Sharp CDXP-500, CDXP-5500 Service manual

CD-XP500/CD-XP5500
SERVICE MANUAL
No. S1205CDXP500/
MINI COMPONENT SYSTEM
MODEL CD-XP500
CD-XP500 Mini Component System consisting of CD-XP500 (main unit) and CP-XP500 (speaker system).
MINI COMPONENT SYSTEM
MODEL CD-XP5500
CD-XP5500 Mini Component System consisting of CD-XP5500 (main unit) and CP-XP5500 (speaker system).
• In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used.
CONTENTS
Page
IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)....................................................................................................... 2
SPECIFICATIONS ............................................................................................................................................................. 3
NAMES OF PARTS ........................................................................................................................................................... 4
OPERATION MANUAL ...................................................................................................................................................... 6
QUICK GUIDE ................................................................................................................................................................... 8
DISASSEMBLY................................................................................................................................................................ 10
NOTES ON SCHEMATIC DIAGRAM .............................................................................................................................. 18
TYPES OF TRANSISTOR AND LED............................................................................................................................... 18
BLOCK DIAGRAM ........................................................................................................................................................... 19
SCHEMATIC DIAGRAM / WIRING SIDE OF P.W.BOARD............................................................................................. 22
VOLTAGE ........................................................................................................................................................................ 39
WAVEFORMS OF CD CIRCUIT...................................................................................................................................... 40
TROUBLESHOOTING ..................................................................................................................................................... 41
FUNCTION TABLE OF IC................................................................................................................................................ 45
FL DISPLAY..................................................................................................................................................................... 51
REPLACEMENT PARTS LIST/EXPLODED VIEW PACKING OF THE SET (FOR U.S.A. ONLY)
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CD-XP500/CD-XP5500
IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY)
BEFORE RETURNING THE AUDIO PRODUCT
(Fire & Shock Hazard) Before returning the audio product to the user, perform the following safety checks.
1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the audio product.
2. Inspect all protective devices such as insulating materials,
cabinet, terminal board, adjustment and compartment covers or shields, mechanical insulators etc.
3. To be sure that no shock hazard exists, check for leakage
current in the following manner. * Plug the AC line cord directly into a 120 volt AC outlet. * Using two clip leads, connect a 1.5 kohm, 10 watt resistor
paralleled by a 0.15 µF capacitor in series with all exposed metal cabinet parts and a known earth ground, such as conduit or electrical ground connected to earth ground.
* Use a VTVM or VOM with 1000 ohm per volt, or higher,
sensitivity to measure the AC voltage drop across the resistor (See diagram).
* Connect the resistor connection to all exposed metal parts
having a return path to the chassis (antenna, metal cabinet, screw heads, knobs and control shafts, escutcheon, etc.) and measure the AC voltage drop across the resistor.
VTVM
AC SCALE
1.5 kohms 10 W
0.15 µF
TO EXPOSED
TEST PROBE
METAL PARTS
All check must be repeated with the AC line cord plug connection reversed. Any reading of 0.3 volt RMS (this corresponds to 0.2 milliamp. AC.) or more is excessive and indicates a potential shock hazard which must be corrected before returning the audio product to the owner.
CONNECT TO KNOWN EARTH GROUND
– 2 –
FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL.
CD-XP500/CD-XP5500
CD-XP500/CD-XP5500
SPECIFICATIONS
General
Power source Power consumption Dimensions
Weight
Amplifier
Output power
Output terminals
Input terminals
CD player
Type Signal readout D/A converter Frequency response Dynamic range
AC 120 V, 60 Hz 130 W Width: 10-5/8" (270 mm)
Height: 13" (330 mm) Depth: 14-3/16" (360 mm)
17.4 lbs. (7.9 kg)
150 watts minimum RMS per channel into 6 ohms from 60 Hz to 20 kHz, 10% total harmonic distortion
Speakers: 6 ohms Headphones: 16 - 50 ohms (recommended: 32 ohms) Video/Auxiliary (audio signal): 500 mV/47 kohms
3-disc multi-play compact disc player Non-contact, 3-beam semiconductor laser pickup 1-bit D/A converter 20 - 20,000 Hz 90 dB (1 kHz)
Tuner
Frequency range
FM: 87.5 - 108 MHz AM: 530 - 1,720 kHz
Cassette deck
Frequency response Signal/noise ratio
Wow and flutter
CP-XP500/CP-XP5500
Type
Maximum input power Rated input power Impedance Dimensions
Weight
Specifications for this model are subject to change without prior notice.
