LV HRC fuse links 45Fuse links from 2 A to 1250 A for
selective line protection and system
protection in non-residential buildings,
industry and power utilities.
IEC 60269-1, -2;
EN 60269-1;
DIN VDE 0636-2;
CSA 16325 - 1422-02
✓✓✓
Residential
buildings
Industry
LV HRC signal detectors 68Signal detectors for when a fuse is
LV HRC fuse bases and
accessories
SITOR semiconductor fuses
LV HRC design78Fuse links in LV HRC design and a
Cylindrical fuse design
NEOZED and DIAZED design
tripped on all LV HRC fuse links with
combination or front indicators with
non-insulated grip lugs.
Plus the comprehensive accessory
range required for LV HRC fuse
systems.
69Fuse bases for screw or snap-on
mounting onto standard mounting rails,
available as 1-pole or 3-pole version.
huge variety of models support a wide
range of applications from 500 V to
1500 V and 150 A to 1600 A.
Fuses with slotted blade contacts,
bolt-on links or female thread, and
special designs.
147Fuse links, fuse holders – usable as
fuse switch disconnectors and fuse
bases up to 600/690 V AC and
400/700 V DC from 1 A to 100 A
in the sizes 10 × 38 mm, 14 × 51 mm
and 22 × 58 mm.
168NEOZED fuse links for 400 V AC and
250 V DC and DIAZED for 500 V AC
and 500 V DC.
--✓✓✓
IEC 60269-1, -2;
EN 60269-1;
DIN VDE 0636-2
UL 4248-1,
File No. E171267-IZLT2
(only downstream from
branch circuit protection)
CSA C22.2
No. 4248.1-07
UL 4248-13, File No.
E167357-JFHR2
Fuse links:
UL 4248-13, File No.
E167357-JFHR2
CSA 248170, 1422-30
PV cylindrical fuses186Fuses with a rated voltage of
PV cumulative fuses
1000 V DC and operational class gPV
for the protection of photovoltaic
modules, their connecting cables
and other components.
191Fuses with a rated voltage of 1000 V
and 1500 V DC, a rated current of 63 A
to 630 A and operational class gPV for
the protection of connecting cables and
other components.
IEC 60269-6 ✓✓✓
IEC60269-6✓✓✓
Siemens · 10/2015
3
Page 6
Fuse Systems
Introduction
■
Overview
Rated voltage U
The rated voltage is the designated voltage of the fuse and is
used to determine its test conditions and operational voltage
limits.
For LV HRC and SITOR fuse links, the rated voltage is always the
rms value of an AC voltage.
For wind power plants and some industrial applications, a higher
voltage tolerance is demanded of the LV HRC and SITOR fuses
than the tolerance of +5 % defined in the standard. On request,
you can obtain a manufacturer's declaration for the rated voltage
of 690 V +10 %.
In the case of NEOZED and DIAZED fuse links, a distinction is
made between AC and DC voltage values.
Rated current I
The rated current of a fuse link is the designated current of the
fuse link and is the current up to which it can be continuously
loaded under prescribed conditions without adverse affects.
Rated frequency
The rated frequency is the frequency for which the fuse link
is rated with regard to power dissipation, current, voltage,
characteristic curve and breaking capacity.
Selectivity
Several fuses are usually connected in series in a system. Selectivity ensures that only the faulty electric circuit and not all operating processes are interrupted in a system in serious cases.
Siemens fuses of operational class gG, at an operational voltage
of up to 400 V AC and a ratio of 1:1.25, are interselective, i.e.
from rated current level to rated current level. This is achieved by
means of the considerably smaller band of scatter of ± 5 % of
the time/current characteristics, which far exceeds the demand
for a ratio of 1:1.6 specified in the standard.
It is therefore possible to use smaller conductor cross-sections
due to the lower rated currents.
Breaking capacity
The rated breaking capacity is the highest prospective shortcircuit current I
conditions.
A key feature of these fuses is their high rated breaking capacity
with the smallest footprint. The basic demands and circuit data
for tests – voltage, power factor, actuating angle, etc. – are
specified in both national (DIN VDE 0636) and international
(IEC 60269) regulations.
However, for a constant fail-safe breaking capacity, from the
smallest non-permissible overload current through to the highest
short-circuit current, a number of quality characteristics need to
be taken into account when designing and manufacturing fuse
links. These include the design of the fuse element with regard
to dimensions and punch dimension and its position in the
fuse body, as well as its compressive strength and the thermal
resistance of the body. The chemical purity, particle size and
the density of the quartz sand also play a key role.
The rated breaking capacity for AC voltage for NEOZED fuses –
and the majority of DIAZED fuses – is 50 kA, and in the case of
our LV HRC fuses (NH type), it is even 120 kA. The various type
ranges of SITOR semiconductor fuses have different switching
capacities ranging from 50 to 100 kA.
Faster arcing and precise arc quenching are the requirements for a
reliable breaking capacity.
Operational classes
Fuses are categorized according to function and operational
classes. The first letter defines the function class and the second
the object to be protected:
1st letter
a = Partial range protection
Fuse links that carry currents at least up to their specified rated
current and can switch currents above a specific multiple of their
rated current up to their rated breaking current.
g = Full range protection
Fuse links that can continuously carry currents up to at least their
specified rated current and can switch currents from the smallest melting current through to the breaking current. Overload
and short-circuit protection.
2nd letter
G= Cable and line protection
M= Switching device protection in motor circuits
R, S = Semiconductor protection/thyristor protection
L= Cable and line protection
B= Mine equipment protection
Tr= Transformer protection
The designations "slow" and "quick" still apply to DIAZED fuses.
These are defined in IEC/CEE/DIN VDE.
In the case of "quick" characteristics, the fuse blows in the breaking range faster than those of operational class gG.
