SHARP R305CW2 Service Manual

R-305CW
SUPPLEMENTAL SERVICE MANUAL
S2903R305CPW/
MICROWAVE OVEN
NO. LBS.
CUPS.
OZ.
COOK
DEFOST
M
I
N
U
T
E
TO ADJUST QUANTITY
TOUCH PAD AGAIN
Casserole
Beverage
Popcorn
Baked
Fresh
Rolls/
Potatoes
Vegetables
Muffins
D
U
1
Ground Meat
P
M
O
C
2
Steaks/Chops
3
Chicken Pieces
123 456 78
Power
Timer
Level
0
Clock
Stop
START
Clear
U
L
P
E
F
R
O
9
S
S
T
MODEL
R-305CW
In the interest of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con­tain circuitry capable of producing very high voltage and current, contact with following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Model R-305CW. This model is quite similar to base model R-308CW. Use this supplemental manual together with the Base Model Service Manual (Refer No. is S1901R310CPW/) for complete operation, service information, etc..
TABLE OF CONTENTS
Page PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................1
FOREWORD AND WARNING...............................................................................................................................2
PRODUCT SPECIFICATIONS ..............................................................................................................................3
SCHEMATIC DIAGRAM ........................................................................................................................................4
TEST PROCEDURE ..............................................................................................................................................5
POWER UNIT CIRCUIT ........................................................................................................................................7
CPU UNIT CIRCUIT ..............................................................................................................................................8
PARTS LIST ........................................................................................................................................................10
PACKING AND ACCESSORIES .........................................................................................................................11
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
R-305CW
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual. If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven and 2) contact SHARP ELECTRONICS CORPORATION and The Food and Drug Administration's Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the oven has been brought into compliance.
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of pro­ducing very high voltage and current, contact with following parts fatal, electrical shock.
(Example) High Voltage Capacitor, High Voltage Power Trans-
former, Magnetron, High Voltage Rectifier Assem­bly, High Voltage Harness etc..
Read the Service Manual carefully and follow all instructions.
may result in a severe, possibly
R-305CW
Don't Touch ! Danger High Voltage
Before Servicing
1. Disconnect the power supply cord , and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
WARNING:RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for 60 seconds and then short-circuit the connection of the high­voltage capacitor (that is the connecting lead of the high­voltage rectifier) against the chassis with the use of an insulated screwdriver.
Whenever troubleshooting is performed the power supply must be disconnected. It may in, some cases, be necessary to connect the power supply after the outer case has been removed, in this event,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that the leads remain isolated from other components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
When the testing is completed,
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power transformer.
5. Reinstall the outer case (cabinet).
6. Reconnect the power supply cord after the outer case is installed.
7. Run the oven and check all functions.
After repairing
1. Reconnect all leads removed from components during testing.
2. Reinstall the outer case (cabinet).
3. Reconnect the power supply cord after the outer case is installed.
4. Run the oven and check all functions.
Microwave ovens should not be run empty. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the power to HIGH and set the microwave timer for two (2) minutes. When the two minutes has elapsed (timer at zero) carefully check that the water is now hot. If the water remains cold carry out Before Servicing procedure and re­examine the connections to the component being tested.
When all service work is completed and the oven is fully assembled, the microwave power output should be checked and a microwave leakage test should be carried out.
1
R-305CW
SERVICE MANUAL
MICROWAVE OVEN
R-305CW
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service Information for the SHARP MICROWAVE OVEN, R-305CW.
