Sharp R211M-003 Schematic

Page 1
R
SERVICE MANUAL
COOKING CONTROL
WITH COOK & DEFROST GUIDE
S1892R211M///
ILLUMINATED
TIMER
3
2
4
1
5
6
0
2.0
7 8
9
30
10
30
11
25
12
20
0.7
13
14
15
1.0
(KG)
E
R-211
MICROWAVE OVEN
MODEL
R-211(W)/(BL)M R-211(G)M R-211(B)M
In the interests of user-safety the oven should be restored to its original condition and only parts identical to those specified should be used.
TABLE OF CONTENTS
Page
CAUTION, MICROWAVE RADIATION............................................................................................. 3
PRODUCT DESCRIPTION............................................................................................................... 3
OPERATING SEQUENCE................................................................................................................ 4
DOOR SWITCHES ........................................................................................................................... 4
OUTPUT POWER TEST PROCEDURE........................................................................................... 5
TEST PROCEDURES....................................................................................................................... 6
DIGITAL ANALOGUE CONTROL PANEL ASSEMBLY ................................................................... 8
COMPONENT REPLACEMENT....................................................................................................... 12
SCHEMATIC DIAGRAM ................................................................................................................... 13
WIRING DIAGRAM ........................................................................................................................... 14
PARTS LIST...................................................................................................................................... 17
EXPLODED ILLUSTRATION............................................................................................................ 20
SHARP CORPORATION
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SERVICING
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current. Contact with following parts will result in electrocution:­High voltage capacitor, High voltage transformer, Magnetron, High voltage rectifier, High voltage harness.
REMEMBER TO CHECK 3D
1) Disconnect the supply.
2) Door opened, and wedged open.
3) Discharge high voltage capacitor.
WARNING AGAINST THE CHARGE OF THE HIGH-VOLTAGE CAPACITOR The high-voltage capacitor remains charged about 60 seconds after the oven has been switched off. Wait for 60
seconds and then short-circuit the connection of the high-voltage capacitor (that is, of the connecting lead of the high-voltage rectifier) against the chassis using a screwdriver with an insulated handle.
Sharp recommend that wherever possible, fault-finding is carried out with the supply disconnected. In some cases, it may be necessary to connect the supply with the cover removed to carry out fault investigation in the control circuitry. In such cases, the high voltage circuit should be disabled as described below to reduce the hazards:-
Carry out 3D checks (see above).
Disconnect the supply leads from the high voltage transformer, making a note of the polarity. Insulate the connectors, ensuring they are positioned away from the transformer and fastened there.
Connect any relevant test equipment e.g. voltmeter.
Reconnect the oven to the supply, then close the door.
Note the results of the test, taking care to keep clear of the operational oven.
Carry out 3D checks (see above).
Reconnect the leads to the transformer. Take care to observe correct polarity.
Carry out 4R checks (see below).
Microwave ovens should not be used without a load. To test for the presence of microwave energy within a cavity, place a cup of cold water on the oven turntable, close the door and set the microwave timer for one (1) minute, set the power level to HIGH (100%) and push the start key. When the one (1) minute has elapsed (timer at zero) carefully check that the water is now hot.
AFTER REPAIR REMEMBER TO CHECK 4R
1) Reconnect all leads removed from components during testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.
When all service work is completed, and the oven is fully assembled, the microwave power output should be checked and microwave leakage test carried out.
IMPORTANT: If the oven becomes inoperative because of a blown fuse F8A in the 1st latch switch - monitor switch
circuit, check the 1st latch switch and monitor switch before replacing the fuse F1.
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CAUTION / WARNING
CAUTION
MICROWAVE RADIATION
Do not become exposed to radiation from the magnetron or other parts conducting microwave en­ergy. All input and output microwave connections, waveguides, flanges and gaskets must be secured. Never operate the device without a microwave en­ergy absorbing load attached. Never look into an open waveguide or antenna while the device is ener­gized.
Servicing and repair work must be carried out only by trained service engineers.
The parts marked '*' on the parts list and schematic diagram have voltages in excess of 250V.
Removal of the outer wrap gives access to potential above 250V.
All the parts marked "" on the parts list may cause undue microwave exposure, by themselves, or when they are damaged, loosened or removed.
WARNING
WARNING
THIS APPLIANCE MUST BE EARTHED. THE WIRES IN THIS MAINS LEAD ARE COLOURED IN
ACCORDANCE WITH THE FOLLOWING CODE: GREEN-AND-YELLOW : EARTH BLUE : NEUTRAL BROWN : LIVE
If the mains lead is replaced, only part number QACCBA030WRE2 should be used
PRODUCT DESCRIPTION
SPECIFICATION
Power Requirements 230-240 Volts 50 Hertz Single phase, 3 wire grounded Power Consumption 1.24kW Power Output 800 watts nominal of RF microwave energy (measured by way of IEC 705)
Operating frequency of 2450 MHz Case Dimensions Width 449 mm Height 282 mm including foot Depth 369 mm Cooking Cavity Dimensions Width 290 mm Height 194 mm Depth 313 mm Turntable diameter 272 mm Control Complement DIGI/ANA
Microwave Power for Variable Cooking
Repetition Rate :
HIGH .................... Full power throughout the cooking time
MEDIUM HIGH..... approx. 70% of Full Power
MEDIUM............... approx. 50% of Full Power
MEDIUM LOW ..... approx. 30% of Full Power
LOW ..................... approx. 10% of Full Power
Set Weight Approx. 13.3 kg
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OPERATING SEQUENCE
OFF CONDITION
Closing the door activates all door interlock switches (moni­tored latch switch and latch switch).
