Sharp XLDH-20-NH Service manual

XL-DH20NH

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SERVICE MANUAL

No. S7929XLH20NHH

MICRO COMPONENT SYSTEM

D C SB U

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T U M

MER I

T K/ C

LO C

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G N I N

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AU

iPod is a trademark of Apple Inc., registered in the U.S. and other countries.

CONTENTS

PRECAUTIONS FOR USING LEAD-FREE SOLDER

CHAPTER 1. GENERAL DESCRIPTION

[1] Safety Precaution For Service Manual ........1-1

[2] Specifications...............................................1-1

[3] Names Of Parts ........................................... 1-2

CHAPTER 2. MECHANISM BLOCKS

[1] Caution On Disassembly .............................2-1

CHAPTER 3. DIAGRAMS

[1] Block Diagram .............................................3-1

CHAPTER 4. CIRCUIT DESCRIPTION

[1] Waveforms Of Servo Circuit ........................4-1

[2] Voltage.........................................................4-2

MODEL

XL-DH20NH

XL-DH20NH Micro Component System consisting of XL-DH20NH (main unit) and CP-DH20NH (speaker system).

• In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified be used.

CHAPTER 5. CIRCUIT SCHEMATICS AND PARTS LAYOUT

[1] Notes On Schematic Diagram ......................5-1

[2] Types Of Transistor And LED .......................5-1

[3] Schematic Diagram ......................................5-2

[4] Charts Of Connecting Wires .......................5-22

[5] Wiring Side Of PWB ...................................5-24

CHAPTER 6. FLOWCHART

[1] Troubleshooting ............................................6-1

CHAPTER 7. OTHERS

[1] Function Table Of IC .....................................7-1

[2] VFD Display..................................................7-2

PARTS GUIDE

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with

!

specified ones for maintaining the safety and performance of the set.

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

XL-DH20NH

a

d g

PRECAUTIONS FOR USING LEAD-FREE SOLDER

1. Employing lead-free solder

"MAIN, POWER, DISPLAY, HEADPHONE, USB, iPod, REFRESH PWB" of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWB and service manuals. The alphabetic character following LF shows the type of lead-free solder.

Examples:

Indicates lead-free solder of tin, silver and copper.

2. Using lead-free wire solder

When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with convention lead wire solder may cause damage or accident due to cracks. As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 C, we recommen you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or solderin bit, contact our service station or service branch in your area.

3.

Soldering

As the melting point of lead-free solder (Sn-Ag-Cu) is about 220°C which is higher than the conventional lead solder by 40°C,and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, since the land may be peeled of for the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition. Lead-free solder contains more tin, and the end of the soldering bit may be easily corrected. Make sure to turn on and off the power of the bit as required. If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it. When the tip of the soldering bit is blackened during use, file it with steel wool or fine sand paper. Be careful when replacing parts with polarity indication on the PWB silk.

Lead-free wire solder for servicing

Ref No.

PWB-A 92L701M5673006 MAIN

PWB-B 92L701CM904001 POWER

PWB-C 92L701CM903002 DISPLAY

PWB-D 92L701CM903005 HEADPHONE

PWB-E 92L701CM90300E USB

PWB-F 92L701CM90300W iPod

PWB-G 92L701CM90300Z REFRESH

Parts No.

Description

– 1

i

XL-DH20NH

CHAPTER 1. GENERAL DESCRIPTION

[1] Safety Precaution For Service Manual

WARNINGS

THE AEL (ACCESSIBLE EMISSION LEVEL) OF LASER POWER OUTPUT FOR THIS MODEL IS SPECIFIED TO BE LOWER THAN CLASS I REQUIREMENTS. HOWEVER, THE FOLLOWING PRECAUTIONS MUST BE OBSERVED DURING SERVICING TO PROTECT YOUR EYES AGAINTS EXPOSURE TO THE LASER BEAM.

1- WHEN THE CABINET HAS BEEN REMOVED, THE POWER IS TURNED ON WITHOUT A COMPACT DISC,

AND THE PICKUP IS ON A POSITION OUTER THAN THE LEAD-IN POSITION, THE LASER WILL LIGHT FOR SEVERAL SECONDS TO DETECT A DISC. DO NOT LOOK INTO THE PICKUP LENS.

2- THE LASER POWER OUTPUT OF THE PICKUP INSIDE THE UNIT AND REPLACEMENT SERVICE PARTS

HAVE ALREADY BEEN ADJUSTED PRIOR TO SHIPPING.

3- NO ADJUSTMENT TO THE LASER POWER SHOULD BE ATTEMPTED WHEN REPLACING OR SERVICING

THE PICKUP.