The model R-305CW is quite similar to base model R-308CW (Refer No. is S1901R310CPW/). It is recommended that service personnel carefully study the entire text of this manual and the base model's manual so
that they will be qualified to render satisfactory customer service. Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured. (A) The door is tightly closed. (B) The door brackets and hinges are not defective. (C) The door packing is not damaged. (D) The door is not deformed or warped. (E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing. Service personnel - Do not contact the following parts while the appliance is energized; High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness; If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more than 250V. Removal of the outer wrap gives access to voltage above 250V. All the parts marked “” on parts list may cause undue microwave exposure, by themselves, or when they are
damaged, loosened or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
2
SPECIFICATION
ITEM DESCRIPTION
Power Requirements 120 Volts / 12.5 Amperes
60 Hertz Single phase, 3 wire grounded
Power Output 1000 watts (IEC-705 TEST PROCEDURE)
Operating frequency of 2450MHz
Case Dimensions Width 20-1/2"
Height 11-7/8" Depth 16-7/8"
Cooking Cavity Dimensions Width 14-3/4"
Height 8-3/4"
1.1 Cubic Feet Depth 15-3/4" Control Complement Touch Control System
Clock ( 1:00 - 12:59 ) Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking Repetition Rate;
P-HI.................................................. Full power throughout the cooking time
P-90 ....................................................................approx. 90% of Full Power
P-80 ....................................................................approx. 80% of Full Power
P-70 ....................................................................approx. 70% of Full Power
P-60 ....................................................................approx. 60% of Full Power
P-50 ....................................................................approx. 50% of Full Power
P-40 ....................................................................approx. 40% of Full Power
P-30 ....................................................................approx. 30% of Full Power
P-20 ....................................................................approx. 20% of Full Power
P-10 ....................................................................approx. 10% of Full Power
P-0 ....................................................No power throughout the cooking time
MINUTE PLUS pads INSTANT START pads (Casserole, Beverage, Popcorn, etc.)
COMPU DEFROST pads Number selection pads Power Level pad, Timer/Clock pad Stop/Clear pad, START pad
Oven Cavity Light Yes Safety Standard UL Listed FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
R-305CW
3
R-305CW
TOUCH CONTROL PANEL
NO.
LBS.
CUPS.
COOK
DEFOST
OZ.
M
I
N
S
U
U
L
P
T
E
TO ADJUST QUANTITY
TOUCH PAD AGAIN
Casserole
Beverage
Baked
Potatoes
Vegetables
1 Ground Meat
Fresh
C
O
U
P
M
Popcorn
Rolls/
Muffins
E
D
F
R
O
S
T
2 Steaks/Chops 3 Chicken Pieces
123 456 78
Power
Level
Stop
Clear
0
9
Timer Clock
START
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
MONITOR  FUSE 20A
GRN
120V AC 60 Hz
NOTE: " " indicates components with potential above 250V.
THERMAL  CUT-OUT (OVEN)
A2
A1
CONTROL UNIT
OL FM
OVEN LAMP
SECONDARY INTERLOCK SWITCH
THERMAL  CUT-OUT (MG.)
(RY-1)
TTM
Figure O-1. Oven Schematic-Off Condition
TURN- TABLE MOTOR
COM.
FAN  MOTOR
(RY-2)
COM.N.O.
SH-B SH-A
PRIMARY INTERLOCK RELAY
DOOR SENSING SWITCH
N.O.
MONITOR  SWITCH
POWER  TRANSFORMER
CAPACITOR 0.94µF
AC 2200V
RECTIFIER
MAGNETRON
4
TEST PROCEDURES
R-305CW
PROCEDURE
LETTER
A MAGNETRON ASSEMBLY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across the magnetron filament leads should indicate less than 1 ohm.
5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the magnetron is grounded and must be replaced.
6. Reconnect all leads removed from components during testing.
7. Reinstall the outer case (cabinet).
8. Reconnect the power supply cord after the outer case is installed.
9. Run the oven and check all functions.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled condition (outer case fitted).
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD BE OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following components or wiring: silicon rectifier, high voltage capacitor and power transformer. This test will require a 16 ounce (453cc) measuring cup and an accurate mercury thermometer or thermocouple type temperature tester. For accurate results, the following procedure must be followed carefully:
COMPONENT TEST
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through the water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60 seconds cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand of a watch or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the thermometer or thermocouple through the water until the maximum temperature is recorded.
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 30.7 to 57.1˚F(17.1 to 31.7˚C) rise in temperature. If the water temperatures are accurately measured and tested for the required time period the test results will indicate if the magnetron tube has low power output (low rise in water temperature) which would extend cooking time or high power output (high rise in water temperature) which would reduce cooking time. Because cooking time can be adjusted to compensate for power output, the magnetron tube assembly should be replaced only if the water temperature rise test indicates a power output well beyond the normal limits. The test is only accurate if the power supply line voltage is 120 volts and the oven cavity is clean.
B POWER TRANSFORMER TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the primary input terminals and measure the resistance of the transformer with an ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be approximately 91.1 ohms; the resistance of the filament coil should be less than 1 ohm.