IMPORTANT When the timer knob is at "0" the oven is in the OFF condition.
HIGH, MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW COOKING
When the microwave oven is preset for variable cooking power, the line voltage is supplied to the power transformer intermittently within a 26-second time base through the relay contact which is coupled with the current-limiting relay (RY2). The following levels of microwave power are given. SETTING
26 sec. ON
HIGH
20 sec. ON
MEDIUM HIGH
14 sec. ON
MEDIUM
8 sec. ON
MEDIUM LOW
4 sec. ON
LOW
6 sec. OFF
12 sec. OFF
18 sec. OFF
22 sec. OFF
NOTE: The ON/OFF time ratio does not exactly correspond
to the percentage of microwave power, because approx. 3 seconds are needed for heating up the magnetron filament.
Approx. 100% = 800 Watts
Approx. 70% = 560 Watts
Approx. 50% = 400 Watts
Approx. 30% = 240 Watts
Approx. 10% = 80 Watts
DOOR SWITCHES
DOOR OPEN MECHANISM
LATCH HOOK
DOOR
LATCH HEADS
DOOR OPEN BUTTON
SW2: MONITOR SWITCH
SW1: MONITORED LATCH SWITCH
SW3: STOP SWITCH
OPEN LEVER
MONITORED LATCH SWITCH (SW1) STOP SWITCH (SW3)
1. When the oven door is closed, the contacts (COM - NO) must be closed.
2. When the oven door is opened, the contacts (COM ­NO) must be opened.
MONITOR SWITCH (SW2)
1. When the oven door is closed, the contacts (COM - NC) must be opened.
2. When the oven door is opened, the contacts (COM ­NC) must be closed.
3. If the oven door is opened and the contacts (COM - NO) of the monitored latch switch (SW1) fail to open, the fuse F8A blows simultaneously with closing the contacts (COM - NC) of the monitor switch (SW2).
CAUTION: BEFORE REPLACING A BLOWN FUSE (F1)
TEST THE MONITORED LATCH SWITCH (SW1), + MONITOR SWITCH (SW2) FOR PROPER OPERATION.
Figure D-1. Door Open Mechanism
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OUTPUT POWER TEST PROCEDURE
MICROWAVE OUTPUT POWER (IEC-705) The power output of this oven is rated using the method specified by IEC-705. Full details of how to carry out this
procedure can be found in the Sharp Technical Training notes which is available from Sharp Parts Centre (part number SERV-LITMW01).
Using this procedure, the heating time to raise 1000g of water by 10°C is approximately 50 seconds. The IEC-705 procedure must be carried out using laboratory-type procedures and equipment. These requirements
make the procedure unsuitable for routing performance checks. An indication of the power being produced by the oven can however be obtained using the procedure given below.
Alternative simplified method:
1. Place 2 litres of cold water (between 12°C and 20°C) in a suitable container.
2. Stir the water and measure the temperature in °C. Note temperature as T1.
3. Place the container in the microwave and heat the water for 2 minutes on full power.
4. When the 2 minutes is completed, remove the container and stir the water. Note the water temperature as T2.
5. Calculate the output power using the following formula: R.F. Power Output = (T2 - T1) x 70.
Note: The result from this test should be within 10% of the power rating stated on the rating label.
MICROWAVE LEAKAGE TEST This oven should be tested for microwave leakage on completion of any repair or adjustment, following the procedure
described in the Sharp Technical Training notes (part number SERV-LITMW01). The maximum leakage permitted in BS EN 60335-2-25 is 50W/m
2
(equivalent to 5mW/cm2), however it is not normal to detect any significant leakage,
therefore, any leakage which is detected should be investigated. It is essential that only leakage detectors with current calibration traceable to the National Physical Laboratories are used. Suitable leakage detectors : CELTEC A100
APOLLO X1
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TEST PROCEDURES
COMPONENT TEST
CONTROL PANEL ASSEMBLY TEST
The control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore, unlike conventional microwave ovens, proper maintenance can not be performed with only a voltmeter and ohmmeter. In this service manual, troubleshooting by replacement is described according to the symptoms indicated.
1. Control Panel The following symptoms indicate a defective control unit.
1-1 In connection with LEDs
a) At a certain LED, all or some LEDs do not light up. b) At a certain LED, brightness is low. c) Only one LED does not light up. d) All or some LEDs continue to light up. e) A certain group of LEDs do not light up. f) The LEDs flicker.
1-2 Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound. b) Cooking is not possible. c) Cooking time can not be set. d) Power level can not be set.
RELAY TEST
CARRY OUT
3D CHECKS.
Remove the outer case and check voltage between Pin Nos. 3 and 5 of the 3 pin connector (A) on the control unit with an A.C. voltmeter. The meter should indicate 230-240 volts, if not check oven circuit.
Relay Test Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation. convection cooking operation or grill operation.
DC. voltage indicated.............Defective relay.
DC. voltage not indicated....... Check diode which is connected to the relay coil. If diode is good, control unit is defective.
RELAY SYMBOL OPERATIONAL VOLTAGE CONNECTED COMPONENTS
RY1 Approx. 12.0V D.C. Oven lamp / Turntable motor / Fan motor RY2 Approx. 12.0V D.C. High voltage transformer
CARRY OUT 4R CHECKS.
