Shop fox W1712 User Manual

MODEL W1712
12" DISC & 
6" BELT SANDER
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 3/12)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © AUGUST, 2003 BY WOODSTOCK INTERNATIONAL, INC. REVISED DECEMBER, 2016 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
175381
#5336 Printed in Taiwan
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Contents
INTRODUCTION .....................................2
Contact Info ....................................... 2
Manual Accuracy .................................. 2
Machine Specifications .......................... 3
Identification ..................................... 5
SAFETY ............................................... 6
Standard Machinery Safety Instructions ...... 6
Additional Safety for Combination Sanders .. 8
ELECTRICAL .........................................9
Circuit Requirements ............................9
Grounding Requirements ...................... 10
Extension Cords ................................ 10
SETUP .............................................. 11
Unpacking ....................................... 11
Inventory ........................................ 11
Shop Preparation ............................... 12
Dust Collection ................................. 12
Initial Cleaning ................................. 12
Cabinet Assembly .............................. 13
Mounting Sander ................................ 14
Installing Table ................................. 15
ACCESSORIES ...................................... 22
Combination Sander Accessories ............. 22
MAINTENANCE .................................... 23
General .......................................... 23
Table & Base .................................... 23
Sanding Surfaces ............................... 23
SERVICE ............................................ 24
General .......................................... 24
Belt Tracking .................................... 24
Table Angle Adjustment ....................... 25
Disc Table Alignment........................... 26
Troubleshooting ................................. 27
Electrical Safety Instructions ................. 29
Wiring Diagram ................................. 30
PARTS .............................................. 31
Main Breakdown ................................ 31
Base Breakdown ................................ 32
WARRANTY ........................................ 37
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS....................................... 16
Test Run .......................................... 16
Power Switch ................................... 17
Belt/Disc Selection ............................ 17
Miter Sanding ................................... 17
Disc Sanding ..................................... 18
Flat Sanding ..................................... 18
Changing Sanding Belt ......................... 20
Changing Sanding Disc Paper ................. 21
OPERATIONS
SERVICE PARTS
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION
We are proud to provide a high-quality owner’s manual with your new machine!
We
the instructions, specifications, drawings, and pho­tographs contained inside. Sometimes we make mistakes, but our policy of continuous improve­ment
machine you receive will be slightly different than what is shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure
check our website
for an updated version. W
manuals
and
on our website at
www.
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the from the machine ID label (see below). Also, if available, have a copy of your original purchase receipt on hand. This information is required for all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor: Specification: Specification: Specification: Specification: Weight:
Specifications
To reduce risk of serious personal injury when using this machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids, asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damaged—promptly repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
We are committed to customer satisfaction. If you have any questions or need help, use the information below to contact us.
IMPORTANT: Before contacting, please get the original purchase receipt, serial number, and manufacture date of your machine. This infor­mation is required for all Technical Support calls and it will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@woodstockint.com
Model W1712 (For Machines Mfd. Since 3/12)
INTRODUCTION
Contact Info
Woodstock International Technical Support
Phone: (360) 734-3482
Email: techsupport@woodstockint.com
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Manual Accuracy
made every effort to be exact with
also means that sometimes the
.
,
e post current
manual updates for free
woodstockint.com.
Manufacture Date and Serial Number
Manufacture
Date
Serial Number
-2-
Model W1712 (For Machines Mfd. Since 3/12)
MODEL W1712
11/2 HP 6" BELT / 12" DISK COMBINATION SANDER
Product Dimensions
Weight.......................................................................................................... 145 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................ 32‐1/2 x 16‐1/2 x 29‐1/2 in.
Footprint (Length x Width).............................................................................. 17 x 14 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight.......................................................................................................... 179 lbs.
Length x Width x Height........................................................................... 32 x 30 x 21 in.
INTRODUCTION
Electrical
Power Requirement.................................................................... 110V, Single‐Phase, 60 Hz
Prewired Voltage................................................................................................. 110V
Full‐Load Current Rating....................................................................................... 10.5A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 5 ft.
Power Cord Gauge............................................................................................ 14 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5‐15
Switch Type............................................................. Toggle Safety Switch w/Removable Key
Motors
Main
Type......................................................................... TEFC Capacitor‐Start Induction
Horsepower.............................................................................................. 1.5 HP
Phase.............................................................................................. Single‐Phase
Amps....................................................................................................... 10.5A
Speed.................................................................................................. 1725 RPM
Power Transfer ................................................................................... Direct Drive
Bearings............................................................... Shielded & Permanently Lubricated
-3-
Main Specifications
INTRODUCTION
Model W1712 (For Machines Mfd. Since 3/12)
Belt Sander Info
Sanding Belt Width........................................................................................ 6 in.
Sanding Belt Length...................................................................................... 48 in.