5. Reconnect all leads removed from components during testing.
6. Reinstall the outer case (cabinet).
5
R-305CW
5
4
3
21
09876
START
BEVERAGE
POPCORN
Casserole
Power
Level
COMPU
DEFROST
MINUTE
PLUS
Rolls/
muffins
Baked
potatoes
Stop
Clear
Timer Clock
Fresh
vegetables
G 8
G 9
G10
G11
G12
G13
G14
G 7 G 6 G 5 G 4 G 3 G 2 G 1
TEST PROCEDURES
PROCEDURE
LETTER
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions. (HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
J KEY UNIT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
COMPONENT TEST
is making good contact, verify that the door sensing switch (stop switch) operates properly; that is the contacts are closed when the door is closed and open when the door is open. If the door sensing switch (stop switch) is good, disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the door sensing switch is closed (either close the door or short the door sensing switch connecter). Use the Key unit matrix indicated on the control panel schematic and place a jumper wire between the pins that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond, it is faulty and must be replaced. If a specific pad does not respond, the above method may be used (after clearing the control unit) to determine if the control unit or key pad is at fault.
L COMPU DEFROST TEST
WARNING : The oven should be fully assembled before following procedure.
(1)Place one cup of water in the center of the turntable tray in the oven cavity. (2)Close the door, touch the " COMPU DEFROST " pad twice. (3)Touch the Number pad " 5 " and then touch the " START " pad. (4)The oven is in Compu Defrost cooking condition. (5)The oven will operate as follows
(6)If improper operation is indicated, the control unit is probably defective and should be checked.
WEIGHT 1ST STAGE 2ND STAGE
0.5lb 60% 45sec. 40% 20sec.
LEVEL TIME LEVEL TIME
6
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
MAGNETRON REMOVAL
R-305CW
Removal
1. Disconnect the power supply cord and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect wire leads from magnetron.
5. Remove the four (4) screws holding chassis support to magnetron, oven cavity front flange, oven cavity back plate and fan duct.
6. Remove the chassis support from oven.
7. Carefully remove the four (4) screws holding magnetron to waveguide flange.
8. Lift up magnetron with care so that magnetron antenna is not hit by any metal object around antenna.
9. Now, the magnetron is free.
a
2
VRS1
10G471K
d
b
T1
3
D1 S1NB10 
1
A
CN-A
B
AC
C
A 1
A 2
Re-install
1. Re-install the magnetron to waveguide flange with the four (4) screws.
2. Insert the two (2) tabs of the chassis support to the oven cavity front plate and the back plate.
3. Hold the chassis support to the oven cavity back plate, oven cavity front flange, magnetron, and the fan duct with the four (4) screws.
4. Re-install the chassis support to magnetron with the one (1) screw.
5. Reconnect the wire leads to the magnetron. Refer to "PICTORIAL DIAGRAM".
6. Re-install outer case and check that the oven is operating properly.
CAUTION: WHEN REPLACING MAGNETRON, BE SURE
THE R.F. GASKET IS IN PLACE AND MOUNT­ING SCREWS ARE TIGHTENED SECURELY
45
+ –
C1 2200µ/25v
CN-C 9PIN LEAD WIRE HARNESS
C 3
GND
VR
C 5
6
A
B
C
D
OVEN LAMP TURNTABLE MOTOR FAN MOTOR
E
AC
MICRO
F
DOOR
G
SWITCH
H
1
NO
COM
NO
COM
SH-A
SH-B
(J1)
c
RY1
RY2
2
Figure S-2. Power Unit Circuit
3
45
7
SP1 PKM22EPT
C 9
INT
C 4
BUZZER OVEN LAMP
TURNTABLE
C 6
MOTOR FAN MOTOR
C 8
MICRO
(BROWNER)
C 7
NC
C 2
DOOR
C 1
D
E
F
G
H
6
R-305CW
1
A
OZ.
NO.
LBS.