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TEST PROCEDURES
COMPONENT TEST PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD (PWB) IS OPEN.
To protect the electronic circuits, this model is provided with a fine foil pattern added to the input circuit on the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given below for repair. Problem: POWER ON, indicator does not light up.
CARRY OUT
STEPS OCCURRENCE CAUSE OR CORRECTION
1 The rated AC voltage is not present at Check supply voltage and oven power cord.
2 The rated AC voltage is present at primary Low voltage transformer or secondary circuit defective.
3 Only pattern at "a" is broken. *Insert jumper wire J1 and solder.
4 Pattern at "a" and "b" are broken. *Insert the coil RCILF2003YAZZ between "c" and "d".
NOTE: *At the time of these repairs, make a
3D CHECKS.
Power terminal of CPU connector (CN-A).
side of low voltage transformer. Check and repair.
(CARRY OUT 3D CHECKS BEFORE REPAIR)
(CARRY OUT 3D CHECKS BEFORE REPAIR)
S
P
visual inspection of the varistor for burn­ing damage and examine the transformer with tester for the presence of layer short circuit (check primary coil resistance). If any abnormal condition is detected,
(J1)
ab
c
replace the defective parts.
CARRY OUT 4R CHECKS.
VRS1
d
CN - A
15
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DIGITAL ANALOGUE CONTROL PANEL
OUTLINE OF CONTROL PANEL
Control Unit
Control unit consists of LSI, power source circuit, synchro­nizing signal circuit, ACL circuit, buzzer circuit, encoder circuit, indicator circuit and potentiometer circuit.
1) LSI
This LSI controls the encoder signal, potentiometer signal, relay driving signal for oven function, buzzer signal and LED signal.
2) Power Source Circuit
This circuit generates voltage necessary in the control unit.
Symbol Voltage Application
VC -5.0V LSI(I-1) VR -12.0V RELAY(RY1,2)
5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit audible sounds (key touch sound and completion sound).
6) Door Sensing Switch (Stop Switch)
A switch to "tell" the LSI if the door is open or closed.
7) Relay Circuit
To drive the magnetron, heating element, fan motor, turntable motor and light the oven lamp.
8) Encoder
The encoder generates the pulse signal, and the pulse signal is sent to the LSI.
9) Indicator Circuit
Indicator elements are the Light-emitting diodes (LD1-LD24).
3) Synchronizing Signal Circuit
The power source synchronizing signal is available in order to compose a basic standard time in the clock circuit. It accompanies a very small error because it works on commercial frequency.
4) ACL
A circuit to generate a signals which resets the LSI to the initial state when power is supplied.
10) Potentiometer Circuit
The circuit makes setting of the power level by variable resistance.
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DIGITAL ANALOGUE CONTROL PANEL
DESCRIPTION OF LSI
LSI(IZA882DR)
The I/O signal of the LSI(IZA882DR) are detailed in the following table.
Pin No. Signal I/O Description
1 RST IN Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily set to "L" level the moment power is applied, at this time the LSI is reset. Thereafter set at "H" level.
2 INT IN Signal coming from encoder.
When the encoder is turned, the contacts of encoder make pulse signals. And pulse signals are input into INT.
3 AVSS IN A/D converter power source voltage.
The power source voltage to drive the A/D converter in the LSI. Connected to VC.
4 VREF IN Reference voltage input terminal.
A reference voltage is applied to the A/D converter in the LSI.
5K0INSignal coming from potentiometer.
By inputting DC voltage corresponding to the power level set by the potentiometer, this input is converted into the power level by the A/D converter built into the LSI.
6K1INTerminal to change functions according to the model.
Signal in accordance with the model in operation is applied to set up its function.
7 AVDD IN A/D converter power source voltage.
The power source voltage to drive the A/D converter in the LSI. 8 NC No connection terminal. 9 S0 OUT Digit selection signal.
Signal is input to the anodes of the light-emitting diodes (LD19 - LD24). 10 S1 OUT Digit selection signal.
Signal is input to the anodes of the light-emitting diodes (LD13 - LD18). 11 S2 OUT Digit selection signal.
Signal is input to the anodes of the light-emitting diodes (LD7 - LD12). 12 S3 OUT Digit selection signal.
Signal is input to the anodes of the light-emitting diodes (LD1 - LD6). 13-14 NC No connection terminal. 15 D0 OUT Segment data signal.
Signal is input to the cathodes of the light-emitting diodes (LD1, LD7, LD13 and
LD19). 16 D1 OUT Segment data signal.
Signal is input to the cathodes of the light-emitting diodes (LD2, LD8, LD14 and
LD20). 17 CNVS IN Reference voltage input terminal.
A reference voltage is applied to the A/D converter in the LSI. Connected to VC. 18 VSS IN Power source voltage: -5V.
The power source voltage to drive the LSI is input to VSS terminal. Connected
to VC. 19 D2 OUT Segment data signal.
Signal is input to the cathodes of the light-emitting diodes (LD3, LD9, LD15 and
LD21). 20 D3 OUT Segment data signal.
Signal is input to the cathodes of the light-emitting diodes (LD4, LD10, LD16 and
LD22). 21 D4 OUT Segment data signal.
Signal is input to the cathodes of the light-emitting diodes (LD5, LD11, LD17 and
LD23). 22 D5 OUT Segment data signal.
Signal is input to the cathodes of the light-emitting diodes (LD6, LD12, LD18 and
LD24).