In the case of DIAZED fuse links for DC railway network protection, the "slow" characteristic is particularly suitable for switching
off direct currents with greater inductance. Both characteristics
are also suitable for the protection of cables and lines.
Full range fuses (gG, gR, quick, slow) reliably break the
current in the event of non-permissible overload and shortcircuit currents.
Partial range fuses (aM, aR) exclusively serve short-circuit
protection.
The time/current characteristic curve specifies the virtual time
(e.g. the melting time) as a function of the prospective current
under specific operating conditions.
Melting times of fuse links are presented in the time/current
diagrams with logarithmic subdivision as a function of their currents. The melting time characteristic curve extends from the
lowest melting current, which still just causes the melting conductor to melt asymptotically to the I
values in the range of higher short-circuit currents, which specifies the constant melting heat value I
the time/current characteristics diagrams omit the I
9
10
[s]
t
5
10
a
2
t line of equal Joulean heat
2
t. For the sake of simplicity,
2
t lines (c).
Fuse Systems
Introduction
Virtual time t
The virtual time is the time span calculated when an I2t value is
divided by the square of the prospective current:
The time/current characteristic curve specifies the prospective
current I
Prospective short-circuit current I
The prospective short-circuit current is the rms value of the
line-frequency AC component, or the value of direct current to
be expected in the event of a short-circuit occurring downstream
of the fuse, were the fuse to be replaced by a component of
negligible impedance.
Let-through current characteristic curves
The let-through current characteristic curve specifies the value
of the let-through current at 50 Hz as a function of the prospective current.
The let-through current I
of the current reached during a switching operation of a fuse.
The fuse element of the fuse links melts so quickly at very high
currents that the surge short-circuit current I
occurring. The highest instantaneous value of the current
reached during the breaking cycle is called the let-through
current I
diagrams, otherwise known as let-through current diagrams.
v
and the virtual melting time tvs.
p
p
is the maximum instantaneous value
c
is prevented from
p
. The current limits are specified in the current limiting
c
1
10
1234
10101010
General representation of the time/current characteristic curve of a fuse
link of operational class gL/gG
I
: Smallest melting current
min
a: Melting time/current characteristic
b: Breaking time characteristic curve
2
c: I
t line
min
b
c
I201_06996a
[A]
The curve of the characteristic depends on the outward heat
transfer from the fuse element. DIN VDE 0636 specifies tolerance-dependent time/current ranges within which the characteristic curves of the fuse must lie. Deviations of ± 10 % are permissible in the direction of the current axis. With Siemens LV HRC
fuse links of operational class gG, the deviations work out at
less than ± 5 %, a mark of our outstanding production accuracy.
For currents up to approx. 20 I
teristic curves are the same as the breaking time characteristic
curves. In the case of higher short-circuit currents, the two
characteristic curves move apart, influenced by the respective
arc quenching time.
The difference between both lines (= arc quenching time) also
, the melting time/current charac-
n
depends on the power factor, the operational voltage and the
breaking current.
The Siemens characteristic curves show the mean virtual melting time characteristic curves recorded at an ambient temperature of (20 ± 5) °C. They do not apply to preloaded fuse links.
Oscillograph of a short-circuit current breaking operation through
a fuse link
As well as a fail-safe rated breaking capacity, the current-limiting
effect of a fuse link is of key importance for the cost effectiveness
of a system. In the event of short-circuit breaking by a fuse, the
short-circuit current continues to flow through the network until
the fuse link is switched off. However, the short-circuit current
is only limited by the system impedance.
The simultaneous melting of all the bottlenecks of a fuse element
produce a sequence of tiny partial arcs that ensure a fast breaking operation with strong current limiting. The current limitation is
also strongly influenced by the production quality of the fuse –
which in the case of Siemens fuses is extremely high. For example, an LV HRC fuse link, size 2 (224 A) limits a short-circuit current with a possible rms value of approximately 50 kA to a letthrough current with a peak value of approx. 18 kA. This strong
current limitation provides constant protection for the system
against excessive loads.
c
100 A
50 A
10 A
6 A
Rated power dissipation
Rated power dissipation is the power loss during the load of
a fuse link with its rated current under prescribed conditions.
The cost effectiveness of a fuse depends largely on the rated
power dissipation (power loss). This should be as low as possible and have low self-heating. However, when assessing the
power loss of a fuse, it must also be taken into account that there
is a physical dependence between the rated breaking capacity
and the rated power dissipation. On the one hand, fuse elements
need to be very thick in order to achieve the lowest possible
resistance value, on the other, a high rated breaking capacity
requires the thinnest possible fuse elements in order to achieve
reliable arc quenching.
Siemens fuses have the lowest possible rated power dissipation while also providing the highest possible load breaking
reliability.
These values lie far below the limit values specified in the r
egulations. This means a low temperature rise, reliable breaking
capacity and high cost effectiveness.
2
I
t value
2
t value (joule integral) is the integral of the current squared
The I
over a specific time interval:
I201_06998a
eff
Current limiting diagram
Let-through current diagram of LV HRC fuse links, size 00
Operational class gL/gG
Rated currents 6 A, 10 A, 50 A, 100 A
Legend
= Virtual melting time
t
vs
I
= Max. let-through current
c
=rms value of the prospective short-circuit current
I
rms
2
I
ts= Melting I2t value
2
I
ta=Breaking I2t value
= Rated current
I
n
P
= Rated power dissipation
v
= Temperature rise
k
= Correction factor for I2t value
A
= Recovery voltage
U
w
Û
= Peak arc voltage
s
I
= Peak short-circuit current
p
$ = Peak short-circuit current with largest DC component
% = Peak short-circuit current without DC component
U =Voltage
i =Current
t
= Melting time
s
= Arc quenching time
t
L
Specifies the I
the breaking cycle ((I
2
I
t value). The melting I2t value, also known as the total I2t value
or breaking I
2
t values for the melting process (I2ts) and for
2
tA, , – sum of melting and quenching
2
t value, is particularly important when dimension-
ing SITOR semiconductor fuses. This value depends on the
voltage and is specified with the rated voltage.
