SHARP ERA440U Service Manual

SERVICE MANUAL
ELECTRONIC CASH REGISTER
MODEL ER-A440
SRV Key : LKGIM7113RCZZ PRINTER : DP-730
("U" & "A" version)
CAUTION EXTREME CAUTION MUST BE TAKEN WHEN SERVICING THIS MACHINE. EVEN THOUGH THE MODE SWITCH IS IN THE OFF POSITION, VOLTAGE IS STILL SUPPLIED TO THE ENTIRE MACHINE. WHEN WORKING ON THIS MACHINE MAKE SURE THAT THE POWER CORD IS REMOVED FROM THE WALL OUTLET.
CONTENTS
CHAPTER 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
CHAPTER 2. OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
CHAPTER 3. SERVICE (SRV) MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
CHAPTER 4. HARDWARE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
CHAPTER 5. TEST FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
CHAPTER 6. DOWN LOAD FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
CHAPTER 7. SERVICE PRECAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
CHAPTER 8. CIRCUIT DIAGRAM & PWB LAYOUT . . . . . . . . . . . . . . . . . . . 8-1
PARTS GUIDE
Parts marked wi th " " i s impo rtan t for mai ntai ning the saf ety of the set . Be su re to re plac e thes e part s with sp ecif ied on es for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION
for after sales service only. The contents are subject to change without notice.
CHAPTER 1. SPECIFICATIONS
1. Appearance/Rat ing
1) Rating
Power source AC 120 V ±10% 50/60Hz Power consumption Standby: 11.5 W
Maximum: 40 W (max.) Operating temperature 0°C~40°C (32°F~104°F) Operating humidity 10%~90% (RH) Physical dimensions,
including the drawer Weight 28.7 lbs (13 kg)
2. Keyboard
420(W) ✕ 427(D) ✕ 292(H)mm
16.5(W) 16.8(D) 11.5(H)in.
1) Standard keyboard layout
JOURNAL
WYPL2
PRINT
WYPL2
#
WYPL2
CASH
#
NS RA
RECEIOT
PCPT
%1 %2 PO
WYPL2
2) Key top name
Standard Key Top
KEY TOP DESCRIPTION
0 to 9,00 Numeric keys
Decimal point key
CL Clear key
@/FOR Multiplication/split-pricing key
1 to 20 Department 1 to 20 keys
R Receipt Paper Feed key
J Journal Paper Feed key
RCPT Receipt print & on/off key
# Non-Add Code key
AUTO 1, 2 Automatically Entry key 1, 2
CASH # Cashier code entry key
NS No Sales key
Discount key
% 1, 2 % key 1, 2
PO 1, 2 Paid Out key
RA Received on Account key
VOID Void key
PLU/SUB PLU/Subdept code entry key
SBTL Subtotal key
CH Charge key
CA/AT Cash/amount tendered TAX1 SHIFT TAX1 shift key TAX2 SHIFT TAX2 shift key
TAX Tax key
CL
@/
FOR
RFND
VOID
789 456
123 000
Fig. 2-1
1 – 1
PLU/SUB
AUTO1AUTO
5101520
4 9 14 19
3 8 13 18
2 7 12 17
1 6 11 16
KEY TOP DESCRIPTION
PRINT Validation print key
RFND Refund key
CONV Currency conversion key
CHK Check key
MDSE SBTL Merchandise subtotal key
FS SHIFT Food stamp shift key FS TEND Food stamp tendered key
Optional Key Top
KEY TOP DESCRIPTION
% 3, 4 % key 3, 4
2, 3, 4 Discount key 2, 3, 4
AUTO 3 10 Automatically entry key 3 ∼ 10
CA 2 Cash total 2 key
CH 2 5 Charge key 2 ∼ 5
CR 3, 4 Credit key 3, 4
21 to 50 Department 21 to 50 key TAX3 SHIFT TAX3 shift key TAX4 SHIFT TAX4 shift key
RA2 Received on account key 2 PO2 Paid out key 2
CONV2 4 Currency conversion key 2 4
CHK2 Check key 2
RFND SALE Refund sales key
BIRTH Birthday key 1 to 68 Direct price lookup/Subdepartment keys
2
TAX1
SHIFT
TAX
CONV
CHK
MDSE
SBTL
CA/AT
TAX2
SHIFT
FS
SHIFT
FS
TEND
CH
SBTL
3. Mode switch
SRV
MA SM
OP
OP,X/Z
OFF PGM1 PGM2 (SRV) (SRV')
* The key can be removed in the REG or OFF position. * In the SRV’ mode, key inputs are prohibited and no display is
made.
* With the key in the off position power is not supplied to the
main PWB.
[Functions]
REG
MGR X1/Z1
X2/Z2
Fig. 3-1
Function for each key position
SRV’: System reset
SRV: Service mode (Service programming)
PGM2: Allows programming of an item that is not changed
frequently, in addition to the PGM1 mode program­ming.
PGM1: Allows programming of items frequently changed (e.g.
department, PLU pricing, and discount rate setting).
OP, X/Z:Allows X or Z operation by servers or cashiers.
REG: Allows registrations.