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DIGITAL ANALOGUE CONTROL PANEL
Pin No. Signal I/O Description
23 D6 OUT Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay (RY2). In 100% POWER operation, the sig­nals hold "L" level during microwave cooking and "H" level while not cook­ing. In other cooking modes (70%, 50%, 30%, 10%) the signal turns to "H" level and "L" level in repetition according to the power level.
24 D7 IN/OUT Terminal not used. 25 D8 OUT Oven lamp, turntable motor and fan motor driving signal(Square Wave-
form : 50Hz).
To turn on and off shut-off relay
20 msec
(RY1). The square waveform voltage is delivered to the relay (RY1) driving circuit and
During cooking
relay(RY2) control circuit. 26 NC No connection terminal. 27 F0 IN Input signal which communicates the door open/close information to LSI.
ON/OFF time ratio in Micro cooking (a. 32second time base)
MICRO ON OFF COOK 100% 32sec. 0sec. 70% 24sec. 8sec. 50% 18sec. 14sec. 30% 12sec. 20sec. 10% 6sec. 26sec.
H
L
Door closed; "H" level signal.
Door opened; "L" level signal. 28 F1 Terminal not used. 29 F2 IN Signal to synchronize LSI with commercial power source frequency.
This is basic timing for all real time
processing of LSI.
20 msec
H : GND
L (-5V)
30 F3 IN Signal coming from encoder.
Signal similar to INT. Pulse signals are input into F3. 31-32 NC No connection terminal. 33 XOUT OUT Internal clock oscillation frequency control output.
Output to control oscillation input of XOUT. 34 XIN IN Internal clock oscillation frequency input setting.
The internal clock frequency is set by inserting the ceramic filter oscillation
circuit with respect to XIN terminal. 35 CNTR OUT Signal to sound buzzer.
A: key touch sound.
B: Completion sound.
0.12 sec
A
2.4 sec
B
H: GND
L: -5V
36 VDD IN Power source voltage: 0V.
The power source voltage to drive the LSI is input to VDD terminal.
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approx. 1M ohm
DIGITAL ANALOGUE CONTROL PANEL
SERVICING
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the circuits. When handling these parts, the following precautions should be strictly followed. CMOS LSI have extremely high impedance at its input and output terminals. For this reason, it is easily influenced by the surrounding high voltage power source, static electricity charge in clothes, etc., and sometimes it is not fully protected by the built-in protection circuit. In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in aluminium foil. Also wrap PW boards containing them in aluminium foil.
2) When soldering, ground the technician as shown in the figure and use grounded soldering iron and work table.
2. Shapes of Electronic Components
B
C
Transistor DTA123ES DTA143ES DTD143ES KRA101M KRA222M
B
C
E
Transistor 2SB1238
E
3. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the touch control panel of the microwave oven and the precautions you must take when doing so. To perform the servicing, power to the touch control panel is available either from the power line of the oven itself or from an external power source.
(1) Servicing the touch control panel with power
supply of the oven : CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE MICROWAVE OVEN IS STILL LIVE DURING SERVICING AND PRESENTS A HAZARD .
Therefore, when checking the performance of the touch control panel, put the outer cabinet on the oven to avoid touching the high voltage transformer, or unplug the primary terminal (connector) of the high voltage transformer to turn it off; the end of such connector must be insulated with an insulating tape. After servicing, be sure to replace the leads to their original locations.
A. On some models, the power supply cord
between the touch control panel and the oven itself is so short that the two can't be separated.
For those models, check and repair all the
controls (sensor-related ones included) of the touch control panel while keeping it connected to the oven.
B. On some models, the power supply cord
between the touch control panel and the oven proper is so long enough that they may be separated from each other. For those models, therefore, it is possible to check and repair the controls of the touch control panel while keeping it apart from the oven proper; in this case you must short both ends of the door sensing switch (on PWB) of the touch control panel with a jumper, which brings about an operational state that is equivalent to the oven door being closed. As for the sensor-related controls of the touch control panel, checking them is possible if the dummy resistor(s) with resistance equal to that of the controls are used.
(2) Servicing the touch control panel with power
supply from an external power source:
Disconnect the touch control panel completely from the oven proper, and short both ends of the door sensing switch (on PWB) of the touch control panel, which brings about an operational state that is equivalent to the oven door being closed. Connect an external power source to the power input terminal of the touch control panel, then it is possible to check and repair the controls of the touch control panel; it is also possible to check the sensor-related controls of the touch control panel by using the dummy resistor(s).
4. Servicing Tools
Tools required to service the touch control panel assembly.
1) Soldering iron: 30W (It is recommended to use a soldering iron with a grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC ­10MHz type or more advanced model.
3) Others: Hand tools
5. Other Precautions
1) Before turning on the power source of the control unit, remove the aluminium foil applied for preventing static electricity.
2) Connect the connector of the key unit to the control unit being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal voltage due to static electricity etc. is not applied to the input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB, making sure that all connections are tight.
5) Be sure to use specified components where high precision is required.
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COMPONENT REPLACEMENT
DOOR REPLACEMENT
1. CARRY OUT 3D CHECKS.
2. Remove choke cover taking care not to break clips by inserting an iron plate (thickness of about
0.5mm) or flat type screw driver into the gap between the choke cover and door panel to free the engaged part.
3. Remove door assembly by lifting and easing it forward.
4. On re-installation make sure the door is parallel with the bottom line of the oven face plate and the latch head pass through the latch holes correctly.
