WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#17784JHPrinted in ChinaV2.08.17
Page 2
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE
Page 4
INTRODUCTION
We are committed to customer satisfaction. If
you have any questions or need help, use the
information below to contact us.
IMPORTANT: Before contacting, please get the
original purchase receipt, serial number, and
manufacture date of your machine. This information is required for all Technical Support
calls and it will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@woodstockint.com
We are proud to provide a high-quality owner’s
manual with your new machine!
We
the
instructions, specifications, drawings, and photographs contained inside. Sometimes we make
mistakes, but our policy of continuous improvement
machine
you receive will be slightly different than what
is shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure
check our website
for an updated version. W
manuals
and
on our website at
www.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write
down the
from the machine ID label (see below). Also, if
available, have a copy of your original purchasereceipt on hand. This information is required for
all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 4 in.
Mobile Base............................................................................................. Built‐In
-4-
Page 7
Model W1745W (For Machines Mfd. Since 9/16)
Other
Country of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ...................................................................... 1 Hour
Serial Number Location .................................................................................... ID Label
ISO 9001 Factory ................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes
Features
Beds Slide on Dovetailed Ways
Center‐Mounted Fence with Positive Stops at 45, 90 and 135 Degrees
Handwheel‐Adjusted Outfeed Table, Lever‐Adjusted Infeed Table w/Depth Gauge
Pedestal‐Mounted, Easy‐Access Switch with Removable Safety Key
Built‐in Mobile Base
Built‐in Dust Chute with 4" Collection Hood
Rack and Pinion Fence Adjustment
Includes Free Pair of Safety Push Blocks and Knife‐Setting Jig
V‐Belt Drive
3‐Knife Cutterhead
Precision‐Ground Cast‐Iron Tables and Fence
Rabbeting Table
INTRODUCTION
-5-
Page 8
INTRODUCTION
Become familiar with the names and locations of the controls and features shown below to better
Model W1745W (For Machines Mfd. Since 9/16)
Identification
D
B
C
A
M
L
E
F
J
G
H
I
K
A. Outfeed Table
B. Fence
C. Cutterhead Guard
D. Fence Tilt Handle
E. Fence Lock
F. Fence Adjustment Knob
G. Control Panel
H. Infeed Table
I. Infeed Table Adjustment Lever
J. Depth Scale
K. Locking Foot Pedal
L. Dust Port
M. Outfeed Table Handwheel
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye protection.
b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS
replace cutterhead guard after rabbeting operations.
c) Never make jointing or rabbeting cuts deeper than
d) Always use hold-down or push blocks when jointing material narrower than 3" or surface
planing material thinner than 3".
e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length.
-6-
1
⁄8" or planing cuts deeper than 1⁄16"
Page 9
Model W1745W (For Machines Mfd. Since 9/16)
Controls & Components
Refer to Figures 1–3 and the following descriptions to
become familiar with the basic controls and components
of this machine. Understanding these items and how they
work will help you understand the rest of the manual and
stay safe when operating this machine.
Control Panel (Figure 1):
ON/OFF Switch: Starts and stops the motor. The switch
can be disabled to prevent unauthorized use by removing
disabling key.
INTRODUCTION
ON/OFF
Switch
Power
Indicator
Light
Power Indicator Light: Illuminates when machine is
plugged into power.
Table Movement Controls (Figure 2):
Depth Scale: Indicates depth of cut.
Infeed Table Adjustment Lever: Adjusts position of
infeed table, which controls depth of cut.
Outfeed Table Handwheel: Adjusts position of outfeed
table. Only used when setting outfeed table even with
cutterhead knives.
Fence Movement Controls (Figure 3):
Fence Adjustment Knob: Rotates to adjust lateral
position of fence along width of tables.
Tilt Lock: Secures fence tilt setting at desire angle.
45° Fence Stop: Stops fence at 45° inward and 45° degree
outward (135°).
Note: Even when fence is resting against stops, tilt
lock must be tightened before starting machine.
90° Fence Stop: Stops fence at 90° when engaged.
Note: Even when fence is resting against stops, tilt
lock must be tightened before starting machine.
Figure 1. Pedestal-mounted controls.
Depth Scale
Outfeed Table
Handwheel
Figure 2. Table movement controls.
90° Fence
Stop
Fence Lock
Figure 3. Fence movement controls.
Infeed Table
Adjustment
Lever
Fence
Adjustment
Knob
Tilt
Lock
45° Fence
Stop
Fence Lock: Tightens to secure fence position along
width of tables; loosens to allow adjustment.
-7-
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
Page 10
Model W1745W (For Machines Mfd. Since 9/16)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention measures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
-8-
Page 11
Model W1745W (For Machines Mfd. Since 9/16)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the
intended operation, stop using the machine!
-9-
Contact Technical Support at (360) 734-3482.
Page 12
Model W1745W (For Machines Mfd. Since 9/16)
Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead
grain or
can increase the risk of kickback. It
ro-
. Always
Cutting a workpiece
that does not meet the minimum dimension
requirements can result in breakup, kickback,
or accidental contact with cutterhead during
operation. Never perform jointing, planing, or
long,
Not using push blocks when surface
planing may result in accidental cutterhead
planing
. Never pass
your hands directly over cutterhead without a
Loss of workpiece control while feeding can increase risk of kickback or accidental contact with cutterhead.
Support workpiece continuously during operation. Support long or wide stock with auxiliary
Kickback or accidental cutterhead contact may result if workpiece
is fed into cutterhead the wrong way. Allow
cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutterhead. Always feed workpiece from
infeed side to outfeed side without stopping
until cut is complete. Never back work toward
Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify
knives/inserts are secure and properly adjusted before operation. Straight knives should
) from
Additional Safety for Jointers
or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or
inserts/knives thrown by cutterhead can strike nearby operator or bystanders with deadly force.
To reduce risk, operator and bystanders MUST completely heed hazards and warnings below.
KICKBACK. Occurs when workpiece is ejected
SAFETY
from machine at a high rate of speed. To
reduce the risk of kickback-related injuries, use quality workpieces, safe feeding
techniques, and proper machine setup or
maintenance.
GUARD REMOVAL. Operating jointer without
guard exposes operator to knives/inserts.
Except when rabbeting, never remove
guards for regular operations or while connected to power. Turn jointer OFF and
disconnect power before clearing any shavings or sawdust from around cutterhead.
After rabbeting or maintenance is complete,
immediately replace all guards and ensure
they are properly adjusted before resuming
regular operations.
DULL/DAMAGED KNIVES/INSERTS. Dull knives/
inserts can increase risk of kickback and
cause poor workpiece finish. Only use sharp,
undamaged knives/inserts.
GRAIN DIRECTION. Jointing against the
end grain
also requires more cutting force, which p
duces chatter or excessive chip out
joint or surface plane WITH the grain.
CUTTING LIMITATIONS.
rabbeting cuts on pieces smaller than 8"
3
⁄4" wide, or 1⁄4" thick.
PUSH BLOCKS.
contact. Always use push blocks when
materials less than 3" high or wide
push block.
WORKPIECE SUPPORT.
OUTFEED TABLE ALIGNMENT. Setting outfeed
table too high can cause workpiece to hit
table and get stuck, increasing risk of kickback. Setting outfeed table too low may
cause workpiece to become tapered from
front to back. Always keep outfeed table
even with knives/inserts at highest point
during rotation.
INSPECTING STOCK. Impact injuries or fire
may result from using poor workpieces.
Thoroughly inspect and prepare workpiece
before cutting. Verify workpiece is free of
nails, staples, loose knots or other foreign
material. Workpieces with minor warping
should be surface planed first with cupped
side facing infeed table.
MAXIMUM CUTTING DEPTH. To reduce risk of
kickback, never cut deeper than
pass.
1
⁄8” per
-10-
stands.
FEED WORKPIECE PROPERLY.
infeed table.
SECURE KNIVES/INSERTS.
never project more than 1⁄8" (0.125"
cutterhead body.
Page 13
Model W1745W (For Machines Mfd. Since 9/16)
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the fullload current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later in
this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 120V .................. 12 Amps
Circuit Requirements for 110V
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Plug/Receptacle .................................... NEMA 5-15
Incorrectly wiring or grounding this
machine can cause electrocution, fire,
only an electrician or qualified service
personnel should do any required
electrical work on this machine.
NOTICE
The circuit requirements listed in this
manual apply to
at a time. If this machine will be
connected to a shared circuit where
same time, consult with an electrician
to ensure that the circuit is properly
sized for safe operation.
-11-
Page 14
Grounding Requirements
This machine MUST be grounded. In the event of certain
types of
a path of least resistance for electric current
order
Improper connection of the equipment-grounding
will
increase
insulation
grounding
cord or plug is necessary, do not connect the equipmentgrounding
Check with a qualified electrician or service personnel
if
or if
properly grounded.
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
This machine is equipped with a power cord that has an
equipment-grounding
The plug
receptacle
(
accordance with local codes and ordinances.
Model W1745W (For Machines Mfd. Since 9/16)
malfunctions or breakdowns, grounding provides
to reduce the risk of electric shock.
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
ELECTRICAL
you are in doubt about whether the tool is
If you ever notice that a cord or
For 110V Connection
wire and NE M A 5-15 grounding plug.
must only be inserted into a matching
see Figure) that is properly installed and grounded in
to travel—in
wire
110V
5-15 PLUG
Figure 4. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or
use an adapter if the plug will not
fit the receptacle. Instead, have an
electrician install the proper receptacle
on a power supply circuit that meets
the requirements for this machine.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
Neutral Hot
Extension Cords
this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).
ground wire, match the required
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better).................50 ft.
-12-
Page 15
Model W1745W (For Machines Mfd. Since 9/16)
Immediately discard all
materials to eliminate
This machine presents
serious injury hazards
to untrained users. Read
to become familiar with
tions before starting the
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
The following items are needed, but not included, to set
up your machine.
SETUP
Unpacking
Items Needed for Setup
Description Qty
• Additional People ..........................................2
• Cap Screws M8-1.25 x 20 (Support Arm) ...............2
N
M
Figure 6. Box 2 contents.
P
Q
R
Figure 7. Tools and assembly hardware.
O
-14-
Page 17
Model W1745W (For Machines Mfd. Since 9/16)
To prevent
machine, the factory has coated t
of your machine
compound
I
be difficult to
coating is as easy as possible, please gather the correct
cleaner, lubricant, and tools listed below:
• Cleaner/degreaser
and grease
• Safety glasses & disposable gloves
•
• Disposable Rags
To
1.
