Sharp LC-32AD5E-BK Schematic

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

MODEL

This document has been published to be used for after sales service only. The contents are subject to change without notice.

LCD COLOR TELEVISION

CONTENTS

#########

SERVICING NOTICES ON CHECKING ..............................................................................

HOW TO ORDER PARTS ....................................................................................................

IMPORTANT.........................................................................................................................

HOTEL MODE FUNCTION ..................................................................................................

ABOUT LEAD FREE SOLDER (PbF) ..................................................................................

PARENTAL CONTROL - RATING LEVEL ...........................................................................

GENERAL SPECIFICATIONS..............................................................................................

DISASSEMBLY INSTRUCTIONS ........................................................................................

SERVICE MODE LIST..........................................................................................................

WHEN REPLACING EEPROM (MEMORY) IC ....................................................................

SERVICING FIXTURES AND TOOLS .................................................................................

INSTALL FOR WRITING TOOLS.........................................................................................

RE-WRITE FOR DIGITAL SOFT FIRMWARE .....................................................................

ELECTRICAL ADJUSTMENTS ............................................................................................

TROUBLESHOOTING GUIDE .............................................................................................

BLOCK DIAGRAM ................................................................................................................

PRINTED CIRCUIT BOARDS ..............................................................................................

SCHEMATIC DIAGRAMS ....................................................................................................

WAVEFORMS ......................................................................................................................

MECHANICAL EXPLODED VIEWS .....................................................................................

REPLACEMENT PARTS LIST .............................................................................................

Page A1-1 A1-1 A1-1 A1-2 A1-3 A1-3 A2-1~A2-6 B1-1~B2-2 C-1 C-2 C-3 C-3 C-4~C-13 D-1~D-7 E-1~E-7 F-1~F-14 G-1~G-10 H-1~H-40 I-1, H-2 J-1~J-4 K1-1~K2-12

•

LC-32AD5E-BK

SERVICING NOTICES ON CHECKING

1. KEEP THE NOTICES

As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.

3. USE THE DESIGNATED PARTS

2. AVOID AN ELECTRIC SHOCK

There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.

The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.

5. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING

There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.

PERFORM A SAFETY CHECK AFTER SERVICING

Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.

(INSULATION CHECK PROCEDURE)

Unplug the plug from the AC outlet. Remove the antenna terminal on TV and turn on the TV. Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1]. If the insulation resistance is less than 1M ohm, the inspection repair should be required.

[Note 1]

If you have not the 500V insulation resistance meter, use a Tester.

[Note 2]

External exposure metal: Antenna terminal

A1-1

4. BE CAREFUL WITH THE

LCD PANEL

Avoid a shock to the panel while servicing. Take enough care to deal with it.

When you exchange IC and Transistor with a heat sink, apply silicon grease (YG6260M) on the contact section of the heat sink. Before applying new silicon grease, remove all the old silicon grease. (Old grease may cause damage to the IC and Transistor).

IMPORTANT

Please include the following informations when you order parts. (Particularly the VERSION LETTER.)

1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be

found at the end of the SERIAL NUMBER.

2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.

HOW TO ORDER PARTS

HOTEL MODE FUNCTION

The following can be set by the Hotel mode function.

To set the Hotel mode, please follow the steps below.

To release the Hotel mode, please follow the steps below.

In power off mode, press and hold the ‘VOLUME +’ button on the front panel. Simultaneously press and hold the ‘ ’ button on the front panel. Hold both keys for 3 seconds, press the POWER button on the front panel. The password screen is displayed. Press it in order of ‘0’, ‘2’ and ‘7’ key of a remote control unit. Then press the ENTER button. The Hotel mode setting menu will appear. Using the LEFT/RIGHT on the remote control, set the Hotel mode to on. Turn off the power. The Hotel mode has now been set up.

In power off mode, press and hold the ‘VOLUME+’ button on the front panel. Simultaneously press and hold the ‘ ’ button on the front panel. Hold both keys for 3 seconds, press the POWER button on the front panel. The password screen is displayed. Press it in order of ‘0’, ‘2’ and ‘7’ key of a remote control unit. Then press the ENTER button. The Hotel mode setting menu will appear. Using the LEFT/RIGHT on the remote control, set the Hotel mode to off. Turn off the power. The Hotel mode has now been cleared.

A1-2

FUNCTION

Hotel mode Power on fixed Maximum volume Volume fixed Volume fix level RC button Panel button Menu button

ON/OFF setting for Hotel mode function. Effective/invalid setting of POWER button on the set and remote cotrol. (*Note 1)

Effective/invalid setting of volume fix level function. (*Note 2) Setting of output volume value.

Effective/invalid setting of remote control key operation. (*Note 3) Effective/invalid setting of main key operation. (*Note 4) Effective/invalid setting of Menu key operation of set and remote cotrol. (*Note 4)

Setting of the maximum volume value (0~50).

