Sharp LC-32A47L-A Schematic

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LC-32A47L(A)
SERVICE MANUAL
No. S89C1LC32A47A
LCD COLOR TELEVISION
MODEL
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
LC-32A47L(A)
OUTLINE
This manual has been issued to cover the modifications of some parts in reference to the redesigned LCD panel module of Model LC-32A47L. In this Service Manual, the modifications from Model LC-32A47L (No. S79A4LC32A47L) are focused on. For what is left out herein, please refer back to the Service Manual of the previous model LC-32A47L (No. S79A4LC32A47L). This Service Manual should be referred to as from the July 2009 production units (serial numbers: ****51112 and on).
CONTENTS
OUTLINE AND DIFFERENCES FROM BASE MODEL
DIFFERENCES FROM BASE MODEL..................... ii
SAFETY PRECAUTION
IMPORTANT SERVICE SAFETY
PRECAUTION...........................................................iii
PRECAUTIONS A PRENDRE LORS DE LA
REPARATION .......................................................... iv
PRECAUTIONS FOR USING LEAD-FREE
SOLDER ................................................................... v
CHAPTER 1. REMOVING OF MAJOR PARTS
[1] REMOVING OF MAJOR PARTS ...........................1-1
CHAPTER 3. OVERALL WIRING/BLOCK DIAGRAM
[1] OVERALL WIRING DIAGRAM ..............................3-1
[2] SYSTEM BLOCK DIAGRAM .................................3-2
CHAPTER 4. PRINTED WIRING BOARD ASSEMBLIES
[1] MAIN Unit...............................................................4-1
CHAPTER 5. SCHEMATIC DIAGRAM
[1] DESCRIPTION OF SCHEMATIC DIAGRAM.........5-1
[2] MAIN Unit...............................................................5-2
Parts Guide
CHAPTER 2. ADJUSTMENT
[1] ADJUSTMENT PROCEDURE ...............................2-1
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
This document has been published to be used for after sales service only. The contents are subject to change without notice.
LC-32A47L(A)
LC-32A47L(A)

OUTLINE AND DIFFERENCES FROM BASE MODEL

Service Manual

OUTLINE

This manual has been issued to cover the modifications of some parts in reference to the redesigned LCD panel module of Model LC-32A47L.
In this Service Manual, the modifications from Model LC-32A47L (No. S79A4LC32A47L) are focused on. For what is left out herein, please refer back to the Service Manual of the previous model LC-32A47L (No. S79A4LC32A47L).
This Service Manual should be referred to as from the July 2009 production units (serial numbers: ****51112 and on).
Identifying the models with the redesigned LCD panel module
The models with the redesigned LCD panel module have the “ ” marking added at the end of the model number given on the “Model Label”.
The models with the redesigned LCD panel module have the “ ” marking in “No. Label” applied on the packing case.
The models with the redesigned LCD panel module have the “ ” marking in “Back Serial No. Label”.
Interchangeability
The previous and redesigned LCD panel modules are not interchangeable with each other.
The redesigned LCD panel module is applicable only on the sets that have been manufactured since July 2009.
Models with the redesigned LCD panel module
Model Label
Add
MODEL NO.
LC-32A47L M0015094
****51112SERIAL NO.
A
No. Label of the packing case (Top)
MODEL NO. LC-32A47L M0015094
****51112SERIAL NO.
No. Label of the packing case (Side)
Add
LC-32A47L
SERIAL NO. N'DE SERIE
****51112
Back Serial No. Label
Add
A
Add
A
i

DIFFERENCES FROM BASE MODEL

LIST OF CHANGED PARTS

LC-32A47L(A)
Ref. No. Description
PRINTED WIRING BOARD ASSEMBLIES
MAIN Unit DUNTKF030FM11 DUNTKF030FM26 D Some internal parts changed KEY Unit DUNTKF069FM06 —— LED Unit DUNTKF115FM03 —— POWER Unit RDENCA363WJQZ ——
LCD PANEL
32” LCD Panel Module Unit R1LK315T3LZ94 R1LK315T3LF22Z D Change (Unit Replacement Item)
MAIN Unit D9602 Diode VHDRB056L40-1Y Add FB2601 Ferrite Bead RBLN-A375WJQZY Add FB2602 Ferrite Bead RBLN-A375WJQZY Add FB2615 Ferrite Bead RBLN-A375WJQZY Add FB2633 Ferrite Bead RBLN-A375WJQZY Add FB2634 Ferrite Bead RBLN-A375WJQZY Add FB2635 Ferrite Bead RBLN-A375WJQZY Add FB2636 Ferrite Bead RBLN-A375WJQZY Add FB2637 Ferrite Bead RBLN-A375WJQZY Add P2602 Plug QPLGNA349WJZZY Add Q9602 Transistor VSMCH6305++-1Y Add Q9606 Transistor VSRT1N141U/-1Y Add R9639 Resistor VRS-CZ1JF104JY Add R9640 Resistor VRS-CZ1JF104JY Add
LC-32A47L
(No. S79A4LC32A47L)
LC-32A47L(A)
(No. S89C1LC32A47A)
Interchange-
ability
Note
CABINET AND MECHANICAL PARTS Please refer to a Parts list
PACKING PARTS, ACCESSORIES AND SERVICE JIGS Please refer to a Parts list
Completely interchangeableA:
Interchangeable from
B:
OLD to NEW
Interchangeability
=
NEWOLD
ψ
NEWOLD
Interchangeable from
C:
NEWtoOLD
Not interchangeableD:
NEW OLD
ψ
X
OLDNEW
ii
LC-32A47L(A)
LC-32A47L(A)