CUPS
AUTO
B
DEFROST
LIQUID CRYSTAL DISPLAY
COOK
C
R7 4.7k
D
R5 1k
E
CPU UNIT
0.01µ/25v C4
+
125
COM1 COM2 COM3
SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11
SEG10 SEG 9 SEG 8 SEG 7 SEG 6 SEG 5 SEG 4 SEG 3 SEG 2 SEG 1
R8 4.7k
Q2
2SA1037AK
C3 0.01µ/25v
C2 47µ/16v
2
64
SEG8
6580
SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0
VCC
VREF AVSS COM3 COM2 COM1 COM0
VL3
VL2
1
R9 4.7k
R6 15k
(J17) 4.7k
(J15) 4.7k
(J13) 4.7k
(J11) 4.7k
(J10)
(J16)
(J14)
(J12) 12kF
UDZ4.3B ZD1
C11 0.01µ/25v
R10 15k
SEG9
VL1
3
SEG10
SEG11
SEG12
SEG13
SEG14
SEG15
SEG16
SEG17
SEG18
SEG19
SEG20
IC1
P57
P56
P55
P63
AN7
AN6
AN5
AN4
AN2
AN1
AN0
P06
P07
P10
P11
P12
P13
SEG21
IZA945DR
P53
P52
P51
P50
P47
P46
CNTR0
45
15k R60
Rolls/
muffins
15k R61
15k R62
PLUS
Fresh
MINUTE
15k R63
15k
41
P14
P15
P16
P17
P20 P21 P22 P23 P24 P25 P26 P27
VSS
XOUT XIN P70 P71
RESET P40 P41
P45
25 40
P44
P43
INT0
24
R64
15k R65
15k R66
15k R67
G 7 G 6 G 5 G 4 G 3 G 2 G 1
G 8
vegetables
5 4 3 2 1
0 9 8 7 6
R90 15k
G 9
G10
1M
R80
C60 C61 C62 C63
CF1 CST4.00MGW
C60-65 330pF/50v
C64 C65
R74 270k R75 270k R76 270k R77 270k R78 270k
R79 270k
/25v
0.01µ C40
R68 15k
COMPU
DEFROST
Clock
Timer
START
POPCORN
Casserole
Level
Power
G11
R69 15k
R70 15k
Baked
potatoes
Stop
Clear
BEVERAGE
G12
R71 15k
G13
R72 15k
6
KEY UNIT
G14
R73 15k
A
B
C
D
E
Figure S-3. CPU Unit Circuit
F
R1 82
G
C-3
H
GND
1
R3 4.7k
R2 4.7k
Q1
2SA1037AK
R4 560 1/2w
LD1 LD2 LD3 LD4
C1 0.1µ/50v
C-5
VR
2
Q10
DTA143EKA
/50v
0.1µ C10
R30 3.3k
C-9
INT
Q30
C20 0.1µ/50v
DTA143EKA
Q20
+
Q21
DTD143EKA
C-4
C-2
C-6
OVEN LAMP
TURNTABLE
MOTOR
BUZZER
NC
FAN MOTOR
3
8
DTA143EKA /35v
10µ
 C21
D20
MA152WA
C-7
C-8
(BROWNER)
MICRO
R41 15k
4.7k
R40
Q22
DTA123JKA
: IF NOT SPECIFIED 1/10W ± 5%
D40
MA152WA
C-1
DOOR
45
NOTE
F
G
H
6
R-305CW
1
A
B
C
D
E
DIP
2
SW (GREEN)
2
1
CN - B
OL
TTM FM
OM
DU
RY1
(XA)
AC
1
12
2
VH
SH - A
CN - A
3
(D2)
C1
SP1
AC
(J1)
VRS1
T1
45
CN - C
D1
9
SH - B
1
(D3) (D4)
1
P
74
S
F
3
6
A
B
C
D
E
F
G
H
1
DU
OM
OM
DU
RY3 RY2 MICROBROWNER
Figure S-4. Printed Wiring Board of Power Unit
2
3
45
9
F
G
H
6
R-305CW
PARTS LIST
Note: The parts marked “” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
REF. NO. PART NO. DESCRIPTION Q'TY CODE
ELECTRIC PARTS
1- 1 QSW-MA137WRE0 2nd interlock switch / door sensing switch 2 AH 1- 2 QFSHDA009WRE0 Fuse holder 1 AH 1- 3 FFS-BA023WRK0 Monitor fuse and monitor switch assembly 1 AS 1- 4 RTHM-A078WRE0 Thermal cut-out 125 deg. 1 AL 1- 5 FACCDA081WRE0 Power supply cord 1 AP 1- 5 FACCDA082WRE0 Power supply cord (Interchangeable) 1 AV 1- 6 FH-DZA088WRK0 High voltage rectifier assembly 1 AP