On screen display Input mode start Input mode fixed

Reset

Display/non-display setting of analog menu, Call, Audio, Program table(CH List) and volume level. (*Note 1, 5) Setting of input source at power supply On. During the power on, effective/invalid setting of tuning the channel and input change operation. (*Note 6)

Various settings of the Hotel mode function return initial State. (*Note 7)

Setting item

Note 1) Note 2)

Note 3) Note 4) Note 5) Note 6) Note 7)

When setting it to “Fixed", the “sleep timer”, “No signal off” and “No operation off” of the MENU item cannot be set. When setting it to “Fixed", the VOL+/- key operation of a main/ remote control and the MUTE key operation of a remote control become invalid. The remote control operation in Hotel mode are effective. The service mode function in Hotel mode are effective. (Except the POWER key.) When setting it to "No", and the audio change with AUDIO key is invalid. The Input mode fixed setting becomes effective when the Input mode start setting except for " Normal" setting. Except the Hotel mode function return initial State.

Hotel mode Power on fixed Maximum volume Volume fixed Volume fixe level RC button Panel button Menu button On Screen Display Input mode start Input mode fixed Reset

Hotel Mode

: Select

Adjust Setting

Off Variable 50 Variable 20 Respond Respond Respond Yes Normal Variable Yes

Please input password

Hotel Mode

0/9: Set OK: Ener END: Exit

- - -

PCBs (manufactured) using lead free solder will have a PbF printing on the PCB. (Please refer to figures.)

Caution:

Pb free solder has a higher melting point than standard solder; Typically the melting point is 86°F~104°F(30°C~40°C) higher. Please use a soldering iron with temperature control and adjust it to 650°F ± 20°F (350°C ± 10°C). In case of using high temperature soldering iron, please be careful not to heat too long. Pb free solder will tend to splash when heated too high (about 1100°F/ 600°C). All products with the printed circuit board with PbF printing must be serviced with lead free solder. When soldering or unsoldering, completely remove all of the solder from the pins or solder area, and be sure to heat the soldering points with the lead free solder until it melts sufficiently.

Distinction of PbF PCB:

Recommendations

Recommended lead free solder composition is Sn-3.0Ag-0.5Cu.

ABOUT LEAD FREE SOLDER (PbF)

•

A1-3

If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below.

Turn on the power. Set the VOLUME to minimum. Press both VOL. DOWN button on the set and Channel button (3) on the remote control for more than 2 seconds. The 4 digit password has naw been cancelled.

PARENTAL CONTROL - RATING LEVEL

4 DIGIT PASSWORD CANCELLATION

No indications on the screen when the Parental Lock is setting. Initializing password is 0000.

NOTE:

GENERAL SPECIFICATIONS

G-1 TV LCD LCD Size / Visual Size 31.5 inch / 800.4mmV

System LCD Type Color TFT LCD

Number of Pixels 1366(H) x 768(V)

View Range Left/Right 88/88 degree

Up/Down 88/88 degree Color System PAL / SECAM Speaker 2 Speaker

Position Front Size 1.6 x 4.8 inch Impedance 4 ohm

Sound Output MAX 10W + 10W

10%(Typical) ---

NTSC3.58+4.43 /PAL60Hz Yes

G-2 Tuning Broadcasting System Analog

Digital

DVB-T (OFDM 2k/8k 16QAM/64QAM)

System Tuner and System 1Tuner (Analog+Digital)

Receive CH Destination UK, I.R., CCIR Hyper+France CATV CH Coverage Analog IreE2~E4, X~Z+2, S1~S10, E5~E12,S11~S41,E21~E69

Digital E5~E12, ItaE~G, F1~F6, Rus6~12, E21~E69 Intermediate Analog BG / II / DK, L / L' (SECAM VL) Frequency Picture(FP) 38.9 / 38.9 / 38.9 / 33.9MHz

Sound(FS)

33.4 / 32.9 / 32.4 / 40.4MHz

FP-FS

5.5 / 6.0 / 6.5 / 6.5MHz

Digital

36.167MHz

Auto Tuning Method

ALL Band (Not C.C.I.R. CH Plan)

Preset CH Analog 99

Digital Carrier 200 / Service 1000 Stereo/Dual TV Sound Nicam/A2 Dual Tuner Sound Muting Yes

G-3 Power Power Source AC 220-240V AC 50Hz

DC --Power Consumption at AC 180 W at AC 230 V 50 Hz

at DC --

Stand by (at AC) w/ EPG Timer 9 W at 230V 50Hz

w/o EPG Timer 1 W at 230V 50Hz

Per Year -- kWh/Year Protector Power Fuse Yes

G-4 Regulation Safety CE(EN60065:2002), SEMKO HOMOLO

Radiation CE

X-Radiation ---

G-5 Temperature Operation 0oC ~ +40oC

Storage -20oC ~ +60oC

G-6 Operating Humidity 35%RH ~ 75% RH G-7 OSD Language English, Spanish, German, French, Italian,

Swedish, Dutch, Russian, Portuguese, Turkish, Greek, Finnish, Polish

G-8 Clock and Sleep Timer Max Time 120 Min

Timer Step

30 Min

On/Off Timer Program(On Timer / Off Timer)

-- Program Wake Up Timer No Timer Back-up (at Power Off Mode) more than -- Min Sec

U.K., I.R., CCIR, FRENCH System B/G, D/K, I/I, L

A2-1

GENERAL SPECIFICATIONS

G-9 Remote Unit RC-MU

Control Glow in Dark Remocon No

Remocon Format SHARP Format SHARP Custom Code 10000 / 10001 / 01111 Power Source Voltage(D.C) 3V

