In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier
Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Model R-305CW. This model is quite similar to base
model R-308CW. Use this supplemental manual together with the Base Model Service Manual
(Refer No. is S1901R310CPW/) for complete operation, service information, etc..
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................1
FOREWORD AND WARNING...............................................................................................................................2
TEST PROCEDURE ..............................................................................................................................................5
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ..................................................................7
POWER UNIT CIRCUIT ........................................................................................................................................7
CPU UNIT CIRCUIT ..............................................................................................................................................8
PARTS LIST ........................................................................................................................................................10
PACKING AND ACCESSORIES .........................................................................................................................11
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-305CW
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE
ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3)
seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and
latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment,
integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described
in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and The Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found
with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit
until the oven has been brought into compliance.
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with
following parts
fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..
Read the Service Manual carefully and follow all
instructions.
may result in a severe, possibly
R-305CW
Don't Touch !
Danger High Voltage
Before Servicing
1. Disconnect the power supply cord, and then
remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE
CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the highvoltage capacitor (that is the connecting lead of the highvoltage rectifier) against the chassis with the use of an
insulated screwdriver.
Whenever troubleshooting is performed the power supply
must be disconnected. It may in, some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is
installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is
installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the
presence of microwave energy within a cavity, place a cup
of cold water on the oven turntable, close the door and set
the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water
remains cold carry out Before Servicing procedure and reexamine the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be carried out.
1
R-305CW
SERVICE MANUAL
MICROWAVE OVEN
R-305CW
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service
Information for the SHARP MICROWAVE OVEN, R-305CW.
The model R-305CW is quite similar to base model R-308CW (Refer No. is S1901R310CPW/).
It is recommended that service personnel carefully study the entire text of this manual and the base model's manual so
that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing.
Service personnel - Do not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage
Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked “∆” on parts list may cause undue microwave exposure, by themselves, or when they are
damaged, loosened or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
2
SPECIFICATION
ITEMDESCRIPTION
Power Requirements120 Volts / 12.5 Amperes
60 Hertz
Single phase, 3 wire grounded
Power Output1000 watts (IEC-705 TEST PROCEDURE)
Operating frequency of 2450MHz
Case DimensionsWidth 20-1/2"
Height 11-7/8"
Depth 16-7/8"
Cooking Cavity DimensionsWidth 14-3/4"
Height 8-3/4"
1.1 Cubic FeetDepth 15-3/4"
Control ComplementTouch Control System
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
R-305CW
3
R-305CW
TOUCH CONTROL PANEL
NO.
LBS.
CUPS.
COOK
DEFOST
OZ.
M
I
N
S
U
U
L
P
T
E
TO ADJUST QUANTITY
TOUCH PAD AGAIN
Casserole
Beverage
Baked
Potatoes
Vegetables
1 Ground Meat
Fresh
C
O
U
P
M
Popcorn
Rolls/
Muffins
E
D
F
R
O
S
T
2 Steaks/Chops
3 Chicken Pieces
123
456
78
Power
Level
Stop
Clear
0
9
Timer
Clock
START
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
MONITOR
FUSE 20A
GRN
120V AC
60 Hz
NOTE: "" indicates components with potential above 250V.
THERMAL
CUT-OUT (OVEN)
A2
A1
CONTROL UNIT
OLFM
OVEN
LAMP
SECONDARY
INTERLOCK
SWITCH
THERMAL
CUT-OUT (MG.)
(RY-1)
TTM
Figure O-1. Oven Schematic-Off Condition
TURN-
TABLE
MOTOR
COM.
FAN
MOTOR
(RY-2)
COM.N.O.
SH-BSH-A
PRIMARY
INTERLOCK
RELAY
DOOR
SENSING
SWITCH
N.O.
MONITOR
SWITCH
POWER
TRANSFORMER
CAPACITOR 0.94µF
AC 2200V
RECTIFIER
MAGNETRON
4
TEST PROCEDURES
R-305CW
PROCEDURE
LETTER
AMAGNETRON ASSEMBLY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check
across the magnetron filament leads should indicate less than 1 ohm.
5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance
the magnetron is grounded and must be replaced.
6. Reconnect all leads removed from components during testing.
7. Reinstall the outer case (cabinet).
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled
condition (outer case fitted).
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD
BE OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test
should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following
components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will require
a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type
temperature tester. For accurate results, the following procedure must be followed carefully:
COMPONENT TEST
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with
a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through
the water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60
seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand
of a watch or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the
thermometer or thermocouple through the water until the maximum temperature is recorded.
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 30.7
to 57.1˚F(17.1 to 31.7˚C) rise in temperature. If the water temperatures are accurately measured and
tested for the required time period the test results will indicate if the magnetron tube has low power
output (low rise in water temperature) which would extend cooking time or high power output (high
rise in water temperature) which would reduce cooking time. Because cooking time can be adjusted
to compensate for power output, the magnetron tube assembly should be replaced only if the water
temperature rise test indicates a power output well beyond the normal limits. The test is only accurate
if the power supply line voltage is 120 volts and the oven cavity is clean.