2.
3
4
5
6
immediately coat with a quality metal protectant.
Cleaning Machine
corrosion during shipment and storage of your
with a heavy-duty rust prevention
.
f you are unprepared or impatient, this compound can
remove. To ensure that the removal of this
designed to remove storage wax
Solvent brush or paint brush
remove rust preventative coating, do these steps:
DISCONNECT MACHINE FROM POWER!
he bare metal surfaces
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk
by only using these
products in a well
ventilated area.
SETUP
Put on safety glasses and disposable gloves.
. Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
. Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust
preventative from flat surfaces is to use a PLASTIC
paint scraper to scrape off the majority of the
coating before wiping it off with your rag. (Do
not use a metal scraper or you may scratch your
machine.)
. Repeat cleaning steps as necessary until all of the
compound is removed.
. To prevent rust on freshly cleaned surfaces,
In a pinch, automotive degreasers,
mineral spirits or WD•40 can be used
to remove rust preventative coating.
Before using these products, though,
test them on an inconspicuous area of
your paint to make sure they will not
damage it.
-15-
Page 18
Machine Placement
Weight Load
Refer to the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
equipment that may be installed on the
machine, and the heaviest workpiece that will
be used. Additionally, consider the weight of
the operator and any dynamic loading that may
occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that
will be processed through this machine and
provide enough space around the machine
for adequate operator material handling or
the installation of auxiliary equipment. With
permanent installations, leave enough space
around the machine to open or remove doors/
covers as required by the maintenance and
service described in this manual.
required space allocation.
Physical Environment
The physical environment where your machine is
operated is important for safe operation and the
ambient temperature range exceeds 41°–104°F;
(non-condensing); or the environment is subject
source. Make sure all power cords are protected
chemicals, or other hazards. Make sure to leave
Machine Specifications for the
Model W1745W (For Machines Mfd. Since 9/16)
longevity of its components. For best results,
operate this machine in a dry environment
that is free from excessive moisture, hazardous
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
the relative humidity range exceeds 20–95%
to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
SETUP
See below for
Children or untrained people
may be seriously injured by this
machine. Only install in an access
restricted location.
from traffic, material handling, moisture,
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed
safely. Shadows, glare, or strobe effects that
may distract or impede the operator must be
eliminated.
Wall
Min. 30"
46
1
/
"
2
120V
for Maintenance
1
/
"
28
2
= Electrical Connection
Figure 8. Working clearances.
-16-
Page 19
Model W1745W (For Machines Mfd. Since 9/16)
Assembly
Before beginning the assembly process make sure you
have all items listed in "Items Need for Setup," and all
parts with export grease have been cleaned. Complete all
steps in the assembly procedure prior to performing the
Test Run on Page 26.
To assemble jointer, do these steps:
1. Lay cabinet on its side. Attach foot pedal assembly
to cross brace at bottom of cabinet with (3) M8-1.25
x 55 cap screws, (6) 8mm flat washers, (3) 8mm
lock washers, and (3) M8-1.25 hex nuts, as shown in
Figure 9.
2. Turn cabinet upright.
3. Test foot pedal by pressing downward on foot pedal
assembly; jointer should move freely.
4. Place both hands on cabinet and release foot pedal
to lower cabinet to floor.
x 3
Figure 9. Locking foot pedal attached to
cabinet.
Access
Panel
Removed
Mounting
Holes
SETUP
5. Level cabinet front-to-back and side-to-side by
adjusting leveling feet.
The jointer assembly weighs
approximately 200lbs. Get
assistance from at least 2 helpers
when lifting jointer onto cabinet.
6. Remove access panel from rear of cabinet.
7. With help from assistants, lift jointer onto cabinet,
and align all three mounting holes between jointer
and cabinet (see Figure 10).
8. Attach jointer to cabinet using (3) M10-1.5 x 16 hex
studs, (3) 10mm flat washers, (3) 10mm lock washers.
Note: Reach through the dust chute to access
forward mounting hole.
Dust Chute
Figure 10. Location of mounting holes.
-17-
Continued on next page
Page 20
9. Verify cutterhead and motor pulley are aligned, as
illustrated in Figure 11. If pulleys are aligned, go to
Step 14.
— If pulleys are NOT aligned, loosen motor mount
bolts/nuts shown in Figure 12, then shift motor
horizontally as needed to align pulleys, retighten
motor mount bolts/nuts.
Note: Make fine adjustments to pulley alignment
by loosening set screws on hub of motor pulley (see
Figure 11), aligning motor pulley with cutterhead
pulley, then retightening set screws. Each pulley
should be perfectly aligned, as shown in Figure 11.
10. Place V-belt on motor pulley, then roll belt onto
cutterhead pulley (see Figure 13).
Model W1745W (For Machines Mfd. Since 9/16)
Cutterhead
Cutterhead
Set Screw
Motor
Alignment
Pulley
Motor Pulley
Figure 11. Example of pulleys parallel and
aligned.
11. Loosen four bolts/nuts securing motor mount
brackets (see Figure 12), allow motor to slide down
so its weight tensions the belt, then retighten bolts/
nuts.
Note:When properly tensioned, belt has
SETUP
approximately
1
⁄2" deflection when moderate
pressure is applied midway between the pulleys,
as illustrated in Figure 13. If necessary, apply
downward pressure on motor before securing motor
mount brackets to attain proper belt tension.
Note: DO NOT use a mechanical device to push
motor down farther than you can by hand or you
will overtighten the V-belt, which may lead to
shortened bearing life in the motor or cutterhead.
12. Replace cabinet access panel.
Motor Mount
Bolts/Nuts
(1 of 4)
Motor Mount Bracket
Bolts/Nuts (2 of 4)
Figure 12. Example of motor bracket bolts
(black arrows) and motor mount bolts
(white arrows).
Cutterhead Pulley
Approximately
1
/2" Deflection
-18-
Motor Pulley
Figure 13. Correct belt deflection when
properly tensioned.
Page 21
Model W1745W (For Machines Mfd. Since 9/16)
Fence carriage MUST be installed before operating
jointer or moving V-belt will be exposed, creating an
entanglement hazard at the back of jointer.
13. Attach carriage mounting bracket to jointer table
with (4) M8-1.25 x 35 cap screws, (4) 8mm lock
washers, and (4) 8mm flat washers (see Figure 14).
Note:Set screws located between carriage mounting
holes (Figure 15) may be adjusted if further fence
parallelism is required.
Carriage
Mounting
Bracket
Figure 14. Attaching carriage mounting
bracket to jointer table.
x 2
2 of 4
SETUP
14. Secure fence carriage assembly to carriage mounting
bracket with (2) M8-1.25 x 20 cap screws and (2)
8mm flat washers (see Figure 16).
Note: Move fence carriage assembly through its full
range of motion. If carriage is difficult to move,
turn carriage set screw to adjust tension.
Figure 15. Tension set screw locations on
back of carriage mounting bracket.
Carriage
Set Screw
1 of 2
Figure 16. Attaching fence carriage
assembly to carriage mounting bracket.
-19-
Page 22
15. Ensure (2) M8-1.25 x 25 cap screws and (2) 8mm flat
washers attaching fence assembly to fence carriage
assembly are properly tightened (see Figure 17).
16. Thread fence-tilt handle into fence (see Figure 18).
Model W1745W (For Machines Mfd. Since 9/16)
x 2
Figure 17. Attaching fence assembly into
carriage.
17. Move fence backward as far as it will go.
SETUP
18. Remove cap screw in cutterhead guard shaft (see
Figure 19).
Tilt Handle
Figure 18. Threading fence-tilt handle
onto fence.
Slot
x 1
-20-
Figure 19. Set screw location.
Page 23
Model W1745W (For Machines Mfd. Since 9/16)
19. Rotate torsion spring knob a half turn
counterclockwise, and insert guard shaft into table,
as shown in Figure 20. Make sure cutterhead guard
shaft slot fits over pin inside spring knob barrel
(hidden from view).
3
Note: Keep cutterhead guard approximately
⁄8" off
of table for proper clearance; move guard through
range-of-motion to test clearance.
20. Test guard by pulling it back and letting go. Guard
should snap back quickly over cutterhead, stopping
at fence. Re-install set screw once guard is installed
and functions properly (see Figure 21).
— If guard does not snap back, snaps back slowly,
or does not return to starting position, remove
shaft, add a half turn counterclockwise to spring
knob, re-install shaft, then test again. Repeat as
necessary until guard functions properly.
Guard
Shaft
Torsion
Spring Knob
Figure 20. Inserting cutterhead guard
shaft and setting torsion spring knob.
Set Screw
SETUP
Cutterhead guard is a critical safety feature on this
machine. A torsion spring is mounted on cutterhead
guard shaft to help it return to its proper position
over cutterhead after a cutting operation. This torsion spring must have spring pressure during guard
installation to work properly.
Figure 21. Re-installing set screw once
guard is installed and functions properly.
-21-
Page 24
DO NOT operate this machine without an adequate
dust collection system (see Dust Collection on Page
24). This machine creates substantial amounts of
wood dust while operating. Failure to use a dust
collection system can result in short and long-term
respiratory illness.
21. Attach dust port to cabinet with (4) M5-.8 x 10
Phillips head screws and (4) 5mm flat washers (see
Figure 22).
Model W1745W (For Machines Mfd. Since 9/16)
x 4
22. Attach support arm with (2) M8-1.25 x 20 cap screws
to back of infeed table, as shown in Figure 23.
SETUP
23. Plug motor cord into backside of control box, then
secure power cord and control panel cord with two
cord clamps using M5-.8 x 10 Phillips head screws, as
shown in Figure 24.
Figure 22. Attaching dust port to cabinet.
X2
Figure 23. Attaching support arm to infeed
table.
Power Cord
Cord Clamps
-22-
Control
Panel Cord
x 2
Figure 24. Securing cords to backside of
control panel pedestal.
Page 25
Model W1745W (For Machines Mfd. Since 9/16)
24. Attach handwheel to outfeed table shaft as shown in
Figure 25, with pre-installed Phillips head screw and
flat washer.
25. Thread infeed table lever into adjustment plate
shown in Figure 26, and tighten hex nut against
adjustment plate to secure lever in place.
Figure 25. Attaching handwheel to
outfeed table shaft.
Adjustment
Plate
SETUP
26. Assemble knife-setting jig as shown in Figure 27.
Hex Nut
Figure 26. Threading infeed table lever
into adjustment plate.
Figure 27. Assembled knife-setting jig.