50 - 14,000 Hz (Normal tape) 55 dB (TAPE 1, playback)
50 dB (TAPE 2, recording/playback)
0.3 % (WRMS)
Twin-Drive speaker system 2" (5 cm) Tweeter 5-1/8" (13 cm) Woofer 2 300 W 150 W 6 ohms Width: 8-11/16" (220 mm)
Height: 13" (330 mm) Depth: 11" (280 mm)
10.3 lbs. (4.7 kg)/each
– 3 –
CD-XP500/CD-XP5500
NAMES OF PARTS
CD-XP500/CD-XP5500
Display
1. CD Pause Indicator
2. Extra Bass Indicator
3. Disc Number Indicators
4. Tape 2 Record Indicator
5. FM Stereo Mode Indicator
6. FM Stereo Receiving Indicator
7. Timer Play Indicator
8. Sleep Indicator
9. Timer Recording Indicator
10. CD Play Indicator
11. CD Repeat Play Indicator
12. Tape Play Indicator
13. Memory Indicator
Front panel
1. Disc Tray
2. Timer Set Indicator
3. Power On/Stand-by Button
4. Tuner (Band) Button
5. CD Button
6. Headphone Jack
7. Tape (1 2) Button
8. Video/Auxiliary Button
9. Equalizer Mode Select Button
10. Extra Bass/Demo Mode Button
11. Disc Tray Open/Close Button
12. Disc Skip Button
13. Volume Control
14. Tape 1 Cassette Compartment
15. Tape 2 Cassette Compartment
16. CD Track Down or Fast Reverse, Tape 2 Rewind, Tuner Preset Down Button
17. CD Track Up or Fast Forward, Tape 2 Fast Forward, Tuner Preset Up Button
18. Clock Button
19. Timer/Sleep Button
20. CD Play or Repeat, Tape Play Button (with Indicator)
21. CD or Tape Stop Button (with Indicator)
22. Tuning and Time Down Button
23. Memory/Set Button
24. Tape 2 Record Pause Button
25. Tuning and Time Up Button
10 11
1 2 3
4 5 6
16
20 21 22 252423
23456791 8
1817 19
12 13
7 8 9 10
11 12
13 14
15
Rear panel
1. Cooling Fan
2. AC Power Cord
3. Transport Screw
4. FM/AM Loop Antenna Jack
5. Video/Auxiliary (Audio Signal) Input Jacks
6. Speaker Terminals
3
4 5
1
6
2
– 4 –
CD-XP500/CD-XP5500
Remote control
CD-XP500/CD-XP5500
1. Remote Control Transmitter
2. Disc Number Select Buttons
3. CD Pause Button
4. CD Memory Button
5. CD Track Down or Fast Reverse Button
6. CD Clear Button
7. Tape 1 Play Button
8. Tape 1/Tape 2 Stop Button
9. Equalizer Mode Select Button
10. Tape 2 Record Pause Button
11. CD Button
12. Tuner (Band) Button
13. Power On/Stand-by Button
14. Extra Bass Button
15. CD Stop Button
16. CD Play or Repeat Button
17. CD Track Up or Fast Forward Button
18. CD Random Button
19. Tuner Preset Up and Down Buttons
20. Tape 2 Play Button
21. Tape 2 Rewind Button
22. Tape 2 Fast Forward Button
23. Video/Auxiliary Button
24. Tape (1
25. Volume Up and Down Buttons
Buttons with " " mark in the illustration can be operated on the remote control only. Other buttons can be operated both on the main unit and the remote control.
2) Button
1
2 3
4 5
6 7
8
9 10 11 12 13
15 16 17
18 19
20 21 22 23
24 25
14
CP-XP500/CP-XP5500
1. Tweeter
2. Bass Reflex Duct
3. Woofer
4. Speaker Wire
1
3
2
4
– 5 –
CD-XP500/CD-XP5500
Setting the clock
In this example, the clock is set for the 12-hour (AM 12:00) display.
1
Press the ON/STAND-BY button to turn the power on.
2
Press the CLOCK button and within 5 seconds, press the MEMO­RY/SET button.
3
Press the TUNING/TIME ( or ) button to select 12-hour or 24­hour display and then press the MEMORY/SET button.
"AM 12:00" The 12-hour display will appear. (AM 12:00 - PM 11:59) "AM 0:00" The 12-hour display will appear. (AM 0:00 - PM 11:59) "0:00" The 24-hour display will appear. (0:00 - 23:59) Note that this can only be set when the unit is first installed or it has been reset.
[Refer to "Clearing all the memory (reset)".]
OPERATION MANUAL
4
Press the TUNING/TIME( or )button to adjust the hour and then press the MEMORY/SET button.
Press the TUNING/TIME ( or ) button once to advance the time by 1 hour. Hold it down to advance continuously.
When the 12-hour display is selected, "AM" will change automatically to "PM".
5
Press the TUNING/TIME ( or ) button to adjust the minutes and then press the MEMORY/SET button.
Press the TUNING/TIME( or ) button once to advance the time by 1 minute. Hold it down to change the time in 5-minute intervals.
The hour will not advance even if minutes advance from "59" to "00". The clock begins counting from "0" seconds. (Seconds are not displayed.)
The time display will disappear after a few seconds.
To confirm the time display:
Press the CLOCK button. The time display will appear for about 5 seconds.
Note:
The "CLOCK" or time will flash at the push of the CLOCK button when the AC power supply is restored after a power failure or unplugging the unit. Readjust the clock as follows.
To readjust the clock:
Perform "Setting the clock" from step 1. If the time display is flashing, step 3 (for selecting the 12-hour or 24-hour display) will be skipped.
To change the 12-hour or 24-hour display:
1 Clear all the programmed contents. [Refer to "Clearing all the memory (reset)".] 2 Perform "Setting the clock" from step 1.
Troubleshooting chart
Many potential problems can be resolved by the owner without calling a service tech­nician. If something is wrong with this product, check the following before calling your autho­rized SHARP dealer or service center.
General
Symptom Possible cause
The clock is not on time. Did a power failure occur? Reset the
When a button is pressed, the unit does not respond.
No sound is heard. Is the volume level set to "0"?
CD player
Symptom Possible cause
Playback does not start. Is the disc loaded upside down? Playback stops in the middle or is
not performed properly. Playback sounds are skipped, or
stopped in the middle of a track.
Tuner
Symptom Possible cause
Radio makes unusual noise con­secutively.
clock. Set this unit to the power stand-by mode
and then turn it back on. If the unit still malfunctions, reset it.
Are the headphones connected? Are the speaker wires disconnected?