UM size x pcs UM-3 x 2 pcs

Total Keys

43 Keys

Keys Power (Stand By) Yes

TV/Radio Yes DTV/TV Yes Backlight No Mute Yes 1 Yes 2 Yes 3 Yes 4 Yes 5 Yes 6 Yes 7 Yes 8 Yes 9 Yes Flashback (Quick View) Yes 0 Yes Input Select Yes Volume Up Yes Volume Down Yes CH Up Yes CH Down Yes Screen size Yes Audio 1/2 Yes Information Yes Sleep Yes Guide Yes Digital Menu Yes TEXT / TV Yes Menu Yes End Yes TOP/BOTTOM/FULL Yes Up Yes Down Yes Left Yes Right Yes OK / Channel list / Index Yes Reveal Yes HOLD/Freeze Yes Subtitle Yes Sub Page Yes Red Yes Green Yes Yellow Yes Cyan Yes

A2-2

GENERAL SPECIFICATIONS

G-10 Features Power On Memory Yes

Auto Shut Off Yes No Operation Off Yes Just Clock Function No Game Position No DNR Yes

Comb Filter Yes

Auto Set Up (Fast installation) Auto tuning (Analog tuner) Yes

CH sort Yes

ATS Yes Auto clock (Analog tuner) No Plug in start Yes

Picture Setting(TV) Picture Preference (AV Mode) Yes

Brightness , Contrast , Color Yes Tint Yes Sharpness Yes Black Stretch Yes DNR Yes Color Temperature Yes Blue Back Yes Backlight Yes Film Mode Yes

Picture Setting(PC) BRIGHTNESS , CONTRAST Yes

Color Temperature Yes HOR POSITION , VER POSITION Yes PHASE , CLOCK Yes AUTO ADJUST No RED , GREEN , BLUE Yes Backlight Yes Power Management Yes XGA Mode Yes WXGA INPUT No WVGA INPUT No

Audio Nicam No

Tone Control (Bass/Treble/Balance) Yes Loudsp. Sound Yes Auto Vol Yes Clear Voice Yes Surround (Sound wide) Yes BBE No SRS WOW (SRS 3D/Focus/Tru Bass) No Variable Audio Out No

Tuning Auto Tuning Yes

Manual Tuning Yes CH Allocation Yes

Lock Chaild Lock Yes

Hotel Lock Yes

Screen Saver

Inversion No Full White No Screen Saver No Static Image No

Black Side Panel No CH Label Yes T'Text Yes

Text type Fastext / Toptext Text Language English , French, Swedish, Hungarian

Turkish, German, Portuguese, Spanish, Italian, Greek, Slovakian, Russian, Polish, Czech, Rumanian, Estonian, Lettish, Lithuanian, Ukrainian, Croatian, Slovenian,

Latvian Wide Mode (AUTO/4:3/FULL SCREEN/16:9/CINEMA/14:9) Yes HD Zoom No Picture Scroll (Vertical Position) No PFC(Power Factor circuit) Yes Freeze frame Yes (w/o720p, 1080i) HD-Ready Yes Plug and Play Yes Reset TV Setting Yes

A2-3

GENERAL SPECIFICATIONS

Scart Spec Scart1 AV in Yes

AV out Yes (A.Tuner/D.Tuner) S-Video in Yes RGB in Yes

Scart2 AV in Yes

AV out Yes (Monitor) S-Video in Yes RGB in Yes

Digital Text (VBI teletext)

Yes MHEG-5

Yes MHP

EPG (BBC type 8Days Digital tuner only)

Yes OAD (Over Air Download)

Yes Common Interface (Digital tuner only)

Yes Rec Screen Status

Yes Ch sorting based on Ch List (Digital/Germany only)

Yes Rename Carrier (Digital)

Yes Edit Event Timer

Yes Software Update via CI Slot

Yes Preference Language (Audio/Subtitle/Digital Service)(Digital)

Yes Ch Organizer (Fav, Lock, Skip, Go To, Delete, Rename, Move, Move to)

Yes Parental Lock (Digital)

Yes DVB Subtitle (Digital)

Yes PC Monitor Input Yes

VGA (640x480) Yes (60Hz) VGA (720x400) No WVGA (848x480) No SVGA (800x600) Yes (60Hz) XGA (1024x768) Yes (60Hz) WXGA (1280x768) Yes (60Hz) WXGA (1280x720) No WXGA (1360x768) Yes (60Hz) SXGA (1280x1024) No

HDMI Input Yes

VGA (640x480) Yes (60Hz) 720x480i (4:3) Yes (60Hz) 720x480i (16:9) Yes (60Hz) 720x480p (4:3) Yes (60Hz) 720x480p (16:9) Yes (60Hz) 720x576i (4:3) Yes (50Hz) 720x576i (16:9) Yes (50Hz) 720x576p (4:3) Yes (50Hz) 720x576p (16:9) Yes (50Hz) 1280x720p Yes (50/60Hz) 1920x1080i Yes (50/60Hz)

Component Input Yes

720x480i (4:3) Yes (60Hz) 720x480i (16:9) Yes (60Hz) 720x480p (4:3) Yes (60Hz) 720x480p (16:9) Yes (60Hz) 720x576i (4:3) Yes (50Hz) 720x576i (16:9) Yes (50Hz) 720x576p (4:3) Yes (50Hz) 720x576p (16:9) Yes (50Hz) 1280x720p Yes (50/60Hz) 1920x1080i Yes (50/60Hz)