-23-
Page 26
Dust Collection
Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the dust
port, you must consider these variables: (1) CFM rating of
the dust collector, (2) hose type and length between the
dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines throughout
the system. Explaining how to calculate these variables
is beyond the scope of this manual. Consult an expert or
purchase a good dust collection “how-to” book.
Recommended CFM at Dust Port: ................400 CFM
Tools Needed Qty
Dust Collection System ........................................1
To connect a dust collection hose, do these steps:
Model W1745W (For Machines Mfd. Since 9/16)
This machine creates substantial
amounts of dust during operation.
Breathing airborne dust on a regular
basis can result in permanent
respiratory illness. Reduce your risk by
wearing a respirator and capturing dust
with a dust collection system.
1. Fit a 4" dust hose over the dust port, as shown in
SETUP
Figure 28, and secure it in place with a hose clamp.
2. Tug the hose to make sure it does not come off.
Note: A tight fit is necessary for proper
performance.
Figure 28. Example of dust hose
connected to dust port.
-24-
Page 27
Model W1745W (For Machines Mfd. Since 9/16)
Setting Outfeed Table
Height
If outfeed table is set too high, workpiece will contact
outfeed table edge during operation, increasing risk
of kickback.
During jointer operation, the outfeed table must be level
with the knives when they are at top-dead-center (TDC).
If the outfeed table is set too low, the workpiece will be
tapered from front to back or there will be snipe (a gouge
in end of board that is uneven with rest of cut). If the
outfeed table is set too high, the workpiece will hit the
edge of the outfeed table during operation, increasing the
risk of kickback and related injuries.
Top Dead
Center
Figure 29. Cutterhead knife at top-dead-
center.
The outfeed table adjustment will also have to be made
any time you perform maintenance on the cutterhead or
knives.
To set outfeed table height, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove rear access panel and move/remove
cutterhead guard away to access full length of table.
3. Rotate cutterhead pulley until a knife is at TDC, as
illustrated in Figure 29.
4. Place straightedge on outfeed table so it extends
over cutterhead. If knife lifts off of table, or knife is
below straightedge, adjust outfeed table height until
knife at TDC just touches straightedge.
5. If outfeed table is correctly set, knife at TDC should
just touch straightedge, as shown in Figure 30.
6. Lock outfeed table in position (see Figure 31), and
re-install/release cutterhead guard.
SETUP
Straightedge
OutfeedInfeed
Figure 30. Using a straightedge to align
outfeed table height with knife at TDC.
Table
Lock
-25-
Figure 31. Outfeed table lock.
Page 28
Test Run
performed. Operating an improperly set
Once assembly is complete, test run the machine to
ensure it is properly connected to power and safety
components are functioning properly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from power,
and fix the problem BEFORE operating the machine again.
The
section of this
manual can help.
Troubleshooting table in the SERVICE
To test run machine, do these steps:
Model W1745W (For Machines Mfd. Since 9/16)
Serious injury or death can result
from using this machine BEFORE
understanding its controls and related
safety information. DO NOT operate, or
allow others to operate, machine until
the information is understood.
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation, then turn
machine OFF.
The motor should run smoothly and without unusual
noises.
SETUP
4. Remove switch disabling key (see Figure 32).
5. Try to start machine with paddle switch.
— If machine does not start, the switch disabling
feature is working as designed.
— If machine does start, immediately stop the
machine. The switch disabling feature is not
working correctly. This safety feature must
work properly before proceeding with regular
operations. Call Tech Support for help.
DO NOT start machine until all
preceding setup instructions have been
up machine may result in malfunction
or unexpected results that can lead
to serious injury, death, or machine/
property damage.
Figure 32. Removing switch key from
paddle switch.
-26-
Page 29
Model W1745W (For Machines Mfd. Since 9/16)
Recommended
Adjustments
For your convenience, the adjustments listed below have
been performed at the factory and no further setup is
required to operate your machine.
However, because of the many variables involved with
shipping, we recommend that you at least verify the
following adjustments to ensure the best possible results
from your new machine.
Step-by-step instructions for these adjustments can be
found in SECTION 7: SERVICE.
Factory adjustments that should be verified:
1. Knife Settings (Page 40).
2. Depth Scale Calibration (Page 45).
3. Fence Stop Accuracy (Page 42).
4. Table Parallelism (Page 47).
Tightening V-Belt
The final step in the setup process must be done after
approximately 16 hours of operation. During this first 16
hours, the V-belts will stretch and seat into the pulley
grooves. After this time, you must re-tension the V-belts
to avoid slippage and burn out. Refer to Page 46 when
you are ready to perform this important adjustment.
Note: Pulleys and belts can get hot. This is a normal
condition. Allow them to cool before making adjustments.
A small amount of black belt dust at the bottom of the
belt housing is normal during the life of the machine and
does not indicate a problem with the machine or V-belts.
Cutterhead Pulley
Approximately
1
/2" Deflection
Motor Pulley
Figure 33. Correct belt deflection when
properly tensioned.
SETUP
-27-
Page 30
OPERATIONS
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. If at any
time you are experiencing difficulties performing any
operation, stop using the machine!
The overview below provides the novice machine operator
with a basic understanding of how the machine is used
during operation, so the machine controls/components
discussed later in this manual are easier to understand.
Due to its generic nature, this overview is NOT intended
General
Model W1745W (For Machines Mfd. Since 9/16)
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
Operation Overview
To complete typical operation, operator does following:
1. Examines workpiece to verify it is safe and suitable
for cutting.
2. Adjusts fence for width of workpiece and locks it in
place.
OPERATIONS
3. Adjusts fence tilt, if necessary, and tightens fence
lock lever to secure angle setting.
4. Adjusts infeed table height to set depth-of-cut per
pass.
5. Puts on safety glasses and respirator.
6. Locates push blocks.
7. Starts jointer.
8. Using push blocks, holds workpiece firmly against
both the infeed table and fence, and slides it into
cutterhead at a steady and controlled rate until entire
length of workpiece has advanced beyond cutterhead
to outfeed table.
9. Repeats Steps 5–8 until satisfied with the results.
10. Stops jointer.
To reduce the risk of eye injury and
long-term respiratory damage, always
wear safety glasses and a respirator
while operating this machine.
DO NOT investigate problems or adjust
the jointer while it is running. Wait
until the machine is turned OFF,
unplugged and all working parts
have come to a complete stop before
proceeding!
-28-
Page 31
Model W1745W (For Machines Mfd. Since 9/16)
Stock Inspection
& Requirements
Here are some rules to follow when choosing and
jointing stock:
• DO NOT joint or surface plane stock that contains
large or loose knots. Injury to the operator or dam-
age to the workpiece can occur if the knots become
dislodged during the cutting operation.
• DO NOT joint or surface plane against the grain direction. Cutting against the grain increases the
likelihood of stock kickback, as well as tear-out on
the workpiece.
CORRECT
ROTATION
OUTFEED TABLE
INCORRECT
ROTATION
OUTFEED TABLE
FEED DIRECTION
INFEED TABLE
With Grain
FEED DIRECTION
INFEED TABLE
Against Grain
• Jointing and surface planing with the grain produces a better finish and is safer for the operator.
Cutting with the grain is described as feeding the
stock on the jointer so the grain points down and
toward you as viewed on the edge of the stock (see
Figure 34).
Note: If the grain changes direction along the edge
of the board, decrease the cutting depth and make
additional passes.
• Remove foreign objects from the stock. Make sure
that any stock you process with the jointer is clean
and free of any dirt, nails, staples, tiny rocks or any
other foreign objects that may damage the jointer
blades, or create a fire hazard if drawn into dust
collector. Wood stacked on a concrete floor may
contain small pieces of stone or concrete and should
be removed before jointing.
• Only process natural wood fiber through your jointer. Never joint MDF, particle board, plywood,
laminates or other synthetically made materials.
• Make sure all stock is sufficiently dried before jointing. Wood with a moisture content over 20%
will cause unnecessary wear on the knives and poor
cutting results.
Figure 34. Correct and incorrect setting
grain alignment with cutterhead.
10" Min.
1" Min.
1
⁄4" Min.
Figure 35. Minimum dimensions for edge
jointing.
10" Min.
1
⁄2" Min.
OPERATIONS
• Ensure workpiece meets or exceeds the minimum
dimension requirements (Figures 35–36), before
edge jointing or surface planing or it may break or
kick back during operation!
-29-
3
⁄4" Min.
Figure 36. Minimum dimensions for
surface planing.
Page 32
Model W1745W (For Machines Mfd. Since 9/16)
Setting Depth of Cut
The depth of cut on a jointer affects the amount of material removed from the bottom of the workpiece as it passes over the cutterhead.
The depth of cut is set by adjusting the height of the infeed
table relative to the cutterhead knives/inserts at TDC (top
dead center).
Depth
Indicator
Depth
Stop
The depth stop can be used to set the maximum depth of
1
cut to
⁄8" for most jointing operations, and the depth-of-
cut scale displays the depth of cut, which goes up to
for cutting rabbets (see Figure 37).
1
DO NOT exceed
⁄8" cut per pass on this machine or kick-
back and serious injury may occur!
Adjusting Infeed Table Height
To adjust the infeed table height, loosen the infeed table
lock (see Figure 38), move the infeed table lever up/
down (see Figure 39) to raise or lower the table to the
desire cut depth shown on the scale, and then tighten the
table lock to secure the setting (see Figure38).
Positive-Stop Screws
The infeed table features positive-stop screws (see Figure
38) that allow the operator to quickly adjust the infeed
table between finish/final cuts and shaping/heavy cuts.
We recommend setting the minimum depth of cut to
OPERATIONS
and the maximum depth of cut to
tions.
1
⁄8" for most opera-
1
⁄32"
1
⁄2"
Scale
Figure 37. Depth scale components.
Lower Stop
Jam Nuts
Screw
Infeed Table
Upper Stop
Screw
Stop
Pin
Lock Lever
Figure 38. Infeed table lock.
To adjust positive-stop screws, do these steps:
1. Loosen jam nut and stop screws shown in Figure 38,
but do not completely remove them.
2. Lower table to maximum desired depth of cut.
3. Tighten lower stop screw until it contacts stop pin
shown in Figure 38, and then tighten lower jam nut
to secure stop screw.
4. Raise table to minimum desired depth of cut, then
repeat Step 3 with upper stop screw and jam nut.
-30-
Figure 39. Adjusting infeed table height.