Does the disc satisfy the standards? Is the disc distorted or scratched? Is the unit located near excessive vibra-
tions? Is the disc very dirty? Has condensation formed inside the unit?
Is the unit placed near the TV or comput­er?
Is the FM/AM loop antenna placed proper­ly? Move the AC power cord away from the antenna if located near.
Cassette deck
Symptom Possible cause
Cannot record. Is the erase-prevention tab removed? Cannot record tracks with proper
sound quality. Cannot erase completely. Sound skipping. Is there any slack?
Cannot hear treble. Are the capstans, pinch rollers, or heads Sound fluctuation. Cannot remove the tape. If a power failure occurs during playback,
Is it a normal tape? (You cannot record on a metal or CrO tape.)
Is the tape stretched?
dirty?
the heads remain engaged with the tape. Do not open the compartment forcibly. Wait until electricity resumes.
Remote control
Symptom Possible cause
The remote control does not oper­ate.
Is the AC power cord of the unit plugged in?
Is the battery polarity respected? Are the batteries dead? Is the distance or angle incorrect? Does the remote control sensor receive
strong light?
Condensation
Sudden temperature changes, storage or opera­tion in an extremely humid environment may cause condensation inside the cabinet (CD pick­up, tape heads, etc.) or on the transmitter on the remote control. Condensation can cause the unit to malfunction. If this happens, leave the power on with no disc (or cassette) in the unit until normal playback is possible (about 1 hour). Wipe off any condensa­tion on the transmitter with a soft cloth before op­erating the unit.
– 6 –
CD-XP500/CD-XP5500
Troubleshooting chart
If trouble occurs
When this product is subjected to strong external interference (mechanical shock, excessive static electricity, abnormal supply voltage due to lightning, etc.) or if it is operated incorrectly, it may malfunction.
If such a problem occurs, do the following:
1 Set the unit to the stand-by mode and turn the power on again. 2 If the unit is not restored in the previous operation, unplug and plug in the unit,
and then turn the power on.
Note:
If neither operation above restores the unit, clear all the memory by resetting it.
Clearing all the memory (reset)
1 Press the ON/STAND-BY button to enter the power stand-by mode. 2 While pressing down the CLOCK button and the X-BASS/DEMO button, press
the ON/STAND-BY button until "CLEAR AL" appears.
Caution:
This operation will erase all data stored in memory including clock, timer settings, tuner preset, and CD program.
Before transporting the unit
On the back of this unit is equipped with a transport screw in order to prevent damage during transportation.
1 Press the ON/STAND-BY button to turn the
power on.
2 Press the CD button. 3 Press the OPEN/CLOSE button to open
the disc tray.
Remove all CDs inserted in the unit.
4 Press the OPEN/CLOSE button to close
the disc tray.
Make sure that "NO DISC" is displayed.
5 Press the ON/STAND-BY button to enter the
stand-by mode, and then unplug the AC power cord from the AC outlet.
6 Insert the transport screw into the back of
the unit and tighten it with a flat head screw­driver or a coin.
Remote control
Test of the remote control
Point the remote control directly at the remote sensor on the unit.
The remote control can be used within the range shown:
Press the ON/STAND-BY button. Does the pow­er turn on? Now, you can enjoy the music.
Remote sensor
8" - 20' (0.2 m - 6 m)
– 7 –
CD-XP500/CD-XP5500
Accessories
Accesorios
FM/AM loop antenna × 1
Antena de cuadro de FM/AM
×
1
Remote control × 1
Controlador remoto
×
1
1
1
123
Remote control battery installation
Instalación de las pilas del controlador remoto
Use 2 “AA” size batteries (UM/SUM-3, R6, HP-7 or similar). Batteries are not included.
Use dos pilas del tamaño “AA” (UM/SUM-3, R6, HP-7 o equivalentes). Las pilas no están incluidas.
Remove the
Insert the batteries
Replace the cover.
battery cover.
as shown.
Extraiga la cubierta Inserte las pilas Vuelva a colocar la
de las pilas. como se muestra. cubierta.
2
2
System connections
Conexiones del sistema
3
3
AM loop antenna
Antena de cuadro de AM
FM antenna
Antena de FM
Red
Rojo
Black
Negro
Right speaker
Altavoz derecho
Left speaker
Altavoz izquierdo
AC outlet
(AC 120 V, 60 Hz)
A un tomacorriente de
CA (120 V de CA, 60 Hz)
Right speaker
Altavoz derecho
Left speaker
Altavoz izquierdo
RCA cord
(not supplied)
Cable RCA
(no suministrado)
To the line
output jacks
A las tomas de
salida de línea
VCR, DVD, etc.
Videograbadora,
DVD, etc.
TV
TV
Before turning the power on, be sure to remove this transport screw
on the back of the unit using a flat head screwdriver or a coin.
Antes de conectar la alimentación, asegúrese de extraer este tornillo para
el transporte de la parte posterior del aparato empleando un destornillador
de punta plana o una moneda.
QUICK GUIDE
– 8 –
CD-XP500/CD-XP5500
Turn on your system
Conexión de la alimentación de su sistema
4
4
The first time the unit is plugged
in, the unit will enter the demon-
stration mode. You will see words
scroll.
Cuando se enchufe por primera vez
el aparato, se establecerá en el
modo de demostración. Verá un
desplazamiento de palabras.
1
2
Listening to a CD (CDs)
Audición de un disco CD (discos CD)
6
3
5
2, 4
1
5” (12 cm)
12 cm
3” (8 cm)
8 cm
Press the
X-BASS/DEMO button
to cancel the demon-
stration mode.
Pulse el botón
X-BASS/DEMO para
cancelar el modo de
demostración.
