Shop fox W1745W User Manual

Page 1
MODEL W1745W
6" JOINTER 
W/MOBILE BASE
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 9/16)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © FEBRUARY, 2016 BY WOODSTOCK INTERNATIONAL, INC., REVISED DECEMBER, 2016 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#17784JH  Printed in ChinaV2.08.17
Page 2
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Contents
INTRODUCTION .....................................2
Contact Info ....................................... 2
Manual Accuracy .................................. 2
Machine Specifications .....................................3
Identification ..................................... 6
Controls & Components ......................... 7
SAFETY ...............................................8
Standard Machinery Safety Instructions ...... 8
Additional Safety for Jointers ................ 10
ELECTRICAL ....................................... 11
Circuit Requirements .......................... 11
Grounding Requirements ...................... 12
Extension Cords ................................ 12
SETUP............................................... 13
Unpacking ....................................... 13
Items Needed for Setup ....................... 13
Inventory ........................................ 14
Cleaning Machine ............................... 15
Machine Placement ............................ 16
Assembly ......................................... 17
Dust Collection ................................. 24
Setting Outfeed Table Height ................ 25
Test Run .......................................... 26
Recommended Adjustments .................. 27
Tightening V-Belt ............................... 27
OPERATIONS ....................................... 28
General .......................................... 28
Operation Overview ........................... 28
Stock Inspection & Requirements ........... 29
Setting Depth of Cut ........................... 30
Squaring Stock .................................. 31
Surface Planing ................................. 32
Edge Jointing ................................... 33
Bevel Cutting ................................... 34
Rabbet Cutting ................................. 35
ACCESSORIES ...................................... 36
Jointer Accessories ............................. 36
MAINTENANCE .................................... 37
General .......................................... 37
Cleaning & Protecting ......................... 37
Lubrication ...................................... 38
SERVICE ............................................ 39
General .......................................... 39
Inspecting Knives ............................... 39
Adjusting/Replacing Knives ................... 40
Setting Fence Stops ............................ 42
Adjusting Gibs .................................. 44
Calibrating Depth-of-Cut Scale .............. 45
Tensioning/Replacing V-Belts ................. 46
Check/Adjusting Table Parallelism .......... 47
Troubleshooting ................................. 49
Electrical Safety Instructions ................. 51
Wiring Diagram ................................. 52
PARTS ............................................... 53
Base Cabinet & Motor ......................... 53
Jointer Tables & Parts List .................... 55
Cutterhead & Parts List ....................... 56
Fence and Parts List ........................... 57
Labels & Cosmetics ............................ 58
Warranty ........................................... 61
SET UPELECTRICAL MAINTENANCE
OPERATIONSSAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE
Page 4
INTRODUCTION
We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.
IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This infor­mation is required for all Technical Support calls and it will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@woodstockint.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
the instructions, specifications, drawings, and pho­tographs contained inside. Sometimes we make mistakes, but our policy of continuous improve­ment
machine you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure
check our website
for an updated version. W
manuals
and
on our website at
www.
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the from the machine ID label (see below). Also, if available, have a copy of your original purchase receipt on hand. This information is required for all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
Model W1745W (For Machines Mfd. Since 9/16)
INTRODUCTION
Contact Info
Woodstock International Technical Support
Phone: (360) 734-3482
Email: techsupport@woodstockint.com
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Manual Accuracy
made every effort to be exact with
also means that sometimes the
.
,
e post current
manual updates for free
woodstockint.com.
Manufacture Date and Serial Number
Manufacture
Date
Serial Number
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Page 5
INTRODUCTION
Model W1745W (For Machines Mfd. Since 9/16)
MODEL W1745W
6" JOINTER WITH MOBILE BASE
Product Dimensions
Weight.......................................................................................................... 269 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height.............................. 46‐1/2 x 28‐1/2 x 51 in.
Footprint (Length x Width)......................................................................... 23‐1/2 x 15 in.
Shipping Dimensions
Carton #1
Type............................................................................................. Cardboard Box
Content................................................................................................. Machine
Weight................................................................................................... 189 lbs.
Length x Width x Height..................................................................... 53 x 21 x 15 in.
Carton #2
Type............................................................................................. Cardboard Box
Content.................................................................................................... Stand
Weight.................................................................................................... 99 lbs.
Length x Width x Height..................................................................... 21 x 17 x 29 in.
Electrical
Power Requirement.................................................................... 120V, Single‐Phase, 60 Hz
Full‐Load Current Rating......................................................................................... 12A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 14 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5‐15
Switch Type............................................................ Paddle Safety Switch w/Removable Key
Machine Specifications
Motors
Main
Horsepower................................................................................................. 1 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 12A
Speed.................................................................................................. 3450 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... V‐Belt Drive
Bearings................................................................. Sealed & Permanently Lubricated
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Page 6
Main Specifications
INTRODUCTION
Model W1745W (For Machines Mfd. Since 9/16)
Main Specifications
Bevel Jointing................................................................................. 0 – 45 deg. L/R
Maximum Width of Cut................................................................................... 6 in.
Maximum Depth of Cut................................................................................ 1/8 in.
Minimum Workpiece Length............................................................................. 8 in.
Minimum Workpiece Thickness....................................................................... 1/2 in.
Maximum Rabbeting Depth............................................................................ 1/2 in.
Number of Cuts Per Minute............................................................................ 14,700
Fence Information
Fence Length............................................................................................. 35 in.
Fence Width........................................................................................... 1‐1/2 in.
Fence Height............................................................................................... 5 in.
Fence Stops.................................................................................. 45, 90, 135 deg.
Cutterhead Information
Cutterhead Type........................................................................................ 3 Knife
Cutterhead Diameter................................................................................ 2‐1/2 in.
Cutterhead Speed................................................................................... 4900 RPM
Knife Information
Number of Knives.............................................................................................. 3
Knife Type................................................................................... HSS, Single‐Sided
Knife Length................................................................................................ 6 in.
Knife Width.............................................................................................. 3/4 in.
Knife Thickness......................................................................................... 1/8 in.
Knife Adjustment................................................................................. Jack Screws
Table Information
Table Length......................................................................................... 46‐1/2 in.
Table Width........................................................................................... 7‐1/2 in.
Table Thickness............................................................................. 1‐1/8 – 3‐3/8 in.
Floor to Table Height.............................................................................. 32‐1/2 in.
Table Adjustment Type................................................................... Handwheel/Lever
Table Movement Type...................................................................... Dovetailed Ways
Construction
Body Assembly........................................................................................ Cast Iron
Cabinet..................................................................................................... Steel
Fence Assembly....................................................................................... Cast Iron
Guard............................................................................................ Die Cast Metal
Table............................................................................. Precision‐Ground Cast Iron
Paint Type/Finish............................................................................. Powder Coated
Other Information
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 4 in.
Mobile Base............................................................................................. Built‐In
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Page 7
Model W1745W (For Machines Mfd. Since 9/16)
Other
Country of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ...................................................................... 1 Hour
Serial Number Location .................................................................................... ID Label
ISO 9001 Factory ................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes
Features
Beds Slide on Dovetailed Ways Center‐Mounted Fence with Positive Stops at 45, 90 and 135 Degrees Handwheel‐Adjusted Outfeed Table, Lever‐Adjusted Infeed Table w/Depth Gauge Pedestal‐Mounted, Easy‐Access Switch with Removable Safety Key Built‐in Mobile Base Built‐in Dust Chute with 4" Collection Hood Rack and Pinion Fence Adjustment Includes Free Pair of Safety Push Blocks and Knife‐Setting Jig V‐Belt Drive 3‐Knife Cutterhead Precision‐Ground Cast‐Iron Tables and Fence Rabbeting Table
INTRODUCTION
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Page 8
INTRODUCTION
Become familiar with the names and locations of the controls and features shown below to better
Model W1745W (For Machines Mfd. Since 9/16)
Identification
D
B
C
A
M
L
E
F
J
G
H
I
K
A. Outfeed Table B. Fence C. Cutterhead Guard D. Fence Tilt Handle E. Fence Lock F. Fence Adjustment Knob G. Control Panel
H. Infeed Table I. Infeed Table Adjustment Lever J. Depth Scale K. Locking Foot Pedal L. Dust Port M. Outfeed Table Handwheel
For Your Own Safety Read Instruction Manual Before Operating Jointer
a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS
replace cutterhead guard after rabbeting operations. c) Never make jointing or rabbeting cuts deeper than d) Always use hold-down or push blocks when jointing material narrower than 3" or surface
planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length.
-6-
1
8" or planing cuts deeper than 1⁄16"
Page 9
Model W1745W (For Machines Mfd. Since 9/16)
Controls & Components
Refer to Figures 1–3 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
Control Panel (Figure 1):
ON/OFF Switch: Starts and stops the motor. The switch
can be disabled to prevent unauthorized use by removing disabling key.
INTRODUCTION
ON/OFF
Switch
Power
Indicator
Light
Power Indicator Light: Illuminates when machine is plugged into power.
Table Movement Controls (Figure 2):
Depth Scale: Indicates depth of cut.
Infeed Table Adjustment Lever: Adjusts position of
infeed table, which controls depth of cut.
Outfeed Table Handwheel: Adjusts position of outfeed table. Only used when setting outfeed table even with cutterhead knives.
Fence Movement Controls (Figure 3):
Fence Adjustment Knob: Rotates to adjust lateral
position of fence along width of tables.
Tilt Lock: Secures fence tilt setting at desire angle.
45° Fence Stop: Stops fence at 45° inward and 45° degree
outward (135°).
Note: Even when fence is resting against stops, tilt
lock must be tightened before starting machine.
90° Fence Stop: Stops fence at 90° when engaged.
Note: Even when fence is resting against stops, tilt
lock must be tightened before starting machine.
Figure 1. Pedestal-mounted controls.
Depth Scale
Outfeed Table
Handwheel
Figure 2. Table movement controls.
90° Fence
Stop
Fence Lock
Figure 3. Fence movement controls.
Infeed Table
Adjustment
Lever
Fence
Adjustment
Knob
Tilt
Lock
45° Fence
Stop
Fence Lock: Tightens to secure fence position along width of tables; loosens to allow adjustment.
-7-
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
Page 10
Model W1745W (For Machines Mfd. Since 9/16)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
-8-
Page 11
Model W1745W (For Machines Mfd. Since 9/16)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
-9-
Contact Technical Support at (360) 734-3482.