A2-4

GENERAL SPECIFICATIONS

G-11 Accessories Owner's Manual Language English, German, French, Italian, Dutch, Spanish

Greek, Portuguese, Swedish, Finnish, Danish

Norwegian, Polish, Hungarian, Czech, Slovak, Ukrainian

stonia, Latvia, Lithuania

w/Guarantee Card

No Remote Control Unit Yes Rod Antenna

Poles Terminal -

Loop Antenna (W/ Antenna Change Plug)

Terminal -

U/V Mixer

No DC Car Cord (Center+)

No Warning Sheet

No Circuit Diagram

No Antenna Change Plug

No Service Facility List

No Important Safeguard

No Dew/AHC Caution Sheet

No Quick Set-up Sheet

No Battery Yes

UM size x pcs UM-3 x 2 pcs OEM Brand No

AC Adapter

No AC Cord (for AC Adapter)

No AC Cord x 2 Yes AV Cord (2Pin-1Pin)

No AQUOS CARE PLAN Yes HDMI-DVI Cable

No Registration Card

No 300 ohm to 75 ohm Antenna Adapter

No Stand Unit Yes Cable Clamp (x1) Yes Information Sheet(Protection Sheet)

No Information Sheet(Eco Sheet) Yes(From '07.AUG O/R) Information Sheet(for G-card and AQUOS CARE PLAN) Yes(Only '07.MAY/JUN oder) Cleaning Cloth Yes Gurantee Card Yes

G-12 Interface Switch Power (Tact) Yes

System Select No Main Power SW No Channel Up/Menu Up Yes Channel Down/Menu Down Yes Volume Up/Menu > Yes Volume Down/Menu < Yes Input Select/Enter Yes Menu No

Indicator Power/Stand-by/EPG Timer Yes(GREEN / RED / ORANGE)

On Timer No

A2-5

GENERAL SPECIFICATIONS

Terminals Side Video Input 1

RCA x 1

Audio Input 1

RCA x 2(L/MONO, R)

S- Input 1 Yes Video Input 2 No Audio Input 2 No S- Input 2 No Video Output No Audio Output

RCA x 2(Fixed) (L, R)

Digital Audio Out (Coaxial) No Other Terminal No Euro Scart (21Pin)

2Scart

Component In

Yes

Audio Input (Component In use)

RCA x 2(L/MONO, R)

PC Monitor Input (D-Sub)

Yes

Audio Input

Mini Pin Jack

(

d: 3.5), STEREO

HDMI Input 1

Yes

Audio Input (HDMI/DVI In use) PC Monitor Audio Input Alternative HDMI Input 2

Yes

Audio Input (HDMI/DVI In use)

Mini Pin Jack

(

d: 3.5), STEREO

RS-232C

Yes

Sub Woofer Output No Diversity No Ext Speaker No DC Jack 12V(Center +) No VHF/UHF Antenna Input

DIN Type

AC Inlet

Yes

Other Terminal Headphone CI Card Slot Yes

Rear Euro Scart (21Pin) No

PC Monitor Input (D-Sub) No Audio Input No HDMI Input 1 No Audio Input (HDMI/DVI In use) No RS-232C No VHF/UHF Antenna Input No AC Inlet No

G-13 Set Size Approx. W x D x H (mm) 797 x 243 x 583

w/o Stand,Handle Approx. W x D x H (mm) 797 x 116 x 534

G-14 Weight Net Approx. 16.0kg (34.9lbs)

Net w/o Stand,Handle Approx. 14.5kg (31.5lbs) Gross Approx. 20.5kg (44.8lbs)

G-15 Carton Master Carton

Content ----

Sets

Material --

/--

Dimensions W x D x H(mm) -- x -- x -- Description of Origin

Gift Box Yes

Material Double/Brown Dimensions W x D x H(mm) 900 x 286 x 680 Design As per Buyer's Description of Origin Yes (Made in Japan)

Drop Test Natural Dropping At 1 Corner / 3 Edges / 5 Surfaces

Height (cm) 40

Container Stuffing 321

Sets/40' container

w/Pallet No w/Wrapping No

G-16 Material Cabinet Cabinet Front PC+ABS 94V0 NON-HALOGEN

Cabinet Rear PC+ABS 94V0 NON-HALOGEN

PCB Non-Halogen

Eyelet Yes

G-17 Environment Environmental standard requirement Green procurement of SHARP

Pb- Free Phase3(PHASE3A)

Measures for Whisker Yes

WEEE Yes

A2-6

DISASSEMBLY INSTRUCTIONS

B1-1

1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS

1-2: OPERATION PCB (Refer to Fig. 1-2)

Disconnect the following connector: (CP2203). Remove the Speaker Ass'y. Remove the Plate Button in the direction of arrow (A). Remove the 3 screws 1. Remove the Operation PCB in the direction of arrow (B). Remove the 5 screws 2. Remove the 2 screws 3. Remove the Angle Hinge in the direction of arrow (C).

Fig. 1-2

1-1: BACK CABINET (Refer to Fig. 1-1)

Remove the 13 screws 1. Remove the 7 screws 2. Remove the Back Cabinet in the direction of arrow.

Fig. 1-1

1-4: LCD BLOCK (Refer to Fig. 1-4)

Remove the Holder Panel. Remove the 5 screws 1. Remove the LCD Block in the direction of arrow.