Page 33
Model W1745W (For Machines Mfd. Since 9/16)
15
30
Squaring Stock
Squaring stock involves four steps performed in order
below:
1. Surface Plane using Jointer: The concave face of
the workpiece face is surface planed flat with the
jointer (see Figure 40).
2.Surface Plane on a Thickness Planer: A thickness
planer flattens opposite workpiece face (see Figure
41).
3. Edge-Jointing using Jointer: A concave workpiece
edge is jointed flat with jointer (see Figure 42).
4. Rip-Cut on a Table Saw: A jointed workpiece edge is
placed against a table saw fence and opposite edge
is cut off (see Figure 43).
Figure 40. Surface plane using jointer.
Previously Surface
Previously
Planed Face
Planed Face
Figure 41. Surface plane using thickness
planer.
Figure 42. Edge joint using jointer.
OPERATIONS
Previously
Previously
Jointed
Jointed
Edge
45
Edge
Figure 43. Rip cut on table saw.
-31-
Page 34
Model W1745W (For Machines Mfd. Since 9/16)
Surface Planing
The purpose of surface planing on the jointer is to make
one flat face on a workpiece (see Figures 44–45). This is
a necessary step when preparing a workpiece to be run
through a thickness planer when squaring stock.
To surface plane on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements sec-
tion).
2. Set infeed table height to desired cutting depth for
each pass.
If you are not experienced with a
jointer, set depth of cut to "0", and
practice feeding workpiece across tables
as described. This procedure will better
prepare you for actual operation.
IMPORTANT: For safety reasons, do not exceed a cut-
ting depth of
3. Setfenceto90˚.
4. Start jointer.
5. Place workpiece firmly against fence and infeed
table.
IMPORTANT: To ensure workpiece remains stable dur-
ing cut, concave sides of workpiece must face toward
table and fence.
6. Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during the
OPERATIONS
entire cut.
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up
and over cutterhead, and safely reposition it on the
outfeed side to continue supporting workpiece. Use
push blocks whenever practical to further reduce risk
of accidental hand contact with cutterhead.
1
⁄8" per pass when surface planing.
Removed
Removed
Surface
Surface
Figure 44. Illustration of surface planing.
Figure 45. Typical surface planing
operation.
7. Repeat Step 6 until entire surface is flat.
Tip: When squaring up stock, cut opposite side of
workpiece with a planer instead of the jointer to
ensure both sides are parallel.
-32-
Failure to use push blocks when surface
planing may result in cutterhead
contact, which will cause serious
personal injury. Always use push blocks
to protect your hands when surface
planing on the jointer.
Page 35
Model W1745W (For Machines Mfd. Since 9/16)
Edge Jointing
The purpose of edge-jointing is to produce a finished,
flat-edged surface (see Figures 47–46) that is suitable
for joinery or finishing. It is also a necessary step when
squaring rough or warped stock.
To edge joint on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements sec-
tion).
2. Set infeed table height to desired cutting depth for
each pass.
If you are not experienced with a
jointer, set depth of cut to "0", and
practice feeding workpiece across tables
as described. This procedure will better
prepare you for actual operation.
IMPORTANT: For safety reasons, cutting depth should
never exceed
3. Setfenceto90˚.
4. Start jointer.
5. Place workpiece firmly against fence and infeed
table.
IMPORTANT: To ensure workpiece remains stable dur-
ing cut, concave sides of workpiece must face toward
table and fence.
6. Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during the
entire cut.
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up
and over cutterhead, and safely reposition it on the
outfeed side to continue supporting workpiece. Use
push blocks whenever practical to further reduce risk
of accidental hand contact with cutterhead.
1
⁄8" per pass.
Removed
Portion
Surface
Removed with
Jointer
Figure 46. Illustration of edge-jointing
results.
OPERATIONS
7. Repeat Step 6 until the entire edge is flat.
Tip: When squaring up stock, cut opposite edge of
workpiece with a table saw instead of the jointer—
otherwise, both edges of workpiece will not be parallel with each other.
-33-
Figure 47. Typical edge-jointing operation.
Page 36
Model W1745W (For Machines Mfd. Since 9/16)
Bevel Cutting
Bevel cuts (see Figures 48–49) can be made by setting
the fence at the desired angle and feeding the workpiece
firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically
requires multiple passes or cuts to bevel the entire edge
of a workpiece.
To bevel cut on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements
section).
2. Set infeed table height to cutting depth desired for
each pass.
If you are not experienced with a
jointer, set depth of cut to "0", and
practice feeding workpiece across tables
as described. This procedure will better
prepare you for actual operation.
Note: Cutting depth for bevel cuts is typically
between
width of stock.
3. Set fence tilt to desired angle of cut.
4. Place workpiece against fence and infeed table with
concave side face down.
5. Start jointer.
6. With a push block in your leading hand, press
workpiece against table and fence with firm pres-
OPERATIONS
sure, and feed workpiece over cutterhead with a push
block in your trailing hand.
Note: When your leading hand gets within 4" of the
cutterhead, lift it up and over cutterhead, and place
push block on portion of the workpiece once it is 4"
past cutterhead. Now, focus your pressure on outfeed
end of the workpiece while feeding, and repeat same
action with your trailing hand when it gets within 4"
of cutterhead. To help keep your hands safe, DO NOT
let them get closer than 4" from moving cutterhead
at any time during operation!
1
⁄16" and 1⁄8", depending on hardness and
Removed
Surface
Figure 48. Illustration of bevel-cutting
results.
Figure 49. Typical bevel-cutting operation.
7. Repeat cutting process, as necessary, until you are
satisfied with results.
-34-
Page 37
Model W1745W (For Machines Mfd. Since 9/16)
Rabbet Cutting
The purpose of rabbet-cutting is to remove a section of
the workpiece edge (see Figures 50–51). When combined
with another rabbet cut edge, the rabbet joints create a
simple, yet strong method of joining stock.
To rabbet cut on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements sec-
tion).
If you are not experienced with a
jointer, set the depth of cut to "0", and
practice feeding the workpiece across
the tables as described below. This
procedure will better prepare you for
the actual operation.
2. Set infeed table height to desired cutting depth for
each pass.
IMPORTANT: For safety reasons, cutting depth should
of exposed cutterhead in front of fence matches size
of desired rabbet.
5. Start jointer.
6. Place workpiece firmly against fence and infeed
table.
IMPORTANT: To ensure workpiece remains stable dur-
ing cut, concave sides of workpiece must face toward
table and fence.
7. Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during
entire cut.
1
⁄8" per pass.
Removed
Surface
Rabbet Joints
Figure 50. Illustration of rabbet-cutting
effects and a few sample joints.
OPERATIONS
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up
and over cutterhead, and safely reposition it on the
outfeed side to continue supporting workpiece. Use
push blocks whenever practical to further reduce risk
of accidental hand contact with cutterhead.
8. Repeat Step 7 until rabbet is cut to depth.
-35-
Figure 51. Typical rabbet-cutting
operation.
When cutterhead guard is removed,
attempting any other cuts beside a
rabbet directly exposed operator to
moving cutterhead. ALWAYS replace
cutterhead guard after rabbet cutting!
Page 38
Model W1745W (For Machines Mfd. Since 9/16)
ACCESSORIES
Jointer Accessories
The following jointer accessories may be available through your local Woodstock International Inc.
Dealer. If you do not have a dealer in your area, these products are also available through online dealers.
Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at:
1-800-840-8420 or at sales@woodstockint.com.
D4616—6" Jointer Knives
Set of three single-sided 6" replacement knives constructed of
premium High Speed Steel for a precision-honed edge. Each blade is
3
⁄4" wide x 1⁄8" thick.
D1123—Knife Honer
Sharpen planer and jointer knives to a razor keen edge without
removing them from cutterheads. The honing tool features two 400grit stones, a flat stone for sharpening bevels, and a diagonal stone
for flat edges. Each stone has four surfaces, which can be adjusted
to provide a fresh sharpening surface.
W1211A—Steel Body Jig
Our patented jointer knife-setting jig for the perfect alignment
every time! Allows you to shift nicked knives to get a perfect cut to
OPERATIONS
an accuracy of +/- 0.001”. We offer knife-setting jigs and extensions
for almost all jointers. Made in the USA. Also available: W1210
Polycarbonate Body Jig.
D4089—4 Pc. Machinist's Square Set
A handy set to have around! Each square is finely ground stainless
steel. All have common beam and blade widths and thicknesses,
which will allow them to be used in combination. 2", 3", 4" & 6"
squares.
-36-
Page 39
Model W1745W (For Machines Mfd. Since 9/16)
MAINTENANCE
General
For optimum performance from your machine, follow
this maintenance schedule and refer to any specific
instructions given in this section.
Daily Check:
• Inspect cutters for damage or wear.
• Check for loose mounting bolts/nuts.
• Check cords, plugs, and switch for damage.
• Check for the proper function of the cutter guard
(see Page 21).
• Check for any other condition that could hamper the
safe operation of this machine.
• Wipe the table clean after every use—this ensures
moisture from wood dust does not remain on bare
metal surfaces.
MAKE SURE that your machine is
unplugged during all maintenance procedures! If this warning is ignored,
serious personal injury may occur.
Weekly Maintenance:
• Wipe down the table surface and grooves with a
lubricant and rust preventive such as SLIPIT
• Vacuum dust buildup from the motor housing and
inside cabinet.
• Clean the pitch and resin from cutterhead with a
cleaner like OxiSolv
Monthly Maintenance:
• Check/tighten the V-belt tension (Page 18).
Every 6–12 Months:
• Lubricate table gibs and ways.
®
Blade & Bit Cleaner.
®
.
Cleaning & Protecting
Cleaning the W1745W is relatively easy. Vacuum excess
wood chips and sawdust, and wipe off the remaining dust
with a dry cloth. If any resin has built up, use a resindesolving cleaner to remove it.
Protect the unpainted cast-iron table by wiping it clean
after every use—this ensures moisture from wood dust
does not remain on bare metal surfaces. Keep the table
rust-free with regular applications of quality lubricants.
MAINTENANCE
-37-
Page 40
Lubrication
Since all bearings are sealed and permanently lubricated,
simply leave them alone until they need to be replaced.
DO NOT lubricate them.
Provided is a list of components that require periodic
lubrication. Be careful not to over-lubricate these
components. Large amounts of lubricant will attract
sawdust, causing the metal components to gum-up and
bind.
Sliding Ways
Oil Type ............................... ISO 68 Way Oil or Equivalent
Lubrication Frequency .......................................As Needed
Model W1745W (For Machines Mfd. Since 9/16)
Lubricate
Sliding
Ways
Figure 52. Location (1 of 2) to lubricate
sliding ways on rear of jointer.