Press the
ON/STAND-BY button
to turn the power on.
Pulse el botón
ON/STAND-BY
para
conectar la alimentación.
1
Press the CD button.
Pulse el botón CD.
2
Press the OPEN/CLOSE button to
open the disc tray.
Pulse el botón OPEN/CLOSE
para abrir
la bandeja de discos.
3
Place the CD(s) on the disc tray, label
side up.
When loading a third disc, press the
DISC SKIP button to turn the disc tray,
then place the CD in the open position.
Coloque el disco compacto en la bandeja
de discos, con el lado de la etiqueta hacia
arriba.
Cuando ponga un tercer disco, pulse el
botón DISC SKIP para girar la bandeja de
discos, y coloque el disco compacto en la
posición abierta.
4
Press the OPEN/CLOSE button to
close the disc tray.
Pulse el botón OPEN/CLOSE para cerrar
la bandeja de discos.
5
To select the CD you want to listen to
first, press one of 1 - 3 buttons on
the remote control.
Para seleccionar el disco CD que desee
escuchar primero, pulse uno de los botones
1 - 3 del controlador remoto.
6
Press the button to start playback.
Pulse el botón para iniciar la
reproducción.
Listening to a cassette tape (TAPE 1 or TAPE 2)
Audición de una cinta de cassette (TAPE 1 o TAPE 2)
Listening to the radio
Audición de la radio
FM stereo mode indicator
Indicador del modo de FM en estéreo
FM stereo receiving indicator
Indicador de recepción de FM en estéreo
1
2
TAPE 1 TAPE 2
1, 2
3
4
1
Press the TUNER (BAND) button repeat-
edly to select the desired frequency
band (FM or AM).
Pulse repetidamente el botón TUNER
(BAND) para seleccionar la banda de
frecuencias deseada (FM o AM).
2
Press the TUNING/TIME ( or ) but-
ton to tune in to the desired station.
When the TUNING/TIME button is
pressed for more than 0.5 seconds, scan-
ning will start automatically and the tuner
will stop at the first receivable broadcast
station.
Pulse el botón TUNING/TIME ( o ) para
sintonizar la emisora deseada.
Cuando se pulse el botón
TUNING/TIME
durante más de 0,5 segundos, la
exploración se iniciará automáticamente y
el sintonizador se parará en la primera
emisora difusora que pueda recibirse.
To receive an FM stereo transmission:
Press the TUNER (BAND) button to display the
“ST” indicator.
“ ” will appear when an FM broadcast is in ste-
reo.
Para recibir una transmisión de FM en estéreo:
Pulse el botón TUNER (BAND) para que se visualice
el indicador “ST”.
“ ” aparecerá cuando una difusión de FM sea en
estéreo.
1
Open the cassette door by pushing the
area marked “ PUSH EJECT”.
Abra la puerta del cassette pulsando la
parte marcada “ PUSH EJECT”.
2
Load a cassette into the TAPE 1 or TAPE
2 cassette compartment with the side to
be played facing toward you.
Cargue un cassette en el compartimiento
de cassette de TAPE 1 o de TAPE 2 con la
cara a reproducirse encarada hacia usted.
3
Press the TAPE (1 2) button to select
the cassette you want to listen to.
Pulse el botón TAPE (1 2) para
seleccìonar el cassette que desee
escuchar.
4
Press the button to start playback.
Pulse el botón para iniciar la
reproducción.
– 9 –
CD-XP500/CD-XP5500
DISASSEMBLY
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance:
1. Take cassette tape and compact disc out of the unit.
2. Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit.
3. Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange the leads where they were before disassembling.
4. Take sufficient care on static electricity of integrated circuits and other circuits when servicing.
CD-XP500/CD-XP5500
STEP
10 Turntable 1. Hook........................ (K1) x2 11-3
11 Loading Tray 1.
12 CD Servo PWB 1. Screw ...................... (M1) x2 11-5
13 CD Mechanism 1. Hook ........................ (N1) x2 11-6
Note 1: How to open the changer manually. (Fig. 10-3)
1. In this state, turn fully the lock lever in the arrow direction through
2. After that, push forward the loading tray.
REMOVAL
1 Top Cabinet 1. Screw ...................... (A1) x4 10-1
2 Side Panel 1. Screw ...................... (B1) x8 10-1
(Left/Right)
3 CD Tray Cover/ 1. Turn on the power supply,.. 10-2
CD Player Unit open the disc tray, take out
4 Rear Panel with 1. Screw ...................... (D1) x7 10-2
Fan Motor 2. Socket ..................... (D2) x1
5 Main PWB 1. Screw ...................... (E1) x3
6 Front Panel 1. Screw .......................(F1) x2 11-1
7 Display PWB 1. Knob........................ (G1) x1 11-2
8 Tape Mechanism 1. Open the cassette holder. .. 11-2
9
Headphones PWB
(Note 2) 2. Hook........................ (M2) x1
the hole on the loading tray bottom.
the CD tray cover, and close. (Note 1)
2. Screw ...................... (C1) x1
3. Hook........................ (C2) x3
4. Hook........................ (C3) x2
5. Socket ..................... (C4) x2
2. Socket ..................... (E2) x3 11-1
3. Flat Cable ............... (E3) x1
4. Flat Wire.................. (E4) x1
2. Hook.........................(F2) x2
3. Socket ......................(F3) x1
2. Screw .................... (G2) x16
3. Flat Cable ............... (G3) x1
2. Screw...................... (H1) x5
1. Screw ....................... (J1) x1 11-2
2. Cover ...................... (K2) x1
2.