5. CARRY OUT 4R CHECKS.
NOTE : After any service to the door, the
approved microwave survey meter should be used to assure in compliance with proper microwave radiation standards.
OUTER CASE CABINET
DOOR ASSEMBLY
INNER DOOR FILM
Removal
1. Tear the door film from the door panel.
2. Now the door film is free. Installation
1. Tear away the backing film.
2. Put the pasted side of the door film on the door panel.
Door film
Backing film
Finger tab
LATCH HEADS
Figure C-6. Door Assembly Replacement and
Adjustment
LATCH HEAD REMOVAL
1. Remove the choke as described in door
replacement.
2. Unhook the spring and lift the latch head clear.
3. Replacement, the reverse of the above.
MONITORED LATCH SWITCH, LATCH SWITCH, AND MONITOR SWITCH REMOVAL
1. CARRY OUT 3D CHECKS.
2. Disconnect the leads from all switches.
3. Remove the one (1) screw holding the latch hook to the oven cavity.
4. Remove the latch hook.
5. Push the retaining tab slightly and remove the switch.
OUTER DOOR FILM Removal
1. Remove the door film from the clips on the door frame.
Installation
1. Attach the door film to the clips on the door frame.
LATCH HOOK
Post
SW2: MONITOR SWITCH
Tab
Post
SW1: MONITORED LATCH SWITCH
Tab
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12
Post
SW3: STOP SWITCH
Tab
Figure C-4. Switches
Page 13
SCHEMATIC DIAGRAM
CIRCUIT SUBJECT TO CHANGE WITHOUT NOTICE. DOOR CLOSED COOK OFF MICROWAVE CONDITION
R-211 () M 230-240V~50Hz R-211 () 230V~50Hz
BLU /18 BRN /18
NOISE FILTER
UNIT
MONIT'D
LATCH
SWITCH
SW1
EARTH
NOSIE SUPPRESSION COIL
0. 0033 µF /250V 0. 0033 µF /250V
A5
B1
NO
NO
STOP
SWITCH
SW3
B2
G-Y /18
0. 22 µF /250V
680K/0. 5W
VRS1
T1
RY1
RY2
RY2
10M/0 .5W
A3
COM
NO
LN
F1
OVEN THERMAL CUT-OUT 125 C
MONITOR
SWITCH
SW2
NO NO
R-211()M 0. 88µF 2100VAC R-211() 0. 91µF 2100VAC
NOTE: INDICATES COMPONENTS
*
WITH POTENTIALS ABOVE 250V.
COM
H.V. CAPACITOR
FAN
MOTOR
OVEN LIGHT
TURNTABLE
MOTOR
*
FM
OL
TTM
A1
POWER TRANSFORMER WITH 150 C THERMOSTAT IN PRIMARY WINDING
MAGNETRON
*H.V. RECTIFIER *
*
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WIRING DIAGRAM
MOTOR
TURNTABLE
H.V
RECTIFIER
H.V CAPACITOR
LIVE
BRN
BLU
NEUTRAL
EARTH
NOISE
FAN
LAMP
OVEN
G/Y
LN
MOTOR
POWER CORD
FILTER
UNIT
BLU BLU
BLU
WHT
WHT WHT
RED WHT
WHT
WHT
RED
H.V COMPONENTS
MAGNETRON
RED BLU
OVEN
THERMAL
CUT-OUT
TRANSFORMER
H.V
WHT BLU
RED
Figure S-1. Pictorial Diagram
MONITOR
SW2:
SWITCH
WHT
BLU BLU BLU BLU
WHT
WHT
WHT
SW1:
SWITCH
MONITORED
LATCH
CONTROL
PANEL
211M -
CN-B
14
RED
BLU
BLU BLU
WHT
SW3:
STOP
SWITCH
RELAY 2
BLU
CN-A
RED
WHT
BLU
WHT
NOTE: Most of the terminals are
Positive - Lock Type.
Page 15
WIRING DIAGRAM
B 1
SWITCH
B 2
D30
0V
Q2
DTA123ES
C6
T1
Q40
KRA101M
R6 4.7k
D3
(A)
SP1
R40 3.3k
+
ZD1 HZ6A3
+
D1
CN-A
D20
R7 10k
D2
10G471K
VRS1
c
AC
OVEN LAMP
FAN MOTOR
TURNTABLE
A 3
KRA101M
R20 4.7k
S0
S111S212S3
10
A 1
RY1
Q21
+
C20 0.1µ/50v
I-1 M34225M1
13NC14NC15D016D117
WH-A
MOTOR
DTD143ES
VSS
CNVS
18
(A)
+
ZD3 HZ12A3
C21 10µ/35v
Q10 2SB1238
R10 1k 1/2w
: IF NOT SPECIFIED 1/4w ± 5%
: IF NOT SPECIFIED 1SS270A
: IF NOT SPECIFIED 0.01µF / 16v
150
LD6LD12LD18LD24
R55
150
LD5LD11LD17LD23
R54
150
LD4LD10LD16LD22
R53
150
LD3LD9LD15LD21
R52
150
LD2LD8LD14LD20
R51
150LD1LD7LD13LD19 R50
KRA222M
Q53 KRA222M
Q52 KRA222M