Page 12
Model W1745W (For Machines Mfd. Since 9/16)
Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead
grain or
can increase the risk of kickback. It
ro-
. Always
Cutting a workpiece that does not meet the minimum dimension requirements can result in breakup, kickback, or accidental contact with cutterhead during operation. Never perform jointing, planing, or
long,
Not using push blocks when surface
planing may result in accidental cutterhead
planing
. Never pass
your hands directly over cutterhead without a
Loss of workpiece con­trol while feeding can increase risk of kick­back or accidental contact with cutterhead. Support workpiece continuously during opera­tion. Support long or wide stock with auxiliary
Kickback or acciden­tal cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feed­ing. Never start jointer with workpiece touch­ing cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never back work toward
Loose knives or improp­erly set inserts can become dangerous projec­tiles or cause machine damage. Always verify knives/inserts are secure and properly adjust­ed before operation. Straight knives should
) from
Additional Safety for Jointers
or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce risk, operator and bystanders MUST completely heed hazards and warnings below.
KICKBACK. Occurs when workpiece is ejected
SAFETY
from machine at a high rate of speed. To reduce the risk of kickback-related inju­ries, use quality workpieces, safe feeding techniques, and proper machine setup or maintenance.
GUARD REMOVAL. Operating jointer without
guard exposes operator to knives/inserts. Except when rabbeting, never remove guards for regular operations or while con­nected to power. Turn jointer OFF and disconnect power before clearing any shav­ings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly adjusted before resuming regular operations.
DULL/DAMAGED KNIVES/INSERTS. Dull knives/
inserts can increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.
GRAIN DIRECTION. Jointing against the
end grain also requires more cutting force, which p duces chatter or excessive chip out joint or surface plane WITH the grain.
CUTTING LIMITATIONS.
rabbeting cuts on pieces smaller than 8"
3
4" wide, or 1⁄4" thick.
PUSH BLOCKS.
contact. Always use push blocks when materials less than 3" high or wide
push block.
WORKPIECE SUPPORT.
OUTFEED TABLE ALIGNMENT. Setting outfeed
table too high can cause workpiece to hit table and get stuck, increasing risk of kick­back. Setting outfeed table too low may cause workpiece to become tapered from front to back. Always keep outfeed table even with knives/inserts at highest point during rotation.
INSPECTING STOCK. Impact injuries or fire
may result from using poor workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Workpieces with minor warping should be surface planed first with cupped side facing infeed table.
MAXIMUM CUTTING DEPTH. To reduce risk of
kickback, never cut deeper than pass.
1
8” per
-10-
stands.
FEED WORKPIECE PROPERLY.
infeed table.
SECURE KNIVES/INSERTS.
never project more than 1⁄8" (0.125" cutterhead body.
Page 13
Model W1745W (For Machines Mfd. Since 9/16)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 120V .................. 12 Amps
Circuit Requirements for 110V
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
-11-
Page 14
Grounding Requirements
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
This machine is equipped with a power cord that has an equipment-grounding The plug
receptacle ( accordance with local codes and ordinances.
Model W1745W (For Machines Mfd. Since 9/16)
malfunctions or breakdowns, grounding provides
to reduce the risk of electric shock.
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
ELECTRICAL
you are in doubt about whether the tool is
If you ever notice that a cord or
For 110V Connection
wire and NE M A 5-15 grounding plug.
must only be inserted into a matching
see Figure) that is properly installed and grounded in
to travel—in
wire
110V
5-15 PLUG
Figure 4. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
Neutral Hot
Extension Cords
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
ground wire, match the required
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better).................50 ft.
-12-
Page 15
Model W1745W (For Machines Mfd. Since 9/16)
Immediately discard all
materials to eliminate
This machine presents serious injury hazards to untrained users. Read
to become familiar with
tions before starting the
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.
The following items are needed, but not included, to set up your machine.
SETUP
Unpacking
Items Needed for Setup
Description Qty
Additional People ..........................................2
Straightedge 4' .............................................1
Safety Glasses ................................ 1 Per Person
Dust Collection System ...................................1
Dust Hose 4" ...............................................1
Hose Clamp 4" .............................................1
Phillips Screwdriver #2 ...................................1
Wrench 13mm ..............................................1
Wrench 14mm ..............................................1
Wrench 17mm ..............................................1
Wrench 19mm ..............................................1
Socket Wrench 17mm .....................................1
• Level .........................................................1
Cleaner/Degreaser ............................ As Needed
Disposable Shop Rags ......................... As Needed
through this entire manual
the controls and opera-
machine!
Wear safety glasses during entire setup process!
SETUP
USE helpers or power lifting equipment to lift this machine. Otherwise, serious personal injury may occur.
SUFFOCATION HAZARD!
plastic bags and packing
choking/suffocation hazards for children and animals.
-13-
Page 16
Model W1745W (For Machines Mfd. Since 9/16)
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
Inventory
Box 1 (Figure 5) Qty
A. Table Assembly .............................................1
B. Fence Carriage Assembly .................................1
C. Fence Assembly ............................................1
D. Carriage Mounting Bracket ...............................1
E. Cutterhead Jig .............................................1
F. Outfeed Table Handwheel ................................1
G. Push Blocks .................................................2
H. Cutterhead Guard .........................................1
I. Fence Tilt Handle ..........................................1
J. Infeed Table Lever ........................................1
Box 2 (Figure 6) Qty
K. Cabinet ......................................................1
L. Control Panel and Support Arm .........................1
M. Dust Port ....................................................1
N. Locking Foot Pedal Assembly ............................1
O. V-Belt ........................................................1
SETUP
A
C
A
E
F
Figure 5. Box 1 contents.
K
G
H
I
B
D
J
L
Tools and Hardware (Figure 7) Qty
P. Hex Stud M10-1.5 x 16 (Jointer/Cabinet) .............3
Q. Hex Wrenches 3, 4, 5 & 6mm ...................... 1 Ea.
R. Wrenches 8/10mm & 11/13mm ....................1 Ea.
Assembly Fasteners (Not Shown)
Hex Nuts M8-1.25 (Foot Pedal) ..........................3
Cap Screw M8-1.25 x 55 (Foot Pedal) ..................3
• Flat Washers 8mm (Foot Pedal, Carriage Bracket,
Support Arm) ............................................ 12
Flat Washers 10mm (Jointer/Cabinet) .................3
Lock Washers 10mm (Jointer/Cabinet) ................3
Cap Screws M8-1.25 x 35 (Carriage Bracket) .........4
Lock Washers 8mm (Carriage Bracket, Foot Pedal) ..7
Phillip Head Screws M5-.8 x 10 (Dust Port) ...........4
Flat Washers 5mm (Dust Port) ...........................4
Cap Screws M8-1.25 x 20 (Support Arm) ...............2
N
M
Figure 6. Box 2 contents.
P
Q
R
Figure 7. Tools and assembly hardware.
O
-14-
Page 17
Model W1745W (For Machines Mfd. Since 9/16)
To prevent machine, the factory has coated t of your machine compound
I be difficult to coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below:
• Cleaner/degreaser and grease
Safety glasses & disposable gloves
Disposable Rags
To
1.
2.
3
4
5
6
immediately coat with a quality metal protectant.
Cleaning Machine
corrosion during shipment and storage of your
with a heavy-duty rust prevention
.
f you are unprepared or impatient, this compound can
remove. To ensure that the removal of this
designed to remove storage wax
Solvent brush or paint brush
remove rust preventative coating, do these steps:
DISCONNECT MACHINE FROM POWER!
he bare metal surfaces
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery. Many cleaning solvents are toxic if inhaled. Minimize your risk by only using these products in a well ventilated area.
SETUP
Put on safety glasses and disposable gloves.
. Coat the rust preventative with a liberal amount of
cleaner/degreaser, then let it soak for 5–10 minutes.
. Wipe off surfaces. If your cleaner/degreaser is
effective, the coating will wipe off easily.
Tip: An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)
. Repeat cleaning steps as necessary until all of the
compound is removed.
. To prevent rust on freshly cleaned surfaces,
In a pinch, automotive degreasers, mineral spirits or WD•40 can be used to remove rust preventative coating. Before using these products, though, test them on an inconspicuous area of your paint to make sure they will not damage it.
-15-
Page 18
Machine Placement
Weight Load
Refer to the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.
required space allocation.
Physical Environment
The physical environment where your machine is operated is important for safe operation and the
ambient temperature range exceeds 41°–104°F;
(non-condensing); or the environment is subject
source. Make sure all power cords are protected
chemicals, or other hazards. Make sure to leave
Machine Specifications for the
Model W1745W (For Machines Mfd. Since 9/16)
longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the
the relative humidity range exceeds 20–95%
to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power
SETUP
See below for
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
from traffic, material handling, moisture,
access to a means of disconnecting the power source or engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Wall
Min. 30"
46
1
/
"
2
120V
for Maintenance
1
/
"
28
2
= Electrical Connection
Figure 8. Working clearances.
-16-
Page 19
Model W1745W (For Machines Mfd. Since 9/16)
Assembly
Before beginning the assembly process make sure you have all items listed in "Items Need for Setup," and all parts with export grease have been cleaned. Complete all steps in the assembly procedure prior to performing the
Test Run on Page 26.
To assemble jointer, do these steps:
1. Lay cabinet on its side. Attach foot pedal assembly
to cross brace at bottom of cabinet with (3) M8-1.25 x 55 cap screws, (6) 8mm flat washers, (3) 8mm lock washers, and (3) M8-1.25 hex nuts, as shown in Figure 9.
2. Turn cabinet upright.
3. Test foot pedal by pressing downward on foot pedal assembly; jointer should move freely.
4. Place both hands on cabinet and release foot pedal to lower cabinet to floor.
x 3
Figure 9. Locking foot pedal attached to
cabinet.
Access
Panel
Removed
Mounting
Holes
SETUP
5. Level cabinet front-to-back and side-to-side by adjusting leveling feet.
The jointer assembly weighs approximately 200lbs. Get assistance from at least 2 helpers when lifting jointer onto cabinet.
6. Remove access panel from rear of cabinet.
7. With help from assistants, lift jointer onto cabinet,
and align all three mounting holes between jointer and cabinet (see Figure 10).
8. Attach jointer to cabinet using (3) M10-1.5 x 16 hex studs, (3) 10mm flat washers, (3) 10mm lock washers.
Note: Reach through the dust chute to access
forward mounting hole.
Dust Chute
Figure 10. Location of mounting holes.
-17-
Continued on next page
Page 20
9. Verify cutterhead and motor pulley are aligned, as illustrated in Figure 11. If pulleys are aligned, go to Step 14.
— If pulleys are NOT aligned, loosen motor mount
bolts/nuts shown in Figure 12, then shift motor horizontally as needed to align pulleys, retighten motor mount bolts/nuts.
Note: Make fine adjustments to pulley alignment
by loosening set screws on hub of motor pulley (see Figure 11), aligning motor pulley with cutterhead pulley, then retightening set screws. Each pulley should be perfectly aligned, as shown in Figure 11.
10. Place V-belt on motor pulley, then roll belt onto cutterhead pulley (see Figure 13).
Model W1745W (For Machines Mfd. Since 9/16)
Cutterhead
Cutterhead
Set Screw
Motor
Alignment
Pulley
Motor Pulley
Figure 11. Example of pulleys parallel and
aligned.