MGR: Allows the operations, by authorized person such as a
manager (e.g. correction after transaction finished or cancellation of entry limits), which are not permitted to ordinary cashiers.
X1/Z1: Allows reading and resetting of a day’s sales total.
X2/Z2: Allows reading or resetting sales totals in a specified
period.
OFF: Switching off the display to prevent key board entries.
(The setting turn off the AC power.)
4. Display
1) Layout
Operator display
Fig. 4-1
Customer display (Pop-up display)
Fig. 4-2
7 segment display (LED) No. of positions 7 Color of display Yellow Green Character size 14.2 (H) 8.0 (W) mm
Display contents
Display
Position Amount 1-8 Minus sign 4-10 –: Floating Error 10 E PGM Mode 10 P VOID Mode 10 u CA/AT
CHK, CR
SUB TOTAL/ short tender
Change 10 C: Light up whenever the change due
Department 9-10 No zero-suppressed PLU 5-10 No zero-suppressed Repeat 8 Endless count, starting from 2. Decimal point 3-1 TAB Receipt OFF 9 (–) Cashier No. 2-3 –xx–: free code VP
compulsory Sentinel 10 Light up the decimal point
10 F: Lights up when a registration is
finalized by depressing CA/AT, CHK, CR key
10 o
amount appears in the display.
10 U: Light up when the validation printing is
compulsory
Description
5. Printer (DP-730)
1) Specifications
Part number: DP-730
No. of stations: 2
Printing system: Mechanical serial dot
Direction of printing: Bidirectional
Printing capacity: Receipt – 24 characters
Journal – 24 characters Validation – 55 characters
(one line only)
Character size: 1.36 (W) ✕ 2.75 (H) mm at 7 7 dots
Print pitch:
Column distance Row distance
1.59 mm
5.08 mm
7 segment display (LED) No. of positions 10 Color of display Yellow Green Character size 14.2 (H) 8.0 (W) mm
Total number of dots: Receipt – 108 dots/216 positions
Journal – 108 dots/216 positions Validation – 248 dots/495 positions
Font: 7 7 dots (including half dot)
Space between characters – 1 dot (2 positions)
1 – 2
Distance between dots: 0.353 mm (H) 0.353 mm (W)
Journal near end sensor: Service route option
Print speed: Approx. 3.0 lines/sec.
Paper feed speed: Receipt – Approx. 30 lines/sec.
Journal – Approx. 30 lines/sec.
Reliability: MCBF – 4 million lines (excluding the
print head) Head life – 50 million characters
(at 4 dots/1 character/ 1 pin)
Validation form sensor: Not setup
2) Printing area
Receipt/journal
4) Inking
Ink supply system: Ink ribbon
Form: Cartridge/Endless ribbon
Specification: Material – Nylon
Ribbon life: Approx. 6 million characters
Print color: Purple (single color)
5) Logo stamp: None
6) Cutter
Method: Manual
6. Drawer
3.56 3.56 3.56
Validation form
70
37.87
4.2
44.5± 0. 5
RECEIPT JOURNAL
Fig. 5-1
87.08 (PRINT AREA)
87.08
37.87
44.5± 0.5
3.56
Unit : mm
20
1) Specification
(1) Drawer box and drawer
Model name SK-423 Size 420 (W) 427 (L: included lock key)
Color GRAY 368 Material Metal Bell — Release lever Standard equipment; Situated at the bottom Drawer open sensor Standard equipment
112 (H: included rubber leg)
2) Money case
For "U" version For "A" version Separation from the drawer Allowed Allowed Separation of the coin com­partments from the money
case Bill separator YES Number of compartments 5B/5C 4B/8C
For "U" Version For "A" Version
Disallowed Disallowed
Bill compartments
Bill separator
Coin compartments
22
130 ~ 210
Fig. 5-2
3) Paper
Paper roll dimensions:44.5±0.5mm in width, 83mm in diameter
Paper quality: Journal
Bond paper (paper thickness: 0.06 to
0.09mm, paper weight: 52.3 to 64g/m Validation form
Thickness: 0.07 to 0.14mm
130mm or more (W)
Size:
70mm or more (H)
Unit : mm
2
)
3) Lock
Location of the lock Front Method of locking
and unlocking
Key No. SK1-1
1 – 3
5B/5C
5B/8C
Locking: Insert the drawer lock key into
the lock and turn it 90 degrees counterclockwise.
Unlocking: Insert the drawer lock key into
the lock and turn it 90 degrees clockwise.