Fig. 1-4

1-3: REMOCON PCB (Refer to Fig. 1-3)

Disconnect the following connector: (CP2201). Remove the 2 screws 1. Remove the Remocon PCB in the direction of arrow.

Fig. 1-3

Operation PCB

Plate Button

(B)

(A)

(C)

2 2

Back Cabinet

Holder Panel

LCD Block

Holder Panel

Remocon PCB

Front Cabinet

Angle Hinge

Speaker Ass'y

DISASSEMBLY INSTRUCTIONS

B1-2

1-7: ANGLE MAIN (Refer to Fig. 1-7)

1.2.Remove the 2 screws 1. Remove the Angle Main.

Fig. 1-7

1-8: POWER PCB (Refer to Fig. 1-8)

Disconnect the following connector: (CP406). Remove the 5 screws 1. Remove the 3 screws 2. Remove the 2 screws 3. Remove the Angle PCB-1 and Holder PCB Ass'y. Remove the POWER PCB and Angle PCB-3 in the direction of arrow.

Angle PCB-1

Fig. 1-8

POWER PCB

Angle Main

Holder PCB Ass'y

Angle PCB-3

1-5: DIGITAL PCB (Refer to Fig. 1-5)

Disconnect the following connectors: (CP3801, CP3802). Remove the 4 screws 1. Remove the Shield Digital in the direction of arrow (A). Remove the 4 screws 2. Remove the Digital PCB in the direction of arrow (B).

Fig. 1-5

Fig. 1-6

1-6: MAIN PCB (Refer to Fig. 1-6)

Disconnect the following connectors: (CP4307, CP6501, CP6503, CP6504, CP7200). Remove the 4 screws 1. Remove the 6 screws 2. Remove the Plate Jack in the direction of arrow (A). Remove the 4 screws 3. Remove the Shield Scaler in the direction of arrow (B). Remove the 3 screws 4. Remove the Main PCB in the direction of arrow (C).

(B)

(A)

Shield Digital

Digital PCB

Main PCB

Plate Jack

Shield Scaler

(B)

(A)

(C)

DISASSEMBLY INSTRUCTIONS

B1-3

Fig. 1-9

1-9:

Remove the 3 screws 1. Remove the Angle PCB-2 and Holder Wire in the direction of arrow (A). Remove the 2 screws 2. Remove the Angle LCD Top in the direction of arrow (B). Remove the 2 screws 3. Remove the Angle LCD Bottom in the direction of arrow (C).

(B)

(A)

Angle LCD Bottom

Angle LCD Top

Angle PCB-2

(C)

ANGLE LCD TOP AND ANGLE LCD BOTTOM (Refer to Fig. 1-9)

B2-1

Masking Tape (Cotton Tape)

DISASSEMBLY INSTRUCTIONS

REMOVAL

Put Masking Tape (cotton tape) around the Flat Package IC to protect other parts from any damage.

(Refer to Fig. 2-1.)

Fig. 2-1

NOTE

REMOVAL AND INSTALLATION OF FLAT PACKAGE IC

Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.

NOTE

Masking is carried out on all the parts located within 10 mm distance from IC leads.

Blower type IC desoldering machine

Heat the IC leads using a blower type IC desoldering machine. (Refer to Fig. 2-2.)

Fig. 2-2

NOTE

Do not rotate or move the IC back and forth , until IC can move back and forth easily after desoldering the leads completely.

When IC starts moving back and forth easily after desoldering completely, pickup the corner of the IC using tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.)

Blower type IC desoldering machine

Fig. 2-3

Tweezers

Peel off the Masking Tape.4. Absorb the solder left on the pattern using the Braided

Shield Wire. (Refer to Fig. 2-4.)

NOTE

Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.

Braided Shield Wire

Soldering Iron

Fig. 2-4

IC pattern

B2-2

DISASSEMBLY INSTRUCTIONS

Supply soldering from upper position to lower position

Supply the solder from the upper position of IC leads sliding to the lower position of the IC leads. (Refer to Fig. 2-6.)

Fig. 2-6

Soldering IronSolder

Absorb the solder left on the lead using the Braided Shield Wire. (Refer to Fig. 2-7.)

Fig. 2-7

Soldering Iron

Braided Shield Wire

NOTE

Do not absorb the solder to excess.

When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 2-8.)

Fig. 2-8

Thin-tip Soldering Iron

NOTE

When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, always be sure to replace the IC in this case.

Finally, confirm the soldering status on four sides of the IC using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering.

Solder temporarily

Soldering Iron

INSTALLATION

Take care of the polarity of new IC and then install the new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.

(Refer to Fig. 2-5.)

Fig. 2-5

Solder temporarily

C-1

SERVICE MODE LIST

This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit and on the remote

control for more than a the standard time in the appropriate condition. (See below chart.)

Initialization of factory TV data. NOTE:

If you set factory initialization, the memories are reset such as the channel setting, and the POWER ON total hours.

Can be checked of the INITIAL DATA of MEMORY IC. Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".

Set Key Operations

Remocon

Key

VOL. DOWN

(Minimum)

1 2 sec.

Standard

Time

VOL. DOWN

(Minimum)

6 2 sec.

VOL. DOWN

(Minimum)

9 2 sec.