3. Socket ..................... (M3) x4
2. Hook........................ (N2) x2
PROCEDURE
Turn fully the lock lever in the
arrow direction
Push the loading tray backward to engage the claw with the groove and remove it in the direction of the arrow
.
...
(L1) x6
FIGURE
10-2, 11-1
10-3 11-4
CD-XP500/CD-XP5500
(A1)x2 ø3x12mm
Side Panel (Right)
(B1)x2 ø3x10mm
(B1)x4 ø3x10mm
(C4)x2
CD Servo PWB
(C3)x1
Pull
Rear Panel
(C1)x1 ø3x10mm
(D2)x1
Main PWB
Lock Lever
(D1)x6 ø3x10mm
Top Cabinet
Rear Panel
Figure 10-1
Figure 10-2
(E1)x1 ø3x10mm
Front
Panel
(B1)x2 ø3x10mm
CD Tray Cover
1
(D1)x1 ø3x10mm
(A1)x2 ø3x12mm
Side Panel (Left)
(C2)x3
1 2
CD Player Unit
(C3)x1
Main PWB
Lug Wire
(E1)x1 ø3x10mm
Note 2:
1. After removing the connector for the optical pickup from the connector, wrap the conductive aluminium foil around the front end of the connector so as to protect the optical pickup from electro­static damage.
Note 3:
1. Be careful not to break the claw of the CD mechanism.
2. When fining back the cam gear assembly, let it lock by front movement.
CD Player Unit (Bottom View)
Figure 10-3
– 10 –
Power PWB
(L1)x3
3
(L1)x3
Loading Tray
1
2
CD Mechanism
(N2)x2
(N1)x1
(N1)x1
Loading Tray
(F2)x1
Transformer PWB
(E1)x1
ø3x10mm
(E2)x1 (F3)x1
(E3)x1
(E2)x2
Front Panel
Headphones PWB
(E4)x1
Main PWB
CD-XP500/CD-XP5500
Display PWB
(G2)x16 ø3x10mm
Tape Mechanism
(H1)x5 ø3x10mm
Headphones PWB
(J1)x1
ø3x10mm
Figure 11-1
Figure 11-2
(F1)x2
ø3x10mm
Lug Wire
(F2)x1
(G3)x1
Front Panel
(G1)x1
Cassette Holder
Open
(M2)x1
(M3)x2
(M1)x2 ø3x10mm
(M3)x2
Figure 11-4
CD Servo
PWB
Figure 11-5
Loading Tray
(K2)x1
Turntable
(K1)x2
Loading Tray
CD Player Unit
Figure 11-6
Figure 11-3
– 11 –
CD-XP500/CD-XP5500
(A2)x4 ø4x12mm
(A2)x4 ø4x12mm
(B1)x2 ø3x10mm
Speaker Box
Woofer
Woofer
Tweeter
CP-XP500/CP-XP5500
STEP
REMOVAL
1 Woofer 1. Front Panel ............. (A1) x1 12-1
2. Screw ...................... (A2) x8 12-2
2 Tweeter 1. Screw ...................... (B1) x2 12-2
(A1)x1
Screwdriver
PROCEDURE
FIGURE
Driver should be pried away from Speaker Box.
Figure 12-1
Speaker Box
Figure 12-2
– 12 –
REMOVING AND REINSTALLING THE MAIN PARTS
TAPE 2
TAPE 1 Main Belt (E1)x1
TAPE 2 Main Belt (D1)x1
TAPE 1
Main Belt (D1)x1
Main Belt (E1)x1
FF/REW Belt (D2)x1
FF/REW Belt (E2)x1
Motor
Motor
TAPE MECHANISM SECTION
Perform steps 1 to 6 and 8 of the disassembly method to remove the tape mechanism.
How to remove the record/playback and erase heads (TAPE 2) (See Fig. 13-1)
1. When you remove the screws (A1) x 2 pcs., the recording/ playback head and three-dimensional head of the erasing head can be removed.
How to remove the playback head (TAPE 1) (See Fig. 13-2)
1. When you remove the screws (B1) x 2 pcs., the playback head can be removed.
How to remove the pinch roller (TAPE 1/2) (See Fig. 13-3)
1. Carefully bend the pinch roller pawl in the direction of the arrow <A>, and remove the pinch roller (C1) x 1 pc., in the direction of the arrow <B>.
Note:
When installing the pinch roller, pay attention to the spring mounting position.
Erase Head
(A1)x2 Ø2x9mm
TAPE 1
CD-XP500/CD-XP5500
TAPE 2
Clutch Ass'y
Record/Playback Head
Figure 13-1
Clutch Ass'y
Playback Head
How to remove the belt (TAPE 2) (See Fig. 13-4)
1. Remove the main belt (D1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (D2) x 1 pc.
How to remove the belt (TAPE 1) (See Fig. 13-4)
1. Remove the main belt (E1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (E2) x 1 pc.
How to remove the motor (See Fig. 13-5)
1. Remove the screws (F1) x 2 pcs., to remove the motor.
Motor
Clutch Ass'y
(B1)x2 Ø2x9mm
Pinch Roller (C1)x1
Figure 13-2
Pull
<B>
Figure 13-3
<A>
Pinch Roller Pawl
(F1)x2
Ø 2.6x5mm
Figure 13-4Figure 13-5
– 13 –
CD-XP500/CD-XP5500 CD MECHANISM SECTION
Perform steps 1, 2, 3, 10, 11,12 and 13 of the disassembly method to remove the CD mechanism.