CHAPTER 2. OPTIONS
1. System configuration
(NOTE1) This symbol shows NEW MODEL
ER-01/02FD
LOCAL PURCHASE
COMPUTER
COMMERCIAL PRODUCT
CABLE3.5 inch FDD
ER-A440
MASTER MACHINE
ER-04DW
REMOTE DRAWER
ER-03RA
OPTION RAM
Fig. 1-1
2 – 1
2. Options
No. NAME MODEL DESCRIPTION
1 EXPANSION RAM CHIP ER-03RA 512K bytes RAM CHIP 2 REMOTE DRAWER ER-04DW 3 PRESETS LOADER ER-01FD/02FD FD unit 4 KEY TOP KIT ER-11KT7 1 × 1 KYE TOP UNIT
ER-12KT7 1 × 2 KYE TOP UNIT ER-22KT7 2 × 2 KYE TOP UNIT ER-11DK7G 1 × 1 DUMMY KYE KIT
ER-51DK7G 5 × 1 DUMMY KYE KIT 5 COIN CASE ER-55CC2 for "U" version 6 COIN CASE ER-48CC2 for "A" version
3. Service options
No. NAME PARTS CODE
1 SERVICE KEY 2 MODE KEY GRIP COVER 3 DRIP-PROOF KEYBOARD COVER 4 JOURNAL NEAR END SENSOR 5 TEXT PRESET KEYBOARD COVER
4. Service tools
No. NAME PARTS CODE
1 RS-232 LOOP BACK CONNECTOR 2 KEY TOP REMOVER
5. Supplies
No. NAME PARTS CODE
1 ROLL PAPER 2 INK LIBBON
PRICE
RANK
AF AL OP key only BE Include the switch cover BB BH
PRICE
RANK
BU BB
PRICE
RANK
AR 5 roll/pack AZ
DESCRIPTION
DESCRIPTION
DESCRIPTION
6. Options
For installation of the options, refer to the Installation Manual which is issued separately.
2 – 2
CHAPTER 3. SRV. RESET AND
[key setup procedure]
MASTER RESET
1. SRV. reset (Program Loop Reset)
Used to return the machine back to its operational state after a lock­up has occurred.
Procedure
Method 1
1) Unplug the AC cord from the wall outlet.
2) Set the mode switch to (SRV) position.
3) Plug in the AC cord to the wall outlet.
4) Turn to (SRV) position from (SRV) position.
Method 2
1) Set the mode switch to PGM2 position.
2) Turn off the AC switch.
3) While holding down JOURNAL FEED key and RECEIPT FEED key, Turn on the AC switch.
Note: When disassembling and reassembling always power up us-
ing method 1 only. Method 2 will not reset the CKDC8.
Note: SRV programming job#926-B must be set to "4" to allow PGM
program loop reset.
0
Disable
*2
Free key setup complete.
*1
MRS-2 executed
NOTES:
1: When the 0 key is pressed, the key of the key number on display
is disabled.
2: Push the key on the position to be assigned. With this, the key of
the key number on display is assigned to that key position.
Key number Key name K ey number Key name
1 Numeric key "0" 10 Numeric key "9" 2 Numeric key "1" 11 Numeric key "00" 3 Numeric key "2" 12 Numeric key "000" 4 Numeric key "3" 13 Decimal point key 5 Numeric key "4" 14 CL key 6 Numeric key "5" 15 @/FOR key 7 Numeric key "6" 16 SBTL key 8 Numeric key "7" 17 CA/AT key 9 Numeric key "8"
Key position set Free key
0
2. Master reset (Al l me mory clear)
There are two possible methods to perform a master reset.
MRS-1
Used to clear all memory contents and return machine back to its initial settings and return keyboard back to default keyboard layout.
Procedure
1) Unplug the AC cord from the wall outlet.
2) Set the MODE switch to the (SRV) position.
3) Plug in the AC cord to the wall outlet.
4) While holding down JOURNAL FEED key, turn t o (SRV) position from (SRV′) position.
MRS-2
Used to clear all memory and keyboard contents. This reset returns all programming back to defaults. The keyboard must be entered by hand. This reset is used if an application needs different keyboard layout other than that supplied by a normal MRS-1.
Procedure
1) Unplug the AC cord from the wall outlet.
2) Set the MODE switch to the (SRV) position.
3) Plug in the AC cord to the wall outlet.
4) While holding down JOURNAL FEED key and RECEIPT FEED key, turn to (SRV) position from (SRV) position.
5) Key position assignment:
After the execution of MRS-2, only the RECEIPT FEED and JOURNAL FEED keys can remain effective on key assignment. Any key can be assigned on any key position on the main key­board.