4- UNDER NO CIRCUMSTANCES LOOK DIRECTLY INTO THE PICKUP LENS AT ANY TIME.

5- CAUTION - USE OF CONTROLS OR ADJUSTMENTS, OR PERFORMANCE OF PROCEDURES OTHER THAN

THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

This product is classified as a CLASS 1 LASER PRODUCT.

[2] Specifications

General

Power source AC 220 - 240 V ~ 50/60 Hz

Power consumption

Dimensions Width: 155 mm (6-3/32")

Weight 2.12 kg (4.67 lbs.)

( * ) This power consumption value is obtained when the

main unit is in stand-by mode without iPod charging.

Power on: 45 W Power stand-by: 0.6 W (*)

Height: 178 mm (7-1/64") Depth: 243 mm (9-9/16")

Amplifier

Output power MPO: 50 W (25 W + 25 W) (10% T.H.D.)

Output terminals

Input terminals AUX IN (Analogue input):

RMS: 50 W (25 W + 25 W) (10% T.H.D.)

Speakers: 6 ohms

Headphones: 16 - 50 ohms (recommended: 32 ohms)

500 mV/47 k ohms

CD player

Type Single disc multi-play compact disc

Signal readout

D/A converter Multi bit D/A converter

Frequency response

Dynamic range

player

Non-contact, 3-beam semiconductor laser pickup

20 - 20,000 Hz

90 dB (1 kHz)

USB

USB host interface

Support file MPEG 1 Layer 3

Bitrate support MP3 (32 ~ 320 kbps)

Other Maximum total number of MP3/

File system support

Complies with USB 1.1 (Full Speed)/ 2.0 Mass Storage Class. Support Bulk only and CBI protocol.

WMA (Non DRM)

WMA (64 ~ 160 kbps)

WMA files is 65280. Maximum total number of folders is 255 INCLUSIVE of root directory. The ID3TAG information supported are TITLE, ARTIST and ALBUM only. Supports ID3TAG version 1 and version 2.

Support USB devices with Microsoft Windows/DOS/FAT 12/ FAT 16/ FAT 32. 2 kbyte block length for sector.

Tuner

Frequency range FM: 87.5 - 108 MHz

AM: 522 - 1,620 kHz

Speaker

Type

Maximum input power

Rated input power 25 W

Impedance 6 ohms

Dimensions

Weight

2-way 2-speaker system 5 cm (2") tweeter 10 cm (4") woofer

50 W

Width: 132 mm (5-13/64") Height: 260 mm (10-15/64") Depth: 171.5 mm (6-49/64")

