Få et omstillingsparat
procesanlæg med
fokus på effektiviteten
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Løsningen er Modular Type Package
Dagens
værter
Erik Madsen, Technical Account Manager F&B
Jens Norling Mathiassen, Technology Specialist
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Agenda
Introduktion og baggrund
Fremtidigt workflow
Hvad betyder det for dig
Afrunding
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Modular automation driven by NAMUR and ZVEI
Collaborate with major Siemens customers and competitors
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Evt kombineret med table fra status raport (pdf)
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• Sed diam nonumy eirmod tempor invidunt ut labore et dolore magna
aliquyam erat, sed diam voluptua..
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Agile Standardization of Modular Automation
A stepwise approach to leverage first benefits before complete standard is ready
Requirements for
Product Version
Product
Architecture
Implementation
Test
Product
Release
Require-
ments
Concept
develop-
ment
Review
processes
Release
processes
Release of
spec part
Standardiziation
Product Development
Require-
ments
Concept
develop-
ment
Demon-
strators
Verification
refinement
Use
Cases
Research
& Pilots
VDI/VDE/NAMUR 2658-1 – Basic Concept
Published
VDI/VDE/NAMUR 2658-2 – Static HMI Elements
Published
VDI/VDE/NAMUR 2658-3 – Data Structures for HMI
Published
VDI/VDE/NAMUR 2658-4 – Process Control
Draft published
VDI/VDE/NAMUR 2658-5 – Runtime and communication aspects
Draft under development
VDI/VDE/NAMUR 2658-6 – Alarm Management
Draft under development
ZVEI/Namur – Cross-vendor Module Integration –
Participating Companies and Organizations
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Controller
/Remote
I/O
Auto-
mation
DCS/MES
Sensors/
Actuators
Univer-
sities/As-
sociation
s
Modul/
Plant
Manu-
facturers
Plant
Owner/
Operator
ZVEI: German Electrical
and Electronic Manufactures’
Association
NAMUR: User Association
of Automation Technology
in Process Industries
Modular Production with Module Type Package (MTP)
for more flexibility and shorter time-to-market
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What is
the benefit
• Better interoperability
with easy and flexible
integration of manu-facturer
independent process
modules
• Plug-and-Produce on
the technological level
• Supervisory control
of large hierarchical systems,
with the comfort of an integrated process
control approach
From modularization of a plant … … to modular production
Unit A Unit B Unit C Unit D Unit A Unit B Unit C Unit D
Modular Production leads to modularization of assets –
Modularization of assets requires a new way of automation
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Modular production requires modular automation, which is currently standardized by NAMUR and ZVEI
with strong participation of Siemens. First demonstrators are available.
1
2
3
4
1
2
3
4
Recipe
+ +
4
Process sequence
55
1
2
3
5
Automation today Future of automation
Manual interconnection and integration of process equipment
Proprietary SW interfaces
Different pre-engineered communication channels
Manual engineering of process sequence
Centralized large-scale controllers
Modules with defined physical interfaces
SW interfaces based on standardized semantics (data structures, services, etc.)
Open and flexible connectivity frameworks
5
Orchestration of modules via services
Decentralized intelligence: Modules/components with small controllers
…
…
…
5
2
3
1
Recipe Process sequence
4
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MTP establishes the foundation for a new way of engineering and automation in Process Industries
Import
Module Engineering
Process Orchestration Layer
e.g. Process Control System, SCADA system, MES system
Plant Engineering
Modul D
Modul C
Modul B
Modul A
OPC UA
S7-1500, S7-1200, AS 4100
MTP Concept: Modular Automation
Workflow Plant Engineering
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How to insert a new MTB unit
1. MTP import
2. Address set up
3. Download
4. Operate
Visualization & Orchestration
SIMATIC
PCS neo
1
2
3
MTP import
Address set up
Download
Operate
4
Module Type
Package (MTP)
Workflow Module Building
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How to build a new
MTB module
1. Module Design
2. Module Engineering
3. Module Simulation
4. MTP Manifest generation
Module Engineering
SIMATIC
TIA
4
3
2
Design
Engineering
Simulation
MTP Generation
1
Module Type
Package (MTP)
Together with Siemens from vision to reality –
Based on NAMUR recommendation NE 148
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Centrifugal separator using MTP – promotion
at Hannover Messe and SPS 2019
Source: Namur; ProcessNet; ZVEI
Motivation – MTP as driver for shorter time-to-market
and increased flexibility in several industries
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MTP standardization (VDI/VDE/NAMUR 2658) is driven by NAMUR1 and is spreading fast to further industries
1 NAMUR: User Association of Automation Technology in Process Industries, primarily chemical and pharmaceutical industries
PharmaChemical Glass Water and Waste Water Food & Beverage
Traditionally DCS oriented industries expect increased flexibility and
shorter time to market by modular production
Traditionally PLC/SCADA oriented
industries with OEM-footprint expect faster machine integration
Process Module Manufacture
Your benefits
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New delivery scope enables new business opportunities
Reduced costs thanks to standardization of module automation supplier
Shorter time-to-market thanks to faster development of process modules and
reduced interface efforts
Plant Operator
Your benefits
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Increase flexibility thanks to faster module orchestration
Reduced risk and costs due to standardized interfaces
Shorter time-to-market thanks enabling faster commissioning and easy
module integration
Related links
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Siemens webpage www.siemens.com/modular-production
ZVEI status report 19/02 https://bit.ly/32rkJT0
Hannover fair 2019: Quo vadis process industries
? NAMUR, GEA, Siemens panel discussion
https://www.youtube.com/watch?v=GnTpivnKkQ0
Lots of interesting reading Google: „namur mtp“, „VDE 2658“, „modular type package“
Media Link
Kontakt
Erik Madsen
erik.madsen@siemens.com
Jens Norling Mathiassen
jens.norling-mathiassen@siemens.com
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Næste webinar
Forøg dit anlægs oppetid med en
redundant SIMATIC S7-1500-løsning
Opnå sikker og kontinuerlig drift, selv hvis fejl opstår.
Fredag den 30. oktober 2020 kl. 11.00
www.siemens.dk/di-webinarer
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