How to remove the loading motor (See Fig. 14-1)
1. Bend the hooks (A1) x 6 pcs., to remove the loading motor.
How to remove the pickup (See Fig. 14-2)
1. Remove the stop washer (B1) x 1 pc., to remove the gear (B2) x 1 pc.
2. Remove the screws (B3) x 2 pcs., to remove the shaft (B4) x 1 pc.
3. Remove the pickup.
Note
After removing the connector for the optical pickup from the connector wrap the conductive aluminium foil around the front end of connector so as to protect the optical pickup from electrostatic damage.
(B3)x2 ø2.6x6mm
Loading Tray
Figure 14-1
Stop Washer (B1)x1
Loading Motor
Loading Motor PWB
(A1)x6
ADJUSTMENT
MECHANISM SECTION
Driving Force Check
Torque Meter Specified Value
Play: TW-2111 Tape 1: Over 80 g
Torque Check
Torque Meter
Play: TW-2111 30 to 80 g.cm 30 to 80 g.cm Fast forward: TW-2231 70 to 180 g.cm Rewind: TW-2231 70 to 180 g.cm
Tape 2: Over 80 g
Specified Value
Tape 1
Tape 2
Pickup
Shaft (B4)x1
Gear
CD Mechanism
(B2)x1
Figure 14-2
Tape Speed
Test Tape
Normal MTT-111 Variable 3,000 ± 30 Hz Speaker speed Resistor in Terminal
Adjusting
Point
motor. (Load
Specified
Value
TAPE MECHANISM
Instrument
Connection
resistance: 6 ohms)
– 14 –
Tape Motor
Variable Resistor in motor
Figure 14-3
CD-XP500/CD-XP5500
T
T
EFBL
FDO
TE
Stopped
CH1=500 mV
DC 10:1
CH2=200 mV
DC 10:1
CH3=1 V
DC 10:1
500 ms/div
(500 ms/div)
NORM:20 kS/s
1
2
3
=Record Length=
Smoothing : ON CH1 : 0.000 V
CH2 : 0.000 V
Main : 100K Zoom : 2k
Mode : SINGLE Type : EDGE CH1 Delay : 0.0 ns Hold off : 0.2 µs
CH3 : 0.00 V CH4 : 0.00 V
BW : FULL
=Trigger==Filter= =Offset=
CH2 v/DIV 200 mV
1999/04/05 20:26:47
TUNER SECTION
fL: Low-range frequency fH: High-range frequency
AM IF/RF
Signal generator: 400 Hz, 30%, AM modulated
Test Stage
AM IF 450 kHz 1,702 kHz T351 *1 AM Band 530 kHz (fL): T306 *2
Coverage 1.1 ± 0.1 V AM Tracking 990 kHz 990 kHz (fL): T303 *1
*1. Input: Antenna Output: TP302 *2. Input: Antenna Output: TP301
FM RF
Signal generator: 1 kHz, 40 kHz dev., FM modulated
Test Stage
FM Band 87.50 MHz T301 (fL): *1 Coverage 1.3 V ± 0.1 V
FM RF 98.00 MHz 98.00 MHz L312 *2
*1. Input: Antenna Output: TP301 *2. Input: Antenna Output: Speaker terminal
FM IF
Signal generator: 10.7 MHz, FM modulated
Test Stage
IF 10.7 MHz 98 MHz T302 *1
*1. Input: Antenna Output: TP301
Frequency Frequency
Display
Frequency Frequency
Display
(10-30 dB)
Frequency Frequency
Display
Setting/
Adjusting
Parts
Setting/
Adjusting
Point
Setting/
Adjusting
Point
(Turn the core of trans­former T302 fully counter­clock wise)
Instrument
Connection
Instrument
Connection
Instrument
Connection
CD SECTION
• Adjustment
Since this CD system incorporates the following automatic adjustment functions, readjustment is not needed when replacing the pickup. Therefore, different PWBs and pickups can be combined freely. Each time a disc is changed, these adjustments are performed automatically. Therefore, playback of each disc can be performed under optimum conditions.
Items adjusted automatically
(1) Offset adjustment (The offset voltage between the head
amplifier output and the VREF reference voltage is compensated inside the IC.)
* Focus offset adjustment * Tracking offset adjustment
(2) Tracking balance adjustment (waveform drawing
Fig.15-2 EFBL)
(3) Gain adjustment (The gain is compensated inside the IC
so that the loop gain at the gain crossover frequency will be 0 dB.)
* Focus gain adjustment * Tracking gain adjustment
CD ERROR CODE DESCRIPTION
Error
01
When Pickup set inner position, inner switch cannot detect 'ON' level for 10 secs.
When tray moves to Open/Close, Open/Close switch
10*
cannot detect 'ON' level for 7 secs. When disc table rotate to target position. Clamp switch cannot detect 'ON' level for 7 secs.
When disc table set to Disc1 position for 1 st time,
11* "CLAMP SW", "DISC NO SW" and "OPEN/CLOSE"
cannot detect 'ON' level for 14 secs.
31
When it changes to CD function, DSP cannot read initial data.
* 'CHECKING' If Error is detected, 'CHECKING' will be display instead of 'ER­CD**' display. 'ER-CD**' display will only be display when error had been detected for the 5 th times.
Explanation
MAIN PWB
CNP301
ANTENNA
AM/FM LOOP
FM BAND COVERAGE fL
IC301
1
T303
TP301
AM TRACKING fL
Figure 15-1 ADJUSTMENT POINTS
T301
T302
FM IF
FM RF
L312
R316
T306
AM BAND COVERAGE fL
T351
AM IF
R356
TP302
Figure 15-2
– 15 –
CD-XP500/CD-XP5500 TEST MODE
Setting the test mode
Any one of test mode can be set by pressing several keys as follows. <X-BASS> + <CD> + <POWER> TEST: CD operation test.