Lower both infeed and outfeed table to access the sliding
ways. Place a couple of drops of oil at top of each sliding
surface as needed and move tables up and down to distribute oil (see Figure 52). Wipe off excess oil.
Fence
Oil Type ...................................................Light Machine Oil
Lubrication Frequency .......................................As Needed
Place one or two drops of light machine oil on fence pivot
points (see Figure 54) as needed.
Lubricate
Sliding
Ways
Figure 53. Locations to lubricate sliding
ways on front of jointer.
SERVICE
-38-
Figure 54. Fence lubrication locations
(black arrows).
Page 41
Model W1745W (For Machines Mfd. Since 9/16)
This section covers the most common service adjustments
or procedures that may need to be made during the life
of your machine.
If you require additional machine service not included
in this section, please contact Woodstock International
Technical Support at (360) 734-3482 or send e-mail to:
techsupport@woodstockint.com.
SERVICE
General
Inspecting Knives
The height of the knives can be easily and quickly inspected with the knife-setting jig. This inspection will ensure
that the knives are set in the cutterhead as they should
be. Usually this is done before calibrating the outfeed
table or when troubleshooting.
MAKE SURE that your machine is
unplugged during all service procedures! If this warning is ignored, serious personal injury may occur.
4. Place knife jig on cutterhead, directly over a knife, as shown in Figure 55.
5. Carefully inspect how the jig touches cutterhead
and knife. If both outside legs of jig sit firmly on
cutterhead and middle pad just touches knife, then
that knife is set correctly. (Repeat this inspection
with other knives.)
— If jig does not sit firmly on the cutterhead and
touch the knife edge as described, then reset
that knife. (Repeat this inspection with the other
knives before resetting.)
⁄2" scale mark.
Figure 55. Checking knife height with a
knife-setting jig.
SERVICE
-39-
Page 42
Adjusting/Replacing
Knives
Setting the knives correctly is crucial to the proper
operation of the jointer and is very important in keeping
the knives sharp. If one knife is higher than the others,
it will do the majority of the work, and thus, dull much
faster than the others.
2. Remove cutterhead guard from table and lower infeed
and outfeed tables as far as they go. This will provide
unrestricted access to cutterhead.
3. Remove cabinet rear access panel to expose cutterhead
pulley.
4. Rotate cutterhead pulley to provide good access to
cutterhead knives.
5. Loosen cutterhead gib bolts, starting from center, and
alternating back and forth until all gib bolts are loose,
but not falling out (see Figure 57).
The first time you set or replace a knife, remove
gib and knife from cutterhead. Clean gib and inside
cutterhead slot to remove all pitch or sawdust. Coat
knife and gib with a light amount of oil or other metal
protectant.
Jack
Screw
Figure 56. Cutterhead profile diagram.
3
Figure 57. Gib bolt loosening sequence.
1
42
6. Position knife-setting jig over knife, as shown in
Figure 58, and loosen gib bolts until knife is com-
pletely loose.
SERVICE
Middle Pad
Figure 58. Example of jig positioned over
cutterhead knife.
-40-
Page 43
Model W1745W (For Machines Mfd. Since 9/16)
7. Use a 2.5mm hex wrench to rotate jack screws to
raise or lower knife. When knife is set correctly, it
will barely touch middle pad of knife-setting jig (see
Figure 59).
8. Snug gib bolts tight enough to just hold knife in place.
Figure 59. Using knife-setting jig to set
knife height.
9. Repeat Steps 5–9 with remaining knives.
10. Rotate cutterhead to first knife you started with.
Slightly tighten all gib bolts, starting at middle and
working your way to ends by alternating left and right
(Figure 61). Repeat this step with remaining knives.
11. Repeat Step 11, but fully tighten each gib bolt (see
Figure 60).
12. Adjust outfeed table to match new knife heights (refer to Setting Outfeed Table Height on Page 25).
Loosens
Knife
Figure 60. Gib bolt loosening/tightening
direction.
3
Figure 61. Gib bolt tightening sequence.
1
Tightens
Knife
42
13. Replace cutterhead guard and cabinet rear access
panel.
-41-
SERVICE
Page 44
Model W1745W (For Machines Mfd. Since 9/16)
Setting Fence Stops
The fence stops consists of adjustable nuts and hex bolts.
They simplify the task of setting the fence at45˚,90˚,and 135˚(45˚ outward).
5. Retighten jam nut loosened in Step 3 and re-check
90˚ square to ensure fence is set correctly.
Setting 135˚ Fence Stop
1. Disengage 90˚swing-stop, as shown in Figure 66.
2. Using angle gauge set for135˚,adjustfenceto135˚
(45˚outward)position.
3. Loosen jam nut on 135° stop bolt (see Figure 67).
4. Turn 135° stop bolt to adjust fence angle. Bolt head
will act as a stop by resting on backside of fence.
90˚Fence-Stop
Bolt
Figure 65.90˚swing-stop engaged.
Swing-Stop
Figure 66. Adjusting fence to 135°.
135˚Fence
Stop Bolt
5. Retighten jam nut loosened in Step 3 (see Figure
67), and re-check 135° gauge to ensure fence is set
correctly.
-43-
Jam Nut
Figure 67. 135° stop screw and jam nut.
SERVICE
Angle
Gauge
Figure 68. Checking and adjusting 135°
angle with gauge.
Page 46
Model W1745W (For Machines Mfd. Since 9/16)
Adjusting Gibs
Adjustment of the table gibs allows you to control the
amount of play in the table movement, which determines
how easy the tables move up and down.
Both tables have their own gibs that function and adjust
in the same manner.
Note: Poorly lubricated sliding ways, or those that
become gummed-up with dust/oil, will often feel similar
to an over-tightened gibs. Table movement can often be
improved by simply cleaning/lubricating the sliding ways
regularly. We recommend that you do this prior to making
any adjustments.
1. Loosen both jam nuts on the gib screws shown in
Figure 69.
2. Oil gibs if needed (refer to Page 38).
3. Evenly tighten gib set screws a small amount, then
check table by moving it up and down. Adjust set
screws as needed until table movement is free of
friction and is balanced with minimal play and ease
of movement.
Note:Tighter gibs reduce play but make it harder to
adjust tables.
5. Set outfeed table height as described in Setting
Outfeed Table Height on Page 25.
Set outfeed table height as described in Setting
Outfeed Table Height on Page 25.
Jam Nuts
Gib
Screws
Figure 69. Outfeed table gib controls.
SERVICE
-44-
Page 47
Model W1745W (For Machines Mfd. Since 9/16)
Calibrating Depth-of-Cut
Scale
The depth scale on the infeed table can be calibrated or
"zeroed" if it is not correct.
2. Set outfeed table height as described in Setting
Outfeed Table Height on Page 25.
3. Move cutterhead guard out of the way, and place a
straightedge across infeed and outfeed tables.
4. Loosen upper jam nut and upper stop screw to
prevent obstruction of infeed table movement. (see
Figure 70).
5. Place straightedge across infeed and outfeed tables.
6. Adjust infeed table until it is level with outfeed table, as illustrated in Figure 71.
7. Loosen Phillips head screw and adjust depth scale
indicator exactly to “0” (see Figure 72).
Upper Stop
Screw
Figure 70. Location of upper jam nut and
stop screw.
Straightedge
OutfeedInfeed
Figure 71. Using a straightedge to align
outfeed table height with knife at TDC.
8. Reposition upper stop screw against stop pin, and
tighten jam nut to secure in place.
-45-
Depth Scale at
"0" Position
SERVICE
Figure 72. Depth-of-cut pointer
adjusted to "0" position.
Page 48
Model W1745W (For Machines Mfd. Since 9/16)
Tensioning/Replacing
V-Belts
To ensure optimum power transmission from the motor to
the cutterhead, the V-belt must be in good condition (free
from cracks, fraying and wear) and properly tensioned. As
the machine is used over time, the belts will slightly wear
and stretch, eventually losing their efficiency of transmitting power, until they can be re-tensioned.
Also, new belts typically have a break-in period and should
be checked/re-tensioned after the first 16 hours of belt
life, as it will stretch and seat during this time.
Motor Mount
Bolts/Nuts
(1 of 4)
Tensioning V-Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel, and loosen motor mount bracket fasteners shown in Figure 73.
Note: DO NOT completely remove motor mount
bracket fasteners.
4. Press down on motor to keep tension on belt.
5. Press belt with moderate pressure in center to check
belt tension. Belt is correctly tensioned when there is
approximately
in Figure 74.
— If there is more than
belt tension, repeat the tensioning procedure until
it is correct.
6. Tighten motor mount bracket fasteners (see Figure
73), and replace cabinet rear access panel.
1
⁄2" deflection when pushed, as shown
1
⁄2" deflection when you check
Motor Mount Bracket
Bolts/Nuts (2 of 4)
Figure 73. Example of motor mount
bracket bolts/nuts.
Cutterhead Pulley
Approximately
1
/2" Deflection
Motor Pulley
Figure 74. Correct belt deflection when
properly tensioned.
Replacing V-Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel, and loosen motor
mount bracket fasteners shown in Figure 73.
3. Have another person lift motor as you remove V-belt
SERVICE
and replace it with a new one. Make sure V-belt is
seated in pulley.
4. Follow Steps 4–5 in Tensioning V-Belt on this page to
set correct belt tension, then tighten motor mount
bracket fasteners (see Figure 73), and replace cabinet rear access panel.
-46-
Page 49
Model W1745W (For Machines Mfd. Since 9/16)
Check/Adjusting Table
Parallelism
The infeed and outfeed tables must be parallel with each
other in order to produce a straight, jointed edge. When
the tables are not parallel with each other, the jointer will
produce workpieces that are cupped (concave) or bowed
(convex) along their length.
Table parallelism is factory-set, and should not normally
need to be adjusted when the machine is new. However,
after prolonged use, or if machine has been jarred during lifting or transportation, it may become necessary to
adjust the table parallelism.
Outfeed Table
Straightedge
Infeed Table
Table parallelism is adjusted by inserting shims between
the dovetailed ways of the outfeed table to make it parallel with the infeed table. Once this adjustment is made,
the outfeed table height should not need to be adjusted
again.
Feeler Gauge Set ................................................1
Metal Shims ......................................................1
To check/adjust table parallelism, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Move cutterhead guard out of the way.
3. Set outfeed table height as described in Setting
Outfeed Table Height on Page 25.