3 – 1
CHAPTER 4. HARDW ARE DESCRIPTION
1. Hard ware block diagram
DRAWER
PRINTER
DP-730
CPU
GATE ARRAY
MPCA7
STANDARD
RAM1 RAM2
32KBx2
STANDARD
ROM
256KB
CKDC8
OPTIONAL
RAM
512KB
ER-03RA:512KB
OPERATER DISPLAY
1 LINE 7SEG 10DIG
CUSTOMER DISPLAY
1 LINE 7SEG 7DIG
SWITCH
KEY BOARD
Fig. 1-1
4 – 1
RS232
I/F
1 ports
2. Description of main LSI’s
2-1. CPU (HD6415108-10)
1) Pin configuration
MD2
MD1
STBY
MD0
VCC
LWR
RFSH
RD
HWR
AS
E
X
VSS
XTAL
VSS
EXTAL
TXD2
TXD1
RXD2
RXD1
SCK2
UASKC
IRQ1
IRQ0
VCC
AN3
AVCC
AN2
RES
NMI
VSS
P10 P11 P12 P13 P14 P15 P16 P17
D0 D1 D2 D3 D4 D5 D6 D7
VSS
A0 A1 A2 A3 A4 A5 A6 A7
112
111
110
109
108
107
106
105
104
103
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
293031323334353637383940414243444546474849505152535455
102
999897969594939291908988878685
101
100
56
84 83 82 81 80 78 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57
AN1 AN0 AVSS VSS P67 P66 P65 P64 P63 P62 P61 P60 P57/STOP P56 P55 P54 P53 P52 P51 P50 VSS P47 P46 P45 P44 P43 P42 P41
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
VSS
A20
HD6415108-10 pin configuration
Fig. 2-1
4 – 2
A21
A22
A23
VSS
WAIT
BACK
P33
BREQ
P34
P35
P36
P37
VCC
P40
2) Block diagram
EXTAL
XTAL
X E
MD2 MD1 MD0
RES
STBY
NMI
AS
RD
HWR
LWR
RFSH
VCC VCC VCC
VSS VSS VSS VSS VSS VSS VSS VSS
AVCC
AVSS
D7D6D5D4D3
Data bus Port 1
Clock oscillator
Watch dog timer
H8/500 CPU DTC
Interruption controller
Refresh controller
Wait state controller
A/D convertor
D2
P17
D1
D0
16bit free running timer x 2ch
Serial communication interface x 2ch
P16
P15
8bit timer
P14
P13
P12
P11
P10
Data bus (Lower)
Data bus (Upper)
Address bus
P27/A23 P26/A22 P25/A21 P24/A20
Port 2
P23/A19 P22/A18 P21/A17 P20/A16
A15 A14 A13 A12 A11 A10 A9 A8 A7 A6
Address bus
A5 A4 A3 A2 A1 A0
P37 P36 P35 P34
Port 3Port 4
P33 BREQ BACK WAIT
P47 FTI2 P45 FTI1 P43 P42 P41/TMCI P40
Port 5Port 6Port 7Port 8
TXD2
RXD2
TXD1
RXD1
SCK2
IRQ2
IRQ1
IRQ0
P73
AN2
AN1
Fig. 2-2
4 – 3
AN0
P67
P66
RS/P65
CS/P62
RR/P64
CD/P63
ER/P60
DR/P61
P56
STOP/P57
FMRS
P54
P53
P52
P51
P50
3) Pin description
PIN
SYMBOL
No.
1 IN
2 3 VSS VSS GND
4 P10 ERC OUT EVENT READ CANCEL (to CKDC) 5 P11 LDRQ OUT LOAD REQUEST (to CKDC) 6 P12 /SHEN IN SHIFT ENABLE (from CKDC) 7 P13 /FRES OUT FISCAL MEMORY RESET (NU) 8 P14 BUSY IN FISCAL MEMORY BUSY (NU) Pull-up
9
10 11 P17 IN GND Nu
12 D0 D0 I/O DATA BUS 0 13 D1 D1 I/O DATA BUS 1 14 D2 D2 I/O DATA BUS 2 15 D3 D3 I/O DATA BUS 3 16 D4 D4 I/O DATA BUS 4 17 D5 D5 I/O DATA BUS 5 18 D6 D6 I/O DATA BUS 6 19 D7 D7 I/O DATA BUS 7 20 VSS V SS GND 21 A0 A0 OUT ADDRESS BUS 0 22 A1 A1 OUT ADDRESS BUS 1 23 A2 A2 OUT ADDRESS BUS 2 24 A3 A3 OUT ADDRESS BUS 3 25 A4 A4 OUT ADDRESS BUS 4 26 A5 A5 OUT ADDRESS BUS 5 27 A6 A6 OUT ADDRESS BUS 6 28 A7 A7 OUT ADDRESS BUS 7 29 A8 A8 OUT ADDRESS BUS 8 30 A9 A9 OUT ADDRESS BUS 9 31 A10 A10 OUT ADDRESS BUS 10 32 A11 A11 OUT ADDRESS BUS 11 33 A12 A12 OUT ADDRESS BUS 12 34 A13 A13 OUT ADDRESS BUS 13 35 A14 A14 OUT ADDRESS BUS 14 36 A15 A15 OUT ADDRESS BUS 15 37 VSS VSS GND 38 A16 A16 OUT ADDRESS BUS 16 39 A17 A17 OUT ADDRESS BUS 17 40 A18 A18 OUT ADDRESS BUS 18 41 A19 A19 OUT ADDRESS BUS 19 42 A20 A20 OUT ADDRESS BUS 20 43 A21 A21 OUT ADDRESS BUS 21 44 A22 A22 OUT ADDRESS BUS 22 45 A23 A23 OUT ADDRESS BUS 23 46 VSS VSS GND 47 /WAIT /WAIT IN Wait signal from MPCA 48 49 /BREQ /BREQ IN Bus control request (Nu) pull-up 50 P33 DOPS IN Drawer open sencer signal 51 P34 /DR0 OUT Drawer open drive signal 52 P35 /DR1 OUT Option drawer 1 drive signal 53 P36 NU IN (Nu) GND 54 P37 NU IN (Nu) GND 55 VCC VCC +5V 56 P40 /IFV IN Slip printer enable (Nu) pull-up
57
SIGNAL
NAME
IN/
OUT
RESET INPUT from CKDC WUTH BUFFER
NON-MASKABLE INTERRUPT INPUT
IN
FOR SSP INTERRUPT INPUT
FISCAL MEMORY READY (NU)
IN
Pull-up POP-UP DISPLAY SENSOR (NU)
IN
Pull-up
Bus control request acknowl edge (Nu)
OUT
Printer (Dp-730) timing signal from
IN
MPCA
FUNCTION
PIN
SYMBOL
No.