Function: -CD test mode.
-Enter test mode.
C D T E S T
OPEN/CLOSE operation is using manual.
<< >>, << >> buttons make pick's slide possible.
IL isn't done
<<MEMORY>> key input.
Adjustment result automatically will display as below. for each 2 sec : a) "FOFF_XX" b) "TOFF_XX" c) "TBAL_XX" d) "TGAN_XX" f) "FGAN_XX" g) "RFLS_XX"
explanation: a) Focus off set = "FOFF_XX" b) Tracking off set = "TOFF_XX" c) Tracking balance = "TBAL_XX" d) Tracking Gain = "TGAN_XX" f) Focus Gain = "FGAN_XX" g) RF level shift = "RFLS_XX"
<<PLAY>> key input.
Do TOC IL. Do normal play. When these following key is input into PLAY key, track number can be appoint directly.
<< 1>> key: Track 4 << 2>> key: Track 9 << 3>> key: Track 15
<<STOP>> key input.
STOP
<<MEMORY>> key input.
Laser ON.
<<MEMORY>> key input.
Tracking OFF play at that specific point.
<<MEMORY>> key input.
Tracking ON play from that specific point.
<<MEMORY>> key input.
Adjustment result automatically will display as below for each 2 sec : a) "FOFF_XX" b) "TOFF_XX" c) "TBAL_XX" d) "TGAN_XX" f) "FGAN_XX" g) "RFLS_XX"
<<STOP>> key input.
VOL — Last memory BAL — CENTER P.GEQ — FLAT X-BASS — OFF
To cancel : Power OFF
– 16 –
STOP
Sliding the PICKUP with
>>, << >> button
<< must only be in STOP mode.
CD-XP500/CD-XP5500
Standard Specification of Stereo System Error Message Display Contents
Error Contents DISPLAY Notes TAPE Mechanism Error. 'ER-TA**' 00: Tape Mechanism Error.
01: Initial Error. 02: 03:
CD/VCD Pickup Mechanism Error. 'ER-CD**' (*) 01: PU-IN SW Detection NG.
02: 03: 04:
CD Changer Mechanism Error. 'ER-CD**' 10: Changer Error.
11: Initial Error. 12:
13: CD DSP Communication Error 'ER-CD**' 31: DSP COMMUNICATION ERROR Focus Not Match. 'NO DISC' IL Time Over. 'NOT READ'
TUN PLL Unlock. 'ER-TU**' 00: TUN Error.
01: PLL Unlock.
02:
03:
(*) CHECKING: If CD changer mechanism error is detected, 'CHECKING' will be display instead of 'ER-CD**' display 'ER-CD**' will only be display when CD changer mechanism error had been detected for the 5 th times.
Speaker abnormal detection and +B PROTECTION display
In case speaker abnormal detection or +B PROTECTION had occured, it can be check by pressing 'POWER', 'VIDEO' and 'X­BASS' key twice. Display will show "S** B**". S is referring to speaker abnormal detection and B is referring to +B PROTECTION. ** is in hex valve.
+B PROTECTION is condition when irregular process occur on power supply line.
– 17 –
CD-XP500/CD-XP5500
NOTES ON SCHEMATIC DIAGRAM
Resistor: To differentiate the units of resistors, such symbol as K and M are used: the symbol K means 1000 ohm and the symbol M means 1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
Capacitor: To indicate the unit of capacitor, a symbol P is used: this symbol P means pico-farad and the unit of the capacitor without such a symbol is microfarad. As to electrolytic capacitor, the expression “capacitance/withstand voltage” is used. (CH), (TH), (RH), (UJ): Temperature compensation (ML): Mylar type (P.P.): Polypropylene type
Schematic diagram and Wiring Side of P.W.Board for this model are subject to change for improvement without prior notice.
The indicated voltage in each section is the one measured by Digital Multimeter between such a section and the chas­sis with no signal given.
1. In the tuner section,
indicates AM indicates FM stereo
2. In the main section, a tape is being played back.
3. In the deck section, a tape is being played back.
( ) indicates the record state.