11. Loosen four bolts/nuts securing motor mount brackets (see Figure 12), allow motor to slide down so its weight tensions the belt, then retighten bolts/ nuts.
Note: When properly tensioned, belt has
SETUP
approximately
1
2" deflection when moderate
pressure is applied midway between the pulleys, as illustrated in Figure 13. If necessary, apply downward pressure on motor before securing motor mount brackets to attain proper belt tension.
Note: DO NOT use a mechanical device to push
motor down farther than you can by hand or you will overtighten the V-belt, which may lead to shortened bearing life in the motor or cutterhead.
12. Replace cabinet access panel.
Motor Mount
Bolts/Nuts
(1 of 4)
Motor Mount Bracket
Bolts/Nuts (2 of 4)
Figure 12. Example of motor bracket bolts
(black arrows) and motor mount bolts
(white arrows).
Cutterhead Pulley
Approximately
1
/2" Deflection
-18-
Motor Pulley
Figure 13. Correct belt deflection when
properly tensioned.
Page 21
Model W1745W (For Machines Mfd. Since 9/16)
Fence carriage MUST be installed before operating jointer or moving V-belt will be exposed, creating an entanglement hazard at the back of jointer.
13. Attach carriage mounting bracket to jointer table
with (4) M8-1.25 x 35 cap screws, (4) 8mm lock washers, and (4) 8mm flat washers (see Figure 14).
Note: Set screws located between carriage mounting
holes (Figure 15) may be adjusted if further fence parallelism is required.
Carriage
Mounting
Bracket
Figure 14. Attaching carriage mounting
bracket to jointer table.
x 2
2 of 4
SETUP
14. Secure fence carriage assembly to carriage mounting bracket with (2) M8-1.25 x 20 cap screws and (2) 8mm flat washers (see Figure 16).
Note: Move fence carriage assembly through its full
range of motion. If carriage is difficult to move, turn carriage set screw to adjust tension.
Figure 15. Tension set screw locations on
back of carriage mounting bracket.
Carriage
Set Screw
1 of 2
Figure 16. Attaching fence carriage
assembly to carriage mounting bracket.
-19-
Page 22
15. Ensure (2) M8-1.25 x 25 cap screws and (2) 8mm flat washers attaching fence assembly to fence carriage assembly are properly tightened (see Figure 17).
16. Thread fence-tilt handle into fence (see Figure 18).
Model W1745W (For Machines Mfd. Since 9/16)
x 2
Figure 17. Attaching fence assembly into
carriage.
17. Move fence backward as far as it will go.
SETUP
18. Remove cap screw in cutterhead guard shaft (see Figure 19).
Tilt Handle
Figure 18. Threading fence-tilt handle
onto fence.
Slot
x 1
-20-
Figure 19. Set screw location.
Page 23
Model W1745W (For Machines Mfd. Since 9/16)
19. Rotate torsion spring knob a half turn counterclockwise, and insert guard shaft into table, as shown in Figure 20. Make sure cutterhead guard shaft slot fits over pin inside spring knob barrel (hidden from view).
3
Note: Keep cutterhead guard approximately
8" off
of table for proper clearance; move guard through range-of-motion to test clearance.
20. Test guard by pulling it back and letting go. Guard should snap back quickly over cutterhead, stopping at fence. Re-install set screw once guard is installed and functions properly (see Figure 21).
— If guard does not snap back, snaps back slowly,
or does not return to starting position, remove shaft, add a half turn counterclockwise to spring knob, re-install shaft, then test again. Repeat as necessary until guard functions properly.
Guard
Shaft
Torsion
Spring Knob
Figure 20. Inserting cutterhead guard
shaft and setting torsion spring knob.
Set Screw
SETUP
Cutterhead guard is a critical safety feature on this machine. A torsion spring is mounted on cutterhead guard shaft to help it return to its proper position over cutterhead after a cutting operation. This tor­sion spring must have spring pressure during guard installation to work properly.
Figure 21. Re-installing set screw once
guard is installed and functions properly.
-21-
Page 24
DO NOT operate this machine without an adequate dust collection system (see Dust Collection on Page
24). This machine creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.
21. Attach dust port to cabinet with (4) M5-.8 x 10
Phillips head screws and (4) 5mm flat washers (see Figure 22).
Model W1745W (For Machines Mfd. Since 9/16)
x 4
22. Attach support arm with (2) M8-1.25 x 20 cap screws to back of infeed table, as shown in Figure 23.
SETUP
23. Plug motor cord into backside of control box, then secure power cord and control panel cord with two cord clamps using M5-.8 x 10 Phillips head screws, as shown in Figure 24.
Figure 22. Attaching dust port to cabinet.
X2
Figure 23. Attaching support arm to infeed
table.
Power Cord
Cord Clamps
-22-
Control
Panel Cord
x 2
Figure 24. Securing cords to backside of
control panel pedestal.
Page 25
Model W1745W (For Machines Mfd. Since 9/16)
24. Attach handwheel to outfeed table shaft as shown in Figure 25, with pre-installed Phillips head screw and
flat washer.
25. Thread infeed table lever into adjustment plate shown in Figure 26, and tighten hex nut against adjustment plate to secure lever in place.
Figure 25. Attaching handwheel to
outfeed table shaft.
Adjustment
Plate
SETUP
26. Assemble knife-setting jig as shown in Figure 27.
Hex Nut
Figure 26. Threading infeed table lever
into adjustment plate.
Figure 27. Assembled knife-setting jig.
-23-
Page 26
Dust Collection
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection “how-to” book.
Recommended CFM at Dust Port: ................400 CFM
Tools Needed Qty
Dust Collection System ........................................1
Dust Hose 4" .....................................................1
Hose Clamps 4" ..................................................2
To connect a dust collection hose, do these steps:
Model W1745W (For Machines Mfd. Since 9/16)
This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing dust with a dust collection system.
1. Fit a 4" dust hose over the dust port, as shown in
SETUP
Figure 28, and secure it in place with a hose clamp.
2. Tug the hose to make sure it does not come off.
Note: A tight fit is necessary for proper
performance.
Figure 28. Example of dust hose
connected to dust port.
-24-
Page 27
Model W1745W (For Machines Mfd. Since 9/16)
Setting Outfeed Table
Height
If outfeed table is set too high, workpiece will contact outfeed table edge during operation, increasing risk of kickback.
During jointer operation, the outfeed table must be level with the knives when they are at top-dead-center (TDC). If the outfeed table is set too low, the workpiece will be tapered from front to back or there will be snipe (a gouge in end of board that is uneven with rest of cut). If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the risk of kickback and related injuries.
Top Dead
Center
Figure 29. Cutterhead knife at top-dead-
center.
The outfeed table adjustment will also have to be made any time you perform maintenance on the cutterhead or knives.
To set outfeed table height, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove rear access panel and move/remove
cutterhead guard away to access full length of table.
3. Rotate cutterhead pulley until a knife is at TDC, as illustrated in Figure 29.
4. Place straightedge on outfeed table so it extends over cutterhead. If knife lifts off of table, or knife is below straightedge, adjust outfeed table height until knife at TDC just touches straightedge.
5. If outfeed table is correctly set, knife at TDC should just touch straightedge, as shown in Figure 30.
6. Lock outfeed table in position (see Figure 31), and re-install/release cutterhead guard.
SETUP
Straightedge
Outfeed Infeed
Figure 30. Using a straightedge to align
outfeed table height with knife at TDC.
Table
Lock
-25-
Figure 31. Outfeed table lock.
Page 28
Test Run
performed. Operating an improperly set
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
section of this
manual can help.
Troubleshooting table in the SERVICE
To test run machine, do these steps:
Model W1745W (For Machines Mfd. Since 9/16)
Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON, verify motor operation, then turn
machine OFF.
The motor should run smoothly and without unusual
noises.
SETUP
4. Remove switch disabling key (see Figure 32).
5. Try to start machine with paddle switch.
— If machine does not start, the switch disabling
feature is working as designed.
— If machine does start, immediately stop the
machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.
DO NOT start machine until all preceding setup instructions have been
up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/ property damage.
Figure 32. Removing switch key from
paddle switch.
-26-
Page 29
Model W1745W (For Machines Mfd. Since 9/16)
Recommended
Adjustments
For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine.
However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.
Step-by-step instructions for these adjustments can be found in SECTION 7: SERVICE.
Factory adjustments that should be verified:
1. Knife Settings (Page 40).
2. Depth Scale Calibration (Page 45).
3. Fence Stop Accuracy (Page 42).
4. Table Parallelism (Page 47).
Tightening V-Belt
The final step in the setup process must be done after approximately 16 hours of operation. During this first 16 hours, the V-belts will stretch and seat into the pulley grooves. After this time, you must re-tension the V-belts to avoid slippage and burn out. Refer to Page 46 when you are ready to perform this important adjustment.
Note: Pulleys and belts can get hot. This is a normal condition. Allow them to cool before making adjustments.
A small amount of black belt dust at the bottom of the belt housing is normal during the life of the machine and does not indicate a problem with the machine or V-belts.
Cutterhead Pulley
Approximately
1
/2" Deflection
Motor Pulley
Figure 33. Correct belt deflection when
properly tensioned.
SETUP
-27-
Page 30
OPERATIONS
This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.
The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!
The overview below provides the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to its generic nature, this overview is NOT intended
General
Model W1745W (For Machines Mfd. Since 9/16)
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
Operation Overview
To complete typical operation, operator does following:
1. Examines workpiece to verify it is safe and suitable
for cutting.
2. Adjusts fence for width of workpiece and locks it in place.
OPERATIONS
3. Adjusts fence tilt, if necessary, and tightens fence lock lever to secure angle setting.
4. Adjusts infeed table height to set depth-of-cut per pass.
5. Puts on safety glasses and respirator.
6. Locates push blocks.
7. Starts jointer.
8. Using push blocks, holds workpiece firmly against
both the infeed table and fence, and slides it into cutterhead at a steady and controlled rate until entire length of workpiece has advanced beyond cutterhead to outfeed table.
9. Repeats Steps 5–8 until satisfied with the results.
10. Stops jointer.
To reduce the risk of eye injury and long-term respiratory damage, always wear safety glasses and a respirator while operating this machine.
DO NOT investigate problems or adjust the jointer while it is running. Wait until the machine is turned OFF, unplugged and all working parts have come to a complete stop before proceeding!
-28-
Page 31
Model W1745W (For Machines Mfd. Since 9/16)
Stock Inspection
& Requirements
Here are some rules to follow when choosing and jointing stock:
DO NOT joint or surface plane stock that contains large or loose knots. Injury to the operator or dam-
age to the workpiece can occur if the knots become dislodged during the cutting operation.