58 P42 /TOF IN Slip TOF signal (Nu) pull-up 59 P43 /BOF IN Slip BOF signal (Nu) pull-up
60 61 P45 /NEJ IN Near END signal jounal 62 IN 63 P47 /NER IN Near END signal receipt
64 VSS V SS GND 65 P50 TRG1 OUT Dot pulse adjust signal 66 P51 /PSTOP OUT Nu 67 P52 /CKDCR2 OUT Nu 68 P53 OPDS IN Nu (GND) 69 P54 FVPON OUT Nu 70 P55 FMRS IN Nu (GND) 71 P56 /SLIPLMP OUT Nu 72 P57 /STOP OUT Nu
73 74
75 76
77 78
79 80 81 VSS V SS GND 82 AVSS AVSS IN GND 83 P70 VPJ IN Validation sensor journal (NU) GND 84 P71 VPR IN Validation sensor receipt (NU) GND 85 P72 VPTEST IN +24V test input 86 P73 IN Validation sense signal (Nu) 87 AVCC AVCC IN +5V 88 VCC VCC +5V 89 P80 /iRQ0 IN Interrupt signal 0 from MPCA
90 91 P82 /iRQ2 IN Interrupt signal (Nu) pull-up
92 P83 SCK2 OUT CKDC & FMC i/F sync shift clock 93 P84 RXD IN RS232C RECEIVE DATA 94 P85 TXD OUT RS232C SEND DATA
95
96 97 VSS V SS GND
98 EXTAL EXTAL IN X-TAL (14.7456MHz)
99 XTAL XTAL IN X-TAL (14.7456MHz) 100 VSS VSS GND 101 φφ OUT System clock (7.3728MHz) 102 E OUT E clock (NU) 103 /AS /AS OUT Address strobe 104 /RD /RD OUT Read 105 /HWR /WR OUT Write 106 /LWR OUT Nu 107 /RFSH /RFSH OUT Refresh cycle (NU) 108 VCC VCC +5V 109 MD0 MD0 IN +5V (MODE 3) 110 MD1 MD1 IN +5V (MODE 3) 111 MD2 MD2 IN GND (MODE 3) 112 /STBY /STBY IN +5V (Nu)
SIGNAL
NAME
IN/
OUT
Printer (Dp-730) Reset signal from
IN
MPCA
CKDC interface shift enable signal (NU) GND
ER signal for RS232 (Equipment
OUT
Ready) DR signal for RS232 (Data set Ready)
IN
CS signal for RS232 (Clear to Send)
IN
CD signal for RS232 (Carrier Detect)
IN
RR signal for RS232 (Ready to
OUT
Receive) (Nu) RS signal for RS232 (Request to Send)
OUT
CI signal for RS232 (Calling Indicator)
IN
Printer (Dp-730) Home position pulse
IN
Interrupt signal from OPTION PWB
IN
CKDC, Fiscal memory unit I/F shift
IN
input data CKDC, Fiscal memory unit I/F shift
OUT
output data
FUNCTION
GND
4 – 4
2-2. G.A (MPCA7)
1) Pin configuration
160 NU
1RF 2JF 3PCUT 4FCUT 5VF 6STAMP
SLF
PHAI
7
8SLRS 9SLMTD 10RES 11TRG
12TRG
13POFF 14INT1 15HTS1 16SCK1 17STH1 18NU 19NU 20VCC 21GND 22NU 23VRESC 24SLTMG 25SLRST 26AS 27RD 28WR 29 30SDT7
31SDT6
32SDT5 33GND 34SDT4 35SDT3
36SDT2
37SDT1 38D0 39D1 40D2
41D342GND
159 DOTEN
158 TWAIT
157 NU
43
44
156 NU
155 NU
154 NU
153 NU
45D646D747SSPRQ
48
152 STH2
151 SCK2
150 HTS2
149 SLMTR
148 SLMTS
147 SLMTD
146 RJMTR
145 RAS3
144 NU
143 GND
142 VCC
141 ASKRX
139 NU
138 NU
137 RJMTD
135 DT5
134 DT6
133 DT7
132 GND
131 DT1
130 DT2
129 DT3
127 RJTMG
126 RJRST
125 RAS1
124 RAS2
123 ROS2
122 ROS1
140 NU
136 RJMTS
128 DT4
121 OPTCS
120 EXINT0 119 EXINT1 118 EXINT2 117 EXINT3 116 WRO 115 RDO
114 RA15
113 RA16 112 GND 111 RA17 110 RA18
109 EXWAIT
108 WAIT 107 NU 106 MCR1 105 NU 104 103 RCKX 102 IRRX 101 GND 100 VCC
DAX1
99
UATX
98 UARX 97
UASCK
96
IRTX
95 RCO 94 NU 93 NU 92 NU 91 NU
90 MA15
89 TEST 88 MD0 87 MD1 86 IPLON
85 INT4
84 PRST 83 PTMG 82 TRGI 81 A23
49
50
51RXDI
52TXDI
53SCKI
54IRQ0
55A0
56A1
57A2
58A3
59A4
60A5
62VCC
63A6
61GND
64A7
65A8
66A9
69A12
67A10
68A11
70A13
71A14
72A15
74A17
75A18
76A19
77A20
78A21
79A22
73A16
80NU
D4
D5
INT2
RESET
INT3
GATE ARRAY (LZ9AH39)
MPCA7
Fig. 2-3
4 – 5
2) Block diagram
A23~A0
IRLON
ROS1 ROS2
RAS1 RAS2 RAS3
OPTCS
D0~D7
AS
RD
WR
RDO
WRO
Φ
RESET
RES
VRESC
POFF
MD0 MD1
WAIT
EXWAIT
Address decode
External CS Internal CS
Buffer
Read/write control
WAIT control
Φ
Divider
RASEL Image control
SSP comparison register
BAR.