Peak arc voltage Û
s
The peak arc voltage is the maximum value of the voltage
that occurs at the connections of the fuse link during the arc
quenching time.
Residual value factor RV
The residual value factor is a reduction factor for determining the
permissible load period of the fuse link with currents that exceed
the permissible load current I
is applied when dimensioning SITOR semiconductor fuses.
’ (see rated current In). This factor
n
Varying load factor VL
The varying load factor is a reduction factor for the rated current
with varying load states. This factor is applied when dimensioning SITOR semiconductor fuses.
Recovery voltage U
w
The recovery voltage (rms value) is the voltage that occurs at the
connections of a fuse link after the power is cut off.
6
Siemens · 10/2015
Page 9
■
More information
Load capability with increased ambient temperature
The time/current characteristic curve of the NEOZED/DIAZED
and LV HRC fuse links is based on an ambient temperature of
20 °C ± 5 °C in accordance with DIN VDE 0636. When used in
higher ambient temperatures (see diagram) a reduced load-car-
rying capacity must be planned for. At an ambient temperature
of 50 °C, for example, an LV HRC fuse link should be dimensioned for only 90 % of the rated current. While the short-circuit
behavior is not influenced by an increased ambient temperature,
it is influenced by overload and operation at rated value.
120
100
90
80
60
40
Current carrying capacity [%]
20
0
Influence of the ambient temperature on the load capability of
NEOZED/DIAZED and LV HRC fuses of operational class gG with
natural convection in the distribution board.
When gG fuses are assigned for cable and line protection
against overloading, the following conditions must be met in
order to comply with DIN VDE 0100 Part 430:
(1) I
= In = Iz (rated current rule)
B
= 1.45 × Iz (tripping rule)
(2) I
2
: Operational current of electrical circuit
I
B
: Rated current of selected protective device
I
n
: Permissible current carrying capacity of the cable or line
I
z
under specified operating conditions
I
: Tripping current of the protective device under specified
2
operating conditions ("high test current").
These days, the factor 1.45 has become an internationally
accepted compromise of the protection and utilization ratio of a
line, taking into account the breaking response of the protective
device (e.g. fuse).
In compliance with the supplementary requirements for
DIN VDE 0636, Siemens fuse links of operational class gG
comply with the following condition:
"Load breaking switching with I
test duration under special test conditions in accordance with
the aforementioned supplementary requirements of
DIN VDE 0636".
This therefore permits direct assignment.
Fuse Systems
Introduction
=1.45 × In during conventional
2
Siemens · 10/2015
7
Page 10
Fuse Systems
NEOZED Fuse Systems
NEOZED fuse links
■
Overview
The NEOZED fuse system is primarily used in distribution technology and industrial switchgear assemblies. The system is easy
to use and is also approved for domestic installation.
The MINIZED switch disconnectors are primarily used in switchgear assemblies and control engineering. They are approved for
switching loads as well as for safe switching in the event of short
circuits. The MINIZED D02 is also suitable for use upstream of
the meter in household applications in compliance with the
recommendations of VDEW according to TAB 2007.
Due to its compact design, the MINIZED D01 fuse switch
disconnector is primarily used in control engineering.
The NEOZED fuse bases are the most cost-effective solution for
using NEOZED fuses. All NEOZED bases must be fed from the
bottom to ensure that the threaded ring is insulated during removal of the fuse link. The terminals of the NEOZED bases are
available in different versions and designs to support the various
installation methods.
• On top of one another, with vertical standard
mounting rail
Degree of protection acc. to IEC 60529
Terminals
With touch protection acc. to BGV A3
Ambient temperature°C
Terminal versions
Conductor cross-sections
• Solid and strandedmm
• Flexible, with end sleevemm
• Finely stranded, with end sleevemm
Tightening torqueNm
1)
Degree of protection IP20 is tested according to regulations using a
straight test finger (from the front), with the device mounted and equipped
with a cover, housing or some other enclosure.
The DIAZED fuse system is one of the oldest fuse systems in
the world. It was developed by Siemens as far back as 1906.
It is still the standard fuse system in many countries to this day.
It is particularly widely used in the harsh environments of industrial applications.
The series is available with rated voltages from 500 V to 750 V.
All DIAZED bases must be fed from the bottom to ensure an
insulated threaded ring when the fuse link is being removed.
Reliable contact of the fuse links is only ensured when used
together with DIAZED screw adapters.
The terminals of the DIAZED bases are available in different versions and designs to support the various installation methods.
The high-performing EZR bus-mounting system for screw fixing
is an outstanding feature. The busbars, which are particularly
suited for bus-mounting bases, have a load capacity of up to
150 A with lateral infeed.
DIAZED cap for fuse bases
DIAZED collar for fuse bases
DIAZED fuse bases
DIAZED cover for fuse bases
DIAZED screw adapter
DIAZED fuse link
DIAZED screw cap
DIAZED fuse base (with touch protection BGV A3)
3
4
9
10
i201_18300
8
DIII fuse bases with terminal version BS
• Outgoing feeders (top), saddle terminal S
• Incoming feeders (bottom), clamp-type terminal B
DIII fuse bases with terminal version BB
• Outgoing feeders (top), clamp-type terminal B
• Incoming feeders (bottom), clamp-type terminal B
CharacteristicAcc. to DIN VDE 0635
Rated voltage U
Rated current I
Rated breaking capacitykA AC
Overvoltage category
Mounting position
Non-interchangeability
Degree of protection Acc. to IEC 60529
Resistance to climate°CUp to 45, at 95 % rel. humidity
Ambient temperature°C
1)
Degree of protection IP20 is tested according to regulations using a
straight test finger (from the front), with the device mounted and equipped
with a cover, housing or some other enclosure.