DO NOT joint or surface plane against the grain direction. Cutting against the grain increases the likelihood of stock kickback, as well as tear-out on the workpiece.
CORRECT
ROTATION
OUTFEED TABLE
INCORRECT
ROTATION
OUTFEED TABLE
FEED DIRECTION
INFEED TABLE
With Grain
FEED DIRECTION
INFEED TABLE
Against Grain
Jointing and surface planing with the grain pro­duces a better finish and is safer for the operator.
Cutting with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock (see Figure 34).
Note: If the grain changes direction along the edge
of the board, decrease the cutting depth and make additional passes.
Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades, or create a fire hazard if drawn into dust collector. Wood stacked on a concrete floor may contain small pieces of stone or concrete and should be removed before jointing.
Only process natural wood fiber through your jointer. Never joint MDF, particle board, plywood, laminates or other synthetically made materials.
Make sure all stock is sufficiently dried before jointing. Wood with a moisture content over 20% will cause unnecessary wear on the knives and poor cutting results.
Figure 34. Correct and incorrect setting
grain alignment with cutterhead.
10" Min.
1" Min.
1
4" Min.
Figure 35. Minimum dimensions for edge
jointing.
10" Min.
1
2" Min.
OPERATIONS
Ensure workpiece meets or exceeds the minimum dimension requirements (Figures 35–36), before
edge jointing or surface planing or it may break or kick back during operation!
-29-
3
4" Min.
Figure 36. Minimum dimensions for
surface planing.
Page 32
Model W1745W (For Machines Mfd. Since 9/16)
Setting Depth of Cut
The depth of cut on a jointer affects the amount of mate­rial removed from the bottom of the workpiece as it pass­es over the cutterhead.
The depth of cut is set by adjusting the height of the infeed table relative to the cutterhead knives/inserts at TDC (top dead center).
Depth
Indicator
Depth
Stop
The depth stop can be used to set the maximum depth of
1
cut to
8" for most jointing operations, and the depth-of-
cut scale displays the depth of cut, which goes up to for cutting rabbets (see Figure 37).
1
DO NOT exceed
8" cut per pass on this machine or kick-
back and serious injury may occur!
Adjusting Infeed Table Height
To adjust the infeed table height, loosen the infeed table lock (see Figure 38), move the infeed table lever up/ down (see Figure 39) to raise or lower the table to the desire cut depth shown on the scale, and then tighten the table lock to secure the setting (see Figure 38).
Positive-Stop Screws
The infeed table features positive-stop screws (see Figure
38) that allow the operator to quickly adjust the infeed
table between finish/final cuts and shaping/heavy cuts.
We recommend setting the minimum depth of cut to
OPERATIONS
and the maximum depth of cut to tions.
1
8" for most opera-
1
32"
1
2"
Scale
Figure 37. Depth scale components.
Lower Stop
Jam Nuts
Screw
Infeed Table
Upper Stop
Screw
Stop
Pin
Lock Lever
Figure 38. Infeed table lock.
To adjust positive-stop screws, do these steps:
1. Loosen jam nut and stop screws shown in Figure 38,
but do not completely remove them.
2. Lower table to maximum desired depth of cut.
3. Tighten lower stop screw until it contacts stop pin
shown in Figure 38, and then tighten lower jam nut to secure stop screw.
4. Raise table to minimum desired depth of cut, then repeat Step 3 with upper stop screw and jam nut.
-30-
Figure 39. Adjusting infeed table height.
Page 33
Model W1745W (For Machines Mfd. Since 9/16)
15
30
Squaring Stock
Squaring stock involves four steps performed in order below:
1. Surface Plane using Jointer: The concave face of
the workpiece face is surface planed flat with the jointer (see Figure 40).
2. Surface Plane on a Thickness Planer: A thickness planer flattens opposite workpiece face (see Figure
41).
3. Edge-Jointing using Jointer: A concave workpiece edge is jointed flat with jointer (see Figure 42).
4. Rip-Cut on a Table Saw: A jointed workpiece edge is
placed against a table saw fence and opposite edge is cut off (see Figure 43).
Figure 40. Surface plane using jointer.
Previously Surface
Previously
Planed Face
Planed Face
Figure 41. Surface plane using thickness
planer.
Figure 42. Edge joint using jointer.
OPERATIONS
Previously
Previously
Jointed
Jointed
Edge
45
Edge
Figure 43. Rip cut on table saw.
-31-
Page 34
Model W1745W (For Machines Mfd. Since 9/16)
Surface Planing
The purpose of surface planing on the jointer is to make one flat face on a workpiece (see Figures 44–45). This is a necessary step when preparing a workpiece to be run through a thickness planer when squaring stock.
To surface plane on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements sec- tion).
2. Set infeed table height to desired cutting depth for
each pass.
If you are not experienced with a jointer, set depth of cut to "0", and practice feeding workpiece across tables as described. This procedure will better prepare you for actual operation.
IMPORTANT: For safety reasons, do not exceed a cut-
ting depth of
3. Setfenceto90˚.
4. Start jointer.
5. Place workpiece firmly against fence and infeed
table.
IMPORTANT: To ensure workpiece remains stable dur-
ing cut, concave sides of workpiece must face toward table and fence.
6. Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during the
OPERATIONS
entire cut.
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allow­ing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.
1
8" per pass when surface planing.
Removed
Removed
Surface
Surface
Figure 44. Illustration of surface planing.
Figure 45. Typical surface planing
operation.
7. Repeat Step 6 until entire surface is flat.
Tip: When squaring up stock, cut opposite side of
workpiece with a planer instead of the jointer to ensure both sides are parallel.
-32-
Failure to use push blocks when surface planing may result in cutterhead contact, which will cause serious personal injury. Always use push blocks to protect your hands when surface planing on the jointer.
Page 35
Model W1745W (For Machines Mfd. Since 9/16)
Edge Jointing
The purpose of edge-jointing is to produce a finished, flat-edged surface (see Figures 47–46) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock.
To edge joint on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements sec- tion).
2. Set infeed table height to desired cutting depth for
each pass.
If you are not experienced with a jointer, set depth of cut to "0", and practice feeding workpiece across tables as described. This procedure will better prepare you for actual operation.
IMPORTANT: For safety reasons, cutting depth should
never exceed
3. Setfenceto90˚.
4. Start jointer.
5. Place workpiece firmly against fence and infeed
table.
IMPORTANT: To ensure workpiece remains stable dur-
ing cut, concave sides of workpiece must face toward table and fence.
6. Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during the entire cut.
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allow­ing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.
1
8" per pass.
Removed
Portion
Surface
Removed with
Jointer
Figure 46. Illustration of edge-jointing
results.
OPERATIONS
7. Repeat Step 6 until the entire edge is flat.
Tip: When squaring up stock, cut opposite edge of
workpiece with a table saw instead of the jointer— otherwise, both edges of workpiece will not be paral­lel with each other.
-33-
Figure 47. Typical edge-jointing operation.
Page 36
Model W1745W (For Machines Mfd. Since 9/16)
Bevel Cutting
Bevel cuts (see Figures 48–49) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside cor­ner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge of a workpiece.
To bevel cut on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements section).
2. Set infeed table height to cutting depth desired for
each pass.
If you are not experienced with a jointer, set depth of cut to "0", and practice feeding workpiece across tables as described. This procedure will better prepare you for actual operation.
Note: Cutting depth for bevel cuts is typically
between width of stock.
3. Set fence tilt to desired angle of cut.
4. Place workpiece against fence and infeed table with
concave side face down.
5. Start jointer.
6. With a push block in your leading hand, press
workpiece against table and fence with firm pres-
OPERATIONS
sure, and feed workpiece over cutterhead with a push block in your trailing hand.
Note: When your leading hand gets within 4" of the
cutterhead, lift it up and over cutterhead, and place push block on portion of the workpiece once it is 4" past cutterhead. Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand when it gets within 4" of cutterhead. To help keep your hands safe, DO NOT let them get closer than 4" from moving cutterhead at any time during operation!
1
16" and 1⁄8", depending on hardness and
Removed
Surface
Figure 48. Illustration of bevel-cutting
results.
Figure 49. Typical bevel-cutting operation.
7. Repeat cutting process, as necessary, until you are
satisfied with results.
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Page 37
Model W1745W (For Machines Mfd. Since 9/16)
Rabbet Cutting
The purpose of rabbet-cutting is to remove a section of the workpiece edge (see Figures 50–51). When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock.
To rabbet cut on jointer, do these steps:
1. Inspect stock to ensure it is safe and suitable for the
operation (see Stock Inspection & Requirements sec- tion).
If you are not experienced with a jointer, set the depth of cut to "0", and practice feeding the workpiece across the tables as described below. This procedure will better prepare you for the actual operation.
2. Set infeed table height to desired cutting depth for
each pass.
IMPORTANT: For safety reasons, cutting depth should
never exceed
3. Remove cutterhead guard.
4. Setfenceto90˚andnearfrontofjointer,soamount
of exposed cutterhead in front of fence matches size of desired rabbet.
5. Start jointer.
6. Place workpiece firmly against fence and infeed
table.
IMPORTANT: To ensure workpiece remains stable dur-
ing cut, concave sides of workpiece must face toward table and fence.
7. Feed workpiece completely across cutterhead while
keeping it firmly against fence and tables during entire cut.
1
8" per pass.
Removed
Surface
Rabbet Joints
Figure 50. Illustration of rabbet-cutting
effects and a few sample joints.
OPERATIONS
IMPORTANT: Keep hands at least 4" away from
cutterhead during the entire cut. Instead of allow­ing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.
8. Repeat Step 7 until rabbet is cut to depth.
-35-
Figure 51. Typical rabbet-cutting
operation.
When cutterhead guard is removed, attempting any other cuts beside a rabbet directly exposed operator to moving cutterhead. ALWAYS replace cutterhead guard after rabbet cutting!
Page 38
Model W1745W (For Machines Mfd. Since 9/16)
ACCESSORIES
Jointer Accessories
The following jointer accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.
D4616—6" Jointer Knives
Set of three single-sided 6" replacement knives constructed of premium High Speed Steel for a precision-honed edge. Each blade is
3
4" wide x 1⁄8" thick.
D1123—Knife Honer
Sharpen planer and jointer knives to a razor keen edge without removing them from cutterheads. The honing tool features two 400­grit stones, a flat stone for sharpening bevels, and a diagonal stone for flat edges. Each stone has four surfaces, which can be adjusted to provide a fresh sharpening surface.
W1211A—Steel Body Jig
Our patented jointer knife-setting jig for the perfect alignment every time! Allows you to shift nicked knives to get a perfect cut to
OPERATIONS
an accuracy of +/- 0.001”. We offer knife-setting jigs and extensions for almost all jointers. Made in the USA. Also available: W1210 Polycarbonate Body Jig.