CHS serial select
INTO control
SSPRQ
I/R Control
Multiplexer
IRTX IRRX
RCI ASKRX
TXDI SCKI RXDI HTS1 SCK1 STH1 HTS2 SCK2 STH2
INT4 INT1 INT2 INT3 EXINT0 EXINT1 EXINT2 EXINT3
CAPS select
RJRST SLRST
*PRST RJTMG SLTMG
PTMG
* Output selection with CAPS. PRST/PTMG.
Print gate
Print pulse control
TRG
TRG
DOTEN
Print mode PMD
IRQ0 TEST
MTD
MTD
Motor drive
Printer control port
DT1~9
SDT1~7
TRGI
PCUT
STAMP
FCUT
JF
RF
VF
SLF
SLRS
RJMTR SLMTD SLMTS SLMTR SLMTD
Fig. 2-4
4 – 6
3) Pin description
Pin
Signal
No.
name 1 RF Out Receipt side paper feed solenoid 2 JF Out Journal side paper feed solenoid 3
PCUT Out Printer partial cut signal (NU)
4
FCUT Out Printer auto cut signal (NU)
5
VF Out Multi line validation paper feed (NU) STAMP Out Printer stamp signal (NU)
6 7
SLFS Out Slip printer paper feed singnal (NU)
8
SLRS Out Slip printer release signal (NU)
9
SLMTD Out Slip printer motor drive signal (NU)
10
RES Out Peripheral output reset
11
TRG Out Dot head trigger signal (NU) 12 TRG Out Dot head trigger signal 13
POFF In Power off signal input 14
INT1 In (NU) 15 HTS1 Out 8 bit serial port output (for CKDC8) 16 SCK1 Out Serial port shift clock output (for CKDC8) 17 ST H1 In 8 bit serial port input (for CKDC8) 18 RAS VZ Chip select (NU) 19 Nu 20 VCC +5V 21 GND — GND 22 INTMCR Interrupt (NU)
23 VRESC Out 24 SLTMG In Slip printer timing signal (NU)
25 SLRST In Slip printer reset signal (NU) 26
AS In Address strobe 27
RD In Read strobe 28
WR In Write strobe 29 φ In ) System clock (7.3728 MHz)
30
SDT7 Out
31
SDT6 Out
SDT5 Out
32 33 GND — GND 34
SDT4 Out
35
SDT3 Out
SDT2 Out
36
37
SDT1 Out 38 D0 I/O Data bus 0
39 D1 I/O Data bus 1 40 D2 I/O Data bus 2 41 D3 I/O Data bus 3 42 GND — GND 43 D4 I/O Data bus 4 44 D5 I/O Data bus 5 45 D6 I/O Data bus 6 46 D7 I/O Data bus 7 47
SPRQ Out SSP interrupt request to CPU 48
RESET In MPCA reset 49
SHEN In Shift enable from CKDC8
In/
Out
Turns active when reset and power down is met
Slip printer printhead drive signal (dot7) (NU)
Slip printer printhead drive signal (dot6) (NU)
Slip printer printhead drive signal (dot5) (NU)
Slip printer printhead drive signal (dot4) (NU)
Slip printer printhead drive signal (dot3) (NU)
Slip printer printhead drive signal (dot2) (NU)
Slip printer printhead drive signal (dot1) (NU)
Function
Pin
No.