Set

Condition

ALL mode

TV mode

Display of the Adjustment MENU on the screen. Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).

VOL. DOWN

(Minimum)

ALL mode

Check of the SUM DATA, POWER ON total hours and MICON VERSION on the screen. Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".

2 sec.

Releasing of PARENTAL LOCK (DIGITAL). Refer to the “PARENTAL CONTROL - RATING LEVEL”.

VOL. DOWN

(Minimum)

DTV mode

TV mode

2 sec.

C-2

10.

11.

12.

13. The unit will now have the correct DATA for the new MEMORY IC.

ADDRESS is now selected and should "blink". Using the UP/DOWN buton on the remote, step through the ADDRESS until required ADDRESS to be changed is reached. Press LEFT/RIGHT button to select DATA. When DATA is selected, it will "blink". Again, step through the DATA using UP/DOWN button until required DATA value has been selected. Pressing LEFT/RIGHT button will take you back to ADDRESS for further selection if necessary. Repeat steps 4 to 6 until all data has been checked. When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.

After the data input, set to the initializing of shipping.

Turn on the Power. Set the VOLUME to minimum. Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds. After the finishing of the initializing of shipping, the unit will turn off automatically.

ADDRESS

DATA

INIT 0000 00 LCD ON 0000

ANALOG M : DB060_70508A ANALOG S : DB050_70409B

FIG. 2

Turn on the POWER, and set to the TV mode. Set the VOLUME to minimum. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds. ADDRESS and DATA should appear as FIG 2.

Version Hardware version A.0 Software version CB00C75091

OK END INIT : 5512

VCT-P : A60D LCD ON : 0000 ANALOG M : DB060_70508A

ANALOG S : DB050_70409B

FIG. 1

Turn on the POWER, and set to the TV mode. Set the VOLUME to minimum. Press both VOL. DOWN button on the set and Channel button (2) on the remote control for more than 2 seconds. After the confirmation of MICON VERSION and Digital TV MICON Firmware, turn off the power. ADDRESS and DATA should appear as FIG 1.

CONFIRMATION OF CHECK SUM, MICON VERSION, DIGITAL TV MICON FIRMWARE AND POWER ON TOTAL

Initial total of MEMORY IC, MICON VERSION, Digital TV MICON Firmware and POWER ON TOTAL HOURS can be checked on the screen. Total hours are displayed in 16 system of notation.

NOTE:

WHEN REPLACING EEPROM (MEMORY) IC

If you set a factory initialization, the total hours is reset to "0". Please refer to "CONFIRMATION OF INITIAL DATA" when SUM DATA is not corresponding.

If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to INITIAL SETTING TABLE (Attached "INITIAL DATA").

CONFIRMATION OF INITIAL DATA

Initial setting data check sum.

POWER ON total hours.

= (16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)

Digital Fimware Fimware

SCALER data check sum.

NOTE:

The each item value might be different according to each set.

Main Micon check Version

Sub Micon check Version

Digital Hardware Fimware

SERVICING FIXTURES AND TOOLS

Ref. No.

JG203

Part No.

APJG203000

Parts Name

MICON PROGRAM JIG KIT 25-4

Remarks

Up-Date of the VCTP DATA.

EU LCD MICON VER UP ROM DISC

APJG176133JG176

Connect the set to personal computer.

JG176

JG212 JG204

JG203 MICON PROGRAM JIG KIT 25-4

INSTALL FOR WRITING TOOLS

1.2.Set the MICON UPDATE TOOL DISC (JG204) to PC. Install the LPT driver.

Re-boot the PC. Install the “Setup_Visual_I2C_v3-2-3b8h.exe”, “Setup_VI2C_for_VCT_Pro_v0101.exe” and “Winupload 4.4.3.exe”.

It is necessary to install according to the PC.

Windows 95/98 : Setup_LptDrv_v0104_9x.exe Windows 2000/XP : Setup_LptDrvDev_v020201_XP_2000.exe Windows NT : Setup_LptDrv_v0104_NT.exe

NOTE :

JG204

APJG204000

MICON UPDATE TOOL DISC

There is WRITING TOOLS in Disc.

Up-Date of the Digital Soft Firmware.APJG176130

JG176

DTV ROM DISC

JG201

APJG201000

Serial Communication Change JIG

Connect the set to personal computer.

Up-Date of the EEPROM DATA.

APJG212002JG212

EEP ROM DISC

EU LCD MICON VER UP ROM DISC DTV ROM DISC EEPROM DISC MICON UPDATE TOOL DISC

JG201 Serial Communication

Change JIG

C-3

RE-WRITE FOR DIGITAL SOFT FIRMWARE

Before UPDATE the Digital Soft Firmware, it is necessary to install the WRITING TOOLS into the PC. For the installation of WRITING TOOL, refer to the "INSTALLING FOR WRITING TOOLS".

Unplug the AC cord, and remove the back cabinet. Using the Serial Communication Change JIG (JG198) and RS232 Cable, connect the PC terminal and UART

Connector(CP2402) on the DIGITAL PCB Ass'y.

Connect it in order of Digital Pcb Serial Communication Change JIG(JG198) RS232 Cable PC.

Insert the AC cord, turn on the power. Press both VOLUME DOWN button on the set and Channel button (2) on the remote control for 2 seconds.