*
1- 7 RC-QZA173WRE0 High voltage capacitor 1 AX
*
1- 7 RC-QZA211WRE0 High voltage capacitor (Interchangeable) 1 AV
*
1- 8 RV-MZA288WRE0 Magnetron 1 BK
*
1- 9 RMOTEA383WRE0 Fan motor 1 AV 1-10 QSOCLA021WRE0 Oven lamp socket 1 AH 1-11 RLMPTA068WRE0 Oven lamp 1 AG 1-11 RLMPTA030WRE0 Oven lamp (Interchangeable) 1 AE 1-12 RMOTDA161WRE0 Turntable motor 1 AU 1-12 RMOTDA211WRE0 Turntable motor (Interchangeable) 1 AS 1-13 RTHM-A080WRE0 Thermal cut-out 145 deg. 1 AP 1-14 RTRN-A580WRE0 Power transformer 1 BP
*
CABINET PARTS
2- 1 GCABUA690WRP0 Outer case cabinet 1 AZ 2- 2 GDAI-A316WRW0 Bottom plate 1 AX 2- 3 GLEGPA074WRE0 Foot 2 AC 2- 4 GLEGPA077WRF0 Leg 1 AH
CONTROL PANEL PARTS
3- 1 CPWBFA821WRK0 Power unit 1 BA 3- 1A QCNCMA446DRE0 2-pin connector (CN-A) 1 AC 3- 1B FW-VZA250DRE0 9pin wire harness (CN-C) 1 AW 3- 1C FW-VZA195DRE0 Switch harness A (SH-A) 1 AD 3- 1D FW-VZA197DRE0 Switch harness B (SH-B) 1 AD C1 RC-EZA333DRE0 Capacitor 2200 uF 25V 1 AE D1 RSRCDA013DRE0 Diode bridge (S1NB10) 1 AG RY1-2 RRLY-A114DRE0 Relay (DU12D1-1P(M)-R) 2 AN SP1 RALM-A014DRE0 Buzzer (PKM22EPT) 1 AG T1 RTRNPA110DRE0 Transformer 1 AP VRS1 RH-VZA032DRE0 Varistor (10G471K) 1 AE 3- 2 DPWBFB914WRK0 CPU unit 1 BA 3- 3 FPNLCB429WRK0 Control panel frame with key unit 1 BD 3- 3-1 FUNTKA929WRE0 Key unit 1 AY 3- 4 JBTN-B099WRF0 Open button 1 AF 3- 5 MSPRCA050WRE0 Open button spring 1 AB 3- 6 PSHEPA588WRE0 LED sheet 1 AE 3- 7 LHLD-A202WRF0 LCD holder 1 AK 3- 8 XEPSD30P08XS0 Screw; 3mm x 8mm 4 AA
OVEN PARTS
4- 1 PDUC-A724WRF0 Air separater 1 AU 4- 2 PPACGA084WRF0 TTM packing 1 AF 4- 3 PHOK-A114WRF0 Latch hook 1 AQ
4- 4 LBNDKA099WRW0 Capacitor holder 1 AD 4- 5 NFANJA029WRE0 Fan blade 1 AL 4- 6 PDUC-A725WRP0 Fan duct 1 BA 4- 7 ************* Oven cavity (Not a replaceable part) 1--
4- 8 LANGFA192WRP0 Chassis support 1 AX 4- 9 PCUSGA321WRP0 Cushion 1 AH 4-10 PCUSUA270WRP0 Cushion 1 AG 4-11 MLEVPA233WRF0 Switch lever 1 AG 4-12 NCPL-A045WRF0 Coupling 1 AH 4-13 PCUSUA511WRP0 Cushion 1 AC 4-14 PCOVPA349WRE0 Waveguide cover 1 AE 4-15 PCUSGA339WRP0 Cushion 1 AG 4-16 PCUSGA399WRE0 Cushion 1 AF 4-17 PCUSUA512WRP0 Cushion 1 AB 4-18 PCUSUA126WRE0 Cushion 1 AC
10
REF. NO. PART NO. DESCRIPTION Q'TY CODE
DOOR PARTS
5- 1 FDORFA332WRT0 Door panel 1 BD
5- 2 PSHEPA382WRE0 Sealer film 1 AH 5- 3 GWAKPA610WRR0 Door frame 1 AX
5- 4 HPNL-A716WRR0 Door screen 1 AQ 5- 5 LSTPPA188WRF0 Latch head 1 AG
5- 6 MSPRTA187WRE0 Latch spring 1 AC 5- 7 XCPSD40P08000 Screw : 4mm x 8mm 4 AA 5- 8 PCUSUA504WRP0 Cushion 5 AB 5- 9 GCOVHA405WRF0 Choke cover 1 AS