Sanding Belt Speed.................................................................................. 1066 FPM
Sanding Belt Tilt....................................................................................... 90 deg.
Table Length......................................................................................... 12‐3/8 in.
Table Width................................................................................................ 7 in.
Table Thickness............................................................................................ 1 in.
Table Tilt................................................................................ Left 0, Right 45 deg.
Max Height of Belt in Vertical Position.......................................................... 29‐1/2 in.
Belt Tension Release Type.................................................................... Quick Release
Platen Type........................................................................................... Cast Iron
Platen Length........................................................................................ 14‐1/2 in.
Platen Width............................................................................................... 6 in.
Disc Sander Info
Disc Diameter............................................................................................. 12 in.
Disc Speed............................................................................................ 1725 RPM
Disc Sandpaper Backing Type............................................................................. PSA
Table Length......................................................................................... 17‐5/8 in.
Table Width............................................................................................... 10 in.
Table Thickness............................................................................................ 1 in.
Table Tilt................................................................................ Left 0, Right 45 deg.
Construction Materials
Base................................................................................................. Sheet Metal
Table......................................................................................... Ground Cast Iron
Frame............................................................................................... Sheet Metal
Disc..................................................................... Computer Balanced Cast Aluminum
Miter Gauge............................................................ Die Cast Aluminum/Aluminum Bar
Paint Type/Finish............................................................................. Powder Coated
Other Related Info
Miter Gauge Slot Width................................................................................ 3/4 in.
Miter Gauge Slot Height............................................................................... 3/8 in.
Number of Dust Ports......................................................................................... 2
Dust Port Size...................................................................................... 2, 2‐1/2 in.
Other
Country of Origin ............................................................................................. Taiwan
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ................................................................. 45 Minutes
Serial Number Location ......................................................................... ID Label on Motor
ISO 9001 Factory .................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................... Yes
Features
Two Precision‐Ground Cast‐Iron Tables Quick Change Belt Release Direct Ball Bearing Drive Tables Tilt 0‐45 Degrees Heavy‐Duty Miter Gauge
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Model W1712 (For Machines Mfd. Since 3/12)
Become familiar with the names and locations of the controls and features shown below to better
Identification
INTRODUCTION
12" Sanding Disc
Sanding Disc Table
Miter Gauge
Sanding Disc
Dust Port
Cabinet Stand
Paddle Switch
w/Safety Key
Motor
Sanding Belt
Sanding Belt Table
Sanding Belt Dust Port
Table Tilting Knobs
Figure 1. Machine features.
To reduce your risk of serious injury or damage to the machine, read this entire manual BEFORE using machine.
-5-
Model W1712 (For Machines Mfd. Since 3/12)
SAFETY
OWNER’S MANUAL.
TRAINED OPERATORS ONLY.
DANGEROUS ENVIRONMENTS.
MENTAL ALERTNESS REQUIRED.
electrical components or improperly grounded
manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by
SAFETY
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
SAFETY
themselves do not eliminate danger and are not a substitute for proper accident prevention mea­sures—this responsibility is ultimately up to the operator!
NOTICE
Standard Machinery Safety Instructions
Standard Machinery Safety Instructions
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment or a situation that may cause damage to the machinery.
Read and understand this
owner’s manual BEFORE using machine.
have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
Untrained operators
Do not use
Full mental
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
-6-
Model W1712 (For Machines Mfd. Since 3/12)
WEARING PROPER APPAREL. Do not wear
HAZARDOUS
HEARING PROTECTION.
REMOVE ADJUSTING TOOLS.
INTENDED USAGE.
AWKWARD POSITIONS.
CHILDREN & BYSTANDERS.
GUARDS & COVERS.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
loss of control. Before starting, verify machine
malfunction, leading to serious personal injury
from heated surfaces, high traffic areas, harsh
clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.
DUST. Dust created while using
machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!
balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
Only use machine for its
Tools left on
Keep proper footing and
Keep children and
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away
chemicals, and wet/damp locations.
SAFETY
accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.
Guards and covers reduce
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine!
-7-
Contact Technical Support at (360) 734-3482.
Model W1712 (For Machines Mfd. Since 3/12)
pieces can result in loss of control, resulting in
Additional Safety for Combination Sanders
Serious injury or death can occur if fingers, clothing, jewelry, or hair get entangled in moving components. Impact injuries can occur from kickback if workpiece is improperly fed into moving sandpaper. Serious pinch injuries can occur from touching in-running nip point between table and
SAFETY
sanding surface. Long-term respiratory damage can occur from using sander without proper use of a respirator. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.