1.98 kg (4.36 lbs.)/each

1 – 2

1 – 1

XL-DH20NH

4

3

2

1

[3] Names Of Parts

2 3 4

5

6 7

1

Front panel

1. iPod Docking Station

2. Remote Sensor

3. Timer Indicator

8

9

10

4. On/Stand-by Button

5. Function Button

6. Disc Tray

7. Headphone Socket

8. Volume Control

9. Disc / USB / iPod Play or Pause or Stop Button

10. Disc Tray Open / Close Button

11. USB Terminal

11

19 20

12345678910

11

13 15

12

14 16

17 18

Display

1. MP3/WMA Folder Indicator

2. MP3/WMA Total Indicator

3. Memory Indicator

4. CD Indicator

5. MP3 Indicator

6. WMA Indicator

7. RDS Indicator

8. TA Indicator

9. PTYI Indicator

10. Extra Bass Indicator

11. TP Indicator

12. Sleep Indicator

13. Timer Play Indicator

14. Repeat Play Indicator

15. FM Stereo Mode Indicator

16. FM Stereo Receiving Indicator

17. Disc Play Indicator

18. Disc Pause Indicator

19. USB Indicator

20. Random Indicator

Speaker system

1. Tweeter

2. Woofer

3. Bass Reflex Duct

4. Speaker Wire

1 – 3

1 – 2

XL-DH20NH

MUTE

CLOCK/TIMER

AUX

PTY

RDS

1

17

18

19

20 21

2

3

4 5

6 7

8 9

10 11

12 13 14

15 16

CD USB

TUNING/ FOLDER

MUTE

AUX

22

Remote control

1. Remote Control Transmitter

2. On / Stand-by Button

3. Direct Search Buttons

4. Play Mode Button

5. iPod Display (TV OUT) Button

6. CD / USB Stop Button

23 24

25 26

CLOCK/TIMER

27 28

29 30

31

32

33

PTY

RDS

34 35

36

7. CD / USB Display Button

8. Mute Button

9. Volume Up or Down Buttons

10. Memory Button

11. Clear Button

12. Folder Up / Tuning Up Button

13. iPod Cursor Up Button

14. Fast Reverse or Track Down Button

15. Enter Button

16. iPod Cursor Down Button

17. Folder Down / Tuning Down Button

18. iPod Button

19. CD Button

20. USB Button

21. AUX Button

22. Open / Close Button

23. iPod Menu Button

24. iPod Play / Pause Button

25. CD / USB Play / Pause Button

26. X-Bass Button

27. Equaliser Mode Button

28. Clock / Timer Button

29. Sleep Button

30. Preset Up Button

31. Fast Forward or Track Up Button

32. Preset Down Button

33. Tuner (Band) Button

34. RDS ASPM Button

35. RDS PTY Button

36. RDS Display Button

1 – 4

1 – 3

XL-DH20NH

CD-ES700/CD-ES77CD-ES700/CD-ES77Service ManualCD-ES700/CD-ES77MarketE

CHAPTER 2. MECHANISM BLOCKS

[1] Caution On Disassembly

Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance:

1. Take compact disc out of the unit.

2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.

3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange the leads where they were before disassembling.

STEP REMOVAL PROCEDURE FIGURE

1 Top Cover with 1. Screw .................. (A1)x6 1

iPod PWB 2. Screw .................. (A2)x5 1

3. Socket ................ (A3)x1 2

2 Rear Panel with PWB 1. Screw .................. (B1)x8 2

2. Screw .................. (B2)x6

3. Socket ................ (B3)x1

4. AC Cord .............. (B4)x1

3 Main PWB 1. Screw .................. (C1)x2 3

2. Screw .................. (C2)x2

3. Socket ................ (C3)x6

4. Flat Cable ........... (C4)x1

4 Power PWB 1. Screw .................. (D1)x3 4

2. Screw .................. (D2)x2

3. Screw .................. (D3)x4

4. Socket ................ (D4)x3

5 Front Panel Assy 1. Disc Tray Cover .. (E1)x1 5

2. Screw .................. (E2)x4 5

3. Hook ................... (E3)x2 5

4. Socket ................ (E4)X1 6

6 Display PWB 1. Knob ................... (F1)x1 6

2. Nut ...................... (F2)x1

3. Washer ............... (F3)x1

4. Screw .................. (F4)x8

7 Headphone PWB 1. Screw .................. (G1)x2 6

8 USB PWB 1. Screw .................. (H1)x2 6

9 Loader panel 1. Screw .................. (J1)x4 7

10 CD Mechanism Unit 1. Screw .................. (K1)x4 8

11 iPod PWB 1. Screw .................. (L1)x3 9

Rear Panel with PWB

(B1) x 3

M3 x 6mm

(B2) x 6

M3 x 8mm

Main PWB

M3 x 6mm

(C4) x 1

(C3) x 1

(B1) x 2

(A3) x 1

(C2) x 1 M3 x 6mm

(C3) x 2

(B4) x 1

(B3) x 1

Figure 2

Front Panel Assy

(B1) x 3

M3 x 6mm

(C3) x 3

Front Panel Assy

(C1) x 2 M3 x 6mm

(C2) x 1 M3 x 6mm

(A2) x 5

M3 x 8mm

(A1) x 3

M3 x 6mm

Figure 1

Figure 3

Front Panel AssyTop Cover

(D4) x 3

(D1) x 1

M3 x 6mm

Power PWB

(A1) x 3

M3 x 6mm

(D1) x 2

M3 x 6mm

(D3) x 2 M3 x 6mm

Front Panel Assy

(D3) x 2 M3 x 6mm

(D2) x 2 M3 x 8mm

Figure 4

2 – 1

XL-DH20NH

Hook

(E3) x 1

PULL

Display PWB

(E2) x 1

M3 x 6mm

Front Panel Assy

Figure 5

Front Panel Assy

(F1) x 1

(F2) x 1

(F3) x 1

PULL

(E2) x 2 M3 x 6mm

Disc Tray Cover (E1) x 1

Hook (E3) x 1

(E2) x 1 M3 x 6mm

CD Mechanism Unit

Figure 8

Top Cover

(K1) x 4 Special Screw

(L1) x 3 M2.8 x 8mm

Loader Panel

(F4) x 8 M3 x 8mm

USB PWB

(H1) x 2 M3 x 8mm

(J1) x 4 M3 x 22mm

(G1) x 2 M3 x 8mm

Headphone PWB

Figure 6

Loader Panel

Main Chassis

Figure 7

(E4) x 1

iPod PWB

Figure 9

2 – 2

XL-DH20NH

&

CHAPTER 3.