D4089—4 Pc. Machinist's Square Set A handy set to have around! Each square is finely ground stainless steel. All have common beam and blade widths and thicknesses, which will allow them to be used in combination. 2", 3", 4" & 6" squares.
-36-
Page 39
Model W1745W (For Machines Mfd. Since 9/16)
MAINTENANCE
General
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check:
Inspect cutters for damage or wear.
Check for loose mounting bolts/nuts.
Check cords, plugs, and switch for damage.
Check for the proper function of the cutter guard
(see Page 21).
Check for any other condition that could hamper the safe operation of this machine.
Wipe the table clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces.
MAKE SURE that your machine is unplugged during all maintenance pro­cedures! If this warning is ignored, serious personal injury may occur.
Weekly Maintenance:
Wipe down the table surface and grooves with a lubricant and rust preventive such as SLIPIT
Vacuum dust buildup from the motor housing and inside cabinet.
Clean the pitch and resin from cutterhead with a cleaner like OxiSolv
Monthly Maintenance:
Check/tighten the V-belt tension (Page 18).
Every 6–12 Months:
• Lubricate table gibs and ways.
®
Blade & Bit Cleaner.
®
.
Cleaning & Protecting
Cleaning the W1745W is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin­desolving cleaner to remove it.
Protect the unpainted cast-iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of quality lubricants.
MAINTENANCE
-37-
Page 40
Lubrication
Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.
Provided is a list of components that require periodic lubrication. Be careful not to over-lubricate these components. Large amounts of lubricant will attract sawdust, causing the metal components to gum-up and bind.
Sliding Ways
Oil Type ............................... ISO 68 Way Oil or Equivalent
Oil Amount ..........................................................1–2 Drops
Lubrication Frequency .......................................As Needed
Model W1745W (For Machines Mfd. Since 9/16)
Lubricate
Sliding
Ways
Figure 52. Location (1 of 2) to lubricate
sliding ways on rear of jointer.
Lower both infeed and outfeed table to access the sliding ways. Place a couple of drops of oil at top of each sliding surface as needed and move tables up and down to distrib­ute oil (see Figure 52). Wipe off excess oil.
Fence
Oil Type ...................................................Light Machine Oil
Oil Amount ..........................................................1–2 Drops
Lubrication Frequency .......................................As Needed
Place one or two drops of light machine oil on fence pivot points (see Figure 54) as needed.
Lubricate
Sliding
Ways
Figure 53. Locations to lubricate sliding
ways on front of jointer.
SERVICE
-38-
Figure 54. Fence lubrication locations
(black arrows).
Page 41
Model W1745W (For Machines Mfd. Since 9/16)
This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.
If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to:
techsupport@woodstockint.com.
SERVICE
General
Inspecting Knives
The height of the knives can be easily and quickly inspect­ed with the knife-setting jig. This inspection will ensure that the knives are set in the cutterhead as they should be. Usually this is done before calibrating the outfeed table or when troubleshooting.
MAKE SURE that your machine is unplugged during all service proce­dures! If this warning is ignored, seri­ous personal injury may occur.
Tools Needed Qty
Knife-Setting Jig ................................................1
To inspect knives, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard or block it open.
1
3. Lower infeed table to
4. Place knife jig on cutterhead, directly over a knife, as shown in Figure 55.
5. Carefully inspect how the jig touches cutterhead
and knife. If both outside legs of jig sit firmly on cutterhead and middle pad just touches knife, then that knife is set correctly. (Repeat this inspection with other knives.)
— If jig does not sit firmly on the cutterhead and
touch the knife edge as described, then reset that knife. (Repeat this inspection with the other knives before resetting.)
2" scale mark.
Figure 55. Checking knife height with a
knife-setting jig.
SERVICE
-39-
Page 42
Adjusting/Replacing
Knives
Setting the knives correctly is crucial to the proper operation of the jointer and is very important in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, dull much faster than the others.
Tools Needed Qty
Knife-Setting Jig ................................................1
Hex Wrench 2.5mm .............................................1
Open-End Wrench 10mm .......................................1
Model W1745W (For Machines Mfd. Since 9/16)
Loosen
Tighten
Knife
Gib Bolt
Gib
To set or replace knives, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutterhead guard from table and lower infeed
and outfeed tables as far as they go. This will provide unrestricted access to cutterhead.
3. Remove cabinet rear access panel to expose cutterhead pulley.
4. Rotate cutterhead pulley to provide good access to cutterhead knives.
5. Loosen cutterhead gib bolts, starting from center, and alternating back and forth until all gib bolts are loose, but not falling out (see Figure 57).
The first time you set or replace a knife, remove
gib and knife from cutterhead. Clean gib and inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a light amount of oil or other metal protectant.
Jack Screw
Figure 56. Cutterhead profile diagram.
3
Figure 57. Gib bolt loosening sequence.
1
42
6. Position knife-setting jig over knife, as shown in Figure 58, and loosen gib bolts until knife is com-
pletely loose.
SERVICE
Middle Pad
Figure 58. Example of jig positioned over
cutterhead knife.
-40-
Page 43
Model W1745W (For Machines Mfd. Since 9/16)
7. Use a 2.5mm hex wrench to rotate jack screws to raise or lower knife. When knife is set correctly, it will barely touch middle pad of knife-setting jig (see
Figure 59).
8. Snug gib bolts tight enough to just hold knife in place.
Figure 59. Using knife-setting jig to set
knife height.
9. Repeat Steps 5–9 with remaining knives.
10. Rotate cutterhead to first knife you started with.
Slightly tighten all gib bolts, starting at middle and working your way to ends by alternating left and right (Figure 61). Repeat this step with remaining knives.
11. Repeat Step 11, but fully tighten each gib bolt (see Figure 60).
12. Adjust outfeed table to match new knife heights (refer to Setting Outfeed Table Height on Page 25).
Loosens
Knife
Figure 60. Gib bolt loosening/tightening
direction.
3
Figure 61. Gib bolt tightening sequence.
1
Tightens
Knife
42
13. Replace cutterhead guard and cabinet rear access panel.
-41-
SERVICE
Page 44
Model W1745W (For Machines Mfd. Since 9/16)
Setting Fence Stops
The fence stops consists of adjustable nuts and hex bolts. They simplify the task of setting the fence at45˚,90˚,and 135˚(45˚ outward).
Tools Needed Qty
Hex Wrench 6mm ...............................................1
45˚Square .......................................................1
90˚ Square .......................................................1
Open-End Wrench 13 ...........................................1
Setting 45˚Fence Stop
1. Usea45˚square toadjustfenceto45˚position,as shown in Figure 62.
2. Loosen jam nut shown in Figure 63.
45˚Square
Figure 62. Fence adjusted to 45˚.
3. Adjust45˚stopbolt until it contacts back of fence.
4. Retighten jam nut loosened in Step 2 and re-check
45˚ square to ensure fence is set correctly.
Note: It may be necessary to remove the 90˚stop
bolt and jam nut to allow exact clearance for 45˚ stop bolt and nut.
Setting 90˚Fence Stop
1. Usea90˚square to adjustfenceto90˚position, shown in Figure 64.
Continued on next page
135˚Fence
Stop Bolt
45˚Fence
Stop Bolt
Jam Nut
Figure 63.45˚fence stop screw and jam
nut.
Square
SERVICE
Figure 64. Example of adjusting fence to
90˚.
-42-
Page 45
Model W1745W (For Machines Mfd. Since 9/16)
2. Rotate90˚swing-stop into position shown in Figure
65.
3. Loosenjamnuton90˚ stop bolt (see Figure 65).
4. Adjust90˚stopboltuntilitmakescontactwith90˚
swing-stop.
90˚Swing-
Jam Nut
Stop
5. Retighten jam nut loosened in Step 3 and re-check 90˚ square to ensure fence is set correctly.
Setting 135˚ Fence Stop
1. Disengage 90˚swing-stop, as shown in Figure 66.
2. Using angle gauge set for135˚,adjustfenceto135˚
(45˚outward)position.
3. Loosen jam nut on 135° stop bolt (see Figure 67).
4. Turn 135° stop bolt to adjust fence angle. Bolt head
will act as a stop by resting on backside of fence.
90˚Fence-Stop
Bolt
Figure 65.90˚swing-stop engaged.
Swing-Stop
Figure 66. Adjusting fence to 135°.
135˚Fence
Stop Bolt
5. Retighten jam nut loosened in Step 3 (see Figure
67), and re-check 135° gauge to ensure fence is set
correctly.
-43-
Jam Nut
Figure 67. 135° stop screw and jam nut.
SERVICE
Angle
Gauge
Figure 68. Checking and adjusting 135°
angle with gauge.
Page 46
Model W1745W (For Machines Mfd. Since 9/16)
Adjusting Gibs
Adjustment of the table gibs allows you to control the amount of play in the table movement, which determines how easy the tables move up and down.
Both tables have their own gibs that function and adjust in the same manner.
Note: Poorly lubricated sliding ways, or those that become gummed-up with dust/oil, will often feel similar to an over-tightened gibs. Table movement can often be improved by simply cleaning/lubricating the sliding ways regularly. We recommend that you do this prior to making any adjustments.
Tools Needed Qty
Hex Wrench 4mm ...............................................1
Open-End Wrench 10mm.......................................1
To adjust table gibs, do these steps:
1. Loosen both jam nuts on the gib screws shown in Figure 69.
2. Oil gibs if needed (refer to Page 38).
3. Evenly tighten gib set screws a small amount, then
check table by moving it up and down. Adjust set screws as needed until table movement is free of friction and is balanced with minimal play and ease of movement.
Note: Tighter gibs reduce play but make it harder to
adjust tables.
5. Set outfeed table height as described in Setting Outfeed Table Height on Page 25.
Set outfeed table height as described in Setting Outfeed Table Height on Page 25.
Jam Nuts
Gib
Screws
Figure 69. Outfeed table gib controls.
SERVICE
-44-
Page 47
Model W1745W (For Machines Mfd. Since 9/16)
Calibrating Depth-of-Cut
Scale
The depth scale on the infeed table can be calibrated or "zeroed" if it is not correct.
Tools Needed Qty
Straightedge 24" ................................................1
Phillips Head Screwdriver ......................................1
Open-End Wrench 13mm .......................................1
Hex Wrench 4mm ...............................................1
Upper Jam
Nut
To calibrate the depth scale, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Set outfeed table height as described in Setting Outfeed Table Height on Page 25.
3. Move cutterhead guard out of the way, and place a
straightedge across infeed and outfeed tables.
4. Loosen upper jam nut and upper stop screw to prevent obstruction of infeed table movement. (see
Figure 70).
5. Place straightedge across infeed and outfeed tables.
6. Adjust infeed table until it is level with outfeed table, as illustrated in Figure 71.
7. Loosen Phillips head screw and adjust depth scale
indicator exactly to “0” (see Figure 72).