Confirm that displayed software version. Set the Standby mode. Set the DTV ROM DISC(JG176) to PC.

Serial Communication Change JIG(JG198)

RS232 Cable

TO PC

TO DIGITAL PCB

UART Connector(CP2402)

C-4

7. Start the "Winupload"(Writing tool).

8. Select the "Port Setting" from Process menu, then please set it as follows.

NOTE: This step is not necessary from next time.

RE-WRITE FOR DIGITAL SOFT FIRMWARE

C-5

Unplug the AC cord on the set, then plug it in again. Turn on the power.

The following window will appear, Up-date for Software will start. "Uploading inprogress" bar will begin to move.

RE-WRITE FOR DIGITAL SOFT FIRMWARE

Select the "Connect" from File menu. Select the "Upload" from Process menu, and select the Software(CB00C73221.urt) in DTV ROM DISC(JG176).

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C-6

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20.

When the "Uploading inprogress" bar reaches a right edge, the Writing for Digital Soft Firmware will start. During the writing for Digital Soft Firmware, writing message will appear on the screen. Finish the writing for Digital Soft Firmware, writing message will disappear.

Unplug the AC cord, and remove the Serial Communication Change JIG(JG198). Insert the AC cord again.

After the write, set to the initializing of shipping.

Turn on the power. Press both VOLUME DOWN button on the set and Channel button (1) on the remote control for 2 seconds.

The set will turn into the standby mode.

Check for the Firmware Version

Turn on the power. Press both VOLUME DOWN button on the set and Channel button (2) on the remote control for 2 seconds.

When the changed version displays, the Re-write will be completed. Select the "Disconnect" from File menu.

RE-WRITE FOR DIGITAL SOFT FIRMWARE

C-7

UPDATE FOR VCTP SOFTWARE

Unplug the AC cord, and remove the back cabinet. Short circuit the 1 pin and 2 pin of CP802 on the Main PCB. Insert the AC cord. Remove the short circuit 1 pin and 2 pin of CP802 on the Main PCB. Set the EU LCD MICON VER UP ROM DISC (JG176) to PC. Start the "VCTP" (Writing Tools). Select the "LPT Preferences" from File/Preferences menu, then input "5" to the value of "Delay", and press "OK".

NOTE: This step is not necessary from next time.

Using the MICON PROGRAM JIG KIT 25-4 (JG203), connect the PC Terminal and 1~4 pin of CP802 on the Main PCB (JG203(Red line) =1 pin of CP802).

Before Update the VCTP Software, it is necessary to install the WRITING TOOLS into the PC. For the installation of WRITING TOOLS, refer to the "INSTALL FOR WRITING TOOLS".

C-8

C801

C837

C3232

C3228

D3205

R3213

R3216

W815

W811

R3215R3210

D3204

C3227

C3231

IC801

CP101

CP4305

C818

IC3203

IC3204

IC3601

R3701

R3704

C3627

C3639

C3635

B3609 C3638

C3615

C3659

SH4304

CP802

Main PCB

Press the “TVT”.

Remove the check of “Bootloader Version”, and check it again.

UPDATE FOR VCTP SOFTWARE

10.

When the number of the side of the check box becomes 40, you can proceed to next step. If the number doesn’t become 40, check the connection and try again from step 1.

NOTE :

C-9

Press the “Erase Flash”. Then, press the “Load Bin -> Flash” twice.

Press the , and select the writing Firmware.

11.

UPDATE FOR VCTP SOFTWARE

12.

...

C-10

Select the “Address", then input the ”0x7ffff", and press the “OK”.

Press the “Load Bin -> Flash”. The following window will appear, then writing will start. After the finishing of the writing, window will close.

13.

UPDATE FOR VCTP SOFTWARE

14.

Finish the writing, unplug the AC cord, and remove the MICON PROGRAM JIG KIT 25-4 (JG203). Insert the AC cord again, turn on the power. Press both VOL. DOWN button on the set and Channel button (2) on the remote control for 2 seconds. Confirm that displayed version agreement with writing.

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C-11

UPDATE FOR EEPROM DATA

Before Update the EEPROM data, it is necessary to install the WRITING TOOLS into the PC. For the installation of WRITING TOOLS, refer to the "INSTALL FOR WRITING TOOLS".

Set to the standby mode, and remove the back cabinet. Using the MICON PROGRAM JIG KIT 25-4 (JG203), connect the PC Terminal and Pin 1-4 of CP802 on the

Main PCB (JG203(Red line) =1 pin of CP802).

Set the EU LCD MICON VER UP ROM DISC (JG176) to PC. Start the "VCTP" (Writing Tools). Press the "NVM".

C-12

C801

C837

C3232

C3228

D3205

R3213

R3216

W815

W811

R3215R3210

D3204

C3227

C3231

IC801

CP101

CP4305

C818

IC3203

IC3204

IC3601

R3701

R3704

C3627

C3639

C3635

B3609 C3638

C3615

C3659

SH4304

CP802

Main PCB

Press the "Change", and select the writing EEPROM data file (TEXT file).

Press the "Update NVM from File".

UPDATE FOR EEPROM DATA

The following window will appear, writing will start. After the finishing of the writing, the window will close.8.

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C-13

ELECTRICAL ADJUSTMENTS

D-1

1. ADJUSTMENT PROCEDURE

Read and perform these adjustments when repairing the circuits or replacing electrical parts or PCB assemblies.