MISCELLANEOUS
6- 1 FROLPA079WRK0 Turntable support 1 AQ 6- 2 NTNT-A079WRE0 Turntable tray 1 AR 6- 2 NTNT-A084WRE0 Turntable tray (Interchangeable) 1 AQ 6- 3 FW-VZB723WRE0 Main wire harness 1 AU 6- 4 QW-QZA150WRE0 High voltage wire B 1 AF
*
6- 5 PZET-A012WRE0 Terminal insulator 1 AB 6- 6 TCAUAA166WRR0 DHHS caution label 1 AC 6- 7 TCAUAA200WRR0 Monitor caution label 1 AB 6- 8 TINSEA791WRR0 Instruction book 1 AD 6- 9 TCAUAA240WRR0 Screw caution 1 AC
SCREWS,NUTS AND WASHERS
7- 1 XHPSD40P08K00 Screw : 4mm x 8mm 9 AA 7- 2 XHPSD30P06000 Screw : 3mm x 6mm 1 AA 7- 3 XHTSD40P08RV0 Screw : 4mm x 8mm 2 AA 7- 4 XHTSD40P12RV0 Screw : 4mm x 12mm 1 AA 7- 5 XOTSD40P12RV0 Screw : 4mm x 12mm 5 AA 7- 6 XOTSD40P12000 Screw : 4mm x 12mm 15 AA 7- 7 XOTSE40P08000 Screw : 4mm x 8mm 1 AA 7- 8 LX-CZA070WRE0 Special screw (Torx tamper proof screw) 2 AC
R-305CW
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO. 3. PART NO. 4. DESCRIPTION
Order Parts from the authorized SHARP parts Distributor for your area. Defective parts requiring return should be returned as indicated in the Service Policy.
PACKING AND ACCESSORIES
DOOR PROTECTION SHEET SPADPA204WRE0
6- 8 INSTRUCTION BOOK & PRINTING MATTER
6- 2 TURNTABLE TRAY
6- 1 TURNTABLE SUPPORT
INTO THE OVEN CAVITY
TRAY PACK SPADFA451WRE0
TOP PAD ASSEMBLY FPADBA395WRK0
PLASTIC BAG SSAKHA034WRE0
BOTTOM PAD ASSEMBLY FPADBA396WRK0
Not replaceable items.
11
PACKING CASE SPAKCD229WRE0
R-305CW
1
OVEN AND CABINET PARTS
A
B
4-17
1-4
C
4-7
2
4-10
6-7
1-10
1-11
3
4-13
1-8
45
2-1
7-5
7-8
7-1
6-6
7-6
7-3
6-9
6
A
7-5
B
7-8
7-7
C
D
4-12
E
4-14
6-2
6-1
F
G
4-1
4-2
1-12
7-1
2-2
1-14
4-11
4-15
7-5
4-3
4-9
1-1
1-1
4-16
1-2
7-6
1-6
7-5
2-4
7-1
1-3
4-4
1-5
7-1
1-7
4-5
7-6
7-4
1-9
4-6
1-13
7-6
4-18
7-2
D
7-6
E
4-8
7-3
F
G
2-3
H
1
7-6
2-3
2
7-6
7-6
3
12
7-6
45
H
6
R-305CW
1
CONTROL PANEL PARTS
A
3-3
B
3-3-1
C
3-4
2
3-2
3-7
3-6
3
3-8
5-7
45
3-8
3-1
DOOR PARTS
5-9
6
A
B
C
D
E
5-3
F
5-4
G
3-5
5-8
5-8
5-1
5-8
5-2
5-8
5-7
D
5-7
E
5-7
F
5-5
5-6
G
H
Actual wire harness may be different from illustration.
1
6-3
MISCELLANEOUS
2
6-4
3
13
(CAPACITOR)
6-5
45
H
6
R-305CW
COPYRIGHT © 1999 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be repro­duced, stored in retrieval systems, or trans­mitted in any form or by any means, elec­tronic, mechanical, photocopying, record­ing, or otherwise, without prior written per­mission of the publisher.
14
'99 SHARP CORP. (1S2.530E) Printed in U.S.A
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