[1] Block Diagram

DIAGRAMS

TUNER JACK

TUNER ESD Protect

AM

L

SI4731

tuner vcc

Function:AM/FM/RDS

Function:CD & USB Decode

R

I2C

L R

GND

NJM4558

AUDIO OUT

UPDATA

Function:VOL

MUTE

L

CD_AUDIO

R

MOTOR

DOOR MOTOR

HEADER

PICK UP

MOTOR

ABCDEF

FLASH

AN5888

MOTOR DRIVER

USB

KEY

DSA & IR

ALI M5673

DSA CONNECTOR

RESET

VCC CTRL

VFD DRIVER

PT6311

Figure 3-1: BLOCK DIAGRAM (1/2)

3 – 1

XL-DH20NH

DSA

CONNECTOR

VIDEO

AUXL

n:VOL&EQ&CHANNELS CTRL

NJU7391

I2C&STB CONNECTOR

MCU

RS21266

DSA CONNECTOR

AUXR

AUDIO OUTPUT

I2C & STB

VCC CTRL

L

R

GND

Amplifier

TDA7265(25W+25W)

Filter and commute

PWM + MOS

7M0880+FSDM311

VCC CONNECTION

TRANSFORMER

(EI33+EL19)

VCC CTRL

Commutate

EEPROM

IPOD JAC

VFD JACK

All VCC CONNECTION

VFD DISPLAY

RESET

VCC OUTPUT Filter & CRTL

VCC CONNECTOR

VFD CON

Figure 3-2: BLOCK DIAGRAM (2/2)

3 – 2

XL-DH20NH

CHAPTER 4. CIRCUIT DESCRIPTION

[1] Waveforms Of Servo Circuit

U5

2

TCO

2

Figure 2

4

1

FCO

1

Figure 1

3

U5

PD

3

FE

16

U5

17

5

U5

124

Figure 3 Figure 4

TE

6

SB

U5

18

Figure 5 Figure 6

SPDCO

7

SCO

8

U5

126

Figure 7

Figure 8

4 – 1

[2] Voltage

U1 (P16311 / DISPLAY PWB)

PINNOVOLTAGE

(V) 1 0.000 14 5.190 27 -13.26 40 -19.28 2 5.190 15 -15.42 28 -13.30 41 -19.10 3 5.190 16 -11.72 29 -19.66 42 -19.15 4 0.000 17 -23.60 30 -18.72 43 -19.30 5 0.930 18 -23.60 31 -19.20 44 -19.68 6 0.930 19 -23.60 32 -19.55 45 5.190 7 0.150 20 -15.67 33 5.190 46 5.160 8 0.140 21 -15.37 34 -24.00 47 5.190 9 1.250 22 -15.66 35 -19.36 48 5.190

10 2.500 23 -13.62 36 -19.02 49 5.190 11 2.500 24 -23.60 37 -18.96 50 5.180 12 2.520 25 -21.60 38 -19.93 51 13 0.030 26 -23.60 39 -18.94 52

PINNOVOLTAGE

(V)

NO

VOLTAGE

(V)

PINNOVOLTAGE

(V)

0.000

2.860

XL-DH20NH

U2 (EON F20)U1 (D4558)

PINNOVOLTAGE

1 2 3 4 -12.45 4 0.000 4 5 6 7 8

PINNOVOLTAGE

1 2 3 4 5 6 7 8 9

10 11 12 13 14

(V)

0.000

12.150

U3 (AN5888)

(V)

1.570

0.020

3.050

1.580

1.220

0.000

5.200

0.020

2.760

2.550

2.720

2.600

PINNOVOLTAGE

1 2 3

5 6 7 8

PINNOVOLTAGE

15 16 17 18 19 20 21 22 23 24 25 26 27 28

(V)

0.090

1.350

3.270

0.220

1.290

3.270

(V)

2.550

2.790

3.340

1.970

5.190

0.000

1.450

0.000

1.820

0.000

5.170

1.580

1.570

2.290

U7 (24C02)

PINNOVOLTAGE

1 2 3

5 6 7 8

NO

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16

(V)

0.000

3.690

3.560

0.000

3.960

U8 (NJU7391)

VOLTAGE

(V)

3.790

3.750

3.790

3.810

3.800

1.800

3.810

3.790

3.700

3.640

0.040

3.960

3.620

1.250

PINNOVOLTAGE

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

(V)

2.620

0.610

0.000

3.960

3.710

1.680

3.960

3.690

0.000

0.660

3.700

PINNOVOLTAGE

1 2 3 4 5 6 7 8

(V)

0.040

3.960

2.700

1.190

0.000

1.610

3.710

3.940

U6 (RF21266)