SAFETY PRECAUTION

Service Manual

IMPORTANT SERVICE SAFETY PRECAUTION

Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow:

WARNING

1. For continued safety, no modification of any circuit should be attempted.
2. Disconnect AC power before servicing.
CAUTION: FOR CON T I NUE D PROTECTION AGAINST A RISK OF FIRE REPLACE ONLY WITH SAME TYPE FUSE.
F701 (250V 5A) F702 (250V 5A)
• Use an AC voltmeter having with 5000 ohm per volt, or higher, sen­sitivity or measure the AC voltage drop across the resistor.
• Connect the resistor connection to all exposed metal parts having a return to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.
All checks must be repeated with the AC cord plug connection reversed. (If necessary, a nonpolarized adaptor plug must be used only for the purpose of completing these checks.)
Any reading of 0.75 Vrms (this corresponds to 0.5 mA rms AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the monitor to the owner.
F721 (250V 2A) F4731 (250V 2A)
DVM

BEFORE RETURNING THE RECEIVER (Fire & Shock Hazard)

Before returning the receiver to the user, perform the following safety checks:
3. Inspect all lead dress to make certain that leads are not pinched, and check that hardware is not lodged between the chassis and other metal parts in the receiver.
4. Inspect all protective devices such as non-metallic control knobs, insulation materials, cabinet backs, adjustment and compartment covers or shields, isolation resistor-capacitor networks, mechanical insulators, etc.
5. To be sure that no shock hazard exists, check for leakage current in the following manner.
• Plug the AC cord directly into a 110~240 volt AC outlet.
• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paral­leled by a 0.15µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as electrical conduit or elec­trical ground connected to an earth ground.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
TO EXPOSED METAL PARTS
AC SCALE
1.5k ohm 10W
0.15µF
TEST PROBE
CONNECT TO KNOWN EARTH GROUND
SAFETY NOTICE
Many electrical and mechanical parts in LCD color television have special safety-related characteristics.
These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are identified in this manual; electrical components having such features
are identified by " " and shaded areas in the Replacement Parts List and Schematic Diagrams.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
For continued protection, replacement parts must be identical to those used in the original circuit.
The use of a substitute replacement parts which do not have the same safety characteristics as the factory recommended replacement parts shown in this service manual, may create shock, fire or other hazards.
iii
LC-32A47L(A)

PRECAUTIONS A PRENDRE LORS DE LA REPARATION

Ne peut effectuer la réparation qu' un technicien spécialisé qui s'est parfaitement accoutumé à toute vérification de sécurité et aux conseils suivants.
AVERTISSEMENT
1.
N'entreprendre aucune modification de tout circuit. C'est danger­eux.
2.
Débrancher le récepteur avant toute réparation.
PRECAUTION: POUR LA PROTECTION CON­TINUE CONTRE LES RISQUES D'INCENDIE, REMPLACER LE FUSIBLE
F701 (250V 5A) F702 (250V 5A) F721 (250V 2A) F4731 (250V 2A)
VERIFICATIONS CONTRE L'INCEN-DIE ET LE CHOC ELECTRIQUE
Avant de rendre le récepteur à l'utilisateur, effectuer les vérifica­tions suivantes.
3.
Inspecter tous les faisceaux de câbles pour s'assurer que les fils ne soient pas pincés ou qu'un outil ne soit pas placé entre le châs­sis et les autres pièces métalliques du récepteur.
4.
Inspecter tous les dispositifs de protection comme les boutons de commande non-métalliques, les isolants, le dos du coffret, les cou­vercles ou blindages de réglage et de compartiment, les réseaux de résistancecapacité, les isolateurs mécaniques, etc.
5.
S'assurer qu'il n'y ait pas de danger d'électrocution en vérifiant la fuite de courant, de la facon suivante:
• Brancher le cordon d'alimentation directem-ent à une prise de cou­rant de 110~240V. (Ne pas utiliser de transformateur d'isolation pour cet essai).
A l'aide de deux fils à pinces, brancher une résistance de 1.5 k 10 watts en parallèle avec un condensateur de 0.15µF en série avec toutes les pièces métalliques exposées du coffret et une terre connue comme une conduite électrique ou une prise de terre branchée à la terre.
Utiliser un voltmètre CA d'une sensibilité d'au moins 5000/V pour mesurer la chute de tension en travers de la résistance.
Toucher avec la sonde d'essai les pièces métalliques exposées qui présentent une voie de retour au châssis (antenne, coffret métalli­que, tête des vis, arbres de commande et des boutons, écusson, etc.) et mesurer la chute de tension CA en-travers de la résistance. Toutes les vérifications doivent être refaites après avoir inversé la fiche du cordon d'alimentation. (Si nécessaire, une prise d'adpatation non polarisée peut être utilisée dans le but de termin­er ces vérifications.) La tension de pointe mesurèe ne doit pas dépasser 0.75V (corre­spondante au courant CA de pointe de 0.5mA). Dans le cas contraire, il y a une possibilité de choc électrique qui doit être supprimée avant de rendre le récepteur au client.
DVM
ECHELLE CA
1.5k ohm 10W
µ
F
0.15
SONDE D'ESSAI
AUX PIECES METALLIQUES EXPOSEES
/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
BRANCHER A UNE TERRE CONNUE
AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans les télévi­seur ACL présentent des caractéristiques spéciales relatives à la sé­curité, qui ne sont souvent pas évidentes à vue. Le degré de protec­tion ne peut pas être nécessairement augmentée en utilisant des pièces de remplacement étalonnées pour haute tension, puissance, etc. Les pièces de remplacement qui présentent ces caractéristiques sont identifiées dans ce manuel; les pièces électriques qui présentent ces particularités sont identifiées par la marque " " et hachurées dans la liste des pièces de remplacement et les diagrammes schématiques.
/////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
Pour assurer la protection, ces pièces doivent être identiques à celles utilisées dans le circuit d'origine. L'utilisation de pièces qui n'ont pas les mêmes caractéristiques que les pièces recommandées par l'usine, indiquées dans ce manuel, peut provoquer des électrocutions, incen­dies, radiations X ou autres accidents.
iv
LC-32A47L(A)