n
n
DIN VDE 0636
V AC500, 690, 750
V DC
A2...100
kA DC
IEC 60269-3; DIN VDE 0635; DIN VDE 0636-3; CEE 16
gG
Slow and quick
500, 600, 750
50, 40 at E16
8, 1.6 at E16
III
II (DIAZED fuse bases made of molded plastic for use at 690 V AC / 600 V DC)
Size: DIII
Operational class: Quick (railway network protection)
Rated voltage:750 V AC/750 V DC
Rated current: 2 ... 63 A
Time/current characteristics diagram
Fuse Systems
DIAZED fuse systems
Melting I2t values diagram
Typ eI
Current limiting diagram
Peak short-circuit current with largest DC component
$
% Peak short-circuit current without DC component
5SD601
5SD602
5SD603
5SD604
5SD605
5SD606
5SD607
5SD608
5SD610
5SD611
n
AWA2sA2s
22.80.72
444.513
64.81029
104.850135
165.978220
206.3125380
258.3265800
35135501600
5016.518005 500
631831009 600
P
v
I2t
s
I2t
a
4ms500 V AC
Siemens · 10/2015
23
Page 26
Fuse Systems
Cylindrical Fuse Systems
Cylindrical fuse links and cylindrical fuse holders
■
Overview
Cylindrical fuses are standard in Europe. There are a range of
different cylindrical fuse links and holders that comply with the
standards IEC 60269-1, -2 and -3, and which are suitable for use
in industrial applications. In South West Europe they are also
approved for use in residential buildings.
The cylindrical fuse holders are also approved according to
UL 512. The cylindrical fuse holders are tested and approved as
fuse disconnectors according to the switching device standard
IEC 60947-3. They are not suitable for switching loads.
Cylindrical fuse holders can be supplied with or without signal
detectors. In the case of devices with signal detector, a small
electronic device with LED is located behind an inspection
window in the plug-in module. If the inserted fuse link is tripped,
this is indicated by the LED flashing.
The switching state of the fuse holder can be signaled over a
laterally retrofitted auxiliary switch, which enables the integration
of the fuses in the automation process.
■
Technical specifications
Sizemm × mm
Standards
Operational class
Rated voltages U
Rated current I
Rated breaking capacity
• 500 V versionskA AC
• 400 V versionskA AC
Mounting position
n
n
VAC400400 or 500
A 2...200.5 ... 324...508...1000.5 ... 322...5010 ... 100
• Devices with pole number 1P+N are available in a single
modular width. This reduces the footprint by 50 %
• The sliding catch for type ranges 8 x 32 mm and 10 x 38 mm
enables the removal of individual devices from the assembly
• Space for a spare fuse in the plug-in module enables the
fast replacement of fuses. This saves time and money and
increases system availability
• A flashing LED signals that a fuse link has been tripped.
This enables fast detection during runtime
Cylindrical fuse links
3NW63..3NW60..3NW61..3NW62..3NW80..3NW81..3NW82..
8×3210 × 3814 × 5122 × 5810 × 3814 × 5122 × 58
IEC 60269-1, -2, -3; NF C 60-200; NF C 63-210, -211; NBN C 63269-2, CEI 32-4, -12
gGaM
--120100
20120120
Any, preferably vertical
20
120100
20
Cylindrical fuse holders
3NW73..3NW70..3NW71..3NW72..
Sizemm × mm
Standards
ApprovalsAcc. to UL
Rated voltage U
Rated current I
Rated breaking capacitykA
Breaking capacity
• Utilization categoryAC-20B (switching without load), DC-20B
No-voltage changing
of fuse links
Sealable
when installed
Mounting position
Degree of protection Acc. to IEC 60529
Terminals with touch protection
according to BGV A3 at incoming
and outgoing feeder
Ambient temperature°C-5 to +40, humidity 90 % at +20
Conductor cross-sections
• Rigidmm
•Strandedmm
• Finely stranded, with end sleevemm
• AWG (American Wire Gauge)AWG
Tightening torqueNm
1)
Degree of protection IP20 is tested according to regulations using a
straight test finger (from the front), with the device mounted and equipped
with a cover, housing or some other enclosure.
2)
Max. cross-section 10 mm2 with K28 crimper from Klauke.
n
n
Acc. to CSA
Acc. to UL/CSAV AC
VAC400690
AAC 203250100
2
2
2
8×3210 × 3814 × 5122 × 58
IEC 60269-1, -2, -3; NF C 60-200, NF C 63-210, -211; NBN C 63269-2-1; CEI 32-4, -12;
UL 4248-1
Size:10 × 38 mm, 14 × 51 mm, 22 × 58 mm
Operational class: aM
Rated voltage:500 V AC,
400 V AC (3NW8120-1, 3NW8230-1)
Rated current:0.5 ... 100 A
Time/current characteristics diagram
Fuse Systems
Cylindrical Fuse Systems
Cylindrical fuse links and cylindrical fuse holders
Melting I2t values diagram
Current limiting diagram
$ Peak short-circuit current with largest DC component
% Peak short-circuit current without DC component
Typ eSizeBKI
3NW8000-1
3NW8011-1
3NW8002-1
3NW8004-1
3NW8001-1
3NW8008-1
3NW8003-1
3NW8006-1
3NW8005-1
3NW8007-1
3NW8010-1
3NW8012-1
3NW8102-1
3NW8104-1
3NW8101-1
3NW8108-1
3NW8103-1
3NW8106-1
3NW8105-1
3NW8107-1
3NW8110-1
3NW8112-1
3NW8117-1
3NW8120-1
3NW8208-1
3NW8203-1
3NW8206-1
3NW8205-1
3NW8207-1
3NW8210-1
3NW8212-1
3NW8217-1
3NW8220-1
3NW8222-1
3NW8224-1
3NW8230-1
mmAVW
10 x 38aM0.55000.1
14 x 5126901
22 x 588690No info.
n
10.1
20.1
40.3
60.4
80.6
100.6
120.8
1650.9
201.1
254001.2
321.8
40.3
60.3
80.5
100.6
120.6
161
201
251.3
321.9
402
505003.7
10No info.