PINNOVOLTAGE

9 10 11 12 13 14 15 16

(V)

4.260

0.000

3.810

0.000

3.690

3.630

4 – 2

PINNOVOLTAGE

17 18 19 20 21 22 23 24

(V)

1.240

8.600

8.590

3.780

3.810

3.800

3.810

NO

25 26 27 28 29 30 31 32

VOLTAGE

(V)

3.810

3.800

3.820

3.790

3.800

XL-DH20NH

PINNOVOLTAGE

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

(V)

2.010

1.670

1.650

1.710

1.730

1.790

1.740

3.300

1.580

1.190

0.000

1.200

1.190

1.200

1.720

1.340

1.750

3.300

1.650

2.290

0.000

3.290

1.770

3.300

1.290

0.870

0.000

1.750

0.000

1.510

U5 (M5673)

PINNOVOLTAGE

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

(V)

1.510

1.520

0.000

3.300

1.260

1.380

1.510

1.390

1.360

2.110

0.760

1.510

0.760

1.700

2.450

1.390

0.000

1.750

0.000

3.300

0.220

1.440

0.100

0.850

3.300

1.150

NO

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

VOLTAGE

(V)

1.420

1.620

1.660

1.410

1.510

0.000

1.650

3.720

3.960

1.440

1.450

1.370

1.350

1.380

1.010

0.000

1.750

1.780

0.000

3.300

0.770

0.800

3.300

0.000

0.770

0.740

3.300

0.000

0.750

PINNOVOLTAGE

97 98

99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

(V)

0.730

3.300

0.710

0.720

0.690

0.580

3.300

0.000

0.560

0.530

0.570

0.000

3.300

0.000

3.300

0.000

1.750

3.300

1.350

1.390

1.570

1.610

3.300

1.870

0.000

1.580

1.540

1.630

0.220

PINNOVOLTAGE

1 2 3 4 5 6 7 8 9

10

(V)

0.000

3.230

3.640

3.690

1.150

0.200

U4 (SI4731)

NO

11 12 13 14 15 16 17 18 19 20

VOLTAGE

(V)

0.340

0.260

0.360

0.770

0.000

0.470

0.720

0.000

3.230

0.000

U3

PIN VOLTAGE PIN VOLTAGE

NO

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

(V)

1.570

0.020

3.050

1.580

1.220

0.000

5.200

0.020

2.760

2.550

2.720

2.600

2.550

2.790

3.340

1.970

5.190

0.000

1.450

0.000

1.820

0.000

5.170

1.580

1.570

2.290

(MF1341S2161)(AN5888)

NO

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20

U12

(V)

1.570

0.020

3.050

1.580

1.220

0.000

5.200

0.020

2.760

2.550

2.720

2.600

2.550

2.790

3.340

1.970

5.190

0.000

4 – 3

XL-DH20NH

CHAPTER 5. CIRCUIT SCHEMATICS AND PARTS LAYOUT

[1] Notes On Schematic Diagram

•Resistor: To differentiate the units of resistors, such symbol as K and M are used: the symbol K means 1000 ohm and the symbol M means 1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.

• Capacitor: To indicate the unit of capacitor, a symbol P is used: this symbol P means pico-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression "capacitance/withstand voltage is used". (CH), (TH), (RH), (UJ): Temperature compensation (ML): Mylar type (P.P.): Polypropylene

REF. NO

VOL1 VOLUME MAX -- MIN

K1 ON/STAND-BY ON -- OFF

K2 FUNCTION ON -- OFF

K3 PLAY/PAUSE ON -- OFF

K4 OPEN/CLOSE ON -- OFF

type

DESCRIPTION POSITION

• Schematic diagram and Wiring Side of P.W.Board for this model are subject to change for improvement without prior notice.

• The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chassis with no signal given.

1. In the tuner section, indicates A M indicates FM stereo

2. In the CD section, the CD is stopped.

• Parts marked with “ ( ) are important for maintaining the safety of the set. Be sure to replace these parts with

specified ones for maintaining the safety and performance of the set.