4. Rotate cutterhead until knife/insert is no longer at
TDC, extend straightedge over both tables, raise
infeed table until it contacts straightedge (see Figure
75), then lock infeed table.
Figure 75. Checking table parallelism.
-47-
SERVICE
Page 50
Model W1745W (For Machines Mfd. Since 9/16)
5. Look down length of straightedge on outfeed side to
see if there are any noticeable gaps between straightedge and outfeed table. Do this at both front and rear
of table.
— If there are no gaps, and the straightedge makes
full contact with both tables at front and rear, the
tables are parallel with each other and no adjustments are necessary.
— If there are gaps anywhere between one of the
tables and the straightedge, the tables are not parallel to each other and must be adjusted. Proceed
to Step 6.
6. Insert feeler gauge between table and straightedge
where gap is greatest (see Figure 76). Maximum
allowable tolerance is 0.003".
7. Loosen outfeed table locks. Place shims between
dovetailed ways (see Figure 77) until outfeed table is
within 0.003" of parallel with infeed table at front and
rear of tables.
Insert Feeler Gauge
Where Gap is Greatest
Straightedge
Outfeed
Figure 76. Example of feeler gauge
location for checking table parallelism.
Possible Shim
Locations
Infeed
8. Re-check outfeed table height (refer to Setting
Outfeed Table Height on Page 25), and re-adjust if
necessary.
SERVICE
Figure 77. Locations to place shims when
adjusting table parallelism.
-48-
Page 51
Model W1745W (For Machines Mfd. Since 9/16)
The following troubleshooting tables cover common problems that may occur with this machine. If you
need replacement parts or additional troubleshooting help, contact our Technical Support.
Note:
available, your original purchase receipt. This information is required to properly assist you.
Troubleshooting
Before contacting Tech Support, find the machine serial number and manufacture date, and if
Motor and Electrical
PROBLEMPOSSIBLE CAUSECORRECTIVE ACTION
Machine does not
start or breaker
trips immediately
after startup.
Machine stalls or
is underpowered.
Machine has
vibration or noisy
operation.
1. Switch disabling key removed.
2. Incorrect power supply voltage/circuit size.
3. Power supply circuit breaker tripped/fuse
4. Motor wires connected incorrectly.
5. Wiring open/has high resistance.
6. ON switch at fault.
7. Centrifugal switch at fault.
8. Start capacitor at fault.
9. Motor at fault.
1. Workpiece material not suitable.
2. Excessive feed rate.
3. Excessive cutting depth.
4. Dull knives.
5. Dust collection problem, causing internal
6. Belt slipping; oil/grease on belt.
7. Pulley loose or not properly aligned.
8. Motor overheated.
9. Motor wires connected incorrectly.
10. Plug/receptacle at fault.
11. Motor at fault.
1. Motor or other component loose.
2. Belt worn/loose; belt slapping cover.
3. Pulley loose or not properly aligned.
4. Motor fan rubbing on fan cover.
5. Mobile base caster engaged.
6. Knives at fault.
7. Cutterhead bearings at fault.
8. Centrifugal switch at fault.
9. Motor bearings at fault.
blown.
components to clog up with shavings.
1. Install switch disabling key.
2. Ensure correct power supply voltage/circuit size.
3. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
4. Correct motor wiring connections (Page 52).
5. Check/xbroken,disconnected,orcorroded
wires.
6. Test/replace switch.
7. Adjust/replace centrifugal switch if available.
8. Test/replace capacitor.
9. Test/repair/replace.
1. Ensure workpiece is suitable for jointing (Page 29).
6. Tension/replace belt (Page 46); clean belt; ensure
pulleys are aligned (Page 18).
7. Re-align pulleys; replace shaft key; tighten pulley
set screw.
8. Clean motor, let cool, and reduce depth of cut.
9. Correct motor wiring connections (Page 51).
10. Test for good contacts/correct wiring.
11. Test/repair/replace.
1. Replace damaged bolts/nuts; retighten loose
bolts/nuts.Usethread-lockinguidifcondition
repeats.
2. Tension/replace belt (Page 46).
3. Re-align pulleys; replace shaft key; tighten pulley
set screw.
4. Fix/replace fan cover; replace loose/damaged fan.
5. Release mobile base caster to stabilize machine.
6. Sharpen/replace knives; set knife alignment/
height correctly (Page 40).
7. Replace bearing(s)/realign cutterhead.
8. Replace.
9. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
SERVICE
-49-
Page 52
Model W1745W (For Machines Mfd. Since 9/16)
Operations
PROBLEMPOSSIBLE CAUSECORRECTIVE ACTION
Table(s) difficult
to adjust.
Excessive snipe
(gouge in end
of board that is
uneven with rest
of cut).
Workpiece stops
in middle of cut.
Workpiece chipping, tear-out, or
overall rough cut.
Fuzzy grain.1. Wood has high moisture content.
Long lines or
ridges that run
along length of
workpiece.
Uneven cutter
marks, wavy
surface, or
chatter marks
across face of
workpiece.
Glossy surface;
scorching or
burn marks on
workpiece.
Workpiece is
concave or
convex along
its length after
jointing.
1. Table lock(s) engaged/partially engaged.
2. Infeed table stops blocking movement.
1. Outfeed table set too low; or knives set too
high.
2. Operator pushing down on trailing end of
workpiece as it leaves cutterhead.
1. Outfeed table set too high.1. Align outfeed table with cutterhead knife at top
1. Not feeding workpiece to cut "with the
grain."
2. Dull knives.
3. Workpiece not suitable for jointing.
4. Nicked or chipped knives.
5. Feeding workpiece too fast.
6. Excessive cut depth.
7. Lack of proper dust collection or clogged
dust port.
2. Dull knives.
1. Nicked or chipped knives.
2. Loose or incorrectly installed knives.
1. Feeding workpiece too fast.
2. Knives not adjusted at even heights in
cutterhead.
1. Dull knives.
2. Feed rate too slow.
1. Workpiece not held with even pressure
against outfeed table during cut.
2. Workpiece too uneven at start of operation.
3. Outfeed table not parallel with infeed table.
1. Completely loosen table lock(s) (Page 30).
2. Loosen/reset infeed table stops (Page 30).
1. Align outfeed table with cutterhead knife at top
dead center (Page 25); adjust height of knives
evenly with outfeed table (Page 25).
2. Focus most of the workpiece pressure against
outfeed table while cutting.
dead center (Page 25).
1. Turn the workpiece 180° before feeding again.
2. Sharpen/replace knives (Page 40).
3. Ensure workpiece is suitable for jointing (Page 29).
4. Sharpen/replace knives (Page 40).
5. Reduce feed rate.
6. Reduce cut depth (Page 30).
7. Clear blockages, ensure dust collector is operating
efciently;upgradedustcollector.
1. Ensure wood moisture content is less than 20%.
Allow to dry if necessary.
2. Sharpen/replace knives (Page 40).
1. Sharpen/replace knives (Page 40).
2. Remove/replace knives/individual blade, and
install properly (Page 40).
1. Reduce feed rate.
2. Adjust knives so they are set up evenly in
cutterhead (Page 40). Remove, clean, and reinstall any knife that is "raised" in cutterhead.
1. Sharpen/replace knives (Page 40).
2. Increase feed rate.
1. Apply even downward pressure against workpiece
throughout entire travel along outfeed side during
cut.
2. Take partial cuts to remove extreme high spots
before doing a full pass.
3. Check/Adjust table parallelism (Page 47).
SERVICE
-50-
Page 53
Model W1745W (For Machines Mfd. Since 9/16)
These pages are current at the time of printing. However, in the spirit of improvement, we may make
changes to the electrical systems of future machines. Compare the manufacture date of your machine to
If there are differences between your machine and what is shown in this section, call Technical Support
for assistance BEFORE making any changes to the wiring on your machine. An updated
machine before calling. This information can be found on the main machine label.
Electrical Safety Instructions
the one stated in this manual, and study this section carefully.
at (360) 734-3482
wiring diagram may be available. Note:Please gather the serial number and manufacture date of your
SHOCK HAZARD. Working on wiring that is
connected to a power source is extremely
dangerous. Touching electrified parts will
result in personal injury including but not
limited to severe burns, electrocution,
or death. Disconnect the power from
the machine before servicing electrical
components!
QUALIFIED ELECTRICIAN. Due to the inherent
hazards of electricity, only a qualified
electrician should perform wiring tasks on
this machine. If you are not a qualified
electrician, get help from one before
attempting any kind of wiring job.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening
during machine operation. Double-check all
wires disconnected or connected during any
wiring task to ensure tight connections.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious
personal injury, fire, or machine damage. If
you notice that any wires or components are
damaged while performing a wiring task,
replace those wires or components before
completing the task.
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown
in the diagram may lead to unpredictable
results, including serious injury or fire.
MOTOR WIRING. The motor wiring shown
in these diagrams is current at the time
of printing, but it may not match your
machine. Always use the wiring diagram
inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical
charge for up to 10 minutes after being
disconnected from the power source.
To reduce the risk of being shocked,
wait at least this long before working on
capacitors.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this
manual when connecting your machine to a
power source.
EXPERIENCING DIFFICULTIES. If you are
experiencing difficulties understanding
the information included in this section,
contact our Technical Support at
(360) 734-3482.
SERVICE
WIRING DIAGRAM COLOR KEY
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.shopfox.biz.
BLACK
WHITE
GREEN
RED
BLUE
BROWN
GRAY
ORANGE
-51-
YELLOW
YELLOW
GREEN
PURPLE
PINK
LIGHT
BLUE
BLUE
WHITE
TURQUOISE
Page 54
Wiring Diagram
Neutral
Hot
110 VAC
5-15 Plug
Ground
CONTROL PANEL (Viewed from Behind)
Power
Indicator
Light
ON/OFF
AD11-25/
40-1G
Model W1745W (For Machines Mfd. Since 9/16)
Figure 79. ON/OFF switch panel
backside.
Switch
GND
Start
Capacitor
GND
Z2
U1
STOP
MOTOR
U2
Z1
Start Capacitor
Read
Page 51
Before
Wiring
Ground
SERVICE
Junction Box
Figure 78. Capacitor and junction box
with protective covers removed.