Upper Stop
Screw
Figure 70. Location of upper jam nut and
stop screw.
Straightedge
Outfeed Infeed
Figure 71. Using a straightedge to align
outfeed table height with knife at TDC.
8. Reposition upper stop screw against stop pin, and tighten jam nut to secure in place.
-45-
Depth Scale at
"0" Position
SERVICE
Figure 72. Depth-of-cut pointer
adjusted to "0" position.
Page 48
Model W1745W (For Machines Mfd. Since 9/16)
Tensioning/Replacing
V-Belts
To ensure optimum power transmission from the motor to the cutterhead, the V-belt must be in good condition (free from cracks, fraying and wear) and properly tensioned. As the machine is used over time, the belts will slightly wear and stretch, eventually losing their efficiency of transmit­ting power, until they can be re-tensioned.
Also, new belts typically have a break-in period and should be checked/re-tensioned after the first 16 hours of belt life, as it will stretch and seat during this time.
Motor Mount
Bolts/Nuts
(1 of 4)
Tensioning V-Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel, and loosen motor mount bracket fasteners shown in Figure 73.
Note: DO NOT completely remove motor mount
bracket fasteners.
4. Press down on motor to keep tension on belt.
5. Press belt with moderate pressure in center to check
belt tension. Belt is correctly tensioned when there is approximately in Figure 74.
— If there is more than
belt tension, repeat the tensioning procedure until it is correct.
6. Tighten motor mount bracket fasteners (see Figure
73), and replace cabinet rear access panel.
1
2" deflection when pushed, as shown
1
2" deflection when you check
Motor Mount Bracket
Bolts/Nuts (2 of 4)
Figure 73. Example of motor mount
bracket bolts/nuts.
Cutterhead Pulley
Approximately
1
/2" Deflection
Motor Pulley
Figure 74. Correct belt deflection when
properly tensioned.
Replacing V-Belt
1. DISCONNECT MACHINE FROM POWER!
2. Remove cabinet rear access panel, and loosen motor mount bracket fasteners shown in Figure 73.
3. Have another person lift motor as you remove V-belt
SERVICE
and replace it with a new one. Make sure V-belt is seated in pulley.
4. Follow Steps 4–5 in Tensioning V-Belt on this page to set correct belt tension, then tighten motor mount bracket fasteners (see Figure 73), and replace cabi­net rear access panel.
-46-
Page 49
Model W1745W (For Machines Mfd. Since 9/16)
Check/Adjusting Table
Parallelism
The infeed and outfeed tables must be parallel with each other in order to produce a straight, jointed edge. When the tables are not parallel with each other, the jointer will produce workpieces that are cupped (concave) or bowed (convex) along their length.
Table parallelism is factory-set, and should not normally need to be adjusted when the machine is new. However, after prolonged use, or if machine has been jarred dur­ing lifting or transportation, it may become necessary to adjust the table parallelism.
Outfeed Table
Straightedge
Infeed Table
Table parallelism is adjusted by inserting shims between the dovetailed ways of the outfeed table to make it paral­lel with the infeed table. Once this adjustment is made, the outfeed table height should not need to be adjusted again.
Items Needed Qty
Straightedge 4—8' ...............................................1
Feeler Gauge Set ................................................1
Metal Shims ......................................................1
To check/adjust table parallelism, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Move cutterhead guard out of the way.
3. Set outfeed table height as described in Setting Outfeed Table Height on Page 25.
4. Rotate cutterhead until knife/insert is no longer at
TDC, extend straightedge over both tables, raise infeed table until it contacts straightedge (see Figure
75), then lock infeed table.
Figure 75. Checking table parallelism.
-47-
SERVICE
Page 50
Model W1745W (For Machines Mfd. Since 9/16)
5. Look down length of straightedge on outfeed side to see if there are any noticeable gaps between straight­edge and outfeed table. Do this at both front and rear of table.
— If there are no gaps, and the straightedge makes
full contact with both tables at front and rear, the tables are parallel with each other and no adjust­ments are necessary.
— If there are gaps anywhere between one of the
tables and the straightedge, the tables are not par­allel to each other and must be adjusted. Proceed to Step 6.
6. Insert feeler gauge between table and straightedge where gap is greatest (see Figure 76). Maximum allowable tolerance is 0.003".
7. Loosen outfeed table locks. Place shims between dovetailed ways (see Figure 77) until outfeed table is within 0.003" of parallel with infeed table at front and rear of tables.
Insert Feeler Gauge
Where Gap is Greatest
Straightedge
Outfeed
Figure 76. Example of feeler gauge
location for checking table parallelism.
Possible Shim
Locations
Infeed
8. Re-check outfeed table height (refer to Setting Outfeed Table Height on Page 25), and re-adjust if
necessary.
SERVICE
Figure 77. Locations to place shims when
adjusting table parallelism.
-48-
Page 51
Model W1745W (For Machines Mfd. Since 9/16)
The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support.
Note:
available, your original purchase receipt. This information is required to properly assist you.
Troubleshooting
Before contacting Tech Support, find the machine serial number and manufacture date, and if
Motor and Electrical
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine does not start or breaker trips immediately after startup.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. Switch disabling key removed.
2. Incorrect power supply voltage/circuit size.
3. Power supply circuit breaker tripped/fuse
4. Motor wires connected incorrectly.
5. Wiring open/has high resistance.
6. ON switch at fault.
7. Centrifugal switch at fault.
8. Start capacitor at fault.
9. Motor at fault.
1. Workpiece material not suitable.
2. Excessive feed rate.
3. Excessive cutting depth.
4. Dull knives.
5. Dust collection problem, causing internal
6. Belt slipping; oil/grease on belt.
7. Pulley loose or not properly aligned.
8. Motor overheated.
9. Motor wires connected incorrectly.
10. Plug/receptacle at fault.
11. Motor at fault.
1. Motor or other component loose.
2. Belt worn/loose; belt slapping cover.
3. Pulley loose or not properly aligned.
4. Motor fan rubbing on fan cover.
5. Mobile base caster engaged.
6. Knives at fault.
7. Cutterhead bearings at fault.
8. Centrifugal switch at fault.
9. Motor bearings at fault.
blown.
components to clog up with shavings.
1. Install switch disabling key.
2. Ensure correct power supply voltage/circuit size.
3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.
4. Correct motor wiring connections (Page 52).
5. Check/xbroken,disconnected,orcorroded
wires.
6. Test/replace switch.
7. Adjust/replace centrifugal switch if available.
8. Test/replace capacitor.
9. Test/repair/replace.
1. Ensure workpiece is suitable for jointing (Page 29).
2. Reduce feed rate.
3. Reduce cutting depth (Page 30).
4. Sharpen/replace knives (Page 40).
5. Clear blockages; move machine closer to dust collector; upgrade dust collector.
6. Tension/replace belt (Page 46); clean belt; ensure pulleys are aligned (Page 18).
7. Re-align pulleys; replace shaft key; tighten pulley set screw.
8. Clean motor, let cool, and reduce depth of cut.
9. Correct motor wiring connections (Page 51).
10. Test for good contacts/correct wiring.
11. Test/repair/replace.
1. Replace damaged bolts/nuts; retighten loose
bolts/nuts.Usethread-lockinguidifcondition
repeats.
2. Tension/replace belt (Page 46).
3. Re-align pulleys; replace shaft key; tighten pulley set screw.
4. Fix/replace fan cover; replace loose/damaged fan.
5. Release mobile base caster to stabilize machine.
6. Sharpen/replace knives; set knife alignment/ height correctly (Page 40).
7. Replace bearing(s)/realign cutterhead.
8. Replace.
9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
SERVICE
-49-
Page 52
Model W1745W (For Machines Mfd. Since 9/16)
Operations
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Table(s) difficult to adjust.
Excessive snipe (gouge in end of board that is uneven with rest of cut).
Workpiece stops in middle of cut.
Workpiece chip­ping, tear-out, or overall rough cut.
Fuzzy grain. 1. Wood has high moisture content.
Long lines or ridges that run along length of workpiece.
Uneven cutter marks, wavy surface, or chatter marks across face of workpiece.
Glossy surface; scorching or burn marks on workpiece.
Workpiece is concave or convex along its length after jointing.
1. Table lock(s) engaged/partially engaged.
2. Infeed table stops blocking movement.
1. Outfeed table set too low; or knives set too high.
2. Operator pushing down on trailing end of workpiece as it leaves cutterhead.
1. Outfeed table set too high. 1. Align outfeed table with cutterhead knife at top
1. Not feeding workpiece to cut "with the grain."
2. Dull knives.
3. Workpiece not suitable for jointing.
4. Nicked or chipped knives.
5. Feeding workpiece too fast.
6. Excessive cut depth.
7. Lack of proper dust collection or clogged dust port.
2. Dull knives.
1. Nicked or chipped knives.
2. Loose or incorrectly installed knives.
1. Feeding workpiece too fast.
2. Knives not adjusted at even heights in cutterhead.
1. Dull knives.
2. Feed rate too slow.
1. Workpiece not held with even pressure against outfeed table during cut.
2. Workpiece too uneven at start of operation.
3. Outfeed table not parallel with infeed table.
1. Completely loosen table lock(s) (Page 30).
2. Loosen/reset infeed table stops (Page 30).
1. Align outfeed table with cutterhead knife at top
dead center (Page 25); adjust height of knives evenly with outfeed table (Page 25).
2. Focus most of the workpiece pressure against outfeed table while cutting.
dead center (Page 25).
1. Turn the workpiece 180° before feeding again.
2. Sharpen/replace knives (Page 40).
3. Ensure workpiece is suitable for jointing (Page 29).
4. Sharpen/replace knives (Page 40).
5. Reduce feed rate.
6. Reduce cut depth (Page 30).
7. Clear blockages, ensure dust collector is operating
efciently;upgradedustcollector.
1. Ensure wood moisture content is less than 20%. Allow to dry if necessary.
2. Sharpen/replace knives (Page 40).
1. Sharpen/replace knives (Page 40).
2. Remove/replace knives/individual blade, and install properly (Page 40).
1. Reduce feed rate.
2. Adjust knives so they are set up evenly in cutterhead (Page 40). Remove, clean, and re­install any knife that is "raised" in cutterhead.
1. Sharpen/replace knives (Page 40).
2. Increase feed rate.
1. Apply even downward pressure against workpiece throughout entire travel along outfeed side during cut.
2. Take partial cuts to remove extreme high spots before doing a full pass.
3. Check/Adjust table parallelism (Page 47).
SERVICE
-50-
Page 53
Model W1745W (For Machines Mfd. Since 9/16)
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to
If there are differences between your machine and what is shown in this section, call Technical Support
for assistance BEFORE making any changes to the wiring on your machine. An updated
machine before calling. This information can be found on the main machine label.