“

[2] Types Of Transistor And LED

FRONT

VIEW

ECB

(S)(G)(D)

(1)(2)(3)

S8550 L431

TOP

VIEW

EL817

(3)

(1)

B

E

TOP

VIEW

HY3D HY4D HA7 H1A H2A

1Y 09S

FRONT

VIEW

BCE

SB772

(2)

TOP VIEW

C

FRONT VIEW

1N4007 SB360 1N5399 1N4148

92L11103R02002 92L11103R06001

5 – 1

XL-DH20NH

[3] Schematic Diagram

A

B

MAIN PWB-A

CON 2.0mm(1x9)/AMP/PWR

CON13

1 2 3 4 5 6 7 8 9

1000RH

7R/2A

300RH

FB2

FB40

FB44

VCC

FB3

GND

A-12V

A+12V

VCC

POWER_OFF AMP-MUTE

A+12V

A-12V

R079 2R2

R078 2R2

E5/1

100UF/16V

E8/1

100UF/16V

C

EC35

470UF/10V

GND

Q8

2SB772

R052

R053

10K

1K

EC27

470UF/10V

+12V

-12V

GND

AUDIO/VCC

D

3904

CD_POWER_CTRL

R054

10K

Q7

GND

E

3

VIN

IC2

AM1117-1.8V

ADJ

1

GND

VOUT

3V3

2

EC14

220UF/10V

GND

MAIN VCC

AUDIO/VCC

C022 104P

GND

F

VCCC

G

NC

1000RH

FB45

FB19

EC30

47UF/10V

GND

3

VIN

IC1

AM1117-1.8V

ADJ

1

D16

IN4148

VOUT

FB1

2

C038

104P

GND

1000RH

MCU3V9

100UF/10V

GND

MCU_VCC/VREF

D8

IN4148

EC43

H

MCU VCC

1

23456

Figure 5-1: MAIN (VCC AND MCU VCC) SCHEMATIC DIAGRAM

5 – 2

XL-DH20NH

A

B

C

D

MAIN PWB-A

104P

MVCC

C62

GND

3V3-A

R130

20K

R30 12K

MOTOR-GND

L561000RH

100UF/10V

MOTOR-GND

Motor

EC26

R62 39K

23

25

27

BIAS28MUTE

VINLD24OPOUT

TRB_226VINTK

VINFC2TRB_13REGO24VINSL+5REGO16FWD7REV8VCC19VOTR-10VOTR+11VOSL+12VOSL-13VOFC-14VOFC+

1

SLEGP

FOCUS

R42

82K

MOTORGND

22

GND

CD5V

C69

0.1uF/0603

MOTOR-GND

R29

21K

R34

39K

CON2

1

SPIN+

2

SPIN-

3

SLED+

4

SLED-

5

LIMIT1

6

LIMIT2

CON 2.0mm(1x6)