12No info.
160.9
201.1
251.4
322
402.5
502.6
634.1
804.9
1005005.6
U
n
Siemens · 10/2015
P
v
31
Page 34
Fuse Systems
Cylindrical Fuse Systems
Fuse holders in size 10 x 38 mm and Class CC
■
Overview
A key feature of our three-pole fuse holders is their ultra compact
design. With a width of only 45 mm, they are ideal for use with
fused motor starter combinations. Because the contactor and
the fuse holder have the same 45 mm width, they are easy to
mount on top of one another. The strong current-limiting fuses
ensure a type 2 protection level (coordination according to
IEC 60947-4, no damage protection) for the contactor.
The UL version has an SCCR value of 200 kA. The accessories
are generally UL-certified.
Customers can mount an auxiliary switch which signals the
switching state or prevents the fuse holder from switching off
under load by interrupting the contactor control, thus increasing
safety for the operator and process. Busbars and a matching
three-phase feeder terminal complete the product range.
• Acc. to ULU, UL File Number E171267u, UL File Number E171267
• Acc. to CSA
Rated voltage U
Rated current I
Rated short-circuit strengthkA
Breaking capacity
• Utilization categoryAC-20B (switching without load)--
Rated impulse withstand voltagekV
Overvoltage category
Pollution degree
Max. power dissipation of the fuse linkW
No-voltage changing of fuse links°C
Sealable when installed
Lockable with padlock
Mounting position
Current direction
Degree of protection Acc. to IEC 60529
Terminals with touch protection acc. to BGVA3
at incoming and outgoing feeder
Ambient temperature°C
Conductor cross-sections
• Finely stranded, with end sleevemm
• AWG cables (American Wire Gauge)AWG
Tightening torqueNm
• Terminal screws
1)
Degree of protection IP20 is tested according to regulations using a
straight test finger (from the front), with the device mounted and equipped
with a cover, housing or some other enclosure.
n
n
VAC690600
AAC 3230
lb.in
10 × 38Class CC
IEC 60269; UL4248-1; CSAUL4248-1; CSA
s s
120 (at 500 V)
80 (at 690 V)
6
III
2
3
-5 to +40, humidity 90 % at +20
Ye s
Ye s
Any, preferably vertical
Any
IP20, with connected conductors
Ye s
-5 to +40, humidity 90 % at +20
2
1...4
18 ... 10
1.5
13
PZ2
1)
200
Auxiliary switches
3NW7903-1
Standards
Approvals
Utilization category
Rated voltage U
Rated current I
For cylindrical fuse holders
Pin spacingmm
Standards
Approvals
Busbar material
Partition material
Lamp wire resistance/1.5 mm
Insulation coordination
Rated operating voltage U
• Acc. to ULV AC--600
• Acc. to IECV AC
Maximum busbar current I
• Acc. to ULA--65
• Acc. to IECA
n
n
2
n
n
VAC250------24120240 240
VDC
A 520.50.25 431.55
°C960
IEC 60947
U, s, UL 508, UL File Number E334003
AC-12DC-13AC-15Acc. to UL
--24120 240 --------
Busbars
5ST260.
3NW70. .-13NW75. .-1HG
15
EN 609741 (VDE 0660-100), IEC 60947-1:2004, UL 508, CSA 22.2
Class CC fuses are used for "branch circuit protection".
The enclosed fuse holders are designed and tested to comply
with the US National Electrical Code NEC 210.20(A). This means
that when subject to continuous operation, only 80 % of the rated
current is permissible as operational current.
An operational current of 100 % of the rated current (30 A) is only
permissible short-time.
The devices are prepared for the inscription labels of the
ALPHA FIX terminal blocks 8WH8120-7AA15 and
8WH8120-7XA05.
There are three different series:
• Characteristic: slow 3NW1...-0HG
For the protection of control transformers, reactors, inductances. Significantly slower than the minimum requirements
specified by UL for Class CC Fuses of 12 s at 2 × I
■
Technical specifications
Standards
Approvals
Rated voltage U
Rated current I
Rated conditional short-circuit currentkA
Breaking capacity
• Utilization categoryAC-20B (switching without load)
Pollution degree
No-voltage changing of fuse links
Sealable when installed
Mounting position
Current direction
Degree of protection acc. to IEC 60529IP20
Terminals with touch protection acc. to BGVA3
at incoming and outgoing feeder
Ambient temperature°C
Conductor cross-sections
• Solid and strandedmm
• AWG conductor cross-section, solid and strandedAWG
Tightening torqueNm
n
n
2
2
.
n
Class CC fuse holders
3NW75.3-0HG
UL 4248-1; CSA C22.2
UL 4248-1; UL File Number E171267; CSA C22.2
V AC600
A30
W3
W4.3
2
200
6
II
2
Ye s
Ye s
Any
Any
Ye s
45
1.5 ... 16
15 ... 5
2.5 (22 lb.in)
• Characteristic: quick 3NW2...-0HG
For a wide range of applications, for the protection of lighting
installations, heating, control systems.
• Characteristic: slow, current-limiting 3NW3...-0HG
Slow for overloads and quick for short circuits. High current
limitation for the protection of motor circuits.
Note:
For class CC compact fuse holders for motor starter combinations, see page 32.