BPOWER TRANSFORMER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 91.1 ohms; the resistance of the filament coil should be less than 1 ohm.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
5
R-305CW
5
4
3
21
09876
START
BEVERAGE
POPCORN
Casserole
Power
Level
COMPU
DEFROST
MINUTE
PLUS
Rolls/
muffins
Baked
potatoes
Stop
Clear
Timer
Clock
Fresh
vegetables
G 8
G 9
G10
G11
G12
G13
G14
G 7G 6G 5G 4G 3G 2G 1
TEST PROCEDURES
PROCEDURE
LETTER
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
JKEY UNIT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
COMPONENT TEST
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the door is closed and open when the door is open. If the door sensing
switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control
unit and make sure the door sensing switch is closed (either close the door or short the door sensing
switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a
jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact.
If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the
control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond,
the above method may be used (after clearing the control unit) to determine if the control unit or key
pad is at fault.
LCOMPU DEFROST TEST
WARNING : The oven should be fully assembled before following procedure.
(1)Place one cup of water in the center of the turntable tray in the oven cavity.
(2)Close the door, touch the " COMPU DEFROST " pad twice.
(3)Touch the Number pad " 5 " and then touch the " START " pad.
(4)The oven is in Compu Defrost cooking condition.
(5)The oven will operate as follows
(6)If improper operation is indicated, the control unit is probably defective and should be checked.
WEIGHT1ST STAGE2ND STAGE
0.5lb60%45sec.40%20sec.
LEVELTIMELEVELTIME
6
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
MAGNETRON REMOVAL
R-305CW
Removal
1. Disconnect the power supply cord and then remove
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect wire leads from magnetron.
5. Remove the four (4) screws holding chassis support to
magnetron, oven cavity front flange, oven cavity back
plate and fan duct.
6. Remove the chassis support from oven.
7. Carefully remove the four (4) screws holding magnetron
to waveguide flange.
8. Lift up magnetron with care so that magnetron antenna
is not hit by any metal object around antenna.
9. Now, the magnetron is free.
a
2
VRS1
10G471K
d
b
T1
3
D1
S1NB10
1
A
CN-A
B
AC
C
A 1
A 2
Re-install
1. Re-install the magnetron to waveguide flange with the
four (4) screws.
2. Insert the two (2) tabs of the chassis support to the oven
cavity front plate and the back plate.
3. Hold the chassis support to the oven cavity back plate,
oven cavity front flange, magnetron, and the fan duct
with the four (4) screws.
4. Re-install the chassis support to magnetron with the one
(1) screw.
5. Reconnect the wire leads to the magnetron. Refer to
"PICTORIAL DIAGRAM".
6. Re-install outer case and check that the oven is operating
properly.
CAUTION: WHEN REPLACING MAGNETRON, BE SURE
THE R.F. GASKET IS IN PLACE AND MOUNTING SCREWS ARE TIGHTENED SECURELY
7- 1XHPSD40P08K00Screw : 4mm x 8mm9AA
7- 2XHPSD30P06000Screw : 3mm x 6mm1AA
7- 3XHTSD40P08RV0Screw : 4mm x 8mm2AA
7- 4XHTSD40P12RV0Screw : 4mm x 12mm1AA
7- 5XOTSD40P12RV0Screw : 4mm x 12mm5AA
7- 6XOTSD40P12000Screw : 4mm x 12mm15AA
7- 7XOTSE40P08000Screw : 4mm x 8mm1AA
7- 8LX-CZA070WRE0Special screw (Torx tamper proof screw)2AC
R-305CW
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER2. REF. NO.3. PART NO.4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area.
Defective parts requiring return should be returned as indicated in the Service Policy.
PACKING AND ACCESSORIES
DOOR PROTECTION SHEET
SPADPA204WRE0
6- 8 INSTRUCTION BOOK
& PRINTING MATTER
6- 2 TURNTABLE TRAY
6- 1 TURNTABLE SUPPORT
INTO THE
OVEN CAVITY
TRAY PACK
SPADFA451WRE0
TOP PAD ASSEMBLY
FPADBA395WRK0
PLASTIC BAG
SSAKHA034WRE0
BOTTOM PAD ASSEMBLY
FPADBA396WRK0
Not replaceable items.
11
PACKING CASE
SPAKCD229WRE0
R-305CW
1
OVEN AND CABINET PARTS
A
B
4-17
1-4
C
4-7
2
4-10
6-7
1-10
1-11
3
4-13
1-8
45
2-1
7-5
7-8
7-1
6-6
7-6
7-3
6-9
6
A
7-5
B
7-8
7-7
C
D
4-12
E
4-14
6-2
6-1
F
G
4-1
4-2
1-12
7-1
2-2
1-14
4-11
4-15
7-5
4-3
4-9
1-1
1-1
4-16
1-2
7-6
1-6
7-5
2-4
7-1
1-3
4-4
1-5
7-1
1-7
4-5
7-6
7-4
1-9
4-6
1-13
7-6
4-18
7-2
D
7-6
E
4-8
7-3
F
G
2-3
H
1
7-6
2-3
2
7-6
7-6
3
12
7-6
45
H
6
R-305CW
1
CONTROL PANEL PARTS
A
3-3
B
3-3-1
C
3-4
2
3-2
3-7
3-6
3
3-8
5-7
45
3-8
3-1
DOOR PARTS
5-9
6
A
B
C
D
E
5-3
F
5-4
G
3-5
5-8
5-8
5-1
5-8
5-2
5-8
5-7
D
5-7
E
5-7
F
5-5
5-6
G
H
Actual wire harness may be different from illustration.
No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.
14
'99 SHARP CORP. (1S2.530E) Printed in U.S.A
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