SANDPAPER DIRECTION. Feeding workpiece incorrectly can cause it to be thrown from machine, striking operator or bystanders, or caus­ing your hands to slip into the moving sandpaper. To reduce these risks, only sand against direction of sandpaper travel, ensure workpiece is properly supported, and avoid introducing sharp edges into moving sandpaper on leading side of workpiece.
HAND PLACEMENT. Rotating sandpaper can remove a large amount of flesh quickly. Always keep hands away from sandpaper during opera­tion. Never touch moving sandpaper on purpose. Use a brush to clean table of sawdust and chips.
FEEDING WORKPIECE. Forcefully jamming work­piece into sanding surface could cause it to be grabbed aggressively, pulling hands into sanding surface. Firmly grasp workpiece in both hands and ease it into sandpaper using light pressure.
AVOIDING ENTANGLEMENT. Becoming entangled in moving parts can cause pinching and crushing injuries. To avoid these hazards, keep all guards in place and closed. DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair.
WORKPIECE SUPPORT. Workpiece kickback can occur with violent force if workpiece is not prop­erly supported during operation. Always sand with workpiece firmly against table or another support device.
WORKPIECE INSPECTION. Nails, staples, knots, or other imperfections in workpiece can be dis­lodged and thrown from sander at a high rate of speed at people, or cause damage to sandpaper or sander. Never sand stock that has embedded foreign objects or questionable imperfections.
SANDPAPER CONDITION. Worn or damaged sand­paper can fly apart and throw debris at operator, or aggressively grab workpiece, resulting in sub­sequent injuries from operator loss of workpiece control. Always inspect sandpaper before opera­tion and replace if worn or damaged.
IN-RUNNING NIP POINTS. The gap between moving sandpaper and fixed table/support cre­ates a pinch point for fingers or workpieces; the larger this gap is, the greater the risk of fingers or workpieces getting caught in it. Minimize this risk by adjusting table/support to no more than away from sandpaper. For spindle sanders, always use the table insert that fits closest diameter of installed drum.
MINIMUM STOCK DIMENSION. Small workpieces can be aggressively pulled from your hands, caus­ing contact with sanding surface. Always use a jig or other holding device when sanding small workpieces, and keep hands and fingers at least 2" away from sanding surface.
WORKPIECE INTEGRITY. Sanding fragile work-
1
16"
SANDING DUST. Sanding creates large amounts of dust that can lead to eye injury or respiratory illness. Reduce risk by wearing approved eye and respiratory protection when using sander. Never operate without adequate dust collection system in place and running. Dust collection is not a sub­stitute for using a respirator.
abrasion injuries, impact injuries, or damage to sandpaper. Only sand solid workpieces that can withstand power sanding forces. Make sure work­piece shape is properly supported; avoid sanding workpieces without flat bottom surfaces unless some type of jig is used to maintain support and control when sanding force is applied.
-8-
Model W1712 (For Machines Mfd. Since 3/12)
This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full­load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
or machine damage. To reduce this risk,
a dedicated circuit—
where only one machine will be running
multiple machines will be running at the
ELECTRICAL
Circuit Requirements
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so later in this manual.
ELECTRICAL
Full-Load Current Rating
Full-Load Current Rating at 110V ................10.5 Amps
Circuit Requirements for 110V
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Incorrectly wiring or grounding this machine can cause electrocution, fire,
only an electrician or qualified service personnel should do any required electrical work on this machine.
NOTICE
The circuit requirements listed in this manual apply to
at a time. If this machine will be connected to a shared circuit where
same time, consult with an electrician to ensure that the circuit is properly sized for safe operation.
-9-
Grounding Requirements
This machine MUST be grounded. In the event of certain types of a path of least resistance for electric current order
Improper connection of the equipment-grounding
will increase insulation grounding cord or plug is necessary, do not connect the equipment­grounding
Check with a qualified electrician or service personnel if or if properly grounded. plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with
Any extension cord used with this machine must contain a
plug and receptacle, and
meet the following requirements:
This machine is equipped with a power cord with an equipment-grounding plug a matching grounded in accordance with local codes and ordinances.
Model W1712 (For Machines Mfd. Since 3/12)
malfunctions or breakdowns, grounding provides
to reduce the risk of electric shock.
the risk of electric shock. The wire with green
(with/without yellow stripes) is the equipment-
wire. If repair or replacement of the power
wire to a live (current carrying) terminal.
you do not understand these grounding requirements,
you are in doubt about whether the tool is
ELECTRICAL
For 110V Connection
(see figure). The plug must only be inserted into
receptacle that is properly installed and
to travel—in
wire
If you ever notice that a cord or
wire and NE M A 5-15 grounding
110V
5-15 PLUG
Figure 2. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle. Instead, have an electrician install the proper receptacle on a power supply circuit that meets the requirements for this machine.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
Neutral Hot
Extension Cords
this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).
ground wire, match the required
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better) ................50 ft.
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