■
Benefits
• For switchgear assemblies and machine manufacturers
who export their systems to the USA or Canada
• Easier export due to UL and CSA approvals for typical
applications
• Modern design with touch protection to BGV A3 ensures
safe installation.
Standards
Approvals
Characteristic
Rated voltageVAC
VDC
Rated breaking capacitykA AC
36
Siemens · 10/2015
Class CC fuse links
3NW1...-0HG3NW2...-0HG3NW3...-0HG
UL 248-4; CSA C22.2
UL 248-4; UL File Number E258218; CSA C22.2
Busbars with fork plugs are used for the most frequently used
2
NEOZED fuse bases made of ceramic.
• Clear and visible conductor connection that can be easily
checked when using the NEOZED D02 comfort base and
which facilitates cable entry
• Bus-mounting of NEOZED fuse bases made of ceramic on
3-phase busbar with fork plug, which can be cut to length
• Bus-mounting of NEOZED fuse bases made of molded plastic
on 3-phase busbar with fork plug, which can be cut to length
• Bus-mounting of MINIZED D01 fuse switch disconnectors on
3-phase busbar with fork plug, can be cut to length
• Clear and visible conductor connection that can be easily
checked when using MINIZED D02 switch disconnectors.
This facilitates cable entry and saves time
40
Siemens · 10/2015
• Bus-mounting of cylindrical fuse holders 8 × 32 mm and
10 × 38 mm with three-phase pin busbar that can be cut
to length
LV HRC fuse systems (NH type) are used for installation systems
in non-residential, commercial and industrial buildings as well as
in switchgear assemblies of power utilities. They therefore protect essential building parts and systems.
LV HRC fuse systems (NH type) are fuse systems designed for
operation by experts. There are no constructional requirements
for non-interchangeability of rated current and touch protection.
The components and auxiliary equipment are designed in such
a way as to ensure the safe replacement of LV HRC fuse systems
or isolation of systems.
LV HRC fuse links are available in the sizes 000, 00, 0, 1, 2, 3, 4
and 4a.
LV HRC fuse links are available in the following operational
classes:
• gG for cable and line protection
• aM for short-circuit protection of switching devices in motor
circuits
• gR or aR for protection of power semiconductors
• gS: The new gS operational class combines cable and line
protection with semiconductor protection
LV HRC fuse links of size 000 can also be used in LV HRC fuse
bases, LV HRC fuse switch disconnectors, LV HRC fuse strips as
well as LV HRC in-line fuse switch disconnectors of size 00.
The fuse links 300 A, 355 A and 425 A comply with the standard
but do not have the VDE mark.
5
4
2
1
101112
1516171819
3
6
7
13
LV HRC fuse base from the SR60 busbar system
1
LV HRC fuse base for busbar mounting
2
LV HRC fuse base, 3-pole
3
LV HRC fuse base, 1-pole
4
LV HRC contact covers
5
LV HRC fuse link
6
LV HRC signal detector
8
9
14
7
LV HRC partition
8
LV HRC protective cover
9
LV HRC fuse bases with swivel mechanisms,
- for screw fixing on mounting plate
10
- for screw fixing on busbar system
11
- for claw fixing on busbar
12
LV HRC protective cover for LV HRC fuse bases with
13
swivel mechanism
14
LV HRC swivel mechanism
15
LV HRC fuse base cover
16
LV HRC isolating blade with insulated grip lugs
17
LV HRC isolating blade with non-insulated grip lugs
LV HRC signal detectors are used for remotely indicating that the
LV HRC fuse links have been tripped. Three different solutions
are available:
• 3NX1021 signal detectors with signal detector link
The LV HRC signal detectors with signal detector link support
monitoring of LV HRC fuse links with non-insulated grip lugs
of sizes 000 to 4 at 10 A or more. The signal detector link is
connected in parallel to the fuse link. In the event of a fault,
the LV HRC fuse links are released simultaneously with the
LV HRC fuse detector link. A trip pin switches a floating microswitch
■
Dimensional drawings
LV HRC signal detectors Signal detector links
• 3NX1024 signal detector tops
The signal detector top can be used with LV HRC fuse links,
sizes 000, 00, 1 and 2, which are equipped with non-insulated
grip lugs and have a front indicator or combination alarm. It is
simply plugged into the grip lugs
• 5TT3170 fuse monitors
If a fuse is tripped, the front indicator springs open and
switches a floating microswitch. This solution should not be
used for safety-relevant systems. For this purpose, we recommend our electronic fuse monitors
Flat terminals with screws are suitable for connecting busbars
or cable lugs. They have a torsion-proof screw connection with
shim, spring washer and nut. When tightening the nut, always
ensure compliance with the specified torque due to the considerable leverage effect.
The double busbar terminal differs from the flat terminal in that it
supports connection of two busbars, one on the top and one at
the bottom of the flat terminal.
With the flat terminal with nut, terminal lug of the nut is torsionproof. When tightening the nut, the torque must be observed
because of the considerable leverage effect.
The modern box terminal ensures efficient and reliable connection to the conductors. They support connection of conductors
with or without end sleeve.
Up to three conductors can be clamped to the terminal strip.
The plug-in terminal is equipped for connecting two conductors.One conductor can be clamped to the saddle-type terminal.
SizeMounting width (mm) of LV HRC fuse basesMounting
1 unit, 3P3 units, 1PDistance
Bases with phase
barrier, without end
barrier
000/00
0
1
2
3
4
4a
1)
This measurement specifies the required overall mounting depth with base
d and the overall mounting height h.
2)
Placing an additional base on the barrier and plug-on part does not
increase the distance, rather the bases lie flat directly on top of one
another.
