: (Fig. 1 & 2)
2. If the switchboard plate (PL5796 or PL5697) is to be
CIRCUIT BREAKER NO. OF
TYPE POLES
JXD2(-A), JXD6(-A), JXD6(-A)ETI, HJXD6(-A), HHJXD6, SJD6(-A), SHJD6(-A), JFC, JFF
LXD6(-A), LXD6(-A)ETI, HLXD6(-A), HHLXD6(-A), SLD6(-A), SHLD6(-A), LFC, LFF
CJD6(-A), CJD6(-A)ETI, SCJD6(-A), JDFP(-A)
CLD6(-A), CLD6(-A)ETI, SCLD6(-A), LDFP(-A)
2 PC5777 3 PC5778 2 PC5660 3 PC5661 2 PC5777 3 PC5778 2 PC5660 3 PC5661
used, provide mounting holes as shown in Fig. 1.
PLUG-IN
ADAPTER
CA T . NO.
SWITCH-
BOARD
MTG. PLATE
CA T. NO.
PL5796
PL5797
BREAKER TYPE A B C D
CJD6(-A), CLD6(-A),
CJD6(-A)ETI,
CLD6(-A)ETI
All Other T ypes 6.25 5.25 3.00 8.75 PL5796
13.11 12.11 9.86 15.61
[333.0] [307.6] [250.4] [396.5]
[158.8] [133.4] [76.2] [222.3]
END
SHIELD
ASSEMBL Y
CLTCJL2 CLTCJL3 CLTCJL2 CLTCJL3
MTG. PLATE
CAT . NO.
PL5797
Siemens Energy & Automation, Inc. Bellefontaine, OH 43311 U.S.A.
Hazardous voltage. Will cause death or severe injury.
Turn off and lock out power supplying device before installing.
Page 2 of 3 Pc. No. 61423A02
Installation Instructions
3. If other mounting means are to be used, provide the cutouts and mounting holes required to mount the plug-in adapters as shown in Fig. 2.
SWITCHBOARD MOUNTING PLA TE (If used): (Fig. 3)
4. Place switchboard mounting plate (1) in position at location previously prepared in step 2 above. Secure in place with 5/16” lockwashers (3) and 5/16” bolts (4) which are supplied.
MOUNTING BLOCK: (Fig. 3)
5. Align mounting block (2) with cutouts in switchboard mounting plate or other mounting means as previously prepared in Step 3, and secure in place with 5/16” lockwashers (3) and 5/16” bolts (4) which are supplied.
BREAKER PREP ARATION: (Fig. 4) REMOVE PRESSURE WIRE CONNECTORS FROM BREAKER IF PRESENT
6. Place tulip clip assembly (5) on back of breaker in recess provided in base molding. Secure in place with ¼” belleville washers (6) and ¼”-20 X 1 hex head bolts (7) furnished. Recommended tightening torque for these bolts is 60-72 in­lbs.[6.78-8.13 N/m] to assure a good electrical connection. Repeat this procedure for the remaining tulip clip assem­blies.
6a. Note: For Current Limiting Circuit Breakers Load end only. (See fig. 4a). Place tulip clip assembly (5) on back of
breaker terminal. Attach and shield bracket (13) (From Cat No.’s CL TCJL2 or CL TCJL3) from front of breaker as shown in fig. 4a. Secure in place with ¼ in. belleville washers (6) and ¼-20 x 1 in. hex head bolts (7) furnished. Tighten bolts to 60-72 in-lbs.[6.78-8.13 N/m] to assure a good electrical connection.
6b . Attach end shield (14) to end shield bracket (13) using the four molded pan head screws (15). Tighten screws to 5 in-
lbs.[.56 N/m] max.
Fig. 3
17.86
[453.6]
4.00
[101.6]
Fig. 4
9.75
.625
[15.88]
[247.6]
[190.5]
2.50
[63.5]
7.50
11.00
Terminal
Shield
[279.4]
Terminal
Shield
Dimensions
Inches
[Millimeters]
Fig. 4a
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