4. In the power section, a tape is being played back.
5. In the CD section, the CD is stopped.
Parts marked with “ 1 ” ( ) are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
REF. NO
JOG701 JOG VOLUME ON—OFF SW1 OPEN/CLOSE ON—OFF SW2 CLAMP ON—OFF SW3 DISC NUMBER ON—OFF SW4 PICKUP IN ON—OFF SW701 POWER ON—OFF SW702 FAST REWIND/PRESET DOWN ON—OFF SW703 FAST FORWARD/PRESET UP ON—OFF SW704 STOP ON—OFF SW705 PLAY/REPEAT ON—OFF SW711 SW712 TUNER (BAND) ON—OFF
CD
DESCRIPTION
POSITION
ON—OFF
TYPES OF TRANSISTOR AND LED
FRONT
VIEW
REF. NO DESCRIPTION POSITION
SW713 TAPE ON—OFF SW714 VIDEO/AUX ON—OFF SW715 TIMER/SLEEP ON—OFF SW716 TUNING/TIME UP ON—OFF SW717 REC PAUSE ON—OFF SW718 MEMORY/SET ON—OFF SW719 TUNING/TIME DOWN ON—OFF SW720 CLOCK ON—OFF SW723 DISC SKIP ON—OFF SW724 OPEN/CLOSE ON—OFF SW725 EQUALIZER ON—OFF SW726 X-BASS/DEMO ON—OFF
FRONT
VIEW
FRONT VIEW
E C B
(S) (G) (D) (1) (2) (3)
KRC102 M KRC104 M KTA1266 GR KTA1273 Y KTA1274 Y
KTC3194 Y KTC3199 GR KTC3200 GR KTC3203 Y
B C E
KTC2026
– 18 –
4204UYT7 A503BC2E SLR342VCJ
TO MAIN SECTION
TO DISPLAY SECTION
SW1 OPEN/ CLOSE
CD-XP500/CD-XP5500
SW3
SW2
DISC
CLAMP
NUMBER
316452
T/T UP DOWN
M
+–
M3
LOADING
MOTOR
BI4
CNP7
XL1
33.8688 MHz
R-CH
12
48
49
+3.3V
316452
DISC NO
O/C
CLAMP SW
CD RES
CL
DI
DO
CE
DRF
IC1
RVDD
FIN1
WRQ
FIN2
54
327168910
Q3
71
75 69
CONT2
CONT3
CONT4
LDS
TIN2
TIN1
80
79
987
10
LDD
CONT5
SLDO SPDO
FDO TDO
57 56 55 51 50 44 43 40 37 28 19
26 23 22 21 20
CNP8
+5V
316452
17 25
12
40
VCC4
18
VCC1
FOCUS/TRACKING/
VCC2
24
23
VCC3
AGND
L-CH
354
61
CE
62
CLK
63
DI
64
DO
65
WRQ
66
RES
67
DRF
+5V (+B8)
687
42 68 25 70
VDD5
LCHO
+6.5V (+B4)
DGND (DRIVER)
+5V (+B7)
DGND
LC78645NE
CD SERVO
XOUT
XIN
VDD
XVDD
RFVDD
5
ADAVDD
18
38
LVDD
VVDD
46
41
77
47
CNS4
CNP4
41 3938
42
IC2
M63001FP
SPIN/SLED
DRIVER
35
~~
29 22
21
14
8
+3.3V
+5V(+B7)
PICKUP UNIT
Q2
CONSTANT
VOLTAGE
ZD1
3.3V
LASER
DRIVER
+3.3V
Q1
FOCUS COIL
TRACKING COIL
Figure 19 BLOCK DIAGRAM (1/3)
– 19 –
4765
M1
SPINDLE
MOTOR
M2
SLED
MOTOR
M
M
162826 27
15
+
+
SW4
PICKUP IN
CD-XP500/CD-XP5500
AM LOOP
ANTENNA
+B3
+B3
FM
ANTENNA
CNP301
MOTOR DRIVER
Q706
Q707 Q708
SOLENOID
DRIVER
FROM CD SECTION
BF301
B.P.F
MECHANISM
CNP7
IC301
TA7358AP
FM FRONT END
1
4
3
L312 T301
FM RF
AM TRACKING
T303 T306
PLL(TUNER)
TAPE
ASS'Y
VIDEO/AUX
BI601
1 2 3
5
7
FM
LC72131
JK690
L
R
6
9
8
OSC
FM
OSC
OSC BUFF
AM BAND COVERAGE
IC302
AUX
FM IF
Q302
FM+B
SWITCHING
CF303T302
AM OSC OUT
VT
+B5
Q360
X352
4.5 MHZ
20 22 11
OSC
FM
TUNER
+B6
T351
AM IF
21
AM MIX
21
AM OSC IN
AM RF IN
1615
9
7
L
16
R
L
10
TAPE
15
R
L
11 14
R
L
12
CD
13
R
+B6
ZD351
10.7 MHz
CF351
FM
DET
FM+B
MPXIN
162324
5.1V
X351
456 kHz
13
VCO
L
MO/ST
R
FM/AM
12
14 15
450 kHz
CF352
7
+B6
4
98517
GND
AM IF
FM/AM
OUT
18
IC303
STEREO
LA1832S
FM IF DET.
FM MPX./
AM IF MPX.
CLK
DO
DI
CE
6
5413
21
IC601
17
+B5
+B5
23
1
DI
2
CE
24
CLK
MO/ST
FM/AM
10
9
LC75341
AUDIO PROCESSOR
81817
3
7
R
21
L
4
–20dB ATT
+B5
Q601 Q602
Q603 Q604
MUTE
SYSTEM
TAPE 1
P.B. HEAD
TAPE 2
REC./P.B.
HEAD
L-CH
R-CH
L-CH R-CH
ERASE
P.B.
AC BIAS
HEAD
REC.
SWITCHING Q101~ Q104
Q105 Q106
Q111
L103
BIAS OSC
L(T1)
1
24
R(T1) L(T2)
2
23
R(T2)
6
+B5
Q112
T1/T2 REC
9
16 11
12
NOR/
15
HIGH
SWITCHING
SWITCHING
POP REDUCE
L REC R REC
SWITCHING
P.B
H/N
T1/T2
19
Q114
Q113
SWITCHING
13
4
21
7
18
10
Q109
+B5
L
PB
R
RECRL
IC101 AN7345K PLAYBACK AND RECORD
ALC
/PLAYBACK AMP.
+B5
Q110 BIAS
+B5
LED706
LED703, LED704
LED708
MUTING
DRIVER
LED
DRIVER
Q710
Q703
LED
DRIVER
Q107 Q108
Q701
LED
REC/PLAY
JOG701
JOG
VOLUME
68 49 50
63
66
IC701
IX0524AW
SYSTEM
MICROCOMPUTER
(2/2)
T1/T2
BIAS
VF1
Figure 20 BLOCK DIAGRAM (2/3)
– 20 –
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