Electrical Safety Instructions
the one stated in this manual, and study this section carefully.
at (360) 734-3482 wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
SHOCK HAZARD. Working on wiring that is
connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!
QUALIFIED ELECTRICIAN. Due to the inherent
hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.
MODIFICATIONS. Using aftermarket parts or
modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
MOTOR WIRING. The motor wiring shown
in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual when connecting your machine to a power source.
EXPERIENCING DIFFICULTIES. If you are
experiencing difficulties understanding the information included in this section, contact our Technical Support at
(360) 734-3482.
SERVICE
WIRING DIAGRAM COLOR KEY
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.
BLACK
WHITE
GREEN
RED
BLUE
BROWN
GRAY
ORANGE
-51-
YELLOW YELLOW
GREEN PURPLE
PINK
LIGHT BLUE
BLUE WHITE
TUR­QUOISE
Page 54
Wiring Diagram
Neutral
Hot
110 VAC
5-15 Plug
Ground
CONTROL PANEL (Viewed from Behind)
Power
Indicator
Light
ON/OFF
AD11-25/
40-1G
Model W1745W (For Machines Mfd. Since 9/16)
Figure 79. ON/OFF switch panel
backside.
Switch
GND
Start
Capacitor
GND
Z2
U1
STOP
MOTOR
U2
Z1
Start Capacitor
Read
Page 51
Before
Wiring
Ground
SERVICE
Junction Box
Figure 78. Capacitor and junction box
with protective covers removed.
Motor ID
-52-
JKD JIEKEDA CD60 250MFD
125VAC
Page 55
Model W1745W (For Machines Mfd. Since 9/16)
PARTS
Base Cabinet & Motor
12
22V2-9
11
22V2-1
22V2-8
16
15
14
13
1
10
22V2-2
22V2-5
22V2-7
22V2-3
22V2-6
22V2-4
17
22V2
21
24
25
26
8
7
9
46
44
19
23
50
18
20
7
8
9
47
48
49
45
12
13
30
31
32
37
33
36
35
38
34
39
43V2
41
39
39
42
39
41
9
8
7
2
4
5
6
3
7
8
9
9
29
28
PARTS
-53-
Page 56
Model W1745W (For Machines Mfd. Since 9/16)
Base Cabinet Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 X1745W001 CABINET STAND 22V2-8 X1745W022V2-8 CONTACT PLATE 2 X1745W002 BASE FRAME 22V2-9 X1745W022V2-9 CENTRIFUGAL SWITCH 3 X1745W003 LEVELING FOOT M8-1.25 X 16 23 X1745W023 KEY 5 X 5 X 25 4 X1745W004 HEX BOLT M8-1.25 X 50 24 X1745W024 V-BELT A-38 5 X1745W005 WHEEL SPACER 25 X1745W025 MOTOR PULLEY 6 X1745W006 WHEEL 26 X1745W026 SET SCREW M6-1 X 8 7 X1745W007 HEX NUT M8-1.25 28 X1745W028 CAP SCREW M8-1.25 X 55 8 X1745W008 LOCK WASHER 8MM 29 X1745W029 LOCK NUT M8-1.25 9 X1745W009 FLAT WASHER 8MM 30 X1745W030 PEDAL BRACKET 10 X1745W010 FLANGE BOLT M8-1.25 X 16 31 X1745W031 PEDAL 11 X1745W011 DUST PORT 4" 32 X1745W032 FLAT WASHER 12MM 12 X1745W012 PHLP HD SCR M5-.8 X 10 33 X1745W033 E-CLIP 10MM 13 X1745W013 FLAT WASHER 5MM 34 X1745W034 CLEVIS PIN, HEADLESS-GROOVED 14 X1745W014 STANDOFF-HEX M10-1.5 X 16, HEAD 64L 35 X1745W035 CAP SCREW M8-1.25 X 100 15 X1745W015 FLAT WASHER 10MM 36 X1745W036 TROLLEY BRACKET 16 X1745W016 LOCK WASHER 10MM 37 X1745W037 LOCK NUT M10-1.5 17 X1745W017 GROMMET 50MM 38 X1745W038 BUSHING 18 X1745W018 MOTOR MOUNT BRACKET 39 X1745W039 INT RETAINING RING 35MM 19 X1745W019 CABINET REAR COVER 41 X1745W041 BALL BEARING 6202ZZ 20 X1745W020 HEX BOLT M8-1.25 X 30 42 X1745W042 WHEEL 21 X1745W021 CARRIAGE BOLT M8-1.25 X 20 43V2 X1745W043V2 CAP SCREW M10-1.5 X 50 22V2 X1745W022V2 MOTOR 1HP 120V 1-PH V2.04.16 44 X1745W044 WRENCH 11-13MM OPEN-ENDS 22V2-1 X1745W022V2-1 MOTOR FAN COVER 45 X1745W045 WRENCH 8-10MM OPEN-ENDS 22V2-2 X1745W022V2-2 MOTOR FAN 46 X1745W046 HEX WRENCH 3MM 22V2-3 X1745W022V2-3 CAPACITOR COVER 47 X1745W047 HEX WRENCH 4MM 22V2-4 X1745W022V2-4 MOTOR JUNCTION BOX 48 X1745W048 HEX WRENCH 5MM 22V2-5 X1745W022V2-5 S CAPACITOR 250M 125V 1-3/8 X 3-1/8 49 X1745W049 HEX WRENCH 6MM 22V2-6 X1745W022V2-6 BALL BEARING 6203ZZ (FRONT) 50 X1745W050 POWER CORD 14G 3W 72" 5-15P 22V2-7 X1745W022V2-7 BALL BEARING 6203ZZ (REAR)
PARTS
-54-
Page 57
Model W1745W (For Machines Mfd. Since 9/16)
125
152
Jointer Tables & Parts List
167
112
113
170
111
101
109
110
106
108
114
107
115
102
116
105
118
168
104
103
117
120
119
123
166
169
165
122
124
121
164
157
163
127
126
158
128
157
161
129
159
130
131
162
153
154
133
132
160
142
161
162
155
134
135
115
151
136
150
149
156
140
139
137
147
148
145
144
143
142
171
141
138
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 X1745W101 OUTFEED TABLE 136 X1745W136 CAP SCREW M6-1 X 12 102 X1745W102 CAP SCREW M8-1.25 X 25 137 X1745W137 STUD-UDE M12-1.75 X 255, 33, 22 103 X1745W103 FLAT WASHER 8MM 138 X1745W138 HANDLE M12-1.75, 32 X 80 (PLASTIC) 104 X1745W104 TABLE BASE 139 X1745W139 PIVOT SHAFT 105 X1745W105 FLAT WASHER 10MM 140 X1745W140 EXT RETAINING RING 12MM 106 X1745W106 LEADSCREW MOUNTING BLOCK 141 X1745W141 INFEED TABLE 107 X1745W107 LOCK COLLAR 142 X1745W142 FLANGE BOLT M8-1.25 X 16 108 X1745W108 OUTFEED TABLE LEADSCREW 143 X1745W143 CORD CLAMP, DOUBLE (PLASTIC) 109 X1745W109 SET SCREW M6-1 X 8 144 X1745W144 PHLP HD SCR M5-.8 X 16 110 X1745W110 ROLL PIN 3 X 25 145 X1745W145 SWITCH PEDESTAL ARM 111 X1745W111 HANDWHEEL TYPE-3 101D X 10B-K X M8-1.25 147 X1745W147 PHLP HD SCR M5-.8 X 10 112 X1745W112 REVOLVING HANDLE M8-1.25, 20 X 94 148 X1745W148 CONTROL PANEL BOX 113 X1745W113 CAP SCREW M6-1 X 16 149 X1745W149 EXT TOOTH WASHER 5MM 114 X1745W114 PHLP HD SCR M5-.8 X 16 150 X1745W150 LOCK WASHER 5MM 115 X1745W115 FLAT WASHER 5MM 151 X1745W151 HEX NUT M5-.8 116 X1745W116 POINTER 152 X1745W152 CONTROL PANEL PLATE 117 X1745W117 SPACER 153 X1745W153 PHLP HD SCR M4-.7 X 8 118 X1745W118 DEPTH-OF-CUT SCALE 154 X1745W154 PADDLE SWITCH W/KEY 119 X1745W119 FLIP STOP 155 X1745W155 POWER INDICATOR LIGHT AD11-25/40-1G 220V 120 X1745W120 DOWEL PIN 4 X 20 156 X1745W156 FLANGE BOLT M6-1 X 12 121 X1745W121 SPRING PLATE 157 X1745W157 HEX NUT M8-1.25 122 X1745W122 GUARD MOUNT COLLAR 158 X1745W158 SET SCREW M8-1.25 X 20 123 X1745W123 PHLP HD SCR M4-.7 X 12 159 X1745W159 INFEED TABLE BLOCK 124 X1745W124 TORSION SPRING 160 X1745W160 ADJUSTABLE HANDLE M6-1 X 30 125 X1745W125 SPRING TENSION KNOB 161 X1745W161 HEX NUT M6-1 126 X1745W126 SEATING BAR 162 X1745W162 CAP SCREW M6-1 X 30 127 X1745W127 DUST DEFLECTOR 163 X1745W163 POSITIVE-STOP SCREW M8-1.25 X 35 128 X1745W128 EXT RETAINING RING 5MM 164 X1745W164 ADJUSTABLE HANDLE M6-1 X 25 129 X1745W129 LINKAGE PIN 165 X1745W165 CAP SCREW M8-1.25 X 16 130 X1745W130 LINKAGE BRACKET 166 X1745W166 LOCK WASHER 8MM 131 X1745W131 LINKAGE BAR 167 X1745W167 CUTTERHEAD GUARD 132 X1745W132 SHOULDER BOLT M8-1.25 X 10, 10 X 5 168 X1745W168 GUARD SHAFT 133 X1745W133 INFEED TABLE GIB 169 X1745W169 CAP SCREW M5-.8 X 10 134 X1745W134 INFEED LEVER PIVOT BLOCK 170 X1745W170 FLAT WASHER 6MM 135 X1745W135 HEX NUT M12-1.75 171 X1745W171 FLAT WASHER 8MM
PARTS
-55-
Page 58
Model W1745W (For Machines Mfd. Since 9/16)
Cutterhead & Parts List
209
206
208
207
202
210
201
211
212
216
214
213
202
215
203
204
205
219
218
217
203
204
205
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 X1745W201 CUTTERHEAD 6" 3-KNIFE 211 X1745W211 FLAT HD CAP SCREW M5-.8 X 10 202 X1745W202 STUD-DE M10-1.5 X 105 212 X1745W212 KEY 5 X 5 X 30 203 X1745W203 FLAT WASHER 10MM 213 X1745W213 BEARING BLOCK (RIGHT) 204 X1745W204 LOCK WASHER 10MM 214 X1745W214 SET SCREW M6-1 X 10 205 X1745W205 HEX NUT M10-1.5 215 X1745W215 CUTTERHEAD PULLEY 206 X1745W206 BEARING BLOCK (LEFT) 216 X1745W216 BALL BEARING 6203ZZ 207 X1745W207 BALL BEARING 6202ZZ 217 X1745W217 JIG CENTER ROD 208 X1745W208 HEX BOLT M6-1 X 10 218A X1745W218A KNIFE-SETTING JIG 209 X1745W209 CUTTERHEAD KNIFE 6" X 3/4" X 1/8" 3-PC SET 218 X1745W218 JIG FOOT 210 X1745W210 KNIFE GIB 219 X1745W219 E-CLIP 9MM
218A
PARTS
-56-
Page 59
Model W1745W (For Machines Mfd. Since 9/16)
Fence and Parts List
341
302
303
305
311
306
304
310
311
307
312
308
309
316
314
315
317
315
324
322
304
325
323
326
318
329
328
321
320
327
340
330
331
332
325
333
334
335
336
337
325
342
339
301
343
344
313