PRECAUTIONS FOR USING LEAD-FREE SOLDER

Employing lead-free solder

• “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder.
Example:
Indicates lead-free solder of tin, silver and copper. Indicates lead-free solder of tin, silver and copper.

Using lead-free wire solder

• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause dam­age or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.

Soldering

• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
• Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
PARTS CODE
ZHNDAi123250E BL J φ0.3mm 250g (1roll) ZHNDAi126500E BK J φ0.6mm 500g (1roll) ZHNDAi12801KE BM J φ1.0mm 1kg (1roll)
PRICE RANK
PART
DELIVERY
DESCRIPTION
v
LC-32A47L(A)

CHAPTER 1. REMOVING OF MAJOR PARTS

Service Manual

[1] REMOVING OF MAJOR PARTS

1. Removing of Stand Unit and Rear Cabinet Ass’y.

1. Remove the 4 lock screws .
2. Detach the Stand Unit .
3. Remove the 3 lock screws , 10 lock screws and detach the Rear Cabinet Ass’y.
4
Rear Cabinet Ass'y
3
LC-32A47L(A)
Stand Unit
3
2
1
1 – 1
LC-32A47L(A)

2. Removing of Speaker L/R, Control Button Ass’y, Front Cabinet Ass’y, LED Unit and KEY Unit.

1. Disconnect the following connectors from the Main Unit. (RA, SP)
2. Detach the Speaker-L and Speaker-R .
3. Detach the LED Unit .
4. Disconnect the following connector from the LED Unit. (RA)
5. Remove the Control Button Ass’y.
6. Detach the KEY Unit from the Control Button and disconnect the connection cord from the KM connector.
7. Remove the 4 lock screws , 6 hooks and detach the Front Cabinet Ass’y.
6
Front Cabinet Ass'y
4Control Button
Control Button Ass'y
5KEY Unit
[KM]
7
7
[RA] [SP]
7
7
[RA]
3LED Unit
6
[SP]
7
7
2 Speaker-LSpeaker-R
1 – 2
1

3. Removing of Main PWB Shield and Side Cover Ass’y.

1. Remove the 2 lock screws and detach the Side Cover Ass’y .
2. Remove the 2 lock Shafts , 2 lock screws , 6 lock screws and detach the Main PWB Shield .
3. Disconnect the following connector from the Main Unit. (KM)
1
LC-32A47L(A)
4
5
Main PWB Shield
6
2Side Cover Ass'y
3
[KM]
1 – 3
LC-32A47L(A)

4. Removing of Support Angle and Connectors.

1. Remove the 4 lock screws and detach the Support Angle .
2. Disconnect the following connectors from the Main Unit. (PD, LB1, LP, LW)
3. Disconnect the following connectors from the Power Unit. (PD, LB1, LB2)
4. Disconnect the following connector from the Inverter Unit. (CN101)
5. Disconnect the following connector from the LCD Control Unit. (CN1)
POWER Unit INVERTER UnitLCD CONTROL UnitMAIN Unit
[CN101]
[PD]
[LB1]
[LP]
[LW]
[CN1]
2 Support Angle (Stand Support)
1
[LB1]
[PD]
POWER UnitMAIN Unit
[LB2]
1 – 4
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