102106100104
----128142717890
1631771581727202110
----18422420
----20827232
Installation without barriers; for mounting, see page 75Not available
Can only be used in bases with swivel mechanismNot available
Bases with phase
barrier and 2 end
barriers
Bases with phase
barrier, without end
barrier
Bases with phase
barrier and 2 end
barriers
2)
3)
If the bases are installed directly on a side wall in the distribution
board, one spacer part can be broken off. This would reduce the
distance measurement.
through spacer
213886
3)
3)
height (mm)
3NX20.. partitions with
matching bases
ht
227118
242132
SITOR semiconductor fuses for 3NH bases:
3NH bases are generally suitable for all LV HRC type fuses.
SITOR semiconductor fuses in LV HRC design can also be
used, although it must be noted that, compared to cable and
line protection fuses, these get much hotter during operation.
The following table shows the permissible load currents of the
SITOR semiconductor fuses for installation in 3NH.
For this reason, the fuse must be operated below I
installed in a base (derating).
when
n
The values were determined using the conductor cross-sections specified in the table. If using smaller cross-sections,
a considerably higher derating is required due to the lower heat
dissipation.
For further information on the assignment of SITOR semiconductor fuses to the fuse bases and safety switching devices, please
refer to the tables on page 85 ff.
Mounting
depth (mm)
1)
Siemens · 10/2015
77
Page 80
Fuse Systems
SITOR Semiconductor Fuses
LV HRC design
■
Overview
SITOR semiconductor fuses protect power semiconductors from
the effects of short circuits because the super quick-response
disconnect characteristic is far quicker than with conventional
LV HRC fuses. They protect high-quality devices and system
components, such as converters with fuses in the input and the
DC link, UPS systems and soft starters for motors.
Panel mounting requirements have given rise to various connection versions and designs.
The fuses with blade contacts comply with IEC 60269-2 and are
suitable for installation in LV HRC fuse bases, in LV HRC fuse
switch disconnectors and switch disconnectors with fuses. They
also include fuses with slotted blade contacts for screw fixing
with 110 mm mounting dimension, whose sizes are according to
IEC 60269-4.
Fuses with slotted blade contacts for screw fixing with 80 mm or
110 mm mounting dimension are often screwed directly onto
busbars for optimum heat dissipation. Even better heat transmission is provided by the compact fuses with M10 or M12 female
thread, which are also mounted directly onto busbars.
Bolt-on links with 80 mm mounting dimension are another panelmounting version for direct busbar mounting.
The fuses for SITOR thyristor sets, railway rectifiers or electrolysis systems were developed specially for these applications.
LV HRC bases suitable for use with SITOR semiconductor fuses
and safety switching devices can be found on page 69 ff.
Fuse characteristics, configuration notes and the assignments
of SITOR semiconductor fuses to the fuse bases and 3NP and
3KL safety switching devices can be found in the Configuration
Manual, "Fuse Systems" at:
www.siemens.com/lowvoltage/manuals
The new size 3 type ranges have a round ceramic body instead
of a square one. These series are characterized by small I²t values with low power dissipation and high capability under alternating load. The dimensions and functional values correspond
to the current standards IEC 60269-4/EN 60269-4 (VDE 0636-4).
• SITOR semiconductor fuses have a high varying load factor,
which ensures a high level of operational safety and plant
availability – even when subject to constant load change
• The use of SITOR semiconductor fuses in LV HRC bases or
Siemens switch disconnectors has been tested with regard to
heat dissipation and maximum current loading. This makes
planning and dimensioning easier and prevents consequential damage
• Our high standard of quality ensures good compliance with
the characteristic curve and accuracy. This ensures long-term
protection of devices
Operational classes
Fuses are categorized according to function and operational
classes. SITOR semiconductor fuses, in LV HRC design, are
available in the following operational classes:
• aR: for the short-circuit protection of power semiconductors
(partial range protection)
• gR: for the protection of power semiconductors
(full range protection)
• gS: The operational class gS combines cable and line protection with semiconductor protection (full range protection)
Parallel-connected fuses
Parallel-connected fuses offer maximum current and energy
limiting that is clearly better than in the case of comparable
single fuses. They also fulfill the special requirements for
UL-certified fuses according to which fuses must be connected in parallel at the factory. Here is the original wording of
the NEC document: 240.8 Fuses and circuit breakers shall be
permitted to be connected in parallel where they are factory
assembled in parallel and listed as a unit. Individual fuses,
circuit breakers, or combinations thereof shall not otherwise
be connected in parallel.
Note:
The ordering data of the fuses are listed in ascending order of
the rated voltage in the selection tables.
78
Siemens · 10/2015
Page 81
■
Three-phase bidirectional circuit W3
with phase fuseswith branch fuses
I2_10893
( )
( )
I2_10894
Six-pulse bridge circuit B6 with
phase fuses
Six-pulse bridge circuit B6 with
phase fuses and DC fuse
(reversible connection)
I2_10895
I2_10896
Six-pulse bridge circuit B6 with
phase fuses and DC fuse
(connection for converter)
SITOR fuse links protect converter equipment against short
circuits.
The power semiconductors used in these devices (diodes,
thyristors, GTOs and others) require fast-switching elements
for protection due to their low thermal capacity. SITOR fuse links
(super quick-response fuse links for semiconductor protection)
are ideal for this type of application.
The following types of short-circuit faults can occur:
• Internal short circuit:
A faulty semiconductor device causes a short circuit within the
power converter
• External short circuit:
A fault in the load causes a short circuit on the output side of
the power converter
• Inverter shoot-through:
In the event of a failure of the chassis converter control system
during inverter operation (commutation failure), the converter
connection forms a short-circuit type connection between the
DC and AC power supply system.
Fuse links can be arranged in a number of ways within the
converter connection. A distinction is made between phase
fuses in three-phase incoming feeders and, if applicable,
DC fuses and branch fuses in the branches of the converter
circuit (see adjacent diagrams). In the case of center tap
connections, fuse links can only be arranged as phase fuses
in three-phase incoming feeders.