Q51 KRA222M
Q50
R63 100k
R62 100k
CBA
C61
C60
R60 4.7k
R61 4.7k
SW1
Figure S-2. Control Panel Circuit
HIGH
VOLTAGE
TRANSFORMER
NO
COM
RY2
D22D21
(JD)
(JC)
Q22
DTA143ES
R30 4.7k
C30
ZD2 HZ4A2
R5 4.7k
4MHz CF1
VC
Q1 2SB1238
R1 100 2w
(JB)
(JA)
D5
C5 0.1µ/50v C4 47µ/16 v
C3
R4 2k 1/2w
C2 0.1µ/50v C1 470µ/35v
D4
D1-D4
IN4005E
d
ab
(J1)
A 5
AC
Q20
R31 47k
36
35
34
33NC32NC31F330F229F128F027NC26D825D724D623D522D421D320D219
XIN
VDD
CNTR
XOUT
INT
RST
VREF
AVSS
AVDD
1
2
3
4
5K06K17
8NC9
VR1
211M -
15
Page 16
WIRING DIAGRAM
LD2
LD1
LD3
LD4
LD5
LD6
LD7
LD8
1 2 3 4 5
LD9
LD10
LD11
6
LD12
LD13
Q50
B
E
SP1
C2
E
B
26
ZD2
Q2
C1
R6
D4
D3
LD24
LD23
11
9
Q51
12
25242322212019
(JA)
(JB)
32
R5
C3
33
38
R4
R40
B
Q1
R1
ZD1
C6
S
8
,F
31
C4
40
R7
LD22
E
B
EEQ21
(JE)
ZD3
Q52
35
B
P
ABC
LD21
Q53
E
B
30
Q40
E
B
C21
B
E
Q10
R22
39
R10
(JD)
R21
SW1
R60 R61
LD18
LD19
LD20
10
R50
R51
Q20
E
(JC)
D21
C61
C5
R30
1
R20
CN - B
RY1
VRS1
CN - A
R52
CF1
2
18
D30
29
C30
C20
D23
D22
E
B
34
37
LD14
LD15
LD16
LD17
7
R63
R53
R54
R55
R62
C60
1314151617
27
28
D5
R31
36
B
Q23
B
Q22
E
D20
RY3
GRILL MICRO
DIP
RY2
41
WH - A
15
VR1
WH - A
D2
D1
T1
(J1)
Figure S-3. Printed Wiring Board
211M -
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Page 17
P ART LIST
Note: The parts marked “ * ” are used in voltage more than 250V. The parts marked ∆ may cause undue microwave exposure “§” MARK: SPARE PARTS-DELIVERY SECTION
ELECTRICAL PARTS REF NO PART NO S DESCRIPTION Q'TY CODE
1-1 RH-DZA048WRE0 U H.V. rectifier 1 AM * 1-2 FPWBFA308WRE1 U Noise filter 1 AQ 1-3 QACCBA030WRE2 U Power supply cord 1 AQ 1-4 RV-MZA270WRE0 U Magnetron 1 BG * 1-5 RC-QZA221WRE0 U High voltage capacitor 1 AT 1-6 QSW-MA110WRE0 J Monitored latch switch/Stop switch 2 AK 1-7 QSW-MA112WRE0 J Monitor swith 1 AN 1-8 RMOTEA360WRE0 U Fan motor 1 AU 1-9 QFS-CA024WREO U Fuse F8A 1 AC 1-10 RLMPTA066WRE0 U Oven lamp 1 AK 1-11 FMOTDA056WRKO J Turntable motor assy 1 AR 1-13 RTHM-A096WRE0 U Thermal cut-out 125°C (Oven) 1 AL 1-14 RTRN-A009UREO U Power transformer 1 BH *
CABINET PARTS REF NO PART NO S DESCRIPTION Q'TY CODE
2-1 GCABUA001URP0 U Outer case cabinet (B) 1 AT 2-1 GCABUA573WRT0 U Outer case cabinet (W) 1 AT 2-1 GCABUA003URP0 U Outer case cabinet (G) 1 AT 2-1 GCABUA009URP0 U Outer case cabinet (BL) 1 AT 2-2 GLEGPA057WRE0 U Foot 2 AB
CONTROL PANEL PARTS REF NO PART NO S DESCRIPTION Q'TY CODE
3- 1 DPWBFB785WRK0 J Control unit 1 3- 1A QCNCMA430DRE0 J 3-pin connector (CN-A) 1 AG 3- 1B QCNCMA414DRE0 J 2-pin connector (CN-B) 1 AB 3- 1C FW-VZA234DRE0 J Lead wire (WH-A) 1 AD 3- 1D LHLD-A004URF0 J LED holder 1 AC C1 VCEAB31VW477M J Capacitor 470 uF 35V 1 AC C2 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AA C3 VCKYD11CY103N J Capacitor 0.01 uF 16V 1 AA C4 VCEAB31CW476M J Capacitor 47 uF 16V 1 AA C5 RC-KZA087DRE0 J Capacitor 0.1 uF 50V 1 AA C6 VCKYD11CY103N J Capacitor 0.01 uF 16V 1 AA C20 VCEAB31HW104M J Capacitor 0.1 uF 50V 1 AM C21 VCEAB31VW106M J Capacitor 10 uF 35V 1 AA C30 VCKYD11CY103N J Capacitor 0.01 uF 16V 1 AA C60-61 VCKYD11CY103N J Capacitor 0.01 uF 16V 2 AA CF1 RCRS-A012DRE0 J Ceramic resonator (CST4.00MGW) 1 AD D1-4 VHD1N4005E1-2 J Diode (1N4005E) 4 AB D5 VHD1SS270A/-1 J Diode (1SS270ATA) 1 AA D20-22 VHD1SS270A/-1 J Diode (1SS270ATA) 