LIMIT

CON5

1

LOAD+

2

LOAD-

3

IN

4

GND

5

OUT

3V3-A

SPIN+

SPIN-

SL+

SL-

MOTOR-GND

R64

R63

R43 10K/0603

C023

0.1U

2.2K/0603

1K/0603

MOTOR-GND

C021

15

VOTK+

VOTK-

TRACK

SPINDLE

U3

AM5888

0.01UF

R39

R41 1K

C001

0R

0.47UF

R35

39K

R38

3K9

56K

R49

16

17

18

19

VCC220OPIN21VCTL

VOLD+

VOLD-

SPIN-

SPIN+

TRACK-

TRACK+

XSPINDLE

C017 104P

VREF_16

XTRACK

EC6

10uF

MOTOR-GND

OPEN/CLOSE

VREF_16

120-pin

LOAD+

LOAD-

CON5-2.0

FOCUS+

TRAY_OUT TRAY_IN

0.047UF

C019

R33 0

R40

C020

0.01U

FOCUS-

SLSL+ LOAD+ LOADTRAY_OUT

TRAY_IN

VREF_16

XSLEGP

0

XFOCUS

VREF_16

GND

FB11

1000RH

R65

47K/0603

R58

22K/0603

MOTOR-GND

E

Flash

3V3-A

U9

3V3-A

F_CS

F_DI

GND

R95 100K

WP GND

1

CS#

2

DO

3

WP#

4

GND5DI

F

VCC

Q16

2SB772

G

Q17

3904

H

1

23456

R09

10K

R06210K

GND

Figure 5-2: MAIN (MOTOR, FLASH AND USB VCC) SCHEMATIC DIAGRAM

HOLD#

SFLASH/2M

VCC

CLK

8 7 6

R029 1K

HOLD#

R9 100K

MVCC

USB VCC

5 – 3

F_CLK F_DO

USB-VCC_CTRL

3V3-A

GND

C48

0.1UF

XL-DH20NH

P

R061

10K/NC

2

0

3

O

F

D

MAIN PWB-A

L44 300RH

L45 300RH

TUNER_3V3

R69

10K

R9

R18

10K

47K

R16 22R

R17 22R

FMI

T1

4

3

AMI

C38 470P

R71

4

5

2

6

1

AMT

GND

0R

T-RCLK

T-SDIO

L41

U4

100UH/NC

3

2

1

C78

30P

C79

0.47uF

SI4731

GND

1 2 3

GND

4 5

X2

32.768KHZ

XIN

C82

22P

NC NC FMI FRGND AMI RST

SEN7SCLK8SDIO9RCLK10VIO

6

GND

16NC17P318P219P120

15

NC

14

LOUT

13

ROUT

12

GND

11

VDD

R 1

C87

22P

C83

A

TUNER

Function:AM/FM/RDS

B

TUN-RST

TUN-CLK

I2C/SDA

C

R15 22R

MCU

CPU3V9

D

E

iPod-SDA

iPod_RXD

CD_POWER_CTRL

TRAY_IN

TRAY_OUT

LED

iPod_RST

iPod_TXD

OPEN/CLOSE

R021

R020 10K

R019

R018

R066

FB17 FB

F

R88 10K/NC

G

H

10K

FB10 33R FB8 33R

10K

R026 10K

R027 10K

R023

CPU3V9

POWER_OFF

Q20

3904

GND

R0210K

R01110K

R012NC

U6

23

24

R092100K

P0-7 P0-6 P0-5 P0-4 P0-3 P0-2 P0-1 P0-0

R060R

X1 32.678KHZ

1

C3

22P

GND

3-3

P3-4

R5F21266S QFP

$PIN02P3-73RESET4P4-75VSS6P4-67VCC8MODE

C6

R022100R

D7 IN4148

25 26 27 28 29 30 31 32

22P

Q6

R082

100

8550

GND

R06410K

10UF/10V

EC63

GND

R07

0R

C4

22P

CPU3V9

17

P1-418P1-319P1-220P4-221P1-122P1-0

P1-5 P1-6 P5-3 P5-4 P3-1 P3-6 P1-7 P4-5

TP81

D61N4148

GND

16 15 14 13 12 11 10 9

2200UF/10V

104P

C2

FB15

R089

47K

FB50

0R 0R

U20

RCR5102

GND

MCU/VREF

I2C/SDA

I2C/CLK

AU

EE

TEST

1

23456

Figure 5-3: MAIN (TUNER AND MCU) SCHEMATIC DIAGRAM (1/2)

5 – 4

XL-DH20NH

7

19

R11

R13

XIN

16NC17P318

P1

P2

15

NC

14

LOUT

13

ROUT

D

ND

GND VDD

SCLK8SDIO9RCLK10VIO

22P

C83

12 11

R2 10K(NC)

R3 1OR

C87

104PF

GND

10K

GND TUNER_3V3

TUNER-L TUNER-R

T3V3

+

EC3

104PF

100u/10V

GND

L9

C84

47u/10V

GND

D1 IN4148/NCD2IN4148/NCD3IN4148D4IN4148

Q1

100UH

8050

13

R1 330

2

+

C35

C27

103PF

Z1

3.9V

R50 2R2

+

EC32 100u/10V

GND

AUDIO/VCC

AMI

FMI

GND

CON6

1 2 3 4 5

AM/FM/JACK

AMI

0R 0R

U20

RCR5102

D

U/VREF

R0210K

I2C/SDA

I2C/CLK

R01110K

R012NC

AUDIO/VCC

FB5

300RH

FB4

300RH

FB6

300RH

FB9

R061

R01410K

R01510K

10K/NC

FB28 22R

300RH

R01 22R

R05 22R

R04 22R

C5

104P

CPU3V9

SDA

5

SCL

6

TP

7

VCC

8

KEY

CD-SCK CD-SDA CD/DVD-STB

MCU/VREF AMP-MUTE VFD_SDA2

iPod_VCC_CTRL

VFD_STB1 iPod_DET USB-VCC_CTRL

TUN-RST

VFD_CLK

I2C/CLK

I2C/SDA

IR

AT24C02

U7

GND

A2

A1

A0

CON11

GND

MVCC

LED

KEY

VFD_SDA2

VFD_CLK

VFD_STB1

IR

MVCC

4

3

2

1

GND

FB38

FB26

FB24

FB21

FB23

FB22

EC36

220UF/10V

300RH

300RH 300RH 300RH 300RH

300RH

1 2 3 4 5 6 7 8 9

10

CON 2.0mm(1x9)/KB/VFD

EEPROM

7

GND

8 9 10 11 12

Figure 5-4: MAIN (TUNER AND MCU) SCHEMATIC DIAGRAM (2/2)