100 VCC +5V 101 GND GND 102 103 104 DAX1 System clock (7.3728MHz)
Signal
name
INT3 In Interrupt signal (Nu)
50 51 RXD2 Out 8 bit serial port output to CPU 52 TXD2 In 8 bit serial port input from CPU 53 SCK2 In Serial port shift clock input from CPU. 54
IRQ0 Out Interrupt request to CPU 55 A0 In Address bus 0 56 A1 In Address bus 1 57 A2 In Address bus 2 58 A3 In Address bus 3 59 A4 In Address bus 4 60 A5 In Address bus 5 61 GND GND 62 VCC +5V 63 A6 In Address bus 6 64 A7 In Address bus 7 65 A8 In Address bus 8 66 A9 In Address bus 9 67 A10 In Address bus 10 68 A11 In Address bus 11 69 A12 In Address bus 12 70 A13 In Address bus 13 71 A14 In Address bus 14 72 A15 In Address bus 15 73 A16 In Address bus 16 74 A17 In Address bus 17 75 A18 In Address bus 18 76 A19 In Address bus 19 77 A20 In Address bus 20 78 A21 In Address bus 21 79 A22 In Address bus 22 80
LCDC LCD CS (NU) 81 A23 In Address bus 23 82 TRGI In Dot pulse control/drive signal 83
PTMG Out Printer timing signal 84
PRST Out Printer reset signal 85
RDY In Ready from FMC unit 86
IPLON In To option connector (NU) 87 MD1 In Mode select input (+5V) 88 MD0 In Mode select input (GND) 89
TEST In +5V 90 MA15 Image address 15 (NU) 91 MA18 Nu 92 MA19 Nu 93 RCVRDY1 Nu 94 RCVRDY2 Nu 95 RC0 Remote control encord signal for CPU 96 IRTX I/R output for LED (NU) 97 UASCK I/R serial data shift clock (NU) 98
UARX I/R serial data for CPU (NU) 99
UATX I/R serial data from CPU (NU)
IRRX I/R input from I/R unit (NU)
RCI I/R input from I/R unit (NU)
In/
Out
Function
4 – 7
Pin
No.
Signal
name
In/
Out
Function
105 DAX2 Nu 106
MCR1 Nu
107
MCR2 Nu
108
WAIT Out Wait request signal
109
EXWAIT In External wait control input signal 110 RA18 Out Nu 111 RA17 Out Nu 112 GND GND 113 RA16 Out Nu 114 RA15 Out Nu 115
RDO Out Expansion RD signal
WRO Out Expansion WR signal
116 117
EXINT3 In Expansion interruption signal 3
EXINT2 In Expansion interruption signal 2
118 119
EXINT1 In Expansion interruption signal 1 120
EXINT0 In Expansion interruption signal 0 121
OPTCS Out 122
ROS1 Out ROM 1 chip select signal 123
ROS2 Out ROM 2 chip select signal (NU)
Chip select base signal for expansion option
Option
Option
124 RAS2 Out RAM 2 chip select signal 125 RAS1 Out RAM 1 ship select signal 126 RJRST In Printer reset signal 127 RJTMG In Printer timing signal 128 DT4 Out Printer dot signal 4 129 DT3 Out Printer dot signal 3 130 DT2 Out Printer dot signal 2 131 DT1 Out Printer dot signal 1 132 GND GND 133 DT7 Out Printer dot signal 7 134 DT6 Out Printer dot signal 6 135 DT5 Out Printer dot signal 5 136
MTD Out Printer motor drive signal 137 MTD Out Printer motor drive signal 138 DOT9 Out Printer dot signal 9 (NU) 139 DOT8 Out Printer dot signal 8 (NU) 140 SYNC Nu (+5V) 141
ASKRX I/R input from I/R unit (NU) 142 VCC +5V 143 GND GND 144 Nu 145 RAS3 Out 146 RJMTR In Printer motor lock detection signal (NU) 147 SLMTD In Nu 148 SLMTS In Nu 149 SLMTR In GND 150 HTS2 Out Seri al output to FMC unit (NU) 151 SCK2 Out Serial clock to FMC unit (NU) 152 STH2 In Serial input to FMC unit (NU) pull-up 153 Nu 154 Nu 155 Nu 156 Nu 157 Nu 158 LCDWT Nu 159 DOTEN Out Dot drive enable signal 160 RASP Nu
2-3. CKDC8
1) Pin configulation
NUNUG10G9G8G7G6G5G4G3G2G1BUZ
646362616059585756555453525150
1
DP
2
SA
3
SB
4
SC
5
SD
6
SE
7
SF
8
SG
GND
VDD
KR4 KR10 KR11
NU HTS STH
9 10 11 12 13 14 15 16
171819202122232425262728293031
ST0
/SCK
ST1
ST2
CKDC8
ST3
ST4
ST5
VDD
NU
GND
2) Pin assignment (CKDC8)
Pin No.