3 AA D30 VHD1SS270A/-1 J Diode (1SS270ATA) 1 AA I-1 RH-IZA882DRE0 J LSI 1 AK LD1-24 VHPLTL1CHE/-3 J Light emitting diode (LED) 24 AD Q1 VS2SB1238//-3 J Transistor (2SB1238) 1 AA Q2 VSDTA123ES/-3 J Transistor (DTA123ES) 1 AA Q10 VS2SB1238//-3 J Transistor (2SB1238) 1 AA Q20 VSKRA101M//-3 J Transistor (KRA101M) 1 AB Q21 VSDTD143ES/-3 J Transistor (DTD143ES) 1 AC Q22 VSDTA143ES/1B J Transistor (DTA143ES) 1 AA Q40 VSKRA101M//-3 J Transistor (KRA101M) 1 AB Q50-53 VSKRA222M//-3 J Transistor (KRA222M) 4 AB R1 VRS-L63DA101J J Resistor 100 ohm 2W 1 AD R4 VRD-B12HF202J J Resistor 2.0k ohm 1/2W 1 AB R5-6 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 2 AA R7 VRD-B12EF103J J Resistor 10k ohm 1/4W 1 AA R10 VRD-B12HF102J J Resistor 1.0k ohm 1/2W 1 AA
211M -
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Page 18
PART LIST
CONTROL PANEL PARTS REF NO PART NO S DESCRIPTION Q'TY CODE
R20 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 1 AA R30 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 1 AA R31 VRD-B12EF473J J Resistor 47k ohm 1/4W 1 AA R40 VRD-B12EF332J J Resistor 3.3k ohm 1/4W 1 AA R50-55 VRD-B12EF151J J Resistor 150 ohm 1/4W 6 AA R60-61 VRD-B12EF472J J Resistor 4.7k ohm 1/4W 2 AA R62-63 VRD-B12EF104J J Resistor 100k ohm 1/4W 2 AA RY1 RRLY-A111DRE0 J Relay (JV12S-KT) 1 AL RY2 RRLY-A105DRE0 J Relay (OMIF-S-112LM) 1 AN SP1 RALM-A014DRE0 J Buzzer (PKM22EPT) 1 AG SW1 RVR-BA018WRE0 J Rotary encoder 1 AL T1 RTRNPA121DRE0 J Transformer 1 AT VR1 RVR-BA013DRE0 J Potention meter 1 AF VRS1 RH-VZA032DRE0 J Varistor (10G471K) 1 AE ZD1 VHEHZ6A3///-1 J Zener diode (HZ6A3) 1 AC ZD2 VHEHZ4A2///-1 J Zener diode (HZ4A2) 1 AA ZD3 VHEHZ12A3//-1 J Zener diode (HZ12A3) 1 AA 3- 2 HPNLCG001URR0 U Control panel [R-211(G)M] 1 AP 3- 2 HPNLCL001URR0 U Control panel [R-211(BL)M] 1 AP 3- 2 HPNLCW002URR0 U Control panel [R-211(W)M] 1 AP 3- 2 HPNLCB001URR0 U Control panel print (R-211(B)M) 1 AP 3- 3 JBTN-A011URF0 U Open button [R-211(G)M] 1 AE 3- 3 JBTN-A073URF0 U Open button [R-211(BL)M] 1 AE 3- 3 JBTN-A001URF0 U Open button (R-211(B)M) 1 AE 3- 3 JBTN-B009WRF0 U Open button [R-211(W)M] 1 AE 3- 4 MSPRCA045WRE0 U Spring 2 AA 3- 5 GMADIA011URR0 U Timer display plate 1 AE 3- 6 JKNBKG001URF0 U Timer knob [R-211(G)M] 1 AE 3- 6 JKNBKL001URF0 U Timer knob [R-211(BL)M] 1 AE 3- 6 JKNBKW001URF0 U Timer knob [R-211(W)M] 1 AE 3- 6 JKNBKB001URF0 U Timer knob (R-211(B)M) 1 AE 3- 7 JKNBKG002URF0 U Vari knob [R-211(G)M] 1 AD 3- 7 JKNBKL002URF0 U Vari knob [R-211(BL)M] 1 AD 3- 7 JKNBKB002URF0 U Vari knob (R-211(B)M) 1 AD 3- 7 JKNBKW002URF0 U Vari knob (R-211(W)M) 1 AD 3- 8 LSTPPA008URF0 U Stopper 1 AB 3- 9 XEPSD30P10XS0 U Self tapping screw 5 AA 3- 10 PCLI-A001URE0 U Harness clip 1 AC
OVEN PARTS REF NO PART NO S DESCRIPTION Q'TY CODE
4-1 DOVN-A005URT0 U Oven cavity 1 BA 4-2 LBNDKA111WRP0 U Capacitor holder 1 AD 4-3 PHOK-A092WRF4 U Latch hook 1 AH 4-4 NFANJA029WRE0 U Fan blade 1 AM 4-5 PDUC-A638WRF2 U Fan duct 1 AE 4-6 LANGFA169WRP5 U Chassis support 1 AE 4-7 PPACGA126WRE0 U Seal packing 1 AC 4-8 MLEVFA078WRF0 U Open lever 1 AE 4-9 PCOVPA309WRE0 U Waveguide cover 1 AC 4-10 PDUC-A581WRF3 U Air intake duct 1 AE 4-11 GDAI-A280WRP1 U Base plate 1 AQ 4-12 PCUSGA001URP0 U HVT cushion 1 AB 4-13 PSPAGA001WRE0 U Vibration Proof Cushion 1 AA