Motor ID
-52-
JKD JIEKEDA
CD60 250MFD
125VAC
Page 55
Model W1745W (For Machines Mfd. Since 9/16)
PARTS
Base Cabinet & Motor
12
22V2-9
11
22V2-1
22V2-8
16
15
14
13
1
10
22V2-2
22V2-5
22V2-7
22V2-3
22V2-6
22V2-4
17
22V2
21
24
25
26
8
7
9
46
44
19
23
50
18
20
7
8
9
47
48
49
45
12
13
30
31
32
37
33
36
35
38
34
39
43V2
41
39
39
42
39
41
9
8
7
2
4
5
6
3
7
8
9
9
29
28
PARTS
-53-
Page 56
Model W1745W (For Machines Mfd. Since 9/16)
Base Cabinet Parts List
REFPART #DESCRIPTIONREFPART #DESCRIPTION
1X1745W001CABINET STAND22V2-8 X1745W022V2-8 CONTACT PLATE
2X1745W002BASE FRAME22V2-9 X1745W022V2-9 CENTRIFUGAL SWITCH
3X1745W003LEVELING FOOT M8-1.25 X 1623X1745W023KEY 5 X 5 X 25
4X1745W004HEX BOLT M8-1.25 X 5024X1745W024V-BELT A-38
5X1745W005WHEEL SPACER25X1745W025MOTOR PULLEY
6X1745W006WHEEL26X1745W026SET SCREW M6-1 X 8
7X1745W007HEX NUT M8-1.2528X1745W028CAP SCREW M8-1.25 X 55
8X1745W008LOCK WASHER 8MM29X1745W029LOCK NUT M8-1.25
9X1745W009FLAT WASHER 8MM30X1745W030PEDAL BRACKET
10X1745W010FLANGE BOLT M8-1.25 X 1631X1745W031PEDAL
11X1745W011DUST PORT 4"32X1745W032FLAT WASHER 12MM
12X1745W012PHLP HD SCR M5-.8 X 1033X1745W033E-CLIP 10MM
13X1745W013FLAT WASHER 5MM34X1745W034CLEVIS PIN, HEADLESS-GROOVED
14X1745W014STANDOFF-HEX M10-1.5 X 16, HEAD 64L35X1745W035CAP SCREW M8-1.25 X 100
15X1745W015FLAT WASHER 10MM36X1745W036TROLLEY BRACKET
16X1745W016LOCK WASHER 10MM37X1745W037LOCK NUT M10-1.5
17X1745W017GROMMET 50MM38X1745W038BUSHING
18X1745W018MOTOR MOUNT BRACKET39X1745W039INT RETAINING RING 35MM
19X1745W019CABINET REAR COVER41X1745W041BALL BEARING 6202ZZ
20X1745W020HEX BOLT M8-1.25 X 3042X1745W042WHEEL
21X1745W021CARRIAGE BOLT M8-1.25 X 2043V2X1745W043V2CAP SCREW M10-1.5 X 50
22V2X1745W022V2MOTOR 1HP 120V 1-PH V2.04.1644X1745W044WRENCH 11-13MM OPEN-ENDS
22V2-1 X1745W022V2-1 MOTOR FAN COVER45X1745W045WRENCH 8-10MM OPEN-ENDS
22V2-2 X1745W022V2-2 MOTOR FAN46X1745W046HEX WRENCH 3MM
22V2-3 X1745W022V2-3 CAPACITOR COVER47X1745W047HEX WRENCH 4MM
22V2-4 X1745W022V2-4 MOTOR JUNCTION BOX48X1745W048HEX WRENCH 5MM
22V2-5 X1745W022V2-5 S CAPACITOR 250M 125V 1-3/8 X 3-1/8 49X1745W049HEX WRENCH 6MM
22V2-6 X1745W022V2-6 BALL BEARING 6203ZZ (FRONT)50X1745W050POWER CORD 14G 3W 72" 5-15P
22V2-7 X1745W022V2-7 BALL BEARING 6203ZZ (REAR)
PARTS
-54-
Page 57
Model W1745W (For Machines Mfd. Since 9/16)
125
152
Jointer Tables & Parts List
167
112
113
170
111
101
109
110
106
108
114
107
115
102
116
105
118
168
104
103
117
120
119
123
166
169
165
122
124
121
164
157
163
127
126
158
128
157
161
129
159
130
131
162
153
154
133
132
160
142
161
162
155
134
135
115
151
136
150
149
156
140
139
137
147
148
145
144
143
142
171
141
138
REF PART #DESCRIPTIONREF PART #DESCRIPTION
101 X1745W101 OUTFEED TABLE136 X1745W136 CAP SCREW M6-1 X 12
102 X1745W102 CAP SCREW M8-1.25 X 25137 X1745W137 STUD-UDE M12-1.75 X 255, 33, 22
103 X1745W103 FLAT WASHER 8MM138 X1745W138 HANDLE M12-1.75, 32 X 80 (PLASTIC)
104 X1745W104 TABLE BASE139 X1745W139 PIVOT SHAFT
105 X1745W105 FLAT WASHER 10MM140 X1745W140 EXT RETAINING RING 12MM
106 X1745W106 LEADSCREW MOUNTING BLOCK141 X1745W141 INFEED TABLE
107 X1745W107 LOCK COLLAR142 X1745W142 FLANGE BOLT M8-1.25 X 16
108 X1745W108 OUTFEED TABLE LEADSCREW143 X1745W143 CORD CLAMP, DOUBLE (PLASTIC)
109 X1745W109 SET SCREW M6-1 X 8144 X1745W144 PHLP HD SCR M5-.8 X 16
110 X1745W110 ROLL PIN 3 X 25145 X1745W145 SWITCH PEDESTAL ARM
111 X1745W111 HANDWHEEL TYPE-3 101D X 10B-K X M8-1.25147 X1745W147 PHLP HD SCR M5-.8 X 10
112 X1745W112 REVOLVING HANDLE M8-1.25, 20 X 94148 X1745W148 CONTROL PANEL BOX
113 X1745W113 CAP SCREW M6-1 X 16149 X1745W149 EXT TOOTH WASHER 5MM
114 X1745W114 PHLP HD SCR M5-.8 X 16150 X1745W150 LOCK WASHER 5MM
115 X1745W115 FLAT WASHER 5MM151 X1745W151 HEX NUT M5-.8
116 X1745W116 POINTER152 X1745W152 CONTROL PANEL PLATE
117 X1745W117 SPACER153 X1745W153 PHLP HD SCR M4-.7 X 8
118 X1745W118 DEPTH-OF-CUT SCALE154 X1745W154 PADDLE SWITCH W/KEY
119 X1745W119 FLIP STOP155 X1745W155 POWER INDICATOR LIGHT AD11-25/40-1G 220V
120 X1745W120 DOWEL PIN 4 X 20156 X1745W156 FLANGE BOLT M6-1 X 12
121 X1745W121 SPRING PLATE157 X1745W157 HEX NUT M8-1.25
122 X1745W122 GUARD MOUNT COLLAR158 X1745W158 SET SCREW M8-1.25 X 20
123 X1745W123 PHLP HD SCR M4-.7 X 12159 X1745W159 INFEED TABLE BLOCK
124 X1745W124 TORSION SPRING160 X1745W160 ADJUSTABLE HANDLE M6-1 X 30
125 X1745W125 SPRING TENSION KNOB161 X1745W161 HEX NUT M6-1
126 X1745W126 SEATING BAR162 X1745W162 CAP SCREW M6-1 X 30
127 X1745W127 DUST DEFLECTOR163 X1745W163 POSITIVE-STOP SCREW M8-1.25 X 35
128 X1745W128 EXT RETAINING RING 5MM164 X1745W164 ADJUSTABLE HANDLE M6-1 X 25
129 X1745W129 LINKAGE PIN165 X1745W165 CAP SCREW M8-1.25 X 16
130 X1745W130 LINKAGE BRACKET166 X1745W166 LOCK WASHER 8MM
131 X1745W131 LINKAGE BAR167 X1745W167 CUTTERHEAD GUARD
132 X1745W132 SHOULDER BOLT M8-1.25 X 10, 10 X 5168 X1745W168 GUARD SHAFT
133 X1745W133 INFEED TABLE GIB169 X1745W169 CAP SCREW M5-.8 X 10
134 X1745W134 INFEED LEVER PIVOT BLOCK170 X1745W170 FLAT WASHER 6MM
135 X1745W135 HEX NUT M12-1.75171 X1745W171 FLAT WASHER 8MM
PARTS
-55-
Page 58
Model W1745W (For Machines Mfd. Since 9/16)
Cutterhead & Parts List
209
206
208
207
202
210
201
211
212
216
214
213
202
215
203
204
205
219
218
217
203
204
205
REF PART #DESCRIPTIONREF PART #DESCRIPTION
201X1745W201CUTTERHEAD 6" 3-KNIFE211X1745W211FLAT HD CAP SCREW M5-.8 X 10
202X1745W202STUD-DE M10-1.5 X 105212X1745W212KEY 5 X 5 X 30
203X1745W203FLAT WASHER 10MM213X1745W213BEARING BLOCK (RIGHT)
204X1745W204LOCK WASHER 10MM214X1745W214SET SCREW M6-1 X 10
205X1745W205HEX NUT M10-1.5215X1745W215CUTTERHEAD PULLEY
206X1745W206BEARING BLOCK (LEFT)216X1745W216BALL BEARING 6203ZZ
207X1745W207BALL BEARING 6202ZZ217X1745W217JIG CENTER ROD
208X1745W208HEX BOLT M6-1 X 10218A X1745W218A KNIFE-SETTING JIG
209X1745W209CUTTERHEAD KNIFE 6" X 3/4" X 1/8" 3-PC SET218X1745W218JIG FOOT
210X1745W210KNIFE GIB219X1745W219E-CLIP 9MM
218A
PARTS
-56-
Page 59
Model W1745W (For Machines Mfd. Since 9/16)
Fence and Parts List
341
302
303
305
311
306
304
310
311
307
312
308
309
316
314
315
317
315
324
322
304
325
323
326
318
329
328
321
320
327
340
330
331
332
325
333
334
335
336
337
325
342
339
301
343
344
313
REF PART #DESCRIPTIONREF PART #DESCRIPTION
301X1745W301FENCE323X1745W323ROLL PIN 6 X 45
302X1745W302STUD-UDE M10-1.5 X 100, 30, 12324X1745W324FENCE MOUNTING PLATE
303X1745W303HANDLE M10-1.5, 35 X 45 (PLASTIC)325X1745W325LOCK WASHER 8MM
304X1745W304HEX BOLT M8-1.25 X 25326X1745W326CAP SCREW M8-1.25 X 25
305X1745W305HEX BOLT M10-1.5 X 170327X1745W327FENCE ADJUSTMENT RACK RAM
306X1745W306FENCE PIVOT SUPPORT (LEFT)328X1745W328FLAT WASHER 10MM
307X1745W307FENCE CARRIAGE329X1745W329ADJUSTABLE HANDLE M10-1.5 X 50
308X1745W308SHOULDER BOLT M8-1.25 X 10, 10 X 5330X1745W330FENCE ADJUSTMENT PINION KNOB
309X1745W309SWING-STOP331X1745W331SET SCREW M10-1.5 X 16
310X1745W310SET SCREW M6-1 X 8332X1745W332CAP SCREW M8-1.25 X 20
311X1745W311DOWEL PIN 10 X 40333X1745W333SET SCREW M8-1.25 X 16
312X1745W312CAP SCREW M6-1 X 20334X1745W334RAM HOUSING
313X1745W313REAR PIVOT CLAMP335X1745W335RAM ARM GUARD
314X1745W314PIVOT SUPPORT336X1745W336FENCE CARRIAGE MOUNT
315X1745W315HEX NUT M8-1.25337X1745W337CAP SCREW M8-1.25 X 35
316X1745W316HEX BOLT M8-1.25 X 30339X1745W339SET SCREW M8-1.25 X 25
317X1745W317FENDER WASHER 10MM340X1745W340FLAT WASHER 6MM
318X1745W318LOCK HANDLE M10-1.5341X1745W341CAP SCREW M6-1 X 16
320X1745W320PHLP HD SCR M6-1 X 16342X1745W342FLAT WASHER 8MM
321X1745W321FLAT WASHER 6MM343X1745W343FENCE GUIDE BLOCK
322X1745W322FENCE PIVOT SUPPORT (RIGHT)344X1745W344SET SCREW M5-.8 X 4
PARTS
-57-
Page 60
Model W1745W (For Machines Mfd. Since 9/16)
Labels marked *** have changed since last sending
Failure to keep hands clear of cutterhead will result in serious personal injury.