SYMBOL
SIGNAL
NAME 1 DP DP OUT DISPLAY SEGMENT Dp 2 A SA OUT DISPLAY SEGMENT a 3 B SB OUT DISPLAY SEGMENT b 4 C SC OUT DISPLAY SEGMENT c 5 D SD OUT DISPLAY SEGMENT d 6 E SE OUT DISPLAY SEGMENT e 7 F SF OUT DISPLAY SEGMENT f 8 G SG OUT DISPLAY SEGMENT g 9 VSS0 GND GND
10 VDD0 VDD VDD 11 KR4 KR4 IN KEY RETURN 4
12 KR10 KR10 IN 13 KR11 KR11 IN KEY RETURN (MODE sw)
14 KR8 NU IN GND 15 HTS HTS IN 16 STH STH OUT 17 /SCK /SCK IN SHIFT CLOCK 18 ST0 ST0 OUT KEY STROBE 0 19 ST1 ST1 OUT KEY STROBE 1 20 ST2 ST2 OUT KEY STROBE 2 21 ST3 ST3 OUT KEY STROBE 3 22 ST4 ST4 OUT KEY STROBE 4 23 ST5 ST5 OUT KEY STROBE 5 24 VDD1 VDD VDD 25 AXSS GND GND 26 KR9 NU GND 27 KR0 KR0 IN KEY RETURN 0 28 KR1 KR1 IN KEY RETURN 1 29 KR2 KR2 IN KEY RETURN 2 30 KR3 KR3 IN KEY RETURN 3 31 KR5 KR5 IN KEY RETURN 5 32 KR6 KR6 IN KEY RETURN 6
IN/
OUT
/POFFNUST8
49
48
ST7
47
ST6
46
/RESETS
45
/SHEN
44
ERC
43
LDRQ
42
GND 41 40 39
GND 38 37 36
/RES0 35
VDD 34
GND 33
KR7
32
KR0
KR1
KR2
KR3
KR5
KR6
FUNCTION
KEY RETURN (feed clerk MRS sw)
4 – 8
Pin No.
SYMBOL
SIGNAL
NAME
IN/
OUT
FUNCTION
33 KR7 KR7 IN KEY RETURN 7 34 AVRF GND 35 AVDD VDD 36 /RESET /RES0 IN 37 XT2 38 XT1
32.768 KHz
39 IC GND 40 X2 41 X1
4.19 MHz
42 VSS1 GND 43 LDRQ LDRQ IN LORD REQUEST 44 ERC ERC IN EVENT READ CANCEL 45 SHEN /SHEN OUT SHIFT ENABLE 46 /RES1 /RESETS OUT SYSTEM TO RESET 47 ST6 ST6 OUT KEY STROBE 6 48 ST7 ST7 OUT KEY STROBE 7 49 ST8 ST8 OUT KEY STROBE 8 50 ST9 NU OUT KEY STROBE 9 51 /POFF /POFF IN POWER OFF 52 BUZ BUZ OUT BUZZER 53 T0 G1 OUT DISPLAY DIGIT 1 54 T1 G2 OUT DISPLAY DIGIT 2 55 T2 G3 OUT DISPLAY DIGIT 3 56 T3 G4 OUT DISPLAY DIGIT 4 57 T4 G5 OUT DISPLAY DIGIT 5 58 T5 G6 OUT DISPLAY DIGIT 6 59 T6 G7 OUT DISPLAY DIGIT 7 60 T7 G8 OUT DISPLAY DIGIT 8 61 T8 G9 OUT DISPLAY DIGIT 9 62 T9 G10 OUT DISPLAY DIGIT 10 63 T10 NU OUT DISPLAY DIGIT 11 64 ID NU OUT DISPLAY SEGMENT
3. Clock generator
1) CPU (HD64151010FX)
X1
99
XTAL
CPU
(HD64151010FX)
EXTAL
98
101
Fig. 3-1
Basic clock is supplied from a 14.7456MHz ceramic oscillator. The CPU contains an oscillation circuit from which the basic clock is internally driven. If the CPU was not operating properly, the signal does not appear on this line in most cases.
14.7456MHz
PHAI
2) CKDC8 oscillation circuit
X3
1
3
4.19MHz
C105 33P
2
CKDC 8
HD404728A91FS
XT2
XT1
40
X2
41
X1
R164
37
38
C106
18P
330K
X2
32.768KHz
Fig. 3-2
Two oscillators are connected to the CKDC8. The main clock X3 generates 4.19MHz which is used during power on. When power is turned off, the CKDC8 goes into the standby mode and the main clock stops. The sub-clock X2 generates 32.768KHz which is primarily used to update the internal RTC (real time clock). During the standby mode, it keeps oscillating to update the clock and monitoring the power recov­ery.
4. Reset (POFF) circuit
+24V +5V
D7
1SS133
R9
2.7K
R10 56K
8
B
3
+
1
2
­IC3A
4
KIA393F
C3 1000P
/POFF
CPU
MPCA7
INT0
13 48
54
POFF
89
IRQ0
72
C208 1µ 50V
IRQ0
1
RESET (FROM CKDC 8)
STOP (TO CKDC 8)
R12
8.2KG
+
R13 15KG
R14
9.1KG
R11
2.7K
ZD2 MTZ5.1A
Fig. 4-1
In order to prevent memory loss at a time of power off and power supply failure of the ECR, the power supply condition is monitored at all times. When a power failure is met, the CPU suspends the execu­tion of the current program and immediately executes the power-off program to save the data in the CPU registers in the external S-RAM with the signal The signal
STOP forced low to prepare for the power-off situation.
STOP is supplied to the CKDC8 as signal RESET to reset
the devices.
4 – 9
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