On-Screen Display Adjustment

1.2.Set the VOLUME to minimum. Press the VOL. DOWN button on the set and the channel button (9) on the remote control for more than 2 seconds to display adjustment mode on the screen as shown in Fig. 1-1.

Use the Channel UP/DOWN button or Channel button (0-9) on the remote control to select the options shown in Fig. 1-2. Press the MENU button on the remote control to end the adjustments. To display the adjustment screen for TUNER, EXT1, EXT2, EXT3, Component, HDMI1, HDMI2 and PC mode, press the button on the remote control. Press the VOL.DOWN button on the set and the channel (9) on the remote control for more than 2 seconds. Receive the DIGITAL broadcasting. To display the adjustment screen for DTV mode, press the DTV/TV button on the remote control. Press the VOL.DOWN button on the set and the channel (9) on the remote control for more than 2 seconds.

FUNCTION H POSI OSD V POSI OSD R DRIVE(M) R CUT OFF(M) G DRIVE(M) G CUT OFF(M) B DRIVE(M) B CUT OFF(M) R DRIVE(H) R CUT OFF(H) G DRIVE(H) G CUT OFF(H) B DRIVE(H) B CUT OFF(H) R DRIVE(L) R CUT OFF(L) G DRIVE(L) G CUT OFF(L) B DRIVE(L) B CUT OFF(L) H POSI H POSI MAX

NO. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22

FUNCTION H POSI MIN V POSI V POSI MAX V POSI MIN BAKLIGHT CENT BAKLIGHT MAX BAKLIGHT MIN BRIGHT CENTER BRIGHT MAX BRIGHT MIN TINT CENTER CONTRAST CENTER CONTRAST MAX CONTRAST MIN CONTRAST 50 COLOR CENTER COLOR MAX COLOR MIN TEXT H POSI TEXT V POSI

Fig. 1-2

Function

Step No.

Fig. 1-1

01 OSD H POSI 26

TUNER Full

NO. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

CAUTION

Use an isolation transformer when performing any service on this chassis. When removing a PCB or related component, after unfastening or changing a wire, be sure to put the wire back in its original position. When you exchange IC and Transistor with a heat sink, apply silicon grease (YG6260M) on the contact section of the heat sink. Before applying new silicon grease, remove all the old silicon grease. (Old grease may cause damages to the IC and Transistor).

Prepare the following measurement tools for electrical adjustments.

1. Patterm Generator

2. BASIC ADJUSTMENTS

•

PAL

2-1: WHITE BALANCE

Place the set in Aging Test for more than 15 minutes. Receive the gray scale pattern from the Pattern Generator. Press the button on the remote control to set to the EXT mode. Using the remote control, set the brightness and contrast to normal position. Activate the adjustment mode display of Fig. 1-2 and press the channel button (05) on the remote control to select “G DRIVE (M)”. Press the UP/DOWN button on the remote control to select the “G CUTOFF (M)”, “B DRIVE (M)”, “B CUTOFF (M)”, “G DRIVE (H)”, “G CUTOFF (H)”, “B DRIVE (H)”, “B CUTOFF (H)”, “G DRIVE (L)”, “G CUTOFF (L)”, “B DRIVE (L)” or “B CUTOFF (L)”. Adjust the RIGHT/LEFT button on the remote control to whiten the G CUTOFF (M), B DRIVE (M), B CUTOFF (M), G DRIVE (H), G CUTOFF (H), B DRIVE (H), B CUTOFF (H), G DRIVE (L), G CUTOFF (L), B DRIVE (L) and B CUTOFF (L) at each step tone sections equally. Perform the above adjustments 6 and 7 until the white color is looked like a white.

ELECTRICAL ADJUSTMENTS

D-2

2-2: CONTRAST

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27.

Place the set in Aging Test for more than 15 minutes. Receive the color bar pattern. (RF Input) Using the remote control, set the brightness and contrast to normal position. Press the LEFT/RIGTH button on the remote control until the contrast step No. becomes "50" Check if the picture is normal. Receive the color bar pattern. (VIDEO1 Input) Using the remote control, set the brightness and contrast to normal position. Press the button on the remote control to set to the EXT1 mode. Press the LEFT/RIGTH button on the remote control until the contrast step No. becomes "42". Check if the picture is normal. Receive the color bar pattern. (VIDEO2 Input) Using the remote control, set the brightness and contrast to normal position. Press the button on the remote control to set to the EXT2 mode. Press the LEFT/RIGTH button on the remote control until the contrast step No. becomes "42". Receive the color bar pattern. (VIDEO3 Input) Using the remote control, set the brightness and contrast to normal position. Press the button on the remote control to set to the EXT3 mode. Press the LEFT/RIGTH button on the remote control until the contrast step No. becomes "42". Receive the color bar pattern. (AV RGB Input) Using the remote control, set the brightness and contrast to normal position. Press the button on the remote control to set to the Component mode. Press the LEFT/RIGTH button on the remote control until the contrast step No. becomes "43". Receive the color bar pattern. (S-VIDEO Input) Using the remote control, set the brightness and contrast to normal position. Press the button on the remote control to set to the HDMI mode. Press the LEFT/RIGTH button on the remote control until the contrast step No. becomes "39". Check if the picture is normal.

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