155mm x 22mm
Failure to keep hands clear of cutterhead will result in serious personal injury.
Cutterhead
exposed between
these lines.
READ and UNDERSTANDMANUAL to avoid seriousinjury! If a manual is notavailable, DO NOT use machine! Instead, go towww.shopfox.biz or call (800) 840-8420.
WARNING!
155mm x 22mm
• 1:1 Scale (Labels are actual size)
• Labels must be made of chemical-resistant material
Failure to keep hands clear of cutterhead will result in serious personal injury.
Failure to keep hands clear of cutterhead will result in serious personal injury.
Cutterhead
exposed between
these lines.
READ and UNDERSTANDMANUAL to avoid seriousinjury! If a manual is notavailable, DO NOT use machine! Instead, go towww.shopfox.biz or call (800) 840-8420.
WARNING!
WARNING
ACCIDENTAL
INJURY HAZARD!
Disconnect power supply before adjustments, setup or maintenance!
155mm x 22mm
Note: Labels marked *** have changed since last sending.
• 1:1 Scale (Labels are actual size)
• Labels must be made of chemical-resistant material
W1745 Labels C
(11/13/15)
Failure to keep hands clear of cutterhead will result in serious personal injury.
Failure to keep hands clear of cutterhead will result in serious personal injury.
Cutterhead
exposed between
these lines.
READ and UNDERSTANDMANUAL to avoid seriousinjury! If a manual is notavailable, DO NOT use machine! Instead, go towww.shopfox.biz or call (800) 840-8420.
WARNING!
WARNING
ACCIDENTAL
INJURY HAZARD!
Disconnect power supply before adjustments, setup or maintenance!
155mm x 22mm
51 x 84mm51 x 84mm51 x 84mm
36 x 32mm
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
Note: Labels marked *** have changed since last sending.
***
• 1:1 Scale (Labels are actual size)
• Labels must be made of chemical-resistant material
W1745 Labels C
(11/13/15)
Note: Labels marked *** have changed since last sending.
• 1:1 Scale (Labels are actual size)
• Labels must be made of chemical-resistant material
W1745 Labels C
(11/13/15)
W1745W Labels B
5/21/15
Failure to keep hands clear of cutterhead will result in serious personal injury.
READ and UNDERSTANDMANUAL to avoid seriousinjury! If a manual is notavailable, DO NOT use machine! Instead, go towww.shopfox.biz or call (800) 840-8420.
WARNING!
155mm x 22mm
402
404
Labels & Cosmetics
ON/OFFPOWER
413
WARNING!
READ and UNDERSTAND
MANUAL to avoid serious
injury! If a manual is not
available, DO NOT use
machine! Instead, go to
www.shopfox.biz or call
(800) 840-8420.
411V2
Motor: 1 HP, 120V, 1-Ph, 60 Hz, 12A
Cutterhead: 3 Knife, 2-1/2" Dia.
Replacement Knives: D4616
Knife Size: 6" x 3/4" x 1/8"
Cutterhead Speed: 4900 RPM
Cuts Per Minute: 14,700
Maximum Depth of Cut: 1/8"
Maximum Rabbeting Depth: 1/2"
Fence Tilt: 45º, 90º, 135º
Table Size: 7-1/2" x 46-1/2"
Weight: 269 lbs.
Mfd. for Shop Fox in China
Specifications
Date
S/N
401
DANGER!
ROTATING
CUTTERHEAD BELOW!
WARNING! WARNING!
KICKBACK HAZARD!
1. Ensure outfeed table is
Use this guard for all
even with knives.
operations possible, and
2. Never exceed the
immediately re-install guard
maximum depth of cut.
following operations that
3. Do not stand directly
require its removal.
behind workpiece.
MODEL W1745W
6" JOINTER
WARNING!
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Except when rabbeting, keep all guards in place and in proper
operating condition. Always replace the guard after rabbeting.
4. Never perform jointing, planing, or rabbeting cuts on pieces smaller
than 8" long, 3/4" wide, or 1/4" thick.
5. Always use push blocks when face planing.
6. Keep hands at least 12" away from cutterhead.
7. Never cut deeper than 1/8" on a single pass.
8. Do not wear loose clothing, gloves, jewelry, or other items that
can get entangled. Tie back long hair and roll up sleeves.
9. Turn motor OFF and disconnect power before changing blades,
adjusting tables/fence, or servicing.
10. Be aware of "kickback" hazards and how to prevent them.
11. Do not joint boards with cracks, loose knots, or any defects.
12. Only operate in a dry environment free of rain or dampness.
13. Always feed workpiece against cutterhead rotation.
14. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
ALWAYS USE
PUSH BLOCKS!
Push blocks minimize
possibility of the operator’s
hands contacting the
cutterhead while cutting.
412
403
Failure to keep hands clear
of cutterhead will result in
serious personal injury.
SHOPFOX.BIZ
Cutterhead
exposed between
these lines.
MODEL W1745W
6" JOINTER
Specifications
WARNING!
Motor: 1 HP, 120V, 1-Ph, 60 Hz, 12A
To reduce the risk of serious injury when using this machine:
Cutterhead: 3 Knife, 2-1/2" Dia.
1. Read and understand owner’s manual before operating.
Replacement Knives: D4616
2. Always wear approved eye protection and respirator.
Knife Size: 6" x 3/4" x 1/8"
3. Except when rabbeting, keep all guards in place and in proper
Cutterhead Speed: 4900 RPM
operating condition. Always replace the guard after rabbeting.
Cuts Per Minute: 14,700
4. Never perform jointing, planing, or rabbeting cuts on pieces smaller
Maximum Depth of Cut: 1/8"
than 8" long, 3/4" wide, or 1/4" thick.
Maximum Rabbeting Depth: 1/2"
5. Always use push blocks when face planing.
Fence Tilt: 45º, 90º, 135º
6. Keep hands at least 12" away from cutterhead.
Table Size: 7-1/2" x 46-1/2"
7. Never cut deeper than 1/8" on a single pass.
Weight: 269 lbs.
8. Do not wear loose clothing, gloves, jewelry, or other items that
can get entangled. Tie back long hair and roll up sleeves.
9. Turn motor OFF and disconnect power before changing blades,
adjusting tables/fence, or servicing.
10. Be aware of "kickback" hazards and how to prevent them.
Date
11. Do not joint boards with cracks, loose knots, or any defects.
12. Only operate in a dry environment free of rain or dampness.
13. Always feed workpiece against cutterhead rotation.
S/N
14. Prevent unauthorized use by children or untrained users;
Mfd. for Shop Fox in China
restrict access or disable machine when unattended.
Failure to keep hands clear
of cutterhead will result in
serious personal injury.
407
WARNING
ACCIDENTAL
INJURY HAZARD!
Disconnect power
supply before
adjustments, setup
or maintenance!
405
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety
glasses, ear protection,
and respirator when
using this machine.
406
REFPART #DESCRIPTIONREFPART #DESCRIPTION
401X1745W401CUTTERHEAD WARNING LABEL408X1745W408SHOP FOX NAMEPLATE
PARTS
402X1745W402CONTROL PANEL LABEL409X1745W409MODEL NUMBER LABEL
403X1745W403CUTTERHEAD EXPOSURE WARNING LABEL410X1745W410SHOP FOX BLACK
404X1745W404ELECTRICITY LABEL 1.4W X 1.2H411V2 X1745W411V2 MACHINE ID LABEL W/TUV V2.09.16
405X1745W405EYE/EAR/LUNG HAZARD LABEL412X1745W412UPPER DECORATIVE STRIP TAPE
406X1745W406SHOP FOX WHITE413X1745W413READ MANUAL LABEL 2W X 3.3H
407X1745W407DISCONNECT POWER LABEL
410
409
408
-58-
Page 61
Model W1745W (For Machines Mfd. Since 9/16)
-59-
PARTS
Page 62
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
Woodstock international inc.
p.o. box 2309
bellingham, Wa 98227-2309
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 63
WARRANT Y
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship
resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be
tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries
to persons or property or for incidental, contingent, special or consequential damages arising from the
and materials for a period of two years from the date of original purchase by the original owner.
This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or
accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and
at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to
be defective, provided that the original owner returns the product prepaid to an authorized warranty
or repair facility as designated by our Bellingham, Washington office with proof of their purchase of
the product within two years, and provides Woodstock International, Inc. reasonable opportunity to
verify the alleged defect through inspection. If it is determined there is no defect, or that the defect
owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be
to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with
the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no
event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase
use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability
standards. We reserve the right to change specifications at any time because of our commitment to
continuously improve the quality of our products.
Page 64
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