211M -
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Page 19
P ART LIST
Note: The parts marked “*” are used in voltage more than 250V. The parts marked may cause undue microwave exposure “§” MARK: SPARE PARTS-DELIVERY SECTION
DOOR PARTS REF NO PART NO S DESCRIPTION Q'TY CODE
5 CDORFB001URK0 U Door assembly (B) 1 BB 5 CDORFW001URK0 U Door assembly (W) 1 BB 5 CDORFG002URK0 U Door assembly (G) 1 BB 5 CDORFL001URK0 U Door assembly (BL) 1 BB 5-1 FDORFA299WRT0 U Door panel assembly 1 AU 5-2 GCOVHA366WRF0 U Choke cover 1 AG 5-3 GWAKPA001URF0 U Door frame (B) 1 AP 5-3 GWAKPA427WRF0 U Door frame (W) 1 AP 5-3 GWAKPA009URF0 U Door frame (G) 1 AP 5-3 GWAKPA025URF0 U Door frame (BL) 1 AP 5-4 PSHEPA560WRE1 U Outer sealer film 1 AE 5-5 LSTPPA158WRF0 U Latch head 1 AD 5-6 MSPRTA141WRE0 U Latch spring 1 AA 5-7 PSHEPA482WRE0 U Inner Sealer film 1 AH 5-8 XEBSD30P06000 U Self tapping screw 4 AA
MISCELLANEOUS REF NO PART NO S DESCRIPTION Q'TY CODE
6-1 FROLPA070WRK2 U Roller stay 1 AM 6-2 NTNT-A034WRF0 U Turntable 1 AN 6-3 TINS-A069URRO U Operation Manual/Cookery book 1 AM 6-4 QW-QZA191WRE0 U H.V. wire A 1 AF * 6-5 QW-QZA001URE0 U H.V. wire B 1 AE * 6-6 FW-VZA041UREO U Main wire harness 1 AR
SCREW, NUT AND WASHER REF NO PART NO S DESCRIPTION Q'TY CODE
7-1 XOTSD40P12RV0 J Screw 4mm x 12mm 12 AA 7-2 XHTSD40P08RV0 J Screw 4mm x 8mm 5 AA 7-3 LX-LZA011WRE0 U Rivet 1 AB 7-4 Not applicable to this model 7-5 XFPSD40P06000 J Screw 4mm x 8mm 2 AA 7-7 XOTSE40P12000 J Screw 4mm x 12mm (Chrome) 2 AA 7-7 XOTSF40P12000 J Screw 4mm x 12mm (Black) 2 AA 7-8 LX-CZA063WRE0 U HVT screw 4 AA 7-9 XHPSD40P08K00 J Screw 1 AA 7-10 LX-CZA030WRE0 J Screw 1 AA 7-11 LX-NZA026WRE0 U M4 Nyloc nut 1 AA 7-12 XOTSD40P10000 J Self tapping screw 2 AA
HOW TO ORDER REPLACEMENT PARTS
To have your order filled promptly and correctly, please furnish the following information.
1. MODEL NUMBER 2. REF. NO.
3. PART NO. 4. DESCRIPTION
211M -
19
Page 20
EXPLODED ILLUSTRATION
CABINET AND UNIT CHASSIS PARTS
1-10
4-10
1-4
7-3
1-13
7-7
7-1
2-1
7-2
1-3
7-11
7-1
7-1
7-7
7-2
7-12
4-1
4-9
4-7
1-11
7-5
4-11
7-1
2-2
7-1
7-1
NOTE: In the event of removing the turntable motor cover this part should be refitted using screw connection: LX-CZA030WRE0
1-14
4-8
2-2
7-1
4-13
4-3
7-12
4-12
7-1
1-6
7-8
4-5
x2
x4
7-2
1-5
1-6
1-7
1-1
4-2
6-2
7-2
1-8
1-9
7-9
4-4
1-2
3-10
4-6
7-5
7-2
6-1
211M -
20
Page 21
EXPLODED ILLUSTRATION
CONTROL PANEL PARTS
3 - 7
3 - 6
3 - 3
DOOR PARTS
3 - 4
3 - 9
3 - 9
3 - 9
3 - 2
3 - 8
3 - 1
3-1D
3 - 5
3 - 4
5
5-4
5-8
5-5
5-6
x4
5-2
5-7
5-1
5-3
211M -
21
Page 22
EXPLODED ILLUSTRATION
6-4
6-4
6-6
6-6
Actual wire harness may be different than illustration.
6-5
6-5
PACKING AND ACCESSORIES
ROLLER STAY
TRAY PAD SPADPA496WRE1
DOOR PROTECTION SHEET
SPADPA531WRE0
INTO THE OVEN CAVITY (DIAGONALLY)
TURNTABLE TRAY
PACKING PAD KIT CPADBA186WRKO
POLYETHYLENG BAG SSAKHA047WRE0
INTO THE OVEN CAVITY UNDERNEATH TRAY PACK
TRAY PAD SPADPA496WRE1
Not replaceable items.
211M -
22
PACKING CASE R-211M(W): SPAKCA154URR0
R-211M(B): SPAKCA155URR0 R-211M(G): SPAKCA157URR0 R-211M(BL): SPAKCA159URR0
Page 23
R
211M -
SHARP COPORATION Printed in U.K.
23
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