When using SITOR fuse links of operational class aR, the overload protection of converter equipment, up to approx. 3.5 times
the rated current of the fuse link, is taken from conventional protective devices (for example, thermally-delayed overload relays)
or, in the case of controlled power converters, from the current
limiter (exception: full range fuses).
SITOR fuse links of the 3NE1...-0 series with operational class gS
are also suitable for overload and short-circuit protection of
cables, lines and busbars. All other dual-function fuses of the
SITOR series have a gR characteristic. Overload protection is
ensured as long as the rated current of the SITOR fuse links
of the series 3NE1...-0 is selected as In I
Part 430).
Iz (DIN VDE 0100
n
The rules of DIN VDE 0100 Part 430 must be applied when rating
short-circuit protection for cables, lines and busbars.
Load rating of SITOR fuse links with 3NH LV HRC fuse bases
Use in switch disconnectors and fuse bases
When using SITOR semiconductor fuses in 3KL and 3KM switch
disconnectors with fuses and with 3NP fuse switch disconnectors and 3NH LV HRC fuse bases, the rated current of the fuse
must sometimes be reduced due to the higher power loss compared with LV HRC fuses for line protection. Sometimes when
using SITOR semiconductor fuses, the currents designated can
be higher than the rated currents of the switches and fuse bases.
These higher currents only apply when using SITOR semiconductor fuses and cannot be used when using the devices with
standard LV HRC fuses. You will find further details in the following selection tables.
When using SITOR semiconductor fuses of the 3NC24, 3NC84,
3NE33 and 3NE43 series, the standard switching capacity of the
fuse must not be used as the blades of these fuses (in contrast
to LV HRC fuses) are slit. Occasional switching of currents up to
the rated current of the fuses is permissible.
3NC3336-1U6301000aR30.852 x (40 x 5)3NH3430/203560476
3NC3337-1U7101000aR30.852 x (50 x 5)3600510
3NC3338-1U8001000aR30.852 x (40 x 8)3660561
3NC3340-1U9001000aR30.902 x (40 x 8)3750675
3NC3341-1U10001000aR30.902 x (50 x 8)3850765
3NC3342-1U1100800aR30.902 x (50 x 8)3900810
3NC3343-1U1250800aR30.902 x (50 x 8)3950855
3NC3430-1U3151250aR30.952 x 953NH3430/203310295
3NC3432-1U4001250aR30.952 x 1203390371
3NC3434-1U5001250aR30.902 x 1503460414
3NC3436-1U6301250aR30.952 x (40 x 5)3560532
3NC3438-1U8001100aR30.902 x (40 x 8)3690656
3NE1230-0315690gS11.02 x 703NH3330/202315315
3NE1230-2/-3315690gR11.02 x 702315315
3NE1331-0350690gS21.02 x 953NH3330/202350350
3NE1331-2/-3350690gR21.02 x 952350350
3NE1332-0400690gS21.02 x 952400400
3NE1332-2/-3400690gR21.02 x 952400400
3NE1333-0450690gS21.02 x 1203NH3430/203450450
3NE1333-2/-3450690gR21.02 x 1203450450
3NE1334-0500690gS21.02 x 1203500500
3NE1334-2/-3500690gR21.02 x 1203500500
3NE1435-0560690gS31.02 x 1503560560
3NE1435-2/-3560690gR31.02 x 1503560560
n
AV ACmm2 A
U
Opera-
n
tional
class
SizeVLArticle No.SizeI
The use of SITOR semiconductor fuses > 63 A for overload
protection is not permitted – even if gR fuses are used
(exception: 3NE1).
The operational voltage is limited by the rated voltage of the
switch disconnector or the fuse. If switching without load,
the limit value is the rated insulation voltage of the switch
disconnector.
The 3NE1 "double protection fuses" can be used as full range
fuses (gS) both for semiconductor and line protection.
For further information on the assignment of SITOR semiconductor fuses to the fuse bases and safety switching devices, please
refer to the tables on page 85ff.
3NC3336-1U 630 1000 30.85 2 x (40 x 5) 3NP543530 451 3NP4470 3500 425 3NP1163 3500 425
3NC3337-1U 710 1000 30.85 2 x (50 x 5)3570 485
3NC3338-1U 800 1000 30.85 2 x (40 x 8)3630 536
3NC3340-1U 900 1000 30.90 2 x (40 x 8)3700 630
3NC3341-1U 1000 1000 30.90 2 x (50 x 8)3770 693
3NC3342-1U 1100 800 30.90 2 x (50 x 8)3800 720
3NC3343-1U 1250 800 30.90 2 x (50 x 8)3850 765
3NC3336-1U 630 1000 30.85 2 x (40 x 5) 3KL623500 425 3KL613480 408
3NC3337-1U 710 1000 30.85 2 x (50 x 5)3540 459
3NC3338-1U 800 1000 30.85 2 x (40 x 8)3600 510
3NC3340-1U 900 1000 30.90 2 x (40 x 8)3650 585
3NC3341-1U 1000 1000 30.90 2 x (50 x 8)3720 648
3NC3342-1U 1100 800 30.90 2 x (50 x 8)3800 720
3NC3343-1U 1250 800 30.90 2 x (50 x 8)3800 720
3NC3430-1U 315 1250 30.95 2 x 953KL613285 271 3KL623300 285
3NC3432-1U 400 1250 30.95 2 x 1203365 3473380 361
3NC3434-1U 500 1250 30.90 2 x 1503425 3833450 405
3NC3436-1U 630 1250 30.95 2 x (40 x 5)3500 4753540 513
3NC3438-1U 800 1100 30.90 2 x (40 x 8) 3KL623650 618