5 – 5

XL-DH20NH

A

MAIN PWB-A

B

C

iPod_VCC

VCC

GND

R10

EC21

R055 10K

104P

Q9 2SB772

C065

R056

EC38

220UF/10V

GND

560

Q15

2N3904

NC

D

iPod_VCC_CTRL

10K

VCC

iPod+3V3

8050

R0590R

Q11

R89 680R

10UF/10V

EC31

ZD2

3V9

GND

R058 0R

R03 0R

C58

EC37

104P

47UF/10V

GND

E

GND

iPod POWER

F

G

H

1

23456

Figure 5-5: MAIN (iPod POWER) SCHEMATIC DIAGRAM

5 – 6

-MEMO-

XL-DH20NH

5 – 7

XL-DH20NH

50

117

A

G

A

OPU

B

C

FELPFO

D

E

F

TELPFO

SBLPFO

CON1

SF-P200Z(FPC)

4

3

2

1

CON 2.0mm(1x4)/USB

CON9

VC

VCC

GND

LD VR MD

FE1

TE1

SB1

D10

1 2 3

E

4

D

5

A

6

B

7

C

8

F

9 10 11 12 13

F+

14

T-

15

T+

16

F-

FB7

FB51

1000RH

D9

R48 33K/0603

R37 33K/0603

LD

Q18

2SB1132/(SOT89)

HAVC

GND

C039 0.1uF/0603

GND

C032

C034 30pF/0603

GND

6V8

80R/100MHz

0R

R67 R68 0R

C36

100UF/10V

6V8

GND

10uF/10V

0.1uF/0603

C035

30pF/0603

GND

AUDIO/VCC

EC16

R45

1M

TNI MDPUH MAPUH MBPUH MCPUH TPI

MDI FOCUS+ TRACKTRACK+ FOCUS-

R36

15R/0603

EC9

47uF/16V

GND

EC11 10uF/10V

DP

DM

HAVC

0.1uF/0603

C025

0.1uF/0603

0R/0603

R23

X3

16.9344MHz

0R/0603

R24

C024

FB59

80R/100MHz

2

C30`

10uF/10V

M33V_LDO

GND

LDO

0.1uF/0603

EC8

GND

0.1uF/0603

FB61

80R/100MHz

EC10 100uF/10V

1

SEV_3V3

C018 0.1uF/0603

C052

GND

RF_1V8

12

47uF/16V

EC28

GND

C030

0.1uF/ 0603

GND

C033 0.1uF/0603

3V3-A

C028

0.1uF/0603

C040 0.1uF/0603

SEV_3V3

V18

EC4 100uF

LINE_L

LINE_R

AUD_3V3

LDO

TPI

TNI MCPUH MBPUH MDPUH MAPUH

FELPFO TELPFO SBLPFO

C031

GND

100UH

12

M33V_CKG

GND

C042

C041

AUD_GND

EC15

1uF/ 0603

L1

100uF/10V

Chip Decap.

82nF/0603

104P

C037

VREF_16 XSLEGP

XSPINDLE

XFOCUS

XTRACK

U5

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

MDI

1

LDO

2

TP1

3

TP2

4

MC

5

MB

6

MD

7

MA

8

AVDD33_2

9

HAVC V12 AVSS33_2 TELP MPXOUT1 MPXOUT2 MPXOUT3 COSP COSN AVDD33_3 VTB VTP AVSS33_3 AVSS33_LDO AVDD33_LDO AVDD18_LDO AVDD33_CKG XTALI XTALO AVSS33_CKG AVDD18_1 AVSS18_1 BCAPIL BCAPOL LINEOUTL BCAPIR BCAPOR LINEOUTR AVSS33_AUD AVDD33_AUD

GND

100uf/10V

C051 0.1uF/0603

127

128

MDI

FMINR

39

40

SEV_3V3

EC12

122

123

124

125

126

FOO

TRO

DMO

GPWM

AVSS33_1

FMINL

MICIN46V15L

MICBIAS

LINEINR

LINEINL

42

41

44

45

43

120

121

FMO

VREF16

AVD33_1

V08R

V08L

47

118

119

BTN ADIN2

BTN_ADIN3

VREF

V15R

49

48

C043

EC17

AUD_GND

1uF

EC18

EC22 10uF

1uF

EC19

AUD_

1uF

EC20

RESET

3V3-A

R26

G

EC41

10uF

R27 22K

D5 IN4148

R28

H

1

23456

10K

Q2

2N3904

22K

2

RESETJ

C027

0.1uF

13

GND

BC4

0.1uF/0603

AUD_3V3

BC5

AUD_GND

0.1uF/0603

BC6

0.1uF/0603

C060

0.1uF

3V3

GND

EC25

100uF/10V

0.1uF/0603

Figure 5-6: MAIN (SERVO) SCHEMATIC DIAGRAM (1/2)

5 – 8