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 X1745W301 FENCE 323 X1745W323 ROLL PIN 6 X 45 302 X1745W302 STUD-UDE M10-1.5 X 100, 30, 12 324 X1745W324 FENCE MOUNTING PLATE 303 X1745W303 HANDLE M10-1.5, 35 X 45 (PLASTIC) 325 X1745W325 LOCK WASHER 8MM 304 X1745W304 HEX BOLT M8-1.25 X 25 326 X1745W326 CAP SCREW M8-1.25 X 25 305 X1745W305 HEX BOLT M10-1.5 X 170 327 X1745W327 FENCE ADJUSTMENT RACK RAM 306 X1745W306 FENCE PIVOT SUPPORT (LEFT) 328 X1745W328 FLAT WASHER 10MM 307 X1745W307 FENCE CARRIAGE 329 X1745W329 ADJUSTABLE HANDLE M10-1.5 X 50 308 X1745W308 SHOULDER BOLT M8-1.25 X 10, 10 X 5 330 X1745W330 FENCE ADJUSTMENT PINION KNOB 309 X1745W309 SWING-STOP 331 X1745W331 SET SCREW M10-1.5 X 16 310 X1745W310 SET SCREW M6-1 X 8 332 X1745W332 CAP SCREW M8-1.25 X 20 311 X1745W311 DOWEL PIN 10 X 40 333 X1745W333 SET SCREW M8-1.25 X 16 312 X1745W312 CAP SCREW M6-1 X 20 334 X1745W334 RAM HOUSING 313 X1745W313 REAR PIVOT CLAMP 335 X1745W335 RAM ARM GUARD 314 X1745W314 PIVOT SUPPORT 336 X1745W336 FENCE CARRIAGE MOUNT 315 X1745W315 HEX NUT M8-1.25 337 X1745W337 CAP SCREW M8-1.25 X 35 316 X1745W316 HEX BOLT M8-1.25 X 30 339 X1745W339 SET SCREW M8-1.25 X 25 317 X1745W317 FENDER WASHER 10MM 340 X1745W340 FLAT WASHER 6MM 318 X1745W318 LOCK HANDLE M10-1.5 341 X1745W341 CAP SCREW M6-1 X 16 320 X1745W320 PHLP HD SCR M6-1 X 16 342 X1745W342 FLAT WASHER 8MM 321 X1745W321 FLAT WASHER 6MM 343 X1745W343 FENCE GUIDE BLOCK 322 X1745W322 FENCE PIVOT SUPPORT (RIGHT) 344 X1745W344 SET SCREW M5-.8 X 4
PARTS
-57-
Page 60
Model W1745W (For Machines Mfd. Since 9/16)
Labels marked *** have changed since last sending
Failure to keep hands clear of cutterhead will result in serious personal injury.
155mm x 22mm
Failure to keep hands clear of cutterhead will result in serious personal injury.
Cutterhead
exposed between
these lines.
READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.
WARNING!
155mm x 22mm
• 1:1 Scale (Labels are actual size)
• Labels must be made of chemical-resistant material
Failure to keep hands clear of cutterhead will result in serious personal injury.
Failure to keep hands clear of cutterhead will result in serious personal injury.
Cutterhead
exposed between
these lines.
READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.
WARNING!
WARNING
ACCIDENTAL
INJURY HAZARD!
Disconnect power supply before adjustments, setup or maintenance!
155mm x 22mm
Note: Labels marked *** have changed since last sending.
• 1:1 Scale (Labels are actual size)
• Labels must be made of chemical-resistant material
W1745 Labels C
(11/13/15)
Failure to keep hands clear of cutterhead will result in serious personal injury.
Failure to keep hands clear of cutterhead will result in serious personal injury.
Cutterhead
exposed between
these lines.
READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.
WARNING!
WARNING
ACCIDENTAL
INJURY HAZARD!
Disconnect power supply before adjustments, setup or maintenance!
155mm x 22mm
51 x 84mm51 x 84mm 51 x 84mm
36 x 32mm
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
Note: Labels marked *** have changed since last sending.
***
• 1:1 Scale (Labels are actual size)
• Labels must be made of chemical-resistant material
W1745 Labels C
(11/13/15)
Note: Labels marked *** have changed since last sending.
• 1:1 Scale (Labels are actual size)
• Labels must be made of chemical-resistant material
W1745 Labels C
(11/13/15)
W1745W Labels B
5/21/15
Failure to keep hands clear of cutterhead will result in serious personal injury.
READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.
WARNING!
155mm x 22mm
402
404
Labels & Cosmetics
ON/OFF POWER
413
WARNING!
READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.shopfox.biz or call (800) 840-8420.
411V2
Motor: 1 HP, 120V, 1-Ph, 60 Hz, 12A Cutterhead: 3 Knife, 2-1/2" Dia. Replacement Knives: D4616 Knife Size: 6" x 3/4" x 1/8" Cutterhead Speed: 4900 RPM Cuts Per Minute: 14,700 Maximum Depth of Cut: 1/8" Maximum Rabbeting Depth: 1/2" Fence Tilt: 45º, 90º, 135º Table Size: 7-1/2" x 46-1/2" Weight: 269 lbs.
Mfd. for Shop Fox in China
Specifications
Date
S/N
401
DANGER!
ROTATING
CUTTERHEAD BELOW!
WARNING! WARNING!
KICKBACK HAZARD!
1. Ensure outfeed table is
Use this guard for all
even with knives.
operations possible, and
2. Never exceed the
immediately re-install guard
maximum depth of cut.
following operations that
3. Do not stand directly
require its removal.
behind workpiece.
MODEL W1745W
6" JOINTER
WARNING!
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Except when rabbeting, keep all guards in place and in proper operating condition. Always replace the guard after rabbeting.
4. Never perform jointing, planing, or rabbeting cuts on pieces smaller than 8" long, 3/4" wide, or 1/4" thick.
5. Always use push blocks when face planing.
6. Keep hands at least 12" away from cutterhead.
7. Never cut deeper than 1/8" on a single pass.
8. Do not wear loose clothing, gloves, jewelry, or other items that can get entangled. Tie back long hair and roll up sleeves.
9. Turn motor OFF and disconnect power before changing blades, adjusting tables/fence, or servicing.
10. Be aware of "kickback" hazards and how to prevent them.
11. Do not joint boards with cracks, loose knots, or any defects.
12. Only operate in a dry environment free of rain or dampness.
13. Always feed workpiece against cutterhead rotation.
14. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
ALWAYS USE
PUSH BLOCKS!
Push blocks minimize possibility of the operator’s hands contacting the cutterhead while cutting.
412
403
Failure to keep hands clear of cutterhead will result in serious personal injury.
SHOPFOX.BIZ
Cutterhead
exposed between
these lines.
MODEL W1745W
6" JOINTER
Specifications
WARNING!
Motor: 1 HP, 120V, 1-Ph, 60 Hz, 12A
To reduce the risk of serious injury when using this machine:
Cutterhead: 3 Knife, 2-1/2" Dia.
1. Read and understand owner’s manual before operating.
Replacement Knives: D4616
2. Always wear approved eye protection and respirator.
Knife Size: 6" x 3/4" x 1/8"
3. Except when rabbeting, keep all guards in place and in proper
Cutterhead Speed: 4900 RPM
operating condition. Always replace the guard after rabbeting.
Cuts Per Minute: 14,700
4. Never perform jointing, planing, or rabbeting cuts on pieces smaller
Maximum Depth of Cut: 1/8"
than 8" long, 3/4" wide, or 1/4" thick.
Maximum Rabbeting Depth: 1/2"
5. Always use push blocks when face planing.
Fence Tilt: 45º, 90º, 135º
6. Keep hands at least 12" away from cutterhead.
Table Size: 7-1/2" x 46-1/2"
7. Never cut deeper than 1/8" on a single pass.
Weight: 269 lbs.
8. Do not wear loose clothing, gloves, jewelry, or other items that can get entangled. Tie back long hair and roll up sleeves.
9. Turn motor OFF and disconnect power before changing blades, adjusting tables/fence, or servicing.
10. Be aware of "kickback" hazards and how to prevent them.
Date
11. Do not joint boards with cracks, loose knots, or any defects.
12. Only operate in a dry environment free of rain or dampness.
13. Always feed workpiece against cutterhead rotation.
S/N
14. Prevent unauthorized use by children or untrained users;
Mfd. for Shop Fox in China
restrict access or disable machine when unattended.
Failure to keep hands clear of cutterhead will result in serious personal injury.
407
WARNING
ACCIDENTAL
INJURY HAZARD!
Disconnect power supply before adjustments, setup or maintenance!
405
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
406
REF PART # DESCRIPTION REF PART # DESCRIPTION
401 X1745W401 CUTTERHEAD WARNING LABEL 408 X1745W408 SHOP FOX NAMEPLATE
PARTS
402 X1745W402 CONTROL PANEL LABEL 409 X1745W409 MODEL NUMBER LABEL 403 X1745W403 CUTTERHEAD EXPOSURE WARNING LABEL 410 X1745W410 SHOP FOX BLACK 404 X1745W404 ELECTRICITY LABEL 1.4W X 1.2H 411V2 X1745W411V2 MACHINE ID LABEL W/TUV V2.09.16 405 X1745W405 EYE/EAR/LUNG HAZARD LABEL 412 X1745W412 UPPER DECORATIVE STRIP TAPE 406 X1745W406 SHOP FOX WHITE 413 X1745W413 READ MANUAL LABEL 2W X 3.3H 407 X1745W407 DISCONNECT POWER LABEL
410
409
408
-58-
Page 61
Model W1745W (For Machines Mfd. Since 9/16)
-59-
PARTS
Page 62
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 63
WARRANT Y
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship
resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original
implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited
price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the
and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to be defective, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect
owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be
to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase
use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
Page 64
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